Data Sheets Manual

DIAVAL® DIAPHRAGM VALVES

Design Advantages and Cost Saving Benefits

Diaphragm Valves proved to be the answer to many process engineers’

greatest desire of reliability at an acceptable cost of ownership. Of simple
and reliable design, diaphragm valves offer secure operation with full
leaktight at the plant. The maintenance, when required, is limited to
the replacement of the diaphragm, the bolted bonnet design permits
to dismantle the valve without removing the valve body from the pipe
work.
The body seatless design eases the internal lining, which opens a broad
range to inexpensive options to process engineers when selecting
materials resistant to corrosion and abrasion duties. Conventional isolating
valves would demand expensive exotic materials to resist the effects of
severe corrosion whereas a duly linediron based material can do the job.

DIAVAL portfolio clearly meets the requirements of modern

industrial processes and the needs of all engineers. Through
constant product development and own polymer research
technology, DIAVAL Diaphragm Valves are a reliable alternative
to existing costly and expensive to maintain conventional valves.

DIAVAL INTERNATIONAL manufacture one of the largestDiaphragm

Valves portfolio comprehensive of body linings, diaphragm grades and
actuation currently available in the international market. Your DIAVAL
Team is available to guide you along a great cost saving experience.

DIAVAL range of superior design and major cost saving benefits, for secure and full leaktight
operation under the most severe circumstances.
The DIAVAL range is totally interchangeable with other diaphragm valves in the market thus
easing the plant choice.
# Valve stroke Indicator; a yellow position indicator gives clear and positive valve
position from any angle.
# Greased for life valve spindle; spindle chamber incorporates a grease reservoir that
lubricates the spindle along operations thus avoiding valve spindle jamming. Sealed bonnet
arrangements available for toxic and hazardous fluids.
# Valve stroke stopper; the bonnet design prevents over closure of the valve thus
avoiding early diaphragm rupture.
# Ergonomically Design Hand wheel; great comfort and ease of operation. Other
operation options such as actuators, padlocks, interlocking, extended spindle and others
are available from DIAVAL.
# Self draining; weir valves are self draining when installed at an angle of 20º above
horizontal. ST and Full Flow valves are self cleaning with an unobstructed bore.
# Diaphragms; wide range of diaphragm materials to meet the needs of today’s industrial
processes and standards. Resilient diaphragms provides 100% leak-tight shut off and
isolates all bonnet parts from the line fluid.
# Safety; Optional Sealed bonnet arrangements available for toxic and hazardous fluids,
Interlocking arrangement, padlocking and flange sealing coating.
# Linings; porous free chemically resistant linings designed to eliminate the need of
expensive metals. Wide range of polymers and fluoropolymers available to match all
industrial needs. Full face rubber lining removes the need for gaskets unlike spigot face
lining.
# Body end connections; flanged and screwed ends to meet all European,
Imperial and American standards. Other end styles available for the aseptic range.

ISSUED 03/2005 Rev. 1 Data Sheet nº 111 WF3 Data subject to change without prior notice
 Data Sheets Manual

DIAVAL® DIAPHRAGM VALVES

Design Attributes of Straight Through Valves

Ergonomic and Rugged Handwheel,

Yellow position indicator, for clear and great comfort and ease of operation
positive valve position from any angle

Valve Identification and

Traceability; riveted alu-
minium name plate de-
noting valve assembly
code, assigned Project
Tag number and PED
97/23/CE conformity.
Valve Serial and Heat
Numbers are punched
and cast onto the main
valve bodies and shell
bonnet assemblies. Grease reservoir integrated in the spindle
chamber that lubricates the spindle along
operations thus avoiding valve spindle ja-
mming

Witness hole to detect leakage at

diaphragm failure

Pocketless design,
full unobstructed bore

Closure Diaphragms; manu-

factured from elastomeric and
fluorocarbon materials; pro-
vide 100% seating tightness
while isolating the valve trim
from fluid. Wide choice of
polymers to satisfy any indus-
trial application.
Porous less linings; provides the appli-
cation engineer with a wide choice of
linings of high chemical and abrasion
resistance without need of expensive
basic metal valve materials.
Precise compressor plate;
guide and operates the
diaphragm up and down.
Full rubber flange face in all
linedvalves as standard

Data subject to change without prior notice

 Data Sheets Manual

DIAVAL® STRAIGHT THROUGH TYPE DIAPHRAGM VALVES

Unlined valves with flanged ends

Main Dimensions

EN-558-1 S1 EN-558-1 S7 EN1092-1 PN10

(DIN 3202F1) (BS 5156) H H1 BS 4504 T.10 ANSI 150#
DN L Weight L Weight (open) (closed) ØD PCD nxØd ØD PCD nxØd ØK e
15 130 3.8 108 3.3 110 102 95 65 4x14 89 60.3 4x16 100 71
20 150 4.0 117 3.6 110 102 105 75 4x14 98 69.8 4x16 100 71
25 160 4.8 127 4.3 133 120 115 85 4x14 108 79.4 4x16 120 85
32 180 7.5 146 6.5 133 120 140 100 4x18 117 88.9 4x16 120 85
40 200 8.0 159 7.0 133 120 150 110 4x18 127 98.4 4x16 120 85
50 230 11.5 190 10.5 150 177 165 125 4x18 152 120.6 4x19 164 115
65 290 16.5 216 15.5 220 196 185 145 4x18 178 139.7 4x19 220 130
80 310 25.5 254 22.5 279 249 200 160 8x18 191 152.4 4x19 240 170
100 350 32.0 305 30.0 294 261 220 180 8x18 229 190.5 8x19 270 Ø200
125 400 46.0 356 44.0 310 272 250 210 8x18 254 215.9 8x22 270 Ø234
150 480 69.0 406 63.0 413 362 285 240 8x22 279 241.3 8x22 360 Ø290
200 600 126.0 521 112.0 476 413 340 295 8x22 343 298.4 8x22 460 Ø350
250 730 185.0 635 170.0 596 523 395 350 12x22 406 361.9 12x26 525 Ø430
300 850 273.0 749 258.0 748 653 445 400 12x22 483 431.8 12x26 600 Ø512

* Approx. Weight in kg, based on Ductile Iron body material.

* Dimensions in mm, only orientative. Arrangement drawings for approval on request.

Manufacture Design Standards:

- Harmonised Standard EN13397 (November 2001), equivalent to MSS-SP-88-1993 (Reaffirmed 2001)
- QA certified to ISO 9001:2000
- According to Pressure Equipment Directive PED 97/23/EC Article 3 - Paragraph 3
- Testing standards EN12266-1 (March 2003) and BS6755 part 1 (1986)
- Marking according to EN 19 (April 2002)
- Face to face dimensions according to EN558-1 Series 1 (DIN 3202F1) or EN558-1 Series 7 (BS5156)
- Body end flanges according to EN 1092-1 PN10, BS 4504 T.10 or ANSI 150#
Operating parameters:
Valve bodies design pressure range: PN10 (DN15-100) PN6 (DN125-150)
PN3,5 (DN200-300)
See Data Sheet nº OP for complete overview of operating parameters

ISSUED 03/2005 Rev. 1 Data Sheet nº DSTULB Data subject to change without prior notice
 Data Sheets Manual

DIAVAL® STRAIGHT THROUGH TYPE DIAPHRAGM VALVES

Unlined valves with flanged ends
Standard Materials
Part Description Material
01 Body Ductile or Cast Iron
1A Body lining Unlined
02 Diaphragm Rubber
03 Bonnet* Ductile or Cast Iron
04 Compressor Cast Iron
05 Spindle Steel
06 Handwheel Cast Iron
07 Handwheel pin Steel
08 Body studs ** Steel
09 Body nuts ** Steel
* With eye bolts in DN 200-300 to ease handling
** DN15-80: 4 Nos / DN100: 6 Nos / DN125-200: 8 Nos /
DN250: 12 Nos / DN300: 16 Nos

Body Material Options

Cast Iron (Grey)
EN1561 GJL-250 (GG-25)
ASTM A 126 Class B
Ductile Iron (SG Iron)
EN1563 GJS-400-15 (GGG-40)a
EN1563 GJS-450-10 (GGG-40.3)b
Body Lining Material Options
ASTM A536 Grade 65-45-12
Rubber Lining Fluoropolymer Lining
Carbon Steel
Hard Rubber - Ebonite (HR) PFA®
EN10213 GP240GH+N (1.0619+N)
Butyl Rubber (BR) ETFE®
ASTM A 216 WCB
Soft Rubber (SR) FEP®
Stainless Steel 316
Neoprene® Rubber PVDF®
EN10088-1 X5CrNiMo17-12-2 (1.4401)
Hypalon® Rubber Halar®
ASTM A 351 CF8M
White Natural
Stainless Steel 316L
Linatex®
EN10088-1 X2CrNiMo17-12-2 (1.4404)
ASTM A 351 CF3M Diaphragm Options
Bronze
Material Code
EN1982 CuSn5Zn5Pb5-C (CC491K)
Natural Rubber D10
EN1982 CuSn7Zn2Pb3-C (CC492K)
White Natural Rubber D15
ASTM B62
EPDM Rubber D20
Iron Alloys
Butyl Rubber D30
Chromium Iron 24%, 30%, etc.
Nitrile Rubber D40
a) Standard for unlined and rubber lined valves
b) Standard for fluoropolymer lined valves Neoprene® Rubber D50
Hypalon® Rubber D60
Other Material Options Viton® Rubber D70
- Body studs and nuts in St.Steel A2 or A4 Linatex®
- Further material options available on request Special vacuum reinforced diaphragms add code letter [V] e.g. D10V
- Materials given to be understood as minimum standard
provided under name designation

ISSUED 03/2005 Rev. 1 Data Sheet nº DSTULB Data subject to change without prior notice