Professional Documents
Culture Documents
Wire Wire
Description
Wire Wire
Description Component
Schematic Machine
Component
Schematic Machine
RENR1427-01
Number Color Number Color Location Location Location Location
Alarm - Action B-8 C Resistor - Defrost Motor A-11 E August 1997
Power Circuits Accessory Circuits
Connector Location 101 RD Bat (+) 500 BR Wiper - Front (Park) Alarm - Backup F-15 1 Resistor - Defrost Motor E-4 E
Schematic Machine Alternator D-14 2 Resistor - Panel Lamp Dimmer E-9 B
Connector Number 102 RD Hd Lmp 501 GN Wiper - Front (Low)
Location Location Batteries - 12 Volt C-14 5,6 Sender - Articulation C-12 23
103 RD Aux Ckt 502 OR Wiper - Front (HI)
CONN 1 C-15 4
105 RD 503 BR Breaker - Alternator (60A) D-13 8 Sender - Engine Coolant Temp. A-14 24
CONN 2 F-14 36 Key Sw Wiper.- Rear (Park)
108 RD 504 YL Breaker - Converter (25A) F-11 13 Sender - Fuel Level A-13 25
CONN 3 F-14 7 Aux Ckt Wiper-Rear(Low)
CONN 4 B-14 8 109 RD 505 BU Breaker - Headlamp D-10 B Solenoid - A/C Clutch A-13 22
Alt Output (+) Term. Wiper - Rear (HI)
CONN 5 B-14 11 Breaker - Lightbar Low Beam D-10 B Solenoid - Blade Cushion E-2 30
112 PU Main Power Rly Output 506 PU Washer - Front
CONN 6 A-14 27 Buss Bar C-14 5 Solenoid - Centershift B-3 29
113 OR Opr Mon Panel B+ Switched 507 WH Washer - Rear
CONN 7 A-14 26 Control - Secondary Steering E-13 9 Solenoid - Centershift C-3 11
114 RD Warning Horn (Forward) 508 PU Radio Speaker - Left
CONN 8 A-14 8
Converter - 24V to 1 2V F-8 12 Solenoid - Differential Unlock E-14 4
CONN 9 B-13 37 115 RD Aux Ckt 509 WH Radio Speaker - Left (Commom)
Converter - 24V to 1 2V F-10 12 Solenoid - Engine Shutdown D-13 22
CONN 10 B-13 37 116 BR Aux Ckt 511 BR Radio Speaker-Right
CONN 11 B-13 37 Converter - 24V to 1 2V F-12 13 Solenoid - Forward Horn F-3 10
118 GY Aux Ckt 512 GN Radio Speaker - Right (Common)
CONN 12 D-13 22 Flasher E-9 B Solenoid - Park Brake B-11 10
119 PK Aux Ckt 513 OR A/C Compressor/Refrigerant Pressure SW
CONN 13 D-13 37 Fuses B-5 C Solenoid - Start Aid A-13 25
121 RD Back Alarm To Lamp 515 GY Blower Motor (HI)
CONN 14 D-13 37 Fuses D-9 B Suppressor - Arc (A/C Clutch) A-13 22
CONN 15 F-12 37 122 BU Aux Ckt 516 GN Blower Motor (Medium)
Fuses E-10 B Suppressor - Arc (Diff. Unlock) E-14 3
CONN 16 B-12 10 123 WH Aux Ckt 517 BU Blower Motor (Low)
Gauge - System Air Press. L/S E-5 A Switch - A/C Refrigerant A-13 22
CONN 17a A-10 C 124 GN A/C 521 YL A/C SW To Refrigerant SW
CONN 17b B-11 C Gauge - System Air Press. A/S E-5 A Switch - Air Dryer F-14 31
129 BU Aux Ckt 522 WH A/C Clutch To Thermostat SW
CONN 17c A-11 C Gauge Cluster F-5 A Switch - Back-Up Alarm F-14 4
130 RD Aux Ckt 537 GN Turn Signal SW To Flasfler
CONN 18 F-11 28 Ground - Cab D-5 17 Switch - Beacon B-5 C
134 RD Aux Ckt 556 WH Differential Lock
CONN 19 F-11 28 Ground - Engine C-13 22 Switch - Beacon B-10 C
CONN 20 D-10 B 135 BU Aux Ckt 570 BU Blade Cushion Sol
Ground - Frame (Front) D-6 39 Switch - Blade Cushion B-8 C
136 GN 575 YL
14H
CONN 21 D-10 B Secondary Ster Wiper-Aux (Park)
Ground - Frame (Rear) C-13 8 Switch - Blower (A/C) B-10 C
CONN 22 D-10 39 141 PK Aux Ckt 576 PK Wiper-Aux (Low)
Ground - Frame To Cab (Front) D-6 17 Switch - Blower (Heater) A-10 C
CONN 23 D-10 39 144 RD Aux Ckt 577 PU Wiper-Aux (HI)
Motor Grader
CONN 24 D-10 39 Ground - Localized Stud F-12 D Switch - Brake Air A-2 11
147 RD Aux Ckt 578 BU Washer-Aux
CONN 25 C-10 21 Ground - Strap C-12 23 Switch - Centershift Pin B-9 C
149 PU Aux Ckt 584 YL Wiper SW Jumper
Electrical System
CONN 26a C-10 33 Lamp - Diff. Unlock E-5 A Switch - Defroster (Front) A-5 C
CONN 26b C-10 33 151 GN Aux Ckt 592 BU DC/DC Converter Power Output
Lamp - High Beam Indicator D-6 A Switch - Defroster (Rear) B-5 C
CONN 27a B-10 C 152 BU Aux Ckt 593 GN Condensor Fan Relay To Motors
Lamp - Master Action E-5 A Switch - Differential Unlock D-9 B
CONN 27b A-9 C 158 BR Aux Ckt 597 PU A/C HI Press. Coutout SW To Low Press. SW
Lamp - Turn Indicator (Left) E-5 A Switch - Disconnect C-14 6
CONN 28 B-9 38 165 YL Aux Ckt A503 PK Front Defroster Fan (Low)
CONN 29 B-9 38 Lamp - Turn Indicator (Right) E-4 A Switch - Engine Coolant Temp. (Monitor) B-14 24
CONN 30 E-9 39
169
173
PK
RD
Aux Ckt A504
A506
GN
OR
Rear Defroster Fan (Low)
Meter - Service E-10 B Switch - Engine Coolant Temp. (Start Aid) A-14 24 7WJ664-UP
Aux Ckt Front Defroster Fan (HI) Monitor - Electronic Monitoring System
CONN 31 A-9 39 E-6 A Switch - Engine Oil Press. C-13 32
176 OR Aux Ckt A507 YL Rear Defroster Fan (HI) (EMS)
CONN 32 D-8 39
CONN 33 D-8 39 Ground Circuits A513 PK DC/DC Converter Memory Output Motor-Blower A-12 15 Switch - Flood Lamps D-8 B
CONN 34 B-8 38 200 BK Main Chassis Lighting Circuits Motor - Blower (A/C) B-10 14 Switch - Fuel Press. B-13 24
CONN 35a Secondary Steering F-7 20 201 BK Operator Monitor Return 600 BR Dash Lamp Basic Motor - Blower (Defrost) E-4 15 Switch - Head/Tail Lamp E-8 B
CONN 35b F-7 20 Basic Machine Circuits 601 GY Motor - Blower (Heater) A-10 E Switch - Headlight Dimmer D-9 B
Dash Lamp Hi
CONN 36 A-6 40 F-13 20 E-9 B
301 BU Starter No. 1 Sol 603 PK Rotary Beacon Motor - Secondary Steering Switch - Horn
CONN 37 C-6 17
304 WH Starter Relay No. 1 Output 604 OR Stop Lamp Motor - Starter C-13 19 Switch - Hyd. Oil Temp. B-11 33
CONN 38 C-6 17
CONN 39 C-6 17 306 GN Starter Relay Coil To Neut Start SW Or Key SW 605 YL Turn Lamp - Left Motor - Washer (Front Lower) F-6 16 Switch - Key Start B-9 C
CONN 40 C-6 17 307 OR Key Start SW To Neut Start SW Or Sensor Module 606 GY Turn Lamp - Right Motor - Washer (Front Upper) F-6 16 Switch - Light Bar Low Beam E-8 B
CONN 41 E-6 17 308 YL Main Power Relay Coil 608 GN Flood Lamp - Rear Motor - Washer (Rear) F-6 16 Switch - Neutral/Start E-14 4
CONN 42 E-6 17 310 PU 609 YL Motor - Wiper (Front Lower) C-4 17 Switch - Panel Lamp Dimmer E-9 B
Start Aid SW To Start Aid Sol Flood Lamp - Side
CONN 43 E-6 17 Motor - Wiper (Front Upper) D-4 17 Switch - Parking Brake Press. B-11 34
311 WH Start Aid Sol To Temp SW 611 PU I-lead Lamp Hi
CONN 44 C-5 40
321 BR Bckp Alarm Lamp Travel Alarm 614 PU Park/Tail/Dash/Lamp Motor - Wiper (Rear) A-11 18 Switch - Primary Steering F-10 35
CONN 45 C-5 40
322 GY Warning Horn (Forward) 619 GN Head Lamp Lo Motors - Condenser B-11 21 Switch - Secondary Steering Test B-8 C
CONN 46 C-5 40
CONN 47 F-3 17 326 RD Key Start SW C” Term. 629 PK Aux Head LampControl Circuits Power Port - (i2V) F-12 41 Switch - Start Aid EMS Test E-8 B
CONN 48 F-3 17 Monitoring Circuits Control Circuits Receptical - Aux. Start C-14 3 Switch - Stop Lamp A-2 11
CONN 49 E-3 42 403 GN 727 GN Relay - Condenser C-10 21 Switch - Tail Lamp D-8 B
Alternator (R) Term. Secondary Ster Motor Relay
CONN 50 E-3 42 Relay - Main D-14 8 Switch - Thermostat(A/C) B-11 E
404 YL Opr Mon Hyd Oil Temp 728 BU Secondary Ster Cont SW
CONN 51 B-3 43 F-13 22 E-9 B
405 GY Opr Mon Oil Press. (Low Setting) E773 YL Center Shift Sol - Push Relay - Secondary Steering Switch - Turn Signal
The connectors shown in this chart are for harness to harness connectors. D-13 8 A-4 C
406 Pu Opt Mon Coolant Temp F775 BU Centershift Solenoid Relay - Start Switch - Wiper (Front Lower)
Connectors that join a harness to a component are generally located at or
near the component. See the Component Location Chart. 408 WH Resistor - Blower Switch (A/C) B-11 15 Switch - Wiper (Front Upper) B-4 C
Opr Mon System Air Press.
Resistor - Blower Switch (Heater) A-11 E Switch - Wiper (Rear) A-4 C
409 OR Opr Mon Neut © 1997 Caterpillar Printed in U.S.A.
Machine Locations are repeated for components located close together.
410 WH Opr Mon Action Alarm All Rights Reserved
411 PK A = Operator’s compartment (Dash).
Opr Mon Master
413 BR B = Operator’s compartment (Steering console).
Opr Mon Fuel Press.
415 GN C=Operator's compartment (Right side console)
Opr Mon Test SW
417 GY D = Operator’s compartment (Headliner).
Primary Ster SW
419 YL E = Operator’s compartment (Under seat).
Opr Mon Parking Brake
441 OR Eng Coolant Temp Gauge
447 PK Fuel Level Gauge
Harness And Wire Electrical Schematic Symbols
450 YL Tach Sender (+)
462 YL Secondary Ster Motor Indicator A AA
488 WH Air SW To Air SW Jumper Electrical Schematic Symbols And Definitions 1
1
2
1
2
498 WH Diff. Lock Indicator
A429 YL Articulation Indicator Typical representation of a Typical representation of a
Deutsch connector. The Sure-Seal connector. The
Plug Receptacle plug contains all sockets plugand receptacle contain
and the receptacle contains both pins and sockets.
2 all pins.
Resistor, Sender and Solenoid Specifications 16 T
Part No. Component Description Resistance (Ohms)¹ 41 Pressure Temperature Level Flow
31 6 12 13 20 15 42 Pin or Socket
3E-1906 17.6 ± 0.6 D 28 Symbol Symbol Symbol Symbol
Solenoid - A/C Clutch 36 27 7 4 3 32 9 1435 39 Number
6.0 ± 3 (MIN)
3E-5383 25 E
Sender - Articulation Position 92±5 (MAX) B A 17 30 29 Wire, Cable, or Harness Component
1 26 24 21 18 Assembly Identification Part Number
Solenoid - Engine Shutdown 22 33 34
3E-7985
1.55 ± 0.15 2 8 19 37 23 Single Wire
Start (Latch) Coil 10.3 ± 1.03 11 Connector
Stop (Unlatch) Coil 5 10 C 38 43
40 A AA
3T-3123 Resistor - Panel Lamp Dimmer Switch 25.0 ± .3 Normally open switch that will close with an increase of a specific condition (temp-press-etc.). C A 9X-1123
325-PK-14 1 325-PK-14
560 to 716 @ 54 °C (130 °F)
7N-8532 Sender - Coolant Temperature 72 to 82 @ 110°C (230°F)
Normally open switch that is closed due to an applied condition, and will open again with a Pin Socket Wire
7T-4003 Resistor - Defroster/Blower Motor 10.0± 0.5 Color
specific decrease in that condition.
Related Electrical Service Manuals
7T-6517 Solenoids - Blade Cushion 20.1 ± 1.0
Title Form Number
Solenoid - Forward Horn 2 200-BK-14
Alternator: 6N-9294 7T-9074 55.2 ± 5.8
Park Brake
Consist No. 9G-4574 SENR4130 Normally closed switch that will open with an increase of a specific condition.
9G-1950 Resistor - A/C Blower Motor Overall 2.0 ± .1; Tap 1.0 ± .05 Circuit Number Wire
Alternator (100-5047)(Atch): Heater Blower Motor Identification
Consist No. 100-5045 SENR4130 Gauge
Consist No. 100-5046 SENR2082 9G-4365 Solenoid - Start Aid 6
Electronic Monitoring System SENR2945 Normally closed switch that is open due to an applied condition, and will close again
Starter Motor: 106-8555 9X-9482 Solenoid - Centershift 68 with a specific decrease in that condition. Electrical Schematic Symbols And Definitions
Consist No. 6V-5023 5ENR3536
Consist No. 6V-5207 SENR3581 92 to 98 (EMPTY)
140-7724 Sender - Fuel Level
7 to 12 (FULL) 21 28
14 D 40
Consist No. 6V-5226 SENR4975 FUSE - A component in an electrical circuit that will open the circuit if too much current flows
18 15
144-6295 Solenoid - Differential Unlock 33.6 ± 1.0
13 The circle indicates that the component has screw terminals and a wire can be disconnected through it.
619-GN
614-PU 3 AAA AAA - LH SPEAKER WH/BK 1 509-WH L12 L12 611-PU 3 611-PU 629-PK
606-GY 4 9W-3073 + RH SPEAKER GY 8 511-BR L65 619-GN 4 619-GN 200-BK HEADLAMP
L65 L65 200-BK
JJJ HH SECONDARY L65 L11 L11 EEE 9X-7169
CCC 200-BK 6 - RH SPEAKER GY/BK 7 512-GN L11 114-RD 5 200-BK
L35
F STOP/TAIL S RD 1 604-OR 608-GN 1 608-GN STEERING PP ANTENNA 4 113-OR L35 L35 322-GY 200-BK F
L11
L69 L35
LAMP T WH 3 614-PU 200-BK 2 200-BK MOTOR 135-BU WITH SECONDARY 629-PK 1 629-PK 619-GN
117-3915 L12 STEERING SWITCH CONN'S L13 L11
130-3452 G BK 2 200-BK 200-BK 201-BK 609-YL 2 200-BK P LO BEAM
CONN 3 CONN 18 A, B CONN 35a L10 L10
404-YL CONN 48 A EEE 619-GN HEADLAMP
200-BK 12V POWER 1 135-BU 619-GN 417-GY 1 200-BK
200-BK
PORT FORWARD P 9X-7169
727-GN 2 200-BK 611-PU 2 A
101-RD-14
L69
200-BK
L69
200-BK
L48 117-2311 L72 A COOLANT ARTICULATION HORN
L16
A513-PK
604-OR 462-YL WH 3 606-GY 114-RD 1 P
509-WH
TURN
113-OR
512-GN
135-BU
511-BR
592-BU
508-PU
200-BK
200-BK
AIR DRYER PP K CONN 35b TEMP SOLENOID
614-PU YL 1 108-RD 606-GY 606-GY 322-GY 2 605-YL 1 RD SIGNAL
L51 8W-3087 DOME LAMP L30 LEFT SPEAKER L10 L10 7T-9074
606-GY BK 2 200-BK 605-YL 605-YL L30 417-GY 1 201-BK 200-BK 2 BK 7X-6066
E 8C-9678 L30 6T-7695
556-WH
200-BK K 605-YL 2 GAUGE K
200-BK
200-BK
L60 L37 L37 A A IGN IGN
L35
200-BK BK 1 122-BU-14 462-YL 462-YL 614-PU 614-PU CLUSTER 508-PU + 200-BK 200-BK
611-PU
L60 L35 L1
200-BK
200-BK
T° BK 2 200-BK 727-GN 727-GN 556-WH 124-0384 509-WH - K CAB LO BEAM P HI BEAM 200-BK
GGG M SEND SEND
GGG A 417-GY 608-GN 608-GN K 619-GN HEADLAMP 200-BK 200-BK
L66 L66 L14 L14 HEADLAMP
MOTOR RELAY GN-18 1 727-GN 6 727-GN 136-GN 310-PU 310-PU 113-OR 1 WH (24 V) GRD GRD 200-BK 133-3037 611-PU 9X-7170
L45 8 RD (12 V) K P
200-BK OPR PANEL GY-18 2 417-GY 7 417-GY 728-BU 308-YL 601-GY
122-BU-14 1 136-GN A429-YL L45 441-OR 6 OR DEFROSTER 611-PU
604-OR
606-GY
614-PU
200-BK
200-BK
10
144-6295 BLOWER
1
2
3
4
5
6
7
8
9
PK-18 9 3 200-BK A429-YL 9 GY 611-PU
619-GN
606-GY
611-PU
HEADLAMP
200-BK
629-PK
E BR-18 6 5 403-GN 522-WH J 404-YL 447-PK 7 PK K 9X-0343 200-BK
NN J 133-3035
556-WH
L72 K
619-GN
322-GY
114-RD
606-GY
601-GY
L57
614-PU
611-PU
556-WH 1 GN GROUND BK-18 8 200-BK 597-PU 201-BK 5 YL A506-OR 1 RD MOTOR
308-YL
605-YL
200-BK 2 GN BU-18 4 200-BK CONN 15 L57 326-RD 608-GN 2 601-GY 200-BK 2 BK IGN 200-BK 2 BK
1 322-GY START AID
L50
A429-YL
201-BK 441-OR J 5 201-BK 113-OR 8 FUEL L10
ARC SUPPRESSOR 3E-5184 METER J M RESISTOR
L55 608-GN 406-PU 601-GY 415-GN 201-BK 441-OR 6 LEVEL
106-8704 3E-9359 PANEL LAMP 6 7T-4003
601-GY
601-GY
447-PK 601-GY J 447-PK 4 403-GN 3 ALTERNATOR
403-GN 201-BK 101-RD 200-BK DIMMER SW 601-GY 201-BK 415-GN 10 415-GN 15 TEST
200-BK
200-BK
609-YL
L11
E NEUTRAL/START 403-GN 403-GN J 2 3E-9318 200-BK A429-YL 405-GY 2 405-GY 5 ENG OIL PRESS K
SW 1 J L65 CONN 49
201-BK 2 A429-YL 614-PU 600-BR 200-BK 200-BK 405-GY 406-PU 7 406-PU 6 COOLANT TEMP 200-BK 200-BK
1 2 3E-9367 3 BLADE
L65
409-OR 1 WH-18 WH-18 601-GY 406-PU 413-BR 3 413-BR 13 FUEL PRESS 200-BK 200-BK A CC
A506-OR
A503-PK
4 3 FLOOD
E 307-OR
306-GN
4
3
WH-18 WH-18 200-BK
200-BK 601-GY
J LIGHT BAR
413-BR
447-PK
201-BK 5
9
20
16
UNUSED
UNUSED
200-BK
200-BK
200-BK
200-BK
609-YL 1
2
609-YL
200-BK LAMP E
200-BK
608-GN
147-RD
135-BU
611-PU
570-BU
629-PK
609-YL
200-BK 200-BK LOW BEAM 441-OR CONN 42 A M 201-BK 4 SHIFT FAULT 9X-6775 T
609-YL
FUSE BLOCK 9X-9631 403-GN A429-YL 5 417-GY 12 PRIM STEER L/S R/S SYSTEM 570-BU 1 GN
570-BU
L48 L48 J 2
9G-0747 103-RD 403-GN 10 113-OR 1 + BATTERY DIFF MASTER SYSTEM AIR PRESS 200-BK 2 GN BLADE
3 J
200-BK
L60 J UNLOCK ACTION AIR GAUGE CUSHION
10A KEY SW 105-RD 601-GY 614-PU 410-WH 6 410-WH 10 ALARM
L62
619-GN
L60 J J LAMP LAMP PRESS M M M M 1W-3306 A T SOLENOIDS
10A J HORN 114-RD 409-OR 201-BK 9 201-BK 17 UNUSED T
RESISTOR J 5 7N-5876 9W-2111 GAUGE LAMP 7T-6517
10A SECOND STEER 134-RD 1 601-GY 115-RD 606-GY 419-YL 2 419-YL 19 BRAKE ON 570-BU 1 570-BU 570-BU 1 GN
614-PU
614-PU
200-BK
200-BK
J 3T-3123 6 J L30 1W-3306 7N-5876 RIGHT
10A CONVERTER 147-RD 2 600-BR 629-PK 605-YL 404-YL 3 404-YL 7 HYD TEMP 200-BK 2 200-BK 200-BK 2 GN
J LAMP TURN
10A TURN SIGNALS 173-RD 201-BK 408-WH 1 408-WH 8 BK AIR PRESS
J J 7N-5876 LAMP CONN 50
10A TAIL LAMPS 103-RD 601-GY 415-GN 409-OR 7 409-OR 9 NEUTRAL
200-BK
J HEADLAMP/ M M M M 7N-5876
200-BK 10A STOP LAMPS 130-RD 601-GY 201-BK 8 201-BK 2 GROUND
J TAIL SW
614-PU
614-PU
LEFT TURN
614-PU
10A BACKUP ALARM 200-BK 417-GY 4 201-BK 14 UNUSED
L J 537-GN J 1 3E-9317
498-WH
B
L16
INDICATOR
200-BK
411-PK
201-BK
10A SPARE 200-BK 404-YL 201-BK 18 UNUSED
OPERATOR STATION
J 2 A M
J
1 4
J 101-RD-10 102-RD 200-BK 2 411-PK 11 LAMP LAMP
3 J
121-RD
FLASHER 619-GN 614-PU 614-PU 3 7N-5876 M M M M
619-GN
108-0358 4 L14
614-PU 200-BK 605-YL 4
200-BK
200-BK
LIGHTBAR J 5
103-RD 113-OR 606-GY 1
601-GY
601-GY
601-GY
601-GY
601-GY
606-GY
108-RD
200-BK
200-BK
200-BK
605-YL
HEADLAMP LOW BEAM TURN SIGNAL 6 CONN 32
J 614-PU 408-WH 611-PU 5
BREAKER BREAKER SW 601-GY J J A 498-WH 6
308-YL
5
6
2
3
3T-2662 3T-2662 9G-5589 200-BK 7 403-GN 7
J J J
605-YL 3 310-PU
101-RD-14
CONN 41
A513-PK
606-GY J 2 201-BK 419-YL
512-GN
113-OR
511-BR
135-BU
592-BU
200-BK
200-BK
308-YL 308-YL 601-GY TAIL 4 415-GN 201-BK 606-GY
15A
15A
200-BK 200-BK 308-YL 308-YL 200-BK LAMP SW 5 629-PK 498-WH
L45 L45 3E9319
200-BK 310-PU 310-PU J 2 1 200-BK
Y L56
CONN 20
306-GN 103-RD 6 169-PK 200-BK
AA HHH HEADLAMP DIMMER SW 3 J
1
2
L15
614-PU 611-PU 201-BK HI BEAM
L55 L55 CONN 21 FUSE BLOCK 1 103-5678 J A M
L66
1
2
410-WH 201-BK 200-BK INDICATOR 614-PU
1
2
200-BK
200-BK
Y L57 L57 J J 9G-0747 B 619-GN 3 609-YL 201-BK 201-BK 611-PU 7N-5876 614-PU 614-PU
L54 J 2 J FLOOD M
102-RD
101-RD
101-RD
115-RD
2
1
Y START 611-PU 1 608-GN 201-BK 614-PU
112-PU-4 109-RD-4 601-GY LAMPS 4 147-RD 201-BK
RELAY
326-RD
J
308-YL
L21 L21
A513-PK
Y 10A BLADE CNTRL 169-PK 200-BK 9X-9632 5 498-WH 201-BK 201-BK
3E-7279 J 1 J
102-RD
592-BU
MAIN 10A BLADE FLOODS 149-PU 609-YL 2 165-YL 201-BK
J J 2
RELAY
109-RD-4
165-YL
J J L6 WHEN THE KEY SWITCH IS OFF.
A J J 15A AIR CNDTR 124-GN 601-GY
Y Y A J FRONT A
112-PU-8 1 112-PU-8 10A AIR DRYER 122-BU-14 200-BK 135-BU 4 200-BK-8
109-RD-4 101-RD-4 101-RD-4 101-RD-4 NOTE J 200-BK FRAME L62 200-BK L62 WIRES THAT HAVE BATTERY VOLTAGE
Y 60A CONN 23 J MMM MMM K WHEN THE KEY SWITCH IS ON.
112-PU A J 601-GY 121-RD 408-WH 200-BK
ALTERNATOR CONN 13 200-BK 601-GY 165-YL F775-BU 200-BK
3 102-RD STARTING CIRCUIT.
F775-BU
E773-YL
BREAKER
101-RD-10
3K8782 FUSE (10A) FRONT CAB
112-PU-10
101-RD-4
408-WH
ALT Y 200-BK 200-BK 200-BK 200-BK 200-BK
201-BK
200-BK
200-BK
200-BK
Y
101-RD-4
A513-PK
9S-0174 STD 80A SHUTDOWN L94 1 105-RD 8M8948 FUSE (15A) 1 J 498-WH L6 FRAME GROUND FRONT UPPER
403-GN R 109-RD-4 200-BK 200-BK 200-BK 200-BK 200-BK
130-RD
592-BU
+ Y 8 134-RD J 2 J GAUGE CIRCUIT.
165-YL
9S-4693 ATCH SOL 8M0456 FUSE (20A) DIFFERENTIAL 165-YL 556-WH 200-BK 200-BK WIPER
CONN 12 5 130-RD 3 LO
ALTERNATOR 3E-7985 UNLOCK SW E773-YL K 9X-3392
AAA STOP J GND ELECTRONIC MONITOR SYSTEM
200-BK
AAA 9 123-WH
F775-BU
100-5047 50A ATCH Y 326-RD 139-2119 601-GY L21 200-BK BK HI
570-BU
CIRCUIT. (EMS)
169-PK
165-YL
3E-7577 75A ATCH 7 136-GN L18 MOTOR
200-BK-4 200-BK 498-WH K
200-BK
200-BK
200-BK
L63 6 113-OR T°
L56
6N-9294 35A STD 165-YL 147-RD L18 501-GN 1 GN B+ PANEL LAMP CIRCUIT.
4 124-GN CONN 40 PARK
AAA 147-RD 165-YL L19 118-GY 3 GY
2 122-BU-14 L19
L56
200-BK-10 A K 101-RD-14 500-BR 4 BR WASHER / WIPER CIRCUIT.
GND L37 L37 10 CONN 24
L39
301-BU-10
L60
L51
113-OR
L69
L48
AAA START
201-BK
OPERATOR STATION
601-GY 5 619-GN OR SCREW TERMINAL RD RED
START AID CIRCUIT.
200-BK L94
101-RD-10
101-RD 6 601-GY
112-PU-10
L37 LO WH WHITE
101-RD-4
A513-PK
DISCONNECT SW 200-BK A K 507-WH A CIRCUIT CONNECTED OR ORANGE
592-BU
130-RD
200-BK
7N-0718 L43 GND HI ALL DASHED LINES ARE ATTACHMENTS.
L37
200-BK L43 152-BU 3 578-BU 200-BK BK YL YELLOW
101-RD
L7 L7 L43 MOTOR
200-BK L7 576-PK 1 506-PU CIRCUIT NOT CONNECTED PK PINK
UU L36 L18 T°
RD-00 BK-00 L36 577-PU 2 152-BU 576-PK 1 GN BK BLACK
200-BK-10
L18 L18 B+
L36
RR LLL L61 575-YL 4 576-PK 152-BU 3 GY PARK GY GRAY
E TT RR ELECTRICAL CONNECTION
200-BK
L35
522-WH 507-WH 6 577-PU 575-YL 4 BR PU PURPLE
C C
BK-6
601-GY
3 1
200-BK-4
AAA L7
BK-00
593-GN-14
593-GN-14
601-GY 112-PU-10
200-BK-14
200-BK-14
CONN 25 CONN 26a L7 K K COMPONENT
BUSS BAR WW RELAY
REAR
200-BK
10
3E-5239 WITH 103-8519 ROOFTOP L7 CIRCUIT GROUPING
7
8
6
4
3
5
9
1
2
112-PU-10 112-PU-10 CONN 45 L CONN 46
597-PU-14
8C-6358
521-YL-14
FRAME L#
1
5
4
6
3
2
7
12V BATTERY CONDENSER GP., REMOVE L DESIGNATION
RD-00
BK-00
507-WH
JUMPER KK AND MATE
501-GN
502-OR
9X-9721
101-RD
118-GY
601-GY
578-BU
506-PU
500-BR
A506-OR
200-BK
604-OR
A503-PK
RECEPT. CONN 44
108-RD
152-BU
577-PU
576-PK
HARNESS FF TO
575-YL
GG GG 121-RD
143-9169 HARNESS A L36 L36 IDENT PART NO.
CONDENSER CONDENSER CHG LOC NOTE LOC
1
2
1
2
YYY 619-GN 619-GN
112-PU
112-PU
112-PU
112-PU
112-PU
MOTOR MOTOR GG L39 4K-5122 HOLDER AS. A CENTERSHIFT
611-PU 611-PU
L23
L43
7X-6279 7X-6279 3K-8782 FUSE SOLENOID HARNESS AS.
1
2
200-BK 606-GY 606-GY L23 E773-YL 1 GN
WH/RD-14
WH/RD-14
200-BK
AAA ENGINE BK-14 MM 605-YL 605-YL 200-BK 2 GN 9X-9482 A 140-3669 00 (PLATFORM) C-6
BEACON FFF L
201-BK 2 BK OIL SW 4 HYD OIL BK-14 409-OR 10A UPPER WIPER/WASHER 118-GY 118-GY AAA 143-2448 00 (ENGINE) B-13
VV 128-6983 L35
9X-0378 VV TEMP SW CCC 142-8096 00 (RADIATOR GRILL) F-14
F775-BU
405-GY 1 BK 122-BU-14 118-GY
307-OR
FFF L
105-RD
326-RD
134-RD
101-RD
L37
570-BU
169-PK
308-YL
165-YL
131-4135 10A LOWER WIPER/WASHER 152-BU 200-BK E 142-8097 00 (R FRAME) B-12
REAR U U H 101-8161 02 (CAB-REAR) A-6
E773-YL
A MOTOR MOTOR 200-BK
410-WH
727-GN
FFF
1
2
L7
201-BK
FRAME L
462-YL
404-YL 1 BK W 10A REAR WIPER/WASHER 119-PK 200-BK J 142-0775 01 (STEERING CONSOLE) D-10
L48 STRAP A K 139-3506 00 (CAB-FRONT) C-6
152-BU
Y A 201-BK 2 WH U 200-BK
152-BU
522-WH
ACTION ALARM 1
124-GN
T° BEACON SW FFF L
601-GY
601-GY
112-PU
200-BK
200-BK
603-PK
200-BK
521-YL
10
CONN 28
4 GA STD PANEL LAMP L 115-9433 01 (SW PANEL) C-5
1
2
3
4
5
6
7
8
9
7 CONDENSER GP-ROOFTOP 103-8519 RD 1 410-WH 10A FRONT DEFROSTER 141-PK
CONN 29
9G-9813
118-GY
118-GY
9X-9639 U A
1/0 ATCH E A (SHIFT LEVER) M 142-7535 00 (GAUGE CONSOLE) E-6
L55 L56
L56
200-BK
CONN 34
7
6
8
5
200-BK
1
7N-5876 P 116-0297 01 (HEADLIGHTS-BAR) ATCH F-3
2
3
4
5 308-YL 614-PU 5 611-PU A 10A REAR DEFROSTER 151-GN
L36
6
5
4
3
1
2
306-GN 2 200-BK 4 608-GN 556-WH 7 605-YL 101-RD 10A DOME LAMP 108-RD L7
L51 L51 L61 W U L7 T 106-5524 01 (BLADE CUSHION) E-3
311-WH 1 200-BK 3 447-PK 605-YL 6 606-GY CONDITIONER GP-B 8C9788 601-GY
L36 L L L U 142-8088 01 (XSMN CONSOLE-SWITCHES) B-9
AAA Y 200-BK 2 200-BK 122-BU-14 8 122-BU-14 200-BK 101-RD 10A BEACON 144-RD L H B B W 142-1249 00 (BEACON-OPEN ROPS) ATCH B-10
311-WH
200-BK
BEACON FUSE
201-BK 307-OR 10 307-OR
200-BK
601-GY
601-GY
U
200-BK
200-BK
200-BK
2 L L
B 413-BR CUSHION BEACON SW HHH 139-0248 00 (LOW BEAM BREAKER-BAR) ATCH D-10 B
L63
604-OR
U
130-RD
9X-9363 WIPER SW FLOOD HH 101-8193 03 (REAR FLOOD LMP-FUEL TNK) ATCH A-14
200-BK
200-BK
7 419-YL 1 BK-18 462-YL 1 609-YL
10A
CONN 5 406-PU
CONN 10 L61 X KEY START SW 200-BK 3T-6655 LAMP KK 4E-8715 00 (CONDENSER JUMPER) C-9
413-BR 201-BK 2 BK-18 200-BK 2 200-BK
307-OR
326-RD
105-RD
308-YL
COOLANT TEMP FUEL 441-OR 3 X 9G-7641 200-BK REAR 9X-6775 PP 139-3507 00 (POWER PORT) F-12
SWITCH SW AAA A PARK BRAKE W DEFROST SW
597-PU 5 515-GY 1 WH/RD-14 200-BK 152-BU
L2
201-BK
L49 L49 L
3E-2028 107-0616 522-WH 7 PRESS SW 1 200-BK 2 BK-14 601-GY 9X-9638 152-BU A CENTERSHIFT WIRE AS.
200-BK
MOTOR R U
101-RD
601-GY
200-BK
AAA 3E-2033 CENTERSHIFT SOLENOID LL 9F-4337 07 (START MTR TO ENGINE) C-13
L57
L5
AAA 3 597-PU 4 200-BK L L F775-BU 1 GN L2
U PIN SW 1 9X-9482 MM 6T-6962 00 (CONDENSER FAN JUMPER) ATCH C-10
BK 1 406-PU 413-BR 1 BU 201-BK 1 326-RD 2 601-GY L 2 L 200-BK 2 GN
BK 2 201-BK 201-BK 2 BK 2 522-WH A THERMOSTAT PANEL LAMP OFF C U 200-BK 3E-8823 577-PU H B B K NN 132-2115 02 (HORN SWITCH) E-9
CONN 17b W ON S U 1 U 3 L CAB TURN
619-GN
611-PU
605-YL
6 123-WH 1 RD SW 8D-1429 E773-YL 584-YL 606-GY 1 RD GGGG 139-0071 00 (FUSE TO CIGAR LIGHTER) A-9
T°
200-BK
U 2
200-BK
3E-5464 ST B U 4 SIGNAL
3
2
1
5 462-YL 200-BK 2 RD 200-BK CONN 27 165-YL A504-GN 200-BK 2 BK
619-GN
606-GY
611-PU
200-BK
629-PK
COOLANT TEMP L60 3 U L 5 L 7X-6066 CABLE AS.
4 727-GN T° 614-PU F775-BU F775-BU
SENDER PARK BRAKE U 4 6 KKK 116-9981 00 (POS BAT TO BUSS BAR) C-14
201-BK A507-YL L L 200-BK
7N-8532 H SOLENOID U 5 RR 8R-3669 02 (NEG BAT/DISCONNECT SW) C-14
AAA CONN 9 1 601-GY 576-PK W 605-YL
7T-9074 6 P LLL 128-8527 00 (DISCONNECT SW TO GND) C-13
441-OR 447-PK 1 GN-18 2 200-BK 3 124-GN 2 200-BK 584-YL L22 606-GY
L42
200-BK 2 BK-18 FUEL LEVEL 1 603-PK 5 521-YL 3 101-RD 151-GN L 619-GN TT 143-5966 00 (NEG BAT TO POS BAT) C-13
°T L42 K
SENDER BEACON 1 200-BK 575-YL 611-PU 611-PU CAB HI BEAM UU 061-7661 03 (START MTR TO FRAME GND) C-13
119-PK
Y
140-7724 128-6983 4 522-WH MATE WITH BEACON FRONT 578-BU 200-BK 200-BK HEADLAMP 200-BK VV 7G-1060 00 (GND-R FRAME TO F FRAME) B-12
L60 L L1 L1
HEATER GP 8C-9787 2 601-GY HARNESS "W" 601-GY DEFROST SW FRONT LOWER K 133-3035 200-BK VV 8X-9618 01 (GND-R FRAME TO F FRAME) ATCH B-12
L51
L51 200-BK 9X-9638 WIPER SW 200-BK WW 101-8202 01 (START MTR/STR RELAY) ATCH F-13
L63 BULB 1
REAR WIPER CONN 17a 3T-6655 XX 101-8204 01 (STEERING MTR TO GND) ATCH F-12
L63
200-BK
CONN 6 9X-7849 L K
HH Y 9X-3392 2 CAB LO BEAM YY 124-5346 00 (STR RELAY TO STR MTR) ATCH F-13
112-PU L 200-BK P
3 HEADLAMP HI BEAM MMM 1S-2342 02 (GND-F FRAME TO CAB) D-5
608-GN 1 608-GN LO 584-YL 619-GN 611-PU
L69 H RESISTOR 4 K 133-3037 HEADLAMP YYY 143-9169 00 (RECEPT AS TO BUSS BAR) ATCH C-13
200-BK 2 200-BK L 5 A503-PK 200-BK
GND HI 9G-1950 1 L 119-PK P 9X-7170 YYY 143-9169 00 (RECEPT AS TO FR GND) ATCH C-13
200-BK 200-BK BK 124-GN
COOLANT SW H MOTOR 2 WITH 8C-9788 COND. GP., 6 119-PK 119-PK
521-YL A506-OR
3E-6425 T° 5 CONN 17a MATES TO CONN 17b 119-PK THIS SCHEMATIC IS FOR THE 14H NA, (145-1117 CHG 01)
504-YL 1 GN 515-GY U GGGG
200-BK
119-PK
L63 9W-0335 L H B SIGNAL OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
SOLENOID U B
A L50 L50
606-GY
614-PU
REAR FLOOD 200-BK 2 BK 311-WH
310-PU
1
2
BK-18
BK-18 9G-4365
505-BU 2 OR
BLOWER
2
7
200-BK
A507-YL
141-PK 505-BU 200-BK 2 BK 7X-6066 AND XMSN SHIFTER IN NEUTRAL A
LAMP T° 9X-9363 A
L15
604-OR 9X-6775 L20 5 A504-GN L15 L6
L6
200-BK
JJJ HH BLOWER CONN 17c X 3 603-PK 408-WH 408-WH 1 BK-18 BRAKE AIR SW UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE
P LO BEAM ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE
CCC 608-GN 1 L49 9X-0343 3 X 6 119-PK 201-BK 488-WH 2 BK-18 3E-2033 619-GN
L49 RESISTOR L L HEADLAMP
STOP/TAIL S RD 1 604-OR 200-BK 2 H 5 515-GY 1 WH/RD-14 1 505-BU 504-YL 200-BK
7T-4003 P W RIGHT SPEAKER 9X-7169 UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
LAMP T WH 3 614-PU MOTOR BK 2 200-BK 1 200-BK 2 BK-14 MOTOR 8 503-BR K P
CONN 7 AAA H H L REAR 6T-7695 A BRAKE AIR SW NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
130-3452 G BK 2 200-BK RD 1 A507-YL A504-GN 4 4 504-YL 511-BR +
L49 AIR CONDITIONER WIPER SW L15 3E-2033
522-WH 2 GN 2 503-BR 512-GN - 488-WH 1 BK-18 EEE
CLUTCH SOL A/C REFRIGERANT SW DEFROSTER PANEL LAMP CONN 36 LO BEAM NOTE E: POWER LEADS FOR 2-WAY FM COMMUNICATION
513-OR 1 GN A507-YL 507-WH 3T-6655 K 201-BK 2 BK-18 629-PK
3E-1906 114-5334 9X-9657 8D-1429 HEADLAMP RADIO SHOULD BE SIZE 10 AWG
200-BK 9X-7169
CCC AAA MUR440 NOTE A 200-BK 200-BK EEE
RD 1 606-GY 513-OR 1 ARC SUPPRESSOR AAA 504-YL 614-PU NOTE J: USE 20A FUSE WHEN ATTACHMENT AIR CONDITIONER
TURN LAMP L41 (HEATS AND COOLS) WITH ROOF TOP CONDENSER
7X-6066 BK 2 200-BK 522-WH 2 106-8704 513-OR 1 BK H 119-PK A
597-PU 2 BK 503-BR 130-RD 1 BK-18 STOP LAMP IS PRESENT
L L5 L5 SW
505-BU SHIFT CONSOLE 604-OR 2 BK-18
603-PK L20 125-9352
597-PU L20
E04646
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1