Petrochemical Industries SABALAN METHANOL PROJECT OWNER :

Design & Engineering Co. SABALAN PETROCHEMICAL

VENDOR DOCUMENT INDUSTRIES CO.
PROJ. NO. : 1203 COVER SHEET PROJ. NO. : 89/S-G/102

VENDOR : JNK HEATERS CO., LTD.

REQ. NO. : 1203-00-HM-REQ-251A

ITEM NO. : H-2001

ITEM DESCRIPTION : PRIMARY REFORMER

DOCUMENT TITLE : PAINTING & RUST PREVENTION PROCEDURE

PIDEC DOC. NO. :

VENDOR DOC. NO. : VD-1203-251A-IPM-008

TOTAL PAGES : 22

□ NO COMMENT
□ COMMENT AS MARKED , FABRICATION CAN PROCEED
ACCORDINGLY. REVISED OCUMENT TO BE ISSUED EITHER
FOR REVIEW OR AS FINAL CERTIFIED, HOWEVER PIDEC WILL
CHECK THIS REVISED DOCUMENT FOR PROPER
INCORPORATION.
□ REJECTED, DOCUMET TO BE REVISED.

□ ACCEPTED WITH COMMENTS, DOCUMET TO BE REVISED.

□ NOT RETURNED AND USED FOR INFORMATION ONLY.
NAME : REQ.No.: SEQ.No.:
SIGNATURE :
DATE:

PIDEC REVIEW & COMMENTS DOES NOT ABSOLVE THE VENDOR

OF THE RESPONSIBILITY FOR THE CORRECT DESIGN,
MANUFACTURING AND OPERATION OF THE EQUIPMENT.

J TECH
07 21.SEP.2016 ISSUED FOR APPROVAL POSCO E&C VIETNAM MSLEE STKIM
DSHI
J TECH
06 08.JUL.2016 ISSUED FOR APPROVAL POSCO E&C VIETNAM MSLEE STKIM
DSHI

05 16.MAY.2016 ISSUED FOR APPROVAL J TECH MSLEE STKIM

Rev. Date Description Prepared by Checked by Approved by

This document with all its rights is the property of SPIC and must be held in confidence. No disclosure, reproduction or other use of the document in whole or parts is to be made without the prior consent of SPIC
 OWNER :
Petrochemical Industries SABALAN METHANOL PROJECT
Design & Engineering Co. SABALAN PETROCHEMICAL
Doc. Title INDUSTRIES CO.

PROJ. NO. : 1203 PAINTING & RUST PREVENTION PROJ. NO. : 89/S-G/102
PROCEDURE
PIDEC DOC. NO. : REV.: 07

Change Index During formal issues

SHEET INTERNAL
NO. ISSUE First Second Third Fourth Fifth Sixth Reason of Latest Change
Issue Issue Issue Issue Issue Issue
Rev. 0A Rev.05 Rev.06 Rev.07 Rev.08 Rev.09 Rev.10

Change
X (Paint schedule and maker)
X Add (Item to be painted)

This document with all its rights is the property of SPIC and must be held in confidence. No disclosure,
reproduction or other use of the document in whole or parts is to be made without the prior consent of SPIC SHT. 1 OF 22
 SABALAN METHANOL PROJECT

PAINTING AND RUST PREVENTION PROCEDURE

DOC. NO. VD-1203-251A-IPM-008 REV. 07 Page 2 of 22

TABLE OF CONTENTS

Para. Description Page

1 Scope 3

2 Codes and Standards 3

3 Surface preparation 3

4 Application conditions 4

5 Application details 5

6 Repair of the damaged areas 6

7 Inspection 6

8 Storage of paint 7

9 Attachment 7

10 Painting schedule 8
 SABALAN METHANOL PROJECT

PAINTING AND RUST PREVENTION PROCEDURE

DOC. NO. VD-1203-251A-IPM-008 REV. 07 Page 3 of 22

1.0 SCOPE
This procedure describes the general requirements for the surface preparation and paint
application to steel structures for REFORMER UNIT.

1.1 Non-ferrous metals, austenitic stainless steel, galvanized or aluminized surfaces shall not
be painted or coated.

2.0 CODES AND STANDARDS

The following codes, standards and specifications shall be applied to and form a part of the
requirements of this procedure.

2.1 German Colour Standard

RAL 840HR Standard Colors

2.2 Project Specification

Primary Reformer Specification for Radiant and
(1) 4351385 Rev.0 :
Convection Section Steel Structure and Casing

(2) 1203-00-PI-ESS-406 ENGINEERRING STANDARD SPECIFICATION FOR

:
Rev.03 PAINTS

(3) 1203-00-HM-REQ-251A
: REQUISITION
Rev.01

3.0 SURFACE PREPARATION

3.1 All surfaces to be painted shall be cleansed and prepared before paint is applied.
3.2 The proper method would be selected according to the paint system to be applied and
available facilities.
3.3 The abrasive blast cleaning to SSPC-SP 10.
3.4 Surfaces shall be cleaned free from dust and abrasive particles before priming. Care
shall be taken to keep cleaned surfaces free from contamination such as dirt, grease,
and weld slag and any foreign material.
 SABALAN METHANOL PROJECT

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DOC. NO. VD-1203-251A-IPM-008 REV. 07 Page 4 of 22

3.5 Blast cleaning

1) Blast cleaning shall not be performed where dust can contaminate surfaces
undergoing such cleaning or during humid weather conditions having humidity
exceeding 95%, and surface temperatures are less that 3°C above the dew point of
the surrounding air.
2) Compressed air shall be free from moisture and oil. On completion of blasting
operation, the blasted surface shall be cleaned and free from any scale or rust and
shall show a grey white metallic luster. Primer or first coat of paint shall be applied
within 8 hours of surface preparation.

4.0 APPLICATION CONDITIONS

4.1 Temperature
4.1.1 Optimum temperature ranges are from 5°C to 50°C. Coatings are not applied
below 5°C as per job specifications for room temperature. Surface temperature
above 50°C may cause the film to dry too rapidly resulting in pinholes or holidays
and lower than 5°C may cause slow or incomplete cure of the coatings.
4.1.2 The surface temperature should always be higher than 3°C above dew point to
avoid moisture condensation during coating work.
4.1.3 When applying coats, metal surface shall be within the temperature recommended
by the manufacturer for application.
4.2 Humidity
4.2.1 Humidity may affect the drying time of coatings.
4.2.2 Relative humidity shall be less than 85 %.
4.3 Related Conditions
Coatings shall not be applied when:
4.3.1 Poor weather conditions for painting exist or are expected within two hours of
application such as fog or snow.
4.3.2 There is a deposition of moisture in the form of condensation, frost, etc. on the
surface.
4.3.3 Available light is less than 500 lux.
4.4 Protection of Stainless Steel Surface
All stainless steel surfaces shall be protected from inadvertent application of zinc
 SABALAN METHANOL PROJECT

PAINTING AND RUST PREVENTION PROCEDURE

DOC. NO. VD-1203-251A-IPM-008 REV. 07 Page 5 of 22

primers and shall not be allowed to come in direct with galvanized or zinc coated
surfaces, including zinc coatings on flanges, support legs, pipe hangers, or clamps.
Abrasives, paint materials, and solvents shall be free from chlorides and zinc.

5.0 APPLICATION DETAILS

5.1 Preparation of Coatings
5.1.1 Coatings should be prepared for application according to the instructions on the
data sheets and container labels.
The coating system shall be in accordance with specification (Doc.No.: 1203-00-
PI-ESS-406 Rev.03).
5.1.2 If the thinner is required, only designated thinner should be used and thinning rate
may be adjusted according to the job condition.
5.1.3 If required, allow mixed multi-component coatings to sweat-in before application
and use within the time-allowed port life.
5.2 Application Method
5.2.1 Airless spray may be most effective in obtaining specified thickness at once.
5.2.2 In all cases, the first layer preferably by airless spray or alternative by brush.
5.2.3 Brush may require more coats than spray to achieve the specified thickness, but
may prevent primer coat from bridging onto profile.
5.2.4 Brush application may be used for applications on piping and for touching up in
small and complicated areas.
5.2.5 Roller application may be used only when:
1) Spraying is not an option.
2) Primer coat is applied by brush.
3) Paint application by roller method is acceptable to paint manufacturer and is in
accordance with the application data.
5.2.6 Each coat should be allowed enough to dry and interval between coats should be
observed.
5.3 Application Work
5.3.1 Welding seams, corners and edges should always receive a stripe coat before full
coating in order to obtain adequate film built.
 SABALAN METHANOL PROJECT

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DOC. NO. VD-1203-251A-IPM-008 REV. 07 Page 6 of 22

5.3.2 Bolt joining surrounds and flange matching faces should be blanked off or
otherwise protected from painting unless otherwise accepted.
5.3.3 Special care should be taken to gain uniform thickness and to avoid holiday parts.
5.4 Cleaning of Tools
The application tools and equipment should be cleaned with thinner immediately after
use.

6.0 REPAIR OF THE DAMAGED AREAS

6.1 Shop painted equipment shall only be spot cleaned in damaged area by means of power
tool brush cleaning or hand-tool cleaning and then sport primed before applying a finish
coat.
6.2 Before application of any further coat of material, all damage to previous coats shall be
repaired.

7.0 INSPECTION
7.1 All shop primed or painted metal surfaces shall be inspected prior to field painting.
Surfaces that are scratched, marred, and rusty or show other defects in the prime or
paint film shall be repaired as follows:
(a) Thoroughly clean shop coated metal surfaces of all dirt, oil, grease, etc. by wiping
with rags, by dipping in suitable solvents, by sanding, or with power tools
(b) Areas where interruptions in the prime-coat film occur or where field weld, fumes or
spatter contaminate metal, shall be sanded.
(c) All cleaned areas shall be re-primed and repainted with the same type and thickness
of paint as used in the shop.
7.2 Before and During Paint Application
Prior to painting, all surfaces shall be visually inspected to assure that the proper
surface conditions necessary for painting exist.
 Verify and document that surface preparation cleanliness and surface profile are as
specified.
 Just prior to painting, inspect surface cleanliness and profile again to assure that no
surface imperfections, moisture and other contaminants are present.
 SABALAN METHANOL PROJECT

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DOC. NO. VD-1203-251A-IPM-008 REV. 07 Page 7 of 22

 Document the air temperature, humidity, and substrate surface temperature.

 Verify that storage, mixing and thinning, and application of primer, intermediate, and
finish coats are in accordance with the application data.
7.3 After Painting
After application of coatings, an applicator shall verify and document dry film thickness of
the primer coats.
Final inspection shall include measurement of paint dry film thickness workmanship.

8.0 STORAGE OF PAINT

The storage area should be well ventilated and protected from sparks, flame, direct exposure
to sun or excessive heat, preferably located in an isolated room.
The containers should be turned upside down required once a month to avoid hard
settlement.

9.0 ATTACHMENT
9.1 Interzinc 22 (Product data sheet)
9.2 Intergard 251 (Product data sheet)
9.3 HT Mastic 500NF (Product data sheet)
9.4 Interthane 990 (Product data sheet)
 SABALAN METHANOL PROJECT

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DOC. NO. VD-1203-251A-IPM-008 REV. 07 Page 8 of 22

10.0 PAINTING SCHEDULE

Part Surface Primer Inter. Finish DFT in

Name Preparation Coat Coat Coat Microns

Inorganic Zinc Two pack Epoxy .

Radiant
Silicate
Convection.
SSPC- Total DFT
Duct (External) At Site
SP 10 DFT: min.75um DFT: min.100um Min.175um
Steel Structure
Pipe Support
( Interzinc 22 ) (Intergard 251,Grey )
Inorganic Zinc Two pack Epoxy .
Platform, Silicate
Ladder, SSPC- Total DFT
At Site
Handrail and SP 10 DFT: min.75um DFT: min.100um Min.175um
Stairways
( Interzinc 22 ) (Intergard 251,Grey )
Inorganic Zinc
Hot air duct, Silicate
Burner Duct SSPC- Total DFT
- -
(External / SP 10 DFT: min.75um Min.75um
Insulated)
( Interzinc 22 )
Ceramic fiber
module and/or Total WFT
Ceramic fiber SSPC- High Temperature Mastic Coating Min.300 ~
blanket SP 6 (HT Mastic 500NF) Max.3000
application um
area
Acrylic
Epoxy Zinc Polyurethane
Inorganic Zinc Phosphate
Only double
Silicate
channel DFT: 40um
SSPC Total DFT
bracing : DFT: 100um Min.215um
SP10 DFT: min.75um
C150x75x
6.5x10 (Interthane 990)
( Interzinc 22 ) (Intergard 251,
(Squirrel Grey,
Grey )
Ral.7000)
Note
1. Painting shall be in accordance with PIDEC Specification “ENGINEERING STANDARD
SPECIFICATION FOR PAINTS” 1203-00-PI-ESS-406 Rev.03, refer table 2, STEEL (NOTE-1).
2. Paint maker : International
3. Stack, Air duct and Flue gas duct (Internal) : SSPC-SP7 / Primer coating for protection of rust /
Recommended Total DFT 50um.
4. Grating - Hot dip galvanized
Interzinc® 22
Inorganic Zinc-Rich Silicate
PRODUCT Part of the Interzinc 22 Series of products.
DESCRIPTION
A two component, rapid recoat, fast curing solvent based inorganic zinc rich ethyl silicate primer, containing 85% zinc
by weight in the dry film. Conforms to SSPC Paint 20 Level 1.

Available in ASTM D520, Type II (low lead) zinc dust version as standard

INTENDED USES A zinc rich primer suitable for use with a wide range of high performance systems and topcoats in both maintenance
and new construction of bridges, tanks, pipework, offshore structures and structural steelwork.

Provides excellent corrosion protection for correctly prepared steel substrates, up to temperatures of 1004°F (540°C)
when suitably topcoated.

Fast curing primer capable of application in a wide range of climatic conditions.

PRACTICAL Color Green Gray

INFORMATION FOR
INTERZINC 22 Gloss Level Matte

Volume Solids 63%

Typical Thickness 2-3 mils (50-75 microns) dry equivalent to 3.2-4.8 mils (79-119 microns) wet

Theoretical Coverage 337 sq.ft/US gallon at 3 mils d.f.t and stated volume solids
8.40 m²/liter at 75 microns d.f.t and stated volume solids
Practical Coverage Allow appropriate loss factors

Method of Application Airless Spray, Air Spray

Drying Time
Overcoating Interval with
recommended topcoats
Temperature Touch Dry Hard Dry Minimum Maximum

41°F (5°C) 30 minutes 3 hours 18 hours Extended¹

59°F (15°C) 20 minutes 90 minutes 9 hours Extended¹
77°F (25°C) 10 minutes 1 hour 4.5 hours Extended¹
104°F (40°C) 5 minutes 30 minutes 1.5 hours Extended¹

¹ See International Protective Coatings Definitions & Abbreviations

The drying times quoted have been determined at the quoted temperature and 55% relative humidity. The 41°F
(5°C) time was determined at 60% relative humidity. Prior to overcoating, verify a value of 4 via ASTM D4752
MEK rub test. See Product Characteristics section for more details on overcoating.

REGULATORY DATA Flash Point (Typical) Part A 66°F (19°C); Mixed 66°F (19°C)
Product Weight 20.4 Ib/gal (2.44 kg/l)

VOC 3.92 lb/gal (470 g/lt) EPA Method 24

216 g/kg EU Solvent Emissions Directive
(Council Directive 1999/13/EC)

See Product Characteristics section for further details

Protective Coatings Worldwide Product

Page 1 of 4
Issue Date:1/12/2016
Ref:4518

9
Interzinc® 22
Inorganic Zinc-Rich Silicate
SURFACE All surfaces to be coated should be clean, dry and free from contamination. Prior to paint application, all surfaces
PREPARATION should be assessed and treated in accordance with ISO 8504:2000. Oil or grease should be removed in accordance
with SSPC-SP1 solvent cleaning.
Abrasive Blast Cleaning
Abrasive blast clean to a minimum of SSPC-SP6 or Sa2½ (ISO 8501-1:2007), (or SSPC-SP10 for optimum
performance). If oxidation has occurred between blasting and application of Interzinc 22, the surface should be
reblasted to the specified visual standard.
Surface defects revealed by the blast cleaning process, should be ground, filled, or treated in the appropriate
manner.
A surface profile of 1.6-3.0 mils (40-75 microns) is recommended.
Shop Primed Steelwork
Interzinc 22 is suitable for application to unweathered steelwork freshly coated with zinc silicate shop primers. If the
zinc shop primer shows extensive or widely scattered breakdown, or excessive zinc corrosion products, overall
sweep blasting will be necessary. Other types of shop primer are not suitable for overcoating and will require
complete removal by abrasive blast cleaning.
Weld seams and damaged areas should be blast cleaned to SSPC-SP6 or Sa2½ (ISO 8501-1:2007).
Damaged/Repair Areas
All damaged areas should ideally be blast cleaned to SSPC SP6 or Sa2½ (ISO 8501:2007). However, it is
acceptable that small areas can be power tool cleaned to SSPC SP11 or Pt3 (JSRA SPSS:1984), provided the area
is not polished. Repair of the damaged area can then be carried out using a recommended zinc epoxy primer -
consult International Protective Coatings for specific advice.

APPLICATION Mixing Interzinc 22 is supplied in two parts, a liquid Binder base component QHA285 (Part A) and a
Powder component (Part B). The Powder (Part B) should be slowly added to the liquid Binder
(Part A) whilst stirring with a mechanical agitator. DO NOT ADD LIQUID TO POWDER. Material
should be filtered prior to application and should be constantly agitated in the pot during
spraying. Once the unit has been mixed it should be used within the working pot life specified.
Mix Ratio 3.1 part(s) : 1 part(s) by volume
Mix ratio is given for advice; always mix the product in the proportions supplied.

Working Pot Life 41°F (5°C) 59°F (15°C) 77°F (25°C) 104°F (40°C)
12 hours 8 hours 4 hours 2 hours

Airless Spray Recommended Tip Range 15-21 thou (0.38-0.53 mm)

Total output fluid pressure at spray tip not less than 1593 psi
(112 kg/cm²)

Air Spray Recommended Typical pump Graco X-Treme 40:1 or similar

(Pressure Pot) Gun DeVilbiss MBC-510/JGA-510 (Binks 2100)
Air Cap 704 or 765 (Binks 66SD or 68PB)
Fluid Tip E (1.8mm or D (2.2mm) or Binks 66,67

Brush Suitable - Small areas only Typically 1.0-2.0 mils (25-50 microns) can be achieved

Roller Not recommended

Thinner International GTA803, As regionally available. Do not thin more than allowed by local
International GTA415 or environmental legislation
International GTA138
Cleaner International GTA803, As regionally available.
International GTA138 or
International GTA415
Work Stoppages Do not allow material to remain in hoses, guns or spray equipment. Thoroughly flush all
equipment with International GTA803/International GTA415 /International GTA138. Once units
of paint have been mixed they should not be resealed and it is advised that after prolonged
stoppages work recommences with freshly mixed units.

Clean Up Clean all equipment immediately after use with International GTA803/International
GTA415/International GTA138. It is good working practice to periodically flush out spray
equipment during the course of the working day. Frequency of cleaning will depend upon
amount sprayed, temperature and elapsed time, including any delays.
All surplus materials and empty containers should be disposed of in accordance with
appropriate regional regulations/legislation.

Page 2 of 4
10
Interzinc® 22
Inorganic Zinc-Rich Silicate
PRODUCT Prior to overcoating, Interzinc 22 must be clean, dry and free from both soluble salts and excessive zinc corrosion
CHARACTERISTICS products.
Surface temperature must always be a minimum of 5°F (3°C) above dew point.
When applying Interzinc 22 in confined spaces, ensure adequate ventilation.
The minimum overcoating interval is dependent upon the relative humidity during cure.
If thinning is required to assist spray application in warmer climates, (typically >82°F (28°C)), it is recommended that
International GTA803 thinners are used.
It is recommended that prior to overcoating a solvent rub test to ASTM D4752 should be undertaken. A value of 4
indicates a satisfactory degree of cure for overcoating purposes.
At relative humidities below 55%, curing will be retarded. Humidity may be increased by the use of steam or water
spraying. However, cure at relative humidities below 55% is more effectively achieved by incorporating the Low
Humidity Cure Accelerator*; some example overcoating times at 59ºF (15ºC) are detailed below;
Relative Humidity (%) 20 30 40
Minimum Overcoating Interval 24 hours 10 hours 10 hours
The Interzinc 22 Application Guidelines contain further information on expected cure times at lower relative
humidities.
Excessive film thickness and/or over-application of Interzinc 22 can lead to mudcracking, which will require complete
removal of the affected areas by abrasive blasting and re-application in accordance with the original specification.

Care should be exercised to avoid the application of dry film thicknesses in excess of 5.0 mils (125 microns).

For high temperature systems the thickness of Interzinc 22 should be restricted to 2 mils (50 microns) d.f.t.
Continuous dry temperature resistance of Interzinc 22 is 752°F (400°C) if left untopcoated, however, if this product is
used as a primer for Intertherm 50, the dry temperature resistance will be 1004°F (540°C).

Untopcoated Interzinc 22 is not suitable for exposure in acid or alkaline conditions or continuous water immersion.

This product has the following specification approvals:

• AISC Specification 348-04 Research Council for Structural Connections Class B Coating
• UNE 48293 (Spain)

Note: VOC values are typical and are provided for guidance purpose only. These may be subject to variation
depending on factors such as differences in color and normal manufacturing tolerances.

Low molecular weight reactive additives, which will form part of the film during normal ambient cure conditions, will
also affect VOC values determined using EPA Method 24.

*Only available in Europe, China, Middle East, Africa and Russia.

SYSTEMS When it is necessary for Interzinc 22 is to be overcoated by itself due to low dry film thickness the coating surface
COMPATIBILITY must be fresh and unweathered. A minimum of 2 mils (50 microns) d.f.t. of any subsequent coat of Interzinc 22 is
needed to ensure good film formation.
Before overcoating with recommended topcoats ensure the Interzinc 22 is fully cured (see above) and if weathering
has occurred all zinc salts should be removed from the surface by fresh water washing, and if necessary scrubbing
with bristle brushes.
Typical topcoats and intermediates are:
Intercure 200 Intergard 475HS
Intercure 420 Intertherm 50
Intergard 251 Interseal 670HS
Intergard 269 Intertherm 715
Intergard 345
In some cases it may be necessary to apply a mist coat of suitable viscosity to minimize bubbling. This will depend
upon the age of the Interzinc 22, surface roughness and ambient conditions during curing and application.
Alternatively, an epoxy sealer coat, such as Intergard 269, can be used to reduce bubbling problems.
For other suitable topcoats/intermediates, consult International Protective Coatings.

Page 3 of 4
11
 Interzinc® 22
Inorganic Zinc-Rich Silicate
D ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet can be found in the
following documents available at www.international-pc.com:
et INFORMATION
ai • Definitions & Abbreviations
l
T • Surface Preparation
o • Paint Application
p
• Theoretical & Practical Coverage

• Interzinc 22 Application Guidelines

Individual copies of these information sections are available upon request.

SAFETY This product is intended for use only by professional applicators in industrial situations in accordance with the advice
PRECAUTIONS given on this sheet, the Material Safety Data Sheet and the container(s), and should not be used without reference to
the Material Safety Data Sheet (MSDS) which International Protective Coatings has provided to its customers.

All work involving the application and use of this product should be performed in compliance with all relevant
national, Health, Safety & Environmental standards and regulations.

In the event welding or flame cutting is performed on metal coated with this product, dust and fumes will be emitted
which will require the use of appropriate personal protective equipment and adequate local exhaust ventilation.

If in doubt regarding the suitability of use of this product, consult International Protective Coatings for further advice.

Rect Top
PACK SIZE Unit Size Part A Part B
Vol Pack Vol Pack
13.78 liter 10.42 liter 15 liter 3.36 liter 20 liter
5 US gal 3.78 US gal 5 US gal 1.22 US gal 2 US gal

For availability of other pack sizes contact International Protective Coatings

SHIPPING WEIGHT Unit Size Part A Part B

(TYPICAL) 13.78 liter 11.6 kg 25.8 kg
5 US gal 34.4 lb 72.4 lb

STORAGE Shelf Life Part A 6 months minimum at 77°F (25°C).

Part B 12 months minimum at 77°F (25°C).
Subject to re-inspection thereafter. Store in dry, shaded conditions away from sources
of heat and ignition.

Rect
Bottom
Disclaimer
The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet without first
obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product (whether in
this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the use and application
of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the maximum extent permitted
by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of law or otherwise, including, without
limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to our Conditions of Sale. You should request
a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the light of experience and our policy of continuous
development. It is the user's responsibility to check with their local representative that this data sheet is current prior to using the product.

This Technical Data Sheet is available on our website at www.international-marine.com or www.international-pc.com, and should be the same as this document. Should there be any
discrepancies between this document and the version of the Technical Data Sheet that appears on the website, then the version on the website will take precedence.

Copyright © AkzoNobel, 1/12/2016.

All trademarks mentioned in this publication are owned by, or licensed to, the AkzoNobel group of companies.

www.international-pc.com

Page 4 of 4
12
Intergard® 251
Epoxy
PRODUCT A two component epoxy anti-corrosive primer pigmented with zinc phosphate.
DESCRIPTION

INTENDED USES For use on properly prepared surfaces in both new construction situations and as an industrial maintenance
primer for a wide range of anti-corrosive coatings systems for use in the offshore, petrochemical, chemical, pulp
and paper and bridge industries.

The fast drying and handling properties, together with extended overcoatability, make this an excellent primer
for factory application prior to full system application on site. Intergard 251 provides good abrasion resistance
which minimises mechanical damage in transit between the factory and site.

PRACTICAL Colour Buff, Grey, Red Oxide

INFORMATION FOR
INTERGARD 251 Gloss Level Matt

Volume Solids 63% ± 2%

Typical Thickness 50-75 microns (2-3 mils) dry equivalent to

79-119 microns (3.2-4.8 mils) wet

Theoretical Coverage 8.40 m²/litre at 75 microns d.f.t and stated volume solids
337 sq.ft/US gallon at 3 mils d.f.t and stated volume solids

Practical Coverage Allow appropriate loss factors

Method of Application Air Spray, Airless Spray, Brush, Roller

Drying Time
Overcoating Interval with
recommended topcoats
Temperature Touch Dry Hard Dry Minimum Maximum

10°C (50°F) 2 hours 7 hours 7 hours 12 months¹

15°C (59°F) 1 hour 5 hours 5 hours 12 months¹
25°C (77°F) 45 minutes 3 hours 3 hours 12 months¹
40°C (104°F) 30 minutes 2 hours 2 hours 12 months¹

¹ Maximum overcoating intervals are shorter when using polysiloxane topcoats. Consult International Protective
Coatings for further details.

REGULATORY DATA Flash Point (Typical) Part A 24°C (75°F); Part B 27°C (81°F); Mixed 24°C (75°F)

Product Weight 1.38 kg/l (11.5 lb/gal)

VOC 3.25 lb/gal (390 g/lt) EPA Method 24
293 g/kg EU Solvent Emissions Directive
(Council Directive 1999/13/EC)
See Product Characteristics section for further details

Protective Coatings Worldwide Product

Page 1 of 4
Issue Date:20/05/2015
Ref:2113

13
Intergard® 251
Epoxy
SURFACE All surfaces to be coated should be clean, dry and free from contamination. Prior to paint application all surfaces
PREPARATION should be assessed and treated in accordance with ISO 8504:2000.
Oil or grease should be removed in accordance with SSPC-SP1 solvent cleaning.
Abrasive Blast Cleaning
Abrasive blast clean to Sa2½ (ISO 8501-1:2007) or SSPC-SP6. If oxidation has occurred between blasting and
application of Intergard 251, the surface should be reblasted to the specified visual standard.
Surface defects revealed by the blast cleaning process should be ground, filled, or treated in the appropriate
manner.
Surface profile must be a minimum of 50 microns (2 mils).
Shop Primed Steelwork
Weld seams and damaged areas should be cleaned to a minimum St3 (ISO 8501-1:2007) or SSPC-SP3.
Optimum performance will be achieved with blasting to Sa2½ (ISO 8501-1:2007) or SSPC-SP6; where this is
not practical, hand preparation to SSPC-SP11 is recommended.
If the shop primer shows extensive or widely scattered breakdown overall sweep blasting may be necessary.

APPLICATION Mixing Material is supplied in two containers as a unit. Always mix a complete unit in the
proportions supplied. Once the unit has been mixed it must be used within the
working pot life specified.
(1) Agitate Base (Part A) with a power agitator.
(2) Combine entire contents of Curing Agent (Part B) with Base
(Part A) and mix thoroughly with power agitator.

Mix Ratio 4 part(s) : 1 part(s) by volume

Working Pot Life 10°C (50°F) 15°C (59°F) 25°C (77°F) 40°C (104°F)
10 hours 8 hours 6 hours 3 hours

Airless Spray Recommended Tip Range 0.38-0.53 mm (15-21 thou)

Total output fluid pressure at spray tip not less than 155
kg/cm² (2204 p.s.i.)

Air Spray Recommended Gun DeVilbiss MBC or JGA

(Pressure Pot) Air Cap 704 or 765
Fluid Tip E

Brush Suitable Typically 40-50 microns (1.6-2.0 mils) can be achieved

Roller Suitable Typically 40-50 microns (1.6-2.0 mils) can be achieved

Thinner International GTA220 Do not thin more than allowed by local environmental
(or International GTA415) legislation.

Cleaner International GTA822 or International GTA415

Work Stoppages Do not allow material to remain in hoses, gun or spray equipment. Thoroughly flush
all equipment with International GTA822. Once units of paint have been mixed they
should not be resealed and it is advised that after prolonged stoppages work
recommences with freshly mixed units.

Clean Up Clean all equipment immediately after use with International GTA822. It is good
working practice to periodically flush out spray equipment during the course of the
working day. Frequency of cleaning will depend upon amount sprayed, temperature
and elapsed time, including any delays.
All surplus materials and empty containers should be disposed of in accordance with
appropriate regional regulations/legislation.

Page 2 of 4
14
Intergard® 251
Epoxy
PRODUCT Intergard 251 is preferred for use with systems for chemical environments where zinc based materials can be
CHARACTERISTICS subject to attack in both acidic and alkaline conditions.

The maximum overcoating interval will be dependent upon the integrity of the exposed film. A film of 75 microns
(3 mils) dry film thickness will normally be overcoatable after 6-12 months exposure (depending upon the
corrosivity of the environment) provided it is adequately cleaned and any areas of mechanical damage repaired.

Over-application should be avoided as thick films will not be as good a substrate for topcoat adhesion after
ageing as those at the specified thickness. When using as a blast holding primer avoid over-application as thick
films may suffer from cohesive film splitting if subsequent coats are also over-applied.

Over-application of Intergard 251 will extend both the minimum overcoating periods and handling times, and
may be detrimental to long term overcoating properties.

When applying Intergard 251 by brush or roller, it may be necessary to apply multiple coats to achieve the total
specified system dry film thickness.

This product will not cure adequately below 5°C (41°F). For maximum performance, curing temperatures should
be above 10°C (50°F).

Surface temperature must always be a minimum of 3°C (5°F) above dew point.

In common with all epoxies Intergard 251 will chalk and discolour on exterior exposure. However, these
phenomena are not detrimental to anti-corrosive performance.

Intergard 251 is not designed for continuous water immersion.

Where a durable cosmetic finish with good gloss and colour retention is required overcoat with recommended
topcoats.

Note: VOC values are typical and are provided for guidance purpose only. These may be subject to variation
depending on factors such as differences in colour and normal manufacturing tolerances.

Low molecular weight reactive additives, which will form part of the film during normal ambient cure conditions,
will also affect VOC values determined using EPA Method 24.

SYSTEMS Intergard 251 is designed for application to correctly prepared steel. However, it is also possible to apply over
COMPATIBILITY approved prefabrication primers. Further details of these can be obtained from International Protective Coatings.

The following primers are recommended for Intergard 251:

Interzinc 22 (mist coat or tie coat may be required)*

Interzinc 52
InterH2O 280

The following topcoats are recommended for Intergard 251:

Intercure 200HS Intergard 345

Intercure 420 Intergard 475HS
Interfine 629HS Intergard 740
Interfine 878 Interseal 670HS
Interfine 979 Interthane 870
Intergard 251 Interthane 990

Alternative topcoats are also available, consult International Protective Coatings.

See relevant product data sheet for details.

Page 3 of 4
15
 Intergard® 251
Epoxy
D ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet can be found
INFORMATION in the following documents available at www.international-pc.com:
et
ail • Definitions & Abbreviations
T
o • Surface Preparation
p
• Paint Application

• Theoretical & Practical Coverage

Individual copies of these information sections are available upon request.

SAFETY This product is intended for use only by professional applicators in industrial situations in accordance with the
PRECAUTIONS advice given on this sheet, the Material Safety Data Sheet and the
container(s), and should not be used without reference to the Material Safety Data Sheet (MSDS) which
International Protective Coatings has provided to its customers.

All work involving the application and use of this product should be performed in compliance with all relevant
national, Health, Safety & Environmental standards and regulations.

In the event welding or flame cutting is performed on metal coated with this product, dust and fumes will be
emitted which will require the use of appropriate personal protective equipment and adequate local exhaust
ventilation.

If in doubt regarding the suitability of use of this product, consult International Protective Coatings for further
advice.

Rect Top
PACK SIZE Unit Size Part A Part B
Vol Pack Vol Pack
20 litre 16 litre 20 litre 4 litre 5 litre
5 US gal 4 US gal 5 US gal 1 US gal 1 US gal

For availability of other pack sizes, contact International Protective Coatings.

SHIPPING WEIGHT Unit Size Part A Part B
(TYPICAL)
20 litre 26 kg 4.2 kg
5 US gal 54.2 lb 8.8 lb

STORAGE Shelf Life 12 months minimum at 25°C (77°F).

Subject to re-inspection thereafter. Store in dry, shaded conditions away
from sources of heat and ignition.

Rect
Bottom
Important Note
The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet without first
obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product
(whether in this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the
use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the
maximum extent permitted by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of
law or otherwise, including, without limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to
our Conditions of Sale. You should request a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the
light of experience and our policy of continuous development. It is the user's responsibility to check with their local representative that this data sheet is current prior to using the product.

This Technical Data Sheet is available on our website at www.international-marine.com or www.international-pc.com, and should be the same as this document. Should there be any
discrepancies between this document and the version of the Technical Data Sheet that appears on the website, then the version on the website will take precedence.

Copyright © AkzoNobel, 20/05/2015.

All trademarks mentioned in this publication are owned by, or licensed to, the AkzoNobel group of companies.
www.international-pc.com

Page 4 of 4
16
HT Mastic 500NF
DESCRIPTION
HT Mastic 500NF is an asphalt based material formulated for spray,
trowel or brush applications. HT Mastic 500NF is water soluble before
setting. This product is asbestos free.

USES
HT Mastic 500NF is an asphalt based water emulsion coating formu-
lated for application on internal steel casing surfaces of boilers, process
furnaces, stacks, flues, behind mineral wool, brick, castable or ceramic
fiber linings. HT Mastic 500NF protects the internal vessel casing from
deterioration from corrosive chemicals. This material may be sued to
seal bolted casing joints from gas leakage or heat loss. HT Mastic 500NF
can be used at elevated temperatures up to 400 degrees F with inter-
mittent surges to 500 degrees F. Do not apply HT Mastic 500NF to sur-
faces above 200 degrees F.

APPLICATION
Steel surface shall be free of dust, loose dirt or other deleterious ma-
terial (Minimum SP2/Prefered SP6). Recommended application thick-
ness is approximately 1/8” wet film. Material may be applied by air gun
– 45:1 ratio. (See attached Spray Equipment Recommendations). HT
Mastic 500NF typically dries for refractory application within 4-8 hours,
depending on thickness and humidity. HT Mastic 500NF cleans with
water.

STORAGE
If material is stored below application temperature, do not heat by any
means. Move materials to storage area where application temperature
can be achieved. DO NOT STORE HT Mastic 500NF AT OR BELOW
FREEZING TEMPERATURES. Freezing will cause product to separate.

FLAMABILITY
HT Mastic 500NF is Class IIIB. HT Mastic 500NF can be transported as
a non-hazardous material including air freight. There is low risk of flam-
mability when HT Mastic 500NF is applied near a welding area.

17
HT Mastic 500NF
LIST OF MAJOR INGREDIENTS
Asphalt
Water

TYPICAL PROPERTIES AND PERFORMANCE

Flash Point, degrees F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . >450
Lbs./gal. , approximately . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5
Solids, by volume % . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Volatiles by volume % . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Application Temp . . . . . . . . . . . . . . . . . . . 40 deg. F to 120 deg. F
Coverage Approx. 1/8” Wet Film Thickness . . . . . . . . . 13 SF / Gal
Dry to Touch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 hours
Dry firm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 hours
Film Shrinkage, % loss thickness . . . . . . . . . . . . . . . . . . . . . . . 49%

READ MSDS SHEET BEFORE USE

MANUFACTURED FOR
Refractory Anchors, Inc.
9836 S. 219th E. Ave. – Broken Arrow, OK 74014
1-800-331-3270 • 918-455-8485 • FAX 918-455-9321
www.rai-1.com • sales@rai-1.com

LIMITED WARRANTY
Refractory Anchors, Inc. makes no warranty, either express or implied, as to the
quality, merchantability or fitness for any particular purpose of any products
referred to and except as hereafter stated, makes no guarantee of results or of
satisfaction from reliance upon the information of recommendations set forth.
The buyer’s or user’s exclusive remedy and Refractory Anchors, Inc. sole limit
of liability from any losses resulting from the use of said product shall be for the
purchase price of the product causing the loss.

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