TRRIBHUVAN UNIVERSITY Examination First Internal Assessment

Level BE Full Marks 30

INSTITUTE OF ENGINEERING
Programme BAME Pass Marks 12
THAPATHALI CAMPUS
Year/Part II/I Time 1.5 Hrs
2074 Magh

Subject: Metrology SET: ‘A’

Attempt All Questions.

1. Write about Hierachy of standards in measurement. [3]

2. Explain the interference fringes formed when an optical flat is placed on spherical concave [4]
or convex surface and the method to distinguish between them with necessary sketches.
3. What is the angle (to the nearest second) between the optical flat and the gauge surface [2]
when if wavelength of light used is 0.51 microns and fringe width is 1mm?
4. Explain the effect of surface texture on fatigue life, bearing properties and fit of a [3]
component.
5. Calculate C.L.A (Ra) value of a surface for the following data. The sampling length was [3]
0.8mm and the vertical magnification factor and horizontal magnification factor were
10000 and 200 respectively.
Area below (mm2) 180 90 155 55
2
Area above (mm ) 70 90 170 150

6. Differentiate between Hole Basis and Shaft basis system with suitable sketch. [4]
7. In a hole and shaft assembly of 40 mm nominal size. The tolerance for hole and shaft are [4]
specified as below:
Hole: 40+0.000 −0.006
−0.035 𝑚𝑚 Shaft: 40−0.020 𝑚𝑚
Determine
a. Hole and shaft tolerance.
b. MML for shaft and hole
c. Allowance.
d. Type of fit.
8. Classify the Plain Gauges. [3]
9. Design a inspection plug guage 60 H7 hole and sketch it.Take data with usual notations [4]
as follow.
1. 𝑖(𝜇𝑚) = 0.45( 3√𝐷) + 0.001𝐷 𝑓𝑜𝑟 𝐷 𝑖𝑛 𝑚𝑚
2.Value for IT7 = 16i
3. 50 mm falls in the diameter step of 50 to 80 mm.
 TRRIBHUVAN UNIVERSITY Examination First Internal Assessment
INSTITUTE OF ENGINEERING Level BE Full Marks 30

THAPATHALI CAMPUS Programme BAME Pass Marks 12

Year/Part II/I Time 1.5 Hrs
2074 Magh

Subject: Metrology SET: ‘B’

Attempt All Questions.

1. Explain working of the NPL Flatness Interferometer with a neat sketch showing its optical [4]
system
2. An observation on a flatness interferometer produced fringe count numbering 12 and 15 [2]
for two observation conditions. Assuming that both the faces are flat. Calculate the error
(in mm) in the parallelism. The wavelength of light used is 0.64 microns.
3. What is surface roughness? Write its causes. [3]
4. In the measurement of surface roughness heights of 10 successive peaks and troughs were [3]
measured from datum. Determine R.M.S roughness value of the surface.
Peaks (mm) 35 40 32 42 37
Troughs(mm) 25 22 18 21 20
5. Differentiate between Line standards and End Standards of measurements. [3]
6. Define terms: Limits, Tolerances, Fit and Allowance. [4]
7. In a hole and shaft assembly of 50 mm nominal size. The tolerance for hole and shaft are [4]
specified as below:
Hole: 50+0.020 −0.006
+0.000 𝑚𝑚 Shaft: 50−0.020 𝑚𝑚
Determine
a. Hole and shaft tolerance.
b. MML for shaft and hole
c. Allowance.
d. Type of fit.
8. Differentiate between Workshop and Inspection gauge with suitable sketch. [3]
9. Design a general purpose plug guage 22 D6 hole and sketch it.Take data with usual [4]
notations as follow.
1. 𝑖(𝜇𝑚) = 0.45( 3√𝐷) + 0.001𝐷 𝑓𝑜𝑟 𝐷 𝑖𝑛 𝑚𝑚
2.Value for IT6 = 10i
3. 22 mm falls in the diameter step of 18 to 30 mm.
4. Fundamental deviations for shaft D hole, = 16𝐷0.44 𝜇𝑚
 TRRIBHUVAN UNIVERSITY Examination First Internal Assessment
INSTITUTE OF ENGINEERING Level BE Full Marks 30
Programme BAME Pass Marks 12
THAPATHALI CAMPUS
Year/Part II/I Time 1.5 Hrs
2074 Magh

Subject: Metrology SET: ‘C’

Attempt All Questions.

1. Explain working of the Pitter Gauge Interferometer with a neat sketch showing its optical [4]
system.
2. What is the angle (to the nearest second) between the optical flat and the gauge surface [2]
when if wavelength of light used is 0.64 microns and fringe width is 2 mm?
3. Write about Hierachy of standards in measurement. [3]
4. Explain the effect of surface texture on fatigue life, bearing properties and fit of a [3]
component.
5. Calculate C.L.A (Ra) value of a surface for the following data. The sampling length was [3]
[6]
2.5 mm and the vertical magnification factor and horizontal magnification factor were 5000
and 100 respectively.
Area above (mm2) 150 80 170 40
2
Area below (mm ) 80 60 150 120

6. Differentiate between Hole Basis and Shaft basis system with suitable sketch [4]
7. In a hole and shaft assembly of 30 mm nominal size. The tolerance for hole and shaft are [4]
specified as below:
Hole: 30+0.035 −0.000
+0.020 𝑚𝑚 Shaft: 30−0.020 𝑚𝑚
Determine
a. Hole and shaft tolerance.
b. MML for shaft and hole
c. Allowance.
d. Type of fit.
8. Classify Plain Gauges. [3]
9. Design a workshop ring guage 25 f8 shaft and sketch it.Take data with usual notations as [4]
follow.
1. 𝑖(𝜇𝑚) = 0.45( 3√𝐷) + 0.001𝐷 𝑓𝑜𝑟 𝐷 𝑖𝑛 𝑚𝑚
2.Value for IT8 = 25i
3. 25 mm falls in the diameter step of 18 to 30 mm.
4. Fundamental deviations for shaft f shaft, = −5.5𝐷00.412 𝜇𝑚
 TRRIBHUVAN UNIVERSITY Examination First Internal Assessment

INSTITUTE OF ENGINEERING Level BE Full Marks 30

Programme BAME Pass Marks 12
THAPATHALI CAMPUS
Year/Part II/I Time 1 Hr
2074 Magh

Subject: Metrology SET: ‘D’

Attempt All Questions.

1. Explain how is Traceability of standards of measurement is maintained.

[3]
2. What is surface waviness? Write its causes.
[3]
3. The heights of successive peaks and valleys over a datum line over a specified length are found to be
following. Determine the roughness value given by ten point averahe height method.

Peaks (microns) 45 42 40 35 35
Valleys (microns) 30 25 25 24 18 [2]
4. To determine the difference between
accurately grounded rollers an optical flat
was placed in the top of the rollers as shown
in figure below. When viewed under a
monochromatic source of light of 0.593
microns wavelength 12 fringes were
observed along the ‘x’ length. Calculate the
difference between the heights of the rollers
giving a suitable degree of accuracy.

5. Explain the interference fringes formed when an optical flat is placed on spherical concave or convex
surface and the method to distinguish between them with necessary sketches
6. Differentiate between Tolerance and Allowance.
[4]
7. In a hole and shaft assembly of 35 mm nominal size. The tolerance for hole and shaft are specified as
below: [4]
Hole: 35+0.020 −0.006
+0.000 𝑚𝑚 Shaft: 35−0.020 𝑚𝑚
Determine
a. Hole and shaft tolerance.
b. MML for shaft and hole
c. Allowance.
d. Type of fit.
8. Differentiate between Workshop and Inspection gauge with suitable sketch. [3]
9. Design a inspection ring guage 90e9 shaft and sketch it.Take data with usual notations as follow.
[4]
1. 𝑖(𝜇𝑚) = 0.45( 3√𝐷) + 0.001𝐷 𝑓𝑜𝑟 𝐷 𝑖𝑛 𝑚𝑚
2.Value for IT9 = 40i
3. 90 mm falls in the diameter step of 80 to 100 mm.
4. Fundamental deviations for shaft e shaft, = −11𝐷 0.41 𝜇𝑚
 TRRIBHUVAN UNIVERSITY Examination First Internal Assessment

INSTITUTE OF ENGINEERING Level BE Full Marks 30

Programme BAME Pass Marks 12
THAPATHALI CAMPUS
Year/Part II/I Time 1.5 Hrs
2074 Magh

Subject: Metrology SET: ‘E’

Attempt All Questions.

1. Explain how is Traceability of standards of measurement is maintained.

[3]
[6]
2. Explain working of the NPL Flatness Interferometer with a neat sketch showing its optical system
[4]
3. An observation on a flatness interferometer produced fringe count numbering 10 and 16 for two observation
[2]
conditions. Assuming that both the faces are flat. Calculate the error (in mm) in the parallelism. The
wavelength of light used is 0.5 microns
4. Define surface roughness and waviness showing necessary sketch.
[3]
5. In the measurement of surface roughness heights of 10 successive peaks and troughs were measured from
[6]
datum. Determine R.M.S roughness value of the surface.
Peaks (microns) 37 35 39 42 38
Troughs (microns) 21 23 25 26 22

6. Define terms: Limits, Tolerances, Fit and Allowance. [4]

7. In a hole and shaft assembly of 45 mm nominal size. The tolerance for hole and shaft are specified as below:
[4]
Hole: 45+0.035 −0.000
+0.020 𝑚𝑚 Shaft: 45−0.020 𝑚𝑚
Determine
a. Hole and shaft tolerance.
b. MML for shaft and hole
c. Allowance.
d. Type of fit.
8. Classify Plain Gauges. [3]
9. Design a general purpose ring guage for 45c8 shaft. Also sketch it. Take data with usual notations as [4]
follow.
1. 𝑖(𝜇𝑚) = 0.45( 3√𝐷) + 0.001𝐷 𝑓𝑜𝑟 𝐷 𝑖𝑛 𝑚𝑚
2. Fundamental deviations for shaft c, 𝑓𝑜𝑟 𝐷(𝑚𝑚) > 40 𝑚𝑚 = −(95 + 𝐷)𝜇𝑚
3.Value for IT8 = 25i
4. 45 mm falls in the diameter step of 50 to 80 mm.
 TRRIBHUVAN UNIVERSITY Examination First Internal Assessment

INSTITUTE OF ENGINEERING
Level BE Full Marks 30
Programme BAME Pass Marks 12
THAPATHALI CAMPUS
Year/Part II/I Time 1.5 Hrs
2074 Magh

Subject: Metrology SET: ‘F’

Attempt All Questions.

1. Explain working of the Pitter Gauge Interferometer with a neat sketch showing its optical system
[4]
[6]
2. To determine the difference between
[2]
accurately grounded rollers an optical flat
was placed in the top of the rollers as shown
in figure below. When viewed under a
monochromatic source of light of 0.640
microns wavelength 10 fringes were
observed along the ‘x’ length. Calculate the
difference between the heights of the rollers
giving a suitable degree of accuracy.

3. Explain the effect of surface texture on fatigue life, bearing properties and fit of a component.
[3]
4. The heights of successive peaks and valleys over a datum line over a specified length are found to be
[3]
following. Determine the roughness value given by ten point averahe height method.
Peaks (microns) 33 30 25 27 29
Valleys (microns) 19 18 20 22 17

5. Differentiate between Line standards and End Standards of measurements. [3]

6. Differentiate between Tolerance and Allowance.
[4]
7. In a hole and shaft assembly of 35 mm nominal size. The tolerance for hole and shaft are specified as below:
Hole: 35+0.020 −0.006 [4]
+0.000 𝑚𝑚 Shaft: 35−0.020 𝑚𝑚
Determine
a. Hole and shaft tolerance.
b. MML for shaft and hole
c. Allowance.
d. Type of fit.
8. Differentiate between Workshop and Inspection gauge with suitable sketch. [3]
[3]
9. Design a workshop plug guage 50 H8 hole and sketch it.Take data with usual notations as follow.
[4]
1. 𝑖(𝜇𝑚) = 0.45( 3√𝐷) + 0.001𝐷 𝑓𝑜𝑟 𝐷 𝑖𝑛 𝑚𝑚
2.Value for IT8 = 25i
3. 50 mm falls in the diameter step of 50 to 80 mm.