Mazatrol Matrix Nexus Connection and Maintenance Manual PDF

MITSUBISHI
MAZATROL MATRIX NEXUS

CONNECTION AND MAINTENANCE MANUAL
B N P -B 2 3 9 3 D (ENG)
Precautions for Safety
Always read this manual and enclosed documents before installation, operation, maintenance and
inspection to ensure correct usage. Thoroughly understand the basics, safety information and precautions of
the devices before using.
This manual classifies the safety precautions into "DANGER", "WARNING" and "CAUTION".
When the user could be subject to imminent fatalities or serious

DANGER injuries if handling is mistaken.
When the user could be subject to fatalities or serious injuries if

WARNING handling is mistaken.
When the user could be subject to minor or moderate injuries or

CAUTION the property could be damaged if handling is mistaken.
Note that the items under " CAUTION", could lead to serious consequences as well depending on the
situation. Please follow all items listed in “Precautions for Safety” as they are equally important.
For Safe Use
This product is not designed or manufactured on the assumption that the product will be used for the
equipment or systems that are to be subject to any fatal consequences. Please inquire our customer service
department about any particular usage other than the normal usage as a machine tool.
1. Items related to prevention of electric shocks

WARNING
Do not open or remove the front cover while the power is ON or during operation. The high voltage
terminals and charged sections will be exposed, and this could result in electric shocks.
Do not remove the front cover even when the power is OFF, except for the wiring works or periodic
inspections. The inside of the controller and drive unit are charged, and this could result in electric
shocks.
Always wait at least 15 minutes after turning the power OFF. Then, check the voltage with a tester,
etc., before wiring works, inspections or connecting with peripheral devices. Failure to observe this
could result in electric shocks.
Earth ground the controller, drive unit and motor according to the local laws. (In Japan, ground the
200V Series input products with Class C or higher protective grounding and the 400V Series input
with Class D or higher protective grounding.)
All wiring works, maintenance and inspections must be carried out by a qualified technician. Failure
to observe this could result in electric shocks. Contact your nearby Service Center or Service
Station for replacing parts and servicing.
Wire the controller, drive unit and motor after installation. Failure to observe this could result in
electric shocks.
Do not operate the switches with wet hands. Failure to observe this could result in electric shocks.
Do not damage, apply excessive stress, place heavy things on or sandwich the cables. Failure to
observe this could result in electric shocks.
Insulate the power lead using a fixed terminal block. Failure to observe this could result in electric
shocks.
2. Items related to prevention of fire

CAUTION
Install the controller, drive unit, motor and regenerative resistor on non-combustible material.
Installation directly on or near combustible materials could result in fires.
If any malfunction in the unit is observed, shut off the power at the unit’s power supply side.
Continuous flow of large current could result in fires.
Install an appropriate no fuse breaker (NFB) and contactor (MC) on the power input section of the
drive unit and configure the sequence that shuts the power off upon drive unit’s emergency stop or
alarm.
When a breaker is shared for multiple power supply units, the breaker may not function upon
short-circuit failure in a small capacity unit. Do not share a breaker for multiple units as this is
dangerous.
Incorrect wiring and connections could cause the devices to damage or burn.
3. Items related to prevention of bodily injury or property damage
DANGER
When transporting or installing a built-in IPM spindle or linear servomotor, be careful so that your
hand or property will not be trapped in the motors or other metal objects. Also keep the devices with
low magnetic tolerance away from the product.
CAUTION
Do not apply voltages to the connectors or terminals other than voltages indicated in the connection
manual for the controller or specifications manual for the drive unit. Failure to observe this could
cause the devices to rupture or damage, etc.
Incorrect connections could cause the devices to rupture or damage, etc. Always connect the
cables to the indicated connectors or terminals.
Incorrect polarity (+ -) could cause the devices to rupture or damage, etc.
Persons wearing medical devices, such as pacemakers, must stay away from this unit. The
electromagnetic waves could adversely affect the medical devices.
Fins on the rear of the unit, regenerative resistor and motor, etc., will be hot during operation and for
a while after the power has been turned OFF. Do not touch or place the parts and cables, etc. close
to these sections. Failure to observe this could result in burns.
Do not enter the machine’s movable range during automatic operation. Keep your hands, feet or
face away from the spindle during rotation.
4. General Precautions
Always follow the precautions below. Incorrect handling could result in faults, injuries or electric shocks, etc.
(1) Transportation and installation
CAUTION
Correctly transport the products according to the mass.
Use motor’s suspension bolts to transport the motor itself. Do not use it to transport the motor after installation onto the
machine.
Do not stack the products exceeding the indicated limit.
Do not hold the cables, shaft or detector when transporting the motor.
Do not transport the controller or drive unit by suspending or holding the connected wires or cables.
Do not hold the front cover when transporting the drive unit, or the front cover could come off, causing the unit to drop.
Install on a non-combustible place where the unit’s or motor’s mass can be withstood according to the instruction manual.
The motor does not have a complete water-proof (oil-proof) structure. Do not allow oil or water to contact or enter the motor.
Prevent the cutting chips from being accumulated on the motor as they easily soak up oil.
When installing the motor facing upwards, take measures on the machine side so that gear oil, etc., will not enter the motor
shaft.
Do not remove the detector from the motor. (The detector installation screw is treated with sealing.)
Do not allow foreign matters, especially, conductive foreign matters such as screws or metal chips, or combustible foreign
matters such as oil, to enter the controller, drive unit or motor. Failure to observe this could result in rupture or damage.
Do not get on the product or place heavy objects on it.
Provide prescribed distance between the controller/drive unit and inner surface of the control panel/other devices.
Do not install or operate the controller, drive unit or motor that is damaged or has missing parts.
Take care not to cut hands, etc. with the heat radiating fins or metal edges.
Do not block the intake/outtake ports of the servomotor with the cooling fan.
Install the controller’s display unit and operation board unit on the spot where cutting oil will not reach.
The controller, drive unit and motor are precision devices, so do not drop or apply thumping vibration and strong impacts on
them.
Hard disk unit is a precision device, so do not drop or apply strong impacts on it.
Store and use the units according to the environment conditions indicated in each specifications manual.
Securely fix the motor to the machine. The motor could come off during operation if insecurely fixed.
Always install the motor with reduction gear in the designated direction. Failure to observe this could result in oil leaks.
Always install a cover, etc., over the shaft so that the rotary section of the motor cannot be touched during motor rotation.
When installing a coupling to the servomotor shaft end, do not apply impacts by hammering, etc. The detector could be
damaged.
Use a flexible coupling when connecting with a ball screw, etc., and keep the shaft core deviation smaller than the tolerable
radial load of the shaft.
Do not use a rigid coupling as an excessive bending load will be applied on the shaft and could cause the shaft to break.
Do not apply a load exceeding the tolerable level onto the motor shaft. The shaft or bearing could be damaged.
Before using this product after a long period of storage, please contact the Mitsubishi Service Station or Service Center.
Following the UN recommendations, battery units and batteries should be transported based on the international regulations
such as those determined by International Civil Aviation Organization (ICAO), International Air Transport Association (IATA),
International Maritime Organization (IMO) and U.S. Department of Transportation (DOT).
(2) Items related to wiring
CAUTION
Correctly wire this product. Failure to observe this could result in motor runaway, etc.
Do not install a phase advancing capacitor, surge absorber or radio noise filter on the output side of
the drive unit.
Correctly connect the output side (terminal U, V, W). The motor will not run properly if incorrectly
connected.
Always install an AC reactor per each power supply unit.
Always install an appropriate breaker per each power supply unit. A breaker cannot be shared for
multiple power supply units.
Do not directly connect a commercial power supply to the motor. Failure to observe this could result in
faults.
When using an inductive load such as relays, always connect a diode in parallel to the load as a noise
countermeasure.
When using a capacitive load such as a lamp, always connect a protective resistor in series to the
load to suppress rush currents.
Do not mistake the direction of the surge Drive unit Drive unit
absorption diode to be installed on the DC relay COM COM
for the control output signal. If mistaken, the (24VDC) (24VDC)
signal will not be output due to fault in the drive
Control Control
unit, and consequently the protective circuit, output output
such as emergency stop, could be disabled. signal RA
signal RA
Do not connect or disconnect the connection cables between each unit while the power is ON.
Do not connect or disconnect the PCBs while the power is ON.
Do not pull the cables when connecting/disconnecting it.
Securely tighten the cable connector fixing screw or fixing mechanism. Insufficient fixing could result
in deviation during operation.
Always treat the shield cables indicated in the Connection Manual with grounding measures such as
cable clamps.
Separate the signal wire from the drive line or power line when wiring.
Use wires and cables whose wire diameter, heat resistance level and bending capacity are
compatible with the system.
Ground the device according to the requirements of the country where the device is to be used.
Wire the heat radiating fins and wires so that they do not contact.
When using the RS-232C device as a peripheral device, caution must be paid for connector
connection/disconnection.
Always use a double-OFF type AC power supply switch on the device side, and connect/disconnect
the connector with the AC power supply on the device side OFF.
Device Switch
NC unit AC socket
RS-232C
(3) Adjustments
CAUTION
Check and adjust programs and each parameter before starting operation. Failure to observe this
could result in unpredictable operations depending on the machine.
Do not make drastic adjustments or changes as the operation could become unstable.
(4) Usage
CAUTION
Install an external emergency stop circuit so that the operation can be stopped and the power turns
OFF immediately when unforeseen situation occurs. A contactor, etc., is required in addition to the
shutoff function mounted in the controller.
Turn OFF the power immediately if any smoke, abnormal noise or odor is generated from the
controller, drive unit or motor.
Only a qualified technician may disassemble or repair this product.
Do not alter.
Use a noise filter, etc. to reduce the effect of electromagnetic disturbances in the case where
electromagnetic disturbances could adversely affect the electronic devices used near the drive unit.
Use the drive unit, motor and each regenerative resistor with the designated combination. Failure to
observe this could result in fires or faults.
The combination of the motor and drive unit that can be used is determined. Be sure to check the
models of motor and drive unit before test operation.
The brakes (electromagnetic brakes) mounted in the motor are used for the purpose of holding, and
must not be used for normal braking. Also, do not run the motor with the motor brake applied. Motor
brake is used for the purpose of holding.
For the system running via a timing belt, install a brake on the machine side so that safety can be
ensured.
Be sure to confirm SERVO OFF (or READY OFF) when applying the electromagnetic brake. Also, be
sure to confirm SERVO ON prior to releasing the brake.
When using the DC OFF type electromagnetic brake, be sure to install a surge absorber on the brake
terminal.
Do not connect or disconnect the cannon plug while the electromagnetic brake’s power is ON. The
cannon plug pins could be damaged by sparks.
After changing programs/parameters, or after maintenance/inspection, always carry out a test
operation before starting actual operation.
Use the power that are complied with the power specification conditions (input voltage, input
frequency, tolerable instantaneous power failure time) indicated in each specifications manual.
When making detector cables, do not mistake connection. Failure to observe this could result in
malfunction, runaway or fire.
When using NC Card, first power ON the NC Card, and then the base I/O unit. If the base I/O unit is
powered ON first, current flows from the connection cable to the NC Card, resulting in malfunction in
the PC or the cards installed in the PC.
(5) Troubleshooting
CAUTION
Use a motor with electromagnetic brakes or establish an Shut off with motor Shut off with NC brake
external brake mechanism for the purpose of holding; this brake control output control PLC output
serves as countermeasures for possible hazardous situation

Motor MBR EMG
caused by power failure or product fault.
Electro-
Use a double circuit structure for the electromagnetic brake’s magnetic
24VDC
brake
operation circuit so that the brakes will activate even when
the external emergency stop signal is issued.
The machine could suddenly restart when the power is restored after an instantaneous power
failure, so stay away from the machine. (Design the machine so that the operator safety can be
ensured even if the machine restarts.)
To secure the absolute position, do not shut off the servo drive unit’s control power supply when its
battery voltage drops (warning 9F) in the servo drive unit side.
If the battery voltage drop warning alarm occurs in the controller side, make sure to back up the
machining programs, tool data and parameters, etc. with the input/output device before replacing
the battery.
Depending on the level of voltage drop, memory loss could have happened. In that case, reload all
the data backed up before the alarm occurrence.
(6) Maintenance, inspection and part replacement
CAUTION
Periodically back up the programs, tool data and parameters to avoid potential data loss. Also, back
up those data before maintenance and inspections.
When replacing the battery on the controller side, the machining programs, tool data and parameters,
should be backed up with the input/output device beforehand.
In case the memory is damaged in replacing the batteries, reload all the data backed up before
replacing the battery.
The electrolytic capacitor’s capacity will drop due to deterioration. To prevent secondary damage due
to capacitor’s faults, Mitsubishi recommends the electrolytic capacitor to be replaced approx. every
five years even when used in a normal environment. Contact the Service Center or Service Station for
replacements.
Do not perform a megger test (insulation resistance measurement) during inspection.
Do not replace parts or devices while the power is ON.
Do not short-circuit, charge, overheat, incinerate or disassemble the battery.
The hard disk unit has a service life, and must be replaced before its expiration.
As a precautionary measure, always back up the customer’s data stored in the hard disk unit. The
safety of the customer’s data stored in the hard disk unit cannot be guaranteed.
There may be a unit filled with substitute Freon in the heat radiating fins of the 37kW or smaller unit.
Be careful not to break the heat radiating fins during maintenance or replacement.
(7) Disposal
CAUTION
Take the batteries and backlights for LCD, etc., off from the controller, drive unit and motor, and
dispose of them as general industrial wastes.
Do not alter or disassemble controller, drive unit, or motor.
Collect and dispose of the spent batteries and the backlights for LCD according to the local laws.
(8) General precautions

To explain the details, drawings given in the instruction manual, etc., may show the unit with the cover or
safety partition removed. When operating the product, always place the cover or partitions back to their
original position, and operate as indicated in the instruction manual, etc.
Contents
CHAPTER 1 OUTLINE ······················································································································ 1-1
CHAPTER 2 CONFIGURATION········································································································ 2-1

2.1 System Configuration ·······························································································································2-1
2.2 List of Configuration Units ·······················································································································2-2
CHAPTER 3 INSTALLATION············································································································ 3-1

3.1 General Specification································································································································3-1
3.1.1 Environmental Conditions of Operation Box ·······················································································3-1
3.1.2 Environmental condition in Cabinet·····································································································3-1
3.2 Design condition of operation box··········································································································3-3
3.2.1 Installation of Display Unit and Keyboard Unit····················································································3-3
3.2.2 Operation Box Heat Radiation ············································································································3-3
3.3 Noise measures·········································································································································3-5
3.3.1 Connection of Frame Ground (FG) ·····································································································3-5
3.3.2 Shield Clamping of Cables··················································································································3-7
3.3.3 Connection of Spark Killers ·················································································································3-8
3.3.4 Protective Measures against Lightning Surge ····················································································3-9
3.4 Optical fiber cable ·································································································································· 3-10
3.4.1 Shape and part name of Optical fiber cable····················································································· 3-10
3.4.2 Specification of optical fiber cable···································································································· 3-10
3.4.3 Cautions in handling optical-fiber cable ····························································································3-11
3.4.4 Cautions in laying optical-fiber cable ································································································3-11
CHAPTER 4 GENERAL SYSTEM CONNECTION ··········································································· 4-1

4.1 General System Diagram··························································································································4-1
4.1.1 FCA730PY-N01/N02 ···························································································································4-1
4.1.2 FCA730PY-N11/N12 ···························································································································4-2
4.1.3 FCA730PY-N31/N32 ···························································································································4-3
4.1.4 FCA730PY-N42···································································································································4-4
4.2 Connector Layout Drawing ······················································································································4-5
4.2.1 Connectors, Switches and LEDs Layout Drawing of Control Unit ······················································4-5
4.3 Connector Pin Assignment ··················································································································· 4-10
4.3.1 Control Unit Connector Pin Assignment··························································································· 4-10
4.3.2 Key board Unit Connector Pin Assignment······················································································ 4-13
4.4 Connection of Various Devices ············································································································ 4-17
4.4.1 Connection of Hard Disk Drive········································································································· 4-17
4.4.2 Connection of PC Card (CardBus) (Option：HN532 card) ··························································· 4-20
4.4.3 Connection of PC Card in front of Control Unit (Option：FCU7-EP101-1)··································· 4-21
4.4.4 Connection of CF card in side of Control Unit·················································································· 4-22
4.4.5 Connection of USB device ··············································································································· 4-23
4.4.6 Ethernet connection ························································································································· 4-25
4.4.7 Connection of RX322-1···················································································································· 4-26
4.4.8 Connection of Power Supply············································································································ 4-28
4.4.9 Connection of Manual Pulse Generator··························································································· 4-30
4.5 Emergency Stop ····································································································································· 4-31
4.5.1 Connection of Emergency Stop ······································································································· 4-31
4.5.2 Compliance with the EN standard···································································································· 4-32
CHAPTER 5 CONNECTION OF I/O INTERFACE ············································································ 5-1

5.1 Outline of I/O Interface······························································································································5-1
5.1.1 Types of I/O Interface The following three types of I/O interfaces are available.································5-1
5.1.2 Example of DI/DO Connection ············································································································5-1
5.2 Connection of Base I/O Unit·····················································································································5-2
5.2.1 Base I/O Unit Connection System Drawing ························································································5-2
5.2.2 Base I/O Unit Connectors ···················································································································5-2
5.2.3 Base I/O Unit Connector Layout Drawing ···························································································5-3
5.2.4 Base I/O Unit Connector Pin Assignment ···························································································5-3
5.2.5 Installation of HN353 card···················································································································5-6
5.2.6 Base I/O Unit Input/Output Specification·····························································································5-7
5.2.7 Connection of Power Supply to Base I/O Unit ····················································································5-8
5.2.8 Connection of Servo Drive Unit to Base I/O Unit ················································································5-9
5.2.9 Sensor Signal (Skip) Connection ····································································································· 5-10
5.2.10 Outline of Analog I/O Circuit··········································································································· 5-10
5.3 Card-sized I/O connection ······················································································································5-11
5.3.1 Example of Card-sized I/O Application ·····························································································5-11
5.3.2 Card-sized I/O Specification············································································································· 5-12
5.3.3 Card-sized I/O Connector Pin Assignment CF30············································································· 5-13
5.3.4 Notice for Patterning of Connector PCB for Card-sized I/O····························································· 5-13
5.3.5 Input/Output Circuit of Card-sized I/O······························································································ 5-14
5.3.6 Installation of Card-sized I/O············································································································ 5-15
5.3.7 Cable Connection····························································································································· 5-16
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT ········································································ 6-1

6.1 Outline of Remote I/O Unit························································································································6-1
6.2 Name of Remote I/O Unit Sections Front view ·······················································································6-1
6.3 Connection of Remote I/O Power ············································································································6-1
6.4 Outline of Digital Signal Input Circuit······································································································6-2
6.5 Outline of Digital Signal Output Circuit···································································································6-3
6.6 Connection of FCUA-DX101/141 unit and Machine Control Signal ·····················································6-3
6.7 Outline of Analog Signal Output Circuit ·································································································6-5
6.8 Outline of Analog Signal Output Circuit ·································································································6-5
6.9 Connection of FCUA-DX141 unit and analog I/O signal········································································6-5
6.10 FCUA-DX101/141 Unit Connector Pin Assignment··············································································6-6
CHAPTER 7 NOTIFICATION OF USING PC PERIPHERAL DEVICE·············································· 7-1

7.1 Noise measures of USB and Ethernet·····································································································7-1
7.2 Recommended Devices List ····················································································································7-1
7.2.1 Front Access IC Cards ························································································································7-1
7.2.2 CardBus PC Cards······························································································································7-2
7.2.3 USB device··········································································································································7-2
7.2.4 Compact Flash Cards ·························································································································7-3
7.3 Install PC card, CF card, USB memory ···································································································7-3
CHAPTER 8 DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE·········· 8-1

8.1 Maintenance Tools ····································································································································8-1
8.1.1 Measuring Instruments························································································································8-1
8.1.2 Tools ····················································································································································8-1
8.2 Maintenance Items ····································································································································8-1
8.3 Maintenance of Escutcheon and keyboard ····························································································8-2
8.3.1 Cleaning of Escutcheon and keyboard ·······························································································8-2
8.3.2 Replacement of NC Data Key ·············································································································8-2
8.3.3 Replacement of Menu Key··················································································································8-5
8.4 Maintenance of Hard Disk ························································································································8-8
8.4.1 Handling of Hard Disk ·························································································································8-8
8.4.2 Other Precaution for Use ····················································································································8-8
8.4.3 Replacement of Hard Disk ··················································································································8-8
8.5 Maintenance of LCD··································································································································8-9
8.5.1 Life of LCD Backlight···························································································································8-9
8.5.2 LCD Characteristics ····························································································································8-9
8.5.3 Replacing LCD backlights ···················································································································8-9
8.7 Maintenance of Battery·························································································································· 8-12
8.7.1 Handling of Battery··························································································································· 8-12
8.7.2 Replacement of Battery···················································································································· 8-12
8.8 Maintenance of Cooling Fan··············································································································· 8-13
8.8.1 Life of Cooling Fan ··························································································································· 8-13
8.8.2 Replacement of Cooling Fan············································································································ 8-13
8.9 Cable Replacement Method ·················································································································· 8-14
CHAPTER 9 FAULT DIAGNOSIS ····································································································· 9-1

9.1 List of Unit LEDs/Switches·······················································································································9-1
9.1.1 Control unit ··········································································································································9-1
9.1.2 Keyboard unit ······································································································································9-2
9.1.3 Base I/O unit ·······································································································································9-3
9.2 Troubleshooting ········································································································································9-4
9.2.1 Confirm trouble’s situation···················································································································9-4
9.2.2 When trouble occurs ···························································································································9-5
9.2.3 Troubleshooting example ····················································································································9-6
APPENDIX 1 INSTALLATION DIMENSIONS ·················································································A1-1

Appendix 1.1 Control Unit Outline Drawing ······························································································ A1-1
Appendix 1.2 Display Unit Outline Drawing ······························································································ A1-3
Appendix 1.3 Keyboard Unit Outline Drawing··························································································· A1-8
Appendix 1.4 Side memory I/F unit Outline Drawing·············································································· A1-11
Appendix 1.5 External Power Supply Unit (PD27) Outline Drawing······················································A1-12
Appendix 1.6 Base I/O Unit (HN353) Outline Drawing. ···········································································A1-12
Appendix 1.7 Remote I/O Unit Outline Drawing ······················································································A1-13
Appendix 1.8 Card-sized I/O Outline Drawing ·························································································A1-14
Appendix 1.9 USB I/F Connector card (HN260) Outline Drawing ··························································A1-15
Appendix 1.10 "F" Installation Plate Outline Drawing ············································································A1-15
Appendix 1.11 Hard Disk Drive Unit Outline Drawing ············································································A1-16
Appendix 1.12 Synchronous Feed Encoder (OSE-1024-3-15-68) Outline Drawing ·····························A1-17
Appendix 1.13 Synchronous Feed Encoder (OSE-1024-3-15) Outline Drawing ··································A1-17
Appendix 1.14 Grounding Plate and Clamp Fitting Outline Drawing····················································A1-18
Appendix 1.15 CardBus I/F card (HN532) Outline Drawing····································································A1-19
APPENDIX 2 CABLE DRAWING CABLE LIST··············································································A2-1

Appendix 2.1 Cable F010 ····························································································································· A2-2
Appendix 2.3 Cable F020/021/022··············································································································· A2-3
Appendix 2.4 Cable G035/036 ····················································································································· A2-4
Appendix 2.10 Cable F261 ··························································································································· A2-7
Appendix 2.13 Cable FCUA-R211 ··············································································································· A2-9
Appendix 2.14 Cable G170 ·························································································································· A2-9
Appendix 2.15 Cable G171 ·························································································································· A2-9
Appendix 2.16 Cable G380 ························································································································A2-10
Appendix 2.17 Cable R301·························································································································A2-10
Appendix 2.18 Cable SH21 ························································································································ A2-11
Appendix 2.19 Cable SH41 ························································································································ A2-11
APPENDIX 3 EMC INSTALLATION GUIDELINES ·········································································A3-1

Appendix 3.1 Introduction ··························································································································· A3-1
Appendix 3.2 EMC Instruction ···················································································································· A3-1
Appendix 3.3 EMC Measures ······················································································································ A3-1
Appendix 3.4 Panel Structure ····················································································································· A3-2
Appendix 3.4.1 Measures for Control Panel ····························································································· A3-2
Appendix 3.4.2 Measures for Door ··········································································································· A3-2
Appendix 3.4.3 Measures for Power Supply····························································································· A3-3
Appendix 3.5 Measures for Wiring in Panel ······························································································ A3-3
Appendix 3.5.1 Precautions for Wiring in Panel························································································ A3-3
Appendix 3.5.2 Shield Treatment of Cables······························································································ A3-4
Appendix 3.6 Parts for EMC Measures······································································································· A3-6
Appendix 3.6.1 Shield Clamp Fitting ········································································································· A3-6
Appendix 3.6.2 Ferrite Core ······················································································································ A3-7
Appendix 3.6.3 Surge Absorber ················································································································ A3-8
Appendix 3.6.4 Selection of Stabilized Power Supply············································································· A3-10
APPENDIX 4 INSTRUCTIONS FOR COMPLIANCE WITH UL/C-UL STANDARD························A4-1

CHAPTER 1 OUTLINE
This manual, from Chapter 2 to Chapter 7 explains the structure, electrical specifications and connection
methods required when connecting the NC units and a machine tool, and Chapter 8 and Chapter 9 explains
maintenance and troubleshooting for the NC units. This manual assumes that all functions are added, but
the actually delivered device may not all function.
Refer to the following documents for explanations on the function.

MDS-D Series Specifications Manual IB-1500011(ENG)
MDS-DH Series Specifications Manual IB-1500003(ENG)
MR-J2-CT Series Specifications and Instruction Manual BNP-B3944F (ENG)
Before connecting a peripheral devices of a commercial personal computers to the NC unit, fully
comprehend the structure, electrical specifications and connection method of the peripheral devices.
1 -1
CHAPTER 2 CONFIGURATION
2.1 System Configuration
This system is usually confabulated of following components:
(1) Control unit : This unit has the computation processing function for numerical control.
(2) Display unit : Characters and figures are displayed on this unit.
(3) Keyboard unit : This unit has the setting function.
(4) I/O interface unit : Input and output of machine signals are done through this unit.
(5) Servo/Spindle drive unit : This is a servo/spindle amplifier composed of a conductor for obtaining DC
from AC and an inverter for obtaining AC from DC.
(6) Servo/Spindle motor : This drive motor moves the machine.
(7) Other peripheral device : Peripheral device such as external memory and programming support.
Installed by machine tool manufacturer

PC Card
USB
Ethernet
［Ethernet］
Printer
[CardBus]
NC control unit
PC Keyboard
[USB]
Display unit
Mouse
[Optical communication］
Programming tool
[RS232C] Servo Amp/ Spindle drive unit
Manual pulse generator [delecate I/F]

Keyboard unit
[DI/O I/F]
[I/O I/F]
Servo motor / Spindle motor

Machine operation panel
Servo unit
[Remote I/O]
[Servo I/F]
I/O interface
I/O interface box using by Card-size I/O
(I/O interface boxesare installed by Servo motor
machine tool manufacturer)
<Note>
The noise resistances of most of PC peripheral devices are lower than the CNC system.
If such a low noise resistance devices are used in the CNC system, the noise resistance of the entire NC
system decreases, and noise trouble is caused occasionally. Please follow notes in Chapter 7 when you
use PC peripheral devises.
2 -1
2.2 List of Configuration Units
(1) Control Unit
Type Module description Function Standard Option
FCU7-MU502-12 HN154 NC base card
HN482 Main memory card
MIC73M2 PC card ○
HN011 PC-NC interface
HN124 2nd CPU card
MIC715M2 PC card ○
HN124 2nd CPU card
MICM15M5C PC card ○
HN124 2nd CPU card
○
MIC715M2 PC card
Option Unit HN532 CardBus I/F ○
FCU7-EP401-1 CF+USB I/F unit ○
(HN253+G164+G291)
*These type names are a type name of the H/W exclusive use. Please order by the system type name.
(2) Display unit

FCU7-YZ141 AA121XH02 12.1” color TFT LCD （XGA）
CXA-P1212C-WJL Power supply for Backlight
KS-6MB203A-P Menu key
HN272 LCD IF
G083 Cable Cable for HN203 and Backlight
○
G090 Cable Cable for HN272 and HN154
G092 Cable Cable for HN272 and LCD (0.19m)
G170 Cable Cable for ON/OFF switch and HN203
Speaker
Escutcheon (plastic bezel)
FCU7-YZ142 AA121XH02 12.1” color TFT LCD （XGA）
CXA-P1212C-WJL Power supply for Backlight
○
Speaker
FCU7-YZ143 AA121XH05 12.1” color TFT LCD （XGA） ○
(KOD model) CXA-P1212C-WJL Power supply for Backlight
2 -2
Speaker
FCU7-YZ192 LQ190E1LW02 19” color TFT LCD （SXGA）
(KOD model) CXA-46012PJ107 Power supply for Backlight
○ ○
C190 Cable Cable for HN203-1 and backlight
G494 Cable Cable for LVDS and LCD
Option Unit FCU7-EP101-1 Front side IC Card I/F
○
(HN251+G160+G291)+USB
(3) Keyboard unit

FCU7-YZ082 HN203 NC Key board I/F
KS-7YZ813A-P NC data key
G050 cable Cable for HN203 and HN154
F110 cable Cable for HN203 and PC card
○
G400 cable Cable for HN203 and NC data key
Glide pointer
R-TM RIOTerminator
FCU7-YZ041 HN203-1 NC Key board I/F
(KOD model) KS-7YZ813A-P NC data key
G050 cable Cable for HN203-1 and HN154
F110 cable Cable for HN203-1 and PC card
G400 cable Cable for HN203-1 and NC data ○
key
Glide pointer
R-TM RIOTerminator
FCU7-YZ091 HN203-1 NC Key board I/F
(KOD model) KS-7YZ813A-P NC data key
G050 cable Cable for HN203-1 and HN163
F110 cable Cable for HN203-1 and PC card
G400 cable Cable for HN203-1 and NC data
key ○
G170 Cable Cable for ON/OFF switch and HN203-1
Speaker
Glide pointer
R-TM RIO Terminator
2 -3
(5) Peripheral
Type Model Module Function Standard Option
Description
FCU7-HD001-1 HDD unit Hard disk drive 20GB
F140 cable Cable for HDD and
PC card ○
Sheet metal
※H/W only Rubber cushion
FCU7-HD101-1 HDD unit Hard disk drive 20GB
F140 cable Cable for HDD and
PC card ○
Sheet metal
※H/W only Rubber cushion
FCUA-DX101 Remote I/O unit RX312 card DI:32(Sink)，
○
DO:32(Source)
FCU7-DX141 Analog I/O unit RX312 card DI:32(Sink)，
DO:32(Source)
○
RX341 card AI: 4
AO: 1
HN353 Base I/O card HN353 card DI:32(Sink)，
○
DO:32(Source)
HN260 USB I/F card HN260 card ○
HR371 Card-sized I/O HR371-Y card DI:16(Source)，
○
DO:16(Source)
RX322-1 Option I/O card RX322-1 card DI:32，DO:16 ○
PD27 External power PD27 DC24V
○
supply unit
※Please arrange by FCU7-HD00□-J□□ with Software .

FCA730PY-N01/N02 ･･･ FCU7-HD001-J□□
FCA730PY-N11/N12/N31/N32 ･･･ FCU7-HD003-J□□
FCA730PY-N42 ･･･ FCU7-HD005-J□□
2 -4
CHAPTER 3 INSTALLATION
3.1 General Specification
3.1.1 Environmental Conditions of Operation Box
Unit type Control unit Display unit (*1) Keyboard unit(*1) Side memory unit
Model name FCU7-MU502-12/3 FCU7-YZ141/142 FCU7-YZ082/041 FCU7-EP401-1
/43 /143/192 /091
FCU7-MU501-32
General Ambient Operation 0~55°C 0~50°C 0~55°C 0~55°C
specification temperature (Surface
temperature of
LCD)
Storage -20~60°C
Ambient Long term 10~75%RH (without condensation)
humidity Short term 10~95%RH (without condensation)
Vibration Operation 4.9m/s2 [0.5G] or less
Shock Operation 29.4m/s2 [3G]or less
Operation atmosphere No corrosive gas and dust (JEM 1103 grade C)
Power Supply voltage DC24V±5%, Ripple:±5%(P-P)
specification Current consumption(max.) 3.2A (supply by control unit)
Power interruption time 20ms or less (with PD27)
Heating value 75W
Weight 2.2kg YZ141/142:4.5kg YZ082/091:3.5kg 0.4kg
YZ143:3.5kg YZ041:3.0kg
YZ192:6.5kg
Dimension Refer to Appendix Refer to Appendix Refer to Refer to
1.1 1.2 Appendix1.3 Appendix1.4
(*1) The surface of the panel corresponds to IP65F.
3.1.2 Environmental condition in Cabinet

Unit type External power supply unit
Model name PD27
Ambient Operation 0~55°C
temperature Storage -20~60°C
General
specification
Shock Operation 29.4m/s2 [3G] or less
Operation atmosphere No corrosive gas and dust
Power Supply voltage AC200V~480V +10% -15%
specification 50/60Hz±3Hz
Ratings current (max.) 1.15Arms/240V, 0.58Arms/480V
Pow er interruption time 20ms or less
Heating value 18W
Weight 2.2kg
Dimension Refer to Appendix 1.5
3 -1
Unit type Base I/O unit Remote I/O unit Card-sized I/O
Model name HN353 FCUA-DX101 HR371-Y
Ambient Operation 0~55°C
temperature Storage -20~60°C
General
specification
Shock Operation 29.4m/s2 [3G] or less
Operation atmosphere No corrosive gas and dust
Supply voltage DC24V±5%, Ripple±5%(P-P) DC5V±5%
Ripple 50mV(P-P)
DC24V±5%
Ripple 240mV(P-P)
Power
Current (max.) 2.6A 0.7A DC5V/0.4A
specification
(All DO turned on) (Control Logic only) DC24V/1.2A
(All DO turned on)
Depends on power supply specification.
Power interruption time
(20ms or more is required)
Heating value 70W (*1) 60W (*1) 30W (*1)
Weight 800g 470g 300g
Dimension Refer to Appendix Refer to Appendix Refer to Appendix 1.8
1.6 1.7
(*1) It is the value when all of DI/DO are turned ON and including load heating.
3 -2
3.2 Design condition of operation box
3.2.1 Installation of Display Unit and Keyboard Unit
The display unit (with control unit) and the keyboard unit are installed in a sealed structure operation box or
a cabinet as a principle. Observe the following points for installation.
(1) Install the keyboard unit with slant the surface 20 ± 15 degrees against vertical.
The limitation of the inclination is according to the the hard disk specification.
(2) Do not install the display unit and keyboard unit into the place where the machine vibration is strong.
(3) Secure the space shown below for ventilation in consideration of the control unit's heat dissipation and
wiring for PC-card(CardBus) communication cable.
3.2.2 Operation Box Heat Radiation

Measures Refer to the following method for heat radiation measures.
<Hypothetical conditions>
(1) Average temperature in cabinet: 55°C
(2) Temperature outside of Cabinet: Ta ≦0°C ~40°C
(3) Internal temperature rise value: DT = T - Ta (max) = 15°C
<Supplement>
(1) Refer to "3-1. General Specification" for the heat generated value
(2) Equation of enclosed cabinet (thin sheet metal) cooling capacity.
W1 = U×A×ΔT
U: 6W/m²×°C --- with internal cooling FAN
4W/m²×°C --- without internal cooling FAN
A: Effective heat radiation area (m²)
（Area where heat can be radiated from cabinet)
△T: Internal temperature rise value （15deg）
[Note]
When calculating the effective heat radiation area, do not include the parts that
contact other objects.
(3) Points of caution for heat radiation countermeasures when designing

mounting state
*Consider convection in cabinet (eliminate heat spots)
*Collect hot air at suction port in heat exchanger panel.
(4) Evaluation standards for internal temperature rise distribution data
ΔT≦15deg
Install a circulation fan in the panel when the following conditions are not satisfied.
Evaluation standards for internal temperature rise distribution data.
ΔT≦15deg
3 -3
An example of operation box heat measure is shown below.
< Example of Operation box >
Heat radiation area (A): except front, bottom surface
A＝ 0.6 × 0.12 + 0.6 × 0.5 + 0.12 × 0.5 × 2 ≒ 0.49（m²）

(Top surface） (Rear surface）（Both sides surface）
Heat generation （W）

• Power capacity = 24V × 5A = 120 (W)
• Power consumption (Typ) = 24V × 3A = 72 (W)
Power consumption
Heat generation  consumption
Power efficiency
= (72/0.7) - 72 ≒ 31 (W)
< Examination of cooling FAN necessity >

1. Temperature standard
(1) Temperature standard in cabinet (for each units) T = 0°C~ 55°C
(2) Cabinet ambient temperature Ta = 0°C~40°C
(3) Internal temperature rise value △ T = T(max) - Ta(max) 15deg
2. Cooling capacity of operation box (W1)

W1 = U × A × △ T
△ T = Internal temperature rise value (= 10deg)
U = 6W/ m²•°C < with internal cooling FAN >
A = Effective heat radiation area ( m²)
(1) With internal cooling FAN W1 = 6 × 0.49 × 10 = 29.4W ≒ 31W △T≒ 10.5deg
(2) Without internal cooling FAN W1 = 4 × 0.49 × 10 = 19.6W < 31W △T≒ 15.8deg
Decide to use or not to use a cooling FAN in accordance with temperature rise data.
Recommended FAN mounting position: Upper right area of control unit (refer to the figure shown above)
( FAN：DC24V × □ 120 )
NC unit Duct
Cabinet FAN
3 -4
3.3 Noise measures
3.3.1 Connection of Frame Ground (FG)
The basis of the grounding method is single point ground to prevent common impedance connection
between each units. However, when set up in the place where the control unit and NC keyboard are far from
the cabinet like a machine with the operation part of the pendant box type, connect FG terminal of the
control unit and the NC keyboard to the ground plate in the pendant box with grounding wires, and connect
ground plate in the pendant box to the ground plate in the cabinet with grounding wire. For the 24Vdc power
supply unit which supplies power to the I/O unit, connect GND terminal (Common) and FG terminal
(1) When all of units are installed in a same cabinet, or are installed in the near place.
EMG NC unit keyboard unit
Switch
EMG
DC24V
0V
FG CF55 (IO Interface)
CF50 (IO Interface)
SIONC (RS232C)
CF10 (IO Interface)
DCIN 0V SIOPC (RS232C)
DC24V
USB1 0V MPG (Manual Pulse Generator)
USB2
0V
EXTXBUS
FG
Side memory I/F unit Terminal
(*1)
Terminal
G164 cable
0V
Terminal
EXTXBUS
IO Interface
Power supply unit DC24V Power

PD27 CF10 (I/O Interface)
supply unit CF50 (I/O Interface)
DCIN SV1 (Servo Drive)
DC24V ACIN ACIN DC24V
0V
SV2 (Servo Drive)
0V 0V SKIP (SKIP)
FG FG FG FG
Terminal
Cabinet Ground Plate
：This mark shows that the metal cover of connector is connected with FG terminal block by FG pattern
lines in the printed circuit board.
(*1) Please refer to "appendix 1.4 Sides memory I/F unit Outline Drawing" for the connection of the FG line
of side memory I/F unit FCU7-EP401-1.
3 -5
(2) Control unit and NC keyboard are installed far from the cabinet
Operation Box
EMG NC unit Keyboard unit

Switch
EMG
DC24V
0V
CF55 (IO Interface)
FG
CF50 (IO Interface)
SIONC (RS232C)
CF10 (IO Interface)
DCIN 0V SIOPC (RS232C)
USB1 0V
DC24V MPG (Manual Pulse Generator)
USB2
0V
EXTXBUS
FG
Side memory I/F unit Terminal
(*1)
Terminal G164 cable

0V
Terminal
EXTXBUS
Operation Box Ground Plate
IO Interface
Power supply unit DC24V Power

PD27 CF10 (I/O Interface)
supply unit CF50 (I/O Interface)
DCIN SV1 (Servo drive)
DC24V ACIN ACIN DC24V
0V
SV2 (Servo drive)
0V 0V SKIP (SKIP)
FG FG FG FG
Terminal
Cabinet Ground Plate
Cabinet
：This mark shows that the metal cover of connector is connected with FG terminal block by FG pattern
lines in the printed circuit board.
(*1) Please refer to "appendix 1.4 Sides memory I/F unit Outline Drawing" for the connection of the FG line of
side memory I/F unit FCU7-EP401-1.
3 -6
3.3.2 Shield Clamping of Cables
(1) Method of shield clamping
The shield cable connected to the control unit, servo amplifier and spindle amplifier must be connected to
the grounding plate to stabilize operation while preventing malfunctioning due to noise. The shield can be
connected to the grounding plate with lead wires, with clamp fittings or with the connector GND plate. Refer
to the following drawings to treat the shield cable.
Example of connection with lead wire
soldering
unit
cable
shield cable
lead wire treatment method lead wire
Example of connection with clamp fitting
shield
cable
grounding unit
plate cable
clamp fitting
less than
0.8m shield
clamp fitting
(1) Peel part of the cable sheath and expose the shield as shown in grounding
the drawing. plate
Press the exposed part against the grounding plate with the cable
clamp fittings.
(2) If the cable is thin , clamp several together in a bunch.

(3) Use adequate force when tightening the cable so that the wire material is not damaged.
(4) Connect each grounding plate together and ground them at one point.
Refer to APPENDIX 1.14 for the dimension of clamp fittings and grounding plate.
3 -7
(2) Cable list that requires the shield clamp
Cables which require shield clamp with a connector cases are following table.
Refer to the 3.3.2 "Shield Clamping of Cables" and each cable drawing of the Appendix 2 "Cable
Manufacturing Drawing" for shield clamp method.
Connect from Connect to

Cable name Connector Shield clamp Connector Shield clamp
Unit name Unit name
name necessity name necessity
F010 Control unit CF10 Required(*1) Base i/o unit CF10 Required(*1)
F012 Control unit CF50 Required(*1) Base i/o unit CF55 Required(*1)
Manual Pulse
F020/F021/F022 Keyboard MPG Required Not required
Generator
NC SIONC
G035/G036 Required RS232Cdevice Not required
keyboard SIOPC
SH21 Base i/o SV1-1～4
Required(*1) MR-J2-CT CN1A Required(*1)
unit SV2-1～4
Base i/o
SV4-1～4 Required(*1) MR-J2-CT CN1A Required(*1)
unit
Additional
SV-1～4 Required(*1) MR-J2-CT CN1A Required(*1)
I/O unit
SV IF unit SKIP Required Not required
FCUA-R211 Base i/o
RIO1 Required Remote I/O unit RIO1 Required
unit
Base i/o
RIO2 Required Remote I/O unit RIO1 Required
unit
Base i/o
RIO4-1～4 Required Remote I/O unit RIO1 Required
unit
Additional
I/O unit
Additional
I/O unit
(*1) When using cables witch Mitsubishi supplies, cable clamping with the clamp fitting is not required
because the cable shield connects to ground through the connector case.
3.3.3 Connection of Spark Killers

The generated noise must be removed when the coil or contact operates.
As a measure, connect a spark killer in parallel with the coil or contact.
The CR compound element is useful for eliminating noise generated by magnetic induction.
Spark killer C: 0.033~0.1µF

SK R: 10~120Ω
SK
3 -8
3.3.4 Protective Measures against Lightning Surge
Generally, lightning surge infiltrates the control power supply from the power supply line. Then the internal
circuit is damaged by this control power supply, or via this control power supply. The Mitsubishi NC unit has
a surge absorber on the control power supply for the NC control section and NC control section. However,
this measure is not taken through the control panel, as shown in Fig. 1, so the lightning surface could flow
over the signal line and damage the other devices.
NC control
section
NC drive section Control panel

Power line (Servo, Spindl e amplifier ) )
(relay
panel, etc.)
Lightning surge path
Power supply
for panel
Fig.1 Path of damage caused by lightning surge
(1) Methods of protective measures

Install the surge absorber on the power supply line for the separately prepared power supply units, etc., as
shown in Fig. 2 and Fig. 3. The following two measures are required as protection against general damage.
① Installation of surge absorber
② Installation of circuit protector
Power line Other device Control panel

(Power supply (Relay panel ,
for panel , etc.) etc.)
Circuit
protector
Surge absorber (1) Surge absorber (2 )

Fig.2 Lightning surge measures for 3-phase power supply line
(2) Example of surge absorber

Types of Okaya Denki Sangyo Co., Ltd. Surge absorbers
Surge Surge withstand
Circuit Max. tolerable Clamp
Surge resistance voltage(Electrical-discharge
Part name voltage circuit voltage
absorber level start voltage) 1.2/50µs[V]
[Vrms] voltage[Vrms] [V]±10%
8/20µs[A]
(1) RAV-781BYZ-2 250 300 300 2500 20k
(2) RAV-781BXZ-4 250 500 500 2500 2k
（Note）
Refer to the APPENDIX 3.6.3 for dimention. Refer to the manufacturer's catalog for details characteristics,
outline and connection methods of the surge absorber.
(3) Surge absorber installation method Refer to the APPENDIX 3.6.3.
3 -9
3.4 Optical fiber cable
The optical fiber cable is used for the communication between the control unit and the MDS-DH series drive
unit.
Special attention is necessary for the optical fiber cable for construction and handling.
3.4.1 Shape and part name of Optical fiber cable

Connector
Fiber Coating
20.3
22.7 150 35
7
Please buy the optical fiber cable from MITSUBISHI ELECTRIC Co. to guarantee the performance and the
reliability of the system.
Optical fiber cable cannot be cut and reconnected..
("Appendix 2" is for the reference.)
3.4.2 Specification of optical fiber cable

item Specification
Name G380
Length 1 – 20m
Type of fiber PCK202HPXTN (OKI)
Kind of fiber PCF(Bakelite)
Outside diameter of Coating 7.6mm
Outside diameter of fiber 2.2mm ×2 fiber
Permissible tension Coating 980N / fiber (100kgf / fiber)
Fiber 127N / fiber (13kgf / fiber)
Connected part between TBD
fiber and connector
Permissible bend Coating 50mm (Recommendation : 76mm or more)
radius fiber 25mm (Recommendation : 44mm or more)
Bend frequency 4000,000 times (Φ100mm)
Twist frequency 1000,000 times (180°, 250mm)
Fall impact strength 2b from 1000mm
Operating temperature -20 – 70 ℃
3 -10
3.4.3 Cautions in handling optical-fiber cable
(1) At delivering, the optical module and optical-fiber cable attached to the PCB have protection caps on
them. Leaving them without the caps may cause poor connection due to dust or filth, so keep the caps
on while not connected. If dust or filth gets on the module or cables, wipe it lightly with a piece of dry
gauze. (Do not use any solvent such as alcohol to avoid dissolving the optical fiber material.)
(2) Connect or disconnect the optical connector by holding the connector. If you attempt to connect or
disconnect with holding the fiber code, force over the of tolerable tension will be applied to the fiber code
connection part, which may damage the cable.
(3) The optical connector cannot be connected in the opposite direction. Thus, before connecting the
optical fiber cable to the optical module, check the connector direction. Hold the connector so that its
lock lever comes to the lock hole position of the optical module on the PCB side, then push straight.
The lock lever will be connected to the optical module with a click.
(4) To remove the optical-fiber cable from the PCB, hold the connector with pushing the lock lever’s release
button, then pull it out. Pulling out without pushing the lock release button may damage the connector.
(5) Do not apply too much force on the cable, such as stepping on it, dropping a tool on It, etc…
3.4.4 Cautions in laying optical-fiber cable

(1) Do not apply force over the tolerable tension. Especially, never tie too tight with cable ties or too much
loss or breakage may be caused. To bind, use cushioning material such as sponge, rubber plate, etc…
so that the cable doesn’t move (but not too tight).
(2) Do not install below the tolerable bend radius. If installed below the tolerable bend radius, too much
stress will be applied especially around the connector, which may lead to lower optics characteristics.
The bend radius of the cable is over 76mm around the part with reinforcing sheath, and over 44mm
around the fiber code part (without reinforcing sheath).
Part with reinforcing sheath

Bend radius : Over 50mm
Part witout reinforcing sheath

Bend radius : Over 25mm
3 -11
(3) Do not twist the optical-fiber cable. Installing with twist may lower optics characteristics.
(4) In laying conduit, use pulling tool such as pulling eye, cable grip, etc… to avoid applying tension on the
fiber code connector.
Pulling eye Cable grip
Cable grip
Optical-fiber cable Tape
Optical-fiber cable
Tape
(5) For fiber code connector part to avoid getting the optical-fiber cable’s weight, fix the part with reinforcing
sheath with cable clamp.
(6) Never bind the cable with vinyl tape. Plasticizer in the vinyl tape may break the optical-fiber cable.
(7) The length of extra cable length should be longer than twice of the minimum bend radius R.
Recommended clamp material: CKN-13SP by Kitagawa Industries
3 -12
CHAPTER 4 General System connection
4.1 General System Diagram
Dotted line : Arrangement of Machine builder
Minute line : Attached goods of unit
4.1.1 FCA730PY-N01/N02
IC memory card
Ethernet Display Unit FCU7-YZ141 interface (Front)
ON
G090
CNC Unit G092 12.1 inch
HN251
HN272
RS T OFF
FCU7-MU502-12 L0.19M TFT
LAN USB
G172 PC Board MIC73M2 LCD (Front)
ON/OFF Backlight
Circuit breaker F140 HDD inverter
CNC Board HN154 HDD Menu key
Unit
CF CF HN482
ON OFF Card
INV G083 Speaker
HN124
MC FRONT G291
OUT G160
OT release SW EXTXBUS Option
MC
EMG CF10 F010
F120
EMG HN532 CF50 F012
MC
RA
FG
G380 (Fiber Optical Cable)
CardBus OPT1
PD27 G171 CF24 x 2ch
ON/OFF Option
DCIN USB1
ACIN HN260
CG12
DCOUT CF01 HN011 USB2
Circuit HN260
breaker F110 G050
24Vdc CG12 Keyboard Unit

Power Supply DCOUT HN203 FCU7-YZ082
F110 DCIN
DCOUT 24Vdc J2
KS-7YZ813A-P
ACIN CF01
FG INV
24Vdc F070 DC
Circuit
breaker MPG F020/F021/F022 Pulse generator
FG PCON/OFF G400
G035/G036
SIONC RS232C Device
CR22 CR21
G035/G036
Additional I/O SIOPC NC x 2ch
PC x 2ch
RX322-1
G170
J3 ON/OFF
Option
J4 SPKR
CR31
VLM RIO3 Terminator
R-TM
F070
24Vdc
Machine I/O
DCIN CF50 CF10
CF31 R301
CF33 R301 Machine I/O Machine I/O
AIO
Sensor signals FCUA-R211 FCUA-R211
SKIP
Max. 8 pints (SH41) (SH41) To next unit or
RIO1 RIO1 RIO2 RIO1 RIO2
terminator
FCUA-DX101 FCUA-DX101
SH21 24Vdc DCIN 24Vdc DCIN
SV1-1
SH21 Base I/O
SV1-2 Remote I/O unit Remote I/O unit
SH21 Unit Analog I/O unit
SV1-3 FCUA-R211 To next unit or
SH21 RIO2 RIO1 RIO2
SV1-4 HN353 (SH41) terminator
FCUA-DX141
MR-J2-CT max. 7 units 24Vdc DCIN AIO
SV2-1
RIO4-1 F260
SV2-2
F260
HR371
SV2-3 RIO4-2 YMW

Machine I/O
RIO4-3 24Vdc I/O board
SV2-4
RIO4-4 Max. 8 channels
HR371
YMW
Machine I/O
24Vdc I/O board
MDS-DH max. 8 units
（Note 1）Please observe notes in Chapter 7 strictly when the mouse and the keyboard, etc. are used.
（Note 2）Use FCUA-R211 cable or equivalent for RIO cable. SH41 can be used short length between RIO
unit in same cabinet inside.
（Note 3）Please supply power in order of drive unit, external power supply (I/O, machine panel) and PD27
before NC system software start.
4 -1
4.1.2 FCA730PY-N11/N12
IC memory card
Ethernet Display Unit FCU7-YZ142 interface (Front)
ON
CNC Unit G092 L0.23M 12.1 inch
HN251
RS T OFF
FCU7-MU502-32 TFT
LAN USB
G172 PC Board MIC715M2 LCD (Front)
ON/OFF Backlight
Unit
CF CF HN482
ON OFF Card
INV G089 Speaker
HN124
MC FRONT G291
OUT G160
OT release SW EXTXBUS Option
MC
EMG CF10 F010
F120
EMG HN532 CF50 F012
MC
RA
FG
CardBus OPT1
ON/OFF Option
DCIN USB1
ACIN HN260
CG12
Circuit HN260
breaker F110 G050

Power Supply DCOUT HN203 FCU7-YZ082
F110 DCIN
DCOUT 24Vdc J2
KS-7YZ813A-P
ACIN CF01
FG INV
24Vdc F070 DC
Circuit
PCON/OFF G400
FG
G035/G036
SIONC RS232C Device
CR22 CR21
G035/G036
Additional I/O SIOPC NC x 2ch
PC x 2ch
RX322-1
G170
J3 ON/OFF
Option
J4 SPKR
CR31
VLM RIO3 Terminator
R-TM
F070
24Vdc
Machine I/O
DCIN CF50 CF10
CF31 R301
AIO
SKIP
terminator
SV1-1
SH21 Base I/O
SH21 RIO2 RIO1 RIO2
FCUA-DX141
SV2-1
RIO4-1 F260
SV2-2
F260
HR371
SV2-3 RIO4-2 YMW

Machine I/O
SV2-4
HR371
YMW
Machine I/O
24Vdc I/O board
MDS-DH max. 8 units
4 -2
4.1.3 FCA730PY-N31/N32
IC memory card
Display Unit FCU7-YZ143 interface Unit
Ethernet FCU7-EP401-1
ON
CNC Unit 12.1 inch CF
HN253
RS T G090 OFF
FCU7-MU501-32 TFT
LAN USB
G172 PC Board MIC715M2 LCD
ON/OFF Backlight
Unit
CF CF HN482
ON OFF Card
G083 Speaker
INV
MC FRONT G293
OUT G164
OT release SW EXTXBUS
EMG F010 Option
MC F120 CF10
EMG HN532 CF50 F012
MC
RA
FG
CardBus OPT1
ON/OFF Option
DCIN USB1
ACIN HN260
CG12
Circuit HN260
breaker F110 G050

Power Supply DCOUT HN203-1 FCU7-YZ041
F110 DCIN
DCOUT 24Vdc J2
KS-7YZ813A-P
ACIN CF01
FG INV
24Vdc F070 DC
Circuit
FG PCON/OFF G400
G035/G036
SIONC RS232C Device
CR22 CR21
SIOPC G035/G036
Additional I/O NC x 2ch
RX322-1 PC x 2ch
G170
J3 ON/OFF
Option
J4 SPKR66
CR31
VLM RIO3 Terminator
R-TM
F070
24Vdc
Machine I/O
DCIN CF50 CF10
CF31 R301
AIO
SKIP
terminator
FCUA-X101 FCUA-X101
SV1-1
SH21 Base I/O
SV1-2 Remote I/O unit Analog I/O unit Remote I/O unit
SH21 Unit
SH21 RIO2 RIO1 RIO2
SV1-4 HN353 (SH41) FCUA-X141 terminator
SV2-1
RIO4-1 F260
SV2-2
F260
HR371
SV2-3 RIO4-2 YMW

Machine I/O
SV2-4
HR371
YMW
Machine I/O
24Vdc I/O board
MDS-DH max. 8 units
4 -3
4.1.4 FCA730PY-N42
IC memory card
Display Unit FCU7-YZ192 interface Unit
Ethernet FCU7-EP401-1
CNC Unit
HN253
RST G494 19型TFT CF
FCU7-MU502-43
LAN LCD USB
G172 CXA-46012PJ107
ON/OFF
Circuit breaker PC Board MICM15N5C F140 FCU7-
HDD KS-7MB601A-P
HD101-1
CF CF CNC Board HN154
ON OFF ｶｰﾄﾞ
HN482 INV G190
MC FRONT G293
HN124 HN102 OUT
OT release SW G164
MC
EMG EXTXBUS
F120 F010
EMG CF10
F012
MC HN532 CF50
RA
FG
PD27 G171 CardBus G380 (Fiber Optical Cable)

CF24 OPT1
x 2ch
ON/OFF DCIN ｵﾌﾟｼｮﾝ
ACIN USB1 HN260
CG12
Circuit HN260
breaker F110 G050

Power Supply DCOUT HN203-1 ON
FCU7-YZ091 G170
F110 DCIN ON/OFF
DCOUT 24Vdc OFF
KS-7YZ813A-P
ACIN CF01 J2
FG F070
24Vdc DC INV
Circuit
breaker PCON/OFF G400
FG MPG F020/F021/F022 Pulse generator
G035/G036
CR22 CR21
SIONC RS232C Device

Additional I/O G035/G036
RX322-1 SIOPC NC x 2ch
PC x 2ch
J3
ｵﾌﾟｼｮﾝ
J4 CR31 SPKR66
VLM RIO3 Terminator
Machine operation panel R-TM Speaker
F070
24Vdc
Machine I/O
DCIN CF50 CF10
CF31 R301
AIO
SKIP
FCUA-DX101 FCUA-DX101 terminator
SV1-1
SH21 Base I/O
SH21 RIO2 RIO1 RIO2
FCUA-DX141
SV2-1
RIO4-1 F260
SV2-2
F260
HR371
SV2-3 RIO4-2 YMW

Machine I/O
SV2-4
HR371
YMW
Machine I/O
24Vdc I/O board
MDS-DH max. 8 units
4 -4
4.2 Connector Layout Drawing
4.2.1 Connectors, Switches and LEDs Layout Drawing of Control Unit
4.2.1.1 FCU7-MU502-12
FAN1 FAN2 CardBus ON/OFF
BAT
FRONT
OUT USB1
USB2
CRT
LCD
LAN
INV
DCIN CF01 CF24 EMG HDD CF25

(not use)
CG12 CF10 CF50 OPT1
4 -5
4.2.1.2 FCU7-MU501/502-32
BAT
FRONT
OUT USB1
USB2
CRT
LVDS
LAN
INV
DCIN CF01 CF24 EMG HDD
CG12 CF10 CF50 OPT1
4 -6
4.2.1.2 FCU7-MU502-43
FAN3
(未使用)
FRONT
OUT USB1
USB2
BAT
CRT
(ｽｲｯﾁの下)
LVDS2
LVDS1
LAN
INV
DCIN CF01 CF24 EMG HDD
CG12 CF10 OPT2 CF50 CF55 OPT1
4 -7
4.2.2 Connectors, Switches and LEDs Layout Drawing of keyboard unit
4.2.2.1 FCU7-YZ082
CR21 CR31 MOUSE NCKEY INV FAN1 SPKR CG12 PCON/OFF ON/OFF
J2
DCOUT
CF01
DCIN
(Connect to
PD27)
CR22 J4 VLM J3 DC MPG SIOPC SIONC RIO3

(for Keyboard I/O)
4.2.2.2 FCU7-YZ041
CR21 CR31 MOUSE NCKEY INV FAN1 SPKR CG12 SPKR66 PCON/OFF ON/OFF
J2
DCOUT
CF01
DCIN
(Connect to
PD27)

(for Keyboard I/O)
4 -8
4.2.2.3 FCU7-YZ091
CR21 CR31 MOUSE NCKEY INV FAN1 SPKR SPKR66 PCON/OFF ON/OFF
J2
ON
Switch
OFF
Switｃｈ
CG12
DCOUT
CF01
DCIN
(PD27との
接続)

(キーボードI/O用)
4 -9
4.3 Connector Pin Assignment
4.3.1 Control Unit Connector Pin Assignment
IO Interface 1 I/O TXRX1 26 I/O TXRX1* RIO1

25 1 2 I/O TXRX2 27 I/O TXRX2* RIO2
3 0V 28 0V
CF10
4 I SKIP1 29 I SKIP1*
50 26 6 I SKIP3 31 I SKIP3*
7 I SKIP4 32 I SKIP4* SKIP
＜Cable side connection type＞ 9 I SKIP6 34 I SKIP6*
Plug : 10150-6000EL 10 I SKIP7 35 I SKIP7*
Shell : 10350-3210-000 11 I SKIP8 36 I SKIP8*
12 0V 37 0V
Recommended Maker : Sumitomo 3M 13 NC 38 NC
14 NC 39 NC
15 NC 40 NC
16 0V 41 0V
17 NC 42 NC
18 NC 43 NC
19 NC 44 NC
20 NC 45 NC
21 0V 46 0V
22 O SVTXD1 47 O SVTXD1*
23 I SVALM1 48 I SVALM1*
SV1
24 I SVRXD1 49 I SVRXD1*
25 O SVEMG1 50 O SVEMG1*
IO Interface 10 1
1 0V 11 0V
CF50
20 11 5 0V 15 0V
6 O RTS4 16 O RTS4*
＜Cable side connection type＞ 7 O SVEMG2 17 O SVEMG2*
Plug : 10120-6000EL 8 NC 18 NC
Shell : 10320-3210-000 9 I/O TXRX4 19 I/O TXRX4*
10 NC 20 NC
Recommended Maker : Sumitomo 3M
Optical servo
communication
OPT1
＜Cable side connector type＞

Connector : 1123445-1(JIS-F07)
Recommended Maker : AMP
4 -10
Remotely ON/OFF 4 1 ＜Cable side connector type＞ 1 0V
　（HN203） Connector : 51030-0430 2 I PON
3 I POFF
ON/OFF Contact : 50083-8160
4 0V
Recommended Maker : MOLEX
Battery 2 1 ＜Cable side connector type＞ 1 I +3.0V

Connector : DF3-2S-2C 2 0V
BAT Contact : DF3-2428SCFC
Recommended Maker : HIROSE
USB 1 4 ＜Cable side connector type＞ 1 O +5V

Connector : DUSB-APA42-A-C50 2 I/O -DATA
USB1/USB2 Contact : DUSB-PA1-100 3 I/O +DATA
(AWG20~24) 4 0V
Recommended Maker : DDK
Display A B
1A 13A 1 NC 1 NC
CRT 2 0V 2 0V
3 O HSYNC 3 0V
4 O VSYNC 4 0V
1B 13B 5 O RED 5 0V
6 O GREEN 6 0V
7 O BLUE 7 0V
＜Cable side connector type＞ 8 NC 8 NC
Connector : DHD-RB26-20AN 9 NC 9 NC
Recommended Maker : DDK 10 O B0 10 O B1
11 O G0 11 O G1
12 O R0 12 O R1
13 O +5V 13 O +5V
Display 1 0V 2 O CLK
2 40 3 0V 4 O HSYNC
5 O VSYNC
LCD 6 0V
7 0V 8 0V
9 O R0(R2) 10 O R1(R3)
1 41 11 O R2(R4) 12 0V
13 O R3(R5) 14 O R4(R6)
15 O R5(R7) 16 0V
＜Cable side connector type＞ 17 0V 18 0V
Connector : DF9C-41S-1V 19 O G0(G2) 20 O G1(G3)
21 O G2(G4)
Recommended Maker : HIROSE 22 0V
23 O G3(G5) 24 O G4(G6)
25 O G5(G7) 26 0V
27 I LCDRES1 28 0V
29 O B0(B2) 30 O B1(B3)
31 O B2(B4) 32 0V
33 O B3(B5) 34 O B4(B6)
35 O B5(B7) 36 0V
37 O DE 38 I LCDRES0
39 O 3.3V 40 O 3.3V
41 NC
Ethernet 1 8
＜Cable side connector type＞ 1 O TD+
Connector : 5583971-1 2 O TD-
3 I RD+
LAN Recommended Maker : AMP
4 NC
5 NC
6 I RD-
7 NC
8 NC
4 -11
Hard Disk Drive A B
HDD 1 O BRSTDRV* 1 0V
1B 22B 2 I/O DD7 2 I/O DD8
3 I/O DD6 3 I/O DD9
4 I/O DD5 4 I/O DD10
1A 22A 6 I/O DD3 6 I/O DD12
＜Cable side connector type名＞ 9 I/O DD0 9 I/O DD15
Connector : FCN-727B044-G/LM-D 10 0V 10 NC
Recommended Maker : Fujitsu 11 I DDRQO 11 0V
12 I/O DIOW* 12 0V
13 I/O DIOR* 13 0V
14 I/O IORDY 14 Pull-up
15 O DDAK0* 15 0V
16 I IRQ14 16 I IOCS16*
17 I/O DA1 17 NC
18 I/O DA0 18 I/O DA2
19 O CS1P* 19 O CS3P*
20 O IDEACTPP* 20 0V
21 O +5V(Logic) 21 O +5V(Motor)
22 0V 22 NC
Emergency Stop 3 1 ＜Cable side connector type＞ 1 FG

Connector : 51030-0330 2 I EMG IN
EMG Contact : 50084-8160 3 O COM
Remote ON/OFF 5 1
＜Cable side connector type＞ 1 NC
（Connect to PD27） Connector : 51030-0530 2 I P-OFF
3 0V
Contact : 50083-8160
4 0V
CF24 Recommended Maker : MOLEX 5 I P-ON
Power Off Ditection 2 1 ＜Cable side connector type＞ 1 0V

Connector : 51030-0230 2 I ACFAIL
CF01 Contact : 50084-8160
4 -12
DC24V Input 1 3 ＜Cable side connector type＞ 1 I +24V
Connector : 2-178288-3 2 0V
DCIN Contact : 1-175218-5 3 FG
LCD Inverter 1 0V
6 1 ＜Cable side connector type＞ 2 I BLOFF*
Connector : 51030-0630 3 O TTL-BLOFF*
INV
Contact : 50083-8160 4 O OC-BLOFF*
Recommended Maker : MOLEX 5 O BRT
(FCU7-MU502-12) 6 O +12V
LCD Inverter 1 0V
7 1 ＜Cable side connector type＞
2 0V
Connector : 51030-0730 3 O TTL-BLOFF*
INV
Contact : 50083-8160 4 O OC-BLOFF*
Recommended Maker : MOLEX 5 O BRT
(FCU7-MU502-32) 6 O +12V
7 O +12V
FRONT USB 1 6
＜Cable side connector type＞ 1 O +5V
Connector : 51004-0600 2 I/O -DATA
FRONT OUT Contact : 50011-8100 3 I/O +DATA
4 0V
Recommended Maker : MOLEX 5 I HMNSENSR
6 NC
FAN 1 3 ＜Cable side connector type＞ 1 O +12V

Connector : 51004-0300 2 I SENSE1
FAN1/FAN2 Contact : 50011-8100 3 0V
CAUTION Do not supply voltages ot her than those indicated in this manual on the connector .
Doing so may lead to des truction or damage .
Incorrect connections may damage the devices , so connect the cables to the
specified connectors.
4.3.2 Key board Unit Connector Pin Assignment
1 4
Glide Pointer ＜Cable side connector type＞ 1 +5V
Connector : 51004-0400 2 I/O MSDATA
3 0V
MOUSE Contact : 50011-8100
4 O MSCLK
4 -13
LCD Interter 13 1 1 O +12V
2 O +12V
INV 3 O +12V
4 0V
5 0V
＜Cable side connector type＞ 6 0V
7 O FL1 OFF*
Connector : 51030-1330 8 O FL2 OFF*
Contact : 50083-8160 9 I VR
Recommended Maker : MOLEX 10 0V
11 I BRT
12 I BLOFF*
13 0V

（Connect to PD27） Connector : 2-178288-3 2 0V
3 FG
Contact : 1-175218-5
DCIN Recommended Maker : AMP
Power Off Ditection 2 1 ＜Cable side connector type＞ 1 0V

Connector : 51030-0230 2 I ACFAIL
CF01 Contact : 50084-8160
B1 B3
DC24V/Power Off Ditection A B
1 O ACFAIL 1 O +24V
DCOUT 2 0V 2 0V
3 NC 3 FG

Connector : 2-178128-6
A1 A3
Contact : 1-175218-5
Remote I/O 1 3 ＜Cable side connector type＞

1 I/O TXRX1
Connector : 2-178288-3 2 I/O TXRX1*
RIO3 Contact : 1-175218-2 3 0V
RS232C 10 1
1 0V 11 0V
（NC Control） 2 I RD1 12 O SD1
3 I CS1 13 O RS1
4 O ER1 14 I DR1
SIONC 20 11 5 0V 15 0V
6 NC 16 NC
＜Cable side connector type＞ 7 I RD2 17 O SD2
Connector : 10120-6000EL 8 I CS2 18 O RS2
9 O ER2 19 I DR2
Contact : 10320-3210-000
10 NC 20 NC
4 -14
10 1
RS232C 1 0V 11 0V
（PC Control） 2 I RD1 12 O SD1
3 I CS1 13 O RS1
4 O ER1 14 I DR1
SIOPC 20 11 5 0V 15 0V
6 I RI1 16 I DCD1
＜Cable side connector type＞ 7 I RD2 17 O SD2
Connector : 10120-6000EL 8 I CS2 18 O RS2
9 O ER2 19 I DR2
Contact : 10320-3210-000
10 I RI2 20 I DCD2
Manual Pulse Generator 8 1 1 I 1HA

9 0V
2 I 1HB
10 O +12V
3 I 2HA
MPG 11 0V
4 I 2HB
12 O +12V
5 I 3HA
15 9 13 0V
6 I 3HB
14 O +12V
7 NC
＜Cable side connector type＞ 8 NC
15 NC
Connector : CDB-15P
Contact : CD-PC-111
CASE : HDA-CTH
Recommended Maker : HIROSE

（Machine I/O） Connector : 2-178288-3 2 0V
Contact : 1-175218-5 3 FG
DC Recommended Maker : AMP
Machine Control Box

J3 J4
J3 B1 B20 B1 B10
J4
A1 A20 A1 A10
＜Cable side connector type＞＜Cable side connector type＞

Connector : HIF4-40D-3.18R Connector : HIF4-20D-3.18R
Recommended Maker : HIROSE Recommended Maker : HIROSE
B A B A
20 I X0 20 I X10 10 NC 10 O Y1A
19 I X1 19 I X11 9 NC 9 O Y1B
18 I X2 18 I X12 8 O Y12 8 O Y1C
17 I X3 17 I X13 7 O Y13 7 O Y1D
16 I X4 16 I X14 6 O Y14 6 O Y1E
15 I X5 15 I X15 5 O Y15 5 O Y1F
14 I X6 14 I X16 4 O Y16 4 I +24V
13 I X7 13 I X17 3 O Y17 3 I +24V
12 I X8 12 I X18 2 O Y18 2 0V
11 I X9 11 I X19 1 O Y19 1 0V
10 I XA 10 I X1A
9 I XB 9 I X1B
8 I XC 8 I X1C
7 I XD 7 I X1D
6 I XE 6 I X1E
5 I XF 5 I X1F
4 NC 4 NC
3 +24V/RG 3 +24V/RG
2 I +24V 2 0V
1 I +24V 1 0V
4 -15
Remote ON/OFF 4 1
(Connect to ON/ Connector : 51030-0430 2 I PON
OFF switch) Contact : 50083-8160 3 I POFF
4 0V
ON/OFF Recommended Maker : MOLEX
Remote ON/OFF 6 1
(Connect to PC Connector : 51030-0630 2 O PON
card ON/OFF Contact : 50083-8160 3 O POFF
4 0V
switch) Recommended Maker : MOLEX 5 NC
PCON/OFF 6 NC
Machine Control Box

VLM
VLM B1 B17
A1 A17

Connector ： HIF4-34D-3.18R
Recommended Maker ： Hirose
B A
17 I SP1_UP 17 I SP1_DOWN
16 I RAPID1_0 16 I RAPID1_1
14 I FEED1_0 14 I FEED1_1
11 I SP2_UP 11 I SP2_DOWN
5 NC 5 NC
4 NC 4 NC
3 NC 3 NC
2 0V 2 0V
1 O +24V 1 O +24V
CAUTION Do not supply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
Incorrect connections may damage the devices, so connect the cables to the specified
conncetors.
! 12V/5V/3.3V/ output by a connector are power supplies to the exclusive peripheral device.
Please do not use it by the influence including the turn of the voltage decrease and the
noise in the power supply to other equipment so that the NC operation is unwarrantable.
4 -16
4.4 Connection of Various Devices
4.4.1 Connection of Hard Disk Drive
(1) Connection of F140 cable
Three cables are attached to the hard disk unit. Refer to the Control unit
right figure for the positions of the each cable connection. Refer to Chapter 4 for the positions of the HDD
connector,
Use the attached F140 cable that it has the unit attached. The maximum cable length is 500mm.
Control unit F140 cable Hard disk unit

（Flat type）
HDD
■ Connection of the control unit and F140 cable ■ Connection of the hard disk drive and F140 cable
Mis-insertion
prevention pin
Red wire
Red wire
The connector key is in the lower side.
(2) Handling of the hard disk unit

■ Cautions of general handling
Since the hard disk is precision apparatus, be careful of handling.
① Do not remove the hard disk unit from the keyboard unit.
② Be careful not to give a strong shock or vibration against the keyboard unit.
■ Cautions of handling exchange （for service person）

When the hard disk unit needs to be replaced by the life or failure, please observe the following points.
When you remove the hard disk unit from the keyboard unit, be careful not to make it fall.
（Do not use the hard disk unit dropped accidentally.）
Do not disassemble the hard disk unit.
Put the hard disk unit removed from the keyboard unit on the stable place.
When you deal with two or more hard disk units, do not stack the unit on another unit or stack them on top of
it.
Connect or disconnect the F140 cable straight. And connect the F140 cable as the caution label.
Never touch the connector of the hard disk drive with a finger at the time of the F140 cable connection.
Convey and carry the hard disk in the state of the unit.
■ Recommendation for data backups

Since the hard disk drive has a limited life, take preventive steps such as backing up data etc. without
exception in order to prevent etc. in cases where data loss may result in loss or damage.
Mitsubishi corporation will exchange the hard disk unit, but make no warranty of damages which may be
caused by data loss or errors.
4 -17
(3) Cable holder
The cable holder which fixes F140 cable attached with the hard disk unit.
After connecting this cables, close the cable holder to prevent the cables coming off.
■FCU7-MU502-12
Cable Holder
■FCU7-MU502-32
Cable holder
※Different shape
4 -18
(4) Cable fixation
Use the fixing lock to fix the F140 cable attached with the hard disk unit. In order to soften the vibrations
onto the hard disk, make sure to have an allowance of the cable (more than 50mm) from the fixing lock.
more than 50mm

Fixing lock
CAUTION Do not apply voltages other than those indicated in this manual on the connector .
Doing so may lead to destruction or damage .
specified connectors .
4 -19
4.4.2 Connection of PC Card (CardBus) (Option：HN532 card)
(1) PC card specifications
Standards ：PC Card Standard 95/97 compliance (CardBus)
PC Card Standard compliance (PCMCIA_V2.1, JEIDA_4.2compliance)
No. of slots ：2 slots Type I/II ( Up to two cards can be used.)
Type III ：One card can be used.
PC card power (Vcc) ：DC5V, 1000mA/slot
Program power (Vpp)：DC12V, 120mA/slot
(Note 1) PC card thickness Type I (3.3mm), Type II (5.5mm), Type III (10.5mm)
(Note 2) 5V or 5V / 3.3V only can be used.
(2) Handling of PC card

Since the PC card is precision apparatus, be careful of handling.
①Precautions for storage
(a) Do not store the PC cards where temperature is extremely high or change in temperature is sharp.
(c) Do not store the PC cards where they will be subject to direct sunlight or near heating appliances.
(d) Do not store the PC cards where a shock and vibration are added.
(e) Do not store the PC cards where appliances generating strong magnetism and a strong radio wave is
near. (magnet, display, speaker, radio, radio machine etc.)
② Precautions for handling
(a) Do not remove the PC card during access to it, since the data on the PC card may be erased.
(b) The PC card has the maximum number of times of rewriting. It may not operate, when rewriting
beyond the number.
(3) Insertion and extraction of the PC card

The PC card is inserted in the PC card slot behind the control unit as the figure.
Please keep a space of 50mm or more at the top of the control unit to insert or extract the PC card.
When connecting the cable to the PC card, more space for the cable is required. There is direction in the PC
card.
Please insert the PC card in the slot without attaching an impossible angle. When extracting the PC card,
push the eject button.
(4) The problem a Card Bus type PC card is not detected

There are some Card Bus type PC cards which are not detected normally under the condition that other PC
card is used.
Refer to section "7.2.2 Card Bus PC Cards" regarding this problem. How to avoid the problem is indicated in
that section.
4 -20
4.4.3 Connection of PC Card in front of Control Unit (Option：FCU7-EP101-1)
(1) IC card specifications
Standards ： PC Card Standard ATA compliance ( Only the memory card can be used. )
No. of slots ： 1slot Type I/II
IC card power (Vcc) ： DC5V、660mA
(Note1) IC card thickness Type I (3.3mm), Type II (5.5mm)

Type III (10.5mm) cannot be used.
(Note2) 5V or 5V / 3.3V only can be used.
(2) Handling of the IC card

Since the IC card is precision apparatus, be careful of handling.
① Precautions for storage
(a) Do not store the IC cards where temperature is extremely high or change in temperature is sharp.
(c) Do not store the IC cards where they will be subject to direct sunlight or near heating appliances.
(d) Do not store the IC cards where a shock and vibration are added.
(e) Do not store the IC cards where appliances generating strong magnetism and a strong radio wave is
near. (magnet, display, speaker, radio, radio machine etc.)
② Precautions for handling
(a) Do not remove the IC card during access to it, since the data on the IC card may be erased.
(b) The IC card has the maximum number of times of rewriting. It may not operate, when rewriting beyond
the number.
(3) Insertion of IC card

Be careful in the insertion direction. ①
Insert the IC card as shown in the following figure.

① Open the card slot cover.
② In the direction shown on the IC card, insert the IC card into the slot.
(Do not give an impossible angle, and push the IC card in along the ②
slot to the end.)

③Shuts the card slot cover
③
(4) Extraction of IC card

② Pull the eject button.
③ Push the eject button without an impossible angle.
④ Extract the IC card which pushes out by hand.
⑤ Close the card slot cover.
CAUTION ! Keep closing the card slot cover except the time of insertion and extraction of the IC card
to prevent dust getting into the unit.
! Please note the direction when you install the IC card. It causes damage when forcibly
installing it in the opposite direction.
4 -21
4.4.4 Connection of CF card in side of Control Unit
･ Precautions for Use of Commercially Available CF Cards

(1) Commercially available CF cards may not be compatible with MITSUBISHI units or suitable FA
environment for temperature- or noise-wise. In case of using it, careful performance check must be
required by the machine tool builder
(2) When inserting/removing a commercially available CF card, turn the MITSUBISHI device’s power OFF
to avoid any troubles. If a card must be inserted and removed while the power is ON, make sure to
takesufficient time (approx. ten seconds or more) between the insertion and removal.
(3) Do not pull out the card or turn OFF the power during access to the CF card. Failure to observe this
could cause the memory contents to be erased. In case of emergency, always perform backups by
having your important data duplicated, etc. as MITSUBISHI will not guarantee the broken or lost data.
・Insertion of CF card
③
Be careful in the insertion direction.
Insert the CF card as shown in the following figure.
③ In the direction shown on the CF card,
①
insert the CF card into the slot.
(Do not give an impossible angle, and push
the CF card in along the slot to the end.)
③ Shuts the card slot cover.
②
②③
・ Extraction of CF card
② Pull the eject button.
③ Push the eject button without an impossible angle. ④
④ Extract the CF card which pushes out by hand.
⑤ Close the card slot cover.
CAUTION ! Keep closing the card slot cover except the time of insertion and extraction of the CF card
to prevent dust getting into the unit.
! Please note the direction when you install the CF card. It causes damage when forcibly
installing it in the opposite direction.
4 -22
4.4.5 Connection of USB device
(1) USB specification
①USB1.1(For FCU7-MU502-12)
Specification USB1.1
The number of ports 3
-3 ports are open for users (2 in the rear of control unit, 1 on the
front of the display)
Power supply to USB device Supplied voltage: 5V +/-5%
Supplied current: Up to 500mA/Port, up to 2A/Port
The number of devices possible Up to 127
to connect
②USB2.0(For FCU7-MU502-32/43,FCU7-MU501-32)
Specification USB1.1
The number of ports 3
-3 ports are open for users (2 in the rear of control unit, 1 on the
front of the display)
Power supply to USB device Supplied voltage: 5V +/-5%
Supplied current: Up to 500mA/Port, up to 2A/Port
The number of devices possible Up to 127
to connect
※Option unit (FCU7-EP101-1) support.
(2) Cautions in using USB device

① Relay cable
USB1.1 has two levels of speeds, full speed at 12Mbps and low speed at 1.5Mbps, and it is regulated that at
full speed, twist pair cable with shield is used. (A high speed of 480Mbps is added to USB2.0.) Thus, when
you connect an extension cable to the USB port in the rear of the control unit, use a twist pair cable with
shield for full speed.
In addition, make sure that the total length of cable between the control unit and USB device below 5m. If
exceeds 5m, use USB hub.
■ without hub ■ with hub

Twist pair cable with shield Twist pair cable with shield
USB cable USB cable
NC unit USB device NC unit USB device
USB1/2 USB1/2
power USB hub

supply
5m(max) 5m(max) 5m(max)
② Hierarchy connection by USB hub

By using USB hubs, up to 127 devices can be connected.
Hubs’ hierarchy is up to 6. The control unit has the first hierarchy hub internally.
Use twist pair cable with shield also for connecting hubs. The maximum length between hubs is 5m.
4 -23
② Hierarchy connection by USB hub
By using USB hubs, up to 127 devices can be connected.
Hubs’ hierarchy is up to 6. The control unit has the first hierarchy hub internally.
Use twist pair cable with shield also for connecting hubs. The maximum length between hubs is 5m.
Key board NC unit Display
root hub
hub
USB1 USB2 USB
hub device hub
hub hub device device device device
device device hub device device
device device hub
device device
(3) Connecting USB device

Note that USB device’s connector has direction.
①
When connecting USB device, follow the instruction in the figure right.
② In the correct direction, insert the USB connecter in the USB device.
②
(In inserting it, do not generate any angle,
just insert along with the connector.)
③
FCU7-YZ08□
(4) Disconnecting USB device ①

Follow the instruction below to disconnect the USB device.
③ In the correct direction, disconnect the USB device from
the USB connector. (In disconnecting it, do not generate any angle, ②
just disconnect along with the connector.)
④ Close the card slot cover. ③
FCU7-EP401-1
4 -24
4.4.6 Ethernet connection
(1) Ethernet specification
Standard 100BASE-TX / 10BASE-T
Number of ports 1
(2) Cautions in Ethernet connection

① Cable
Use twist pair cable with shield, with high noise-resistance. (At home and offices, twist pair cable without
shield is used, however, it is not suitable for plant with a lot of noises.)
As for cable length, it is regulated that the maximum transferable distance is 100m in the case of
100BASE-TX. However, in environment with a lot of noises, it is required to make a cable as short as
possible, and to wire it away from the noise generating material such as power line.
② Hub’s multilevel connection

Up to 2 levels are available.
4 -25
4.4.7 Connection of RX322-1
The RX322-1 card is a I/O card which has 32 inputs and 16 outputs.
This card is used in order to add the I/O signals to the operation panel.
Attach to the rear of the NC keyboard unit as the right figure.
RX322-1 Connector Pin Assignment

C R21 (DI) CR22 (DO)
B1 B20 B1 B20
A1 A20 A1 A20
＜Cable side connector type ＞＜Cable side connector type ＞

Connector ： 7940-6500SC Connector ： 7940-6500 SC
Recommended maker ： Sumitomo 3M Recommended maker ： Sumitomo 3M
B A B A
20 I X20 20 I X30 20 O Y20 20 NC
19 I X21 19 I X31 19 O Y21 19 NC
18 I X22 18 I X32 18 O Y22 18 NC
17 I X23 17 I X33 17 O Y23 17 NC
16 I X24 16 I X34 16 O Y24 16 NC
15 I X25 15 I X35 15 O Y25 15 NC
14 I X26 14 I X36 14 O Y26 14 NC
13 I X27 13 I X37 13 O Y27 13 NC
12 I X28 12 I X38 12 O Y28 12 NC
11 I X29 11 I X39 11 O Y29 11 NC
10 I X2A 10 I X3A 10 O Y2A 10 NC
9 I X2B 9 I X3B 9 O Y2B 9 NC
8 I X2C 8 I X3C 8 O Y2C 8 NC
7 I X2D 7 I X3D 7 O Y2D 7 NC
6 I X2E 6 I X3E 6 O Y2E 6 NC
5 I X2F 5 I X3F 5 O Y2F 5 NC
4 NC 4 NC 4 NC 4 NC
3 +24V /R G 3 +24V/RG 3 NC 3 NC
2 I +24V 2 0V 2 I +24 V 2 0V
1 I +24V 1 0V 1 I +24 V 1 0V
※Please refer to the method of switching the DI input of RX322-1(CR21) for using CR21-3A,3B pins.
CAUTION Do not supply voltages other than those indicated in this manual on the connector .
4 -26
※ the method of switching the DI input of RX322-1(CR21)
Sink type Source type
Machine side Machine side
Circuit
Control Control
Circuit Circuit
Please connect +24V (B1 and B2 pin) with COM of CR21 (A3 and B3 Please connect +24V (A1 and A2 pin) with COM of CR21 (A3 and B3
pin) when you use DI with the sink. pin) when you use DI with the source.
Method
4 -27
4.4.8 Connection of Power Supply
The PD27 power supply is used to protect the hard disk.
By outputting +24V for 300msec after the 200VAC is turned off, turning off of the power during writing to the
hard disk can be prevented.
(1) Power Supply System Drawing
R ST
LAN CNC Unit
Refer to Appendix 2 for the F110
LCD
ON/OFF PC Board
FCU7-MU502 and cable and the F171 cable.
HDD
Circuit breaker CF
CNC Board C F25
ON OFF INV
FRO NT
O UT
MC EXTXBUS
CF10
MC EMG CF50
MC
OPT1
G171 CF24 MENUKEY
PD27
DCIN USB1
ON/OFF CG12
ACIN CF01 USB2
DCOUT F110
Cir cuit
breaker CG12 Keyboard Unit
DCOUT
FCU7-YZ082
F110 DCIN J2
CF01
INV
DC MPG
SIONC
VLM SIOPC
J3
J4 RIO3
(2) Unit specification

Item Specification
Input 200VAC - 480VAC (-15%､+10%)
Output 24VDC 8A
Size 170mm×65mm×230mm
Back up time 300ms
(Note) The power cannot be turned ON immediately after the PD25 power has been turned OFF.
Wait approx. two seconds before turning the power ON.
(3) Connector layout and pin assignment

A C IN : 2 00V A C inp ut
1 ACIN N ＜ C able side con nector typ e＞
2 ACIN H C o nn etor ：2 -17 81 28-3
AC I N
3 FG C o nta ct ：1 -17 52 18-5
R e com me nde d m ake r ：AM P
ON /OF F S W : S w ich ON (↑ u pw o rd) --- 24V D C ou tpu t
S w ich OFF (↓ do w nw o rd)--- 24V D C ou tpu t OFF
ON /OF F : C on nect to the escu tche on ON/OF F sw itch
ON /OFF SW 1 NC ＜ C able side con nector typ e＞
2 P-OF F C o nn etor ：1 -17 82 88-5
ON /OFF 3 0V C o nta ct ：1 -17 52 18-5
POWER
4 0V
R e com me nde d m ake r ：AM P
5 P-ON
D C OU T
P OWE R : Gre en la mp ligh ts du ring +2 4V o utp ut
D C OU T :
A (X ) B (Y ) ＜ C a ble side con necto r typ e＞

1 ACF AIL +24V C o nn etor ：3-17 812 8-6
2 0V 0V C o nta ct ：1-17 521 8-5
3 FG FG R e com men de d m aker ：AM P
4 -28
(4) Installation direction and spacing
Install the external power supply unit vertically so that the front surface is visible.
Provide the space around the unit for heat radiation and ventilation.
(5) Connection of ON/OFF Switch

Keyboard unit
ON/OFF
1 NC
2 POW ER ON
3 0V
4 POW ER C U T
5 +2 4 V
＜Cable side connector type ＞

Connector ：1-178288-5
Contact ：1-175218-5
Recommended maker ：AMP
(Note) "A" type contact switches are required for both the ON switch and OFF switch.
WARNING Do not damage , apply excessive stress, place heavy things on or sandwich the
cables, as this may lead to electric shocks.
CAUTION ! Separate the signal w ire from the drive line /pow er line w hen wiring .
Do not connect or disconnect the connection cables betw een each unit while the
power is ON.
4 -29
4.4.9 Connection of Manual Pulse Generator
Up to three manual pulse generators can be connected.
Connect the F020/021/022 cable to "MPG" on the keyboard unit.
Refer to the section "4.2.2 Keyboard unit connector, switch and LED layout drawing" for position of " MPG
" connector. And refer to "Appendix 2" for the F020/021/022 Cable.
NO.1
Manual pulse generator

1 2 V 0V A B
HD60
When connecting one Rear view
Keyboard unit manual pulse generator
4-M3
F020 cable
HANDLE
NO.2 NO.1
When connecting two 1 2V 0V A B 1 2V 0V A B
manual pulse generators
4-M3
F021cable
NO.3 NO. 2 NO.1
1 2V 0V A B 12V 0V A B 12V 0 V A B
When connecting three
manual pulse generators
4-M3
F022cable
Input/output conditions Input/output circuit

Input pulse signal type 90 degree phase difference between +5V
A phase and B phase .
Connector
(Refer to waveform (e) below .) pin NO.
470Ω
Input signal voltage H-level 3.5V ~ 5.25V HA1 1 220Ω
HA2 3
L-level 0V ~ 0.5V HA3 5
Max. input pulse frequency 100kHz 4700pF
Power voltage for pulse DC12V±10% +5V

Input 0V
generators
Max. output current 300mA 470Ω
No. of pulses per rotation 25pulse /rev HB1 2 220Ω
HB2 4 Control
HB3 6 circuit
4700pF
A(B) phase
0V
+12V 10
B(A) phase +12V 12
+12V 14
a b c d e Output
0V 9
0V 11
0V 13
T
0V
a. b. c. d. e: A phase or B phase rising edge(falling edge)

phase difference = T/4 ± T/10
T: A or B phase cycle (Minimum 10µs)
4 -30
4.5 Emergency Stop
4.5.1 Connection of Emergency Stop
The external emergency stop is usable with the "EMG" connector where it is back of Keyboard unit. Do not
use the EMG connector for applications other than emergency stop.
Refer to Appendix 2 (F120 cable) for details on manufacturing the cable.
NC unit
Emergency
stop switch
EMG
F120 cable
ON : Release emergency stop

OFF : Emergency stop
Interconnection the emergency stop and the motor brake

(1) Supply power from NC control unit (2) Supply power from external power supply unit
Power supply unit NC Power supply unit NC

EMG DC24V EMG DC24V
DC24V 3 DC24V 3
2 2k 2 2k
SW Emergency 330 SW Emergency 330
stop switch stop switch
CN20 CN20
MDS-DH MDS-DH
1 1
RA RA
Brake 3 Brake 3
Notes
(1) When activate the emergency stop with sequence program not only emergency stop switch, use a small
current type switch. (5mA)
(2) Make the GND of power supply unit which supplies power to the brake and the GND of power supply unit
witch supplies power to the "DCIN" of NC control unit common.
(3) The way of connection to the brake is varied according to type of drive unit. Refer to the corresponding
specification manual.
4 -31
4.5.2 Compliance with the EN standard
By placing external emergency stop switch and contactor, EN60204-1 category 1 can be basically be
satisfied. When using the double emergency stop, the standard can be satisfied with the emergency stop wiring
to the NC plus one of the following two methods; (1) directly control contactor with external wiring, or (2) use the
power supply’s external emergency stop function.
(1) Directly control contactor with external wiring (Stop category 0)
Emergency stop is a signal to stop machine TM1

CNC Unit
R
tool at emergency, and it is connected to the External
EMG
CPU OPT1
Emergency RA1 R &
NC unit. Based on the deceleration and stop Switch NC Emergency ASIC
command from the NC, servo/spindle drive 0V

units will perform deceleration control with
MBR*
software. Power Supply Unit Servo / Spindle
Drive Unit
The figure on the right is an example of CN23

CPU
CN1A
Emargency
emergency stop circuit (EN60204-1 category 0 &
ASI C
0V
stop) with OFF-delay timer (TM1) as a separate L11 L11 CPU
&
power shutoff from the NC’s emergency stop L21 L21 ASIC
input. However, as the required safety MC

MC1 MC-OFF*
category is different from machine to machine, P

L1 CN20
pay careful attention to parts selection and L2 N
MBR*
Motor Brake
circuit design. L3
AC Reactor
External
Cont actor
Setting of OFF-delay timer (TM1)

Set TM1’s carry-out time so that it will be carried out after confirming all the axes stop.
If the setting time is short, spindle motor will be stop in free-run.
tm  Time to stop all the axes
Ensure to add the power shutoff mechanism to the machine tool itself to cover the situation where the NC
system should fail.
Note that if the power is forced to shutoff, spindle motor will stop in free-run, and servo motor will stop with
dynamic brake.
4 -32
(2) External emergency stop (Stop category 1)
Besides the emergency stop input from the NC communication cable (CN1A, CN1B), double-protection
when an emergency stop occurs can be provided by directly inputting an external emergency stop to the
CN23A connector on the power supply unit. Even if the emergency stop is not input from CNC for some
reason, the connectors will be shut off by the external emergency stop input from CN23A connector on the
power supply unit. When the external emergency stop input and contactor are installed, compliance with
“EN60204-1 category1” is basically possible.
[1] Connection
MDS-D/DH-V1/V2/SP MDS-D/DH-CV
Emergency
stop
Mitsubishi NC
Emergency
Alarm
OPT1 CN1A stop
Optical
EMG communication Alarm
CN4 CN4 CN23B
cable
SH21 cable 3 MC2 Contactor shutoff
2 (NC) command
1 MC1
CN23A
External emergency stop input
3 EMG2
(DC24V) 2 (NC)
1 EMG1
External Emergency
stop switch
[2] Setting
When using the external emergency stop, the rotary switch on the front of the power supply unit must be
set.
・Rotary switch setting : 4
CAUTION The emergency stop signal input the CNC side cannot be used as a substitute for the external
emergency stop function ( CN23 ).
To provide double-protection when an emergency stop occurs, the emergency stop input of NC
and the external emergency stop nput of power supply unit are always wired from same
emergency stop switch.
The power supply unit external emergency stop function is a function whitch helps the NC
emergency stop.
Stop Categories in EN60204-1

Categoriy 0 : The power is instantly shut off using machine parts.
Categoriy 1 : The drive section is stopped with the control (hardware/software or communication network),
and then the power is instantly shut off using machine parts.
(Caution) Refer to the Standards for details.
Refer to Section 9.2.5.4.2 in EN60204-1: Safety of Machinery Electrical Equipment of
Machines-Part1.
4 -33
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.1 Outline of I/O Interface
5.1.1 Types of I/O Interface The following three types of I/O interfaces are available.
1 Base I/O unit The base I/O unit is used for connecting the servo amplifier, skip and remote I/O unit. One unit is
always required per control unit.
2 Remote I/O unit The remote I/O unit is connected to RIO1, RIO2 and RIO4-#1 to #4 on the base I/O unit.
3 Card-sized I/O The card-sized I/O has 16 points DI and 16 points DO, and size is 55mm x 93mm. When using the
card-sized I/O, the machine builder provides a connector PCB (base board) for card-sized I/O.
1 Base I/O unit HN353 DI(Sink/Source)/DO(Source) = 32/32 SV1-#1-#4､SV2-#1-#4､SKIP､

RIO1､RIO2､RIO3-#1-#4､AI/O
2 Remote I/O unit FCUA-DX101/141 Refer to Chapter 6
3 Card-sized I/O HR371 DI(Source)/DO(Source) =16/16 Refer to section 5.3
Note: The remote I/O unit and the card-sized I/O cannot be used together in the same machine.
5.1.2 Example of DI/DO Connection

There are three types of DI/DO as shown in section 5.1.1 "Types of I/O interface".
Normally one base I/O unit is used, and the remote I/O unit is connected to RIO1 or RIO2.
The number of I/O points are configured according to the user specifications. Refer to the Chapter 6
"Connection of Remote I/O unit" for details of the remote I/O unit.
When using the card-sized I/O, the user provides a connector PCB (base board) for the card-sized I/O.
Refer to the section 5.3 "Connection of Card-sized I/O" for details.
(1) Example when using the remote I/O unit
Base I/O unit
HN353
RIO4-1 FCUA-R211
FCUA-R211 (SH41) cable
RIO4-2 RIO1
(SH41) cable
RIO4-3
FCUA-R211(SH41) cable
RIO4-4 RIO2
(2) Example when using the card-sized I/O
Card-sized I/O Card-sized I/O

Card-sized I/O
Base I/O unit
FCUA-R211 Junction box Junction box
Junction box (SH41)cable
HN353 RIO1
FCUA-R211
(SH41)cable
Card-sized I/O RIO4-1
Card-sized I/O Card-sized I/O Card-sized I/O
RIO4-2
Junction box FCUA-R211 RIO4-3 FCUA-R211 Junction box Junction box Junction box
(SH41)cable (SH41)cable
RIO4-4 RIO2
5 -1
5.2 Connection of Base I/O Unit
5.2.1 Base I/O Unit Connection System Drawing
Control unit HN353

CF10 F010 cable CF10 SV1-1 SH21 cable Servo drive unit System -1, 1st branch
F012 cable SH21 cable
CF50 CF50 SV1-2 Servo drive unit System -1, 2nd branch
SH21 cable
SV1-3 Servo drive unit System -1, 3rd branch
SH21 cable
SV1-4 Servo drive unit System -1, 4th branch
FCUA-R211(SH41) cable SH21 cable
Remote I /O System-1 RIO1 SV2-1 Servo drive unit System -2, 1st branch
Remote I /O System-2 FCUA-R211(SH41) cable RIO2 SV2-2 SH21 cable Servo drive unit System -2, 2nd branch
Remote I /O System -4, 1st branch FCUA-R211(SH41) cable RIO4-1 SV2-3 SH21 cable Servo drive unit System -2, 3rd branch
Remote I/O System -4, 2nd branch FCUA-R211(SH41) cable RIO4-2 SV2-4 SH21 cable Servo drive unit System -2, 4th branch
Remote I /O System -4, 3rd branch FCUA-R211(SH41) cable RIO4-3 F040 cable
ENC1 Sync. encoder
Remote I/O System-4, 4th branch FCUA-R211(SH41) cable RIO4-4 SKIP Sensor signals (Skip)
Analog input/output AIO CF31 DI
Power input DC-IN CF32 DO
5.2.2 Base I/O Unit Connectors

Card name：HN353
SV1-1, SV1-2 Connect with the Peripheral axis servo drive unit ( MR-J2-CT ).
SV1-3, SV1-4 Connected number 7 max.
SV2-1, SV2-2 Connect with the Peripheral axis servo drive unit ( MR-J2-CT ).
SV2-3, SV2-4 Connected number 7 max.
SKIP Connect with the sensor signals (skip). Up to eight points can be used.
RIO1 Connect with the remote I/O unit. There are two channels occupied on the base I/O
unit, so the remaining six channels can be used.
Refer to section 6.7 “ Setting of channel No. when Using Multiple Remote I/O Unit” for
the occupied channels.
RIO2 Connect with the remote I/O unit. 8 channels can be used.
Refer to section 6.7 “ Setting of channel No. when Using Multiple Remote I/O Unit” for
the occupied channels.
RIO4-1, Connect with the remote I/O unit. Total of the channels connected to the RIO4-1,
RIO4-2 RIO4-2, RIO4-3 and RIO4-4 can be used up to eight channels.
RIO4-3, Refer to section 6.7 “ Setting of channel No. when Using Multiple Remote I/O Unit” for
RIO4-4 the occupied channels.
CF31 DI: 32 (Sink/Source)
CF33 DO: 32 (Source)
AIO Connect with analog input/output signals, Up to two analog output signals and four
analog input signals can be used.
DCIN Supply DC24V.
5 -2
5.2.3 Base I/O Unit Connector Layout Drawing
CF33 CF31
AIO
HN353
SKIP
RIO4-4 CF50 CF10
RIO4-3 SV2-4 SV1-4
SV2-3 SV1-3
RIO4-2
RIO2
SV2-2 SV1-2
DCIN RIO1
RIO4-1 SV2-1 SV1-1
5.2.4 Base I/O Unit Connector Pin Assignment
DC24V Input 1 3 ＜Cable side connector type＞ 1 +24V

Connector : 2-178288-3 2 0V
3 FG
DCIN Contact : 1-175218-5
I/O Interface 1 I/O TXRX1 26 I/O TXRX1* RIO1

25 1 2 I/O TXRX2 27 I/O TXRX2* RIO2
3 0V 28 0V
CF10 4 I SKIP1 29 I SKIP1*
50 26 6 I SKIP3 31 I SKIP3*
7 I SKIP4 32 I SKIP4* SKIP
＜Cable side connector type＞ 9 I SKIP6 34 I SKIP6*
Connector : 10150-6000EL 10 I SKIP7 35 I SKIP7*
Contact : 10350-3210-000
12 0V 37 0V
Recommended Maker : Sumitomo 3M 13 I ENC1A 38 I ENC1A*
14 I ENC1B 39 I ENC1B* ENC1
15 I ENC1Z 40 I ENC1Z*
16 0V 41 0V
17 NC 42 NC
18 NC 43 NC
19 NC 44 NC
20 NC 45 NC
21 0V 46 0V
SV1
25 O SVEMG1 50 O SVEMG1*
5 -3
10 1
I/O Interface 1 0V 11 0V
CF50
20 11 5 0V 15 0V
6 O RTS4 16 O RTS4*
＜Cable side connector type＞ 7 O SVEMG2 17 O SVEMG2*
Connector : 10120-6000EL 8 NC 18 NC
9 I/O TXRX4 19 I/O TXRX4*
Contact : 10320-3210-000
10 NC 20 NC
10 1
Servo Drive Unit 1 0V 11 0V
System-1 4 I SVR XD1 14 I SVRXD1*
(Dedicated for MR-J2-CT) 20 11 5 0V 15 0V
6 NC 16 NC
<Cable side connector type> 7 O SVEMG1 17 O SVEMG1*
SV1-1
Plug: : 10120-6000EL 8 NC 18 NC
SV1-2 Shell: : 10320-3210-000 9 NC 19 NC
SV1-3 10 NC 20 NC
Recommended maker: 3M
SV1-4
10 1
Servo Drive Unit 1 0V 11 0V
System-2 4 I SVR XD2 14 I SVRXD2*
(Dedicated for MR-J2-CT) 20 11 5 0V 15 0V
6 NC 16 NC
<Cable side connector type> 7 O SVEMG2 17 O SVEMG2*
SV2-1
Plug: : 10120-6000EL 8 NC 18 NC
SV2-2 9 NC 19 NC
Shell: : 10320-3210-000
SV2-3 10 NC 20 NC
SV2-4
Skip 8 1 1 0V
9 0V
2 I SKIP IN1
10 I SKIP IN2
3 I SKIP IN3
SKIP 4 NC
11 I SKIP IN4
12 NC
5 I SKIP IN5
15 9 13 I SKIP IN6
6 I SKIP IN7
14 I SKIP IN8
7 NC
<Cable side connector type> 8 0V
15 0V
Connector: : CDB-15P
Contact : CD-PC-111
Case : HDA-CTH
Recommended maker : Hirose
Remote I/O 1 3 A B
1 I/O TXRX1 1 +24V
RIO1 2 I/O TXRX1* 2 0V
B
3 0V 3 FG
RIO2
RIO4-1 <Cable side connector type>
RIO4-2 A
Connector: : 3-178127-6
RIO4-3 Contact : 1-175218-2
RIO4-4 Recommended maker : AMP
5 -4
10 1
Analog I/O 1 0V 11 0V
2 I AI 0 12 I AI 1
AIO 3 I AI 2 13 I AI 3
4 NC 14 NC
20 11 5 0V 15 0V
6 NC 16 NC
<Cable side connector type> 7 O AO 0 17 O AO 1
Plug : 10120-6000EL 8 0V 18 0V
9 NC 19 NC
Shell : 10320-3210-000
10 NC 20 NC
DI/DO
CF31 CF33
B1 B20 B1 B20
A1 A20 A1 A20
<Cable side connector type> <Cable side connector type>

Connector ：7940-6500SC Connector ：7940-6500SC
Relief : 3448-7940 Relief : 3448-7940
Recommended maker: 3M Recommended maker: 3M
B A B A
20 I X0 20 I X10 20 O Y0 20 O Y10
19 I X1 19 I X11 19 O Y1 19 O Y11
18 I X2 18 I X12 18 O Y2 18 O Y12
17 I X3 17 I X13 17 O Y3 17 O Y13
16 I X4 16 I X14 16 O Y4 16 O Y14
15 I X5 15 I X15 15 O Y5 15 O Y15
14 I X6 14 I X16 14 O Y6 14 O Y16
13 I X7 13 I X17 13 O Y7 13 O Y17
12 I X8 12 I X18 12 O Y8 12 O Y18
11 I X9 11 I X19 11 O Y9 11 O Y19
10 I XA 10 I X1A 10 O YA 10 O Y1 A
9 I XB 9 I X1B 9 O YB 9 O Y1 B
8 I XC 8 I X1C 8 O YC 8 O Y1 C
7 I XD 7 I X1D 7 O YD 7 O Y1 D
6 I XE 6 I X1E 6 O YE 6 O Y1 E
5 I XF 5 I X1F 5 O YF 5 O Y1 F
4 NC 4 NC 4 NC 4 NC
3 I COM 3 I COM 3 NC 3 NC
2 I +24 V 2 0V 2 I +24V 2 I 0V
1 I +24 V 1 0V 1 I +24V 1 I 0V
The assignment number of I/ O signals are changed according to the setting of the channel number select
switch. Refer to a PLC interface manual for detail.
5 -5
5.2.5 Installation of HN353 card
(1) Do not take out the HN353 card from an anti-static bag until install it in a cabinet. Handle the HN353 card
with an anti-static bag.
(2) When you take out the HN353 card from an anti-static bag and install it in a cabinet, you must put the
antistatic band on your wrist.
(3) Do not touch the electrical components on the HN353 card. Handle the corner of the HN353 card. (See
Fig. 1)
(4) To Avoid the twist of HN353 card by screw mounting, fasten screws cross by cross. (See Fog. 2)
(5) The tip of the screw driver must not touch electrical components on the HN353 card.
(6) Connect connectors without mistake, especially be careful CF31 (Dio input) and CF33 (Dio output).
(7) Make sure the connection before power on.
① ③
⑥ ⑤
④ ②
Fig.1 Handling point of the card Fig.2 Example of the order of fasten screw at the installing
5 -6
5.2.6 Base I/O Unit Input/Output Specification
(1) Terminator
Connect a terminator to the final end of the remote I/O unit connected to RIO1､RIO2､RIO4-1, RIO4-2,りお
4-3、RIO4-4.
Terminator type: R-TM
(2) CF31 input circuit

Sink type Source type
Machine side
Machine side
3.3kΩ 3.3kΩ
0V
3.3kΩ 3.3kΩ
0V
3.3kΩ 3.3kΩ
Input 0V
circuit 3.3kΩ 3.3kΩ
0V
3.3kΩ 3.3kΩ
0V
A3 Control A3 Control
+24V
B3 COM circuit B3 COM circuit
32点 32点
0V
HN353 HN353
Input voltage when external contact is ON 6V or less Input voltage when external contact is ON 18V or more, 25.2V or less
Input current when external contact is ON 6mA or more Input current when external contact is ON 6mA or more
Input voltage when external contact is OFF 20V or more , 25 .2V or less Input voltage when external contact is OFF 4V or less
Input Input current when external contact is OFF 1mA or less Input current when external contact is OFF 1mA or less
condition Permissible chattering time 3ms or less (Refer to T1 below) Permissible chattering time 3ms or less (Refer to T1 below)
Input signal hold time 7.1 ms or more (Refer to T2 below) Input signal hold time 7.1ms or more (Refer to T2 below)
Input circuit operating delay time 3ms ≦ T3≒T4 ≦ 20ms Input circuit operating delay time 3ms ≦ T3 ≒T4 ≦ 20 ms
Machine side contact capacity +30V or more, 16mA or more Machine side contact capacity +30 V or more, 16mA or more
T2 T2
T1 T1 T1 T1
External signal External signal

+24V +24V
T3 T4 T3 T4
Internal signal Internal signal
（Note）
Input signal hold time: "40ms or more" is the guideline, and if not held for longer than the ladder
processing cycle, the input signal will not be recognized.
5 -7
(3) CF33 output circuit
Output circuit Output conditions
Machi ne side Insulation type Non-insulated

+24V
Ra ted load voltage +24Vdc
RA Maximum output current 60mA
Ou tput delay time 40ms
R
PL ※ The HN353
※The HR353output
output circuit
circuit isisaasource
sourcetype.
type.
RA
(N ote 1) When using an inductive load such as a relay, always
connect a diode (withstand voltage 100V or more, 100m A
R or more) in parallel to the load.
PL
Control (N ote 2) When using a capacitive load such as a lamp, always
0V circuit
connect a pro tective resistor (R=15 0Ω) serially to the lo ad
32points HN353 to suppress ru sh current. ( Make sure that the current is
Source type less than the above tolerable current including the
momentary cu rrent.)
※DO output Low level when power ON and power OFF.
CAUTION ! When using an inductive load such as relays , always connect a diode in parallel to
the load as a noise measure .
! When using a capacitive load such as a lamp , always connect a protective resistor
serially to the load to suppress rush currents .
5.2.7 Connection of Power Supply to Base I/O Unit

Supply the +24VDC power to the DCIN connector on the base I/O unit.
Power supply
+24V
0V
HN353
0V
DC-IN
+24V FG
（Note）
A +24Vdc power supply is necessary for both of the sink type and source type.
5 -8
5.2.8 Connection of Servo Drive Unit to Base I/O Unit
Connect the Peripheral axis servo drive unit (MR-J2-CT) to SV1-1～SV1-4 (system-1) and SV2-1～SV2-4
(system-2) on the base I/O unit.
MR-J2-CT（system -2） MR-J2-CT（system -1）
CN1B CN1A
CN1A CN1B
CN1B
HN353 CN1A
CN1A CN1B
SH21 cable
SH21 cable
CN1B CN1A
CN1A SV2-4 SV1-4 CN1B
SH21 cable
SV2-3 SV1-3
SH21 cable
CN1B CN1A
CN1A SV2-2 SV1-2 CN1B
SV2-1 SV1-1
<Related items>
Cable drawing: Appendix 2 (SH21 cable)
Connector pin assignment: 5.2.3 Base I/O Unit Connector Pin Assignment
5 -9
5.2.9 Sensor Signal (Skip) Connection
Connect the sensor signals (skip) to "SKIP" connector on the base I/O unit. The sensor signals are used to
process high-speed signals. Be sure to shield the cable.
The sensor signals are usable with either +24V common way or 0V common way.
(1) Sensor Signal (Skip) Cable
2
SKIP IN 1
2.2kΩ
3.3kΩ
10 SKIP IN 2
2.2kΩ
3.3kΩ
3 SKIP IN 3
2.2kΩ
3.3kΩ
11 SKIP IN 4
2.2kΩ
3.3kΩ
5 SKIP IN 5
2.2kΩ
3.3kΩ
13 SKIP IN 6
2.2kΩ
3.3kΩ
6
Stabilized Stabilized SKIP IN 7
power supply power supply 2.2kΩ
3.3kΩ
14
+24V +24V SKIP IN 8
2.2kΩ
3.3kΩ
FG 1,8,9,15 Control
0V 0V HN353 Circuit
In 0V common case In +24V common case
(2) Input conditions

Input voltage with the external contact ON 18V or more, 25.2Vor less
Ton
Input current with the external contact ON 6mA or more
Input voltage with the external contact OFF 4V or less +24V
Input current with the external contact OFF 1mA or less Ton ≧ 2ms
Input signal hold time(Ton) 2ms or more
0V
Internal response time 0.08ms or less
t
Contact capacity on Machine side 30V or more, & 16mA or more
<Related item>
Connector pin assignment : 5.2.3 Base I/O unit Connector Pin Assignment (SKIP)
5.2.10 Outline of Analog I/O Circuit

Input signal Output signa
R
R
150Ω DAC 220Ω DAC
AI AO
AO
AI*
*
Condition Condition
Maximum input rating ±15V Maximum input rating -10V～+10V （±5%）
Resolution 10V/2000 (5mV) Resolution 12bit （0～4095）
Precision Within ±25mV Precision 10kΩ load resistance
AD input sampling time 14.2ms(AI0)/42.6ms(AI1～3) AD input sampling time 220Ω
l
5 -10
5.3 Card-sized I/O connection
5.3.1 Example of Card-sized I/O Application
The Card-sized I/O can be used as operation board I/O or electric cabinet I/O.
The connector PCB for the card-sized I/O is provided by machine builder.
Operation board I/Os

Electric cabinet I/Os Keyboard unit Connector PCB for Card-sized I/Os
Connector PCB for Card-sized I/Os
RIO3 DI
DI
CG12 Card-sized I/O
DO
Card-sized I/O
DO
Electric cabinet I/Os CG12
Connector PCB for Card-sized I/Os

Control unit
DI
CF10 CF50
Card-sized I/O
DO
Electric cabinet I/Os Electric cabinet I/Os
Connector PCB for Card-sized I/Os Connector PCB for Card-sized I/Os
CF10 CF50
DI DI
RIO2-1 RIO1
Card-sized I/O RIO2-2 Card-sized I/O

DO Maximum Maximum DO
8 channel 6 channel
RIO2-3
Electric cabinet I/Os RIO2-4 Electric cabinet I/Os
Connector PCB for Card-sized I/Os Connector PCB for Card-sized I/Os
Base I/O unit
DI DI
RIO2
Card-sized I/O Card-sized I/O

DO Maximum DO
HN353 8 channel
5 -11
5.3.2 Card-sized I/O Specification
(1) Outline drawing
+24V power
+5V power
DI
HR371
DO
Communication signals
(TXRX,TXRX*)
SEL1
SEL2
(2) Basic specifications

Card name HR371 Remarks
Number of input points 16
Number of output points 16
Input/output type Source type
Size of HR371 PCB 55mm×93mm
Connector for the connector PCB 9150-4500SC (50pins) 3M
Connector used in HR371 7650-5002SC (50pins) 3M
(3) Channel number setting

Card-sized I/O doesn't have rotary switch for setting a channel number. Connect SEL1~SEL3 signal pins of
connector CF30 to +5V or 0V on base PCB as shown below.
The card-sized I/O occupies 1 channel. Refer to section 6.11 "Setting a channel No. for using multiple
remote I/O units" for detail of occupied channels.
Channel number selecting signal 1 2 3 4 5 6 7 8
(Pin number) CF30-1 CF30-2 CF30-3 CF30-4 CF30-5 CF30-6 CF30-7 CF30-8
SEL1(CF30-A3) 0V +5V 0V +5V 0V +5V 0V +5V
SEL2(CF30-B3) 0V 0V +5V +5V 0V 0V +5V +5V
SEL3(CF30-A4) 0V 0V 0V 0V +5V +5V +5V +5V
(4) External power supply specification

The card-sized I/O powers (+24V and +5V) must be supplied from external power supplies. Prepare power
supplies (stabled power supply) under the following condition.
+24V +5V
Output voltage +24V ±5% Output voltage +5V ±5%
Ripple / noise 240mVp-p Ripple / noise 50mVp-p
Output current 1A Output current 0.4A
(per one card-sized I/O) (per one card-sized I/O)
(Note)
Output current is calculated as 16 points use 60mA for each.
Use a power supply which can supply the total current of +24V output.
5 -12
5.3.3 Card-sized I/O Connector Pin Assignment CF30
CF30
A B
<HR371 side connector>
1 0V 1 0V Connector : 7650-5002SC
2 I/O TXRX* 2 I/O TXR X Maker recommended : 3M
3 I SEL 1 3 I SEL 2
4 I SEL 3 4 +24V
5 NC 5 +24V <Connector PCB side connector>
6 0V 6 0V Connector : 9150-4500SC
7 O YF 7 O Y7 Maker recommended : 3M
8 O YE 8 O Y6
9 O YD 9 O Y5
10 O YC 10 O Y4
11 O YB 11 O Y3
12 O YA 12 O Y2
13 O Y9 13 O Y1 The XO and YO assignments are reference value.
14 O Y8 14 O Y0
15 0V 15 0V
When actually making the assignment, add O to the
16 I XF 16 I X7 head address.
17 I XE 17 I X6
18 I XD 18 I X5
19 I XC 19 I X4
20 I XB 20 I X3
21 I XA 21 I X2
22 I X9 22 I X1
23 I X8 23 I X0
24 0V 24 0V
25 +5V 25 +5V
CAUTION Do not supply voltages on the connector other than those indicated in this manual .
Doing so may cause bust or damage .
Incorrect connection may damage the hardware , so connect cables to the specified
connectors .
5.3.4 Notice for Patterning of Connector PCB for Card-sized I/O

(1) Terminator connection
Terminator must be used between communication lines (TXRX, TXRX*) of card-sized I/O.
Connect a terminator as shown below.
Ex. ) In case 4 connectors are placed on a connector PCB for card-sized I/Os.
TXRX B2
NC
NCcontrol
controlunit
unit Recommended resistor
(CF10, CF11)
(CF10) 100Ω 100Ω±1% 1/4W
A2 RN14C2E101F （Koa denko）
TXRX*
A connector on a connector PCB for card-sized I/Os(CF30)
(2) Shielding operation on communication lines

Because communication signals of card-sized I/Os are high-speeded, they must be separated from other
signals. Shield both out sides of the signals with GND pattern, and connect the shield with 0V at several
points as shown below.
TXRX
TXRX*
5 -13
5.3.5 Input/Output Circuit of Card-sized I/O
(1) Input signal
Input circuit Input condition
Machine side Input voltage with the external contact ON 18V or more 25.2V or less
+24 V Input current with the external contact ON 9mA or more
2. 2kΩ
Input voltage with the external contact OFF 4V or less
Input current with the external contact OFF 2mA or less
2. 2kΩ
Permissive chattering time 3ms or less (refer to T1)
Input signal hold time (Ton) 40ms or more (refer to T2)
Control
ci rcui t Input circuit operating delay time 3ms≦T3≒T4≦16ms
Contact capacity on Machine side 30V or more, 6mA or more
C OM HR371
16 poi nts (Note)
0V Input signal hold time : "40ms or more" is a guideline, and if not
held for longer than the ladder processing cycle, the input signal
will not be recognized.
T2 T2
T1 T1 T1 T1
External signal External signal

+24V +24V
T3 T4 T3 T4
Internal signal Internal signal
(2) Output signal

Machine side Insulation type Noninsulated
+24V Rated load voltage +24V
Saturation voltage +1.6V(Standard)
Maximum output current 60mA/1 point
Output delay time 40µs
RA ※ Output of HR371-Y is source type.
(Note1)
R
PL Be sure to connect a diode(maximum ratings:100V or more,
100mA or more) in parallel with a load if it is an inductive load.
Contr ol
0V circuit (Note2)
16 points To limit the inrush current, be sure to connect a resistor(R=150
HR371 Ω） in series with a load if it is a capacitive load like a lamp.
Design as the current wouldn't be over the maximum output
current shown above even in a moment.
Caution ! Be sure to connect a diode (maximum ratings :100 V or more, 100mA or more )as a
measure against noise in parallel with a load if it is an inductive load .
! To limit the inrush current , be sure to connect a protection resistor in series w ith a
load if it is a capacitive load like a lamp.
5 -14
5.3.6 Installation of Card-sized I/O
(1) Installation direction
The installation direction of the card-sized I/O is shown in the figure below.
Install the card-sized I/Os with Figure 1 way or Figure 2 way.
top
Figure 1
top
Figure 2
bottom
bottom
top
Figure 3
bottom
(NOTE)
If the card-sized I/Os are installed horizontally, the heat will build up, so do not install the cards as shown on
the left.
(2) Installation spacing

Spacing of the installed card-sized I/Os should be 15mm or more.
Refer to Appendix 1.7 "Card-sized I/O Outline Drawing" for the outline size of a card-sized I/O and a card
holder.
5 -15
5.3.7 Cable Connection
The connection between the connector PCBs with the card-sized I/Os and the base I/O unit is explained
below.
F260
RIO 1,2,4-1～4-4 A Communication
Card-sized I/O
F270
RIO 1,2,4-1～4-4 B +24 V
HR371
(2) Shield
connection
Communication
Base I/O unit Connector
HN353 +24 V PCB
24V power supply F261
F271
+24 V F070 (3)
DC-IN Communication
0V (1)
Card-sized I/O
FG
FG +24 V
HR371
Shield
connection
Communication
Connector
+24 V
PCB
F261
F271
(3)
Communication
Card-sized I/O
+24 V
HR371
See "Note"
Communication
Connector
+24 V PCB
（The last channel）
(1) Cable between 24V power supply and base I/O unit
Connect with F070 cable. Refer to the Appendix 2 for the F070 cable production.
(2) Shield connection

Connect with two cables of the F260 cable (communication) and the F270 cable (+24V). Refer to the
Appendix 2.19 and 2.21 for the F260 and the F270 cable production.
For the both cables, a grounding method of the cable shielding is different depending on the number of the
connector PCBs. If only one connector PCB is used, the cable shielding is connected with FG (chassis).
If two or more connector PCBs are used, the cable shielding is connected with the cable shielding of the
next cable but not connected with FG (chassis).
(3) Cable between connector PCBs

Connect with two cables of the F261 cable (communication) and the F271 cable (+24V). Refer to the
Appendix 2.20 and 2.22 for the F261 and the F271 cable production.
If connecting to the last channel of the connector PCB, the cable shielding is connected with FG (chassis).
If connected connector PCB is not last channel, the cable shielding is connected with the cable shielding of
the next cable but not connected with FG (chassis).
(Note) When the last channel connector PCB is Junction box
installed near a noise source such as a motor , Remote I/O

the noise can enter to circuit through the +24V +24V
cable shielding , and the Remote I /O Com. Com.
communication error may increase .
In that case, do not connect the cable
shielding to FG (chassis). Earth plate
The cable shielding is not
connected to FG (chassis). M M
5 -16
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT
6.1 Outline of Remote I/O Unit
The machine control signals which remote I/O unit (FCUA-DX101) can handle are as follows.
Number of occupied
Unit type name Machine control signals which can be handled
serial link channels
Digital input signal : 32(photo coupler insulation)
FCUA-DX101 any of sink/source type 1
Digital output signal : 32(no insulation) source type
Digital input signal : 32(photo coupler insulation)
any of sink/source type
FCUA-DX141 Digital output signal : 32(no insulation) source type 2
Analog input signal : 4 points
Analog output signal : 1 point
6.2 Name of Remote I/O Unit Sections Front view

Front view Front view Bottom
① DI-L（A connector for machine input signals）
（Front）
8 ② DS（A switch to change transfer speed）
1 1 ③ CS（A switch to change the channel）
④ DO-L（A connector for machine output signals）
2 5 ⑤ RIO1（A connector for series connection #1）
2 3 ⑥ RIO2（A connector for series connection #2）
⑦ DCIN（Aconnector for DC24V power supply input）
3 6 ⑧ AIO（A connector for analog input/output signals）
3
7
Switch of transmission rate .
4 4 Usually left
Unused
345
2
（Back）
67
01
Channel selection
89
EF
AB
CD
6.3 Connection of Remote I/O Power

+24Vdc power is required for the remote I/O unit. Prepare a power supply that meets the following
specifications.
Output Voltage +24V±5%
Machine control cabinet, Front <Connection Outline>
power distribution panel, Remote I/O unit
Ripple ±5% (P-P) etc.
DI-L DI-R DI-L
R300 cable or
R301 cable B1
DX101 2.4A or more
Maximum B2
Output Current A1
DX141 3.4A or more A2
DC24V(+) B1
The +24Vdc power for the control Ｒ
Ａ B2
circuit is supplied from the 0V A1

Ｐ
connector DCIN on the bottom of Ｌ A2
the unit or from connectors DI-L, DO-L

DO-L
DI-R, DO-L or DO-R on the front. (Front)
When supplying from the front

connector, supply to all Supply to either method
corresponding pins. DCIN

Y
When manufacturing the R300 R020 cable

Base
１ DC24V(+)
cable, use the single-end connector DC24V(+) ２ 0V
Y
0V ３ FG
CN300 (optional, with one end), and FG
when manufacturing the R301 Power Supply (Rear)
（Prepare separately）
cable, use the connector set CS301
(optional, with two ends).
6 -1
6.4 Outline of Digital Signal Input Circuit
The input circuit can be selected from sink type or source type in card units.
Sink type Source Type
Machine Side Machine Side
2.2kΩ +24V 2.2kΩ
0V
2.2kΩ +24V 2.2kΩ

0V
2.2kΩ +24V 2.2kΩ

0V
2.2kΩ +24V 2.2kΩ

0V
2.2kΩ +24V 2.2kΩ

0V
Control Control
+24V A3 Circuit
B3 COM A3 Circuit
B3 COM
32 32 inputs
inputs 32 32
inputs
inputs
FCUA-DX101/141
FCUA-DX101 0V FCUA-DX101/141
FCUA-DX101
Input Condition Input Condition

Input voltage when external 6V or less Input voltage when external 18V or more, 25.2V or
contact is ON contact is ON less
Input current when external 9mA or more Input current when external 9mA or more
contact is ON contact is ON
Input voltage when external 20V or more、25.2V or less Input voltage when external 4V or less
contact is OFF contact is OFF
Input current when external 2mA or less Input current when external 2mA or less
contact is OFF contact is OFF
Permissible chattering time 3ms or less （Refer to T1 Permissible chattering time 3ms or less (Refer to T1
below） below)
Input signal hold time 40ms or more （Refer to T2 Input signal hold time 40ms or more (Refer to
below） T2 below)
Input circuit operating delay time 3ms≦T3≒T4≦16ms Input circuit operating delay time 3ms≦T3≒T4≦16ms
Machine side contact capacity 30V or more,16mA or more Machine side contact capacity 30V or more, 16mA or
more
T2 T2
T1 T1 T1 T1
External External
Signal Signal
+24V +24V
T3 T4 T3 T4
Internal Internal
Signal Signal
6 -2
6.5 Outline of Digital Signal Output Circuit
The digital signal output circuit of the DX101unit is source type. Use the digital signal output within the range
of the following specification.
Output Circuit Output Conditions
Insulation type Non-insulated
Machine Side Rated load voltage DC24V
+24V
Maximum output current 60mA/1 output
RA Output delay time 40μs
※ The output type of HN353 is a source.
R
PL (Note1)
When using an inductive load such as a relay, always connect
RA
a diode (withstand voltage 100V or more, 100mA or more) in
parallel to the load.
R
PL (Note2)
Co ntrol
0V 32 When using a capacitive load such as a lamp, always connect
C ircuit
outputs
32 a protective resistor (R=150 ohm) serially to the load to
FCUA-DX101/141
outputs FCUA-DX101
suppress rush current. (Make sure that the current is less than
Source Type
the above tolerable current including the momentary current.)
CAUTION ! When using an inductive load such as relays , always connect a diode in parallel to the load as a
noise measure .
! When using a capacitive load such as a lamp , always connect a protective resistor serially to the
load to suppress rush currents .
6.6 Connection of FCUA-DX101/141 unit and Machine Control Signal

Connection
Type o f machine input/ output Input Output
Otline FCUA-DX101
FCUA-DX101/141
signal and number of pins 32 points 32 points
D I -L
Ａ３ COM
0V Ｂ３
FCUA-DX101
DC24V(+)
2 . 2 kΩ Input ci rcuit
R300 cable/
R301 cable Ｂ１ Source type
Ｂ２
DI-L
Machine Ａ１
Signal Ａ２
DO-L
R300ｹｰﾌﾞﾙ/
R301ｹｰﾌﾞﾙ RA Output circuit
DO-L
Machine PL
Source type
Signal Ｂ１
0V Ｂ２ Control
Ａ１ circuit
Ａ２
The signal-end connector CN 300 (optional , with on end) M achine
control panel
includes the DI-L connectors . The connector set CS301
RIO1 RIO2 DCIN
(option) includes the DI -L and DO-L connectors , and two １２３
connectors for connection wi th the terminal block *). DC24V(+) 0V FG
Power supply
*)IDEC
*) Izumi corp.
Denki I/O terminal BX1f-T40
CAUTION Incorrect connections may damage the devices , so connect the cables to the specified connectors .
Do not connect or disconnect the connection cables between each unit while the power is ON .
6 -3
<Signal assignment table>
Machine control panel, etc. FCUA-DX101/141
DI-L
B A
X00 X10 20
X01 X11 19
X02 X12 18
+24V DI-L X03 X13 17
X04 X14 16
X05 X15 15
X06 X16 14
X07 X17 13
X08 X18 12
X09 X19 11
X0A X1A 10
X0B X1B 9
X0C X1C 8
X0D X1D 7
X0E X1E 6
X0F X1F 5
4
0V COM COM 3
+24V 0V 2
+24V 0V 1
B A
DO-L
B A
Y00 Y10 20
Y01 Y11 19
Y02 Y12 18
+24V DO-L Y03 Y13 17
Y04 Y14 16
Y05 Y15 15
Y06 Y16 14
Y07 Y17 13
RA Y08 Y18 12
Y09 Y19 11
Y0A Y1A 10
Y0B Y1B 9
PL Y0C Y1C 8
Y0D Y1D 7
Y0E Y1E 6
Y0F Y1F 5
4
0V 3
+24V 0V 2
R-TM +24V 0V 1
B A
3
2
RIO1 RIO2 DCIN

1
X
1 2 3 1 2 3 1 2 3
TxRx TxRx* 0V TxRx TxRx* 0V +24V 0V FG
R-TM
Rem ote I/O X X Y
U nit Control unit 1 2 3 1 2 3 1 2 3
+24V
0V
＜Adaptive connector＞
DCIN RIO1/RIO2 DI-L/DO-L
Y X
1 2 3 1 2 3
Connector ：2-178288-3 Connector ：1-178288-3 Connector ：7940-6500SC

Contact ：1-175218-5 Contact ：1-175218-5 Recommended Maker ：Sumitomo 3M
Recommended Maker ：AMP Recommended Maker ：AMP
6 -4
6.7 Outline of Analog Signal Output Circuit
Use within the following specifications.
Output circuit Output condition
R
Output voltage 0V～±10V　（±5%）
Resolution 12bit　（±10V×n/4096）　Note）
R
220Ω DAC Load condition 10kΩ load resistance
AO
Output impedance 220Ω
GND 0 11
（Note）n ＝　（2　～2　）
6.8 Outline of Analog Signal Output Circuit

Use within the following specifications.
Max. input rating ±15V

Resolution 10V / 2000　（5mV）
150Ω ADC Accuracy Within ±25mV
AI
AC input sampling time 14.2ms（AIO） / 42.6ms（AI1～3）
GND
6.9 Connection of FCUA-DX141 unit and analog I/O signal

FCUA-DX141
Types and number of points of input output 150Ω

AI0 2
analog I/O signals 4 points 1 points
150Ω
AI1 12
input ADC
150Ω
AI2 3
FCUA-DX141 150Ω
AI3 13
20 10
R
R
220Ω DAC
11 1 output AO 7
AIO
GND 1
Pin No.
GND 11
R031 cable GND 5
GND 15
For analog I/O signal, connect R031 cable to AIO. As AIO connector’s ground connection is not carried out
within the DX unit, carry out ground connection externally according to the partner device to connect. When
making R031 cable, use connector set CS000 (separate purchase, with connectors at both ends).
CAUTION Incorrect connections could damage the device, so always connect the cable to the
designated connector.
6 -5
6.10 FCUA-DX101/141 Unit Connector Pin Assignment
DI / DO
DI-L ( DI ) DO-L ( DO )
B1 B20 B1 B20
A1 A20 A1 A20
＜Cable side connector type＞＜Cable side connector type＞

Connector ： 7940-6500SC Connector ： 7940-6500SC
Recommended maker ： Sumitomo 3M Recommended maker ： Sumitomo 3M
B A B A
20 I X00 20 I X10 20 O Y00 20 O Y10
19 I X01 19 I X11 19 O Y01 19 O Y11
18 I X02 18 I X12 18 O Y02 18 O Y12
17 I X03 17 I X13 17 O Y03 17 O Y13
16 I X04 16 I X14 16 O Y04 16 O Y14
15 I X05 15 I X15 15 O Y05 15 O Y15
14 I X06 14 I X16 14 O Y06 14 O Y16
13 I X07 13 I X17 13 O Y07 13 O Y17
12 I X08 12 I X18 12 O Y08 12 O Y18
11 I X09 11 I X19 11 O Y09 11 O Y19
10 I X0A 10 I X1A 10 O Y0A 10 O Y1A
9 I X0B 9 I X1B 9 O Y0B 9 O Y1B
8 I X0C 8 I X1C 8 O Y0C 8 O Y1C
7 I X0D 7 I X1D 7 O Y0D 7 O Y1D
6 I X0E 6 I X1E 6 O Y0E 6 O Y1E
5 I X0F 5 I X1F 5 O Y0F 5 O Y1F
4 NC 4 NC 4 NC 4 NC
3 COM 3 COM 3 NC 3 NC
2 I +24V 2 0V 2 I +24V 2 0V
1 I +24V 1 0V 1 I +24V 1 0V
Remote I/O 1 3 ＜Cable side connector type＞ 1 I/O TXRX

Connector ： 2-178288-3 2 I/O TXRX*
RIO1 / RIO2 Contact ： 1-175218-2 3 0V
Recommended maker ： AMP
ANALOG I/O 10 1
1 0V 11 0V
2 I AI 0 12 I AI 1
3 I AI 2 13 I AI 3
AIO
4 NC 14 NC
20 11 5 0V 15 0V
6 NC 16 NC
＜Cable side connector type＞ 7 O AO 17 NC
8 NC 18 NC
Plug ： 10120-6000EL 9 NC 19 NC
Shell ： 10320-3210-000 10 NC 20 NC
Recommended maker ： Sumitomo 3M
DC24V input 1 3 ＜Cable side connector type＞ 1 +24V

Connector ： 2-178288-3 2 0V
DCIN Contact ： 1-175218-5 3 FG
Recommended maker ： AMP
CAUTION Do not apply voltages to the connectors other than voltages indicated in this manual. Failure to
observe this could cause the devices to rapture or damage, etc…
Incorrect connections could damage the device, so always connect the cable to the designated
connector.
6 -6
6.11 Setting of Channel No. when Using Multiple Remote I/O Units
When the remote I/O unit is connected with serial links (MC link B), multiple units can be used as long as the
total number of occupied channels is within eight channels. Note that a remote I/O unit and card-sized I/O
HR371 can not be used together in the same model.
Maximum number of
System Base module Unit type name
connection units
System 1 FCUA-DX1□1 3
System 2 HN353 FCUA-DX1□1 4
System 4 （Star connection） FCUA-DX1□1 4
System 3 Keyboard unit
When using multiple remote I/O units, a characteristic channel number should be set for each unit.
The FCUA-DX101 unit has one channel setting switch, and the channel number is set as shown in the table
below.
1st unit 2nd unit 3rd unit 4th unit FCUA-DX101 unit
System 1 Setting: 2 Setting: 4 Setting: 6
System 2 Setting: 0 Setting: 2 Setting: 4 Setting: 6
System 4
Setting: 0 Setting: 2 Setting: 4 Setting: 6
(Star connection)
Setting switch
(Note)
The assignment of each unit's input/output signal address will Setchange with the setting of the channel
number. Refer to "PLC Interface Manual" for details
FCUA-DX101 unit
6 -7
CHAPTER 7 NOTIFICATION OF USING PC PERIPHERAL DEVICE
This chapter describes the notification of using PC peripheral devices.
7.1 Noise measures of USB and Ethernet

USB and Ethernet have been equipped normally.
Please refer to "4.4.4 Connection of the USB equipment" and "4.4.5 Connection of Ethernet" for connection
execution example.
Because use under the noise environment is not assumed as for a personal computer on the market such as
Mouse and Keyboard, operation is not guaranteed under the machine operation environment.
Please use the cable with the shield as shown in the "4.4.4 Connection of the USB equipment" and "4.4.5
Connection of Ethernet" for the noise inclination.
Additionally, the noise measures by the ferrite core like the figure below are recommended.
Ethernet cable Panel
USB cable USB cable
NC unit
Mouse
Keyboard
Printer
HN260 Ethernet cable
Wraps cable around the

ferrite core.
7.2 Recommended Devices List

Introduce the recommended devices that are met the Mitsubishi quality standard and the connectable
devices that are confirmed operation (although not met the Mitsubishi quality standard).
7.2.1 Front Access IC Cards

Supplier Type Specification Class Remarks
SCANDISK SDP3B-48-101 48MB Recommended SDP3B-***-□□□ ***: Memory
SDP3B-96-101 96MB Recommended size (MB) □□□: Manufacturer's
SDP3B-128-101 128MB Recommended control number "101" is
standard
SDP3B-192-101 192MB Recommended
IO-DATA PCFCA-16M 16MB Recommended PCFCA-***M ***: Memory size
PCFCA-32M 32MB Recommended (MB)
PCFCA-48M 48MB Recommended
7 -1
7.2.2 CardBus PC Cards
Device Supplier Type Name Specification Bus Type Class
FLASH SANDISK SDP3B series PCMCIA Recommended
Card
IO-DATA PCFCA series PCMCIA Recommended
LAN 3Com EtherIII 10 BASE-T Ether PCMCIA Connectable
Card corega EtherII PCC-T 10 BASE-T Ether PCMCIA Connectable
Fether PCC-TXF 10/100 BASE-T Ether PCMCIA Connectable
Fether CB-TXL 10/100 BASE-T Ether CardBus Connectable
BUFFALO LPC2-T 10 BASE-T Ether PCMCIA Connectable
LPC4-TX 10/100 BASE-T Ether PCMCIA Connectable
Notices in use of CardBus type PC card

(1) Install a driver software under the condition that only the target CardBus type PC card is inserted. Some
trouble may occurs if a driver software is installed under the condition that other PC card is inserted
together.
(2) For using a CardBus type PC card, turn on the power under the condition that the target PC card is
inserted. When the PC card is inserted under the condition that the power is turned on, the PC card is
not sometimes recognized by the combination with other PC cards.
7.2.3 USB device

Peripheral device Caution
USB keyboard We do not guarantee proper operation or maintenance of commercially
available USB keyboards. Note that some commercially available products
may not have full compatibility with our devices, or may not be suitable for FA
environment due to temperature or noise. If you should use them, make sure
to carry out enough performance tests at machine tool builders.
Commercially available USB keyboards can be used only for application
development or maintenance. They cannot be used for integrating with our
devices.
As commercially available USB keyboards are susceptible to noise, which may
lead to troubles due to the devices' malfunctions. Thus, do not use the
keyboards while your machine is operating.
Plug-and-play of USB devices cannot be guaranteed. Make sure to plug or
unplug the USB devices with our devices' power OFF.
USB mouse Ditto
Other USB device We do not guarantee proper operation or maintenance of commercially
available USB printers, USB floppy disks, USB memories, USB hubs,
USB-CDROMs, USB-DVDRAMs, or other USB devices. Note that some
commercially available products may not have full compatibility with our
devices, or may not be suitable for FA environment due to temperature or
noise. If you should use them, make sure to carry out enough performance
tests at machine tool builders. Adding anti-noise measurements such as EMI
measurement or adding ferrite cores may be necessary.
Other restrictions are ditto as in USB keyboard.
Other cautions for The maximum USB bus power supply (5VDC) that can be supplied from the
USB USB connectors is 500mA from each connector. The maximum USB bus
power supply (5VDC) that can be supplied from the front IC card USB
connector is 100mA. When connecting a commercially available USB device
that requires power over our maximum current, make sure to select the one to
which power can be supplied externally. However, We do not guarantee
proper operation or maintenance of commercially available USB devices.
Note that some commercially available products may not have full compatibility
with our devices, or may not be suitable for FA environment due to temperature
or noise. If you should use them, make sure to carry out enough performance
tests at machine tool builders.
7 -2
7.2.4 Compact Flash Cards
Supplier Type Specification Class Remarks
SCANDISK SDCFB-64-J60 64MB Recommended SDCFB-***-□□□
SDCFB-128-J60 128MB Recommended ***: Memory size (MB)
SDCFB-256-J60 256MB Recommended □□□: Manufacturer's control
number "J60" is standard
SDCFB-512-J60 512MB Recommended
SDCFB-1024-J60 1.0GB Recommended
Panasonic RP-SDM01GJ1A 16MB Recommended RP-SDM***GJ1A
RP-SDM02GJ1A 32MB Recommended ***: Memory size (GB)
(Note) The adapter BN-CSDABP3/P does not support SDHC memory card.
SD-CF adapter which supports SDHC is required when SDHC memory card is used.
The successful operations of these cards are confirmed under certain conditions. Some cards might not
work under the end-users' system environment. And some cards might have the same type name but
different parts inside: Complete guarantees cannot be given.
Contact the manufacturer or distributor before purchase: There might be some cards which are not
currently produced.
7.3 Install PC card, CF card, USB memory
Notices in use of PC card, CF card, USB memory..

(1) Please install PC card, CF card, USB memory with the power supply dropped.
(2) Please don’t touch a device to avoid running malfunction while PC card, CF card, USB memory
accessing.
7 -3
CHAPTER 8 DAILY MAINTENANCE AND PERIODIC INSPECTION AND
MAINTENANCE
8.1 Maintenance Tools
8.1.1 Measuring Instruments
The following measuring instruments are used to confirm that the voltage is being supplied correctly to the
NC unit, to confirm that the wiring to the NC unit is correct, and to carry out simple troubleshooting.
Tool Condition Application
Tester To check that the wiring to the NC unit is correct before
turning the power ON.
AC voltmeter Measure the AC Power To measures the AC power voltage being supplied to
voltage. the external 24VDC power supply unit.
The tolerable error is ±2%
or less.
DC voltmeter Max. scale 30V The To measures the DC power voltage.
tolerable error is ±2% or External power supply 24V (control section, machine
less. input/output interface)
Battery voltage
DC output
Phase rotation To check the connection order of the AC 3-phase input
meter power supply.
Synchroscope General measurement and simple troubleshooting.
(Note 1)Currently, a high precision digital multi-meter is commonly used as a tester. This digital multi-meter
can be used as both an AC voltmeter and an DC voltmeter.
(Note 2)A logic analyser (200MHz or more) is required for complicated troubleshooting.
8.1.2 Tools
・Screwdriver (Large, Medium, Small）
・Radio pliers
8.2 Maintenance Items

Maintenance is categorized into daily maintenance items (items to be carried at set intervals) and periodic
maintenance (replacement of parts when life is reached). Some parts (HDD, FDD, etc.) will not function in a
hardware manner when the life is reached, so these should be replaced before the life is reached.
Name Life Inspection/Replacement

Escutcheon Once/two months
(Accordingly when dirty)
Cleaning of floppy disk drive Once/two months
(type built in operation box)
6
Replacement of floppy disk sheet 3×10 passes/track
(type built in operation box)
Replacement of floppy disk drive 12,000 access hours or 5 years of FDD motor rotation, Refer to left
(type built in operation box) whichever is sooner
Replacement of hard disk drive 5 years or 20,000 hours power ON Refer to left
Replacement of LCD backlight 5 years or 20,000 power ON hours (specified with power ON Replace when display dims
time where brightness drops to less than 50% at 25 ℃)
Replacement of batter Cumulative data hold time 5 years When battery drop caution
alarm occurs
50,000 hours (specified with rotation time when rotation speed
Cooling fan (control section) Refer to left
drops to less than 20% of initial speed)
6
Keyboard 10 punches Refer to left
8 -1
8.3 Maintenance of Escutcheon and keyboard
8.3.1 Cleaning of Escutcheon and keyboard
Wipe the escutcheon (display unit and plastic frame of keyboard unit) and keyboard surface with a soft dry
clean cloth. If the escutcheon is heavily dirtied, soak the cloth in a neutral detergent, and wipe the display.
Do not use an alcohol or a paint thinner, etc.
The escutcheon and the keyboard are not for waterproofing. Be careful that a liquid doesn't go into inside
of it.
8.3.2 Replacement of NC Data Key

The NC data key is the printed circuit board which the switches are mounted on it, and is included into the
keyboard unit. Replace it in accordance with the following procedure.
8.3.2.1 For FCU7-YZ08□

(1) Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF)
(2) Remove all the cables connected at the back of the NC data key.
(3) Remove the Glide Pointer cable and keyboard cable from the PCB (HN203 card).
(4) Remove 8 screws, and remove the sheet metal adapter and the HN203 card from the keyboard unit.
(5) Remove 18 screws, and remove the NC data key from the escutcheon
(6) Install a new NC keyboard with the process which is contrary to ① ~ ⑤.
③Remove Keyboard cable.

③Remove Glide Pointer cable. HN203 card
④Remove 8 screws(M3).
NC data key
⑤Remove 18 screws(M3).
8 -2
8.3.2.2 For FCU7-YZ041
(3) Remove the Glide Pointer cable and keyboard cable from the PCB (HN203-1 card).
(4) Remove 8 screws, and remove the sheet metal adapter and the HN203-1 card from the keyboard unit.

③Remove Glide Pointer cable. HN203-1 card
NC data key
8 -3
8.3.2.3 For FCU7-YZ091
(3) Remove the Glide Pointer cable and keyboard cable from the PCB (HN203-1 card).
(4) Remove 8 screws, and remove the sheet metal adapter and the HN203-1 card from the keyboard unit.

HN203-1 card
③Remove Glide Pointer cable.
NC data key
8 -4
8.3.3 Replacement of Menu Key
The menu key is the printed circuit board which the switches are mounted on it, and is included into the
display unit. Replace it in accordance with the following procedure.
8.3.3.1 For FCU7-YZ141/142

(2) Remove the menu key cable from the keyboard unit. Because the menu key cable is soldered on the
menu key PCB, remove it at the keyboard unit side.
(3) Remove 8 screws, and remove the escutcheon
(4) Remove 8 screws, and remove the menu key
(5) Install a new menu key with the process which is contrary to ① ~ ③.
③Remove 8 screws and ,

remove escutcheon
①Remove ON/OFF switch connector
②Remove Keyboard card
Menu key
Remove 8 screws and ,

remove menu key
8 -5
8.3.3.2 For FCU7-YZ143
③Remove 10 screws(M3)
and , remove escutcheon.
②Remove the menu key cable from the

Keyboard unit side.
menu key
④Remove 7 screws(M3) and,

remove menu key.
8 -6
8.3.3.3 For FCU7-YZ192
③Remove 10 screws(M3)
and , remove escutcheon.
②Remove the menu key cable from the

Keyboard unit side.
menu key
④Remove 7 screws(M3) and,

remove menu key.
8 -7
8.4 Maintenance of Hard Disk
8.4.1 Handling of Hard Disk
(1) Precaution for Use
- Correct connection the cable
- Do not touch the connector section with hands or metal.
- Do not apply excessive force on the connector section.
- Do not drop or apply strong impacts on the drive.
- Do not disassemble the drive.
(2) Precaution for Storage

- Avoid strong the drive in high temperature, high humidity places.
- Do not place the drive near magnets or items the generate strong magnetic fields.
8.4.2 Other Precaution for Use

(1) Recommendation for making backup
The hard disk is a durable device, so make a backup of the hard disk to save important data.
8.4.3 Replacement of Hard Disk

Do not handle the hard disk without metal case because the hard disk has not much endurance against the
vibration and shock in comparison with other electric devises. Replace the hard disk as the Hard Disk Unit
(with the metal case and the stabilizing rubber).
(2) Remove the F140 cable which is connected between the hard disk unit and the control unit. Remove
the HEATER cable and the THM cable from the keyboard unit. Refer to section 4.4.2 "Connection of
Hard Disk Unit" for connection and removal of cables.
(3) Remove two screws, and remove the hard disk unit from the keyboard unit.
(4) Install a new hard disk unit with the process which is contrary to ①~③.
Display unit
CAUTION ! Hard Disk Drive is built in this product. Do not drop and do not give a strong impact to the product
because the hard disk drive is a precise device.
! The hard disk drive has a useful life. Please exchange the hard disk drive before end of the life.
! Please make a backup of the customer's files which is saved in the hard disk drive.At the
breakdown of the hard disk drive, although Mitsubishi provides exchange service of the hard disk
drive, Mitsubishi does not guarantee a customer's files which is saved in the hard disk drive. And
Mitsubishi does not assume the responsibility concerning the damage caused by having damaged
the hard disk drive.
8 -8
8.5 Maintenance of LCD
8.5.1 Life of LCD Backlight
CCFL (Cold Cathode Fluorescent Lamp) is used for the light source (backlight) of the LCD panel.
The estimated life of the backlight is 50,000 hours/25°C. (Time for the brightness to drop to 50% of the initial
value).
Life time depends on temperature. When the LCD panel is used under low temperature or high temperature
continuously, the life time has a tendency to become short.
8.5.2 LCD Characteristics

(1) Luminance
Luminance decreases at a low temperature by the CCFL characteristic. And, the time until luminance
meets rated value after power-on is about 10-15 minutes.
(2) Uniformity, Luminous Dot, Dark Dot
It is not defect or malfunction though uniformity, a small luminous dot and a small dark dot may appear on
the LCD panel.
8.5.3 Replacing LCD backlights

Before replacing LCD backlight, remove the LCD panel from the escutcheon. In addition, make sure that
the machine’s power is OFF to replace LCD backlights.
8.5.3.1 For FCU7-YZ141/142
LCD backlight type for replacement: L5903294G02
① Remove the cable from the backlight connector connected to the LCD backlight power supply card.
② Remove the cable for menu keyboard from the keyboard unit.
③ Remove the cable for ON/OFF switch from the keyboard unit.
④ Unscrew the M4 screws (8 screws) to remove the escutcheon.
⑤ Press the nail during pulling the LCD backlight out.
⑥ Attach the LCD backlight for replacement in the reverse order of 1) –4).
①Remove the backlight cable

⑤LCD backlight out
④Remove 8 screws and ,

remove escutcheon
②Remove the Keyboard card
③Remove the ON/OFF switch connector
8 -9
8.5.3.2 For FCU7-YZ143
LCD backlight type for replacement: L5903294G02
③ Remove the cable for ON/OFF switch from the keyboard unit.
⑤ Press the nail during pulling the LCD backlight out.
⑥ Attach the LCD backlight for replacement in the reverse order of 1) –4).
①Remove the backlight cable.
④Remove 8 screws(M3),
and remove escutcheon.
②Remove the Keyboard card.
③Remove the the ON/OFF switch connector.
⑥remove LCD backlight.
8 -10
8.5.3.3 For FCU7-YZ192
LCD backlight type for replacement: LQ0DDB0086
③ Remove the cable for backlight inverter from the keyboard unit.
⑤ Unscrew the M3 screws (8 screws) to remove the LCD from the sheet metal.
⑥ The screws (two places) for the LCD backlight fixation is removed, and the LCD backlight is pulled out.
⑦ Attach the LCD backlight for replacement in the reverse order of ① ~ ⑥.
①Remove the backlight conncector. ⑤Remove 8 screws(M3),

and remove sheet metal.
④Remove 8 screws(M3),
and remove escutcheon.
②Remove the Keyboard card.
③Remove the backlight cable.
⑥Remove 2 screws .
⑥remove LCD backlight.
8 -11
8.7 Maintenance of Battery
All data, such as the parameter and machining program that need to be backup when the power is turned
OFF, are saved by a battery installed in the control unit. It is easy to get a battery because a familiar coin
type lithium battery is being used.
Replace the battery as a standard within one week if the Battery Voltage Drop Caution Alarm is appeared.
If the battery isn't replaced, the Battery Voltage Drop Warning Alarm is appeared. Then, internal backup data
could be damaged.
Battery type name: Q6BAT BKO-C10811H03 ( SANYO : CR17335SE-R-CH2)
8.7.1 Handling of Battery

Double oxidation manganese - Lithium battery contains inflammable material such as lithium, organic
solvent.
Erroneous handling of lithium battery may result in such an accident of heat generation, explosion or fire,
possibly leading to personnel injuries or machine malfunction.
① Do not recharge, disassemble, apply pressure, heat, directly solder or dispose in fire the battery.
② Insert the battery (+)(-) correctly.
③ Do not create short circuit between (+) and (-). And do not carry or store the battery with the metal
goods such as a necklace.
④ When the battery is stored or disposed, do not stack or jumble up the batteries with other metal goods.
Then, put a insulating tape to the terminals of the batteries to prevent a short circuit.
⑤ Do not use the batteries by mixing different types or old batteries together with new ones.
8.7.2 Replacement of Battery

① Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF)
② Remove the battery cable from the control unit.
③ Replace the battery from the holder.
④ Install the battery with the process which is contrary to ①~③.
②Remove the battery cable ③Remove the battery
CAUTION ! If the battery low warning is issued, save the machining programs , tool data and
parameters in the input /output device, and then replace the battery .
! Do not short circuit, charge overheat , incinerate or disassemble the battery .
! Dispose of spent batteries according to local laws .
8 -12
8.8 Maintenance of Cooling Fan
Two cooling fans are mounted in the control unit. One cools down the NCCPU, and the other cools down the
PC CPU.
These two fans are same part.
Type Name of Cooling Fan： MMF-06E24DS-RP3
8.8.1 Life of Cooling Fan

The life of the cooling fan depends on the grease life of the bearing. The rotation time when 20% of the
rotation speeds decrease more than an initial rotation speed is defined as the life, and the life is 50,000
hours.
8.8.2 Replacement of Cooling Fan

① Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF.)
② Remove the fan cable from the "FAN1" “FAN2” connector located around the left top of the NC unit.
③ Remove the cover with opening the lock latch.
④ Remove the cooling fan
⑤ Install a new cooling fan with the process which is contrary to ① ~ ③.
②Remove the fan cable

③Remove the cover
④Remove the cooling fan
8 -13
8.9 Cable Replacement Method
If the cable is replaced without turning the power OFF, the normal unit or perirheral devices could be
damaged, and risks could be imposed.
Disconnect each cable with the following procedures.
(1) For the following type of connecter, press the tabs with a thumb and forefinger in the direction of the
arrow, and pull the connecter off.
① Press ① Press
Y
② Pull ② Pull
①
Press
View from above

① Press ② Pull
② Pull
(2) For a flat cable type connecter with claws, open the claws in the directions of the arrows, and pull the
connecter off.
① Open
② Pull
(3) For a flat cable type connecter without claws, hold the connecter with a thumb and forefinger, and pull
the connecter off.
① H old with thumb and forefinger .

② Pull
(4) For the screw fixed type connecter, loosen the two fixing screws, and pull the connecter off.
① Loosen
① Loosen
② Pull ② Pull
CAUTION D o not connect or disconnect the connection cables between each unit while the pow er
in ON.
Do not connect the cable by pulling on the cable wire .
8 -14
CHAPTER 9 FAULT DIAGNOSIS
9.1 List of Unit LEDs/Switches
9.1.1 Control unit
NCLD1
NCLD2
SW1
SW2
NCRST
PSEMG
BATALM
WDER
LINK
SPEED
FUSE DCOUT DCIN HD
Switch names are underscored.

Fuse names are in Italic. (Fuse model: LM32 by Daito Communication Apparatus Co., Ltd.)
[LED functions]
Name Function ColorStatus Remedy at error
Normal Error
DCIN 24VDC being supplied Green ON OFF Refer to 9.2.3 (1)
DCOUT Internal power being output Green ON OFF Refer to 9.2.3 (1)
PSEMG Power supply emergency stop Red OFF ON Refer to 9.2.3 (2)
BATALM Low battery warning Red OFF ON Refer to 9.2.3 (2)
WDER Watchdog error Red OFF ON Refer to 9.2.3 (2)
HD Accessing to hard disk Green Blinks during access Refer to 9.2.3 (5)
LINK In network communication Green Blinks during access Refer to 9.2.3 (2)
SPEED Communication speed status Green ON: 100Base
OFF: 10Base
NCLD1 7 segment for system status Depends on the system’s status
NCLD2 7 segment for system status Depends on the system’s status
9 -1
9.1.2 Keyboard unit
ALM
PD24IN
12VOUT
5VOUT
FUSE2
DC24IN
5VSON
POWER
ALM
CS1
FUSE1
Switch names are underscored.
[LED functions]
Name Function Color Status Remedy at error
Normal Error
ALM In RIO communication Red OFF ON Refer to 9.2.3 (6)
PD24IN PD27 power input status Green ON OFF Refer to 9.2.3 (1)
12VOUT 12VDC output status Green ON OFF Refer to 9.2.3 (4)
5VOUT 5VDC output status Green ON OFF Refer to 9.2.3 (4)
DC24IN DIO general purpose power input status Green ON OFF Refer to 9.2.3 (4)
5VSON 5VDC output status for DO Green ON OFF Refer to 9.2.3 (4)
POWER 5VDC supply status for RX322-1 Green ON OFF Refer to 9.2.3 (4)
9 -2
9.1.3 Base I/O unit
RAL1
24IN
CF33 CF31
AIO
HN353 5VOUT
RAL2
SKIP
RIO4-4 CF50 CF10
RIO4-3 SV2-4 SV1-4
SV2-3 SV1-3
RIO4-2 RIO2
SV2-2 SV1-2
FUSE1 DCIN RIO1
RIO4-1 SV2-1 SV1-1
[LED functions]
Name Function Color Status Remedy at error
Normal Error
24IN 24VDC being supplied Green ON OFF Refer to 9.2.3 (6)
5VOUT 5VDC power output status Green ON OFF Refer to 9.2.3 (6)
RAL1 RIO1 system in communication Red OFF ON Refer to 9.2.3 (6)
RAL2 RIO2 system in communication Red OFF ON Refer to 9.2.3 (6)
9 -3
9.2 Troubleshooting
9.2.1 Confirm trouble’s situation
Confirm “occurrence time”, “in what state it occurred” and “what trouble occurred”.
(1) Occurrence time

Time of the trouble occurrence.
(2) In what state

In what NC mode:
-In automatic operation: Program No., sequence No. and program content at the occurrence
-In manual operation: What manual operation mode?
In what operation sequence?
What was done before and after the trouble?
-What the display screen showed?
-During I/O operation?
-What the machine tool was doing?
-During tool exchange?
-Was control axis hunting?
(3) What trouble occurred

-What alarm the display’s alarm diagnosis screen is showing?
Display the alarm diagnosis screen to confirm the alarm description.
-What does the machine ladder’s alarm show?
-Is the LCD screen working normal?
(4) How frequently the trouble occurs

-When the trouble occurred? How frequently? (During other machine’s operation?) If the frequency is
extremely low, or if it was while other machine was working, cause can be
expected to be the power voltage’s error or noise. So check for the power
voltage’s normality (whether it drops instantaneously at other machine’s
action), and noise measurement.
-In specific mode?
-When an electric overhead traveling crane moved?
-Occurrence frequency in machining specific workpiece?
-Repeatability in the same operation?
-The same trouble occurs under different conditions?
(Change override, program content, operation sequence, etc…)
-In what ambient temperature?
(Was there any sudden temperature change? Is the fan at the top of the control unit is working?)
-Any connection fault or insulation fault of cables?
(Oil or cutting fluid is on the cables?)
9 -4
9.2.2 When trouble occurs
When your system doesn’t work properly, or when trouble occurs during operation, please check for the
following points before contacting with your service center.
[Trouble example]
-Power cannot be turned ON
-Power fails during operation
-Display doesn’t work
-Operation keys don’t work
-Hard disc doesn’t work
-Machining cannot be carried out
9 -5
9.2.3 Troubleshooting example
(1) Power
Power cannot be turned ON
Cause Remedy
Power code is unplugged or not plugged to the end. Check the cables between the NC unit and external power
supply, and external power supply and power plug socket,
and make sure to plug them to the end.
Check for cable breakage. If there is any breakage,
replace the cable.
Machine is in the door interlock state. If the cabinet door is not fully closed, close it.
If door interlock cannot be released even when the door is
closed, door interlock circuit is faulty, so repair it.
Power plug socket has a problem. If the plug socket has a switch, make sure to turn it ON.
Check if the specified power voltage and frequency are
output from the plug.
External power supply has a problem. Check if the external power supply alone can be turned
ON or not.
Note) Depending on the external power supply, power
cannot be turned ON without load. Make sure to add
some load to check.
ON/OFF cable has a short circuit trouble. Disconnect the ON/OFF cable to check if it has a short
circuit problem or not. If it does, replace the cable.
External power supply’s input voltage is out of specification. Check the input voltage if it is within 200 to 480AC +10%,
-15%.
While external power supply is ON, NC’s power cannot be turned ON.
Cause Remedy
External power supply’s output is not normal. Disconnect the cable between the NC unit and external
power supply to check if the external power supply’s output
is normal or not.
Connect the NC unit and external power supply with a
cable, and check if the external power supply output is
normal or not.
Cables from the NC unit to peripheral devices have a short Disconnect cables between the NC and peripheral devices
circuit problem. one by one, and check if the power can be turned ON with
a cable disconnected. Check if there is any cable that
has a short circuit problem.
Any of cards that compose the NC has a short circuit problem. Remove removable cards one by one, and check if the
power can be turned ON without a card. Check if there is
any card that has a short circuit problem.
Keyboard unit’s PD24IN (Green) LED turns OFF. Check for FUSE2’s breakage. If there is a breakage,
replace the fuse.
Control unit’s DCIN (Green） LED turns OFF. Check for FUSE’s breakage. If there is a breakage,
replace the fuse.
Power fails.
Cause Remedy
Power plug socket has a problem. Check if voltage fluctuation occurs depending on the time.
In addition, check if there is any instantaneous power
failure.
Trouble occurs when a peripheral device starts to work. Check if there is an instantaneous voltage drop when
peripheral device starts to work.
9 -6
(2) Control unit
BATALM (Red) LED turns ON.
Cause Remedy
Battery’s voltage installed on the control unit is below 2.7V. Refer to 8.6.2 and replace the battery.
PSEMG (Red) turns ON.

Cause Remedy
Emergency stop switch connected to the EMG connector is ON Release the emergency stop switch (B contact). In
(A contact), or the EMG connector is disconnected. addition, check for the EMG connector connection.
Trouble occurs when a peripheral device starts to work. Check if there is an instantaneous voltage drop when
peripheral device starts to work.
WDER (Red) LED turns ON.
Cause Remedy
NC system is not normally working. Contact with your service center.
Network communication is enabled. (LINK (Green) LED is OFF.)
Cause Remedy
LAN cable is disconnected. Check for LAN cable’s connection.
(3) Display
LCD screen doesn’t work.
Cause Remedy
Power is not supplied to the backlight power. Check if the keyboard unit’s INV connector and
(Phenomenon) Inverter PCB’s LED (Red) is OFF. backlight power supply is connected with a G083 cable
or not.
Power is not supplied to the backlight power. Check the F110 between HN203 card and PD27 power.
(Phenomenon) HN203’s PD24IN (Green) LED is OFF.
Check for FUSE2’s breakage on HN203 card. If there
is a breakage, replace the fuse.
HN203 card is broken. Contact with your service center.
(Phenomenon) HN203’s 12VOUT (Green) LED is OFF.
However, PD24IN (Green) LED is ON.
Power is not supplied to the backlight of the display. Check if the wiring from the LCD display is properly
connected to the backlight power or not.
Display signals don’t seem to be transmitted. Check the G090 cable between control unit’s LCD
connector and HN272 card’s LCD connector.
Display signals don’t seem to be transmitted. Check the G092 cable between HN272 card’s LVDS
connector and LCD connector.
LCD display, backlight power, HN272 card or PC board is Check for the cable connection. If no fault is found, a
broken. module may be broken.
Contact with your service center.
LCD screen is not bright enough.
Cause Remedy
As the sunlight is reflecting on the LCD, the screen seems to be Block the sunlight.
dark.
LCD backlight’s life is close to the end. Replace the LCD backlight.
LCD screen’s synchronization is faulty, or character corruptions occur.
Cause Remedy
PC board in the control unit or HN272 card is broken. Contact with your service center.
9 -7
(4) Operation board
Key input operation is invalid.
Cause Remedy
Key input signals aren’t transmitted to the NC. Check if the G050 cable between HN203 and control
unit is disconnected or not.
Internal circuit error of HN203 or HN154 card. Contact with your service center.
Switch input from the machine panel is invalid.
Cause Remedy
Input signals aren’t transmitted to the NC. Check if the G050 cable between HN203 and control
Switch input signals from the machine panel aren’t transmitted. Check if the cable between HN203 (J3 connector) and
machine panel is disconnected or not.
LED on the machine panel doesn’t turn ON.
Cause Remedy
LED output signal aren’t transmitted to the machine panel. Check if the cable between HN203 (J4 connector) and
machine panel is disconnected or not.
General purpose power (24VDC) is not supplied. Check if the cable between HN203 (DC connector) and
general purpose power supply is disconnected or not.
If there is no disconnection, check the general purpose
power supply’s output.
FUSE1 on the keyboard unit is disconnected. Check for FUSE1’s breakage. If there is a breakage,
replace the fuse.
Pointing device doesn’t work.
Cause Remedy
Its signals aren’t transmitted to the NC. Check the G050 cable between HN203 and control unit.
In addition, check if the cable between the pointing
device and HN203 (MOUSE) is disconnected or not.
Internal circuit error of the pointing device or PC board. Contact with your service center.
Volume input of the machine panel side is invalid.

Cause Remedy
Its signals aren’t transmitted to the NC. Check if the G050 cable between HN203 and control
Volume input signals of the machine panel side aren’t Check if the cable between HN203 (VLM connector)
transmitted. and machine panel is disconnected or not.
Extension I/O’s input/output is invalid.
Cause Remedy
Its signals aren’t transmitted to the NC. Check the connection between RX322-1 and HN203
(CR31 connector).
Power is not supplied. Check the connection between RX322-1 and HN203
(Phenomenon) POWER (Green) LED is OFF. (CR31 connector).
Internal circuit error of RX322-1 card. Contact with your service center.
9 -8
(5) Hard disc
At starting up the system, a message “BOOT UP DISK FAILURE” appears.
Cause Remedy
Hard disc connection connector is disconnected. Check if F140 cable for hard disc is disconnected or not.
Other than the above. Contact with your service center.
(6) Remote I/O

ALM (Red) LED on keyboard is ON.
Cause Remedy
Remote I/O communication signal for operation board is not Check if the control unit and operation board are
connected, or there is disconnection or connector’s contact connected with a G050 cable.
failure.
Fault of HN203 card or HN154 card. Contact with your service center.
Communication alarm RAL1 (Red) on HN353 card is ON.
Cause Remedy
Remote I/O communication cable is not connected, or there is Check the remote I/O communication cable (SH41,
disconnection or connector’s contact failure. FCUA-R211, F260, F261) connected to the RIO1
connector, or F017 cable.
Fault of HN353 card. Contact with your service center.
Communication alarm RAL2 (Red) on HN353 card is ON.
Cause Remedy
Remote I/O communication cable is not connected, or there is Check the remote I/O communication cable (SH41,
disconnection or connector’s contact failure. FCUA-R211, F260, F261) connected to the RIO1
connector, or F017 cable.
Fault of HN353 card. Contact with your service center.
Power system’s LED is OFF.
Cause Remedy
Power isn’t supplied. (24IN LED is OFF.) Supply +24V±5% or voltage to the remote I/O unit.
Input power is out of the allowable range, or fault of the internal Check if the input voltage is below +20V or not. If
power supply. (5OUT LED is OFF.) supplied normally, contact with your service center.
(7) At the start of the system
NC doesn’t startup normally.
Cause Remedy
HN154 card’s 7 segments NCLD1 and NCLD2 show ［8.8.］. Check if the rotary switches SW1 and SW2 are 0 or not.
HN154 card’s 7 segments NCLD2 shows [E] or [F]. Contact with your service center.
CAUTION Do not apply voltages to the connectors other than voltages indicated in this manual. Failure to
observe this could cause the devices to rapture or damage, etc…
Incorrect connections could damage the device, so always connect the cable to the designated
connector.
Do not connect or disconnect the connection PCBs between each unit while the power is ON.
9 -9
APPENDIX 1 INSTALLATION DIMENSIONS
Appendix 1.1 Control Unit Outline Drawing
FCU7-MU502-12
FCU7-MU501/502-32
8
168
220 105
A1 -1
FCU7-MU5502-43
168
220 105
A1 -2
Appendix 1.2 Display Unit Outline Drawing
FCU7-YZ141/142
Panel cut drawing
A1 -3
FCU7-YZ143
400 150(配線必要スペース)
22
285
Panel cut drawing
A1 -4
FCU7-YZ192
450 150(配線必要スペース)
22
400
Panel cut drawing
A1 -5
FCU7-YZ141 ( Figure Installed with Control Unit and HDD Unit)
　HN272　
　G090　
　G092 L0.19M　
※LCD-HN272
　G083　
　G092 L0.23M　
※LCD-Control Unit
　G089　
A1 -6
　G092 L0.23M　
※LCD-Control unit
　G089　
G494
G190
A1 -7
Appendix 1.3 Keyboard Unit Outline Drawing
FCU7-YZ082
Panel cut drawing
A1 -8
FCU7-YZ041
Panel cut drawing
A1 -9
FCU7-YZ091
Panel cut drawing
A1 -10
Appendix 1.4 Side memory I/F unit Outline Drawing
(1)FCU7-EP401-1
Terminal FG
Please connect it with
FG of the NC unit.
FG Screw
Please connect it with the earth plate
in Cabinet (Operation box).
Panel cut drawing
A1 -11
Appendix 1.5 External Power Supply Unit (PD27) Outline Drawing
65
φ6
AC IN
ON/OFF SW
220
230
230
208
ON/OFF
FAN ALARM
POWER
DC OUT
R3
2-
6 6
30 170
Appendix 1.6 Base I/O Unit (HN353) Outline Drawing.
4-Φ4
200
5 5
90 90
5 5
5
5
10
5
CF33 CF31
AIO
SKIP
RIO4-4 CF50 CF10

160
160
140
SV2-4 SV1-4
RIO4 -3
SV2-3 SV1-3
RIO4-2 RIO2
SV2- 2 SV1-2
DCIN RIO1
RIO4-1
20
SV2- 1 SV1-1
5
5
5 90 90
5
5 5
200
A1 -12
Appendix 1.7 Remote I/O Unit Outline Drawing
Top
dissipation
allowance
Heat
100
135
168
40 6
Wiring allowance
Heat dissipation,
70
150
Wiring
allowance
Bottom
Installation
hole
135
2 - M5 - 0.8 screw
6
6156
34 6
A1 -13
Appendix 1.8 Card-sized I/O Outline Drawing
Use the card corner holder for fixing the card -sized I/O.
8
[ Card corner holder ] 10
6.2
15
Type：KGCH-20-0 1.8
6.5 5
Recommended maker ：Kitakawwa Kogyo
20
3.5
1.5
6.5
5.4 7.7
+0.1 7
7.1 -0
+0.1
5.5 -0
+0.1
5.5 -0
.8
R0
93
86 -0.2
+0
5.25
55
15
3×15=45
A1 -14
Appendix 1.9 USB I/F Connector card (HN260) Outline Drawing
Appendix 1.10 "F" Installation Plate Outline Drawing
5.5 65 5.5
47.1±0.2
42.6±0.2
.5
R2
2- Square
12±0.2
24
5
.75 hole
-R1
2
12
38
76
1.6mm plate thickness
A1 -15
Appendix 1.11 Hard Disk Drive Unit Outline Drawing
Type : FCU7－HD001/101
The flat cable (F140) is attached.
A1 -16
Appendix 1.12 Synchronous Feed Encoder (OSE-1024-3-15-68) Outline Drawing
68
Caution plate Detector(1024 P/rev） 56
Ø50 -0.009
-0.025
Ø68
6
5
8
6
Encoder s ide: 20
97F3102 E20 -29P(DDK) 4 - Ø5.4 hole
19. (or equivalent ) 2 28
Cable side:
5 MS3106A20-29S 5 3
102 33
135
Ø14.3 -0.1 1
A 1chA K 0V
0
B -0. 012 B 2chZ L

2 5 -0. 042
C 3chB M
D N 1chA
-0.006
Ø15 -0.017
-0. 009
Ø50-0. 025
E Case grounding P 2chZ

Ø16
3 +0.1
F R 3chB
0
G +5V S
1.15 +0.14 1.15 +0.14 H T
0 0
B Cross-section B-B J
26
The effective depth of
2 key way is 21mm
Enlarge view of key
Appendix 1.13 Synchronous Feed Encoder (OSE-1024-3-15) Outline Drawing

+0.14 +0.14
3 +0.1 2 1.15 0 1.15 0
0 20
B
5 -0.012
-0.042
-0.006
-0.017
Ø14.3 -0.11
Ø16
A A
0
Cross-section A-A
Ø15g6
Cross-section B-B B
Ø60±0.1
-0.009
-0.025
Ø68±0.5
Ø50g6
19.5
28
Ø15g6
4 - M3 screw
depth 6 8
Enclosed four screws(M3 -12):
cross-recessed pan head screw 38±0.5 97±1
Key position of the
Connector
Encoder side:
97F3102E20-29P(DDK)
(or equivalent)
A1 -17
Appendix 1.14 Grounding Plate and Clamp Fitting Outline Drawing
The shield wire generally only needs to be grounded to the
connector's case frame. However, the effect can be
improved by directly grounding to the grounding plate as
shown on the right.
Install the grounding plate near each unit. Peel part of the
cable sheath as shown on the right to expose the shield
sheath. Press that section against the grounding plate with
the clamp fitting. Note that if the cable is thin, several can
be clamped together.
Install the grounding plate directly onto the cabinet or
connect a grounding wire so that sufficient frame
grounding is achieved.
If the AERSBAN-*SET, containing the grounding plate and
clamp fitting, is required, please contact Mitsubishi.
Outline drawing
Grounding plate Clamp fitting

17.5
2-Ø5 hole
Installation hole
30
MAX L 10
B±0.3
C
A
24-0.2
24+0.3
0
0
6
35
3
7
Note 1 M4screw 6 22
35
11
Note 1) Screw hole for wiring to cabinet's grounding plate

Note 2) The grounding plate thickness is 1.6mm
A B C Enclosed fitting
Earth plate-D SET 100 86 30 Two clamp fittings A
Earth plate-E SET 70 56 － One clamp fitting B
L
Clamp fitting A 70
Clamp fitting B 45
A1 -18
Appendix 1.15 CardBus I/F card (HN532) Outline Drawing
97
115
150
165
183.5
※Fixes with HN154 with M3 screws (4 screws).
A1 -19
APPENDIX 2 CABLE DRAWING Cable list
Appendix Cable name Usage Maximum Remark
number length
Appendix2.1 F010 IO interface 20m
Appendix2.2 F012 IO interface 20m
Appendix2.3 F020 Manual pulse generator : 1ch 50m
Appendix2.4 G035 RS232C : 1ch 15m
Appendix2.4 G036 RS232C : 2ch 15m
Appendix2.5 F070 +24V input 30m
Appendix2.6 F110 +24V input, Power off detection 15m
Appendix2.7 F120 Emergency stop 30m
Appendix2.8 F140 Hard disk drive 0.5m
Appendix2.9 F260 Use for connector PCB of the
Remote I/O communication ※50m
card-sized I/O
Remote I/O communication ※50m
card-sized I/O
Remote I/O +24V input #30m
card-sized I/O
Remote I/O +24V input #30m
card-sized I/O
Appendix2.13 FCUA-R211 Remote I/O ※50m
Appendix2.14 G170 ON/OFF switch 15m
Appendix2.15 G171 PD27 ON/OFF 20m
Appendix2.16 G380 Optical servo communication 20m
Appendix2.17 R301 DI/DO 50m
Appendix2.18 SH21 Servo Drive Unit ※30m
Appendix2.19 SH41 Use for short length
※1m connection between units in a
same cabinet
(Note1)
※ sign of the maximum line length column: Max. length
L1 L2
Total length = L1 + L2 ≦ Maximum length
SH21 Servo drive
F010 unit
NC unit F012
FCUA-R211(SH41)
‘(Note2) Remote
# sign of the maximum line length column: Base I/O +24VDC I/O
unit unit
F070
+24VDC
Total length = L3 + L4 ≦ Maximum length
L3
Sign in cable drawing
1. : Twist pair cable

2. : Shield
3. :Clamping of shield to earth
A2 -1
Appendix 2.1 Cable F010
Type name : F010 Usage :I/O interface
Connector name : CF10 Connector name : CF10
NC unit HN353
CF10 CF10
TXRX1 1 1 TXRX1
TXRX1* 26 26 TXRX1*
TXRX2 2 2 TXRX2
TXRX2* 27 27 TXRX2*
0V 3 3 0V
0V 28 28 0V
SKIP1 4 4 SKIP1
SKIP1* 29 29 SKIP1*
SKIP2 5 5 SKIP2
SKIP2* 30 30 SKIP2*
SKIP3 6 6 SKIP3
SKIP3* 31 31 SKIP3*
SKIP4 7 7 SKIP4
SKIP4* 32 32 SKIP4*
SKIP5 8 8 SKIP5
SKIP5* 33 33 SKIP5*
SKIP6 9 9 SKIP6
SKIP6* 34 34 SKIP6*
SKIP7 10 10 SKIP7
SKIP7* 35 35 SKIP7*
SKIP8 11 11 SKIP8
SKIP8* 36 36 SKIP8*
0V 12 12 0V
0V 37 37 0V
ENC1A 13 13 ENC1A
CF10 ENC1A* 38 38 ENC1A*
CF10
Plug ：10150-6000EL Plug ：10150-6000EL
ENC1B 14 14 ENC1B
Shell ：10350-3210-000 ENC1B* 39 39 ENC1B* Shell ：10350-3210-000
R/M ：3M ENC1Z 15 15 ENC1Z R/M ：3M
ENC1Z* 40 40 ENC1Z*
0V 16 16 0V
0V 41 41 0V
NC 17 17 NC
NC 42 42 NC
NC 18 18 NC
NC 43 43 NC
NC 19 19 NC
NC 44 44 NC
NC 20 20 NC
NC 45 45 NC
0V 21 21 0V
0V 46 46 0V
SVTXD1 22 22 SVTXD1
SVTXD1* 47 47 SVTXD1*
SVALM1 23 23 SVALM1
SVALM1* 48 48 SVALM1*
SVRXD1 24 24 SVRXD1
SVRXD1* 49 49 SVRXD1*
SVEMG1 25 25 SVEMG1
SVEMG1* 50 50 SVEMG1*
FG FG
Wire material ：UL20276 AWG28×25P

R/M ：Toyokuni Densen
(Note)
Fold the wire material shield over the jacket, and wrap copper foil tape over it.
Clamp with the connector case GND plate.
A2 -2
Type name : F012 Usage :I/O Interface
Connector name : CF50/CF55 Connector name : CF50/CF55
Control unit HN353/HR021
CF55 CF55
0V 1 1 0V
0V 11 11 0V
[CF50]
[CF55] [CF50]
[CF55]
SVTXD 4 2 2 SVTXD 4
Plug :10120-6000EL S VTX D4* 12 12 SVTXD 4* Plug :10120-6000EL
Shell :10320-3210-000 SVALM4 3 3 SVA LM4 Shell :10320-3210-000
R/M :3M S VALM4* 13 13 SVA LM4* R/M :3M
SVRXD 4 4 4 SVRXD4
SVRX D4* 14 14 SVRXD4*
0V 5 5 0V
0V 15 15 0V
RTS 5 6 6 RTS 5
RTS 5* 16 16 RTS 5*
S VEMG 4 7 7 SVE MG4

SVEMG4* 17 17 SVE MG4*
TXRX 5 8 8 TXRX 5
TXRX 5* 18 18 TXRX 5*
RTS 6 9 9 RTS 6
RTS 6* 19 19 RTS 6*
TXRX 6 10 10 TXRX 6
TXRX 6* 20 20 TXRX 6*
FG FG
Wire material :UL20276 AWG28×10P

R/M :Toyokuni Densen
"R/M" means "Recommended Manufacturer"
(Note)
Fold the wire material shield over the jacket, and wrap copper foil tape over it.
Clamp with the connector case GND plate.
Appendix 2.3 Cable F020/021/022

Type name : F020/021/022 Usage : Manual pulse generator
Cable name 1ch 2ch 3ch

F020 cable O
F021 cable O O
F022 cable O O O Connector name

:MPG
Note
"O" indicates channels which are used. MPG
1HA 1
[MPG] 1HB 2
1ch
Connector :CDA-15P +12V 10 Crimp terminal
0V 9
Contact :CD-PC-111 :V1.25-3
Case :HDA-CTH 2HA
2HB
3
4 R/M
R/M :Hirose 2ch :Japan Solderless
+12V 12
0V 11
3HA 5
(Note) 3HB 6
3ch
Fold the wire material shield +12V
0V
14
13
over the jacket, and wrap
copper foil tape over it.
Clamp with the connector case Wire material :B-22(19)U×2SJ-1×9
GND plate. R/M :Sumitomo Denko
FG
A2 -3
Appendix 2.4 Cable G035/036
Type name : G035/036 Usage : RS-232C
Cable name CH1 CH2

Connector name：SIONC/
SIOPC Connector name
G035 ○
：CH1
G036 ○ ○
Notes
1. "○" indicates the channel to be Connector
used. Refer to the Appendix 1
name
"F installation plate".
2. The signal names given in ：CH2
parentheses are equivalent to
SIOPC
SIONC/SIOPC CH1
3. The wire material given in
SD1(SD3) 12 2
parentheses indicates the SIONC RD1(RD3) 2 3
cable wire material. RS1(RS3) 13 4
CS1(CS3) 3 5
DR1(DR3) 14 6 [CH1] [CH2]
ER1(ER3) 4 20
Connector ：CDB-25S
[SIONC] [SIOPC] CD3 16 8
RI3 6 9 Contact ：CD-SC-111
Connector ：10120-3000VE Lock nut ：HD-LNA
0V 1 7
Case ：10320-52F0-008 R/M ：Hirose
R/M ：3M
CH2
SD2(SD4) 17 2
RD2(RD4) 7 3
RS2(RS4) 18 4
CS2(CS4) 8 5
(Note) DR2(DR4) 19 6
ER2(ER4) 9 20
Fold the wire material shield
over the jacket, and wrap CD4 20 8
RI4 10 9
copper foil tape over it.
0V 11 7
Clamp with theconnector case
GND plate.
Wire material ：UL1061-2464 AWG24×6P
(UL1061-2464 AWG24×12P)
FG R/M ：OKI DENSEN

Type name : F070 Usage : Base I/O unit, Remote I/O unit +24V power
Connector name : DCIN (Base I/O unit , Remote I/O unit, Keyboard unit)
3
+24V power
2
1
Y
[DCIN] DCIN
Connector :2-178288-3 Crimp terminal :V1.25-3
+2 4V 1 +2 4V
Contact :1-175218-5 0V 2 0V R/M :Japan Solderless
FG 3
R/M :AMP
Wire material :B-18(19)U×2J-1×9

R/M :Sumitomo Denko
A2 -4
Type name : F110 Usage : +24V input, Power off ditection
Connector name : DCIN
Connector name : DCOUT
Y
1
2
3
Connector name : CF01
DCOUT DCIN [DCIN]

Connector :2-178288-3
[DCOUT] +24 V
0V
1B
2B
1
2
+2 4 V
0V Contact :1-175218-5
Connector :3-178127-6 FG 3B AW G16 3 FG
R/M :AMP
Contact :1-175218-5 (AWG16)
:1-175217-5 (AWG22) CF01 [CF01]
R/M :AMP AW G22 Connector :51030-0230
A CFA IL 1A 2 A CFA IL
0V 2A 1 0V Contact :50084-8160
3A
R/M :Molex
Wire material :UL2464 2×22AWG+2×16AWG SS-95138

R/M :Bando Densen

Type name : F120 Usage : Emergency stop
Connector name : EMG
[EMG] EMG
Connector :51030-0330 B 2 2- 9
Contact :50084-8160
FG
EM G IN
1
2 E MG IN
Crimp terminal :V1.25-3
R/M :Molex CO M 3 CO M R/M :Japan Solderless
Wire material :B-18(19)U×2SJ-1×9

R/M :Sumitomo Denko
A2 -5
Type name : F140 Usage :Hard disk drive
Red wire
Connector name : HDD
Insert the protector pin into the pin
assign No .3A.
HDD Control unit
Hard disk
1A
1B
2A
2B
3A HDD
3B
4A 1A
Connector :89361-150 4B 1B
R/M :BERG 5A 2A [HDD]
5B 2B
6A 3A Connector :FCN-727B044-G/LM-D
6B
7A
3B
4A R/M :Fujitsu
7B 4B
8A 5A
8B 5B
9A 6A
9B 6B
10A 7A
10B 7B
11A 8A
11B 8B
12A 9A
12B 9B
13A 10A
13B 10B
14A 11A
14B 11B
15A 12A
15B 12B
16A 13A
16B 13B
17A 14A
17B 14B
18A 15A
18B 15B
19A 16A
19B 16B
20A 17A
20B 17B
21A 18A
21B 18B
22A 19A
22B 19B
23A 20A
23B 20B
24A 21A
24B 21B
25A 22A
25B 22B
Wire material :UL2651 AWG28
A2 -6
Type name : F260 Usage : Usage : Remote I/O, Communication
Connector name :
3
RIO1, RIO2, RIO4-1~4-4
2
1
X
If connecting two or more connector
PCBs for card-sized I/O.
If connecting one connector PCB for
card-sized I/O.
RIO1, RIO2, RIO4-1~4-4 RIO IN

Connector :5557-04R
Connector :1-178288-3 TxRx 1 1A 3 TxRx1 Contact :5556GSL
Contact :1-175218-2 TxRx 1* 2A 4 TxRx1*
0V 3A 2 0V R/M :Molex
R/M :AMP
FG
RIO FG Connector :LR-01F
Contact :SLM-61T-2.0
1 FG
Wire maretial :MVVS 3C×0.5SQ (MIC 3C×0.5SQ) R/M :Japan Solderless
R/M :Takeuchi Densen FG Crimp terminal :V1.25-3
R/M :Japan Solderless

Type name : F261 Usage : Usage : Remote I/O, Communication
Connector name : (RIO OUT) Connector name : (RIO IN)
If connected connector PCB for

card-sized I/O is not last channel .
card-sized I/O is last channel .
(RIO OUT) (RIO IN)

Connector :5557-04R
Connector :5557-04R Tx Rx1 3 3 Tx Rx1 Contact :5556GSL
Contact :5556GSL Tx Rx1* 4 4 Tx Rx1 *
R/M :Molex
0V 2 2 0V
R/M :Molex
Connector :LP-01 (RIO FG) (RIO FG) Connector :LR-01F

Contact :SLF-61T-2.0 Contact :SLM-61T-2.0
FG 1 1 FG
R/M :Japan Solderless R/M :Japan Solderless
FG Crimp terminal :V1.25-3
Wire maretial :MVVS 3C×0.5SQ (MIC 3C×0.5SQ) R/M :Japan Solderless
R/M :Takeuchi Densen
A2 -7
Type name : F270 Usage :
3
Connector name : DCIN
2
1
Y
If connecting two or more connector
PCBs for card-sized I/O.
If connecting one connector PCB for
card-sized I/O.
[DCIN] DCIN DC24V

Connector :2-178288-3 Connector :5557-02R
Contact :1-175218-5
+24V 1 1 +24V Contact :5556GSL
0V 2 2 0V
R/M :Molex
R/M :AMP FG 3
(RIO FG) Connector :LR-01F

Contact :SLM-61T-2.0
Wire maretial :B-18(19)U×2SJ-1×9 1 FG
R/M :Sumitomo Denko

Type name : F271 Usage :
Connector name : DC24

card-sized I/O is not last channel .
card-sized I/O is last channel .
DC24V DC24V
Connector :5557-02R Connector :5557-02R
Contact :5556GSL +24 V 1 1 +2 4V Contact :5556GSL
0V 2 2 0V
R/M :Molex R/M :Molex
Connector :LP-01 (RIO FG) (RIO FG) Connector :LR-01F
Contact :SLF-61T-2.0 Contact :SLM-61T-2.0
FG 1 1 FG
R/M :Japan Solderless R/M :Japan Solderless
Wire maretial :B-18(19)U×2SJ-1×9 R/M :Japan Solderless
R/M :Sumitomo Denko
A2 -8
Appendix 2.13 Cable FCUA-R211
Type name : FCUA-R211 Usage : Remote I/O, Communication
Connector name : RIO1,RIO2,RIO4(FCUA-R211) Connector name : (FCUA-R211)
X
1
2
3
RIO1,RIO2,RIO4(FCUA-R211) (FCUA-R211)
Connector :1-178288-3 TX RX 1 1 TX RX
Connector :1-178288-3
Contact :1-175218-2 TX R X * 2 2 TX RX * Contact :1-175218-2
0V 3 3 0V
R/M :AMP R/M :AMP
FG FG
Wire material :MVVS 3C×0.5SQ (MIC 3C×0.5SQ)

R/M :Takeuchi Densen
Notes
1. Equivalent of SH 41 with shield .
2. Protect both side of cable by an isolated bush .
3. This cable can be used for RIO 1, RIO2 and RIO4.
Appendix 2.14 Cable G170

Type name : G170 Usage : ON/OFF switch
Connector name：ON/OFF
LGON
ON
OFF
LGOFF
ON/OFF
[ON/OFF] LGON 1
Connector ：51030-0430 2
ON #110
Contact ：50084-8160 OF F 3
4
R/M ：日本ﾓﾚｯｸｽ LGOFF
Wire material ：DPVVSB 4P×0.2SQ

R/M ：BANDO DENSEN

Type name : G171 Usage : PD27 ON/OFF
Connector name：ON/OFF Connector name：CF24
X
1
2
3
4
5
ON/OFF CF24
[ON/OFF] NC 1 1 NC
[CF24]
Connector ：51030-0530 Connector ：1-178288-5
P -OFF 2 2 P-OFF
Contact ：50084-8160 0V 3 3 0V Contact ：1-175217-5
R/M ：Molex 0V 4 4 0V
R/M ：
P -ON 5 5 P-ON
Wire material ：DPVVSB

6P×0.2SQR/M ：BANDO DENSEN
A2 -9
Type name : G380 Usage : Optical communication
Connector name : OPT Connector name : OPT
OPT OPT
[OPT] [OPT]
1 2
Connector : 1123445-1 (JIS-F07) Connector : 1123445-1 (JIS-F07)
2 1
Wire material : PCK202HPXTN

R/M : OKI DENSEN
Appendix 2.17 Cable R301

Type name : R301 Usage : DI/DO
Connector name : DI-L/DO-L, DI-R/DO-R
CF31, CF32, CF33, CF34
Connector :7940-6500SC Connector :7940-6500SC

R/M :3M Relief :3448-7940
R/M :3M
Wire marerial :B40-S

R/M :Oki Densen
A2 -10
Appendix 2.18 Cable SH21
Type name : SH21 Usage : Servo drive unit
Appendix 2.19 Cable SH41

Type name : SH41 Usage : Remote I/O Communication
A2 -11
APPENDIX 3 EMC INSTALLATION GUIDELINES
This section is an excerpt of the "EMC Installation Guidelines BNP-B2230". Refer to the "EMC Installation
Guidelines [BNP-B8582-45]" for details on the drive section (servo drive unit/spindle drive unit).
Appendix 3.1 Introduction

EMC Instructions became mandatory as of January 1, 1996. The subject products must have a CE mark
attached indicating that the product complies with the Instructions. As the NC unit is a component designed
to control machine tools, it is believed that it is not a direct EMC Instruction subject. However, we would like
to introduce the following measure plans to back up EMC Instruction compliance of the machine tool as the
NC unit is a major component of the machine tools.
(1) Methods of installation in control/operation panel
(2) Methods of wiring cables to outside of panel
(3) Introduction of members for measures
Mitsubishi is carrying out tests to confirm the compliance to the EMC Instructions under the environment
described in this manual. However, the level of the noise will differ according to the equipment type and
layout, control panel structure and wiring lead-in, etc. Thus, we ask that the final noise level be confirmed by
the machine manufacturer.
Appendix 3.2 EMC Instruction

The EMC Instructions largely regulate the following two items.
- Emission: Capacity to prevent output of obstructive noise that adversely affects external devices.
- Immunity: Capacity to not malfunction due to obstructive noise from external source.
The details of each level are classified table below. It is assumed that the Standards and test details
required for a machine tool are the same as these.
Class Name Details EMC Standard
Restriction of electromagnetic noise radiated through the air EN61000-6-4 EN55011
Radiated noise
EN61800-3 (CLASS: A)
Emission
Restriction of electromagnetic noise discharged from power
Conductive noise
supply line
Static electricity Example) Regulation of withstand level of static electricity
IEC61000-4-2
electrical discharge accumulated in human body
Example) Simulation of immunity from digital wireless
Radiation immunity IEC61000-4-3
telephones
Example) Regulation of withstand level of noise from relay or
Burst immunity IEC61000-4-4
live wire being inserted or removed
Example) Regulation of withstand level of noise flowed from EN61000-6-2
Immunity Conductive immunity IEC61000-4-6
power supply wires, etc. EN61800-3
Power supply Example) Regulation of electromagnetic noise of 50/60Hz
IEC61000-4-8
frequency field power supply frequency
Power supply dip
IEC61000-4-11
(fluctuation) Example) Regulation of power voltage drop with stand level
Example) Regulation of withstand level of noise caused by
Surge IEC61000-4-5
lightning
Appendix 3.3 EMC Measures

The main items relating to EMC measures include the following.
(1) Store the device in an electrically sealed metal panel.
(2) Ground all conductors that are floating electrically. Decrease the impedance.
(3) Increase the distance between the power cable and signal wire.
(4) Shield the cables wired outside of the panel.
(5) Install a noise filter.
Take care to the following items to suppress the noise radiated outside of the panel.
(1) Accurately ground the devices.
(2) Use shielded cables.
(3) Increase the electrical seal of the panel. Reduce the gaps and holes.
A3 -1
Appendix 3.4 Panel Structure
The design of the panel is a very important factor for the EMC measures, so take the following measures
into
consideration.
Appendix 3.4.1 Measures for Control Panel

(1) Use metal for all members configuring the panel.
(2) When joining the top plate and side plates, etc.,
treat the welded or contacting sections so that
the Joining clearance: approx. 20cm impedance Joining clearance: approx. 20cm
is reduced, and then fix with screws.(Fig. A3-1)
Painting mask
(3) Note that if the plate warps due to the screw fixing,
etc., by that creating a clearance, noise could
leak from that place. <Fig. A3-1>
(4) Plate (nickel, tin) the metal plate surface at the
(Conductive sponge) grounding plate, and Mesh cover
Control (Conductive sponge)
connect the connections with a low impedance. panel
(5) If there is a large opening, such as ventilation
holes,
make sure to close the hole.(Fig. A3-1)
(Note)
Using screws to fix the plates that have been painted
is the same as an insulated state. Peel the paint and
fix the screws. Opening
<Fig. A3-2>
Appendix 3.4.2 Measures for Door
(1) Use metal for all members configuring the door.
(2) When joining the door, use a gasket to lower the impedance of the contacting sections, or use a structure
with a large contact area as shown below. (Fig. A3-3)
(3) The EMI gasket or conductive packing must contact a uniform and correct position of the metal surface.
a) Using gasket b) Enlarg e conta ct area

Control panel
D oor
Door
Contact area
C ontrol
panel
Cross section
EMI gasket <Fig. A3-3>

(Note 1)
When not using a gasket, ground the control panel grounding with a grounding wire to lower the door's
impedance.
(Note 2)
Using screws to fix the plates that have been painted (attachment of packing) is the same as an insulated
state. Peel the paint and fix the screws.
A3 -2
Appendix 3.4.3 Measures for Power Supply
(1) Shield the power supply section and insert a filter to prevent the noise from flowing in or out. Selection of
the noise filter capacity will differ according to the drive amplifier and devices being used.
Devices Devices
Radiation noise
Radiation noise Leak
Conductive Shield plate

NF AC input AC input
noise NF
Noise Conductive Noise
filter noise filter
<Fig. A3-4>
(Note 1) The conductive noise can be reduced just by inserting a noise filter, but the radiated noise will leak
out.
(Note 2) The conductive and radiated noise can both be reduced by adding a shield plate to the noise filter
Appendix 3.5 Measures for Wiring in Panel

Cables act as antennas to propagate unnecessary noise, and thus must be appropriately shielded and
treated. The following measures must be sufficiently considered for the cables (SH21 / F010 /
F012/FCUA-R211 / Ethernet ) that carry out high-speed communication.
Appendix 3.5.1 Precautions for Wiring in Panel

(1) If the cables are led unnecessary in the panel, they will be contaminated by noise. Thus, keep the device
layout and wiring length as short as possible. (Fig. A3-5)
(2) Always connect the grounding wire to the FG terminal Devices

indicated on the device.
(3) Keep the distance between the power cable and detector
cable to the drive section motor as far apart as possible
when wiring. Radiation noise
(4) Do not lead the power wire around the panel without using Leak
a filter. (Fig. A3-6)
Shield plate
AC input
NF
Conductive
noise Noise
filter
<Fig. A3-6>
A3 -3
Appendix 3.5.2 Shield Treatment of Cables
Use shielded cables for the cables wired outside the panel. Use a shield clamp (refer to section 3.6.1) within
10cm of the lead-out port from the panel.
(1) I/O interface cable [F010 / F012 cable]

Shield clamp • Always use the shield clamp on both
Operation panel Control panel ends of the connected units.
• The shield clamp is not required if
NC unit Base I/O unit
the control unit and base I/O unit
F010 cable are wired in the same panel.
<Fig. A3-7>
(2) DC power supply cable [F110/070/FCUA-R220 cable]

- Use a shield clamp within 10cm
Operation panel Control panel from the panel's inlet/outlet.
Shield clamp PD27
Display unit - Install a ferrite core on both ends
General-purpose
Keyboard unit stabilized power supply of the connected units.
F110,F070 cable or
- Always install a ferrite core (refer
FCUA-R220 cable
to section 3.6.2) on the
general-purpose stabilized power
supply. The ferrite core may not
be required depending on the
Ferrite core
<Fig. A3-8>
selected power supply.
- Install a ferrite core in the input
side of the PD27.
(3) Remote I/O cable [FCUA-R211 cable]

Shield clamp - Use a shield clamp within 10cm
Control panel Control panel
from the panel's inlet/outlet.
Base I/O unit Remote I/O unit - Install a ferrite core on both ends of
the connected units.
F CUA-R211 cable - The shield clamp is not required if
the control unit and base I/O unit
are wired in the same panel.
Ferrite core
<Fig. A3 -9>
A3 -4
(4) Servo communication cable [SH21/FCUA-R000 cable]
Control panel
Shield clamp
Control panel
from the panel's inlet/outlet.
Base I /O unit Drive unit - Install a ferrite core on both ends of
SH21 cable the connected units.
- The shield clamp is not required if
Drive unit
the base I/O unit and drive section
unit are wired in the same panel.
FCUA-R000 cable
Fer rite core
<Fig. A3-10>
(5) Ethernet cable

Operation panel Shield clamp Control panel from the panel's inlet/outlet.
Control unit unit - Install a ferrite core on both ends
of the connected units.
Ethernet cable - The shield cable and the ferrite
core might be unnecessary
according to peripherals.
Ferrite core
<Fig. A3-9>
A3 -5
Appendix 3.6 Parts for EMC Measures
Appendix 3.6.1 Shield Clamp Fitting
The ground can be directly connected to the grounding plate to increase the effect. (Fig. A3-11)
Install the grounding plate near the outlet (within 10cm) of each panel, and press against the grounding plate
with the clamp fitting. If the cables are thin, several can be bundled and clamped together.
To provide sufficient frame grounding, install the grounding plate directly on the cabinet or connect with a
grounding wire.
Grounding plate Clamp fitting
2-5 hole 17.5

Installation hole
30
MAX L 10
B0.3
C
A
24 0-0.2
24+0.30
35
3
6
7
Note 1)
M4 screw 6 22
35
11
A B C Enclosed fittings L
AERSBAN-DSET 100 86 30 Two clamp fittings A Clamp fitting A 70
AERSBAN-ESET 70 56 － One clamp fitting B Clamp fitting B 45
A3 -6
Appendix 3.6.2 Ferrite Core
The ferrite core is mounted integrally with the plastic case.
This can be installed with one touch without cutting the interface cable or power supply cable.
This ferrite core is effective against common mode noise, allowing measures against noise without affecting
the quality of the signal.
Recommended ferrite core : ZCAT series (Manufacturer : TDK) Unit : mm

Part name A B øC øD E Applicable cable outer Weight（g）
diameter
ZCAT1518-0730-M(-BK)*1 22±1 18±1 7±1 15±1 – 7max. 6
ZCAT1518-0730(BK)*2 22±1 18±1 7±1 15±1 – 7max. 6
ZCAT2017-0930-M(-BK) 21±1 17±1 9±1 20±1 – 9max. 11
ZCAT2032-0930-M(-BK)*1 36±1 32±1 9±1 19.5±1 – 9max. 22
ZCAT2032-0930(-BK)*2 36±1 32±1 9±1 19.5±1 – 9max. 22
ZCAT2132-1130-M(-BK)*1 36±1 32±1 11±1 20.5±1 – 11max. 22
ZCAT2132-1130(-BK)*2 36±1 32±1 11±1 20.5±1 – 11max. 22
ZCAT3035-1330-M(-BK)*1 39±1 34±1 13±1 30±1 – 13max. 63
ZCAT3035-1330(-BK)*2 39±1 34±1 13±1 30±1 – 13max. 63
ZCAT1525-0430AP-M(-BK) 25±1 20±1 4±1 15±1 11.5±1 2.5 to 4(USB) 7
ZCAT1325-0530A-M(-BK)*1 25±1 20±1 5±1 12.8±1 11.2±1 3 to 5(USB) 7
ZCAT1325-0530A(-BK) 25±1 20±1 5±1 12.8±1 11.2±1 3 to 5(USB) 7
ZCAT1730-0730A-M(-BK) 30±1 23±1 7±1 16.5±1 15±1 4 to 7(USB/IEEE1394) 12
ZCAT2035-0930A-M(-BK)*1 35±1 28±1 9±1 19.5±1 17.4±1 6 to 9 22
ZCAT2035-0930A(-BK) 35±1 28±1 9±1 19.5±1 17.4±1 6 to 9 22
ZCAT2235-1030A-M(-BK) 35±1 28±1 10±1 21.5±1 20±1 8 to 10 27
ZCAT2436-1330A-M(-BK) 36±1 29±1 13±1 23.5±1 22±1 10 to 13 29
ZCAT2017-0930B-M(-BK) 21±1 17±1 9±1 20±1 28.5±1 9max. 12
ZCAT2749-0430C-M(-BK) 49±1 27±1 4.5±1 19.5±1 – 4.5max. 26
ZCAT4625-3430D(-BK) 45.5±1 24.5±1 34±1 12±1 – For 26 wires flat cable 32
ZCAT4625-3430DT(-BK)*3 45.5±1 24.5±1 34±1 13±1 – For 26 wires flat cable 32
ZCAT6819-5230D(-BK) 67.5±1 18.5±1 52±1 16±1 – For 40 wires flat cable 58
ZCAT6819-5230DT(-BK)*3 67.5±1 18.5±1 52±1 17±1 – For 40 wires flat cable 58
*1 The M stamp is attached.

*2 A fixing band is attached at shipment.
*3 Double side tape type. (Double side tape is attached at shipment)
• ZCAT-B type: Cabinet fixing type installation hole ø4.8 to ø4.9mm, plate thickness 0.5 to 2mm.
• ZCAT-AP,ZCAT-C type: Structure that prevents easy opening after case is closed.
A3 -7
Appendix 3.6.3 Surge Absorber
(1) Surge absorber
Make sure that surge does not directly enter the AC line of the general-purpose stabilized power supply
(prepared by user) supplied to the control unit and DIO. The following product or equivalent is
recommended for the surge absorber.
Refer to the manufacturer's catalog for details characteristics, outline and connection methods of the surge
absorber.
Part name: RAV-781BYZ-2

Manufacturer: Okaya Denki Sangyo
Max. Surge Surge discharge
Circuit voltage Clamp voltage Operating
tolerable circuit resistance start voltage Static capacity
50/60Hz Vrms V±10% temperature
voltage 8/20μs 1.2/50μs
250V 3Ø 300V 783V 2500A 20kV 75pF -20 ~ +70°C
Outline drawing 11 ±1 Circuit drawing

(1 ) B lac k (2) Black (3) B la ck
5.5 ±1
28.5±1
UL-1015 AW G16
200±30
0
4.5±0.5
28±1
41±1
Unit: mm
Part name: RAV-781BXZ-4

Manufacturer: Okaya Denki Sangyo
Max. Surge Surge discharge
Circuit voltage Clamp voltage Operating
tolerable circuit resistance start voltage Static capacity
50/60Hz Vrms V±10% temperature
voltage 8/20μs 1.2/50μs
250V 3Ø 300V 700V 2500A 2kV 75pF -20 ~ +70°C
11±1
(1) Black (2) Black (3) Black Green

5.5±1
28.5±1
UL-1015 AWG16
200± 30
0
4.5±0.5
28±1
41±1
Unit: mm
A3 -8
(2) Surge absorber installation method
Circuit
Transformer breaker
NC control
section
Other device
(power
supply
for panel, etc.)
Control panel
Earth leakage (relay panel,
From
breaker for Circuit etc.)
suppl
power
panel breaker MC Reactor
y
Input
200/ NC control
230VA section
C
ＡＢ
Other device
(power
supply
for panel, etc.)
Circuit
protector
Surge absorber (1) Surge absorber (2)
Grounding <Fig. A3-15>

Grounding plate
Surge absorber installation method
Precautions
(1) Thick wires will enhance the lighting surge absorption effect, so keep the wire as short as possible.
Wire material: Wire diameter 2mm2 or more
Wire length : Connection length (A) to surge absorber (1) : 2m or less.
Connection length (B) to surge absorber (2) : 2m or less.
Connection length (C) to grounding plate (2) : 2m or less.
(2) When carrying out a withstand voltage test, while applying an overvoltage on the power supply line,
remove surge absorbers (2) as the surge absorber will function with the applied voltage.
(3) A short-circuit accident will occur if a surge exceeding the tolerance is applied on the surge absorber.
Thus, always insert a circuit protector to protect the power supply line.
The current does not flow constantly to surge absorbers (1) and (2), so the circuit protector can also be
used for the other devices.
A3 -9
Appendix 3.6.4 Selection of Stabilized Power Supply
Consider the following characteristics when selecting the stabilized power supply. Use a power supply that
complies with CE Marking or that follows the safety standards given below. Stabilized power supply
selection items
Item Specification Conditions
Output Voltage fluctuation ±5% ±5% or less of 24Vdc output
Ripple noise Maximum 120mV ±5% or less of 24Vdc output
Spike noise maximum 500mV
Output current Refer to the connection manual
Output holding time Minimum 20ms Instantaneous off time
Standards
- Safety Standards : UL1950, CSA C22.2 No. 234 approved, IEC950 compliant
- Noise Terminal Voltage : FCC Class A, VCCI-1 Class
- High Harmonics Current Restrictions : IEC61000-3-2
A3 -10
APPENDIX 4 INSTRUCTIONS FOR COMPLIANCE WITH UL/C-UL
STANDARD
To comply with the UL/c-UL standard, strictly follow the following.
(1) Selection of external 24VDC power supply unit
Our NC unit complies with the UL standard as long as the external power supply units (24VDC) for each unit
are certified from UL.
Make sure to use the UL-certified power supply units for each unit.
(2) Ambient temperature around the unit
Our NC unit complies with the UL standard as long as it is used in the temperature under the maximum
ambient temperature described in 3.1 General Specification in this document.
Make sure to design your machine so that the maximum ambient temperature of each unit won’t exceed the
temperature described in 3.1 General Specification.
A4 -1
Revision History
Date of revision Manual No. Revision details

Dec.2006 A First edition created.
Jun.2007 B ・2.2 (5) “Please arrange by FCU7-HD001-Y□□ with Software “ added.
・3.1.1 “The surface of the panel corresponds to IP65F.” added.
・4.4.2 “PC card power (Vpp)” deleted.
・6.3 “Maximum output DX141” added.
・6.3 “IZUMI” changed to IDEC corp.
・9.1.2 Mistake ware corrected. Fuse model:LM40.
・9.1.3 Mistake ware corrected. Fuse model:LM40.
・Appendix2.14 G170 Maximum length “15m” added.
・Appendix2. 19 SH41 Maximum length “1m” added.
・Mistakes were corrected.
Dec.2008 C 2.2 (1) FCU7-MU502-32 added.

2.2 (2) FCU7-YZ141 G092 Cable “0.19m” description added.
2.2 (2) FCU7-YZ142 added.
2.2 (5) Connector card “HR021” deleted.
2.2 (5) Annotation comment added.
3.1.1 FCU7-MU502-32 and FCU7-YZ142 added.
3.1.2 Connector card “HR021” deleted.
4.1.1 Mistakes were corrected “FCU7-MA502-12”→”FCU7-MU502-12”.
4.1.1 FCU7-YZ141 G092 Cable “0.19m” description added.
4.1.2 General System Diagram “FCA730PY-N11/N12” added.
4.2.1.2 FCU7-MU502-32 added.
4.3.1 LCD Inverter connector (for FCU7-MU502-32) description added.
4.4 (3) FCU7-MU502-32 added.
4.4 Connector card “HR021” deleted.
5.3.4 (1) mistakes were corrected “CF11” deleted.
Appendix 1 Connector card “HR021” deleted.
Appendix 1.1 FCU7-MU503-32 added.
Appendix 1.2 FCU7-YZ141/142 added.
Appendix 2.16 OPT pin assign mistakes were corrected.
Sep.2010 D 2.2.1(1) FCU7-MU501-32,FCU7-EP401-1 added.
2.2.1(2) FCU7-YZ143 added.
2.2.1(3) FCU7-YZ041 added.
2.2.1(5) FCU7-HD101-1 added.
3.1.1 FCU7-MU501-32,FCU7-YZ143,FCU7-YZ041 added.
3.3 The FG connection of side memory I/F unit for the noise measures
added.
4.1.3 General System Diagram “FCA730PY-N31/N32” added.
4.3.2 Keyboard Unit connector Pin Assignment “VLM” added.
4.4.4 Connection of CF card in side of Control Unit added.
4.4.5 Connecting/Disconnecting USB device “FCU7-EP401-1” added.
4.4.7 the method of switching the DI input of RX322-1(CR21) added.
7.2.4 Recommended Devices List “Compact Flash Cards” added.
8.3.2.2 Replacement of NC Data Key “FCU7-YZ041” added.
8.3.3.2 Replacement of Menu Key “FCU7-YZ143” added.
8.5.3.2 Replacing LCD backlights “FCU7-YZ143” added.
Appendix1.2 FCU7-YZ143 added.
Appendix1.3 FCU7-YZ041 added.
Appendix1.4 FCU7-EP401-1 added.
Notice
Every effort has been made to keep up with software and hardware revision in the contents described in this
manual. However, please understand that in some unavoidable cases simultaneous revision is not possible.
Please contact a Mitsubishi business office with any questions or comments regarding the use of this product.
Mitsubishi Electric Corp. Nagoya Works NC System Section
Duplication Prohibited
This instruction manual may not be reproduced in any form, in part or in whole, without written
permission from Mitsubishi Electric Corporation.
© 2010 MITSUBISHI ELECTRIC CORPORATION ALL RIGHTS RESERVED

Mazatrol Matrix Nexus Connection and Maintenance Manual PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Mazatrol Matrix Nexus Connection and Maintenance Manual PDF

Uploaded by

Copyright:

Available Formats

MITSUBISHI

MAZATROL MATRIX NEXUS

When the user could be subject to imminent fatalities or serious

When the user could be subject to fatalities or serious injuries if

When the user could be subject to minor or moderate injuries or

1. Items related to prevention of electric shocks

2. Items related to prevention of fire

serves as countermeasures for possible hazardous situation

(8) General precautions

CHAPTER 1 OUTLINE ······················································································································ 1-1

CHAPTER 2 CONFIGURATION········································································································ 2-1

CHAPTER 3 INSTALLATION············································································································ 3-1

CHAPTER 4 GENERAL SYSTEM CONNECTION ··········································································· 4-1

CHAPTER 5 CONNECTION OF I/O INTERFACE ············································································ 5-1

CHAPTER 6 CONNECTION OF REMOTE I/O UNIT ········································································ 6-1

CHAPTER 7 NOTIFICATION OF USING PC PERIPHERAL DEVICE·············································· 7-1

CHAPTER 8 DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE·········· 8-1

CHAPTER 9 FAULT DIAGNOSIS ····································································································· 9-1

APPENDIX 1 INSTALLATION DIMENSIONS ·················································································A1-1

APPENDIX 2 CABLE DRAWING CABLE LIST··············································································A2-1

APPENDIX 3 EMC INSTALLATION GUIDELINES ·········································································A3-1

APPENDIX 4 INSTRUCTIONS FOR COMPLIANCE WITH UL/C-UL STANDARD························A4-1

Refer to the following documents for explanations on the function.

Installed by machine tool manufacturer

Manual pulse generator [delecate I/F]

Servo motor / Spindle motor

(2) Display unit

(3) Keyboard unit

※Please arrange by FCU7-HD00□-J□□ with Software .

3.1.2 Environmental condition in Cabinet

3.2.2 Operation Box Heat Radiation

(3) Points of caution for heat radiation countermeasures when designing

A＝ 0.6 × 0.12 + 0.6 × 0.5 + 0.12 × 0.5 × 2 ≒ 0.49（m²）

Heat generation （W）

< Examination of cooling FAN necessity >

2. Cooling capacity of operation box (W1)

Power supply unit DC24V Power

Cabinet Ground Plate

EMG NC unit Keyboard unit

Terminal G164 cable

Operation Box Ground Plate

Power supply unit DC24V Power

Cabinet Ground Plate

lead wire treatment method lead wire

Example of connection with clamp fitting

(2) If the cable is thin , clamp several together in a bunch.

Connect from Connect to

3.3.3 Connection of Spark Killers

Spark killer C: 0.033~0.1µF

NC drive section Control panel

Fig.1 Path of damage caused by lightning surge

(1) Methods of protective measures

Power line Other device Control panel

Surge absorber (1) Surge absorber (2 )

(2) Example of surge absorber

(3) Surge absorber installation method Refer to the APPENDIX 3.6.3.

3.4.1 Shape and part name of Optical fiber cable

3.4.2 Specification of optical fiber cable

3.4.4 Cautions in laying optical-fiber cable

Part with reinforcing sheath

Part witout reinforcing sheath

Pulling eye Cable grip

Recommended clamp material: CKN-13SP by Kitagawa Industries

＜Cable side connector type＞＜Cable side connector type＞