01 - Design Team Work Tracker - 17!06!2017

S.I W.
O No Project Code Description
1 - 000 Others
2 - 001 Marketing related works
174 100 Downdraft table - 5 No's
3 176 101 Hard chrome scrubber
4 187 102 FRP Blower
5 193 103 Centralized Laser fume dust extractor
6 194 104 TD730, drum dust collector
7 182 105 Ventilation Survey Report
8 003 106 TD840 - two stage dust collector
9 005 107 Dust collector without blower
10 007 108 FRP Blower & Ducting
11 008 109 ESD Workstation - Al profile - 3 No's
12 009 110 TD850 - Two stage dust collector - 9 No's
13 011 111 ALF4010 ss with cyclone - demo
14 012 112 FX200 - 1No's
15 013 113 SS Ducting -
16 015 114 Drum type TD750 for demo
17 016 115 HEPA Filter for SFX100
18 017 116 Wet scrubber, PP FRP APB- 60
19 019 117 ESD basic workstation (EWS 40B)- 1 No's
20 020 118 Customize hood / Linshing machine
21 022 119 SD510, Singe stage DC wih double Bag
22 023 120 Prefilter & external filter box redesign
23 024 121 RK-Overseas table rework
Customer Delivery Date Current Status
Hinduja Foundaries 7/6/2017 Production

Wheels India Ltd 8/6/2017 Production
C&E Limited 5/19/2017 Design
Cooper Standard 6/24/2017 Production
KYB India 6/18/2017 Production
Arvos Energy india ltd 4/17/2017 Completed
Mahle Engine components, Chennai 8/7/2017 Design
Wheels India Ltd 6/27/2017 Design
Johnson Lifts 6/29/2017 Design
GE India, Pune 6/26/2017 Production
Infac India 6/30/2017 Design
EID Parry 11/6/2017 Production
Meera Laser 6/22/2017 Production
Syymrise pvt ltd, Chennai 10/7/2017 Production
Yamaha India 6/25/2017 Production
Meera Laser 6/28/2017 Orderd
Ve Tech Infrastructure 7/20/2017 Design
All India Radio 6/21/2017 Production
Yamaha India 6/22/2017 Design
SR Engineering 12/7/2017 Design
Domino Printech 6/30/2017 Design
RK Overseas Design
Remarks
17/06 : Scrubber given for production, will be ready by (Ask Sanjith)
17/06 : Hood & Ducting drawing given to production team, Supplier to be identified and start production.
17/06 : Mist eliminator to be ordered to Varun Engg
17/06 : Pump to be orderd to SRB Pumps
17/06
17/06 :: Roller
Damper bracket, drawingwith
to be ordered completed,
premiertopolymer.
be checkd by Bala before giving to production
17/06 : Roller will be ready by Wednesday (21-06-2017)
17/06 : Control panel to be start manufacturing, VFD to get confirmation from customer and start production.
17/06
17/06 :: Frame
Waitingtofor
bemotor
redesigned andfrom
drawing givesupplier
to Bsr for
toProduction.
check on fitment.
17/06 : Production not yet started.
17/06 : Ducting drawing to be QC checked and given for production. Clamping pending.
17/06 : In assembly
17/06/17 : Report send by Muthukumaresan on 17/06/2017
17/06 : Design qc to be done and give to bsr for production
17/06 : Design qc to be done and give to bsr for production
17/06 : Blower to be orderd with sandeep, ducts matching blower outlet to be made.
17/06 : Given for production
17/06 : Drawing is completed, Waiting for advance payment
17/06 : In Production
17/06 : In stock, asked to assemble the system
17/06 : No design works, given to Baskar (Guhan Engineers)
17/06 : Design completed, QC Pending
17/06 : No design works, order placed in Amazon
17/06 : Not yet started
17/06 : Material in stock, need to assemble, QC and delivery
17/06 : insufficient dimensions, need additional details
17/06 :Not yet started
17/06 : Production to be started after customer approval drawing.
17/06 :
t production.
start production.
S.I Project Code Task ID
1 101/ Hard Chrome T001

6 100/Down draft table T006
7 102 / FRP Blower T007

10 103 / Centralised fume ex T010
11 103 / Centralised fume ex T011
12 104 /Drum type T012
13 106 / Two stage / Mahle T013
14 106 / Two stage / Mahle T014
16 107/ DC without blower / WIL T015
17 107/ DC without blower / WIL T016
18 108/FRP Blower/Johson lift T017
19 109/ESD workstation / GE T018
20 109/ESD workstation / GE T019
21 110/two stage / Infac T020
22 110/two stage / Infac T021
23 111/Alf4010 with cyclone/ EID Parry T022
24 112/ Fx 200/ Meera Laser T023
25 114/ Drum Type TD 750/Yamaha T024
26 116/ Wet Scrubber APB-60/VE tech T025
33 117/ ESD basic/All India Radio T032
34 118/ Customise hood/ Yamaha T033
35 118/ Customise hood/ Yamaha T034
36 119/SD 510 single stage /SR Engg T035
39 120/Prefilter and External box/Domino T038
42 121/RK Overseas rework T041
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
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151
152
Task Description Time required
Frame to be designed and drawing creation 2 days

Blower outlet duct drawing to be created. 4 hrs
Hood & Duct drawing to be QC Checked and given to production 1 hr
Control Panel for Hard Chrome scrubber with VFD & IE3 motor to be started 2 days
700 Liters Tank design and drawing creation 4 hrs
Roller Bracket drawing to be get approved and given for production .5 hr
Follow up with supplier and get exact motor drawing. Match the blower drawing for motor 1 hr
dimensions.
Motor bed drawing / MS construction to be checked and given to BSR 1 hr
Impeller & Casing drawing to be checked and given to supplier for manufacturing 1 hr
Inlet and outlet Ducting drawing to be get approved and give for production 1 hr
Control Panel finishing and testing 1 hr
Final QC to be done 4 Hrs
Drawing QC to be done and give for production. 1 Hr
Create usermanual for Two stage modified 1 Hr
Drawing QC to be done and give for production. 1 Hr
Create usermanual for DC without blower 2 Hr
Blower outlet ducting drawing ( to be matched on blower outlet dimensions) 2 Hr
Final QC to be planned 4 hr
User manual & Assembly / Installation instruction manual to be created 4 Hr
Drawing QC to be done and give for production. 1 hr
Create usermanual for Two stage modified .5 hr
Wet scrubber Design And Drawing creation 2 days
Bom Creation 1 Hr
Gantt Chart Creation 4 Hrs
Cost Estimation 4 Hrs
Blower and ducting design drawing 1 days
Create usermanual for APB-60 4 Hrs
Final QC to be planned 4 Hrs
Hood design and Drawing ( Insuffient dimension) 2 Hrs
Design and drawing creation 2 days
User manual manual to be created 4 Hrs
Design and drawing creation 2 days
Ppt Presentation 4 Hrs
Rework drawing creation for tables - 4 no's 5 hrs
Actual
Actual
Delivery Date Completion Total Hours Assigned to Remarks
start date date
S.I Project Code
1 101/ Hard chrome

2 101/ Hard chrome
3 101/ Hard chrome
4 101/ Hard chrome
5 101/ Hard chrome
6 101/ Hard chrome
7 101/ Hard chrome
8 101/ Hard chrome
9 101/ Hard chrome
10 101/ Hard chrome
11 101/ Hard chrome
12 102 / FRP Blower
13 103/Centralised fume ex
19 106 / Two stage / Mahle
20 106 / Two stage / Mahle
21 107 / DC without blr / WIL
24 108/FRP Blower/Johson lift
25 110/two stage / Infac
30 114/ Drum Type TD 750/Yamaha
31 115/ Hepa Filter For SFx 100/Meera
32 116/ Wet Scrubber APB-60/VE tech
39 119/SD 510 single stage /SR Engg
42
43
44
45
46
47
48
49
50
51
52
53
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98
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100
101
102
103
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106
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108
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112
113
114
115
116
117
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121
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133
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Description QTY Status
20 HP Blower with FRP Lining 1 Ordered

20 HP VFD, ABB Make 1
20HP IE3 Motor 1
5 HP Pump with foot valve. 2 Quatation received
5 HP Pump motor, flange mounted for pump 2
Mist eliminator - 150 width (2) & 50mm Width (1 No's) 3 Quatation received
PP Damper ( 8 inch- 2 no's, 10 inch - 3 No's) 5 Quatation received
SS Nut & Bolts
EPDM Gasket
PP Tank - 700 Liters 2
PVC Flexible hose ( 200mm dia - 2 mtr, 250mm dia - 3 mtr)
3 HP FLP Motor 1 Quatation received
5 HP Blower 2 Ordered
5HP, 2 pole motor 2
Cartridge Filter 6
HEPA Filter 3
1" Rotex make solenoid valve 6
Siemens make spring return electrical actuators 7
3 HP, flange, two pole motor 1
Filter bag, 10 packet with snap band 1
Cartridge Filter 1
1" Rotex make solenoid valve 1
DP Switch 2
5HP, 150mm WC FRP Blower 1
3 HP 2 Pole, flange , marathan 9
Filter bag, 10 pocket, double side snap band 9
Hinges (Make - Elesa Ganter) 36
Spring hinge ( Make - Dharsana) 36
Wheel ,2" ( 2 break and 2 without break) 1 set 18
Filter Bag 1 Ordered
Hepa filter 2
Packings
Mist eliminator 150 mm ht and 600 dia 1
Pump 1 Hp 1
Pump Motor 1
Blower Motor 1
PH Monitor 1
Dosing Pump 1
Blower motor 1
Filter bag 2
Plastic bag 2
Supplier Supplier contacts
RRK Industries , Chennai Sandeep -

Euro Process Automatik, Chennai
Power house, Chennai Karthik - 9962056216
SRB Pumps, Bangalore
Lokesh electricals, Bangalore
Varun Engineering
Premier Polymer
to be identified
Aero Equipments
RRK Industries , Chennai Sandeep -
Aero Equipments
GSE Filter
Impec Filters
GSE Filter
supplier from paris
Aero Equipments
Ashai filters
GSE Filter
GSE Filter
Parshivi Technologies
RRK Industries , Chennai
Aero Equipments
Ashai filters
S&V Automation
Premier Precision engineering,Covai
Asahi Filters
Amazon
Varun Engineering
SRB Pumps, Bangalore
Lokesh Electricals, bangalore
Aero Equip
New Supplier
New Supplier
Aero Equip
Asahi Filters
Parrys
Remarks
To be delivered to SRB Pumps

Week 12-06-2017 to 17-06-2017
Lokesh
6/12/2017 Infac drawing creation. Mahle concept creation
Infac india, Mahle & Roller bracket - Auto CAD

6/13/2017 Drawing creation
6/14/2017 Wheels india - Dust collector without blower
6/15/2017 Cooper standard ducting drawing creation.
Correctio on Mahle, Wheels india DC, Roller bracket

6/16/2017 redesign.
Infac cover slot design .

6/17/2017 RK Overseas correction works
Report creation.
Week 12-06-2017 to 17-06-2017
Muthukumaresan
Balmer Lowrie - tender - 3000 CFM Wet scrubber customer drawing
creation.
Yamaha hood design and draft drawing creation for discussion

Arvos Energy - ventilation survey report creation
Arvos Energy - ventilation survey report creation - continuation
QC - Down draft table at BSR shed

Fabrication drawing creation for 1000CFM wet scrubber for ve tech
infra
4 ft ESD Basic table usermanual creation
Ventilation survey report review and completion
250 CFM Chlorie scrubber with stiffener drawing creation
SD510 Dust collector - single stage double bag design started.

90 deg bend drawing creation for TTK.
Drawing creation for hood for two stage - Delhi hotel demo.
Sri Ranganathan (New Joinee)
Domino Printech filter redesign works

WEEKLY ME
S.No PROBLEMS
DESIGN TEAM: B.LOKESH
M.MUTHU KUMARESAN
PREMAVILAS- WET SC
1 FLOAT VALVE PROBLEM
2 PACKING SUPPORT PLATE
3 VENTURI DESIGN NOT KNOWN
4 LEG SUPPORT
5 PUMP
SOLVENT FUME EXTRACTOR S
6 DEVIATION IN FABRICATION DRAWING
7 FLAME PROOF PURPOSE
8 MINIMISE THE NUT&BOLT USAGE
9 USE SS NUT& BOLTS FROM M6 & M8
10 IMPELLER RING NOT OVERLAP

11 STICKER & NAMEPLATE
12 HANDLE PROBLEM
13 LOCATING PIN DESIGN
14 FILTER STANDARDISATION
15 WHEEL

M.MUTHU KUMARESAN
16 CARTRIDGE FILTER (ALTEK BEISSEL 2STAGE 3HP)
17 IMPELLER (ALTEK BEISSEL 2 STAGE 3HP)
FLOAT VALVE POSITION (PREMAVILAS)

CAUSES:
18 OSCILLATION OF FLOATING BALL DUE THE WATER
WAVES FORMED DURING THE WORKING OF SYSTEM
19 BALLVALVE (R.K OVERSEAS WET DUSTCOLLECTOR)
AIR PURIFIER:
20 MOTOR FRAME SIZE IS ACCORDING TO SPEED IS NOT VERIFIED
CORRECTLY BY THE DESIGN TEAM

M.MUTHU KUMARESAN
MOTOR NOT WORKING (PREMAVILAS)

CAUSES:
21 MOTOR COVER DESIGN NOT GIVE PROPER COOLING TO
THE MOTOR
VENTURI THICKNESS NOT ENOUGH (PREMAVILAS)
CAUSES:
22 WORKING TEMPERATURE MENTIONED IS NOT MATCH
WITH ACTUAL
23 NUT/BOLT MATERIAL (PREMAVILAS)
PUMP NOT WORKING PROPERLY DUE TO

24 HIGH TEMPERATURE (PREMAVILAS)
GASKETS ARE MELTED DUE TO HIGH TEMPERATURE

25 (PREMAVILAS SCRUBBER)
FUME SCRUBBER NOT AS

26 PER GA DRAWING (RPS ENVIRO)
IN ACTUAL PRODUCT, INLET DIA IS NOT AS PER DESIGN
TAKASAGO BAG FILTER

FILTER MOUNTING PROBLEM
27 VENTURI MOUNTING
LEG SUPPORT
WIRING ROUTING
M.MUTHU KUMARESAN
ALF4010 SS 304
28 Panel lock ( Quality Issue)
DC 1500 cfm, Dust collector

29 Nut And bolt Length Issue
30 Hinges issue
31 Door mounting Issue (Wing Nut And Thread rod)
32 Leg Support Issue ( Cross support Not given)
33 Drawing issue
Wet type dust collector (WDC 2000)

34 Float valve oscilltation

M.MUTHU KUMARESAN
Grossingstation RB700i
35 Two way tap hole position change
36 overflow connection is wrong (Chlorine scrubber)
pump height is not match with waterlevel

37 (Chlorine scrubber)
scrubbing liquid stagnation in the partition plate after the mist

38 eliminator (Chlorine scrubber)
space between the blower and the outlet pipe

39 of the scrubber is not enough (Chlorine scrubber)
40 Blower design is not satisfactory (Chlorine scrubber)
41 Liquid spraying outside through the inlet

M.MUTHU KUMARESAN
42 NOISE PROBLEM (ALF400)
wet dust collector (rk overseas)

1. ordinary motor change to flp motor for safety purpose
2. bch control panel change to flp control panel for safety
43 purpose
3. use dp switch with atex certfied
4. make partition inside the tank.
Have to consider Static electriity charges in ducts

44 and euipments

M.MUTHU KUMARESAN
PROBLEMS TO STUDY
45 FLAME PROOF
46 VENTURY DESIGN
DESIGN FOR MANUFACTURING,DESIGN FOR ASSEMBLY,

47 DESIGN FOR SERVICE
48 ENCLOSURE STANDARDS IP RATING
49 DESIGN STANDARDS
50 GD&T

M.MUTHU KUMARESAN
51 RB700i GROSSING STATION DRAIN PROBLEM

M.MUTHU KUMARESAN
BLOWER CONTROL BOX PROVISION & WIRE HOLE

52 NOT GIVEN - (DUST COLLECTOR RBI)
CHANGE THE POSITION OF NUT WELD AT ANGLE IRON

53 FILTER LOCKING - DUST COLLECTOR (RBI)
DRAIN VALVE DAMAGED DURING TRANSPORTATION

54 - (CL2 SCRUBBER - CSIR)
SLOTTED HOLES LEADS TO LEAKAGE IN THE DRAIN

55 FLANGE- (CL2 SCRUBBER - CSIR)
56 LEVEL INDICATOR MISALIGNMENT- (CL2 SCRUBBER - CSIR)
57 SUCTION IS NOT ENOUGH - (VICKY BRUSH 2STAGE DC 3HP)

M.MUTHU KUMARESAN
58 Wet type dust collector (

1. Mist eliminator mounting problem due to water passed through blower unit

M.MUTHU KUMARESAN
RBI dust collector

1. Ladder issue
2. Hopper Issue
3. Ducting problem
59 4.Blower Heating Problem
5. Pulse cleaning manual
6. Vaccum Gauge
7. control panel lock and key type
8.

M.MUTHU KUMARESAN
ALF4010 SS 304
60 Panel lock
61 holes mismatch problem
62 fabrication Quality issue

63 filter loacking Arrangement issue
64 Hinges problem
65 door locking problem
M.MUTHU KUMARESAN
66 Alf4010 M.S , Blower ventialation Issue
67 Alf 3010, Blower ventilation
68 Balmer Lawrie , Installation ducting issue
69 Alf 600i, Basf, is not working at customer place

M.MUTHU KUMARESAN
drain valve is fixed by welding instead of flange mount.( GREEN
70 EARTH BIOGAS - WET SCRUBBER)
M.MUTHU KUMARESAN
71 Development drawing issue in DT1500
72 Compressor tank nipples issues
73 Alf4010 Qc Check
74 Filter Bag Issue
75 Alf door lock issue
76 Alf 4010 rework for ventilation purpose
77 Filter bag Issue

M.MUTHU KUMARESAN
78 RK Overseas table issue, We not clear about the product

M.MUTHU KUMARESAN
Wet scrubber mounting Issue
1. Ph monitor
79 2. Water inlet
3.Dosing pump
Rbi Dust collector Issues

1. Pressure relief
2. Cylinder Sound(need to silencer )
80 3. compressor tank mounting problem(slanding)
4. laying prblem (Cylinder wire and hose,Sensor wire)
5.System shaking ( When slide gate operate)
6. Fenzing Mounting Issue
WEEKLY MEETING
ACTIONS PLANNED
PREMAVILAS- WET SCRUBBER 1200 CMH
TRY TO COLLECT DETAILED DRAWING

FOR DIFFERENT SIZE OF FLOAT VALVES
TRY TO GIVE DETAILED DRAWING TO

FABRICATION
PLAN TO STUDY FROM BALA SIR
PLAN TO FIX WITH PRODUCT WITH

YOUR CONFIRMATION BEFORE FABRICATION
PLAN TO FIX WITH PRODUCT WITH
YOUR CONFIRMATION BEFORE FABRICATION
SOLVENT FUME EXTRACTOR SE300 - SS304 (MOC)
TRY TO AVOID
PLAN TO STUDY ABOUT FLP
TRY TO AVOID
WE TRY TO MENTION IN THE DRAWING
TRY TO GIVE RING SIZE WITH DRAWING

DISCUSS WITH BALA SIR & PRODUCTION
TRY TO GET DATA SHEET
TRY TO IMPROVE
TRY TO MAINTAIN STANDARD SIZE
TRY TO GET DATA SHEET
PLANNED TO CHANGE THE SUPPLIER
CHANGE THE IMPELLER
DISCUSS WITH BALA SIR TO CHANGE THE FLOAT VALVE

MODEL
WE PLANNED TO USE THE GATE VALVE
AVOID THIS TYPE OF PROBLEMS IN

FUTURE BY CROSS CHECKING THE DRAWINGS BEFORE
CONVEY TO THE PRODUCTION TEAM
WE WILL DISCUSS WITH ELECTRICAL FOR

THIS PROBLEM
RECONFIRM THE TEMPERATURE DETAILS FROM THE END
USER.
TRY TO USE SS NUT/BOLTS FOR WHERE

IT IS POSSIBLE
WE WILL MENTION THE PUMP TYPE ACCORDING TO

TEMPERATURE
WE WILL MENTION THE TYPE OF GASKET

ACCORDING TO THE APPLICATION
WE TRY TO AVOID IN FUTURE
WE TRY TO AVOID IN FUTURE

We try to avoid in future
We desided to change the supplier or Proper Assm
we try to avoid in future
We try to give hinges drawing
We try to give Locking drawing
We try to avoid in future
We try to study the GD&T
We change the drawing (revised)
we should mention the position of the

tap holes in future grossing station design
we already shown the correct drawing.
This problem is raised by fabrication side.
we try to get the pump details before
the fabrication work and mention the flange details for the
pump bed
we will put holes in partition plate where the
water stagnation occur.
we consider this problem and give proper

space in future designs
we will give detailed drawing of blower with

your confirmation
we planned to remove the nozzles near the

inlet.
We will find the reason for noise and rectify that as soon as
possible.
1. we planned to replace flp motor

2. we planned to replace flp control panel
3. we will search dp switch with atex certification
4. we planned to make the partition
Acquire knowlegde
NOT YET STARTED
We studied about performance and design

calculation only. We don’t Know deep knowledge about this.
Class started
We Studied Enclosure standards , but this

standards where it is applicable. In our Products
Class started
Started class
IN FUTURTE WE WILL GIVE DETAILED DRAWING FOR DRAIN

WITH YOUR CONFIRMATION
We already discussed with you before give to
fabrication. This job is new one (then Only Lokesh Give to
open condition)
NEGLIGIBLE ERROR - WE TRY TO AVOID IN FUTURE
REDUCE THE DRAIN PROVISION PIPE LENGTH

(IF POSSIBLE)
WE PREFER ROUND HOLES only.
PRODUCTION PROBLEM
REPLACE THE IMPELLER
Door stiffner problem,

Drawings is gived
1. ladder not supply to customer

fenz opening problem
2. Hopper will be fixed there leg support touch
3.Short Y bend due to cause pressure drop high,
dust lagging there
4.not to give cooling
5. manual cleaning will be planned to future
6. Vaccume gauge in future
7. control panel lock key in future
Panel lock is good but fabrication issue
drawing issue
Inspection problem
Drawing issue, fabrication problem
hinges choose problem
Door Loacking Space problem
Blower is heating , one cut off stage

blower is not working
Above same Problem
hood arrangement mounting issue, because

insufficient space
Improper qc check
it is not clearly mentioned in the drawing.
We will check the drawing one or more times,

before submitted to production
Drawing is not clear
Product is not check clearly
filter Open size small , didn't incert the bag
Lock length is not enough
We planned to give ventilation
We orderer wrongly, because communication issue
Table drawing legnth issue, we not get confirmation

1.We planned to keep stock in our office reg sample
(Ph monitor)
2.Water inlet provision is not satisfaction this size
is small
3.Dosing pump is not working proper
1. We searching new brand presuure relief

2.We missed silencer , to provide silncer .
3. we check before assemble and qc
4. We designed to plan laying diagram
5.We
MEETING
REMEDIES TAKEN REMARKS
DATE 2/4/2017
T SCRUBBER 1200 CMH
Here after give a techinical details With a work order Searching new make
and Than MOM Of reg W.O ,
We will explained deeply with production team Before

give a drawing to production team.After Production
team give to fabrication
We strictly mentioned here after don’t explained to
fabrication unit, production team only explained with
fabrication unit.
detailed drawing
Plz teach about venturi , After We will try to study in Searching

online
Here after give a techinical details Confirm to responsible person

Before give a work order and MOM Of reg WO
Here after give a techinical details Have to follow Product requirements document
Before give a work order and MOM Of reg WO -Maintain
OR SE300 - SS304 (MOC)
We will check the drawing(One or more times) before Lack of Fabrication knowledge
give to fabrication
We will be Study On going
We will discuss with you before Avoided nut & bolt

complete the design
We will discuss with you before Mentioned

Give to fabrication
Plz give me the impeller details before we completed Keep stock of impeller & to provide exact drawings
the design. from Purchase dept/Stores
We plan to give stciker details Planned for New stickering machine
We will discuss with you before Dont use Design data without technical
Give to fabrication specifications.
We study about locating pin , Product Design Knowledge Lacking.

where it is used
We will discuss with you before Standardize

Give to fabrication
We will discuss with you before Dont use Design data without technical
complete the design specifications.
DATE 2/11/2017
Filter problem . Have to design for other

New Supplier Ok filter,Application choosen problem
New Impeller To be implemented in all existing

Impeller Ok Dust collector.
we planned to make partition plates inside the liquid Have to take care of design. Design review shud be
tank to reduce the wave formation made.
GATE VALVE IS USED. In future designs

Gate Valve
we planned to use butterfly valves.
Will check up the Datasheet Properly. Negligance error - Should be avoided.
DATE 2/18/2017
Functionality and Environment Requiremnts error.

We Will give detailed Drawing Functionality and Environment Requiremnts not
studied properly
Redesign is completed, Sent to Functionality and Environment Requiremnts error.
production . Functionality and Environment Requiremnts not
VFD will be provided to customer, studied properly. Sheet Metal Design based on
There is no problem . Load and Thermal calculautions.

Functionality and Environment Requiremnts not
We will give details in drawing studied properly. Sheet Metal Design based on
Load and Thermal calculautions. & Use material s
with Dta.

We study to rectify the problem studied properly. Sheet Metal Design based on
with Dta.

We choose insulation ropes studied properly. Sheet Metal Design based on
with Dta.
Design Team should not intrupt in production. No

We will give details in drawing confirmation should be given directly hereafter.
We will study the problem Poor Design . Design review Must needed.
DATE 2/25/2017
Dont use Design data with technical

specifications./ Lack of Assembly Knowledge in
supplier ok. Give instructions about Production team. Training should be given to
fixing the lock to production team. Production team by design team before
implementing New spares.
We will give Nut and bolt details Lack of Inputs in production drawings. Have to take
in drawing care by Design team.
We planed to change hinges Dia Lack of Design Knowledge. Refer various design for
will be change Hinges and Locking arrangements .
We planed to give machining drawing

We change the Thread rod size Have to follow up standards.
We will discuss with you before Design error. Load & stress calculation basic
Give to fabrication knowledge needed.
we planned to make partition plates

inside the liquid tank to reduce
the wave formation
DATE 3/4/2017
We planned to give detailed drawing Please make a MOM with customer hereafter.
We explained detaily before give a Problem With production team

drawing to production
We should collect the data sheet Design data team proceeeded without drawings.
in future Hereafter shud not happen.Negligance error.
We discussed with tamil Sir, Design and Functionality Error. Will check and
here after Planned to give drain there Update
There size concerned. We Discussed Design error. Design review needed.

with you before give production
We will be give all details in Detailed drawing needed.

Drawing sheet
We will be Change the Future drawing or upcoming Design error. Design review needed.
product. Drawing is updated
DATE 3/11/2017
Impeller Design Needed. Have to search Other
We Will be solve future Product Supplier. Or Design on our Own. Have to spend
with Development work.
Drawing Is ubdated
Planned to study not yet started
DATE 3/18/2017
In future planned conduct a class Class started

by Mr .thamilselvan regards flame proof





DATE 3/25/2017
We discussed with you,

here after I will confirm with you.
DATE 4/1/2017
In Future avoid this problem.
In future design we will be avoided.

Drawing is ubdated soon.
We will be discussed with you

before give to production
This problem is not from design side.
This problem is not from design side.
Impeller design is modified.

Drawing is ubdated
DATE 4/8/2017
Purpose of stiffner will be mentioned additionally we fix it support there

in drawing
DATE 4/15/2017
1. Approved person insufficient product knowledge

2. In drawing issue , will be check before give it 1. In Future Will be explanied product details,
fabrication approval person.
3.Drawing will be mentioned clearly, 2.Will be check in drawing, to avoid in future
Purpose not mentioned in drawing, 3.to be shared fabrication team what we planned,
4.Discuss with Electrical team will be explained in future.
5. Discuss with sales team 4.
6. discuss with sales team
DATE 4/22/2017
In give detail drawing in future Will be give infuture, Part level Qc need
Drawing Is ubdated, but Drawing will be explained

Insuffient product knowledge in Will be explained about product in future
production team
Design will be changed Design is started
Hinges choose correct but supplier issue Will stock in store
Drawing issue Detailed drawing will be give
DATE 4/29/2017-5/06/2017
In future design we provide a ventilation Design is modification
We desided to modifed the door, give Design is edited to give fabrication

some ventilation
Modification work is going to rework on Site study is not good, in future Avoided
duct and hood
DATE 13/5/17
we will mention the type of fitting in the drawing in We will discussed with before gave
future to fabrication
DATE 5/20/2017
We discussed with production regards

We will rectify as soon this problem
We discussed with production regards
We gave to solution to production unit this problem
We strictly informed to production team

Dent and dust are identified at customer place before sent to job ,clean and neat pack of the job
We planned to rework the bag already gave to We will avoid in future

fabricator
We will order new one we planed new
The blower needs to cooling , the blower gets

over heat means , shut off the blower is not run we planed ubdate new drawing
We avoid in future. Here after mentioned

purchase details in mail. We discussed with We disussed with you in later
responsibility people
DATE 5/27/2017
Here after we get approval from responsible We plan to study today onward next
person, Lack of GD& T issue week end we present the ppt abut GD&T
DATE 6/10/2017
1.Here after get sample or drawing of Ph monitor
2.Get confirmed from our dept before give the We planned to avoid future in this problem
drawing We explained the product purpose to
3. Dosing pump is chocked because solid particles production team or service team
sucked
1. Here after we purchase branded material

2. silencer will be provide in future avoid in this
mistakes
3.we avoid in future We planned to avoid future in this problem
4. laying drawing wil be planned before give the We explained the product purpose to
drawing production team or service team
5. Cylinder stroke speed will be reduce then
automatically system not shake
6. avoid in future
Completed Task Pending
Pending task
Drawing
Explained and drawing
Collected pump drawing
Learn about modern

techniques in sheet metal Learning
fabrication.
Will send the Documents about Learning

Flame proof and Atex
In Drawing
In drawing
Impeller drawing collected

Machine problem
How to operate that machine
please teach about the machine
Searching
Learning
Going
Collected wheel drawing&

spec
Pleated Bag Filter is ok
Impeller is changed
problem solve
In Drawing
In drawing
Air purifier assemble and testing by

bala sir
In Drawing
VFD provided
In Drawing SS nut and bolt replaced
VFD provided, Pump working Application choosen problem

is normally
In Drawing Application choosen problem
In drawing Irregular Communication
Design change
Panel Lock issue, Will be choose
Quality is good correct locking arrangement
In drawing Give BOM
Choose correct hinges
Small Wheel used
In darwings
Learning
Design change and modification
In Drawing
In darwings Lack of fabrication knowledge
Collected pump drawing
In drawings ,
Prepared revised drawing
Space constrained
In Detail Drawing detail drawing will be submitted
Inlet pipe Changed

Searching sound absorber foam,
changed impeller Learning noise reduction technology
1.Inlet Partition is made. Will be planne to change

2. Float valve changed customer place
Learning
on going Learning
on going
on going
on going
on going
on going
In drawing
In Drawing
Deatiled drawing
Drawing is updated,
Support will be provide
Gasket problem,
Assemble nut and bolt tighten
problem
In give Detailed drawing Fabrication Problem
Impeller is changed
problem solve
In drawings , Drawing ubdated

In drawings ,
Drawing is edited searching
drawing is ubdated
Drawing is edited Production team

Drawing is edited
stock maintain
Drawing is edited
Drawing is ubdated
Drawing is ubdated
on going
Drawing is ubdated
Completed the work
Drawing updated
QC is checked and discuss with

thamil sir
Drawing Changed
Corrected drawing
Updated drawing
Drawing Changed
Discussed with bala and thamil on going

on going
on going
GD& T Training - Total 431 Pages
Date Pages covered Attendees Remarks
6/13/2017 1 to 60 Lokesh, Kumaresan & Thamil

6/20/2017 Planned
6/21/2017
6/22/2017

01 - Design Team Work Tracker - 17!06!2017

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01 - Design Team Work Tracker - 17!06!2017

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S.I W.

O No Project Code Description

Hinduja Foundaries 7/6/2017 Production

1 101/ Hard Chrome T001

7 102 / FRP Blower T007

8 102 / FRP Blower T008

Frame to be designed and drawing creation 2 days

1 101/ Hard chrome

20 HP Blower with FRP Lining 1 Ordered

RRK Industries , Chennai Sandeep -

To be delivered to SRB Pumps

6/12/2017 Infac drawing creation. Mahle concept creation

Infac india, Mahle & Roller bracket - Auto CAD

6/14/2017 Wheels india - Dust collector without blower

6/15/2017 Cooper standard ducting drawing creation.

Correctio on Mahle, Wheels india DC, Roller bracket

Infac cover slot design .

Yamaha hood design and draft drawing creation for discussion

Arvos Energy - ventilation survey report creation - continuation

QC - Down draft table at BSR shed

SD510 Dust collector - single stage double bag design started.

Domino Printech filter redesign works

Domino Printech filter redesign works

Domino Printech filter redesign works

Domino Printech filter redesign works

Domino Printech filter redesign works

Domino Printech filter redesign works

1 FLOAT VALVE PROBLEM

2 PACKING SUPPORT PLATE

3 VENTURI DESIGN NOT KNOWN

SOLVENT FUME EXTRACTOR S

6 DEVIATION IN FABRICATION DRAWING

7 FLAME PROOF PURPOSE

8 MINIMISE THE NUT&BOLT USAGE

9 USE SS NUT& BOLTS FROM M6 & M8

10 IMPELLER RING NOT OVERLAP

13 LOCATING PIN DESIGN

DESIGN TEAM: B.LOKESH

16 CARTRIDGE FILTER (ALTEK BEISSEL 2STAGE 3HP)

17 IMPELLER (ALTEK BEISSEL 2 STAGE 3HP)

FLOAT VALVE POSITION (PREMAVILAS)

19 BALLVALVE (R.K OVERSEAS WET DUSTCOLLECTOR)

DESIGN TEAM: B.LOKESH

MOTOR NOT WORKING (PREMAVILAS)

23 NUT/BOLT MATERIAL (PREMAVILAS)

PUMP NOT WORKING PROPERLY DUE TO

GASKETS ARE MELTED DUE TO HIGH TEMPERATURE

FUME SCRUBBER NOT AS

TAKASAGO BAG FILTER

DC 1500 cfm, Dust collector

31 Door mounting Issue (Wing Nut And Thread rod)

32 Leg Support Issue ( Cross support Not given)

Wet type dust collector (WDC 2000)

DESIGN TEAM: B.LOKESH

36 overflow connection is wrong (Chlorine scrubber)

pump height is not match with waterlevel

scrubbing liquid stagnation in the partition plate after the mist

space between the blower and the outlet pipe

40 Blower design is not satisfactory (Chlorine scrubber)

41 Liquid spraying outside through the inlet

DESIGN TEAM: B.LOKESH

wet dust collector (rk overseas)

Have to consider Static electriity charges in ducts