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Client – Polybond India Pvt. Ltd Date – 7.02.

2017

Project – Polybond India Pvt. Ltd @ Dewas

1) S.T.P capacity = 30 Cum/day.


2) End use : Gardening /Flushing
3) Incoming Invert level of S.T.P.( I.L) = 94.60 (2.2 m Below FGL)
4) Finished Ground Level(F.G.L) =96.80
5) Disposal level & disposal source –Not Applicable
6) Plant & Electro Mechanical Units
6.1 CIVIL UNITS :Screen Chamber, Oil Collection Tank , Oil and Grease Trap and
Equalization Tank Below Ground Level. (Prefabricated Unit will be installed on
top slab of Equalization tank. ** Civil Units will be in customers scope.
6.2 PREFABRICATED UNITS : MBBR Tank, Tube Settler Units Prefabricated in
MSEP
6.3 Filter Feed Tank & Treated Water Storage Tank- Sintex / Reno
7) Space available.= ------to be suggested by Vender with compact model
8) Sludge Disposal/Dewatering System - Sludge Drying beds
9) Project is within MIDC Area Dewas.
10) Standards/norms – As per MPPCB
11) Sewage Characteristics: (As per above norms)
Sr. Parameters Unit Raw Sewage Treated Sewage
No.
1. pH --- 5.5-9.0 6.0 -8.0
2. B.O.D. mg/l 250-300 <10
3. C.O.D. mg/l 350-450 <50
4. Suspended Solids mg/l 200-300 <10
5. Oil & Grease mg/l 10-15 <10
SEWAGE TREATMENT PLANT CAPACITY 30 CUM/DAY

PROCESS – MOVING BED BIO-REACTOR (MBBR):

The Industrial domestic sewage generated from industrial premises will be


collected in equalization tank after passing through screen chamber and oil
and grease trap. Floating oil will be removed manually and collected in oil
collection tank by gravity. From equalization tank oil free raw sewage will be
pumped to MBBR tank.

The MBBR consists of tank filled with special media. These media are made of
specially developed material of control density such that they can be fluidized
using an aeration device. A bio film develops on the media which moves along
with the effluent in the reactor. The movement within the reactor is generated
by providing aeration with the help of diffusers placed at the bottom of the
reactor. The thin bio film on the media enables the bacteria to act upon the bio
degradable matter in the effluent and reduce BOD/COD content in the
presence of oxygen from the air that is used for fluidization.

The aerated liquid will overflow to tube settler for separation of solids from
liquid. The settled sewage will be collected in intermediate storage tank & then
will be pumped through sand filter, activated carbon filter followed by
disinfection by chlorination to treated water storage tank. From storage tank,
treated sewage can be reused for flushing/gardening. The sludge from settling
tank will be pumped to MBBR tank to maintain desired MLSS concentration in
MBBR tank as return sludge (optional) while excess sludge fed to sludge drying
beds. The dried sludge will be used as manure and sludge filtrate will be
connected to equalization tank.

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