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Anomalous Foam-Fractional-Flow

Solutions at High-Injection Foam Quality


A. Roostapour, SPE, and S.I. Kam, SPE, Louisiana State University

Summary ments that used fired Berea sandstone with the help of chemical
A thorough understanding of foam fundamentals is crucial to the tracer. Tang and Kovscek (2004) also reported 56 to 80%
optimal design of foams for improved oil recovery (IOR) or trapped-gas saturation in their study that used a gas-tracer tech-
enhanced oil recovery (EOR). This study, for the first time, presents nique in combination with CT scans in Berea sandstone. Nguyen-
anomalous foam-fractional-flow solutions that deviate significantly Quoc et al. (2002) used an X-ray CT-scan apparatus to measure
from the conventional solutions at high-injection foam qualities by the trapped-gas saturation in a Berea core, and they measured 50
comparing method-of-characteristics and mechanistic bubble-popu- to 70% gas trapped in porous media from two series of flow
lation-balance simulations. experiments in which foam with 90% quality is injected at the
The results from modeling and simulations derived from core- total rates of 0.3 and 0.4 cm3/min. Kil et al. (2009), a study of CT
flood experiments revealed the following: images based on a conservative estimate of diffusion coefficient,
 There are three regions—Region A with relatively wet (or however, estimated flowing-gas fraction one or two orders of
high fw) injection conditions in which the solutions are consistent magnitude lower than other studies.
with the conventional fractional-flow theory; Region C with very Similar to other miscible and immiscible processes such as
dry (or low fw) injection conditions in which the solutions deviate polymer flooding (Pope 1980) and solvent flooding (Walsh and
significantly; and Region B in between, which has a negative dfw/ Lake 1989), fractional-flow analysis has been used as an efficient
dSw slope showing physically unstable solutions. tool to characterize the nature of foam displacement in porous
 For dry-injection conditions in Region C, the solutions media. This mathematical tool was first introduced by Buckley
require a constant state (IJ) between initial (I) and injection (J) and Leverett (1942) to interpret secondary-oil-recovery processes
conditions, forcing a shock from I to IJ by intersecting fractional- such as waterflooding and gas injection. The fractional-flow solu-
flow curves, followed by spreading waves or another shock to tions typically consist of a shock and a series of spreading waves
reach from IJ to J. that describe the changes in water saturation in porous media,
 The location of IJ in fw vs. Sw domain moves to the left (or which can, in turn, be translated into saturation profiles, effluent
toward lower Sw) as the total injection velocity increases for both history, time/distance diagrams, and pressure profiles. Previous
weak and strong foams until it reaches limiting water saturation. studies investigated many different aspects of foam displacement
Even though foams at high-injection quality are popular for in porous media implemented into the framework of fractional-
mobility control associating a minimum amount of surfactant solu- flow analysis, including foam flow with no oil present (Zhou and
tions, foam behaviors at dry conditions have not been thoroughly Rossen 1995; Alvarez et al. 2001; Kam and Rossen 2003; Ashoori
investigated and understood. The outcome of this study is believed and Rossen 2012; Roostapour and Kam 2012), foam flow with oil
to be helpful to the successful planning of foam IOR/EOR field present (Mayberry and Kam 2008; Zanganeh et al. 2011), and
applications. foam-diversion modeling in two isolated layers (Rosman and
Kam 2009).
The experimental study of Gauglitz et al. (2002) shows that
Introduction foams can exhibit three different foam states (strong-foam, inter-
Foams have been used in the petroleum industry as a versatile mediate-foam, and weak-foam), and the surface that represents
means in IOR and EOR processes to control gas-phase mobility the steady-state pressure gradient can be expressed by a 3D sur-
and to overcome permeability variations (Kovscek and Radke face, as illustrated by Fig. 1. This concept, later called foam catas-
1994; Schramm 1994; Rossen 1996). Numerous field-scale treat- trophe (Kam 2008), indicates that the steady-state pressure
ments and pilot tests show a significant production enhancement gradient during foam flow is multivalued when injection rates are
after surfactant/foam applications, including Snorre field in the fixed, but is single-valued if injection pressure is fixed. The con-
North Sea (Blaker et al. 2002), Midway-Sunset field (Duerksen ventional fractional-flow methods have been attempted to merge
and Ploeg 1985), Prudhoe Bay (Krause et al. 1992), and Guada- with mechanistic foam modeling to reproduce such foam proper-
lupe field (Mohammadi and McCollum 1989). A recent increase ties (Dholkawala et al. 2007; Afsharpoor et al. 2010).
in oil price allows surfactant foams to be a more viable option The main objective of this study is to investigate the mecha-
with other chemical additives such as polymers and alkaline (Sri- nisms of foam displacement in porous media by use of fractional-
vastava et al. 2009). flow analysis and mechanistic foam simulation. The focus is espe-
Previous studies show that successful foam applications for cially on the deviation from conventional fractional-flow analysis
mobility control are typically accompanied by a large fraction of at dry (or low fw) foam-injection conditions, which is a common
gas trapped in the media that does not contribute to the flow practice in field foam applications. Such an anomalous behavior
(Kovscek and Radke 1994; Falls et al. 1989; Bertin and Kovscek at very dry injection conditions has been reported experimentally
2003), and this high trapped-gas saturation indirectly causes a (Kibodeaux and Rossen 1997; Wassmuth et al. 2001; Xu and Ros-
large pressure buildup for foam propagation in linear-flow experi- sen 2004), but the mechanisms behind it have not been clearly
ments, as evidenced by various experimental techniques such as understood.
magnetic-resonance imaging, computed tomographic (CT) scan-
ning, and chemical tracers. For example, Radke and Gillis (1990)
reported a trapped-gas saturation higher than 70% in their experi- Methods
Earlier studies of Falls et al. (1988), Patzek (1988), and Ettinger
and Radke (1992) show how mechanistic foam modeling and sim-
Copyright V
C 2013 Society of Petroleum Engineers
ulation can be achieved by combining material balance and bub-
This paper (SPE 152907) was accepted for presentation at the SPE Improved Oil Recovery ble-population balance.
Symposium, Tulsa, 14–18 April 2012, and revised for publication. Original manuscript
received for review 19 December 2011. Revised manuscript received for review 16
The mass-balance equation for the immiscible gas/liquid two-
September 2012. Paper peer approved 10 December 2012. phase system can be simplified into a fractional-flow equation:

40 February 2013 SPE Reservoir Evaluation & Engineering


TABLE 1—PARAMETER VALUES FOR FOAM MODELING
IN THIS STUDY
locus of foam
generation Limiting water saturation, S*w 0.0585
g
stron Connate-water saturation, Swc 0.04
∇p foam Residual gas saturation, Sgr 0.0
Absolute permeability, k (m2) 3.0  10–11
Water viscosity, lw (Pas) 0.001
Gas viscosity, lg (Pas) 0.00002
Ga

Maximum fraction of trapped-gas saturation, Xtmax 0.8


s
Fl

Gas-trapping parameter, b 5.0  10–11


ow
Ra

e
coars
t
e

foam rock and fluid properties used in the modeling and simulation in
wR ate this study.
Liquid Flo
Fig. 2 shows mechanistic foam-fractional-flow curves at dif-
ferent total injection velocities (ut) ranging from 2.8  105 to
Fig. 1—Multivalued foam-catastrophe surface represented by
7.0  105 m/s to demonstrate how the multivalued foam-catas-
three different foam states (Gauglitz et al. 2002).
trophe surface (Fig. 1) affects the curves. This characteristic of
the foam-catastrophe surface results from the bubble-generation
mechanism derived from the “minimum mobilization pressure”
@ ut @
ðSj Þ þ ð fj Þ ¼ 0 . . . . . . . . . . . . . . . . . . . . . . ð1Þ and the “lamella mobilization and division mechanism” in porous
@t / @x media. [Please see Kam and Rossen (2003) for more details.] The
where Sj and fj are the saturation and fractional flow of phase j, nature of velocity-dependent fractional-flow curves results in the
respectively; / is the porosity of the media; ut is total injection following observations: at given injection condition (J) specified
velocity; and t and x are time and space, respectively. Lake (1989) by fw on the y-axis, the number of intersections is either one or
presents in-depth discussions about derivations and assumptions three; and, if three, the intersection at the lowest and highest water
to reach Eq. 1 that include 1D flow, isothermal conditions, rock saturations (Sw) corresponds to the strong-foam and weak-foam
and fluid properties with no sorption, reaction or interphase mass states, respectively, whereas the saturation value in the middle is
transfer, and immediate attainment of a local steady state. for the intermediate state, which cannot be obtained in fixed-rate
Bubble-population balance keeps track of the change in foam foam-injection experiments (Kam et al. 2007; Kam 2008). [There
texture (i.e., the number of foam films or lamellae) in time and still might be two intersections on rare occasions when the injec-
space. The following equation applies when the medium is rela- tion condition (i.e., a horizontal line in the fw-vs.-Sw domain)
tively wet (Falls et al. 1988; Kovscek et al. 1995): touches the inflection point.] It should be noted that any part of
the curve with a negative slope (or negative dfw/dSw value) is
@ @ physically unstable and therefore cannot be observed in actual
/ ðSg nf Þ þ ðnf ug Þ ¼ /Sg ðRg  Rc Þ . . . . . . . . . . ð2Þ foam-displacement experiments (Dholkawala et al. 2007). This
@t @x
study investigates the nature of foam displacements in a broad
where Rg and Rc are the rates of lamella creation and coalescence, range of injection velocities, but it presents two representative
nf is foam texture, and Sg is gas saturation. Note that this bubble cases: ut ¼ 3.7  105 m/s for weak-foam propagation and ut ¼
population balance equation is valid only when the capillary pres- 7.0  105 m/s for strong-foam propagation. Mechanistic foam
sure (Pc) at the time and location of interest are lower than the simulation shows that an abrupt transition from weak foam to
limiting capillary pressure (P*c ), or Pc < P*c . The solution of this strong foam, or so-called foam generation, occurs at approxi-
equation becomes trivial with nf ¼ zero (or no foam films present), mately ut ¼ 5.0  105 m/s. In all cases investigated in this study,
if Pc > P*c or the medium is relatively dry. The use of the limiting the initial condition (I) of the media is 100% saturated with sur-
capillary pressure (P*c ) can be translated into the use of the limit- factant solutions. The results at other injection ut values attempted
ing-water saturation (S*w) such that Pc < P*c is equivalent to in this study, although not shown because of space limitation, are
Sw > S*w, and Pc > P*c is equivalent to Sw < S*w. consistent with the results with these two ut values.
Among many studies available in the literature, this study fol-
lows the mechanistic modeling and simulation technique pre-
sented by Afsharpoor et al. (2010), which is an extension of Kam Weak-Foam Propagation. Fig. 3 shows the fractional-flow
and Rossen (2003), Kam et al. (2007), and Kam (2008) with the curve at ut ¼ 3.7  105 m/s, which consists of three foam states.
concept of trapped-gas saturation (Kovscek and Radke 1994) and If the focus is on the weak-foam state only, one can find that there
effective foam viscosity (Hirasaki and Lawson 1985). The model are, in general, three different types of injection conditions (J):
is derived from the minimum pressure gradient for mobilization Region A with a relatively wet-injection condition in which dfw/
(and subsequent lamella mobilization and division) for lamella dSw > zero; Region C with a relatively dry-injection condition in
creation (Rossen and Gauglitz 1990; Kam and Rossen 2003) (cf. which dfw/dSw > zero; and Region B in between with dfw/
Rg term in Eq. 2) and the limiting capillary pressure for lamella dSw < zero. To examine the effect of foam propagation in differ-
coalescence (Khatib et al. 1988) (cf. Rc term in Eq. 2). Details of ent regions, this study selects four different injection conditions:
this foam model are summarized in Appendix A. J1 at fw ¼ 0.30 in Region A; J2 at fw ¼ 0.11 in Region B; and both
J3 at fw ¼ 0.045 and J4 at fw ¼ 0.002 in Region C, at the same ini-
tial condition (I) of Sw ¼ 1. The selection of these four injection
Results and Discussion conditions (J1 through J4) is somewhat arbitrary. But, on the basis
As shown by Eq. A-1 the Appendix A, the foam model borrowed of numerous injection conditions investigated in this study (not all
in this study has both a lamella-creation mechanism driven by the shown), these four injection conditions are believed to represent
mobilization pressure gradient and a lamella-coalescence mecha- all different types of displacement solutions that cover all of
nism driven by the limiting capillary pressure. This, in turn, Regions A, B, and C.
means that the resulting mechanistic foam-fractional-flow curve is Figs. 4a and 4b show the saturation profiles at J ¼ J1 and
a function not only of saturation but also of total injection veloc- J ¼ J2. In the case of injection conditions in Region A with J1
ity, as pointed out by Dholkawala et al. (2007) and Kam (2008). (Fig. 4a), the nature of displacement in mechanistic foam simula-
Table 1 lists input parameters describing foam characteristics and tion (solid lines) is consistent with the conventional understanding

February 2013 SPE Reservoir Evaluation & Engineering 41


Velocity Increasing
Water Fractional Flow, fw 1 1.0 1

Water Fractional Flow, fw

Water Fractional Flow, fw


0.8 0.8 0.8

Velocity Increasing
0.6 0.6 0.6

0.4 0.4 0.4

0.2 ut = 2.8×105 m/s 0.2 ut = 3.7×105 m/s 0.2 ut = 4.0×105 m/s

0 0.0 0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
Water Saturation, Sw Water Saturation, Sw Water Saturation, Sw

Velocity Increasing
1.0 1.0 1
Water Fractional Flow, fw

Water Fractional Flow, fw

Water Fractional Flow, fw


0.8 0.8 0.8

0.6 0.6 0.6

0.4 0.4 0.4

0.2
ut = 7.0×105 m/s 0.2
ut = 5.3×105 m/s 0.2
ut = 4.2×105 m/s

0.0 0.0 0
0 0.2 0.4 0.6 0.8 1 0.0 0.2 0.4 0.6 0.8 1.0 0 0.2 0.4 0.6 0.8 1
Water Saturation, Sw Water Saturation, Sw Water Saturation, Sw

Fig. 2—Velocity-dependent mechanistic foam-fractional-flow curves in a wide range of total injection velocities (ut) resulting from
foam-catastrophe surface.

of fractional-flow solutions (dotted lines), which is the entire dis- oscillations, the average Sw behind the shock is very close to the
placement process governed by a single saturation shock from J1 Sw value corresponding to J2 in Fig. 3. Similar observations are
to I. In the case of injection conditions in Region B with J2 (Fig. found at other injection conditions in separate trials (not shown)
4b), although the propagation of the shock is well-captured, the within Regions A and B.
simulation shows oscillations in terms of Sw behind the shock. Figs. 5a and 5b show the saturation profiles at J ¼ J3 and
This is similar to what Kam et al. (2007) reported—mechanistic J ¼ J4, and Fig. 6 shows more-detailed information about the
simulation does not provide a stable Sw value behind the shock locations of J3 and J4, plotted together with the boundaries
because of a negative dfw/dSw value, or physically unachievable between Regions A and B [i.e., dfw/dSw ¼ 1 at (Sw, fw) ¼ (0.4005,
solution. It is interesting, however, to point out that even with 0.13)], and Regions B and C [i.e., dfw/dSw ¼ 1 at (Sw,
fw) ¼ (0.407, 0.046)], the tangent point “T” from I [i.e., (Sw,
fw) ¼ (0.403, 0.031)], and the constant state “IJ” [i.e., (Sw,
1.0 fw) ¼ (0.343, 0.007)]. In both injection conditions, simulation
results disagree with fractional-flow solutions. More specifically,
for injection condition J3 (Fig. 5a), fractional-flow analysis con-
strong foam state

te
te

0.8 structs a shock from I to J3 directly, whereas simulation shows a


sta
Water Fractional Flow, fw

intermediate sta

shock from I to the constant state IJ (0.343, 0.007), followed by


m

another shock to J3. For injection condition J4 (Fig. 5b), frac-


a
fo

tional-flow analysis constructs a shock from I to the tangent point


ak

0.6
we

(0.403, 0.031), followed by spreading waves to J4, whereas simu-


Region A
lation shows a shock from I to the constant state IJ (0.343, 0.007),
dfw/dSw > 0
e
in

0.4
followed by spreading waves to J4.
tl

Two important aspects are worth noting: in both J3 and J4, the
en
ng

"J1" constant state given by IJ is identical and because the simulation


ta

forces a shock from I to IJ (rather than the tangent point T in Fig.


0.2
"J2"
6), the foam front in the simulation propagates more slowly than
Region B, dfw/dSw < 0 that in fractional-flow analysis. In fact, several other attempts
"J3" tried with different injection conditions in Region C (not shown)
Region C, dfw/dSw > 0
0.0 all show the constant state behind the shock to be always identical
0.0 0.2 0.4 0.6 0.8 1.0 [i.e., IJ at (Sw, fw)¼ (0.343, 0.007)] as long as the injection condi-
"J4"
Water Saturation, Sw tion falls within the same region. Further investigation reveals
that if the injection condition is drier than IJ (or, fw of J less than
Fig. 3—Weak-foam fractional-flow curve at ut 5 3.7 3 1025 m/s: fw of IJ), the shock to IJ is followed by spreading waves, and if
four different injection conditions (J1 through J4) are examined the injection condition is wetter than IJ (or fw of J more than fw of
to see the effect of three different Regions (A, B, and C). IJ), the shock to IJ is followed by the second shock from IJ to J.

42 February 2013 SPE Reservoir Evaluation & Engineering


1 "I" 1 "I"

saturation shock

saturation shock
PVI=0.081
0.8 PVI=0.121 0.8

Water Saturation, Sw

Water Saturation, Sw
PVI=0.162
PVI=0.243
0.6
0.6 PVI=0.243
"J" PVI=0.364
0.4 "J" PVI=0.324
PVI=0.485 0.4
PVI=0.405
PVI=0.607
0.2
0.2

0
0 0.2 0.4 0.6 0.8 1 0
Dimensionless Distance, XD 0 0.2 0.4 0.6 0.8 1
Dimensionless Distance, XD
(a) (b)

Fig. 4—Saturation profiles at two different injection conditions at total injection velocity (ut) 5 3.7 3 1025 m/s: (a) J1 with fw 5 0.30
(Region A in Fig. 3) and (b) J2 with fw 5 0.11 (Region B in Fig. 3).

1 "I" 1 "I"
PVI=0.121
PVI=0.121
Water Saturation, sw

Water Saturation, sw
0.8 0.8
PVI=0.243
PVI=0.243
PVI=0.364
0.6 PVI=0.364 0.6
PVI=0.485
"J" PVI=0.485
0.4 0.4 PVI=0.607
PVI=0.607

intermediate constant state


0.2 intermediate constant state 0.2
"J" spreading waves

0 0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
Dimensionless Distance, XD Dimensionless Distance, XD

(a) (b)

Fig. 5—Saturation profiles at two different injection conditions at total injection velocity (ut) 5 3.7 3 1025 m/s: (a) J3 with fw 5 0.045
and (b) J4 with fw 5 0.002 (both in Region C in Fig. 3).

1.0 0.05 dfw/dSw=∞∞ at


(0.407,0.046)
dfw/dSw=∞
Water Fractional Flow, fw

Water Fractional Flow, fw

J3
0.8 (0.4005,0.13) 0.04
Tangent Point

(0.407, 0.045)
(0.403, 0.031)

0.6 0.03

dfw/dSw=∞ A
(0.407,0.046)
0.4 0.02

J4
0.2 0.01 (0.252,0.002)
Swc "IJ"
B (0.04, 0) (0.343, 0.007)
0.0
C 0.00
0.0 0.2 "IJ"0.4 0.6 0.8 1.0 0.0 0.2 0.4

Water Saturation, Sw Water Saturation, Sw

Fig. 6—Location of constant state (IJ ) in comparison with injection conditions (J3 and J4) in Region C (ut 53.7 3 1025 m/s): Simula-
tion forces the shock to be constructed by intersecting the fractional-flow curve.

February 2013 SPE Reservoir Evaluation & Engineering 43


1 "I" 1 "I"
PVI=0.121 PVI=0.121

Water Saturation, Sw

Water Saturation, Sw
0.8 0.8
PVI=0.243 PVI=0.243

0.6 PVI=0.364 0.6 PVI=0.364

PVI=0.485 PVI=0.485
"J"
0.4 PVI=0.607 0.4
PVI=0.607

intermediate constant state


"J" intermediate constant state
0.2 0.2
2ndshock spreading waves

0 0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
Dimensionless Distance, XD Dimensionless Distance, XD
(a) (b)

Fig. 7—Saturation profiles with injection condition (J ) at (a) J3 and (b) J4 in comparison with Fig. 5: After constant state (IJ ) is
forced, fractional-flow analysis can reproduce simulation results.

This behavior is not typical but anomalous because it violates the at fw ¼ 0.20 in Region A; J2 at fw ¼ 0.017 in Region B; and J3 at
entropy condition (Luckhaus and Plotnikov 2000) that does not fw ¼ 0.008 and J4 at fw ¼ 2.86  106, both in Region C.
allow the fractional-flow curves to be intersected by the shock Figs. 9a and 9b and Figs. 10a and 10b show the saturation
construction. This strange behavior is discussed in later sections. profiles at J1, J2, J3, and J4 with conventional fractional-flow solu-
Fig. 7 shows saturation profiles similar to those in Fig. 5 with tions (dotted lines) and mechanistic simulation results (solid
J3 and J4 (i.e., dry foam injection in Region C); this time the con- lines). These four cases leading to strong foams are very similar
stant state (IJ) borrowed from the simulation is incorporated into to those responses in weak foams (see Figs. 4 and 5): The injec-
the factional-flow analysis. The results in Fig. 7 show that the tion condition in Region A (i.e., J1) shows good agreement
new fractional-flow solution agrees well with simulation results between the two solutions (Fig. 9a); the injection condition in
when the predetermined constant state IJ from the simulation is Region B (i.e., J2) shows oscillations behind the shock (Fig. 9b);
implemented in the modeling. and the injection conditions in Region C (i.e., J3 and J4) lead to an
identical constant state (IJ), which requires the shock waves to
intersect fractional-flow curves, thus deviating from the conven-
Strong-Foam Propagation. Fig. 8 shows the fractional-flow tional fractional-flow solution of constructing a tangent line.
curve at ut ¼ 7.0  105 m/s, which ends up with strong-foam Fig. 11 shows that the location of the constant state IJ (0.0585,
propagation in simulation. Similar to the weak-foam case (see 7.3  106) observed in simulations (see Figs. 10a and 10b) at the
Fig. 3), the fractional-flow curve at higher total injection velocity injection condition of J3 and J4, plotted with the boundaries
also consists of three different regions: Region A with a relatively between Regions A and B [i.e., dfw/dSw ¼ 1 at (Sw, fw) ¼ (0.0585,
wet-injection condition (dfw/dSw > 0); Region C with a relatively 0.0186)] and Regions B and C [i.e., dfw/dSw ¼ 1 at (Sw,
dry-injection condition (dfw/dSw > zero); and Region B in be- fw) ¼ (0.248, 0.008)] and the tangent point “T” [i.e., (Sw,
tween with dfw/dSw < 0. Four different injection conditions are J1 fw) ¼ (0.247, 0.007)]. Figs. 12a and 12b show the updated

1.0 "I" 0.05


strong foam state
Water Fractional Flow, fw
Water Fractional Flow, fw

0.8 0.04
Region "B" and "C"
Region "A"

A
dfw/dSw > 0
0.6 0.03
weak foam state

0.4 0.02
"J2"
B
"J1" dfw/dSw < 0
0.2 0.01
"J3"
C
dfw/dSw > 0
0.0 0.00
0 0.2 0.4 0.6 0.8 1 0 0.1 0.2 0.3
Water Saturation, Sw "J4" Water Saturation, Sw

Fig. 8—Strong-foam fractional-flow curve at ut 5 7.0 3 1025 m/s: four different injection conditions (J1 through J4) are examined to
see the effect of different Regions (A, B, and C).

44 February 2013 SPE Reservoir Evaluation & Engineering


1 1
"I" "I"

0.8 0.8 PVI=0.153


PVI=0.153

Water Saturation, Sw

Water Saturation, Sw
PVI=0.306

saturation shock

saturation shock
PVI=0.306
0.6 0.6 PVI=0.459
PVI=0.459
PVI=0.612
0.4 PVI=0.612 0.4
PVI=0.765
PVI=0.765
"J"
0.2 0.2

"J"
0 0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
Dimensionless Distance, XD Dimensionless Distance, XD
(a) (b)

Fig. 9—Saturation profiles at two different injection conditions at total injection velocity (ut) 5 7.0 3 1025 m/s: (a) J1 with fw 5 0.20
(Region A in Fig. 8) and (b) J2 with fw 5 0.017 (Region B in Fig. 8).
1 1
"I"
PVI=0.153
PVI=0.153
0.8 0.8
Water Saturation, Sw

PVI=0.306
PVI=0.306

saturation shock
Water Saturation, Sw
PVI=0.459
saturation shock

0.6 0.6 PVI=0.459

PVI=0.612
PVI=0.612
0.4 PVI=0.765 0.4
PVI=0.765

"J"
0.2 0.2

Constant State "J" Constant State


0 0
2nd 0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
shock Dimensionless Distance, XD Dimensionless Distance, XD

(a) (b)

Fig. 10—Saturation profiles at two different injection conditions at total injection velocity (ut) 5 7.0 3 1025 m/s: (a) J3 with fw 5 0.008
and (b) J4 with fw 5 2.86 3 1026 (both in Region C in Fig. 3).

1.0 "I" 0.05


(0.248,0.008)
dfw/dSw=∞

0.8 0.04 dfw/dSw=∞∞


Water Fractional Flow, fw

Water Fractional Flow, fw

(0.0585,0.0186)
A
Tangent Point "T"
Region "B" and "C"
Region "A"

(0.247,0.007)

0.6 0.03

0.4 0.02

"J2" B
"J1"
0.2 0.01
"J3"
C "IJ"
(0.0585, 7.3×106)
0.0 0.00
0 0.2 0.4 0.6 0.8 1 "J4" 0 0.1 0.2 0.3
Swc
Water Saturation, Sw (0.04,0) Water Saturation, Sw

Fig. 11—Location of constant state (IJ ) in comparison with foam injection at dry conditions (J3 and J4) in Region C (ut 5 7.0 3 1025
m/s): Simulation forces the shock to be constructed by intersecting the fractional-flow curve.

February 2013 SPE Reservoir Evaluation & Engineering 45


1 1
"I" "I"
PVI=0.153
PVI=0.153
0.8 0.8
PVI=0.306

saturation shock
Water Saturation, Sw

saturation shock
PVI=0.306

Water Saturation, Sw
PVI=0.459
0.6 0.6 PVI=0.459

PVI=0.612
PVI=0.612
0.4 PVI=0.765 0.4
PVI=0.765

"J"
0.2 0.2

Constant State "J"


0 0
Constant State
2nd 0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
shock Dimensionless Distance, XD Dimensionless Distance, XD

(a) (b)

Fig. 12—Saturation profiles with (a) J 5 J3 and (b) J 5 J4 in comparison with Fig. 10: After constant state (IJ ) is forced, fractional-
flow analysis can reproduce simulation results.

fractional-flow solutions when the constant state (IJ) is borrowed the fraction of flowing-gas saturation (Xf) play a role in foam
from simulations, which shows good agreement between the two. modeling are provided in the Appendix, and the equations to deal
Once again, without implementing IJ, the conventional fractional- with these two fractions (Eq. A-3) are from earlier studies of
flow analysis shows a deviation from simulation results. Kovscek and Radke (1994). For clarification, Xtmax sets the upper
limit of Xt, but Xt value itself, which varies with time and space,
Effect of Trapped-Gas Saturation. Although only two total interacts with other foam properties (e.g., lamella creation and co-
injection velocities (ut ¼ 3.7 105 and 7.0  105 m/s) are pre- alescence mechanisms, foam viscosity, and foam texture) in
sented here, the same trials are repeated in a wide range of injec- mechanistic foam modeling.
tion velocities. The overall responses are the same, which is Fig. 14 presents a series of mechanistic foam-fractional-flow
summarized in Fig. 13: When the injection condition is very dry curves with ut ¼ 3.7  105 m/s in a wide range of Xtmax from 0 to
and in Region C (e.g., J3 or J4), the conventional fractional-flow 0.82 (meaning that from no gas to up to 82% of gas, respectively,
solutions are not consistent with mechanistic simulation results. can be trapped during foam flow). The curve at Xtmax ¼ 0.80 is
The existence of such a constant state (IJ) that forces the satura- identical to that in Fig. 3. Note that a reduction in Xtmax means
tion shock to intersect the fractional-flow curve is caused by less foam trapped, which indirectly implies a lower effective
trapped-gas saturation, which is often used as an input parameter foam viscosity and a coarser foam texture. Therefore, the entire
in foam modeling and simulations. This is further explained in fractional-flow curves tend to shift to the right, approaching a typ-
Figs. 14 through 16. It should be noted that in all modeling and ical gas/water two-phase fractional-flow curve, when Xtmax comes
simulations in Figs. 2 through 12, the maximum fraction of nearer to zero. On the other hand, an increase in Xtmax makes the
trapped-gas saturation (Xtmax) is assumed to be 0.8 (Table 1). fractional-flow curve shift to the left and become curvy. The solid
Details about how the fraction of trapped-gas saturation (Xt) and circles in Fig. 14a show the position behind the shock from

1 “I” “I”
1
“Region A”

“Region A”
Water Fractional Flow, fw

Water Fractional Flow, fw

“J1” “J1”


dfw/dSw=∞
dfw/dSw=∞
“B”

“J2”
“B”

“J2”
dfw/dSw=∞
“C”

“J3”
“C”

“J3” dfw/dSw=∞
“J4”
“IJ” “J4” “IJ”
0 1 0 1
Water Saturation, Sw Water Saturation, Sw
(a) (b)

Fig. 13—Schematics summarizing mechanistic foam-fractional-flow solutions: (a) weak foam and (b) strong foam. In both cases,
there exists a constant state (IJ ) forcing the saturation shock front to intersect the curves.

46 February 2013 SPE Reservoir Evaluation & Engineering


1.0 1.0

X tmax X tmax
0.8 0.8

Water Fractional Flow, fw

Water Fractional Flow, fw


0.82 0.82
0.81 0.81

0.6 0.8 0.6 0.8


0.77 0.77

0.7 0.7
0.4 0.4 0.6
0.6
0.4
0.4
0.2
0.2 0.2 0.2
0
0

0.0 0.0
0.0 0.2 0.4 0.6 0.8 1.0 0.0 0.2 0.4 0.6 0.8 1.0
Water Saturation, Sw Water Saturation, Sw
(a) (b)

Fig. 14—Effect of trapped-gas saturation on mechanistic foam fractional flows in a wide range of maximum trapped-gas saturation
(Xtmax): (a) saturation behind shock from conventional fractional-flow analysis (tangent line) and (b) saturation behind shock from
simulation (weak foams with ut 5 3.7 3 1025 m/s).

1.0 1.0
X tmax X tmax
0.85 0.85
0.8 0.8
Water Fractional Flow, fw

Water Fractional Flow, fw


0.8 0.8

0.75 0.75

0.73 0.6 0.73 0.6


0.72 0.72

0.7 0.7
0.4 0.4
0.65 0.65
0.6 0.6
0.4 0.2 0.2
0.4
0.2 0.2
0 0
0.0 0.0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
Water Saturation, Sw Water Saturation, Sw
(a) (b)

Fig. 15—Effect of trapped-gas saturation on mechanistic-foam fractional flows in a wide range of maximum trapped-gas saturation
(Xtmax): (a) saturation behind shock from conventional fractional-flow analysis (tangent line) and (b) saturation behind shock from
simulation (strong foams with ut 5 7.0 3 1025 m/s).

0.35 0.30

0.30
0.25
Water Fractional Flow, fw

Water Fractional Flow, fw

0.25
0.20
0.20
0.15
0.15

0.10
0.10
Simulation
0.05 Simulation
0.05
Fractional Flow Fractional Flow

0.00 0.00
0.0 0.2 0.4 0.6 0.8 1.0 0.0 0.2 0.4 0.6 0.8 1.0
Water Saturation, Sw Water Saturation, Sw
(a) (b)

Fig. 16—Direct comparison of saturations behind shock between two methods: (a) ut 5 3.7 3 1025 m/s (weak foams) and (b)
ut 5 7.0 3 1025 m/s (strong foams).

February 2013 SPE Reservoir Evaluation & Engineering 47


tangent-line construction in conventional fractional-flow analysis, such as timestep size, number of gridblocks, over- or undershoot-
whereas the open circles in Fig. 14b show the position behind the ing/relaxation, and numerical algorithms (such as forward vs.
shock from mechanistic simulations. The comparison between backward and explicit vs. implicit). The IJ positions in this study
Figs. 14a and 14b shows that the saturation values behind shock are compared and shown to be consistent with those calculated by
are not much different for Xtmax ¼ 0 to 0.77, and, beyond that, the different types of numerical techniques, especially fully implicit
difference between them becomes more pronounced when Xtmax simulations with a matrix solver, which are discussed in the Ap-
increases. pendix of Afsharpoor (2009).
The same response is observed with ut ¼ 7.0  105 m/s in
Fig. 15 in which a series of mechanistic foam-fractional-flow Conclusions
curves are shown in a wide range of Xtmax from 0 to 0.85. Once This study investigated foam-displacement mechanisms in porous
again, the curve at Xtmax ¼ 0.80 is identical to that in Fig. 8. The media with fractional-flow analysis and mechanistic simulations.
saturation values behind the shock between the two methods are The outcome of this study can be summarized with the following
similar up to Xtmax ¼ 0.65, beyond which the difference increases major conclusions:
dramatically when Xtmax increases. Figs. 16a and 16b directly • Velocity-dependent mechanistic fractional-flow curves were
compare the saturation values behind the shock from fractional- constructed by combining fractional-flow analysis and mecha-
flow solutions (solid circles) and simulation results (open circles) nistic foam models. The results showed that there existed three
for ut ¼ 3.7  105 and ut ¼ 7.0  105 m/s, respectively. different possible injection conditions depending on injection-
water fraction ( fw): Region A, relatively wet-injection condi-
Implications of the Results in This Study. The results of this tions (i.e., high fw) with dfw/dSw > zero; Region C, very-dry-
study, especially those in Figs. 14 through 16, reveal three impor- injection conditions (i.e., low fw) with dfw/dSw > zero; and
tant aspects regarding foam propagation in field applications. Region B, in between (intermediate fw), with dfw/dSw < zero.
First, the propagation rate of the foam front [i.e., the slope of a • For foam-injection conditions in Region A, the solution from
straight line connecting I (Sw, fw) ¼ (1, 1) and a circle in Figs. 14 conventional fractional-flow analysis agreed well with the
and 15], which increases with decreasing Xtmax (i.e., with a results from mechanistic foam simulation. For injection condi-
smaller trapped-gas saturation, or a coarser foam, equivalently), tions in Region B, there was no physically stable solution
can change significantly depending on the level of Xtmax. For resulting from negative dfw/dSw, which was well-reflected in
example, in the case of strong-foam propagation in mechanistic mechanistic simulation by the oscillation of water saturation
foam simulation in Fig. 15b, foam-propagation rate at Xtmax ¼ behind the shock front.
zero is more than three times faster than foam-propagation rate at • For injection conditions in Region C, which represented very
Xtmax ¼ 0.80, which can result in an enormous error in predicting dry foam injection, the solution from mechanistic-foam simula-
foam-breakthrough time. Second, even at the same Xtmax, conven- tion showed the presence of a new constant state behind
tional fractional-flow analysis tends to overestimate the propaga- the shock, which disagreed with a tangent-line construction in
tion rate of the foam front because it ignores the presence of conventional fractional-flow analysis. Furthermore, this new
constant-state IJ. For example, at Xtmax¼ 0.85, conventional frac- constant state requires a saturation shock construction by inter-
tional-flow analysis (Fig. 15a) and mechanistic simulation (Fig. secting the fractional-flow curve, which did not follow the en-
15b) estimate foam-propagation rates of 1.266 [i.e., Dfw/DSw  tropy condition.
(1–0)/(1–0.21)] and 1.062 [i.e., Dfw/DSw  (1–0)/(1–0.0585)], • This discrepancy between fractional-flow analysis and mecha-
respectively; the difference between these is not negligible. Third, nistic foam simulation occurred because of the trapped-gas sat-
this discrepancy between conventional fractional-flow analysis uration, a common and well-accepted symptom associated with
and mechanistic simulation is ultimately because of trapped-gas foam flow in porous media. If gas trapping was negligible [or
saturation. In other words, if no gas is trapped during foam flow the maximum trapped-gas saturation (Xtmax) is zero, equiva-
(although this is against our current understanding), then these lently], these two solutions were identical; otherwise, the differ-
two solutions should coincide with each other. ence between two solutions became more pronounced with
These three aspects emphasize the importance of laboratory tests increasing Xtmax. This implies that predicting the propagation of
in accurately measuring trapped-gas saturations. Although the foam front in actual field applications cannot be performed reli-
needs for such experimental data is presented in this study by show- ably without accurate measurements of the trapped-gas satura-
ing how foam-propagation rate is commingled with other foam- tion in advance.
flow properties and breakthrough time, the practical difficulty of
monitoring bubble sizes, bubble-size distribution, and the trapped- Nomenclature
gas saturation has been a major impediment in foam research.
The results also imply that the gap between fractional-flow sol- Cc ¼ foam-model parameter
utions and mechanistic foam simulations might be resolved if a Cf ¼ foam-model parameter
mechanistic foam model is “fully” mechanistic. Even though Cg ¼ foam-model parameter
existing foam models in the literature are reasonably successful in fj ¼ water fractional flow of phase j ( j ¼ w or g, for water or
describing foam mechanisms piece by piece, no mechanistic foam gas, respectively)
models yet cover what determines, or how to describe, the maxi- k ¼ absolute permeability
mum trapped-gas saturation and how the trapped-gas saturation k0rg ¼ relative permeability to gas (no foam)
should be adjusted at different flow conditions as a function of kfrg ¼ relative permeability to gas (with foam)
time and space. krw ¼ relative permeability to water
This study also shows that the presence of three regions n ¼ foam-model parameter
(Regions A, B, and C) is not affected by the weakness or strength nf ¼ foam texture
of the foam. (This study defines weak and strong foams, depend- nfmax ¼ maximum foam texture
ing on whether the injection velocity is greater or less than the P ¼ pressure
foam-generation velocity above which fine-textured foams are Pc ¼ capillary pressure
created and maintained.) Irrespective of weak or strong foams, the P*c ¼ limiting capillary pressure
difference between fractional-flow solutions and mechanistic sim- Rc ¼ rate of lamella coalescence
ulations matters only when the injection condition is very dry. Rg ¼ rate of lamella generation
The exact criterion about this depends not only on rock and fluid Sgr ¼ residual gas saturation
properties but also on foam-flow characteristics. Sj ¼ saturation of phase j ( j ¼ w or g, for water or gas,
It is noteworthy that caution should be paid when the position respectively)
behind the shock (IJ) is obtained by numerical simulation so that Swc ¼ connate-water saturation
determination of the position is not affected by numerical artifacts S*w ¼ limiting water saturation

48 February 2013 SPE Reservoir Evaluation & Engineering


t ¼ time Khatib, Z.I., Hirasaki, G.J., and Falls, A.H. 1988. Effect of Capillary Pres-
ut ¼ total injection velocity sure on Coalescence and Phase Mobilities in Foams Flowing Through
x ¼ space or length Porous Media. SPE Res Eng 3 (3): 919–926. http://dx.doi.org/10.2118/
Xf ¼ fraction of flowing gas 15442-PA.
Xt ¼ trapped-gas saturation Kibodeaux, K.R. and Rossen, W.R. 1997. Coreflood Study of Surfactant-
Xtmax ¼ maximum trapped-gas saturation Alternating-Gas Foam Processes: Implications for Field Design. Paper
b ¼ gas-trapping parameter SPE 38318 presented at the SPE Western Regional Meeting, Long
/ ¼ porosity Beach, California, 25–27 June. http://dx.doi.org/10.2118/38318-MS.
lg ¼ gas viscosity Kil, R., Nguyen, Q., and Rossen, W. 2009. Determining Trapped Gas in
lfg ¼ gas viscosity in the presence of foam Foam from CT Images. Paper SPE 124157 presented at the SPE An-
lw ¼ water viscosity nual Technical Conference and Exhibition, New Orleans, Louisiana,
4–7 October. http://dx.doi.org/10.2118/124157-MS.
Acknowledgments Kovscek, A.R., Patzek, T.W., and Radke, C.J. 1995. A Mechanistic Popu-
We appreciate support from Chevron Incorporated, the Donald lation Balance Model for Transient and Steady-State Foam Flow in
W. and Gayle A. Keller Distinguished Professorship, and the Ru- Boise Sandstone. Chem. Eng. Sci. 50 (23): 3783–3799. http://
ral Research Institute. dx.doi.org/10.1016/0009-2509(95)00199-F.
Kovscek, A.R. and Radke, C.J. 1994. Fundamentals of Foam Transport in
Porous Media. In Foams: Fundamentals and Applications in the Petro-
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lw l0g lgf
                   ðA-7Þ
Appendix A—Foam Model Applied in This Study
(Afsharpoor et al. 2010) Alireza Roostapour is a PhD student in the Craft and Hawkins
Rate of lamella creation and lamella coalescence (Rg and Rc): Department of Petroleum Engineering at Louisiana State Uni-
versity (LSU). He earned a BS degree in chemical engineering
     from Amirkabir University of Technology (Tehran Polytechnic)
Cg rp  rp0 rp0
Rg ¼ erf pffiffiffi  erf pffiffiffi ; and an MS degree in petroleum engineering from Colorado
2 2 2 Schools of Mines. Roostapour is specifically interested in EOR
 n
Sw methods and foam flow in porous media with application in
Rc ¼ Cc nf ; Sw > Sw            ðA-1Þ both EOR and subsurface remediation. He has 3 years’ experi-
Sw  Sw
ence as a reservoir engineer and is a member of SPE.
Foam texture (nf): Seung Ihl Kam is a Donald W. and Gayle A. Keller Distinguished
       Associate Professor in the Craft and Hawkins Department of Pe-
Cg Sw  Sw n rp  rp0 rp0 troleum Engineering at LSU. He was a tenured faculty member at
nf ¼ erf pffiffiffi  erf pffiffiffi ;
2Cc Sw 2 2 the University of Adelaide in Australia before joining LSU in 2006.
Kam obtained BS and MS degrees from Seoul National University
nf < nf max                        ðA-2Þ in energy resources engineering and petroleum engineering
respectively, and PhD degree from The University of Texas at Aus-
Value of trapped-gas saturation (Xt) and flowing-gas saturation tin in petroleum engineering. His research interests cover multi-
(Xf ): phase flow in porous media and pipes, complex fluid systems,
  and capillary/interfacial phenomena that have applications in
bnf IOR/EOR, drilling/fracturing operations, subsea flow assurance,
Xt ¼ Xtmax ; Xf ¼ 1  Xt . . . . . . . . . . . ðA-3Þ and subsurface remediation. Kam has published more than 40
1 þ bnf
papers in refereed journals and presented more than 50 techni-
Gas saturation (Sg) in terms of trapped-gas saturation (Sgt) and cal papers in scholarly meetings. He currently serves SPE as an as-
sociate editor of SPE Reservoir Evaluation & Engineering and as a
flowing-gas saturation (Sgf ): member of the SPE Annual Technical Conference and Exhibition
Program Committee. Kam is also an associate editor of the Jour-
Sg ¼ Sgt þ Sgf ¼ Xt Sg þ Xf Sg . . . . . . . . . . . . . . . . ðA-4Þ nal of Petroleum Science and Engineering.

50 February 2013 SPE Reservoir Evaluation & Engineering

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