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Introduction short cracks tended towards that predicted from growth laws
based on long cracks for crack depths greater than about (0.13
Most experimental studies to determine fatigue crack growth mm) but that the average crack growth rates for very short
rates and threshold stress intensity factors have considered large cracks were much faster than would be predicted by these laws.
cracks and usually large through cracks. Very often in actual Dowling [5], also observed that short cracks (less then 0.18 mm
fatigue fractures, however, the fracture process is dominated by in length) had fatigue crack growth rates much higher than
the initiation and growth of very small cracks. The importance those predicted from data for longer cracks. Schijve and Jacobs
of small cracks, from both scientific and practical view points, [6-7] found that crack extension measurements for small cracks
has recently been recognized and there is substantial evidence in both notched and smooth specimens gave different crack
that in some cases small cracks do not follow the crack growth growth rates than those predicted by long crack data.
laws derived from larger cracks. Kitagawa and Takahashi [l]1
found that nonpropagation of a surface crack could be related
to a constant threshold stress intensity factor for surface crack Fracture Mechanics Solutions for Fatigue Cracks
lengths larger than 0.50 mm. Below this size a transition oc-
Linear Elastic Solutions. The following expression is proposed
curred in which a stress equal to the fatigue limit rather than the
for the elastic stress intensity factor of a crack of an effective
threshold stress intensity became the critical condition for
length (I + k)
propagation of very small flaws. Frost [2] found the parameter
(s3l) where S is the applied stress amplitude useful in analyzing AK = ASVTT(.1 + k) (1)
short crack data. He concluded that this parameter had a critical
value below which even if cracks formed, they would not propa- where AS is the applied nominal stress range, and Z0 is a constant
gate. He also suggested that for stresses above the fatigue limit, for a given material and material condition. The threshold stress
the crack length I cannot be chosen arbitrarily, but must have a at a very short crack length will approach the fatigue limit of
limited minimum size of the order of the grain size. Based on the material (Aae), based on small smooth specimens, and from
Neuber's [3] stress concentration factor for an elliptical notch, equation (1) the threshold stress intensity AKut can be obtained
Levy in a discussion given in reference [2] derived an expression
to determine the minimum propagating stress; he assumed that
the crack would just propagate if the plain fatigue limit was AKth = AO-.VTTZO (2)
reached at its tip. Pearson [4] found that the growth rate for
(3)
\ A(7, J TT
' N u m b e r s i n brackets designate References a t end of p a p e r . At any crack of an effective length (I + k), the threshold
C o n t r i b u t e d by t h e Materials Division a n d presented a t t h e A S M E /
stress Aaa is then obtained as:
C S M E J o i n t Pressure Vessel and Piping Conference, M o n t r e a l , C a n a d a , J u n e
2 5 - 3 0 , 1978, of T H E AMERICAN SOCIETY OP M E C H A N I C A L E N G I N E E B I N G . Manu- AKa
script'received b y t h e Materials Division November 28, 1977; revised m a n u - Ao-,t (4)
script received F e b r u a r y 15, 1978. Paper No. 78-Mat-7. Vir(l + k)
EFFECTIVE
by equation (4). Agreement of the predictions of equation (4) LOW CARBON STEEL
and the test data are very good indicating that the equation REFERENCE (12)
adequately describes the effect of proximity of the crack tip
to the specimen surfaces on threshold stress intensity. If we
8
assume that for steels, the fatigue limit is reasonably approxi-
mated by the cyclic yield stress or approximately half the ulti-
mate tensile strength [9-11], and that the cyclic yield stress is 4
approximately proportional to the yield stress (note that this
approximation ignors cyclic hardening and softening) the rela- i L 1 1 1 1
40 80 120 160 200
tionship of U with grain size can be established. Estimating U
using equation (3) by substituting values of AKtk and <rv from GRAIN SIZE d (pm)
Fig. 3
experimental results given in reference [12] gives values of U R e l a t i o n s h i p b e t w e e n effective c r a c k l e n g t h k a n d g r a i n size, d
equal to a constant multiplied by the grain size d. Fig. 3 which
{ ^""~""-w
10
£
2
9 EXPERIMENTAL RESULTS 10 b-
1.0 - REFERENCE ( 2 ) MILD STEEL 30 3.4 58 42 4£ 30 3.4 3 * 4.2 4£
LOG AK, Ibf in.UNITS LOG AK, Ibf in.UNITS
(a) (b)
s
-REFERENCE (IB) 47
a.®
this assumption will be discussed later in this paper). Boettner 10 E A£
E o 0.01
[14] and McEvilly [15] studied the low cycle fatigue of copper ^6« A 0.10
Leverant [17] also found that, for different strain ranges in ther- Fig. 5 F a t i g u e crack growth rates as a f u n c t i o n of intensity factor AK
mal fatigue under various strain temperature cycles and iso-
thermal low cycle fatigue, the crack growth rates depended only AJ.m- MN/m a
QOOtz 0.001 ,0t
on the range of an intensity factor based on the strain. They
r
found this approach to be applicable to a wide range of crack
growth rates of practical importance.
Another important development during the past ten years
A 333ti STEEL
has been the " / integral" method of analysis. As originated by REFERENCE (5)
Rice [18] the / integral is analogous to the strain energy release *
rate 0, except that it is based on nonlinear rather than linear
elasticity. Thus for small scale yielding, J reduces to 0, which
is in turn directly and simply related to K. For elastic plastic o
m <s % i
(9
material J" retains physical significance as a measure of the in-
tensity of the characteristic crack tip strain field and can be ii<5 9 A t *
expressed in terms of the strain concentration. Dowling [5, 19,
20] attempted to analyze fatigue crack propagation rates in
terms of the / integral for several kinds of specimens, i.e., 3
•
-K 1 *
APPROX A€
central cracked specimens, compact specimens and smooth O o 0.04
specimens. He superimposed the elastic-plastic data described • D 0.02
£10 & & & 0.012
by the J integral on elastic data based on linear elastic fracture # 0 0.009
mechanics. Results based on his solution [5] for the J integral #>$ 0.003
# OPEN SYMBOLS la0.007in.
for cracked smooth specimens are given in Fig. 6, which shows • * (0.1778mm)
that data for crack lengths less than 0.18 mm indicate higher
J I t
crack growth rates than those predicted by the long crack trend. 10 10s to 3
To avoid this discrepancy between short and long crack results A d , in.-HVin?
solutions for the J integral will be modified to account for the Fig. 6 C o m p a r i s o n of s m a l l crack d a t a w i t h long c r a c k results for
behavior of short fatigue cracks. A533 B steel
AK*
AJ. = G = (6)
E
Consider the case of a smooth specimen containing a crack and
';I; i
i
applied stress range, Acr, —the stress intensity is expressed as
»ppmw. a «
follows: e o 0.04
Mr
B • 0.02
& 6 0.012
AK = AoVjr(Z + k). (7) * 0 0.009
# Q 0.003
From the last two equations A/ s is: MjPB:N snmoua -ftf'
I , 0.007 la.
(0.1773 mm)
Ao*ir(l + Zo)
A/„ = E
(8)
,<KSP> i
.. ', • • •& ' r—»
AJ, i n - l b / i n *
Fig. 7 Fatigue c r a c k growth r a t e s as a f u n c t i o n of AJ given by e q u a -
AJe = 2wWe(l + k) (9) tion (13)
Conclusions
1 Elastic as well as elastic-plastic fracture mechanics solu-
tions are modified to predict the behavior of short cracks by
introducing an effective crack length l0 into the solutions for
intensity factors and the J integral. The threshold stress a t a
very short crack lengths approaches the fatigue limit of the ma-
AKs/Ew(H-J0)-EA8tKSI terial, and therefore the term U can be obtained once the thresh-
Fig. 8 Relationship between AJ integral and &K old stress intensity factor and the endurance limit are known.
2 The accuracy of the term lo in predicting higher crack rates
for short cracks is independent of the applied strain levels based
on limited d a t a is appears to vary linearly with grain size for a
where We is the elastic strain energy density, {Aa'1/2E).
given material and might be considered at the surface as a meas-
An approximate solution for Jp for the exponential hardening ure of the reduced flow resistance of surface grains due to their
plastic case will be used which is based on an estimate t h a t has lack of constraint.
been made by Shih and Hutchinson [21] for tension loaded
3 The relationship between AK defined by equation (5) and
cracked members.
A J defined by equation (13) is adequately described by equa-
AJp = 2irf(n)Wp(l + k) (10) tion (6) except at strain ranges greater than 3Ae„.
SYMPOSIUM ON
CONSTITUTIVE EQUATIONS
FOR
IRRADIATED MATERIALS
(Preliminary Announcement)
1979 Winter Annual Meeting of ASMK
Statler-Hilton Hotel, N.Y., N.Y. Dec. 2-7
Sponsored by Applied Mechanics Division,
Materials Division and Research Committee
On Effects of Irradiation
The goal of the Symposium is to foster communication and ecxhange of information between workers in the
fields of theoretical and applied mechanics, materials and design engineering. Topics will include: • design re-
quirements and needs • analytical/computational techniques • material property representation, and • theo-
retical models—for both irradiated and unirradiated base materials.
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