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5R55W (Ranger / Explorer) & 5R55S

5 SPEED 4WD WITH LOCK UP (Full Electronic Control)

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Revision 01/2015
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5R55W (Ranger / Explorer) & 5R55S
5 SPEED 4WD WITH LOCK UP (Full Electronic Control)

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5R55W (Ranger / Explorer) & 5R55S
5 SPEED 4WD WITH LOCK UP (Full Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS PRESSURE PLATES
Kit Overhaul Kit (Transtec) ............. 02-ON 1 5R55W.OHK01 400B Overdrive (5.08mm) .................. 02-ON 1 A4LD.PP01
Kit Overhaul Kit (Precision) ............ 02-ON 1 5R55W.OHK51 401D Direct & Reverse (5.08mm) ...... 02-ON 1 A4LD.PP01
402E Forward Clutch.......................... 02-ON 1 5R55N.PP02

GASKETS
SPRINGS & CIRCLIPS
100J Pan Gasket Moulded Rubber.... 02-ON 1 5R55N.GAS01
101A Pump Gasket ............................ 02-ON 1 5R55N.GAS02 410B Return Spring,
NI Solenoid Block .......................... 02-ON 1 5R55N.GAS07 Overdrive Clutch ....................... 99-ON 20 5R55N.SPR07
NI Transfer Adaptor (5R55W) ........ 02-ON 1 5R55W.GAS05 NI Spring, TCC Control x 5
NI Pump Bolt Washer .................... 02-ON 8 5R55N.GAS08 (Sonnax® Click Here for Info) ... 99-ON 1 5R55N.SPR03
NI Valve Body Upper (5R55S/W) .. 02-ON 1 5R55W.GAS03 NI Spring, Forward Engagement Control x 5
NI Valve Body Lower (5R55S/W) .. 02-ON 1 5R55W.GAS04 (Sonnax® Click Here for Info) ... 99-ON 1 5R55N.SPR06
435D Circlip, Direct Clutch Selective
(2.08mm Thick) ......................... 02-ON AR 5R55N.CIR07
RUBBER COMPONENTS (2.44mm Thick) ......................... 02-ON AR 5R55N.CIR08
437E Circlip, Forward Clutch Selective
120A Pump Outer Lathe Cut Seal ...... 02-ON 1 5R55N.SQR01
(2.08mm Thick) ......................... 02-ON AR 5R55N.CIR03
(2.44mm Thick) ......................... 02-ON AR 5R55N.CIR04

METAL CLAD SEALS

150A Front Pump Seal ....................... 02-ON 1 A4LD.MCS02 FILTERS
NI Selector Shaft Seal ................... 02-ON 1 C3.MCS03
450J Pan Filter (Plastic & Metal) ....... 02-ON 1 5R55W.FIL01
151K Adaptor 4WD ............................ 02-ON 1 5R55W.MCS02
450J Pan Filter (5R55S Car)
(33mm Spout) ........................... 03-ON 1 5R55W.FIL02
MOULDED PISTONS
171E Forward Clutch (Moulded) ........ 02-ON 1 5R55W.PIS01
173J Overdrive Servo Piston BANDS
(64mm OD 'GA')........................ 99-ON 1 5R55N.SER02
500B Overdrive, High Energy............. 02-ON 1 C3.BAN14
(73mm OD) ............................... 99-ON 1 5R55N.SER01
501D Intermediate, High Energy ........ 02-ON 1 C3.BAN14
174J Intermediate Servo Piston......... 02-ON 1 5R55W.SER02
502H Low Reverse Band.................... 99-ON 1 5R55N.BAN02
175J Low/Reverse Servo Piston........ 02-ON 1 5R55W.SER01

SEALING RINGS BUSHINGS

Kit Bushing Kit ................................ 02-ON 1 5R55N.BK01
200A Stator Support Front to TC
550A Front Pump/T. Converter........... 02-ON 1 C3.BUS02
(Yellow Plastic Butt Joint) .......... 02-ON 1 A4LDE.SSR01
553B Overdrive Drum......................... 02-ON 1 A4LD.BUS06
203E Forward Clutch.......................... 94-ON 2 5R55E.SSR01
NI Overdrive Servo Bore
(Use With SF-99 Tool)............... 02-ON 1 5R55N.BUS10
NI Intermediate Servo Bore
FRICTION PLATES (Use With SF-99 Tool)............... 02-ON 1 5R55N.BUS11

Kit Friction Plate ............................. 02-ON 1 5R55N.FRK01

250B Overdrive Spiral Groove
(Borg Warner) ........................... 02-ON 3 5R55E.FRP11
251D Direct Clutch Double Sided Friction THRUST WASHERS & BEARINGS
(5R55W).................................... 02-ON 5 5R55W.FRP01
600A Pump Stator to Coast Clutch (Selective)
251D Direct Clutch Internal Teeth
(1.75mm Brown) ....................... 02-ON 1 5R55N.THW02
(122mm OD x 2.00mm x 48T) .. 02-ON 5 5R55N.FRP02
(1.90mm Red) ........................... 02-ON 1 5R55N.THW03
252D Direct Clutch External Teeth
(2.10mm Black) ......................... 02-ON 1 5R55N.THW04
(100mm ID x 2.00mm x 20T) .... 02-ON 5 5R55N.FRP03
(2.25mm Orange)...................... 02-ON 1 5R55N.THW05
253E Forward Clutch
(2.45mm Purple) ....................... 02-ON 1 5R55N.THW06
(131mm OD x 1.70mm x 89T) .. 02-ON 5 5R55N.FRP01
650C Radial Bearing, Overdrive Planet
to Overdrive Centre Shaft ......... 02-ON 1 A4LD.TOR01

STEEL PLATES
Kit Steel Plate................................. 02-ON 1 5R55N.STK01
252D Direct Clutch Steel Plate (5R55W)
(For Double Sided Friction) ..... 02-ON 5 5R55E.STP02
300B Overdrive Clutch (1.65mm) ....... 02-ON 3 A4LD.STP02
301E Forward Clutch (1.65mm x 27T) 02-ON 5 5R55N.STP01

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5R55W (Ranger / Explorer) & 5R55S
5 SPEED 4WD WITH LOCK UP (Full Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
ELECTRICAL COMPONENTS HARD PARTS Cont…
700J Solenoid Set.............................. 99-01 1 5R55N.SOL01 822F Ring Gear, Front (85 Teeth)
700J Solenoid Set.............................. 02-03 1 5R55W.SOL03 (For 19 Tooth Planet, Used) ...... 99-ON 1 5R55N.PL04
700J Solenoid Set.............................. 04-ON 1 5R55W.SOL02 823F Front Planetary 6 Gears x 19 Teeth
NI External Harness Repair Kit...... 02-ON 1 5R55W.ELE01 (For 47 Tooth Sun Gear, Used) . 99-ON 1 5R55N.PL13
850C OD Ring Gear, Shaft & OWC Kit
(94 Teeth, Use With 5R55N.PL02)
.................................................. 02-ON 1 5R55N.SH05
VALVE BODY PARTS NI Drain Plug Kit ............................ 99-ON 1 5R55W.PLU01
Kit Shift Correction Kit (Superior) ... 99-ON 1 5R55N.SK02
750A Line Pressure Relief Valve
(Superior) .................................. 02-ON 1 5R55N.VA01 SPECIAL ITEMS
750A Line Pressure Relief Valve
(Sonnax) ................................... 02-ON 1 5R55N.VA02 900J Nut, Band Adjuster .................... 02-ON 2 C3.NUT01
751J Valve Body (5R55S/W Rebuilt) . 01-08 1 5R55W.VB01
751J Valve Body (5R55S/W Rebuilt) . 09-ON 1 5R55W.VB02
Kit VFS Modulator Control Sleeve & Valve
(Requires 5R55W.VA04 Toolkit MANUALS & SPECIAL TOOLS
& Valve Body Fixture AG4.VA05)
NI ATSG Rebuild Manual .............. 02-ON 5R55W.MAN01
(Sonnax® Click Here for Info) ... 02-ON 1 5R55W.VA03
NI Replacement Bushings for SF-99 Tool
Kit Toolkit for 5R55W.VA03
(Tools come supplied with 3 of each type)
(Sonnax®) ................................. 02-ON 1 5R55W.VA04
Overdrive Servo Bore ............... 02-ON 1 5R55N.BUS10
Kit Oversized TCC Control Valve Kit
Intermediate Servo Bore ........... 02-ON 1 5R55N.BUS11
(Requires Tool 5R55N.VA07 &
Valve Body Fixture AG4.VA05)
Click here to view special tools for this transmission
(Sonnax® Click here for Info) ... 99-ON 1 5R55N.VA06
Kit Tool Kit for 5R55N.VA06 ........... 99-ON 1 5R55N.VA07
NI TCC Modulator Sleeve & Plunger
(Sonnax, Increased Ratio) ........ 02-ON 1 5R55W.VA01
NI TCC Modulator Sleeve & Plunger
(Sonnax OEM Ratio) ................. 02-ON 1 5R55W.VA02
NI Spring, TCC Control x 5
(Sonnax® Click Here for Info) ... 99-ON 1 5R55N.SPR03
NI Spring, Forward Engagement Control x 5
(Sonnax® Click Here for Info) ... 99-ON 1 5R55N.SPR06

Vacuum Test Point Locations (Sonnax®)

HARD PARTS
800A Pump Assembly ........................ 02-ON 1 5R55N.PUM01
803B Retainer, Overdrive Clutch ........ 02-ON 1 5R55N.RET01
804B Overdrive Clutch Drum ............. 02-ON 1 5R55N. DRU03
805B Piston, Overdrive Clutch
(Aluminium) ............................... 02-ON 1 5R55N.PIS04
806C Overdrive Adaptor Plate ............ 02-ON 1 5R55N.THW01
807C Overdrive Sun Gear (24 Teeth)
(Use With 5R55N.PL01) ........... 99-01 1 5R55N.SUN01
807C Overdrive Sun Gear (38 Teeth)
(Use With 5R55N.PL02) ........... 02-ON 1 5R55N.SUN02
808C Overdrive Planetary Assy
(25 Tooth Pinion) ....................... 99-01 1 5R55N.PL01
808C Overdrive Planetary Assy
(28 Tooth Pinion) ....................... 02-ON 1 5R55N.PL02
809C Ring Gear, Overdrive Planetary (94 Teeth)
(Use With 5R55N.PL02) ........... 02-ON 1 5R55N.PL03
810C Overdrive One Way Clutch ....... 02-ON 1 5R55E.OWC01
811C Overdrive Centre Shaft ............. 02-ON 1 5R55N.SH03
812C Centre Support.......................... 02-ON 1 5R55N.SUP01
813D Direct & Reverse Clutch Drum
(4 Plates)................................... 02-04 1 5R55N.DRU01
813D Direct & Reverse Clutch Drum
(5 Plates)................................... 02-04 1 5R55N.DRU05
813D Direct & Reverse Clutch Drum
(For 96 Tooth Friction)............... 05-ON 1 5R55W.DRU01
815E Forward Clutch Drum ................ 02-ON 1 5R55N.DRU04

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