Professional Documents
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INSTALLATION AND
PARTS MANUAL
MODEL PA110VS
FOR
D9R TRACTORS
WITH DIFFERENTIAL STEER
TABLE OF CONTENTS
Mounting Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Hydraulic Control Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Control Joystick Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Logic Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Winch Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Motor Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Brake Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Brake Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Over-Running Brake Clutch Assembly . . . . . . . . . . . . . . . . . . . . . . . . .19
Primary Planet Carrier Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Seconday Planet Carrier Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Output Planet Carrier Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Drum Clutch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Covers & Fairlead Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Cable Ferrules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
PRINTED IN U.S.A.
COPYRIGHT 2000 PACCAR WINCH DIVISION. PC-278 REV 1
ALL RIGHTS RESERVED. 10/2000
1
MODEL PA110VS
MOUNTING GROUP
CATERPILLAR D9R
FOREWORD
This manual includes parts listings and installation information for the PA110VS winch for use on the CATERPILLAR
D9R tractor.
Continuing product improvement may cause changes in your PACCAR built winch, which may not be included in this
manual. If a question arises regarding your winch or this manual, contact your nearest CAT dealer, or the PACCAR
WINCH DIVISION PRODUCT SUPPORT DEPARTMENT at 1-918-251-8511, Monday – Friday, 0800 hrs – 1630 hrs
CST, or by fax at 1-918-259-1575. Please provide the complete winch MODEL number and SERIAL number when
making inquiries.
2
MODEL PA110VS
MOUNTING GROUP
CATERPILLAR D9R
63.79
43.67 (1620.31)
(1109.14)
C
68.41
(1737.56)
37.72
(958.10)
29.41
(746.96)
25.85
(656.47)
46°
41°
53.17
(1350.44)
MOUNTING FACE
OF TRACTOR
1Q-3267 COUNTERWEIGHT
(SUPPLIED BY CATERPILLAR)
DETAIL C
3
MODEL PA110VS
HYDRAULIC CONTROL GROUP
CATERPILLAR D9R
INSTRUCTIONS top motor port. Install REEL-OUT hose, item 38, to this
port and to the inboard manifold port, utilizing split flange
CAUTION
halves, item 40, D-rings, item 54, and fasteners, items 53
! CAUTION ! 77 and 79. Torque bolts to 50 lb•ft (70 N•m).
Cleanliness is of utmost importance when work-
Install REEL-IN hose, item 39, to port in brake valve on
ing on hydraulic equipment. Contamination may
bottom motor port, utilizing adapter, item 45. Attach
cause damage to close tolerance components
opposite end to outboard manifold port utilizing split
which may result in erratic operation and
flange halves, item 37, O-ring, item 55, and fasteners,
reduced service life.
items 56 and 57. Torque bolts to 33 lb•ft (45 N•m).
NOTE: Refer to appropriate Caterpillar service manuals Install REEL-IN and REEL-OUT hoses, item 30, to the
for additional information regarding service procedures forward face of the manifold utilizing split flange halves,
to the tractor. item 37, O-rings, item 55, and fasteners, items 56 and
57. REEL-IN hose should be installed at the outboard
To prepare the tractor for service, lower the blade to the port. Attach the opposite ends of the hoses to the winch
ground. Turn the engine off and relieve any oil pressure section of the tractor stack valve – REEL-IN hose to the
in all tractor circuits as required. Relieve oil pressure in lower port – utilizing existing split flange halves and fas-
the hydraulic reservoir by opening the fill cap. Turn the teners, and new O-rings, item 55. Torque bolts to 33 lb•ft
tractor master electrical switch off. (45 N•m).
Remove the operator’s seat, cab floor plate and RH con- Attach –6 adapters, items 13 and 17, to the wet end caps
sole top and side cover plates to gain access to hydraulic in the winch section of the stack valve. Elbow, item 13,
plumbing. should be installed to the lower wet end cap.
Pre-assemble fittings to the logic valve assembly, item 4, Attach the REEL-IN hose, item 28, to the straight adapter
as shown on page 6. in the upper wet end cap of the stack valve. Attach the
opposite end of the hose to the adapter at port 1 on the
Mount the logic block valve assembly to the logic block joystick.
bracket, item 42, using fasteners, items 25 and 57.
Torque fasteners to 33 lb•ft (45 N•m). Attach the REEL-OUT hose, item 29, to the elbow in the
lower wet end cap of the stack valve. Attach the opposite
Pre-assemble fittings to joystick valve assembly, item 1, end of the hose to the adapter at port 3 on the joystick.
as shown on page 5.
Attach the PRESSURE hose, item 18, between the logic
Attach joystick assembly to new RH console top cover, valve “J” port and port “P” on the joystick.
item 47, with fasteners, items 49 and 57. Refer to page 9
for proper orientation. Attach the RETURN hose, item 18, between the logic
valve “T” (-6 size) port and port “T” on the joystick.
Attach manifold, item 33, to manifold mount, item 24,
using fasteners, items 57 and 78. Torque bolts to 33 lb•ft Attach the DRUM CLUTCH RELEASE hose, item 27,
(45 N•m). between the elbow located on the RH side of the winch
case and port 4 of the joystick.
Attach manifold / manifold mount assembly to the lower
surface of the tractor fuel tank with fasteners, items 78 Install hydraulic tee, item 64, between existing tee and
and 57. Torque bolts to 33 lb•ft (45 N•m). pump pressure discharge hose (port HA) on stack valve
manifold (Cat P/N 6E4138).
Install MOTOR SHIFT hose, item 41, to –4 elbow in “X”
port on the forward side of the winch motor. Connect Attach pressure hose, item 14, to tee at stack valve man-
opposite end to the logic valve “X” port. ifold pump pressure discharge port. Attach opposite end
to port “P” on logic valve.
Install MOTOR DRAIN hose, item 8, to the –8 elbow on
the top side of the winch motor. Connect opposite end to Disconnect tractor implement pump case drain hose (Cat
one of the –8 “T” ports on the logic valve. P/N 1104378) at fitting stack. Install tee, item 11,
between remaining fittings and pump case drain hose.
Remove and discard shipping cover and capscrews from
4
MODEL PA110VS
HYDRAULIC CONTROL GROUP
CATERPILLAR D9R
Install reducer, item 12, and elbow, item 9, to branch of console cover as shown on page 9.
tee.
Turn on the tractor master switch. Turn the starter key
Attach RETURN hose, item 10, between elbow, item 11, switch on – DO NOT START ENGINE. Pressing the
and elbow, item 9, at logic valve “T” port (-8 size). winch control rocker switch should cause the indicator
lamp and solenoid valve to activate. Pull the toggle
Attach the electrical harness, item 52, to the toggle switch upward and move to enable hydraulics to the
switch, indicator light and joystick, and to the pin puller winch. The disable solenoid should activate. Leave the
switch connector on the tractor RH console harness. See switch in the disable position when the winch is not in
page 7 for electrical schematic. use.
Route and bundle hoses and electrical harness approxi- Fill the tractor hydraulic reservoir to the proper level.
mately as shown, and tie down utilizing clips and fasten- Refer to the Caterpillar oil specs. Fill winch to proper
ers as specified. level with recommended gear oil.
Check all hydraulic connections for tightness. Make cer- Start the engine and operate at low idle to purge air from
tain all hoses and wires are routed and secured to pre- the lines. Operate the winch in all functions and refill the
vent chafing. hydraulic reservoir as required. Check for any leaks and
correct as required. If the winch REEL-IN and REEL-
Attach the console cover to the RH platform tower using OUT functions at the joystick do not match drum rotation,
existing hardware. Reinstall the dozer blade controller, all reverse the hoses at joystick ports 1 and 3.
other previously removed cover plates, and the opera-
tor’s seat. Record winch and tractor serial numbers on delivery
report form(s). Conduct winch operator training as
Carefully install the winch control decal, item 80, to the required.
T
4
P BOTTOM VIEW OF
CONTROL JOYSTICK
(PART NO. 171-9779)
PORT 1 TOWARD FRONT
3 1 OF MACHINE
PORT 2 PLUGGED
T
T
T
G
TOP VIEW OF
LOGIC VALVE
152-8378
6
MODEL PA110VS
LOW LOCK HYDRAULIC CONTROL GROUP
LED
+ - POWER
CATERPILLAR D9R
#2 #4 GROUND
JOYSTICK BLACK
SWITCH ORANGE
+24VDC
#1 #2
PURPLE
BLACK
ORANGE DISABLE Electrical
RED SWITCH
Schematic
RED
BLACK
#2 #1 #1 #4
LOW LOCK DISABLE
SOLENOID SOLENOID
Implement
Stack
Valve
R. H. ROPS
Post
Logic Valve
(item 4)
Logic Valve
Bracket
(item 42)
Filter
Housing
7
MODEL PA110VS
HYDRAULIC CONTROL GROUP
STRAP TO LADDER CLIP(ITEM 70)
CATERPILLAR D9R
MOUNTED ON TOP OF * SOLONOID PIGTIALS
36 BRACKET (ITEM 42) * EXTRA HARNESS (101300) 10 9
2 11
IN ORIENTATION SHOWN 57 * HARNESS CONNECTORS
65 73 18 22 12
2
25 18 14 57
22 19
NOTES: 41 2
1. MULTIPLE QUANTITIES ARE 13 9 44 10 13 25
57 13 4 72
IDENTIFIED AS INDICATED BELOW: 8
74 70
57 ITEM # TO ROPS SUPPORT POST 25 (PUMP CASE DRAIN)
2 QUANTITY REQUIRED STRAP MAIN HARNESS TO 71 1104378 CAT HOSE
2. HOSE IDENTIFICATION/ROUTING: DETAIL B LADDER CLIP WITH 70
APPROPRIATE SLACK BETWEEN 41 8
THE ITEM NO. BALLOON APPEARS HOSE CLIP ASSEMBLY
(CLIP AND HOSE LADDER CLIPS TO MINIMIZE
NEAR THE FITTING AT BOTH ENDS
ORIENTATION FATIGUE. T
OF THE HOSE, WHERE APPLICABLE. OPTIONAL)
3. RE-USE EXISTING SPLIT FLANGE HALVES T
AND FASTENERS WITH NEW O-RINGS T SEE DETAIL TO IMPLEMENT
(ITEM NO. 55). PAGE 6 PUMP (CASE DRAIN)
G
P
X SEE DETAIL "D"
J
54 NEXT PAGE 29 18 27 28 18
79 2 2 3 2 3
4 SEE NEXT
PAGE
77 45 19 19 19 19 19 1
4 TOP VIEW
40 8 39 38 41 27 TOP VIEW OF
2 B LOGIC VALVE
T SEE DETAIL
152-8378 PAGE 5
4
P
4
BOTTOM VIEW OF
171-9779(PORT 1
TOWARD FRONT OF
1
8
TOP VIEW (REUSE EXISTING
B SEE NOTE 3 HARD WASHERS) 68
67
66
TO TOP OF
TRANSMISSION
CASE (NEAR RH 14
ROPS POST IN
30 ORIENTATION
SHOWN)
38 39 33 37
4 30
57 55 58 59 50 42 2
4 2 2 55 IMP TOP VIEW
78 56 57 62 2 VALVE OF STACK
4 8 2 4 VALVE ARR.
57 63 BOTTOM OF
24 2
8 VALVE TO 13 17 64
15 PORT 3
SIDE VIEW 2
OF WINCH/HYD. 29 28
MOTOR ARR. 60 PUMP PRESSURE DISCHARGE
ON BOTTOM OF 6E4138
TOP OF VALVE
(MANIFOLD)
MOUNTING FACE OF TRACTOR TO PORT 1
(REAR OF TRANSMISSION CASE)
TO BOTTOM OF
FUEL TANK
MODEL PA110VS
HYDRAULIC CONTROL GROUP
CATERPILLAR D9R
NOTES:
3. REMOVE 3 WIRE CONNECTOR FROM TRACTOR PIN PULLER HARNESS 163-5404 F-C7
AND INSTALL NEW CONNECTOR SUPPLIED ON 171-9781 WIRING HARNESS.
DISCARD SEALING PLUGS.
61
FILTER HOUSING 41
101340 152-9120
CAT P/N 9U-9285
27
USE EXISTING
CAPSCREW AND
WASHER
DETAIL C
49 47 FILTER HOUSING CLIP POINT-TOP VIEW
4
34 NOT TO SCALE
57 37
4 2 76
40 2 35
24
2 2
55
9
54 36
56 8
2
53 4
4 57
79 4
4 41
1 27
33
XT3
XT5
75 FRONT OF
CONNECT WIRING HARNESS LEADS VIEW B-B FROM PREVIOUS PAGE
TO PROPER LED POLARITY POST TRACTOR
BLACK TO (-)
PURPLE TO (+)
+ -
PIN 1
PIN 3
1 4
29 57 27
ACCESS HOLE
2 3 69
SEE NOTE 1, THIS SHT
TO PIN PULLER SWITCH DETAIL "D"
BREAKOUT ON RIGHTHAND 25 TO WELD NUTS IN
CONSOLE HARNESS. JOYSTICK HOSE CLIP POINTS CAT P/N 6Y1475
1 P 3 22 PIN 2 +24VDC ORANGE VIEW FROM OPERATORS SEAT
PIN 4 -24VDC BLACK NOT TO SCALE
T 4
52
10
MODEL PA110VS
HYDRAULIC SCHEMATIC
CATERPILLAR D9R
HAUL-IN
PAY-OUT
X
B2
20-297
1 3
T
B1 T
20-297 4 P
BRAKE
VALVE
A2
0-600
"BR"
"BR"
11
X
"DRAIN" WINCH
BRAKE
WINCH CONTROL
SECTION
(MOTOR SPOOL)
J T G
DRUM
X 24VDC 24VDC
CLUTCH
P
3.0
T 600 GPM
"DC" PSI EXISTING TRACTOR
T CONTROL VALVE
T (SIMPLIFIED CIRCUIT)
800 62 GPM
CABLE T PSI 3500 PSI
DRUM
T
PA58VS WINCH
LOGIC BLOCK
MODEL PA110VS
CONTROL JOYSTICK ASSEMBLY
CATERPILLAR D9R
9
2
4
3
1 5
6
7
12
MODEL PA110VS
LOGIC VALVE ASSEMBLY
CATERPILLAR D9R
1
P
G 5
T T T T
13
HOSE ROUTED THRU
TUBE IN HOUSING, ITEM 1 WINCH GROUP
MODEL PA110VS
CATERPILLAR D9R
51
67
63
14
43
27
64
66
49
MODEL PA110VS
WINCH GROUP
CATERPILLAR D9R
15
MODEL PA110VS
MOTOR GROUP
CATERPILLAR D9R
144
"T" PORT 145 146
150 149 147
141 143
136
151
154
153
131
136
155
132 140
135 134
133
148
16
MODEL PA110VS
BRAKE HOUSING ASSEMBLY
CATERPILLAR D9R
97 98 74
82 83 84 89 88 86
75 101
96
94 93
95 92 90 91 85 87 95
99 100
17
MODEL PA110VS
BRAKE VALVE ASSEMBLY
CATERPILLAR D9R
19
12
11
13
15
5 BRAKE PORT
8 2 10 7 14 4 SAE -4 O-RING BOSS
(7/16 -20 STR THRD)
ASSEMBLY INSTRUCTI0NS
1. Tighten plug, item 19, to 25 lb•ft (34 N•m) torque.
2. Tighten plugs, items 2, 3, and 4, to 40 lb•ft (54 N•m) torque.
18
MODEL PA110VS
OVER-RUNNING BRAKE CLUTCH ASSEMBLY
CATERPILLAR D9R
80 79 78 76 77 81
19
MODEL PA110VS 24 25
SECONDARY PLANET ASSEMBLY 21
23 22
CATERPILLAR D9R
26
20
21
MODEL PA110VS
COVERS AND FAIRLEAD GROUP
CATERPILLAR D9R
104
103
22
MODEL PA110VS
COVERS AND FAIRLEAD GROUP
CATERPILLAR D9R
QTY.
ITEM PART NO. DESCRIPTION
3 ROLLER 4 ROLLER
49 5P-2566 CAPSCREW, HEX HEAD (1/2-13 X 1 1/2 PLTD.) 2 2
50 8T-4223 WASHER (1/2 PLTD.) 2 2
103 126-0836 ROLLER, VERTICAL (30.44 IN.) 2 2
104 126-0835 ROLLER SHAFT, VERTICAL 2 2
105 126-0794 ROLLER BUSHING 6 8
106 126-0834 ROLLER, HORIZONTAL 1 2
107 126-0833 ROLLER SHAFT, HORIZONTAL 1 2
108 4L-6454 CAPSCREW, HEX HEAD (3/8-16 X 1 PLTD.) 2 2
109 8T-4896 WASHER, HARDENED (3/8 PLTD.) 2 2
110 126-2452 SPRING WASHER 1 2
111 7X-0365 CAPSCREW, HEX HEAD (3/4-10 X 1 /12 PLTD.) 1 2
112 126-0806 WASHER,ROLLER 6 8
113 3B-8489 GREASE FITTING 5 6
114 126-0853 HOSE GUARD 1 1
115 8T-4835 CAPSCREW, HEX HEAD (1/2-13 X 2 PLTD.) 2 2
137 126-0848 MOTOR COVER 1 1
138 5P-2566 CAPSCREW, HEX HEAD (1/2-13 X 1 1/2 PLTD.) 11 11
139 8T-4223 WASHER (1/2 PLTD.) 11 11
156 123-4417 S/N DATA PLATE - CARCO (NOT SHOWN) 1 1
157 7H-4543 DRIVE SCREW (NOT SHOWN) 4 4
158 6V-9807 UNION, 90, -6 ORFS TO -6 ORFS 1 1
159 6V-9829 CAP, -6 ORFS 1 1
160 5P-1076 WASHER, HARDENED (1/2 PLTD.) 2 2
161 126-0860 DRAW BAR PIN (NOT SHOWN) 1 1
162 3B-5320 COTTER PIN (3/8 X 3) (NOT SHOWN) 2 2
FOURTH ROLLER KIT (INCLUDES ITEMS 105, 106,
--- 171-7267 ---- ----
107, 110, 111, 112, 113)
CABLE FERRULES
23
MODEL PA110VS
CONTROL JOYSTICK ASSEMBLY 9
CATERPILLAR D9R 2
4
3
3
1 5
6
7