IONE VP 00 MB4023 110 2 Painting Procedure

PROJECT : KARBALA REFINERY PROJECT
LOCATION : KARBALA, IRAQ
EMPLOYER : STATE COMPANY FOR OIL PROJECTS(SCOP)
P.O. NO. : IONE-00-PO-MB-4023
ITEM : Fired Heaters
PAINTING PROCEDURE
DOC NO. : IONE-VP-00-MB4023-110
DOCUMENT STATUS
□1 : Approved
□2 : Approved with Comments. Vendor to amend and re-
submit for Approval.
□3 : Not Approved. Vendor to re submit For Approval
□4 : Information Only
NOTE: Permission to proceed does not constitute acceptance of approval
of design details, calculations, analysis, test methods or materials
Note;
1.Employer(SCOP) review results will be delivered later, if any.
developed/selected by the Supplier and does not relieve the Supplier from
2.Vendor to ensure compliance to contract and project specifications, In addition, it should be full compliance with contractual obligations.
adjusted to match depending on the approval of the fabrication drawings. REVIEW DATE: 28 JAN
. 16 . .
ENGINEER LEAD ENGINEER

J.S. Hur Y.S. YOU
2 25 JAN 16 FOR APPROVAL Y.U.Jeong K.W.Han J.H.Lee S.T.Kim
1 16 DEC 15 FOR APPROVAL Y.U.Jeong K.W.Han J.H.Lee S.T.Kim
0 30 OCT 15 FOR APPROVAL Y.U.Jeong K.W.Han J.H.Lee S.T.Kim
REV. DATE DESCRIPTION PRPD CHKD APPRD APPRD

Doc No. :
IONE-VP-00-MB4023-110
PAINTING PROCEDURE Job No. : J10210
Rev. 2 Page 2 of 51
CONTENTS
1. PAINTING PROCEDURE (KIC) ................................................................................................. 3
2. PAINTING PROCEDURE (POSCO VIETNAM)...................................................................... 24

Sheet No. 1 of 21
PAINTING AND COATING PROCEDURE Doc. No. IONE-VP-00-MB4023-110
Client HDGSK JV
Project KABRALA REFINERY PROJECT
P.O. No. J10210
CLASSIFICATION FABRICATION OF FIRED HEATER
Requisition No. J10210-REQ-015
Item No. 05-H-001,002 & 06-H-001,002 & 07-H-001,002
Subject Painting and Coating Procedure
NARA KIC, LIMITED
2 For Approval 21.Jan.2016 Y. W. JEONG K.W.HAN J.E.KIM

1 For Approval 24.Nov.2015 Y. W. JEONG K.W.HAN J.E.KIM
0 For Approval 04.Nov.2015 Y. W. JEONG K.W.HAN J.E.KIM
A For Approval 20.Aug.2015 Y. W. JEONG K.W.HAN G. JANG
Rev. Revision Note Date Prepared Checked Approved
VENDOR PRINT NO. IONE-VP-00-MB4023-110
Painting Procedure
Sheet No. 2 of 21
- CONTENT -
1. Scope ( 3 )
2. References ( 3 )
3. Surface Preparation ( 3~4 )
4. Application Conditions ( 4 )
5. Application Details ( 5~6 )
6. Repair the Damaged Areas ( 6 )
7. Galvanizing ( 6 )
8. Inspection ( 7~8 )
9. Storage of Paint ( 8 )
10. Rust Prevection ( 8 )
11. Painting Plan ( 9 )
12. Attachment ( 10~26 )
#1 Inspection report form
#2 Interzinc 22
#3 Interguard 475HS
#4 Interthane 990
Painting Procedure
Sheet No. 3 of 21
1. Scope
This procedure describes the general requirements of Painting procedure for Radiant casing,
Convection modules, Stack, Platform, Structures of Fired Heater, which are supplied to Karbla, Iraq.
2. References
Following specification and codes shall form a part of this procedure.
2.1 Project Specifications
Spec No. Rev. Description

2-12-5 - Fired Heater
IONE-AA00-SP-MS-0008 0 Fired Heater
IONE-AA00-PE-QA-0012 0 Source Inspection Procedure
IONE-AA00-SP-CS-000010 Design Criterial for Civil and Steel Structure works
IONE-AA00-SP-PR-2300 0 Specification for Painting
2.2 Codes and Standards
(1) SSPC : The society for protective coating

(2) ISO : International organization for standardization
(3) ASTM : American society for testing and materials
(4) NASE : National association of corrosion engineers
3. Surface Preparation
3.1 Materials (Steel & Welding)
3.1.1 The surface preparation before painting is the at most significant factor to obtain a lining
service life of the paint system.
3.1.2 The proper method would be selected according to the paint system to be applied and
available facilities.
3.1.3 Unless otherwise specified in the paint system, the abrasive blast cleaning to Sa.2.5 or
equivalent to would be necessary and applicable standards.
3.1.4 Surface which are not suitable for sandblasting shall be wire brushed to St.2 or St.3.
Painting Procedure
Sheet No. 4 of 21
3.2 Abrasive Blasting
3.2.1 Abrasive blasting produces a rough surface, which improves paint adhesion.
3.2.2 High-pressure oil free air blowing or vacuum cleaning is necessary to convection module after
blasting.
3.2.3 Blasted surfaces should be coated as soon as possible before re-rusting and should not be
allowed to remain un-coated more than 8 hours.
3.2.4 The surfaces shall not be blasted when the surface temperature is less than 3℃ above the
dew point , when relative humidity is greater than 85%, or when there is a possibility that the
blasted surface will be subject to wetting.
3.3 Solvent Cleaning
Solvent or the thinner is quite effective to remove greases or oils especially on small surfaces.
4. Application Conditions
4.1 Temperature
4.1.1 Optimum temperature range is 10℃ to 35℃.
4.1.2 Coatings generally are not applied below 5℃ as per coating manufacturer recommendation.
4.1.3 Surface temperature above 54℃ may cause the film to dry too rapidly resulting in Pin-holing
or holidays and lower than 0℃ may cause slow or incomplete cure of the coatings.
4.1.4 The surface temperature shall be 3℃ or more above dew point to avoid risk condensation
during surface preparation as well as during coating.
4.2 Humidity
4.2.1 Humidity may affect the drying time of coatings.
4.2.2 High humidity generally retards the drying time in solvent evaporation but has less effect on
chemically cured or activated coatings.
4.2.3 Coatings are not applied over 85%.
4.3 Related Conditions
4.3.1 No coatings shall be applied outdoors when it is foggy, rainy or excessive windy, if chemical
contamination occurs between coats, it should be removed by washing with water or solvent
before next coat.
Painting Procedure
Sheet No. 5 of 21
5. Application Details
5.1 Preparation of Coatings
5.1.1 Coatings should be prepared for application according to the manufacturer's instructions on
the data sheets and container labels. Individual components of multi-component coatings
must be stirred before mixing.
5.1.2 If the thinner is required, only designated thinner in proportion specified by manufactured
should be used and thinning rate may be adjusted according to the job condition.
5.1.3 If required, allow mixed multi-component coatings to sweat-in before application and use
within the time-allowed port life.
5.2 Shop Primer Coating & Intermediate Coating
If the steel plates require temporary protective coating which does not affect welding speed and
quality for the period of fabrication, recommended shop primer can be applied preferably by
“ON LINE” process in the shop immediately after blasting.
5.3 Application Method
5.3.1 Airless spray may be most effective in obtaining specified thickness at once.
5.3.2 Keep the spray gun at a constant distance and perpendicular to the surfaces.
5.3.3 Brush or roller may require more coats than spray to achieve the specified thickness, but
may prevent primer coat from bridging into profile.
5.4 Application Work
5.4.1 Welding seams, corners and edges should always receive a stripe coat before full coating in
order to obtain adequate film built.
5.4.2 Bolt joining surrounds and flange matching faces should be applied to zinc primer and 2nd
layer shall be blanked off or otherwise protected form painting unless otherwise accepted.
5.4.3 Special care should be taken to gain uniform thickness and to avoid holiday parts.
5.4.4 Each coat should be allowed enough to dry and interval between coats should be observed.
Painting Procedure
Sheet No. 6 of 21
5.4.5 Special attention shall be taken not to attach zinc-rich primer to austenitic stainless tube
surface.
5.5 Cleaning of Tools
The application tools and equipments should be cleaned with the thinner immediately after use.
6. Repair the Damaged Areas
Damaged parts on the coated surface should be touched up with the same coating system as applied
after cleaning the defective area by proper method.
7. Galvanizing
7.1 Requirement
7.1.1 All welds shall be cleaned completely free of slag and flux before galvanizing.
7.1.2 Where laps cannot be avoided, all overlapping or contacting surfaces shall be seal welded.
7.1.3 The design of products which are to be galvanized should provide for proper drainage of all
sections.
7.1.4 Rough spots and burrs shall be removed by grinding prior to galvanizing.
7.1.5 All part to be hot-dip galvanized shall be clean, dry and free of oil, grease, pre-existing paint
marking and corrosion.
7.2 Inspection
7.3.1 The solidified spots of zinc in the lower part of items and around the hole shall be removed
with the file or grinder.
7.3.2 When the non-coated area over than 5 x 100mm, it shall be recoated.
7.3.3 The weight of the zinc coating shall be as below table

Min. weight of zinc (g/m²) DFT(*)
item (Av. ㎛)
(Average of Specimens tested)
Under 1.6mm thick 335.7 48
1.6mm to 3.1mm thick 457.8 65
3.1mm to 6.3mm thick 610.3 87
over 6.3mm thick 701.9 100
Pipe 518.8 74
* Note: 100 grams/㎡ = 14.3 microns of coating thickness
Painting Procedure
Sheet No. 7 of 21
8. Inspection
During the painting work, all coated items shall be inspected as below.
8.1 Before and during paint application
8.1.1 Cleanliness (Removal of Rust and Harmful Materials)
8.1.2 Air temperature, humidity, surface temperature
8.1.3 Surface Roughness only for Blast Surface (Surface Profile)
8.2 Paint
8.2.1 Kind of Paint
8.2.2 Condition of Paint (Gel, Skinning, High viscosity, Sedimentation)
8.2.3 The Term of Validity
8.3 Film Thickness
8.3.1 Wet Film Thickness
8.3.2 Dry Film Thickness (More than 90 percent for the specified value at any point)
8.3.3 Curing Check for inorganic zinc primers
8.4 Adhesion Check

8.4.1 The coating shall be examined for adhesion between coats and for adhesion of the first coat
to the substrate by tape test according to ISO 2409 or ASTM D3359.
8.4.2 The adhesion pull-off test result shall be carried out in accordance with ISO 4624
or ASTM D4541.
8.4.3 Coating whose adhesion pull test result is less than 5 MPa shall be considered to have failed,
except on silicon based coatings
8.5 Soluble salt contamination

Testing for chloride and soluble salt concentrations and the pH level shall be done using
a Bresle Sampler according to ISO 8502-6. The chloride and soluble salt concentrations
shall be less than 30 mg/m2 and the pH shall be neutral (between 6 and 8).
Painting Procedure
Sheet No. 8 of 21
8.6 Color difference, Porosity, Mottling, Sagging, Blistering, Cracking, Flaking, Sticked foreign
matters are not a remarkable difference between color specimen and actual paint film.
9. Storage of Paint
The storage area should be well ventilated and protected from sparks, flame, and direct exposure to sun
or excessive heat, preferably location in isolated room.
The containers should be turned up down re-quarry once a month to avoid hard settlement.
10.Rust prevention
10.1 Machined surfaces and all weld bevels all of bare tube/pipe, finned tube/pipe and fittings shall be
protected by an easily removable rust preventive for long period in transportation and field storage
10.2 The interior shall be dry, thoroughly cleaned and free of all foreign materials.
10.3 The package shall be enveloped by suitable means referred to each style to protect form chloride
caused by seawater hooding during ocean freight and site storing.
10.4 All traces of welding slag, grease of dye shall be removed.
11.Painting Plan
Non-Pressure part
System DFT(*) Color Code
Part Surface Application Description Kind of Paint Color
No. (Av. ㎛) (RAL)
Primer Inorganic zinc primer Interzinc 22 75
Convection module Interm Epoxy MIO Intergard 475HS 150

(uninsulated C.S. A Sa. 2.5
up to 100°C)
Light
Finish acrylic polyurethane Interthane 990 50 7035
Grey
Total DFT 275
Dark
Jig - Primer Epoxy - 3011
Red
Report No.
INSPECTION REPORT for PAINTING (Adhesion)
Project KARBALA Refinery Project Date
Client SCOP / HDGSK JV / JNK Item No.
Po No. IONE-00-PO-MB-4023 Item Name
□ Sand Profile SSPC Blast Primer Intermediate Finish
Total(DFT.)
Blast ▣ Abrasive ▣ Shot Roughness (㎛) DFT (㎛) DFT (㎛) DFT (㎛)
▣ Grit Grade
Kind of Paint and/or Brand Name Color Shelf Life Batch Number
Weather Conditions & Painting Schedule

Date Time Weather Dry Temp. Wet Temp. R.H. Steel Temp. Dew Point
Blast Primer Intermediate Finish

No. Part No. Qt'y Roughness Result
Date (㎛)
Date DFT (㎛) Date DFT (㎛) Date DFT (㎛)
1
2
3
4
5 -BLANK-
Surface Cleanliness grade : Dust level 2 Cross-cut
Salt contamination Adhesion cross-cut test
Curing MEK test Adhesion Pull-off test

Interzinc 22
Inorganic Zinc-Rich Silicate
PRODUCT A two pack, solvent based, inorganic zinc rich ethyl silicate primer, containing 85% zinc by weight in the dry film.
DESCRIPTION Provides excellent corrosion protection to correctly prepared steel substrates.
INTENDED USES As a base coat for a wide range of above water organic coating schemes to greatly enhance corrosion
resistance.
For use at Newbuilding or Maintenance & Repair.
PRODUCT Colour QHA028-Grey

INFORMATION Finish/Sheen Not applicable
Part B(Curing Agent) QHA027 (zinc dust)
Volume Solids 63% 2% (ISO 3233:1998)
Mix Ratio 3.17 volume(s) Part A to 1 volume(s) Part B
Typical Film Thickness 75 microns dry (119 microns wet
Theoretical Coverage 8.40 m2/litre at 75 microns dft, allow appropriate loss factors
Method of Application Airolefss Spray, Conventional Spray, Brush
Flash Point Part A 14°C ; Part B Not Applicable ; Mixed 14°C
Induction Period Not required
Drying Information 5°C 15°C 25°C 35°C

Touch Dry [ISO 1517:73] 30 mins 20 mins 10 mins 7 mins
Hard Dry [ISO 9117:90] 3 hrs 90 mins 60 mins 30 mins
Pot Life 12 hrs 8 hrs 4 hrs 2 hrs
Overcoating Data - see limitations Substrate Temperature
5°C 15°C 25°C 35°C
Overcoated By Min Max Min Max Min Max Min Max

Intergard 269 36~96 hrs ext 24-48 hrs ext 16-36 hrs ext 8-30 hrs ext
Note Overcoating is dependant upon ambient conditions. Figures have been determined at the
quoted temperature and 65% relative humidity. (see Limitations)
REGULATORY VOC 420 (4.09 lb/US Gal) as supplied (EPA Method 24)
DATA EPA Refer to Chapter 631 - Naval Ships Technical Manual,
Paragraph 631-8.23.2.1
NOTE : VOC values are typical and are provided for guidance purposes only. These may be subject to
variation depending on factors such as differences in colour and normal manufacturing tolerances.
Marine Coatings
Page 1 of 4
I s s u e D a t e : 25/08/2009
Supersedes : 04/06/2008
Interzinc 22
CERTIFICATION When used as part of an approved scheme, this material has the following certification:
Food Contact - Carriage of Grain (NOHA)

Consult your International Paint representative for details.
SYSTEMS AND Consult your International Paint representative for the system best suited for the surfaces to be protected.
COMPATIBILITY
SURFACE Use in accordance with the standard Worldwide Marine Specifications.

PREPARATIONS All surfaces to be coated should be clean, dry and free from contamination.
High pressure fresh water wash or fresh water wash, as appropriate, and remove all oil or grease, soluble
contaminants and other foreign matter in accordance with SSPC-SP1 solvent cleaning.
NEWBUILDING
Interzinc 22 is suitable for application to steelwork freshly coated with zinc silicate shop primers. If the zinc shop
primer shows extensive or widely scattered breakdown, or excessive zinc corrosion products, overall sweep
blasting will be necessary. Other types of shop primer are not suitable for overcoating and will require complete
removal by abrasive blast cleaning. Weld seams and damaged areas should be blast cleaned to Sa2.5 (ISO
8501-1:2007).
MAJOR REFURBISHMENT/REPAIR
Abrasive blast clean to Sa2.5 (ISO 8501-1:2007). If oxidation has occurred between blasting and application of
Interzinc 22, the surface should be reblasted to the specified visual standard. Surface defects revealed by the
blast cleaning process, should be ground, filled, or treated in the appropriate manner.
A surface profile of 40-75 microns (1.6 - 3.0 mils) is recommended.
Consult your International Paint representative for specific recommendations.
NOTE
For use in Marine situations in North America, the following surface preparation standards can be
used:
SSPC-SP10 in place of Sa2.5 (ISO 8501-1:2007)
Marine Coatings
Page 2 of 4
I s s u e D a t e : 25/08/2009
Interzinc 22
APPLICATION
Mixing Interzinc 22 is supplied in 2 parts, a liquid Binder base component (Part A) and a Powder component (Part B).
The Powder (Part B) should be slowly added to the liquid Binder (Part A) whilst stirring with a mechanical
agitator.
DO NOT ADD LIQUID TO POWDER. Material should be filtered prior to application and should be constantly
agitated in the pot during spraying. Once the unit has been mixed it should be used within the working pot life
specified.
Thinner Use International GTA803 or International GTA415 only in exceptional circumstances.

DO NOT thin more than allowed by local environmental legislation.
Airless Spray Recommended.

Tip range 0.38 - 0.53mm (15-21 thou)
Total output fluid pressure at spray tip not less than 112 kg/cm2 (1600 p.s.i.)
Conventional Gun DeVilbiss MCB or JGA Air Cap 704 or 765 Fluid Tip E
Spray
Brush Recommended for small areas only.
Roller Not recommended.
Cleaner International GTA803/GTA415
Work Stoppages Do not allow material to remain in hoses, gun or spray equipment. Thoroughly flush all equipment with
and Cleanup International GTA803/GTA415. Once units of paint have been mixed they should not be resealed and it is
advised that after prolonged stoppages work recommences with freshly mixed units.
Clean all equipment immediately after use with International GTA803/GTA415 . It is good working practice to
periodically flush out spray equipment during the course of the working day. Frequency of cleaning will depend
upon amount sprayed, temperature and elapsed time, including any delays. Do not exceed pot life limitations.
All surplus materials and empty containers should be disposed of in accordance with appropriate regional
regulations/legislation.
Welding In the event welding or flame cutting is performed on metal coated with this product, dust and fumes will be
emitted which will require the use of appropriate personal protective equipment and adequate local exhaust
ventilation. In North America do so in accordance with instruction in ANSI/ASC Z49.1 "Safety in Welding and
Cutting."
SAFETY All work involving the application and use of this product should be performed in compliance with all
relevant national Health, Safety & Environmental standards and regulations.
Prior to use, obtain, consult and follow the Material Safety Data Sheet for this product concerning
health and safety information. Read and follow all precautionary notices on the Material Safety Data
Sheet and container labels. If you do not fully understand these warnings and instructions or if you
can not strictly comply with them, do not use this product. Proper ventilation and protective measures
must be provided during application and drying to keep solvent vapour concentrations within safe
limits and to protect against toxic or oxygen deficient hazards. Take precautions to avoid skin and eye
contact (ie. gloves, goggles, face masks, barrier creams etc.) Actual safety measures are dependant on
application methods and work environment.
EMERGENCY CONTACT NUMBERS :
USA/Canada - Medical Advisory Number 1-800-854-6813
Europe - Contact (44) 191 4696111. For advice to Doctors & Hospitals only contact (44) 207 6359191
R.O.W. - Contact Regional Office
Marine Coatings
Page 3 of 4
I s s u e D a t e : 25/08/2009
Interzinc 22
LIMITATIONS The minimum overcoating interval is dependant on the relative humidity. At relative humidities less than 65%
the minimum recoat period may by extended. This should be confirmed by carrying out a solvent rub test.
Consult International for details. QHA028/W is winter version in Korea only.
The maximum overcoating interval is normally indefinite but will be dependent on the weather and
environmental conditions. The Interzinc 22 surface must be clean, dry and free from soluble zinc salts and zinc
corrosion product.
For overcoating procedures consult International Paint.
Overcoating information is given for guidance only and is subject to regional variation depending upon local
climate and environmental conditions. Consult your local International Paint representative for specific
recommendations. Apply in good weather. Temperature of the surface to be coated must be at least 3°C
above the dew point. For optimum application properties bring the material to 21-27°C, unless specifically
instructed otherwise, prior to mixing and application. Unmixed material (in closed containers) should be
maintained in protected storage in accordance with information given in the STORAGE Section of this data
sheet. Technical and application data herein is for the purpose of establishing a general guideline of the coating
application procedures. Test performance results were obtained in a controlled laboratory environment and
International Paint makes no claim that the exhibited published test results, or any other tests, accurately
represent results found in all field environments. As application, environmental and design factors can vary
significantly, due care should be exercised in the selection, verification of performance and use of the coating.
UNIT SIZE Unit Size Part A Part B

Vol Pack Vol Pack
14 lt 10 lt 15 lt 3.36 lt 20 lt
5 US gal 3.8 US gal 5 US gal 1.2 US gal 3 US gal
For availability of other unit sizes consult International Paint
UNIT SHIPPING Unit Size Unit Weight

WEIGHT
14 lt 37.50 Kg
5 US gal 112 lb
STORAGE Shelf Life Low flash storage required.

Part A - 6 months minimum at 25°C
Part B - 12 months minimum at 25°C
Subject to re-inspection thereafter. Store in dry, shaded conditions away from sources of
heat and ignition.
WORLDWIDE Consult International Paint

AVAILABILITY
IMPORTANT The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically
recommended in this data sheet without first obtaining written confirmation from us as to the suitability of the product for the intended purpose
NOTE does so at their own risk. All advice given or statements made about the product (whether in this data sheet or otherwise) is correct to the
best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the use and
application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of
the product or for (subject to the maximum extent permitted by law) any loss or damage arising out of the use of the product. We hereby
disclaim any warranties or representations, express or implied, by operation of law or otherwise, including, without limitation, any implied
warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to our Conditions of
Sale. You should request a copy of this document and review it carefully. The information contained in this data sheet is liable to modification
from time to time in the light of experience and our policy of continuous development. It is the user's responsibility to check with their local
International Paint representative that this data sheet is current prior to using the product.
and product names mentioned in this data sheet are trademarks of, or are licensed to, AkzoNobel.
AkzoNobel, 2009
www.international-marine.com
Marine Coatings
Page 4 of 4
I s s u e D a t e : 25/08/2009
Intergard 475HS
Epoxy
PRODUCT A low VOC, high solids, high build, two component epoxy coating. Available with conventional
DESCRIPTION pigmentation, or alternatively can be pigmented with micaceous iron oxide to provide enhanced
overcoating properties.
INTENDED USES For use as a high build epoxy coating to improve barrier protection for a range of anti-corrosive
coating systems in a wide range of environments including offshore structures, petrochemical
plants, pulp and paper mills and bridges.
Suitable for use in both maintenance and new construction situations as part of an anti-corrosive
coating system.
The micaceous iron oxide variant improves long term overcoating properties, better facilitating
application in the fabrication shop, prior to shipping, with final overcoating on site.
PRACTICAL Colour Light Grey MIO and a selected range of colours

INFORMATION FOR Gloss Level Matt
INTERGARD 475HS
Volume Solids 80%
Typical Thickness 100-200 microns (4-8 mils) dry equivalent to
125-250 microns (5-10 mils) wet
Theoretical Coverage 6.40 m2/litre at 125 microns d.f.t and stated volume solids
257 sq.ft/US gallon at 5 mils d.f.t and stated volume solids
Practical Coverage Allow appropriate loss factors
Method of Application Airless Spray, Air Spray, Brush, Roller
Drying Time Overcoating Interval with

recommended topcoats
Temperature Touch Dry Hard Dry Minimum Maximum

-5°C (23°F) 150 minutes 48 hours 48 hours Extended1
5°C (41°F) 90 minutes 16 hours 16 hours Extended1
1
See International Protective Coatings Definitions and Abbreviations
Maximum overcoating intervals are shorter when using polysiloxane topcoats. Consult International
Protective Coatings for further details.
REGULATORY Flash Point Part A 34°C (93°F); Part B 31°C (88°F); Mixed 33°C (91°F)
DATA
Product Weight 2.10 kg/l (17.5 lb/gal)
VOC 1.72 lb/gal (207 g/lt) EPA Method 24

92 g/kg EU Solvent Emissions Directive
(Council Directive 1999/13/EC)
See Product Characteristics section for further details
Ecotech is an initiative by International Protective Coatings a world leader in coating technology to

promote the use of environmentally sensitive products across the globe.
Protective Coatings Worldwide Product

Page 1 of 4
Issue Date : 07/07/2009
Ref : 2153
Intergard 475HS
Epoxy
SURFACE All surfaces to be coated should be clean, dry and free from contamination. Prior to paint
PREPARATION application all surfaces should be assessed and treated in accordance with ISO 8504:2000.
Primed Surfaces
Intergard 475HS should always be applied over a recommended anti-corrosive coating scheme.
The primer surface should be dry and free from all contamination and Intergard 475HS must be
applied within the overcoating intervals specified (consult the relevant product data sheet).
Areas of breakdown, damage etc., should be prepared to the specified standard (e.g. Sa2.5 (ISO
8501-1:2007) or SSPC-SP6, Abrasive Blasting, or SSPC-SP11, Power Tool Cleaning) and patch
primed prior to the application of Intergard 475HS.
Zinc Primed Surfaces
Ensure that the surface of the primer is clean, dry and free from contamination and zinc salts before
application of Intergard 475HS. Ensure zinc primers are fully cured before overcoating.
APPLICATION Mixing Material is supplied in two containers as a unit. Always mix a complete unit
in the proportions supplied. Once the unit has been mixed it must be used
within the working pot life specified.
(1) Agitate Base (Part A) with a power agitator.
(2) Combine entire contents of Curing Agent (Part B) with Base
(Part A) and mix thoroughly with power agitator.
Mix Ratio 3 part(s) : 1 part(s) by volume
Working Pot Life -5°C (23°F) 5°C (41°F) 15°C (59°F) 25°C (77°F)
60 minutes 60 minutes 60 minutes 60 minutes
Airless Spray Recommended Tip Range 0.53-0.63 mm (21-25 thou)

Total output fluid pressure at spray tip not less
than 190 kg/cm2 (2702 p.s.i.)
Air Spray Recommended Gun DeVilbiss MBC or JGA

(Pressure Pot) Air Cap 704 or 765
Fluid Tip E
Brush Suitable Typically 75 microns (3.0 mils) can be achieved
Roller Suitable Typically 75 microns (3.0 mils) can be achieved
Thinner International GTA007 Do not thin more than allowed by local

environmental legislation
Cleaner International GTA822 (or International GTA415)
Work Stoppages Do not allow material to remain in hoses, gun or spray equipment.
Thoroughly flush all equipment with International GTA822. Once units of
paint have been mixed they should not be resealed and it is advised that
after prolonged stoppages work recommences with freshly mixed units.
Clean Up Clean all equipment immediately after use with International GTA822. It is
good working practice to periodically flush out spray equipment during the
course of the working day. Frequency of cleaning will depend upon amount
sprayed, temperature and elapsed time, including any delays.
All surplus materials and empty containers should be disposed of in

accordance with appropriate regional regulations/legislation.
Page 2 of 4
Intergard 475HS
Epoxy
PRODUCT Intergard 475HS is primarily designed for use as a high build barrier coat to impart barrier
CHARACTERISTICS protection to a coating system. It is recommended that it should be overcoated with a durable finish
from the Interfine or Interthane range when appearance is important.
Maximum film build in one coat is best attained by airless spray. When applying by methods other
than airless spray, the required film build is unlikely to be achieved. Application by air spray may
require a multiple cross spray pattern to attain maximum film build. Low or high temperatures may
require specific application techniques to achieve maximum film build.
When applying Intergard 475HS by brush or roller, it may be necessary to apply multiple coats to
achieve the total specified system dry film thickness.
Surface temperature must always be a minimum of 3°C above dew point.
When applying Intergard 475HS in confined spaces ensure adequate ventilation.
Exposure to unacceptably low temperatures and/or high humidities during or immediately after
application may result in incomplete cure and surface contamination that could jeopardise
subsequent intercoat adhesion.
For further details regarding cure times and overcoatability, please contact International Protective
Coatings.
Interchanging standard and elevated temperature curing agents during application to a specific
structure will give rise to an observable colour change due to the difference in the
yellowing/discolouration process common to all epoxies on exposure to UV light.
In common with all epoxies Intergard 475HS will chalk and discolour on exterior exposure.
However, these phenomena are not detrimental to anti-corrosive performance.
Intergard 475HS is not designed for continuous water immersion.
The micaceous iron oxide variant of this product is frequently used as a 'travel coat' prior to final
overcoating on site. To ensure best extended overcoating properties ensure over-application does
not occur and that the surface is fully cleaned of any contamination which may be present in the
surface texture due to the coarse nature of the micaceous iron oxide pigmentation.
When applying Intergard 475HS at temperatures less than 15°C (59°F) or wet film thicknesses of
150 microns (6 mils) or less, addition of around 5% International GTA007 thinners will improve film
appearance, sprayability and aid film thickness control.
Note: VOC values are typical and are provided for guidance purpose only. These may be subject
to variation depending on factors such as differences in colour and normal manufacturing
tolerances.
Low molecular weight reactive additives, which will form part of the film during normal ambient cure
conditions, will also affect VOC values determined using EPA Method 24.
SYSTEMS Intergard 475HS is designed for use over correctly primed steel. Suitable primers are:
COMPATIBILITY
Intercure 200 Interzinc 22 (mist coat or tie coat may be required)*
Intergard 251 Interzinc 315
Suitable topcoats are:
Intergard 740 Interfine 629HS

Interthane 990 Intergard 475HS
For alternative primers and finishes, consult International Protective Coatings.
*See relevant product data sheet for details.
Page 3 of 4
Intergard 475HS
Epoxy
ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet
INFORMATION can be found in the following documents available at www.international-pc.com:
Definitions & Abbreviations
Surface Preparation
Paint Application
Theoretical & Practical Coverage
Individual copies of these information sections are available upon request.
SAFETY This product is intended for use only by professional applicators in industrial situations in
PRECAUTIONS accordance with the advice given on this sheet, the Material Safety Data Sheet and the
container(s), and should not be used without reference to the Material Safety Data Sheet (MSDS)
which International Protective Coatings has provided to its customers.
All work involving the application and use of this product should be performed in compliance with all
relevant national, Health, Safety & Environmental standards and regulations.
In the event welding or flame cutting is performed on metal coated with this product, dust and
fumes will be emitted which will require the use of appropriate personal protective equipment and
adequate local exhaust ventilation.
If in doubt regarding the suitability of use of this product, consult International Protective Coatings
for further advice.
PACK SIZE Unit Size Part A Part B

Vol Pack Vol Pack
20 litre 15 litre 20 litre 5 litre 5 litre
5 US gal 3 US gal 5 US gal 1 US gal 1 US gal
For availability of other pack sizes, contact International Protective Coatings.
SHIPPING WEIGHT Unit Size Part A Part B

20 litre 35.4 kg 9.3 kg
5 US gal 57.1 lb 8.4 lb
STORAGE Shelf Life 12 months minimum at 25°C (77°F).

Subject to re-inspection thereafter. Store in dry, shaded conditions away
from sources of heat and ignition.
Important Note
The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet
without first obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about
the product (whether in this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many
factors affecting the use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the
product or for (subject to the maximum extent permitted by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations,
express or implied, by operation of law or otherwise, including, without limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied
and technical advice given are subject to our Conditions of Sale. You should request a copy of this document and review it carefully. The information contained in this data sheet
is liable to modification from time to time in the light of experience and our policy of continuous development. It is the user's responsibility to check with their local International
Paint representative that this data sheet is current prior to using the product.
Issue date : 07/07/2009
Copyright AkzoNobel, 07/07/2009.
, International and all product names mentioned in this publication are trademarks of, or licensed to, AkzoNobel.
www.international-pc.com
Page 4 of 4
Interthane 990
Polyurethane
PRODUCT A two component acrylic polyurethane finish giving excellent durability and long term recoatability.
DESCRIPTION
INTENDED USES Suitable for use in both new construction and as a maintenance finish which can be used in a wide
variety of environments including offshore structures, chemical and petrochemical plants, bridges,
pulp and paper mills, and in the power industry.
PRACTICAL Colour Wide range via the Chromascan system

INFORMATION FOR Gloss Level High Gloss
INTERTHANE 990
Volume Solids 57% 3% (depends on colour)
88-132 microns (3.5-5.3 mils) wet
Theoretical Coverage 11.40 m2/litre at 50 microns d.f.t and stated volume solids
Drying Time Overcoating Interval with


5°C (41°F) 5 hours 24 hours 24 hours Extended1
15°C (59°F) 2.5 hours 10 hours 10 hours Extended1
25°C (77°F) 1.5 hours 6 hours 6 hours Extended1
40°C (104°F) 1 hour 3 hours 3 hours Extended1
1
See International Protective Coatings Definitions and Abbreviations
REGULATORY Flash Point Part A 34°C (93°F); Part B 49°C (120°F); Mixed 35°C (95°F)
DATA


Page 1 of 4
Issue Date : 07/07/2009
Ref : 2484
Interthane 990
Polyurethane
Primed Surfaces
Interthane 990 should always be applied over a recommended anti-corrosive coating scheme. The
primer surface should be dry and free from all contamination and Interthane 990 must be applied
within the overcoating intervals specified (consult the relevant product data sheet).
Areas of breakdown, damage etc., should be prepared to the specified standard (e.g. Sa2.5 (ISO
primed prior to the application of Interthane 990.
Mix Ratio 6 part(s): 1part(s) by volume

Working Pot Life 5°C (41°F) 15°C (59°F) 25°C (77°F) 40°C (104°F)
12 hours 4 hours 2 hours 45 minutes

than 155 kg/cm2 (2204 p.s.i.)

Fluid Tip E
Air Spray Suitable Use suitable proprietary equipment

(Conventional)
Brush Suitable Typically 40-50 microns (1.6-2.0 mils) can be
achieved
Roller Suitable Typically 40-50 microns (1.6-2.0 mils) can be

achieved
Thinner International GTA713 Do not thin more than allowed by local environmental
or International GTA733 legislation.
(or International GTA056)
Cleaner International GTA713 or International GTA733

Page 2 of 4
Interthane 990
Polyurethane
PRODUCT Interthane 990 is available in a range of metallic finishes - please consult the separate Interthane
CHARACTERISTICS 990 Metallic Working Procedures document for further information.
Level of sheen and surface finish are dependent on application method. Avoid using a mixture of
application methods whenever possible.
Best results in terms of gloss and appearance will always be obtained by conventional air spray
application.
For brush and roller application, and in some colours, two or more coats of Interthane 990 may be
required to give uniform coverage, especially when applying Interthane 990 over dark undercoats,
and when using certain lead free bright colours such as yellows and oranges. Best practice is to
use a colour compatible intermediate or anticorrosive coating under the Interthane 990.
When overcoating after weathering or ageing, ensure the coating is fully cleaned to remove all
surface contamination such as oil, grease, salt crystals and traffic fumes, before application of a
further coat of Interthane 990.
Absolute measured adhesion of topcoats to aged Interthane 990 is less than that to fresh material,
however, it is adequate for the specified end use.
This product must only be thinned using the recommended International thinners. The use of
alternative thinners, particularly those containing alcohols, can severely inhibit the curing
mechanism of the coating.
Surface temperature must always be a minimum of 3°C (5°F) above dew point.
When applying Interthane 990 in confined spaces ensure adequate ventilation.
Condensation occurring during or immediately after application may result in a matt finish and an
inferior film.
Premature exposure to ponding water will cause colour change, especially in dark colours and at
low temperatures.
This product is not recommended for use in immersion conditions. When severe chemical or
solvent splashing is likely to occur contact International Protective Coatings for information
regarding suitability.
A modified version of Interthane 990 is available for use within the Korean marketplace in order to
provide improved workability.
Note: VOC values quoted are based on maximum possible for the product taking into account
variations due to colour differences and normal manufacturing tolerances.
SYSTEMS The following primers/intermediates are recommended for Interthane 990:

COMPATIBILITY
Intercure 200 Interseal 670HS
Intercure 200HS Interzinc 315
Intercure 420 Interzinc 52
Intergard 251 Interzinc 52HS
Intergard 269 Interzone 505
Intergard 475HS Interzone 1000
Interthane 990 is designed only to be topcoated with itself.
For other suitable primers/intermediates consult International Protective Coatings.
Page 3 of 4
Interthane 990
Polyurethane
ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet
Definitions & Abbreviations
Surface Preparation
Paint Application
Theoretical & Practical Coverage
Interthane 990 Metallic Finish Working Procedures
This product is intended for use only by professional applicators in industrial situations in
SAFETY
accordance with the advice given on this sheet, the Material Safety Data Sheet and the
PRECAUTIONS container(s), and should not be used without reference to the Material Safety Data Sheet (MSDS)
for further advice.
Warning: Contains isocyanate. Wear air-fed hood for spray application.

Vol Pack Vol Pack
20 litre 17.14 litre 20 litre 2.86 litre 3.7 litre

20 litre 23.1 kg 3.5 kg
5 US gal 47.6 lb 7.1 lb
STORAGE Shelf Life 24 months (Part A) & 12 months (Part B) minimum at 25°C (77°F)
Subject to re-inspection thereafter. Store in dry, shaded conditions away from
sources of heat and ignition.
Important Note
The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet
without first obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about
the product (whether in this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many
factors affecting the use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the
product or for (subject to the maximum extent permitted by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations,
express or implied, by operation of law or otherwise, including, without limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied
and technical advice given are subject to our Conditions of Sale. You should request a copy of this document and review it carefully. The information contained in this data sheet
is liable to modification from time to time in the light of experience and our policy of continuous development. It is the user's responsibility to check with their local International
Paint representative that this data sheet is current prior to using the product.
Issue date : 07/07/2009
Copyright AkzoNobel, 07/07/2009.
, International and all product names mentioned in this publication are trademarks of, or licensed to, AkzoNobel.
Page 4 of 4
Doc. No. POS-QP-33
Rev. No. 2
PAINTING PROCEDURE
Page 1 of 15
PROJECT: KARBALA REFINERY

ITEM NO.: Radiant, Duct, Stack, Steel Structure
CLIENT: JNK Heaters
Controlled Copy
Uncontrolled Copy
POSCO E&C - VIETNAM Co., Ltd.
Address: Nhon Trach Industrial Zone
Dong Nai Province, Viet Nam
Tel No.: +84 (0) 613 560 869
Fax No.: +84 (0) 613 560 871
Approved by
Prepared by Reviewed by Approved by
POSCO E&C
Name
Signature
Date
Doc. No. POS-QP-33
Rev. No. 2
PAINTING PROCEDURE
Page 2 of 15
Content
Page
0. Comment from Client Page 3
1. Scope Page 5
2. Applicable standard Page 6
3. Surface preparation Page 6
4. Coating condition and application Page 7
5. Application responsibility Page 11
6. Inspection requirements Page 11
7. Standard and method for inspection Page 12
8. Coating systems Page 14
9. Painting report Page 15
10. Attachment Page 15

Doc. No. POS-QP-33
Rev. No. 2
PAINTING PROCEDURE
Page 3 of 15
0. We confirm that we carry out painting work and inspection following the statement:
1. Surface preparation shall be abrasive blast cleaning to grade Sa 2.5 minimum (ISO 8501-1)
2. Stainless Steel : The surface shall be thoroughly degreased using an appropriate emulsion
cleaner and abrasive cleaned (sweep blasting) to create sufficient anchor profile.
3. The fabrication and/or painting Subcontractor shall state the name of the Coating Manufacturer
and of the coating material.
4. For all coating systems all products shall be supplied from same Manufacturer.
5. Different Manufactures for one coating system are NOT accepted.
6. Test equipment including wet and dry film thickness gauges, blast profile testers, pinhole
holiday detectors, hygrometers, temperature measuring devices, shall be provided by the coating
Subcontractor.
7. The following method of surface preparation shall be used as specified in TABLE 1 or TABLE
2[DOC. NO. : IONE-00-PS-SP-2300]. In all cleaning methods the equipment and tools used shall be
of suitable design and quality to properly complete the works to the specification.
8. Prior to the commencement of any of the cleaning methods detailed below, the surface to be
cleaned shall have all oil, grease or wax removed by swabbing with a suitable emulsion cleaner.
9. Any surface showing signs of handling contamination after blasting shall be solvent cleaned
and re-blasted.
10. The use of abrasives containing silica is not permitted.
11. All weld seams, sharp edges and surface irregularities shall be contoured and surface
irregularities ground smooth as required.
12. Painting shall be done according to the application instructions of the Coating Manufacturer and
shall be performed by skilled and experienced staff, aware of health and hazard issues related to
painting activities.
13. Nozzles shall be of the correct size and provide the most suitable spray shape for the most
effective and economical application of the coating without excessive overspray.
14. The specified coating thickness shall be achieved at all protrusions, corners and crevices.
Edges, cracks, bolt heads, etc. may require the coating to be evened by laying off with a brush after
Doc. No. POS-QP-33
Rev. No. 2
PAINTING PROCEDURE
Page 4 of 15
roller application.
15. Each coat shall be allowed to cure thoroughly in accordance with the Coating Manufacturer's
instructions for overcoating before the next coat is applied. Curing times are highly dependent on
local conditions.
16. Painting Subcontractor shall measure and record local conditions of temperature and
humidity during blasting, painting and curing.
17. Coating shall only be applied when suitable weather conditions prevail. Coating shall not be
applied under the following conditions or when such conditions are likely to prevail before the coating
is cured.
-At temperatures below 10°C (or according to Coating Manufacturer recommendation) or when
the temperature is likely to fall below this figure before the surface film is dry, or on surfaces
registering low temperatures.
-When the relative humidity of the atmosphere exceeds 85 %.
-The steel temperature is less than 3°C above the dew point.
-During foggy or misty conditions.
-Before dew or moisture has evaporated.
-When it is raining or rain is imminent.
18. The purchaser's representative also reserves the right to provide independent inspection at
any time to check cleaning and application procedures and standards, film thickness and general
quality of the work, film adhesion, and curing and overcoating periods good order and suitable for the
work being carried out.
The following inspection and testing shall be performed and recorded during the application of
coating systems:
- Visual examination of surface preparation in accordance with the international standards
- Weather condition checking (shall comply with Para 6.4.7)
- Profile checking with a suitable "profilometer" according to ISO 8503
- Thickness checking (acceptance criteria shall be per ISO 19840 & SSPC-PA2 - Rule 80 - 20)
- Curing checking
Doc. No. POS-QP-33
Rev. No. 2
PAINTING PROCEDURE
Page 5 of 15
- Adhesion checking
- Porosity checking
- Finish color and Appearance checking
19. Adhesion check;
- The coating shall be examined for adhesion between coats and for adhesion of the first coat to
the substrate by tape test according to ISO 2409 or ASTM D3359.
-The adhesion pull-off test result shall be carried out in accordance with ISO 4624 or ASTM
D4541.
-Coating whose adhesion pull test result is less than 5 MPa shall be considered to have failed,
except on silicon based coatings.
20. Soluble salt contamination;
-Testing for chloride and soluble salt concentrations and the pH level shall be done using a Bresle
Sampler according to ISO 8502-6. The chloride and soluble salt concentrations shall be less than 30
mg/m2 and the pH shall be neutral (between 6 and 8). When these levels are exceeded, the surfaces
shall be either steam cleaned or high pressure water washed before abrasive blasting.
The cleaned surface shall be retested to verify that the contaminant levels are within the acceptable
range.
21. Reporting;
-The Manufacturer/ Coating subcontractor shall submit inspection reports giving details of
surface preparation, weather condition, particulars of application (e.g. blast-cleaning materials,
surface cleanliness grade and surface roughness, application equipment, coating materials details,
curing time schedule, WFT and DFT measurements, etc.), and progress of work.
22. Referenced project specifications shall be addressed.
23. Inspection report form shall be attached.
24. Paint maker's specifications shall be attached.
1. Scope
This procedure covers the requirement governing the selection and application of the coating
system to be used on the surface of Radiant, Duct, Stack, Steel Structure of Karbala
Doc. No. POS-QP-33
Rev. No. 2
PAINTING PROCEDURE
Page 6 of 15
Refinery project. In compliance with the requirements of the Project Specification for Painting
(doc. no. IONE-AA00-SP-PR-2300)
2. Applicable Standard
All works shall be conformed to specification, instruction and applicable code, in particular:
- SSPC SP10 Near white blast cleaning

- SSPC SP1 Solvent cleaning
- SSPC SP11 Power tool cleaning to bare metal
- SSPC PA2 Measurement of dry film thickness with magnetic gauges
- ASTM D4752 Standard test method for measuring MEK resistance of
ethyl silicate (inorganic) zinc-rich primer by solvent rub
- IONE-AA00-SP-PR-2300 Specification for Painting
- Paint manufacturer’s technical data sheet and particular application instruction.

3. Surface Preparation
3.1 Shop Preparation
3.1.1 Prior to commencement of surface preparation, all surface defects likely to be detrimental to
the protective painting system shall be removed. All fins at saw cuts, burrs and sharp edges
shall be similarly removed by mechanical dressing
3.1.2 Prior to blast cleaning, all grease and oil contamination shall be removed by wiping or
scrubbing the surface with rags or brushes wetted with solvent followed by a wipe down with
clean dry cloths. Alternatively, proprietary emulsifying agents may be used and where this
method of cleaning is employed, the surface shall be thoroughly washed with clean water
and then dried before proceeding.
3.1.3 Surface preparation shall achieve an SSPC SP10 standard blast cleaned finish.
3.1.4 All blast cleaned surfaces shall be primed before visible re-rusting occurs or within four hours
after blasting. If more than the specified time elapses or visible re-rusting occurs the metal
surfaces shall be lightly re-blasted and where necessary washed to remove rust blooming
and accumulation of soluble salts. Spent abrasive shall be completely removed from the
prepared surface by either vacuum cleaning or stiff-brush sweeping.
Doc. No. POS-QP-33
Rev. No. 2
PAINTING PROCEDURE
Page 7 of 15
3.1.5 The abrasive used for blast cleaning shall be free of grease, oil, moisture and soluble salts.
3.1.6 Abrasive size shall be selected to best suit the type of priming material and to satisfy the paint
manufacturer's recommendation.
3.1.7 The compressed air supply used for blast cleaning shall be free from water and oil. Suitable
air filters, separators and traps shall be provided and installed in the coolest part of the
system. Accumulations of oil and moisture shall be removed from the air receiver by regular
purging. Air compressor shall not supply air at a temperature in excess of 110°C.
3.2 Shop Preparation
3.2.1 All the provisions for shop surface preparation shall be applicable for field preparation. If the
specified requirements are impractical because of field conditions, the revised paint system
shall be submitted according to these field conditions for approval prior to commencing work.
3.2.2 Prior to preparation and application of priming paint the metal surface or damaged area of
shop coating shall be solvent cleaned or thoroughly washed with clean water to remove all
soluble salts and dried in a manner which will not re-deposit contaminations on to the
cleaned surface.
3.2.3 Surface preparation of small inaccessible areas with power tools shall only be carried out
with Company approval and shall achieve a level of cleanliness in accordance with SSPC
SP11.
3.2.4 The use of grinding discs may be included to achieve the removal of tightly adhering weld
splatter, but great care shall be taken to ensure that surfaces shall not be polished nor left
with a detrimental roughness.
4. Coating Condition and Application
4.1 Weather condition
4.1.1 Surface preparation and painting shall not be undertaken in conditions, which are favorable to
surface condensation when temperatures are below 50C and over 500C or the relative humidity
is above 85%. The preferred relative humidity range is 50-80%
Surface preparation and painting shall not be undertaken when there is the likelihood of a
change in weather conditions within 4 hours of the application, which would result in air
temperatures below those specified, or the deposition of moisture upon the surface.
Doc. No. POS-QP-33
Rev. No. 2
PAINTING PROCEDURE
Page 8 of 15
4.1.2 Paint materials shall not be applied over metal surfaces having temperatures less than 50C
above the dew point or in excess of 500C.
4.1.3 Paint materials shall not be applied to steel when ambient temperatures are expected to fall to
50C before the paint has dried.
4.1.4 Paint materials shall not be applied in rain, snow, fog or mist, nor to wet or damp surfaces.
4.2 Paint Storage
4.2.1 Paint batches should be recorded on receipt and noted on the inspection records when used,
to ensure that their shelf life is not exceeded.
4.2.2 All containers of coating material shall remain in unopened original manufacturer’s
containers until required of use.
4.2.3 Coating material, which has jelled or otherwise deteriorated during storage, shall not be
used.
4.2.4 Coating material shall be stored / handled under condition such as temperature, humidity in
accordance with the manufacturer’s instruction.
4.3 Mixing and Thinning
4.3.1 Paint material shall be thoroughly mixed immediately prior to application. Mixing shall be by
means of mechanical stirrers, paddle mixers, can vibrators or can shakers.
4.3.2 Constant mechanical agitation shall be maintained in the paint reservoir throughout paint
spraying operations.
4.3.3 Paint component shall be mixed in the proper ratio as supplied by the paint manufacturer in
proportional containers. Where required, the paint manufacturer indicated induction time
should be observed. Mixed paint exceeding the pot life shall not be used.
4.3.4 When their use is permitted, thinners shall only be added during paint mixing strictly in
accordance with the paint manufacturer’s instructions.
4.3.5 The type of thinner shall comply with the paint manufacturer's instructions.
4.4 Film Thickness
4.4.1 The applied DFT over any square meter shall have average readings that are not less than
minimum thickness specified. At any point, the average of three readings shall not be less than
Doc. No. POS-QP-33
Rev. No. 2
PAINTING PROCEDURE
Page 9 of 15
80% of the nominal.
4.4.2 The total dry film thickness for a multicoated system shall not be less than the added total
specified dry film thicknesses.
4.4.3 Inadequate film thickness shall require the further application of an additional complete coat over
the whole area until the dry film thickness is sufficient to meet the specified thickness. Excessive
thick coats shall be removed completely by blast cleaning, and shall be re-coated according to
this Project Standard.
4.4.4 The dry film thickness of each coating applied shall be checked by means of an Elcometer digital
dry film thickness gauge.
4.4.5 Film thickness measurements shall not include thickness of pre-fabricating primers. In the
absence of pre-fabricating primer film thickness records, 15 microns shall be allowed for
pre-fabrication primers whilst checking further film coat thicknesses.
4.4.6 The dry film thickness of individual coats shall not markedly exceed the manufacturer’s
recommended maximum thickness or prove detrimental, i.e. wrinkling, mud cracking, general
softness etc., to both the coating and/or the total system.
4.5 Application
4.5.1 Paint materials shall only be applied by the paint manufacturer's recommended method.
Care shall be taken to select paint materials to suit the intended application method.
4.5.2 Spray guns shall be held perpendicular to the surface being coated at a maximum distance
of 300 mm from the surface and no closer than 200 mm to the surface.
4.5.3 Material and air pressure on the spray guns shall be regulated to achieve optimum
atomization of the paint with the lowest possible pressures to avoid spray ricochet from the
surface being painted.
4.5.4 Overlapping horizontal passes shall be made for each spray coat to obtain uniform
application. Particular care shall be exercised to ensure that a uniform, complete wet coat is
applied. Semi-dry spraying results in poor flow-out with excessive pinholes and shall be
avoided.
4.5.5 Coats of paint shall be uniformly applied without sags, runs, spots, damage or contamination;
such irregularities shall be removed and the affected area recoated.
Doc. No. POS-QP-33
Rev. No. 2
PAINTING PROCEDURE
Page 10 of 15
4.5.6 Each coat of paint shall be in a proper state of cure or dryness before the application of the
succeeding coat.
4.5.7 Coatings that have weathered for more than six months shall be mechanically roughened and
thoroughly fresh water washed prior to application of further coats to prevent inter-coat
adhesion problems.
4.5.8 To minimize inter-coat contamination and promote good inter-coat adhesion, succeeding
coats shall be applied with a minimum time lapse consistent with proper drying time, work and
erection schedules.
4.5.9 Interface adhesion problems shall be avoided by following the paint manufacturer’s
recommendations and advice on preparation procedures i.e. removal of zinc salts, 'mist'
coats, tie coats, etc. when commencing touch-up and/ or over-coat paint work.
4.5.10 When paints are applied by brushing, brushes shall be of a style and quality that will permit
proper application of the material. Brushing shall be done so that a smooth coat as nearly
uniform in Thickness as possible is obtained.
4.6 Repair
4.6.1 In general, damage to each coat of paint shop/field applied shall be repaired by preparing the
affected surface, in accordance with the preparation as specified and as originally carried out,
cleaning and spot priming before succeeding coats of paint are applied. The extent of repair to
the damaged area shall extend 50 mm into sound paintwork. The sound paintwork shall be
lightly prepared to roughen and chamfer the surface. No succeeding coat of paint shall be
applied before preceding coat of paint is thoroughly dry.
4.6.2 Where shop/field paint has been damaged in handling, all damage and loosely adhering paint
shall be removed and the surface thoroughly cleaned by power wire brush. The breaks shall
be cleaned for a distance of 50mm back into the adjacent sound paintwork, and the
designated number and primer of finish coats shall be applied to the thickness according to
manufacturer specification.
4.6.3 Defects in the primer coat resulting from mechanical damage, poor application technique or
inadequate surface preparation shall be re-coated in accordance with repeat of the above
steps of this procedure prior to application of top coats.
Doc. No. POS-QP-33
Rev. No. 2
PAINTING PROCEDURE
Page 11 of 15
4.6.4 Where superficial damage to top or intermediate coats has exposed the underlying steel to
the atmosphere, such may be repaired by touch up painting after removing surface
contaminants and preparation of the surface to the original preparation standard
4.6.5 The top and intermediate coats that show poor inter-coat or other faults shall be wholly
removed by abrasive in accordance with section 4.
5. Application Responsibility
5.1 All paint application shall be carried out in a neat, thorough and workmanlike manner.
5.2 All cracks or crevices between structural components shall be filled with paint, if practicable.
5.3 Identification mark shall not be removed until checking with and receiving authorization from
client.
5.4 Adjacent property, vehicles, pedestrians and other portions of the structure, shall be
protected against damage by abrasive or contamination by paint during the painting
operations.
5.5 The working environment shall be maintained clean and neat during the paint application
work.
5.6 Paint materials must be kept in store. Storage conditions (i.e. temperatures, ventilation, etc.)
shall meet the paint manufacturer's requirements.
5.7 Paint Manufacturer shall be in position to provide technical support and assistance to the
user during surface preparation and application of its products in the various locations. Paint
Manufacturer local technical representatives shall be certified to an acceptable level.
6. Inspection Requirement
6.1 Surface preparation shall be checked using SSPC pictorial standards in accordance with
SSPC SP10. Surface profile shall be compared visually with a surface roughness
comparator or measured by replica tape.
6.2 The presence of oil and grease may be visually checked by rubbing a clean white cloth on
steel surface to detect oil and grease or by sprinkling water on the steel surface.
Doc. No. POS-QP-33
Rev. No. 2
PAINTING PROCEDURE
Page 12 of 15
6.3 Wet film thickness shall be measured at the start of application of each coat to ensure the
correct dry film thickness is achieved.
6.4 Measurement of dry film thickness of individual paint coatings and the total system shall be in
accordance with the procedures of SSPC PA2.
6.5 The first and succeeding field coats shall not be applied before the cleaned surface, or the
preceding applied coats have been inspected and approved. Any damaged or defective
coatings shall be repaired as specified and approved before proceeding with any additional
coats.
7. Standard and Method For Inspection
7.1 Systematic inspection and testing of the surface preparation and coating work shall be carried
out at appropriate stages, as specified in a Company approved Inspection and Test Plan,
which shall comply with the requirements of the Project Specification for Painting (document
no. IONE-AA00-SP-PR-2300). As a minimum, this shall include the following inspection
activities:
1. Blast Cleaning Abrasives and Paint Materials Used
2. Atmospheric Humidity/Metal Temperature During Cleaning and Coating
3. Standard of Surface Preparation (Cleanliness and Profile) Achieved
4. Mixing of Paint Components
5. Time Between Blast Cleaning and Primer Application.
6. Number of Coat of Paint Applied
7. Paint Curing and Overcoating Periods
8. Dry (and Wet) Film Thickness of Each Coat and Full Coating System
9. Visual Appearance of Each Coat and Full Paint Coating
10.Topcoat Paint Colour and Identification Markings
11.Sample Adhesion Testing of the Paint Coating
7.2 Surface cleanliness:
After abrasive blasting, applicable to all areas:

Doc. No. POS-QP-33
Rev. No. 2
PAINTING PROCEDURE
Page 13 of 15
 Requirement: SSPC SP10
 Method : Visual assessment
After power tool cleaning, where permitted only:
 Requirement : SSPC SP1, SP11
 Method: Visual assessment
7.3 Surface profile after blasting:
Applicable to the blast cleaned area
 Requirement: following to data sheet of paint supplier
 Method: Visual assessment + Surface comparator or Replica tape measurement
7.4 Dry film thickness:
Applicable to all painted areas, after each coat is sufficiently dry and over complete system
once sufficiently dry.
 Requirements: As specified for each coat and completed system in this procedure. The
applied DFT over any square meter shall have average readings that are not less than
minimum thickness specified. No readings shall be less than 90% of the specified
thickness.
 Equipment / Standard: Digital coating thickness gauge/ SSPC PA2
Remark: Calibration requirements from equipment manufacturer shall be closely followed.

Calibration shall be made over actual bare surface to be inspected.
Doc. No. POS-QP-33
Rev. No. 2
PAINTING PROCEDURE
Page 14 of 15
8. Coating Systems (For shop application)
Operating Description
Part Name to be Coating Applied Surface Total Color of
temperatur
Painted System Material Preparation Primer Intermediate Finish DFT top coat
e (0C)
- Radiant, Duct, Stack
(External)
Inorganic Zinc Epoxy MIO Acrylic Polyurethane
- Steel Structure Carbon 275
Up to 100 A SSPC SP10 DFT: 75 µm DFT:150 µm DFT:50 µm Light Grey (RAL 7035)
- Pipe Support Steel µm
(Interzinc 22) (Intergard 475 HS) (Interthane 990)
- Platform
Inorganic Zinc Epoxy MIO Acrylic Polyurethane

- Handrails, Ladders Carbon 275
Up to 100 A SSPC SP10 DFT: 75 µm DFT:150 µm DFT:50 µm Yellow (RAL 1003)
W/cage Steel µm
(Interzinc 22) (Intergard 475 HS) (Interthane 990)
‘- Hor air duct, Burner Inorganic Zinc

Carbon 75
Duct 151 ~ 400 F SSPC SP10 DFT: 75 µm - -
Steel µm
(External/Insulated) (Interzinc 22)
- Grating, Checkered
Hot Dip Galvanized according to ASTM 123
plates, Stair treads
Doc. No. POS-QP-33
Rev. No. 2
PAINTING PROCEDURE
Page 15 of 15
9. Painting Report
POSCO E&C – Vietnam QC shall make out a report after each inspection. All
inspection reports shall be handed out to Client/JNK at time of provisional work
acceptance.
10. Attachment
Attachment: Form for
1. PAINTING INSPECTION REPORT

2. DATA SHEET
Rep no: POS-PIR-00
Date:
FINAL PAINTING INSPECTION REPORT Sheet no: 1 of 1
PROJECT NAME
PAINT SPEC
PAINT SPEC No specifications Paint Name(Maker) D.F.T FINAL COLOR Remark
Paint Maker
CONDITION OF SURFACE PREPERATION
B/L Method B/L Grade Finish Date Profile Rust Prevent Result Remark
CONDITION OF SURFACE PREPERATION
Coat Start Date Dry Temperature(D/T) Wet Temperature(W/T) Humidity(H/D) Surface Temperature(S/T) Dewpoint(D/P)
PAINT DATE
PAINT VISUAL CONDITION

Discol
Peeling Sagging Crack Holiday Bubble Corrosion Result
or
INSPECTION RESULT OF DRYFILM THICKNESS
1st 1st+2nd 1st+2nd+3rd

Item Item NO. Q'TY WEIGHT 1 2 3 4 5 AVE 1 2 3 4 5 AVE 1 2 3 4 5 AVE Max. Min. RESULT
DFT DFT DFT DFT DFT DFT DFT DFT DFT DFT DFT DFT DFT DFT DFT
Total
Inspected By Witnessed By Reviewed By
Name
Signature
Date
Interzinc® 22
PRODUCT Part of the Interzinc 22 Series of products.
DESCRIPTION
A two component, rapid recoat, fast curing solvent based inorganic zinc rich ethyl silicate primer, containing 85%
zinc by weight in the dry film. Conforms to SSPC Paint 20 Level 1.
Available in ASTM D520, Type II (low lead) zinc dust version as standard
INTENDED USES A zinc rich primer suitable for use with a wide range of high performance systems and topcoats in both maintenance
and new construction of bridges, tanks, pipework, offshore structures and structural steelwork.
Provides excellent corrosion protection for correctly prepared steel substrates, up to temperatures of 1004°F (540°C)
when suitably topcoated.
Fast curing primer capable of application in a wide range of climatic conditions.
PRACTICAL Color Green Gray

INFORMATION FOR
INTERZINC 22 Gloss Level Matte
Volume Solids 63%
Typical Thickness 2-3 mils (50-75 microns) dry equivalent to 3.2-4.8 mils (79-119 microns) wet
Theoretical Coverage 337 sq.ft/US gallon at 3 mils d.f.t and stated volume solids
8.40 m²/liter at 75 microns d.f.t and stated volume solids
Method of Application Airless Spray, Air Spray
Drying Time
Overcoating Interval with
41°F (5°C) 30 minutes 3 hours 18 hours Extended¹

59°F (15°C) 20 minutes 90 minutes 9 hours Extended¹
77°F (25°C) 10 minutes 1 hour 4.5 hours Extended¹
104°F (40°C) 5 minutes 30 minutes 1.5 hours Extended¹
¹ See International Protective Coatings Definitions & Abbreviations

The drying times quoted have been determined at the quoted temperature and 55% relative humidity. The 41°F
(5°C) time was determined at 60% relative humidity. Prior to overcoating, verify a value of 4 via ASTM D4752
MEK rub test. See Product Characteristics section for more details on overcoating.
REGULATORY DATA Flash Point (Typical) Part A 66°F (19°C); Mixed 66°F (19°C)
Product Weight 20.4 Ib/gal (2.44 kg/l)


Page 1 of 4
Issue Date:2/5/2015
Ref:4518
Interzinc® 22
SURFACE All surfaces to be coated should be clean, dry and free from contamination. Prior to paint application, all surfaces
PREPARATION should be assessed and treated in accordance with ISO 8504:2000.
Oil or grease should be removed in accordance with SSPC-SP1 solvent cleaning.
Abrasive Blast Cleaning
Abrasive blast clean to a minimum of SSPC-SP6 or Sa2½ (ISO 8501-1:2007), (or SSPC-SP10 for optimum
performance). If oxidation has occurred between blasting and application of Interzinc 22, the surface should be
reblasted to the specified visual standard.
Surface defects revealed by the blast cleaning process, should be ground, filled, or treated in the appropriate
manner.
A surface profile of 1.6-3.0 mils (40-75 microns) is recommended.
Shop Primed Steelwork
Interzinc 22 is suitable for application to unweathered steelwork freshly coated with zinc silicate shop primers. If the
zinc shop primer shows extensive or widely scattered breakdown, or excessive zinc corrosion products, overall
sweep blasting will be necessary. Other types of shop primer are not suitable for overcoating and will require
complete removal by abrasive blast cleaning.
Weld seams and damaged areas should be blast cleaned to SSPC-SP6 or Sa2½ (ISO 8501-1:2007).
Damaged/Repair Areas
All damaged areas should ideally be blast cleaned to SSPC SP6 or Sa2½ (ISO 8501:2007). However, it is
acceptable that small areas can be power tool cleaned to SSPC SP11 or Pt3 (JSRA SPSS:1984), provided the area
is not polished. Repair of the damaged area can then be carried out using a recommended zinc epoxy primer -
consult International Protective Coatings for specific advice.
APPLICATION Mixing Interzinc 22 is supplied in two parts, a liquid Binder base component QHA285 (Part A) and a
Powder component (Part B). The Powder (Part B) should be slowly added to the liquid Binder
(Part A) whilst stirring with a mechanical agitator. DO NOT ADD LIQUID TO POWDER.
Material should be filtered prior to application and should be constantly agitated in the pot
during spraying. Once the unit has been mixed it should be used within the working pot life
specified.
Mix Ratio 3.1 part(s) : 1 part(s) by volume
Working Pot Life 41°F (5°C) 59°F (15°C) 77°F (25°C) 104°F (40°C)
12 hours 8 hours 4 hours 2 hours
Airless Spray Recommended Tip Range 15-21 thou (0.38-0.53 mm)

Total output fluid pressure at spray tip not less than 1593 psi
(112 kg/cm²)

Fluid Tip E
Brush Suitable - Small areas only Typically 1.0-2.0 mils (25-50 microns) can be achieved
Roller Not recommended
Thinner International GTA803 Do not thin more than allowed by local environmental legislation
(International GTA415)
Cleaner International GTA803 or International GTA415
Work Stoppages Do not allow material to remain in hoses, gun or spray equipment. Thoroughly flush all
equipment with International GTA415. Once units of paint have been mixed they should not be
resealed and it is advised that after prolonged stoppages work recommences with freshly mixed
units.
Clean Up Clean all equipment immediately after use with International GTA415. It is good working
practice to periodically flush out spray equipment during the course of the working day.
Frequency of cleaning will depend upon amount sprayed, temperature and elapsed time,
including any delays.
All surplus materials and empty containers should be disposed of in accordance with
appropriate regional regulations/legislation.
Page 2 of 4
Interzinc® 22
PRODUCT Prior to overcoating, Interzinc 22 must be clean, dry and free from both soluble salts and excessive zinc corrosion
CHARACTERISTICS products.
Surface temperature must always be a minimum of 5°F (3°C) above dew point.
When applying Interzinc 22 in confined spaces, ensure adequate ventilation.
The minimum overcoating interval is dependent upon the relative humidity during cure.
If thinning is required to assist spray application in warmer climates, (typically >82°F (28°C)), it is recommended that
International GTA803 thinners are used.
It is recommended that prior to overcoating a solvent rub test to ASTM D4752 should be undertaken. A value of 4
indicates a satisfactory degree of cure for overcoating purposes.
At relative humidities below 55%, curing will be retarded. Humidity may be increased by the use of steam or water
spraying. However, cure at relative humidities below 55% is more effectively achieved by incorporating the Low
Humidity Cure Accelerator*; some example overcoating times at 59ºF (15ºC) are detailed below;
Relative Humidity (%) 20 30 40
Minimum Overcoating Interval 24 hours 10 hours 10 hours
The Interzinc 22 Application Guidelines contain further information on expected cure times at lower relative
humidities.
Excessive film thickness and/or over-application of Interzinc 22 can lead to mudcracking, which will require complete
removal of the affected areas by abrasive blasting and re-application in accordance with the original specification.
Care should be exercised to avoid the application of dry film thicknesses in excess of 5.0 mils (125 microns).
For high temperature systems the thickness of Interzinc 22 should be restricted to 2 mils (50 microns) d.f.t.
Continuous dry temperature resistance of Interzinc 22 is 752°F (400°C) if left untopcoated, however, if this product is
used as a primer for Intertherm 50, the dry temperature resistance will be 1004°F (540°C).
Untopcoated Interzinc 22 is not suitable for exposure in acid or alkaline conditions or continuous water immersion.
This product has the following specification approvals:

• AISC Specification 348-04 Research Council for Structural Connections Class B Coating
• UNE 48293 (Spain)
Note: VOC values are typical and are provided for guidance purpose only. These may be subject to variation
depending on factors such as differences in color and normal manufacturing tolerances.
Low molecular weight reactive additives, which will form part of the film during normal ambient cure conditions, will
also effect VOC values determined using EPA Method 24.
*Only available in Europe, China, Middle East, Africa and Russia.
SYSTEMS When it is necessary for Interzinc 22 is to be overcoated by itself due to low dry film thickness the coating surface
COMPATIBILITY must be fresh and unweathered. A minimum of 2 mils (50 microns) d.f.t. of any subsequent coat of Interzinc 22 is
needed to ensure good film formation.
Before overcoating with recommended topcoats ensure the Interzinc 22 is fully cured (see above) and if weathering
has occurred all zinc salts should be removed from the surface by fresh water washing, and if necessary scrubbing
with bristle brushes.
Typical topcoats and intermediates are:
Intercure 200 Intergard 475HS
Intercure 420 Intertherm 50
Intergard 251 Interseal 670HS
Intergard 269 Intertherm 715
Intergard 345
In some cases it may be necessary to apply a mist coat of suitable viscosity to minimize bubbling. This will depend
upon the age of the Interzinc 22, surface roughness and ambient conditions during curing and application.
Alternatively, an epoxy sealer coat, such as Intergard 269, can be used to reduce bubbling problems.
For other suitable topcoats/intermediates, consult International Protective Coatings.
Page 3 of 4
Interzinc® 22
D ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet can be found in the
following documents available at www.international-pc.com:
et INFORMATION
ai • Definitions & Abbreviations
l
T • Surface Preparation
o • Paint Application
p
• Theoretical & Practical Coverage
• Interzinc 22 Application Guidelines
SAFETY This product is intended for use only by professional applicators in industrial situations in accordance with the advice
PRECAUTIONS given on this sheet, the Material Safety Data Sheet and the container(s), and should not be used without reference to
the Material Safety Data Sheet (MSDS) which International Protective Coatings has provided to its customers.
All work involving the application and use of this product should be performed in compliance with all relevant
national, Health, Safety & Environmental standards and regulations.
In the event welding or flame cutting is performed on metal coated with this product, dust and fumes will be emitted
which will require the use of appropriate personal protective equipment and adequate local exhaust ventilation.
If in doubt regarding the suitability of use of this product, consult International Protective Coatings for further advice.
Rect Top
Vol Pack Vol Pack
13.78 liter 10.42 liter 15 liter 3.36 liter 20 liter
4.92 US gal 3.72 US gal 5 US gal 1.2 US gal 3.5 US gal
For availability of other pack sizes contact International Protective Coatings

(TYPICAL) 13.78 liter 11.6 kg 25.8 kg
4.92 US gal 37.2 lb 73.6 lb
STORAGE Shelf Life Part A 6 months minimum at 77°F (25°C).

Part B 12 months minimum at 77°F (25°C).
Subject to re-inspection thereafter. Store in dry, shaded conditions away from sources
of heat and ignition.
Rect
Bottom
Disclaimer
The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet without first
obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product (whether in
this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the use and application
of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the maximum extent permitted
by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of law or otherwise, including, without
limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to our Conditions of Sale. You should request
a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the light of experience and our policy of continuous
development. It is the user's responsibility to check with their local representative that this data sheet is current prior to using the product.
This Technical Data Sheet is available on our website at www.international-marine.com or www.international-pc.com, and should be the same as this document. Should there be any
discrepancies between this document and the version of the Technical Data Sheet that appears on the website, then the version on the website will take precedence.
Copyright © AkzoNobel, 2/5/2015.
All trademarks mentioned in this publication are owned by, or licensed to, the AkzoNobel group of companies.
Page 4 of 4
Interthane® 990
Polyurethane
PRODUCT A two component acrylic polyurethane finish giving excellent durability and long term recoatability.
DESCRIPTION
INTENDED USES Suitable for use in both new construction and as a maintenance finish which can be used in a wide
variety of environments including offshore structures, chemical and petrochemical plants, bridges,
pulp and paper mills, and in the power industry.
PRACTICAL Colour Wide range via the Chromascan system

INFORMATION FOR
INTERTHANE 990 Gloss Level High Gloss
Volume Solids 57% ± 3% (depends on colour)
88-132 microns (3.5-5.3 mils) wet
Theoretical Coverage 11.40 m²/litre at 50 microns d.f.t and stated volume solids
Drying Time
-5°C (23°F) 8 hours 60 hours 60 hours Extended¹

5°C (41°F) 5 hours 24 hours 24 hours Extended¹
15°C (59°F) 150 minutes 10 hours 10 hours Extended¹
¹ See International Protective Coatings Definitions and Abbreviations
REGULATORY DATA Flash Point (Typical) Part A 34°C (93°F); Part B 49°C (120°F); Mixed 35°C (95°F)


Page 1 of 4
Issue Date:27/04/2015
Ref:2484
Interthane® 990
Polyurethane
Primed Surfaces
Interthane 990 should always be applied over a recommended anti-corrosive coating scheme. The
primer surface should be dry and free from all contamination and Interthane 990 must be applied
within the overcoating intervals specified (consult the relevant product data sheet).
Areas of breakdown, damage etc., should be prepared to the specified standard (e.g. Sa2½ (ISO
primed prior to the application of Interthane 990.
Mix Ratio 6 part(s): 1part(s) by volume
Working Pot Life -5°C (23°F) 5°C (41°F) 15°C (59°F) 25°C (77°F) 40°C (104°F)
26 hours 12 hours 4 hours 2 hours 45 minutes

than 155 kg/cm² (2204 p.s.i.)
Fluid Tip E
Air Spray Recommended Use suitable proprietary equipment
(Conventional)
Brush Suitable Typically 40-50 microns (1.6-2.0 mils) can be
achieved
Roller Suitable Typically 40-50 microns (1.6-2.0 mils) can be
achieved
Thinner International GTA713 Do not thin more than allowed by local

(or International GTA733 environmental legislation
or GTA056)
Cleaner International GTA713 (or International GTA733 or GTA056)

Page 2 of 4
Interthane® 990
Polyurethane
PRODUCT Interthane 990 is available in a range of metallic finishes - please consult the separate Interthane
CHARACTERISTICS 990 Metallic Working Procedures document for further information.
Level of sheen and surface finish are dependent on application method. Avoid using a mixture of
application methods whenever possible.
Best results in terms of gloss and appearance will always be obtained by conventional air spray
application.
For brush and roller application, and in some colours, two coats of Interthane 990 may be required
to give uniform coverage, especially when applying Interthane 990 over dark undercoats, and when
using certain lead free bright colours such as yellows and oranges. Best practice is to use a colour
compatible intermediate or anticorrosive coating under the Interthane 990.
When overcoating after weathering or ageing, ensure the coating is fully cleaned to remove all
surface contamination such as oil, grease, salt crystals and traffic fumes, before application of a
further coat of Interthane 990.
Absolute measured adhesion of topcoats to aged Interthane 990 is less than that to fresh material,
however, it is adequate for the specified end use.
This product must only be thinned using the recommended International thinners. The use of
alternative thinners, particularly those containing alcohols, can severely affect the curing
mechanism of the coating.
Surface temperature must always be a minimum of 3°C (5°F) above dew point.
When applying Interthane 990 in confined spaces ensure adequate ventilation.
Interthane 990 is capable of curing at temperatures below 0°C (32°F). However, this product should
not be applied at temperatures below 0°C (32°F) where there is a possibility of ice formation on the
substrate. Condensation occurring during or immediately after application may result in a matt finish
and an inferior film. Premature exposure to ponding water will cause colour change, especially in
dark colours and at low temperatures.
This product is not recommended for use in immersion conditions. When severe chemical or
solvent splashing is likely to occur contact International Protective Coatings for information
regarding suitability.
A modified version of Interthane 990 is available for use within the Korean marketplace in order to
provide improved workability.
Note: VOC values are typical and are provided for guidance purpose only. These may be subject to
SYSTEMS The following primers/intermediates are recommended for Interthane 990:

COMPATIBILITY
Intercure 200 Interseal 670HS
Intercure 200HS Interzinc 315
Intercure 420 Interzinc 52
Intergard 251 Interzinc 52HS
Intergard 475HS Interzone 1000
Interthane 990 is designed only to be topcoated with itself.
For other suitable primers/intermediates consult International Protective Coatings.
Page 3 of 4
Interthane® 990
Polyurethane
D ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet can be found
INFORMATION in the following documents available at www.international-pc.com:
et
ail • Definitions & Abbreviations
T
o • Surface Preparation
p
• Paint Application
• Interthane 990 Metallic Finish Working Procedures
SAFETY This product is intended for use only by professional applicators in industrial situations in accordance with the
PRECAUTIONS advice given on this sheet, the Material Safety Data Sheet and the
container(s), and should not be used without reference to the Material Safety Data Sheet (MSDS) which
International Protective Coatings has provided to its customers.
All work involving the application and use of this product should be performed in compliance with all relevant
national, Health, Safety & Environmental standards and regulations.
In the event welding or flame cutting is performed on metal coated with this product, dust and fumes will be
emitted which will require the use of appropriate personal protective equipment and adequate local exhaust
ventilation.
If in doubt regarding the suitability of use of this product, consult International Protective Coatings for further
advice.
Warning: Contains isocyanate. Wear air-fed hood for spray application.
Rect Top
Vol Pack Vol Pack
20 litre 17.14 litre 20 litre 2.86 litre 3.7 litre

(TYPICAL) 20 litre 23.1 kg 3.5 kg
5 US gal 47.6 lb 7.1 lb
STORAGE Shelf Life 24 months (Part A) & 12 months (Part B) minimum at 25°C (77°F)
Subject to re-inspection thereafter. Store in dry, shaded conditions away from
sources of heat and ignition.
Rect
Bottom
Important Note
obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product
(whether in this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the
use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the
maximum extent permitted by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of
law or otherwise, including, without limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to
our Conditions of Sale. You should request a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the
light of experience and our policy of continuous development. It is the user's responsibility to check with their local representative that this data sheet is current prior to using the product.
Page 4 of 4
Intergard® 475HS
Epoxy
PRODUCT A low VOC, high solids, high build, two component epoxy coating. Available with conventional
DESCRIPTION pigmentation, or alternatively can be pigmented with micaceous iron oxide to provide enhanced
overcoating properties.
INTENDED USES For use as a high build epoxy coating to improve barrier protection for a range of anti-corrosive
coating systems in a wide range of environments including offshore structures, petrochemical
plants, pulp and paper mills and bridges.
Suitable for use in both maintenance and new construction situations as part of an anti-corrosive
coating system.
The micaceous iron oxide variant improves long term overcoating properties, better facilitating
application in the fabrication shop, prior to shipping, with final overcoating on site.
PRACTICAL Colour Light Grey MIO and a selected range of colours

INFORMATION FOR
INTERGARD 475HS Gloss Level Matt
Volume Solids 80%
125-250 microns (5-10 mils) wet
Theoretical Coverage 6.40 m²/litre at 125 microns d.f.t and stated volume solids

Drying Time
-5°C (23°F) 150 minutes 48 hours 48 hours Extended¹

¹ See International Protective Coatings Definitions and Abbreviations
Maximum overcoating intervals are shorter when using polysiloxane topcoats. Consult International
Protective Coatings for further details.
For curing at elevated temperatures an alternative curing agent is available. See Product
Characteristics for details.
REGULATORY DATA Flash Point (Typical) Part A 34°C (93°F); Part B 31°C (88°F); Mixed 33°C (91°F)

159 g/lt Chinese National Standard GB23985

Page 1 of 4
Issue Date:22/09/2015
Ref:2153
Intergard® 475HS
Epoxy
Primed Surfaces
Intergard 475HS should always be applied over a recommended anti-corrosive coating scheme.
The primer surface should be dry and free from all contamination and Intergard 475HS must be
applied within the overcoating intervals specified (consult the relevant product data sheet).
Areas of breakdown, damage etc., should be prepared to the specified standard (e.g. Sa2½ (ISO
primed prior to the application of Intergard 475HS.
Metallic Zinc Primed Surfaces
Ensure that the surface of the primer is clean, dry and free from contamination and zinc salts before
application of Intergard 475HS. Ensure zinc primers are fully cured before overcoating.
Mix Ratio 3 part(s) : 1 part(s) by volume
Working Pot Life -5°C (23°F) 5°C (41°F) 15°C (59°F) 25°C (77°F)
3 hours 3 hours 2.5 hours 2 hours

than 190 kg/cm² (2702 p.s.i.)
Fluid Tip E
Brush Suitable Typically 75 microns (3.0 mils) can be achieved
Roller Suitable Typically 75 microns (3.0 mils) can be achieved
Thinner International GTA007 Thinning is not normally required. Consult the

local representative for advice during application
in extreme conditions. Do not thin more than
allowed by local environmental legislation.
Cleaner International GTA822 (or International GTA415)

Page 2 of 4
Intergard® 475HS
Epoxy
PRODUCT Intergard 475HS is primarily designed for use as a high build barrier coat to impart barrier
CHARACTERISTICS protection to a coating system. It is recommended that it should be overcoated with a durable finish
from the Interfine or Interthane range when appearance is important.
Maximum film build in one coat is best attained by airless spray. When applying by methods other
than airless spray, the required film build is unlikely to be achieved. Application by air spray may
require a multiple cross spray pattern to attain maximum film build. Low or high temperatures may
require specific application techniques to achieve maximum film build.
When applying Intergard 475HS by brush or roller, it may be necessary to apply multiple coats to
achieve the total specified system dry film thickness.
Surface temperature must always be a minimum of 3°C above dew point. When applying Intergard
475HS in confined spaces ensure adequate ventilation. Exposure to unacceptably low
temperatures and/or high humidities during or immediately after application may result in
incomplete cure and surface contamination that could jeopardise subsequent intercoat adhesion.
Elevated Temperature Curing
An alternative curing agent is available for applications at temperatures greater than 25°C (77°F).

25°C (77°F) 90 minutes 6 hours 6 hours Extended *

40°C (104°F) 60 minutes 2 hours 2 hours Extended *
* See International Protective Coatings Definitions and Abbreviations
Interchanging standard and elevated temperature curing agents during application to a specific
structure will give rise to an observable colour change due to the difference in the
yellowing/discolouration process common to all epoxies on exposure to UV light. In common with all
epoxies Intergard 475HS will chalk and discolour on exterior exposure. However, these phenomena
are not detrimental to anti-corrosive performance.
Intergard 475HS is not designed for continuous water immersion.
The micaceous iron oxide variant of this product is frequently used as a 'travel coat' prior to final
overcoating on site. To ensure best extended overcoating properties ensure over-application does
not occur and that the surface is fully cleaned of any contamination which may be present in the
surface texture due to the coarse nature of the micaceous iron oxide pigmentation.
When applying Intergard 475HS at temperatures less than 15°C (59°F) or wet film thicknesses of
150 microns (6 mils) or less, addition of around 5% International GTA007 thinners will improve film
appearance, sprayability and aid film thickness control.
Note: VOC values are typical and are provided for guidance purpose only. These may be subject to
SYSTEMS Intergard 475HS is designed for use over correctly primed steel. Suitable primers are:
COMPATIBILITY
Intercure 200 Interzinc 22 * (mist coat or tie coat may be required)
Suitable topcoats are:
Intergard 740 Interfine 629HS

Interthane 990 Intergard 475HS
For alternative primers and finishes, consult International Protective Coatings.
See relevant product data sheet for details.
Page 3 of 4
Intergard® 475HS
Epoxy
D ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet
et
ail
T • Definitions & Abbreviations
o
p • Surface Preparation
• Paint Application
SAFETY This product is intended for use only by professional applicators in industrial situations in
PRECAUTIONS accordance with the advice given on this sheet, the Material Safety Data Sheet and the
container(s), and should not be used without reference to the Material Safety Data Sheet (MSDS)
for further advice.
Rect Top
Vol Pack Vol Pack
20 litre 15 litre 20 litre 5 litre 5 litre
5 US gal 3 US gal 5 US gal 1 US gal 1 US gal

(TYPICAL)
20 litre 29.3 kg 9.3 kg
5 US gal 57.1 lb 8.4 lb
STORAGE Shelf Life 12 months minimum at 25°C (77°F).

Subject to re-inspection thereafter. Store in dry, shaded conditions away
from sources of heat and ignition.
Rect
Bottom
Important Note
obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product
(whether in this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the
use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the
maximum extent permitted by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of
law or otherwise, including, without limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to
our Conditions of Sale. You should request a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the
light of experience and our policy of continuous development. It is the user's responsibility to check with their local representative that this data sheet is current prior to using the product.
Page 4 of 4

IONE VP 00 MB4023 110 2 Painting Procedure

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IONE VP 00 MB4023 110 2 Painting Procedure

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PROJECT : KARBALA REFINERY PROJECT

LOCATION : KARBALA, IRAQ

EMPLOYER : STATE COMPANY FOR OIL PROJECTS(SCOP)

P.O. NO. : IONE-00-PO-MB-4023

ITEM : Fired Heaters

ENGINEER LEAD ENGINEER

2 25 JAN 16 FOR APPROVAL Y.U.Jeong K.W.Han J.H.Lee S.T.Kim

1 16 DEC 15 FOR APPROVAL Y.U.Jeong K.W.Han J.H.Lee S.T.Kim

0 30 OCT 15 FOR APPROVAL Y.U.Jeong K.W.Han J.H.Lee S.T.Kim

REV. DATE DESCRIPTION PRPD CHKD APPRD APPRD

PAINTING PROCEDURE Job No. : J10210

1. PAINTING PROCEDURE (KIC) ................................................................................................. 3

2. PAINTING PROCEDURE (POSCO VIETNAM)...................................................................... 24

PAINTING AND COATING PROCEDURE Doc. No. IONE-VP-00-MB4023-110

NARA KIC, LIMITED

2 For Approval 21.Jan.2016 Y. W. JEONG K.W.HAN J.E.KIM

3. Surface Preparation ( 3~4 )

5. Application Details ( 5~6 )

6. Repair the Damaged Areas ( 6 )

10. Rust Prevection ( 8 )

11. Painting Plan ( 9 )

12. Attachment ( 10~26 )

#1 Inspection report form

Following specification and codes shall form a part of this procedure.

2.1 Project Specifications

Spec No. Rev. Description

2.2 Codes and Standards

(1) SSPC : The society for protective coating

3.1 Materials (Steel & Welding)

3.2 Abrasive Blasting

3.3 Solvent Cleaning

4.1.1 Optimum temperature range is 10℃ to 35℃.

4.2.1 Humidity may affect the drying time of coatings.

4.2.3 Coatings are not applied over 85%.

4.3 Related Conditions

5.1 Preparation of Coatings

5.2 Shop Primer Coating & Intermediate Coating

5.3 Application Method

5.4 Application Work

5.5 Cleaning of Tools

6. Repair the Damaged Areas

7.3.3 The weight of the zinc coating shall be as below table

8.1 Before and during paint application

8.1.1 Cleanliness (Removal of Rust and Harmful Materials)

8.1.2 Air temperature, humidity, surface temperature

8.1.3 Surface Roughness only for Blast Surface (Surface Profile)

8.2.1 Kind of Paint

8.2.2 Condition of Paint (Gel, Skinning, High viscosity, Sedimentation)

8.2.3 The Term of Validity

8.3 Film Thickness

8.3.1 Wet Film Thickness

8.3.3 Curing Check for inorganic zinc primers

8.4 Adhesion Check

8.5 Soluble salt contamination

10.4 All traces of welding slag, grease of dye shall be removed.

Primer Inorganic zinc primer Interzinc 22 75

Convection module Interm Epoxy MIO Intergard 475HS 150

Total DFT 275

Weather Conditions & Painting Schedule

Blast Primer Intermediate Finish

Salt contamination Adhesion cross-cut test

Curing MEK test Adhesion Pull-off test

PRODUCT Colour QHA028-Grey