COMPOSITE BRIDGE DESIGN CALCULATION

PROJECT : KILANG LPG PLANT MBP - BBWM BEKASI PROJECT

General Information :
Dimension :

- Lane width : 3.6 m

- Number of girder each lane : 3 unit
- Space between girder c/c : 1.2 m
- Span of girder : 18 m
- Bridge class : AASHTO load clasification HS20-44
2 Lane
Lane Load : q : 960 kg/m' 3.05 m (Free space)
P : 8250 kg for moment calculation
12000 kg for shear calculation

Truck Load : W= 3600 + 14400 = 18000 kg

V= 4200 ~ 9000 mm

4200 V

Area contact surface (A) = 1/4 R mm2

610 √2,5.A
√A/2,5
0,1W 0,4W 0,4W
3050

1830
0,1W 0,4W 0,4W 610

Material Grade :
- Concrete : K- 350 fc' : 28 Mpa γc : 2400 kg/m3
- Steel : fy' : 240 Mpa γs : 7850 kg/m3
- Reinforcement steel : fy : 390 Mpa
Detail Design :

A). Reinforcement Concrete Slab > Wheel Presure, P: 7200 kg

Reinforcement perpendicular with trafic (without impact)
1830
Moment : MH* = (S+0,6/10)xP ---> 1728 kg-m/m'
Moment at continous plate : MH=0,8xMH* ---> 1382.4 kg-m/m'

Wearing surface , t : 5 cm = 0.05 m ---> 70 kg/m2

Moment effect wearing surface, Mws = 1/10.q.l 2
---> 22.7 kg-m/m'

Moment, DL (plate , t= 20 cm) , Mp=1/10.qc.l2 ---> 156 kg/m2

Impact effect, I = 15/(L+38) ≤ 30% ---> 0.38 Use 0.3

S: 1.8 m 1.8 m Combination Load 3-10 page 28, AASHTO

Mu = γ[βM.M+βH(H+I)] ---> 4,133 kg-m/m'
D 16 - 200 ---> 4.13E+07 N.mm
As : Mu/(fy.z) ---> 623.41 mm2 Concrete cover : 30 mm
Use : D 16 - 200 ---> 1005.71 OK
Use reinforcement at perpendicular with trafic, along bridge width.

67% 33% Divider use : 120/√S ≤ 67% ---> 9E-01 ---> 89% Use 67%
5 D 13 3 D 13 Asdiv: 417.685 mm2
Use : D 13 - 200 ---> 663.929 OK
Use reinforcement at the bottom of slab.

Minimum plate width : Temperature shrinkage reinforcement at top of slab should be use ≥ 2%
a). Simple plate : tmin = 1,2.(S+3)/30 ≥ 0.19 m (ACI 7.12) 12.4682 mm Use : D 13 - 300 ---> 443 OK
b). Continous plate : tmin = (S+3)/30 ≥ 0.16 m
 Check punching shear :
Wheel preasure P : 7200 kg
Vu = γ[βL.(L+I)] ---> 32,825.52 kg

Wheel contact area A : 100800 mm2

√2,5.A : 502.00 mm 502 Lane directon
√A/2,5 : 200.80 mm

200.80
Punching area size :
d : 160 - 30 = 130 mm
65

βc : 1.91
65 201 65 b0 : 1,926
502
632

Vc : 384093.42 N
{ 4}
Punching shear strength, Vc : φ 2+ √ fc ' b0
β 12
d

38.4 Ton > 22 Ton OK

65

331

B). GIRDER

LL distribution, qH: 960 x 1.8 / 3 ----> 566.6 kg/m'

3.05 LL point load, for :

Moment, PH = 8250 x 1.8 / 3 ----> 4,868.9 kg/m'
P= 960 kg/m' Shear, PH = 12000 x 1.8 / 3 ----> 7,082.0 kg/m'

DL distribution load, qM : ( 480 + 70 )x 1.8 ----> 990.0 kg/m'

Impact factor (I) = 15/(L+38) ----> 0.27

Maximum Moment (Mu) : γ[βM.M + βL.(H+I)] =1,3*(1*((1/8)*AD96*K10^2)+1,67*(((

----> 1/8)*AD90*K10^2)+
((1/4)*AD93*K10))*1,27)
S: 1.8 m 1.8 m ----> 175,797.5 kg/m'
----> 175.8 Ton/m'
 Maximum Shear Force (Vu) : γ[βv.V + βL.(H+I)] 1,3*(1*((1/8)*AD99*K13^2)+1,67*(((1/
----> 8)*AD93*K13^2)+
((1/4)*AD96*K13))*1,27)
----> 45,168.0 kg/m'
----> 45.2 Ton/m'

> Truck Load 4200 4200 ~ Distribution factor (FD) : S/1,7 ----> 1.06
9000
Moment truck effect, MT :
MT : 2.4 x 1.8 + 7.2 x 4.5 + 7.2 x 2.4 ----> 54.00 T.m

1800 kg 7200 kg 7200 kg Shear truck effect, VT :

VT : 7.2 x 1 + 7.2 x 1 + 1.8 x 0.5 ----> 13.70 T.m

Moment and shear :

M u =γ [ β M M + β H ( H+ I ) FD ] ----> 209.94 t.m Used

3 ----> 51.62 ton Used

V u =1,3 [ [1,0∗1/2∗860∗18 ] +1, 67∗1, 27∗13 , 7∗10 ∗1,6 ]

Composite girder width :

> 1/8 x L ----> 2.25 m each side
> 1/2 x gap ----> 0.9 m each side ----> 1.80 m Used
> 6 x Plate thickness ----> 1.2 m each side
Shape analyze :
1800 a
F fy = 180*a*0.85 fc'
200 230
Try profile :
h IWF : 700.300.13.24
A F = 235.5 cm2 a = Ffy/180.0,85fc' ---> 13.19 cm
F fy
Positive moment FbMn must be check with :

bf /2 Lb
B ( tf
h
tw iy )
≤λ p , ≤λ p , ≤ λ p : φb =0 . 85 M n −−¿ from plastis strees
composite shape.

For : h/tw = 50.15 ~ 50

fb = 0.85
1700/√fyt = 110

Mn = F fy(A/2+20-a/2) ----> 273.5758 t-m

Md=fMn ----> 232.53943 t-m > Mu = 209.94 t-m OK

Shear Calculation :

The shear calculation for symetric profil single or doubel without stiffener with (h/t w) ≤ 260 are : Vd = fv Vn
where :
fv = 0.9
and for (h/tw) ≤ 1100/√fyw ----> Vn = 0.6 fyw.Aw
where :
Aw = d.tw

So for profile : IWF 700.300.13.24

Aw : 9100 mm2
h/tw = 50.15 ~ 50
Vn = 0.6 fyw.Aw ----> 131.04 ton
1100/√fyt = 71
Vd = fVn ----> 117.936 t OK Vu = 51.62 t > Summary : Use profile IWF 700.300.13.24

4.50 m (typical) Slab Thickness : 200 mm

IWF 700.300.13.24
WF250

WF250

WF250

WF250

WF250

WF250

WF250
IWF 700.300.13.24
WF250

WF250

WF250

WF250

WF250

WF250

WF250
IWF 700.300.13.24

Need to be added shear connector use shear connector Nail type diameter 20 mm with 125 mm length.

300 mm
Joint OutputCase CaseType U1 U2 U3 R1 R2 Pile Cap Pressure Pile bearing capacity bor pile dia. 30cm
Text Text Text Kgf Kgf Kgf Kgf-m Kgf-m kg (q) 7,2T 43000 kg/unit Unit Pile

1 DEAD LinStatic 0 0 5374.94 0 0

1 LIVE LinStatic 0 0 0 0 0
1 RAIN LinStatic 0 0 162 0 0
1 FINISH LinStatic 0 0 810 0 0
6346.94 12000 11520 43000 0.69458 1
2 DEAD LinStatic 0 0 5374.94 0 0
2 LIVE LinStatic 0 0 0 0 0
2 RAIN LinStatic 0 0 162 0 0
2 FINISH LinStatic 0 0 810 0 0
6346.94 12000 11520 43000 0.69458 1
3 DEAD LinStatic 0 0 9356.96 0 0
3 LIVE LinStatic 0 0 6357.23 0 0
3 RAIN LinStatic 0 0 324 0 0
3 FINISH LinStatic 0 0 1620 0 0
17658.19 12000 11520 43000 0.957632 1
4 DEAD LinStatic 0 0 9356.96 0 0
4 LIVE LinStatic 0 0 9842.77 0 0
4 RAIN LinStatic 0 0 324 0 0
4 FINISH LinStatic 0 0 1620 0 0
21143.73 12000 11520 43000 1.038691 2
11 DEAD LinStatic 0 0 9356.96 0 0
11 LIVE LinStatic 0 0 6357.23 0 0
11 RAIN LinStatic 0 0 324 0 0
11 FINISH LinStatic 0 0 1620 0 0
17658.19 12000 11520 43000 0.957632 1
12 DEAD LinStatic 0 0 9356.96 0 0
12 LIVE LinStatic 0 0 9842.77 0 0
12 RAIN LinStatic 0 0 324 0 0
12 FINISH LinStatic 0 0 1620 0 0
21143.73 12000 11520 43000 1.038691 2
13 DEAD LinStatic 0 0 9356.96 0 0
13 LIVE LinStatic 0 0 6357.23 0 0
13 RAIN LinStatic 0 0 324 0 0
13 FINISH LinStatic 0 0 1620 0 0
17658.19 12000 11520 43000 0.957632 1
14 DEAD LinStatic 0 0 9356.96 0 0
14 LIVE LinStatic 0 0 9842.77 0 0
14 RAIN LinStatic 0 0 324 0 0
14 FINISH LinStatic 0 0 1620 0 0
21143.73 12000 11520 43000 1.038691 2
15 DEAD LinStatic 0 0 5374.94 0 0
15 LIVE LinStatic 0 0 0 0 0
15 RAIN LinStatic 0 0 162 0 0
15 FINISH LinStatic 0 0 810 0 0
6346.94 12000 11520 43000 0.69458 1
16 DEAD LinStatic 0 0 5374.94 0 0
16 LIVE LinStatic 0 0 0 0 0
16 RAIN LinStatic 0 0 162 0 0
16 FINISH LinStatic 0 0 810 0 0
6346.94 12000 11520 43000 0.69458 1

Total of Pile 13
So for pile should be use 2 pile each girder foundation
Total pile use : 20 Units