Professional Documents
Culture Documents
Model Numbers:
433-820
NOTE: This manual contains important
433-821 warnings and instructions. Please
read and retain for reference.
0212 • © Titan Tool Inc. All Rights Reserved. Form No. 0528926B
Printed in the U.S.A.
Important Safety Information · Read all safety information before
operating the equipment. Save these instructions.
This symbol indicates a hazardous situation, 14. Plastic can cause static sparks. Never hang plastic to
which, if not not avoided could result in death or enclose spray area. Do not use plastic drop cloths when
serious injury. spraying flammable material.
15. Fire extinguisher equipment shall be present and working.
To reduce the risks of fire or explosion, electrical
shock, and the injury to persons, read and
understand all instructions included in this manual.
Be familiar with the controls and the proper usage WARNING – To reduce the risk of skin
of the equipment. injection:
HAZARD:
WARNING – To reduce the risk of fire or
explosion: Injection injury – A high pressure fluid stream produced by
this equipment can pierce the skin and underlying tissues,
1. Do not spray flammable or combustible leading to a serious injury and possible amputation. See a
materials near an open flame, pilot lights physician immediately. DO NOT TREAT AN INJECTION AS A
or sources of ignition such as hot objects, SIMPLE CUT.
cigarettes, motors, electrical equipment and 1. Do not aim the gun at, or spray any person or animal.
electrical appliances. Avoid creating sparks 2. Keep hands and other body parts away from the
from connecting and disconnecting power cords. discharge. For example, do not try to stop leaks with any
2. For units intended for use with only water-based materials part of the body.
— Do not spray or clean with flammable liquids. For use 3. Always use the nozzle tip guard. Do not spray without the
with water-based liquids only. nozzle tip guard in place.
3. For units intended for use with only water-based or mineral 4. Only use a nozzle tip specified by the manufacturer.
spirit-type materials with a minimum flash point of 21ºC
(69.8ºF) — Do not spray or clean with liquids having a 5. Use caution when cleaning and changing nozzle tips. In
flash point of less than 21ºC (69.8ºF). Flash point is the the case where the nozzle tip clogs while spraying,
temperature at which a fluid can produce enough vapor to ALWAYS lock gun trigger, shut pump off, and release
ignite. all pressure before servicing, cleaning tip or guard, or
4. Paint or solvent flowing through the equipment is able to changing tip. Pressure will not be released by turning off
result in static electricity. Static electricity creates a risk of the motor. The PRIME/SPRAY valve or pressure bleed
fire or explosion in the presence of paint or solvent fumes. valve must be turned to their appropriate positions to
All parts of the spray system, including the pump, hose relieve system pressure. Refer to PRESSURE RELIEF
assembly, spray gun and objects in and around the spray PROCEDURE described in the pump manual.
area shall be properly grounded to protect against static 6. Do not leave the unit energized or under pressure while
discharge and sparks. Use only conductive or grounded unattended. When the unit is not in use, turn off the
high-pressure airless paint sprayer hoses specified by the unit and relieve the pressure in accordance with the
manufacturer. manufacturer’s instructions.
5. Verify that all containers and collection systems are 7. High-pressure spray is able to inject toxins into the body
grounded to prevent static discharge. and cause serious bodily injury. In the event that injection
6. Connect to a grounded outlet and use grounded extension occurs, seek medical attention immediately.
cords (electric models only). Do not use a 3 to 2 adapter. 8. Check hoses and parts for signs of damage, a leak can
7. Do not use a paint or solvent containing halogenated inject material into the skin. Inspect hose before each use.
hydrocarbons. Such as chlorine, bleach mildewcide, Replace any damaged hoses or parts.
methylene chloride and trichloroethane. They are not 9. This system is capable of producing 3300 PSI / 22.8
compatible with aluminum. Contact the coating supplier MPa. Only use replacement parts or accessories that
about compatibility of material with aluminum. are specified by the manufacturer and that are rated a
8. Keep spray area well ventilated. Keep a good supply of minimum of 3300 PSI. This includes spray tips, nozzle
fresh air moving through the area to keep the air within the guards, guns, extensions, fittings, and hose.
spray area free from accumulation of flammable vapors. 10. Always engage the trigger lock when not spraying. Verify
Keep pump assembly in well ventilated area. Do not spray the trigger lock is functioning properly.
pump assembly. 11. Verify that all connections are secure before operating the
9. Do not smoke in the spray area. unit.
10. Do not operate light switches, engines, or similar spark 12. Know how to stop the unit and bleed pressure quickly. Be
producing products in the spray area. thoroughly familiar with the controls. Pressure will not be
11. Keep area clean and free of paint or solvent containers, released by turning off the motor. The PRIME/SPRAY
rags, and other flammable materials. valve or pressure bleed valve must be turned to their
appropriate positions to relieve system pressure. Refer
12. Know the contents of the paint and solvents being to PRESSURE RELIEF PROCEDURE described in the
sprayed. Read all Material Safety Data Sheets (MSDS) pump manual.
and container labels provided with the paints and solvents.
Follow the paint and solvent manufacture’s safety 13. Always remove the spray tip before flushing or cleaning
instructions. the system.
13. Place pump at least 25 feet (7.62 meters) from the
spray object in a well ventilated area (add more hose if
necessary). Flammable vapors are often heavier than
air. Floor area must be extremely well ventilated. The
pump contains arcing parts that emit sparks and can ignite
vapors.
English 2 © Titan Tool Inc. All rights reserved.
Important Safety Information · Read all safety information before
operating the equipment. Save these instructions.
important: Use only a 3-wire extension cord that has
WARNING – To reduce the risk of injury: a 3-blade grounding plug and a 3-slot receptacle that will
accept the plug on the product. Make sure your extension
cord is in good condition. When using an extension cord,
1. Always wear appropriate gloves, eye protection, clothing be sure to use one heavy enough to carry the current your
and a respirator or mask when painting. Hazardous product will draw. An undersized cord will cause a drop in
vapors – Paints, solvents, insecticides, and other materials line voltage resulting in loss of power and overheating. A 12
can be harmful if inhaled or come in contact with body. gauge cord is recommended. If an extension cord is to be
used outdoors, it must be marked with the suffix W-A after
Vapors can cause severe nausea, fainting or poisoning. the cord type designation. For example, a designation of
2. Do not operate or spray near children. Keep children SJTW-A would indicate that the cord would be appropriate
away from equipment at all times. for outdoor use.
3. Do not overreach or stand on an unstable support. Keep
effective footing and balance at all times. Gasoline Engine Safety
4. Stay alert and watch what you are doing. The engine exhaust from this unit contains
5. Do not operate the unit when fatigued or under the chemicals known to the State of California to cause
influence of drugs or alcohol. cancer, birth defects, or other reproductive harm.
6. Do not kink or over-bend the hose. Airless hose can 1. Gas engines are designed to give safe and dependable
develop leaks from wear, kinking and abuse. A leak can service if operated according to instructions. Read and
inject material into the skin. understand the engine Owner’s Manual before operating
7. Do not expose the hose to temperatures or pressures in the engine. Failure to do so could result in personal injury
excess of those specified by manufacturer. or equipment damage.
8. Do not use the hose as a strength member to pull or lift the 2. To prevent fire hazards and to provide adequate
equipment. ventilation, keep the engine at least 1 meter (3 feet) away
from buildings and other equipment during operation. Do
9. Use lowest possible pressure to flush equipment. not place flammable objects close to the engine.
10. Follow all appropriate local, state and national codes 3. Children and pets must be kept away from the area of
governing ventilation, fire prevention and operation. operation due to a possibility of burns from hot engine
components or injury from any equipment the engine may
11. The United States Government Safety Standards have be used to operate.
been adopted under the Occupational Safety and Health 4. Know how to stop the engine quickly, and understand the
Act (OSHA). These standards, particularly part 1910 of operation of all controls. Never permit anyone to operate
the General Standards and part 1926 of the Construction the engine without proper instructions.
Standards should be consulted. 5. Gasoline is extremely flammable and is explosive under
12. Before each use, check all hoses for cuts, leaks, abrasion certain conditions.
or bulging of cover. Check for damage or movement 6. Refuel in a well-ventilated area with the engine stopped.
of couplings. Immediately replace hose if any of those Do not smoke or allow flames or sparks in the refueling
conditions exist. Never repair a paint hose. Replace with area or where gasoline is stored.
a conductive high-pressure hose. 7. Do not overfill the fuel tank. After refueling, make sure the
13. Do not spray outdoors on windy days. tank cap is closed properly and securely.
14. Always unplug cord from outlet before working on 8. Be careful not to spill fuel when refueling. Fuel vapor or
equipment (electric models only). spilled fuel may ignite. If any fuel is spilled, make sure the
area is dry before starting the engine.
9. Never run the engine in an enclosed or confined area.
Grounding Instructions Exhaust contains poisonous carbon monoxide gas;
Electric models must be grounded. In the event of an electrical exposure may cause loss of consciousness and may lead
short circuit, grounding reduces the risk of electric shock by to death.
providing an escape wire for the electric current. This product is 10. The muffler becomes very hot during operation and
equipped with a cord having a grounding wire with an appropriate remains hot for a while after stopping the engine. Be
grounding plug. The plug must be plugged into an outlet that careful not to touch the muffler while it is hot. To avoid
is properly installed and grounded in accordance with all local severe burns or fire hazards, let the engine cool before
codes and ordinances. transporting it or storing it indoors.
warning — Improper installation of the grounding plug can 11. Never ship/transport unit with gasoline in the tank.
result in a risk of electric shock. If repair or replacement of the
cord or plug is necessary, do not connect the green grounding
wire to either flat blade terminal. The wire with insulation having a DO NOT use this equipment to spray water or acid.
green outer surface with or without yellow stripes is the grounding
wire and must be connected to the grounding pin.
Check with a qualified electrician or serviceman if the grounding
instructions are not completely understood, or if you are in doubt important: Do not lift by cart handle when loading or
as to whether the product is properly grounded. Do not modify unloading.
the plug provided. If the plug will not fit the outlet, have the
proper outlet installed by a qualified electrician.
Part # Language
Grounded Outlet Warning Labels 745-056 English
Your sprayer has the English
language warning labels. If you 745-057 Spanish
Grounding Pin require these labels in French, 745-058 French
German, or Spanish, or require
Cover for grounded outlet box additional English labels, order 745-059 German
directly from Titan free of charge.
Run Position
When the handle is in this position, the system is
pressurized. Use extreme caution. Follow all warnings
and instructions regarding pressure relief procedure
High pressure
hydraulic hose Hydraulic
motor
Hydraulic system
shutoff valve
Wet cup
(use Lubrisolv only)
Fluid pump
Bleed line
Siphon hose
5. Fill the wet-cup 1/2 full with Titan’s Piston Lube, part #
314-480 supplied by the factory. This extends packing
life.
First 5 Hours
1. Change engine oil.
Every 25 Hours
1. Change engine oil.
Weekly
1. Remove the air filter cover and clean the element. In
very dusty environments, check the filter daily. Replace
the element as needed. Replacement elements can be
purchased from your local engine dealer.
D. Pattern expanding and contracting Suction leak. Inspect for siphon hose leak.
(surge) Pulsating fluid delivery. Change to a smaller tip orifice size.
Install pulsation dampener in system or
drain existing one. Reduce number of
guns using pump.
Remove restrictions in system, clean tip
screen if filter is used.
E. Round pattern. Worn tip. Replace tip.
Fluid too heavy for tip. Increase pressure. Thin material. Change
nozzle tip.
9 10
2 1
11
8 HP Honda
Item No. Part No. Description Model #
433-820
422-821
1 441-185 Hydraulic motor pump assembly 1
2 441-574 Hydraulic motor assembly (1)
3 441-101 Assembly set (1)
4 185-551 Fluid pump assembly (1)
5 920-559 Outlet manifold filter assembly, 50 mesh 1
6 840-209 Bleed line assembly w/valve 1
7 103-807 Siphon hose assembly, 1” x 4’ 1
8 433-700 Tank assembly & hydraulic system 1
9 433-602 Engine / drive assembly, 8 HP Honda 1
10 432-689 Hydraulic hose set 1
11 590-311 MobilKit, standard 1
10
9
11
12
b a
c
8 49 48
7 b
a
6
5
4 14
3
2
1 20 15
16 47
46
45
44
43
37 42
41
23 40
22 39
38
24
21 36
35
17
18 34
19 33
25 26 32
31
30
29
28
27
17 18
16
15
15
14
37
15
19 42
20 27
23 26
22 21 25
24
40
13 39
12 41
11
10
9
7
6 38
5
4
3
2
1 36
28 35
29 34
30 33
42 43 31
32
44
45
46
8
6 9
5 34
4
3
1 7 a
2
35
15
28
14 36
8 a 20
11
9
10 21
10
11 a
16
29
22
9
23 30
12 24
17 a
37
18 25
19
26 31
13
32
27
33
14
8
6 9
5 34
4
3
1 7 a
2
35
15
28
14 36
8 a 20
11
9
10 21
10
11 a
16
29
22
9
23 30
12 24
17 a
37
18 25
19
26 31
13
32
27
33
14
Item Part
Description QTY.
No. No.
1 185-981 Pin, roll 1
22 2 185-984 Rod, displacement 1
3 181-906 Block, pump 1
1
4 178-001 Packing set, upper 1
2
5 228-002 Nipple, hex 1
3
6 182-906 Spring, packing 1
7 182-007 O-ring, Teflon 1
21 4 8 183-930 Cylinder 1
5 9 185-011 Retainer, spring 1
6 10 185-010 Spring, packing 1
11 180-001 Packing set, lower 1
20 12 920-103 Ball 1
13 182-921 Seat, piston 1
23 14 183-230 O-ring, Buna N 1
15 182-007 O-ring, Teflon 1
7 16 183-992 Valve, foot 1
17 314-180 Ball 1
8
18 240-022 Cage, ball 1
9
18a 241-109 Pin 1
10
11
Assembly Set - Part No. 441-101
12
Item Part
Description QTY.
13 No. No.
19 870-441 Nut 4
20 870-004 Washer 6
21 441-016 Stanchion 2
22 442-956 Rod, connecting 1
14
15
16
17
Displacement Stroke Length Displacement Volume / Displacement Volume / 40 Cycles Motor Motor Pump
Rod Area Stroke / 80 Strokes Selection ratio
IN2 CM2 IN CM IN3 CM3 LITER IN3 GAL. CM3 LITER
1.38 8.90 4 10.2 5.55 90.9 0.091 444 1.92 7272 7.27 441 Series 3:1
7. Insert displacement rod (2) assembly through upper 2 185-984 Displacement rod 1 1 1
packing set (4) in pump block (3). 6 182-906 Spring, packing 1 1 1
8. Place new O-ring (7) on end of cylinder (8) and thread
8 183-930 Cylinder 1 1 1
back into pump block (3).
important: Lubricate all O-rings before assembly.
9. Insert new ball (17), ball cage (18), and new Buna O-ring
(14) into foot valve.
Service Instructions
The 944 Series Relief Valve has a tungsten carbide seat (9) and should not require frequent replacement. The tungsten carbide ball
(7), in normal service, will last a long time because it rotates and wears evenly. If there is leakage, replace the ball.
important: Open the adjustment knob (1) to full counterclockwise position before unthreading valve seat (9) from valve
body (4).
If the valve stem (3) is rotated inwardly with the ball removed, the Teflon O-ring (5) may require replacement. If there has been leakage
from the valve stem, the Teflon O-ring should be replaced.
important: The valve stem stop (6) must be unthreaded from the valve stem (3) with a socket screwdriver, then the valve
stem can be threaded out of the valve body.
important: All non-moving threads must be assembled with Loctite sealant, Titan part # 426-051.
6
Part No. 920-050 Filter Service Kit
10 Item Part
Description QTY.
No. No.
2 920-103 Ball 1
4 920-006 Gasket, Teflon 1
7
5 920-070 Gasket, Teflon 1
9
8
Cleaning Specifications
Clean filter regularly. Dirty or clogged filters can greatly reduce
filtering ability and cause a number of system problems including Max. Working Pressure 5000 psi (345 bar)
poor spray patterns, clogged spray tips, etc. Filter Area 18in2 (116 cm2)
Outlet Ports (1) 1/4” NPT (F) for
To clean the filter, shutoff system and relieve all system pressure. bleed valve
See the Pressure Relief Procedure on page 7.
(1) 3/8” NPT (F) with
1/4 NPSM (M) hose
1. Remove filter cap (1). connection
2. Pull filter element with check ball (3) straight out of the (1) 3/8” NPT (F) plug for
filter body (6). additional gun hookup.
3. Thoroughly clean inside filter body (6), filter element with Wetted parts Carbon steel with
check ball (3) and filter cap (1) with appropriate solvent. electroless nickel
Use care in handling parts as dirt, debris, scratches or and cadmium plating,
nicks may prevent O-rings or gaskets from sealing. stainless steel, Teflon
The 920 Series Filter Elements filter from the inside out. Be
certain to clean the screen element thoroughly on the inside.
Soak in solvent to loosen hardened paint, etc. or replace.
4-Gun
2-Gun
2
4 3 5
1
4
1
4
5
2
2
3
3
2 7
7 5 3 1
3
2
5
2
1 Gun Add-On
3
2
5
Material Safety Data Sheets (MSDS) are available on Titan’s website or by calling Customer Service.