Dry Type Transformers

Name, date
Dry-type transformers Zaragoza

Factory presentation
© ABB Group - Confidential Presentation

01 November, 2015 | Slide 1
Safety comes first
Evacuation map: locate
yourself and play attention
© ABB Group
Zaragoza factory
In an emergency
When the alarm sounds (a siren will sound continuously) follow the instructions given by the
ABB personal accompanying you.
Keep calm and do NOT run.
If you have forgotten anything, do NOT return for it.
If there is smoke, keep your body below the level of the smoke by crouching and, if possible,
cover your face with a damp cloth.
Use the closest exit or emergency exit.
Go directly to the nearest meeting point.
© ABB Group
Zaragoza factory
Evacuation map – “A” building offices
© ABB Group
Zaragoza factory
Evacuation map – “A” building
© ABB Group
Zaragoza factory
Evacuation map – “B” building
© ABB Group
Getting into the context
How much do you know
about Spain?
© ABB Group
Spanish context
Where we are: Spain, Aragon, Zaragoza
Spain Aragón
1 2
 Capital:
Madrid
 Area:
Position 52º
Total:
Zaragoza 504 645 km2
 PIB:
Position 13º
 Currency:
Euro
© ABB Group
Electric Market in Spain
Country‘s general data
People and Society

 Nationality:
 Noun: Spaniard(s)
 Adjective: Spanish
 Languages:
 Castilian Spanish (official) 74%, Catalan 17%, Galician 7%,
and Basque 2%
 Population:
 47.370.542 (July 2013 est.) 29th in the world
 Life expectancy at birth:
 81,37 years (2013 est.), 16th country in the world:
78,37 years
84,57 years
Source: The World Factbook –

Central Intelligence Agency US
© ABB Group
Country‘s general data
Economy
 Trade:
 GDP: -1,3% (2013 est.) (15th in the world) $30.100
 Exports: $458 billion. (2013 est.). (14th in the world)
per capita.
 Commodities: machinery, motor vehicles, foodstuffs,
 Composition by sector of origin: pharmaceuticals, medicines, other consumer goods.
 agriculture: 3,1%  Partners: France 16,8%, Germany 10,8%, Italy 7,7%,
 industry: 26% Portugal 7,1%, UK 6,5%.
 services: 70,8%  Imports: $431 billion. (2013 est.). (14th in the world).
 Labour market (2013 est.):  Commodities: machinery and equipment, fuels,

chemicals, semifinished goods, foodstuffs, consumer
 Labor force: 23,2 million (29th in the world) goods, measuring and medical control instruments.
 Unemployment: 26,3%. (175th in the world)  Partners: Germany 11,8%, France 11,5%, Italy 6,7%,
 Population below poverty line: 21,1% (2012) China 5,6%, Netherlands 5,4%, UK 4,1%.
Source: The World Factbook –

Central Intelligence Agency US
© ABB Group
14Q1 outlook
© ABB Group
Transmission grid
Source: REE
© ABB Group
Electrical energy demand and coverage
Source: REE
© ABB Group
Electrical energy demand and coverage
Source: REE
© ABB Group
Installed capacity
Source: REE
© ABB Group
Installed capacity
Source: REE Source: REE
© ABB Group
ABB in Spain
© ABB Group
Asea Brown Boveri, S.A
ABB in Spain: who we are
ABB in Spain objectives, are the same as those of the ABB group: we provide
technologies to improve the reliability of electrical networks and to increase the
energy efficiency and the productivity of industries and utilities.
ABB in Spain is represented by Asea Brown Boveri, S.A. with head office in
Madrid. Asea Brown Boveri, S.A. also owns ABB in Portugal. Both companies
share a common management team.
Owners equity plus reserves of Asea Brown Boveri, S.A. is 33,318,000 Euro.
ABB’s presence in Spain started in 1912.
ABB in Spain has manufacturing, service and engineering facilities in Madrid,

Córdoba, Sant Quirze del Vallés (Barcelona), Barcelona, Oyarzun, Zaragoza,
Bilbao, Gavá, Algeciras, and Las Palmas de Gran Canaria, and commercial offices
all over the country.
© ABB Group
01 November, 2015 | Slide 18
ABB in Spain: our performance in 2013
Million Euro 2013 2012 Change

Orders 593 658 -10%
Revenues 639 653 -2%
Export 277 272 +2%
Employees 2,161 2,216 -2%
© ABB Group
ABB in Spain: geographical distribution
Madrid. Zaragoza.
CEO, Management Bizkaiaa World leader in the
Gipuzkoa
team and Service. production of dry-type
Trapagaran Oiartzun transformers
Electric motors and
turbochargers
Service workshop
Barcelona
Zaragoza St. Quirze del Valles
Sant Quirze del Trapagaran (Bizkaia).
Vallés (Barcelona). Regional Service
Robotic systems Center of ABB in
production center. Madrid Bilbao performs
Staff of robotics, engineering, repair,
electric motors and maintenance and other
drives, services for services associated to
industries, medium power transformers for
voltage products and the Mediterranean
turbochargers. region.
Accounting and Ring motors factory
administrative (for GMD solution) and
services for the Córdoba production line of
company capacitor banks
Córdoba. Oiartzun (Gipuzkoa).

Power Manufacturing plant
transformers to the and administrative
USA, Latin America services of low voltage
and Europe. and building
High voltage automation products of
equipment, the Niessen brand of
engineering, ABB
services,
and consulting
services
© ABB Group
ABB in Spain: contact us
To make easier work with ABB, since 2013 we have stablished a new contact center for customers and other
stakeholders of ABB in Spain:
 Phone number: 901 760 762

 E-mail: contact.center@es.abb.com
If you are located in a different country, please go to http://www.abb.com/contactcenters
© ABB Group
Introduction
ABB, PPTR, Dry
© ABB Group
Power and productivity for a better world. ABB’s vision
 ABB is one of the world’s leading engineering companies,

which help its customers to use electrical power efficiently,
to increase industrial productivity and to lower
environmental impact in a sustainable way.
 Central office: Zurich, Switzerland.

 Around 150,000 employees in +100 countries.
 Quotes in Zurich, Stockholm and New York financial markets.
© ABB Group
Organization by divisions
Homepage:
www.abb.com
/transformers
$10.7 billion $7.9 billion $9.4 billion $6.6 billion $8.2 billion
36,000 employees 20,000 employees 30,000 employees 32,000 employees 27,000 employees
ABB’s portfolio covers

 Electricals, automation, controls and instrumentation for power generation and industrial processes
 Power transmission
 Distribution solutions
 Low-voltage products
 Motors and drives
 Intelligent building systems
 Robots and robot systems
 Services to improve customers productivity and reliability
© ABB Group
Global producer with focus factories (dry-type)
Russia
Germany
USA Switzerland Korea
Italy India
Spain
China
Egypt Saudi Arabia
Brasil
Vacuum cast coil Resibloc Open wound

Focus factories CN x x
dedicated to produce
dry type transformers
DE x
KR x
*Assembly units ES x
CH x x
US x x x
IT x
BR x x
IN x
SA* x
EG* x
RU* x
© ABB Group
Zaragoza factory
© ABB Group
Zaragoza factory
Organization chart
Carlos Garcia Quirós

PGU Manager
Carlos Ordoñez Francisco Díaz-Güemes

Controller HR Business Partner
Alberto Rivas Rafael Murillo

Marketing & Sales Development Center
Celia Sanz Carlos Ordoñez Mar Bernal

Jorge Alberto López Jorge Ayllón Javier Antorán
Project Management, Order Business Process Quality, Environment &
Engineering Operations SCM
Handling & Service Improvement test
Jose Luis Méndez

Jorge Ayllón Juan José Mateos Alfredo Torres Raúl Capilla
Business Process
Production Opex Test room Purchasing
Improvement
Susana Vallejo
Production, control & planning
Jose Antonio Vicente

Manufacturing
© ABB Group
Zaragoza factory
HSE importance: health and safety are a priority
ABB dedicates multiple efforts to maintain high quality HSE standards, involving major changes
ranging from the acquisition of new equipment, through some changes in the process, to a cultural
change in HSE matter at all levels within the organization.
A A New mobile platforms
Acquisition of new equipment A New handling loads process
B Increased protection areas

B B LOTO process ( “Lockout-Tagout”)
Process redefinition New protective clothing against electric arc
B
Improved signage and marking of emergency
C equipment and storage areas
C
C EPI´S (eg. Helmet)
Cultural change
C New unsafe conditions reporting system
© ABB Group
Zaragoza factory
HSE importance: health and safety are a priority
© ABB Group
Zaragoza factory
This ABB in Zaragoza
+ 30 years and +100,000 MVA of experience 250 transformer experts at your service, including:
Design
More than 70,000 dry
Transformers scope 25 engineers
transformers installed all Voltage range up to 72.5 kV
around the globe Insulation material class F and H OpEx and
25 production
engineers
4 R&D
epecialists
Accreddited laboratory according to
ISO 17025:2000
Allowing ABB to certify all tests done in
Including ABB´s global presence Zaragoza as an independent
that ensures the best local after-sales
service laboratory
12,000 27,000 MVA 4,000 MVA for More than 6,000 MVA for 20,000 MVA for
More than
More than More than More than 8,000 MVA for
More than
MVA for rail projects for windmill parks solar energy data centers HiDry72 transformers hi- T Plus transformers
Data from 2014
© ABB Group
Zaragoza factory
The beginning – Products evolution
 1954 The factory is founded by the Diestre family.
 1980s The factory is acquired by the EB national Group.
 1993 The factory is acquired by the ABB group.
 1950 until 1999 oil transformers production.
Zaragoza  1981 dry-type transformer production started.
(1981-1999 two different production lines: oil and dry)
 1993 Manufacturing of the first transformers for

windmill farms.
 2000 Dry-type transformers Focus Factory.
 2004 The first class H dry-type vacuum cast coil
transformer is manufactured: hi-T Plus transformers.
 2005 First 52 kV insulation cast coil transformer
manufactured worldwide.
 2009 ABB in Zaragoza successfully manufactured the
first 72.5 kV prototype: HiDry72 transformers.
 2011 New products launching: EcoDry transformers.
 2012 2 x 25 MVA,72.5 kV manufactured and delivered for
Fontenova Stadium, Salvador, Brasil.
© ABB Group
Zaragoza factory
Markets: NEU, CEU, MED, SAM & MEA
NEU Northern Europe SAM South America
CEU Central Europe
MEA Middle East and Africa
MED Mediterranean
© ABB Group
Zaragoza factory
Portfolio
© ABB Group
Our product
Product range
 Power and voltage range produced:

 From 50 kVA to 40 MVA.
 Up to 72.5 kV.
 Factory leader in wind, traction substation transformers and
HiDry72.
 On-load tap changer (OLTC) available.
 Drives, excitation and rectifier transformers.
 Unique class “H” vacuum cast coil transformers: hi-T Plus.
 Low loss and high efficiency: EcoDry.
 Providing any type of enclosure, including any type of
cooling.
© ABB Group
Our product
Special products
99 plus
EcoDry HiDry72 hi-T Plus
High voltage and large power transformers
High efficiency transformers (up to 40 MVA and 72.5 kV) Class H insulation transformers
© ABB Group
Our product
Broad experience
With a high EcoDry: hi-T Plus traction

quantity of
references reliable transformers for
installed worldwide transformers railways
and two Export ideal for
Excellence
awards, ABB in being
Zaragoza installed
manufactures inside
vacuum cast coil
dry-type buildings
distribution
transformers for all
applications since
more than 30
years ago
hi-T Plus
HiDry72: high voltage
customized
and large power
transformers
transformer provided
for wind
with dry on load tap
industry
changer (OLTC) for
utilities and industries
© ABB Group
Zaragoza factory
Advantages
© ABB Group
The advantages of our product
This is what makes us different
Wide range of accessories available. Step lap core Core stacking by robotic cell. No load
Customized electrical and mechanical design stacking technology losses, noise level and no load
current reduction compared with
traditional manual stacking
Wide range of LV windings
technologies available:
Impregnated, sealed and casted
Electronic torque control device
for HV lead outs connections
Optimum voltage distribution

along the coil due to use of foil- Aluminium and copper available
disk technology in HV windings for HV and LV windings
State-of-the-art technology in Use of airless guns in core painting

winding machines and casting process. Uniformity in paint
plants assuring high level of thickness and improvement in
quality and reliability finishing
Electrical and mechanical Common Design

System implemented for all ABB Dry Type Size and weight reduction
factories around the world due to Compact Design
© ABB Group
Zaragoza factory
Applications where we are
experts
© ABB Group
Applications
Where we are experts
Wind power Large distribution for

solutions indoor substations
Railways: Solar power

distribution solutions
and traction
solutions
© ABB Group
Wind
Largest Gamesa onshore wind turbine
 30 units, 5,000 kVA, 20,000 / 690 V dry-type transformers to

equip new client´s platform G10x, 4.5 MW turbine power, for
the first project in Finland with local utility in Simo, Pori and
Tornio locations.
 ABB support during the whole definition and design process.
 Suitable for installation in cold climate areas.
Why ABB
 Early stage partnership work during design process: saving

cost benefit.
 100% optimized and tailored made solution for client´s

nacelle.
 ABB reliability and proven success: Zaragoza has been

supplying dry transformers to Gamesa for more than 15
years.
 Almost maintenance free and easy to install.
© ABB Group
Railways
Metro and tram projects in whole Turkey
 More than 180 dry-type transformers up to 34,500 KVA,

provided to several Turkish projects for Istanbul
underground line such as Kartal Kadiköy, Kirazli
Olimpiyat, other cities such as Eskisehir, Adana and
Izmir metro phase 3, and the project for conventional
train: Metro Marmaray BC1.
 hi-T Plus transformers: superior product with

upgraded insulation level (class H).
 Rectifier and distribution transformers.
Why ABB
 Increased insulation lifetime and overloading
capability thanks to hi-T Plus concept.
 ABB proven experience in rail and 36 kV.
 No fumes risk, no fire hazard and safe for people
and property.
 Environmentally friendly and ecological transformers.
 Reliability.
© ABB Group
Urban subestation
World Cup 2014 Arena Fonte Nova stadium in
Salvador de Bahía, Brazil
 The new building includes a new indoor substation
where two dry transformers will be located under the
access-tier to the stadium.
 2 units, 25 MVA HiDry72 transformers, 69,000 / 13,500 –
11,900 V, provided with a dry OLTC (+4/-12 x 1.25%)
placed at the restructured World Cup 2014 stadium in
Salvador de Bahía, Brazil, to supply energy during the
matches.
Why ABB
 Security and reliability by ABB.
 HiDry72 technology: ABB unique supplier worldwide.
 Comfort at your hands: turn key project.
 No fumes or fire hazard thanks to dry technology:
specially important due to transformers emplacement.
 Good and close collaboration with PS division.
 Very positive Total Ownership Cost (TOC).
 Product flexibility: adapted to customer technical
specification.
© ABB Group
Solar
UCEA de Sus solar farm, Romania
 Ucea de Sus Solar Park is a large thin-film

photovoltaic (PV) power system, built on a 200 ha
plot of land located in Ucea, Romania.
 The solar park is expected to supply around
115 GWh of electricity per year, enough to power
some 126,000 average homes.
 68 units, 1000 kVA three winding solar inverter
dry-type transformers, 20 kV / 2 x 0.35 kV.
Why ABB
 Perfectly fitted to ABB solar inverters.
 Large production capacity to deliver the
project in record time.
 Strong engineering capabilities to design a
compact and reliable transformer for the solar
container.
© ABB Group
Edification
King Abdulaziz International Airport, Jeddah, Saudi
Arabia
 ABB contributes with the restructuring project of KAIA
Airport in Jeddah (third largest air facility in Saudi
Arabia).
 70/80 million passengers a year, using the three existing
runways.
 ABB delivered 252 vacuum cast coil dry-type

distribution up to 2,000 kVA, provided with metalic
enclosure IP21 and copper / copper widings and energy
efficiency rates: A0Ak.
Why ABB
 Critical installation: safety for people and property
and proven reliability track required.
 High efficiency transformers for saving energy costs
in an energy intensive installation due to climatic
conditions.
 ABB production capacity to execute the project in
record time (three months).
© ABB Group
Industry
Chlorine Electrolysis project for ANWIL, Poland
 ANWIL SA, is one of the largest chemical companies in

Poland.
 ABB, through the project: "Chlorine Electrolysis system", will

replace the current oil inmersed transformers (3 x 30 MVA)
for new vacuum cast coil (VCC) dry-type ones.
 9 units, 11,000 – 13,200 kVA – AN/AF
 Transformers designed for large rectifiers with

strong harmonic content.
Why ABB
 The customer decided to incorporate dry transformers
instead of the traditional oil ones, into its Warsaw plant,
mainly thanks to the multiple benefits of this technology.
 Safest solution for people and property.
 Savings in cable losses and installation cost.
 Minimal maintenance costs.
© ABB Group
Applications
Airports High rise buildings
solutions solutions
Buildings Shopping malls

solutions solutions
© ABB Group
Applications
Cemet, pulp and

paper, steel plants,
chemical and
pharmaceutical,
metal and mining,
oil and gas,
distribution and
much more
© ABB Group

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Dry-type transformers Zaragoza

© ABB Group - Confidential Presentation

Keep calm and do NOT run.

If you have forgotten anything, do NOT return for it.

Use the closest exit or emergency exit.

Go directly to the nearest meeting point.

People and Society

Source: The World Factbook –

 Labour market (2013 est.):  Commodities: machinery and equipment, fuels,

Source: The World Factbook –

Source: REE Source: REE

ABB’s presence in Spain started in 1912.

ABB in Spain has manufacturing, service and engineering facilities in Madrid,

Million Euro 2013 2012 Change

Córdoba. Oiartzun (Gipuzkoa).

 Phone number: 901 760 762

If you are located in a different country, please go to http://www.abb.com/contactcenters

 ABB is one of the world’s leading engineering companies,

 Central office: Zurich, Switzerland.

ABB’s portfolio covers

Vacuum cast coil Resibloc Open wound

Carlos Garcia Quirós

Carlos Ordoñez Francisco Díaz-Güemes

Alberto Rivas Rafael Murillo

Celia Sanz Carlos Ordoñez Mar Bernal

Jose Luis Méndez

Jose Antonio Vicente

A A New mobile platforms

Acquisition of new equipment A New handling loads process

B Increased protection areas

Data from 2014

 1993 Manufacturing of the first transformers for

NEU Northern Europe SAM South America

CEU Central Europe

MEA Middle East and Africa

 Power and voltage range produced:

With a high EcoDry: hi-T Plus traction

Optimum voltage distribution

State-of-the-art technology in Use of airless guns in core painting

Electrical and mechanical Common Design

Wind power Large distribution for

Railways: Solar power

 30 units, 5,000 kVA, 20,000 / 690 V dry-type transformers to

 ABB support during the whole definition and design process.

 Suitable for installation in cold climate areas.

 Early stage partnership work during design process: saving

 100% optimized and tailored made solution for client´s

 ABB reliability and proven success: Zaragoza has been

 Almost maintenance free and easy to install.

 More than 180 dry-type transformers up to 34,500 KVA,

 hi-T Plus transformers: superior product with

 Ucea de Sus Solar Park is a large thin-film

 ABB delivered 252 vacuum cast coil dry-type

 ANWIL SA, is one of the largest chemical companies in

 ABB, through the project: "Chlorine Electrolysis system", will

 9 units, 11,000 – 13,200 kVA – AN/AF

 Transformers designed for large rectifiers with

Buildings Shopping malls

Cemet, pulp and

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