End Plate Design

By:ERK/MYH Project: Paint Plant at Rohtak
TCE Consulting Engineers Limited

Dt:16-9-2008 Doc.No: TCE-5381A-CV-CALC-201-03
Chkd:SDW Client: Asian Paints Limited Subject: Equipment Support
Date: Job No: 5381A Office:DV Dept.:CV Sh No: Rev: R0
Steel Beam Design As per IS800-2007
DESIGN OF BEAM MARKED :
ISMB400
Section assumed is ISMB400

Self weight of section Kg/m = 61.60 span of beam, span m = #REF!
Depth of section, D mm = 400.00 udl on beam kN/m = #REF!
Thk of flange, T mm = 16.00 pt load on beam kN = #REF!
Thk of web, tw mm = 8.90 max. mom on beam, Me kN.m = #REF!
Eff depth of web, dw mm = 368 max. shear on beam, Ve kN = #REF!
Width of flange, ws mm = 140.00
Area of section, Area mm2 = 7846 E= 200000.00
Neutral Axis Depth= 197.6854448126 Equal Area Axis= 197.6854
Ixx of section, Ixxs mm = 204584000
4
Zp= 1151109
Zxx of section mm3= 1022900 Shape Factor1.125339
Neutral Axis Depth= 69.1899056844
Iyy of section, Iyys mm4= 6221000 rxx of section mm = 161.50
Zyy of section mm3= 88900 rzz of section mm = 28.20
Flange plate
Width of plate, wp = 0 mm
Thk of plate, tp = 0 mm
area of plate, a mm =
2
0.00 =2*wp*tp
Ixx of plate, Ixxp mm4= 0.00 =2*wp*tp*((D+2*tp)/2)^2
Iyy of plate, Iyyp mm =
4
0.00 =2*(tp*wp^3/12)
selfweight of plates kN/m = 0.000 =a*78.5/1000000
Combined properties of section
combined area, mm2 = 7846.00 =Area+a
combined weight of sect and plates
Wcom, kN/m = 0.62 = self weight of (section + plates)
combined Ixx, mm = 4
204584000.00 =Ixxs+Ixxp
combined Iyy, mm = 4
6221000.00 =Iyys+Iyyp
combined depth, Dc mm = 400.00 =D+2*tp
width of flange of combined sect,
Wc mm = 140.00 =MAX(wp,ws)
thk of flange of combined sect,
Tc mm = 16.00 =(ts*ws+tp*wp)/wp
combined Zxxcom, mm3 = 1022920.00 =combined Ixx/(Dc/2)
381178692.xls.xls TCE FORM 010 R0

combined Zyycom, mm3 = ISMB400 88871.43 =combined Iyy/(Wc/2)
Now radius of gyration
rxxc = 161.48 mm = sqrt(combined Ixx/combined area)
ryyc = 28.16 mm = sqrt(combined Iyy/combined area)
Bending compressive stress
effective length of comp. Flange, lxx = #REF! mm ...x dir
effective length of comp. Flange, lyy = #REF! mm ...z dir
slenderness ratio
lxx = #REF! =lxx/rxxc
lyy = #REF! =lyy/ryyc
lmax = #REF! =max( lxx, lyy)
Dc/Tc = 25.00
Tc/tw = 1.80
dw/tw = 41.35

...use table 6.1B of IS:800-1984 ISMB400
Dc/Tc 20 25 25.00 ...IS800:1984 TABLE 6.1B

l 70 146 144 144.00
75 143 141 141.00
lmax = #REF! sbc perm = #REF! N/mm2 ..... major axis
Now mom due to sw of com sect,
Ms kNm = #REF! =Wcom*span^2/8
max mom on beam, Me + Ms kNm = #REF! =Me+Ms
therefore zxx reqd. mm3 = #REF! =(Ms+Me)/(sbc perm)
Zxxcom provd. mm3 = 1022920.00 #REF! times
#REF!
sbc perm = 165 N/mm2 ...minor axis

max mom on beam, knm = #VALUE! #VALUE!
therefore Zyy reqd. mm3 = #VALUE!
Zyycom provd. mm3 = 88871.43 #VALUE! times
#VALUE!
Check for Interaction
sbcx, actual = #REF! sbcx, actual/sbcx, perm = (A) = #REF!
sbcy, actual = #VALUE! sbcy, actual/sbcy, perm = (B) = #VALUE!
therefore (A) + (B) = #REF! #REF!
Check for shear
max shear force, V kN = #REF! ...Ve + (Wcom)*span/2
avg. shear stress, = #REF! N/mm2 ...V*1000/(dw*tw)
perm shear stress = 100 N/mm 2
...IS800:1984 cl.6.4.2
#REF!
Check for deflection:
total udl on beam, kN/m = #REF! =udl+Wcom
therefore dudl = 5.W.span3 = #REF! mm …SS beam
384.E.Ixx
dpt = P.span3 (3 . (b/span)-4 . (b/span)3) ...x dir and SS beam
48.E.Ixx
dpt = P.span3 ...x dir and Fixed beam
192.E.Ixx pt load at center
Load in kN P b dpt ..x dir
Dist in meters #REF! #REF! #REF!
0 0 #REF!
0 0 #REF!
0 0 #REF!
0 0 #REF!
dpt total = #REF!
thus total defl. dtotal = #REF!
dperm= span/1000 #REF! mm ...IS800:1984 cl.3.13.1.2
#REF! ...x dir

By:ERK/MY Project: Paint Plant at Rohtak
Dt:16-9-200 Doc.No:
Subject TCE-5381A-CV-CALC-201-0
Chkd:SDW Client: Asian Paints Limited : Equipment Support
MZ= #REF!
MY= #VALUE!
N(Axial Force)= 0.00 kN
FOS= 1.5
Partial Safty Factor(γm)= 1.1 (Refer Table 5 of IS800-2007)
fy= 250 N/mm2
Shape Factor= 1.13 (Refer Annex H of IS800-2007)
ε= 1
1)Section Classification
b/T= 4.375 Plastic
d/t= 41.3483146067 Plastic
2) Resistance to Shear Buckling(8.4.2)
d/tw= 41.3483146067
Safe in Shear buckling
3)Shear capacity ( clause 8.4 ):
Vn = Vp = 472.73 kN AV f yw
V P=
Design Strength Vd = 429.76 kN √3
Factored Shear Force V= #REF!
V/Vd = #REF!
#REF!
4)Moment capacity ( clause 8.2 ):

4.a)Longitutinal Capacity
0. 5
π 2 EI y h f
[ ( )]
Mcr= #REF! N.m 2
1 LLT /r y
M cr = 2
1+ TCE FORM 010 R0
381178692.xls.xls LT 20 h f /t f
2L
Dt:16-9-200 Doc.No:
2 0. 5
β= 1
Zp= 1151131.699539 mm3
fy= 250 N/mm2
M cr =
π 2 EI y h f
2L
2
LT [ ( )]
1+
1 LLT /r y
20 h f /t f
λLT = #REF!
αLT = 0.21
φLT = #REF!
XLT= #REF!
fbd= #REF!
Md= #REF! N.m

#REF!

Dt:16-9-200 Doc.No:
4.b)Lateral Capacity
Mdy= 22729654.19226
22.73 kN.m
5)Combined Shear and Bending ( clause 9.2 ): (Applicable when the Factored value of Applied
Shear Force is Greater than 60% of the
a)Plastic and Compact Section Shear Strength of the section)
β= #REF!
Mdv= #REF!
Mdv= #REF!
#REF!
b)Semi Compact Section
Mdv= 232481818.1818
232.48 kN.m
6)Check for Strength in Bending(Flexure)

Md= #REF!
My= #REF!
#REF!
Mdy= 22.73 kN.m

Mz= #VALUE!
#VALUE!
#REF! #REF!
7)Serviceability Check ( clause 5.6 ):

7.a)Deflection
Total Deflection= #REF!
dperm= span/1000 = #REF! (Refer Table 6)
#REF!

Section assumed is
self weight of section Kg/m = 95.30 span of beam, span m = #REF!
depth of section, D mm = 350.00 udl on beam kN/m = #REF!
thk of flange, T mm = 16.00 pt load on beam kN = #REF!
thk of web, tw mm = 10.00 max. mom on beam, Me kN.m = #REF!
eff depth of web, dw mm = 318 max. shear on beam, Ve kN = #REF!
width of flange, ws mm = 280.00
Area of section, Area mm2 = 12140 E= 200000.00
Neutral Axis Depth= 175 175
Ixx of section, Ixxs mm = 276874446.66667
4
Zp= 1749130
Zxx of section mm = 1582139.6952381 Shape Factor1.105547
3
Neutral Axis Depth= 140

Iyy of section, Iyys mm4= 296509166.66667 rxx of section mm = 151.02
Zyy of section mm3= 2117922.6190476 rzz of section mm = 156.28
Flange plate
width of plate, wp = 0 mm
thk of plate, tp = 0 mm
area of plate, a mm =
2
0.00 =2*wp*tp
Ixx of plate, Ixxp mm =
4
0.00 =2*wp*tp*((D+2*tp)/2)^2
Iyy of plate, Iyyp mm4= 0.00 =2*(tp*wp^3/12)
selfweight of plates kN/m = 0.00 =a*78.5/1000000
combined area, mm2 = 12140.00 =Area+a
combined weight of sect and plates
Wcom, kN/m = 0.95 = self weight of (section + plates)
combined Ixx, mm4= 276874446.67 =Ixxs+Ixxp
combined Iyy, mm = 4
296509166.67 =Iyys+Iyyp
combined depth, Dc mm = 350.00 =D+2*tp
width of flange of combined sect,
Wc mm = 280.00 =MAX(wp,ws)
thk of flange of combined sect,
Tc mm = 16.00 =(ts*ws+tp*wp)/wp
combined Zxxcom, mm = 3
1582139.70 =combined Ixx/(Dc/2)
combined Zyycom, mm = 3
2117922.62 =combined Iyy/(Wc/2)

Now radius of gyration
rxxc = 151.02 mm = sqrt(combined Ixx/combined area)
ryyc = 156.28 mm = sqrt(combined Iyy/combined area)
effective length of comp. Flange, lxx = #REF! mm ...x dir
effective length of comp. Flange, lyy = #REF! mm ...z dir
slenderness ratio
lxx = #REF! =lxx/rxxc
lyy = #REF! =lyy/ryyc
lmax = #REF! =max( lxx, lyy)
Dc/Tc = 21.88
Tc/tw = 1.60
dw/tw = 31.80

...use table 6.1B of IS:800-1984
Dc/Tc 20 25 21.88 ...IS800:1984 TABLE 6.1B
l 100 129 125 127.50
110 124 119 122.13
lmax = #REF! sbc perm = #REF! N/mm2 ..... major axis
Now mom due to sw of com sect,
Ms kNm = #REF! =Wcom*span^2/8
max mom on beam, Me + Ms kNm = #REF! =Me+Ms
therefore zxx reqd. mm3 = #REF! =(Ms+Me)/(sbc perm)
Zxxcom provd. mm3 = 1582139.70 #REF! times
#REF!
sbc perm = 165 N/mm2 ...minor axis

max mom on beam, knm = #VALUE! #VALUE!
therefore Zyy reqd. mm3 = #VALUE!
Zyycom provd. mm = 3
2117922.62 #VALUE! times
#VALUE!
sbcx, actual = #REF! sbcx, actual/sbcx, perm = (A) = #REF!
sbcy, actual = #VALUE! sbcy, actual/sbcy, perm = (B) = #VALUE!
therefore (A) + (B) = #REF! #REF!
Check for shear
max shear force, V kN = #REF! ...Ve + (Wcom)*span/2
avg. shear stress, = #REF! N/mm2 ...V*1000/(dw*tw)
perm shear stress = 100 N/mm2 ...IS800:1984 cl.6.4.2
#REF!
384.E.Ixx
48.E.Ixx
0 0 #REF!
0 0 #REF!
0 0 #REF!
0 0 #REF!
dpt total = #REF!
dperm= span/1000 #REF! mm ...IS800:1984 cl.3.13.1.2
#REF! ...x dir

Dt:16-9-200 Doc.No:
MZ= #REF!
MY= #VALUE!
N(Axial Force)= 0.00 kN
FOS= 1.5
Partial Safty Factor(γm)= 1.1 (Refer Table 5 of IS800-2007)
fy= 250 N/mm2
Shape Factor= 1.11 (Refer Annex H of IS800-2007)
ε= 1
1) Section Classification
b/T= 8.750 Compact
d/t= 31.8 Plastic
d/tw= 31.8
Safe in Shear buckling
3) Shear capacity ( clause 8.4 ):
Vn = Vp = 458.99 kN AV f yw
V P=
V/Vd = #REF!
#REF!
4) Moment capacity ( clause 8.2 ):

4.a)Longitutinal Capacity
2 0. 5
π 2 EI y h f
[ ( )]
Mcr= #REF! N.m
1 LLT /r y
β= 1 M cr = 2
1+
LT 20 h f /t f
2L
Dt:16-9-200 Doc.No:
2 0. 5
[ ( )]
Date: Job No: 5381A Office:DV Dept.:CV 2
Sh No:π EI h Rev: R0
y f L
1 LT y /r
M cr = 2
1+
20 h f /t f
Zp= 1749130 mm3
2 L LT
fy= 250 N/mm2
λLT = #REF!
αLT = 0.49 (=0.49 for Welded Section)
φLT = #REF!
XLT= #REF!
fbd= #REF!
Md= #REF! N.m

#REF!

Dt:16-9-200 Doc.No:
4.b)Lateral Capacity
Mdy= 532150744.079
532.15 kN.m
5) Combined Shear and Bending ( clause 9.2 ): (Applicable when the Factored value of Applied
Shear Force is Greater than 60% of the
a)Plastic and Compact Section Shear Strength of the section)
β= #REF!
Mdv= #REF!
Mdv= #REF!
#REF!
b)Semi Compact Section
Mdv= 359577203.4632
359.58 kN.m
6) Check for Strength in Bending(Flexure)

Md= #REF!
My= #REF!
#REF!
Mdy= 532.15 kN.m

Mz= #VALUE!
#VALUE!
#REF! #REF!
7) Serviceability Check ( clause 5.6 ):

7.a)Deflection
Total Deflection= #REF!
dperm= span/1000 = #REF! (Refer Table 6)
#REF!

By:ERK Project: Paint Plant at Rohtak
Chkd:SDW Client: Asian Paints Limited Subject: Equipment Support(IS800-20
1)Load Calculation
Span of beam, span m = #REF!
UDL on beam kN/m = #REF!
Pt load on beam kN = #REF!
Max. shear on beam, Ve kN = #REF!
Major Axis Moment MZ, kN.m= #REF!
Minor Axis Moment MY, kN.m= #VALUE!
Axial Force N ,kN= 0.00
Factor of Safety= 1.5
Partial Saftey Factor (γm)= 1.1 (Refer Table 5 of IS800-2007)
Yield Stress for steel, fy, N/mm2= 250.00
E,N/mm2= 200000.00
Shape Factor = 1.12 (Refer Annex H of IS800-2007)
2)Section properties
Section assumed is Jindal Section 23 ISMB100
ISMB100
Self weight of section Kg/m = 11.50
Depth of section, D mm = 100.00
Thk of flange, T mm = 7.20
Thk of web, tw mm = 4.00
Eff depth of web, dw mm = 85.6
Area of section, Area mm2 = 1460
Neutral Axis Depth= 50
Izz of section, Izzs mm4 = 2575000
Zzz of section mm3 = 51500.00
Iyy of section, Iyys mm4 = 408000
Zyy of section mm3 = 10900.00
Flange plate
Width of plate, wp mm = 0
Thk of plate, tp mm = 0
Area of plate, a mm2 = 0.00 =2*wp*tp
Izz of plate, Izzp mm4 = 0.00 =2*wp*tp*((D+2*tp)/2)^2
4
0.00 =2*(tp*wp^3/12)
Selfweight of plates kN/m = 0.00 =a*78.5/1000000
Combined area, mm2 = 1460.00 =Area+a
Combined weight, Wcom, kN/m = 0.12 = self weight of (section + plates)
Combined Ixx, mm = 4
2575000.00 =Ixxs+Ixxp
Combined Iyy, mm4 = 408000.00 =Iyys+Iyyp
Combined depth, Dc mm = 100.00 =D+2*tp
Width of flange of combined sect,Wc mm = 75.00 =MAX(wp,ws)
Thk of flange of combined sect,Tc mm = 7.20 =(ts*ws+tp*wp)/wp
Combined Zzzcom, mm = 3
Combined Zyycom, mm = 3
Equal Area Axis,mm = 50.00
Plastic Sectional Modulus, Zp mm =3
57439.36
Shape Factor = 1.12

Radius of gyration,rzzc mm = 42.00 = sqrt(combined Ixx/combined area)
Radius of gyration,ryyc mm = 16.72 = sqrt(combined Iyy/combined area)

Effective length of comp. Flange, lzz mm = #REF!
Effective length of comp. Flange, lyy mm = #REF!
Effective Length Factor = 1 (Table 11-P.No-45 of IS800-2007)
Slenderness ratio , lzz = #REF! =lzz/rzzc
Slenderness ratio , lyy = #REF! =lyy/ryyc
3)Section Classification(Table 2)
Limiting Width to Thickness Ratio
b/T= 5.21 Plastic ε= 1
d/t= 21.40 Plastic
Plastic

d/tw= 21.40
Check Safe in Shear buckling
Vn = Vp = AV f yw
49.42 kN =
V/Vd = #REF!
Check #REF!
Longitutinal Capacity
2 0. 5
Elastic LateraL Torsional bukling moment,Mcr= #REF! N.m =
π 2 EI y h f
2L
2
LT [ ( )]
1+
1 L LT / r y
20 hf / t f
β= 1 (1.0 for plastic and Compact )
Plastic Modulus ,Zp mm3= 57439.36
Non-dimensional slenderness ratio, λLT = #REF! = √ β b Z p f y /M cr≤ √ 1. 2 Z e f y / M cr

Imperfaction Parameter, αLT = 0.21 (=0.21 for Rolled Section)
φLT =
Bending stress reduction factor for Lateral torsional bulkling
#REF! =0.5 1+α
[ λ −0 .2 +λ
LT LT (
LT
2 ) ]
[ [ ]
0.5
XLT= #REF! =1/ φ LT + φ 2−λ 2 ≤1.0
LT LT ]
Design bending Compressive stress, fbd, N/mm2= #REF! = χ LT f y / γ mo
Design bending Strength, Md= #REF! N.mm =β b Z p f bd

= #REF! kN.m
Lateral Capacity
Design bending Strength, Mdy= 2757900.4272 =Z yy . Shapefactor . f y / γ m
= 2.76 kN.m

7)Combined Shear and Bending ( clause 9.2 ): (Applicable when the Factored value of
Applied Shear Force is Greater than
Plastic and Compact Section 60% of the Shear Strength of the section)
2
β= #REF! =( 2V /V d −1 )
Plastic design Strength of the area of the cross section exculding the shear area,Considering partial safety factor
Mdv= #REF! =M −β ( M −M )≤1. 2 Z f / γ
d d fd e y mo
= #REF!
= #REF!
Semi Compact Section

Mdv= 11704545.455 =Z e f y /γ mo
11.70 kN.m
Moment Capacity of the beam in Longitutinal Direction
Moment Capacity Md= #REF!
Actual Moment My= #REF!
Check #REF!
Moment Capacity of the beam in Lateral direction
Moment Capacity Mdy= 2.76 kN.m
Actual Moment Mz= #VALUE!
Check #VALUE!
9)Compressive Strength(Cl.7.1.2)
The Design Compressive Strength Pd = A c f cd
Z-Z Axis Y-Y Axis
2 2
Euler bukling stress= #REF! #REF! =f cc = π E / ( KL /r )
Non-Dimension Effective Slenderness ratio #REF! #REF! = λ= √ f y / f cc
Bukling Class of Cross Section

For Rolled I-Section
tf = 7.20 h/bf = 1.33 a b
0.21 0.34
For Welded Section tf =7.20 b c
0.34 0.49
Imperfection Factor,φ= #REF! #REF! =φ=0. 5 [ 1+α ( λ−0. 2 ) + λ2 ]
0. 5
Stress Reduction Factor = #REF! #REF! = X=1 /φ+ [ φ 2− λ2 ]
Design Compressive Stress(N/mm2) #REF! #REF! =f cd =Xf y / γ mo ≤f y / γ mo

Design Compressive Strength(kN) #REF! #REF! =Pd = A c f cd
Check for Z-Z Axis #REF!
Check for Y-Y Axis #REF!

10)Check for Interaction
Combined Axial force and bending moment
N My Mz
+ + ≤1 . 0
N d M dy M dy

#REF! #REF!

384.E.Ixx
48.E.Ixx
0 0 #REF!
0 0 #REF!
0 0 #REF!
0 0 #REF!
dpt total = #REF!
dperm= span/1000 = #REF! mm ...IS800:1984 cl.3.13.1.2
#REF! ...x dir

Design of Insert Plate
A) Design of IP for Plan and Elevation Bracing
Maximum tension in member attached to IP = Plate

T= 40 kN plx
Load transferred from elevation bracing kN
bx
Effective Size of the Member = bx = 280.00 mm
bz = 350.00 mm bz plz
adopt plate of size = plx = 500.00 mm

plz = 600.00 mm
B) Design of Anchor rods, Member Anchor
The anchor rods will be designed for the maximum shear and Maximum tension
Grade of steel 415.00
Adopt anchor rod of dia, 25.00 mm Fe 415
Allowable tensile stress in bar = 0.6 x fy = 249.00 mPa
Capacity of anchor in tension = Tr = 122.17 kN
Hence no. of Anchors required = T / Tr = 0.33
No of Anchor rod to be provided = 6.00
No of anchors in x dir = 2.00

No of anchors in z dir = 3.00
.
Tension In each anchor rod = Tact = 6.67 kN
Now,
Allowable bond stress = 1.40 mPa
For M25 and HYSD bar
perimeter of bar = 78.50 mm
length of rod reqd = Tact/(tb x l) = 60.66 mm say 200 mm
Check For Punching Shear for each rod 3.14*D*t*ts 125.6 kN OK
C) Design for Shear,
Shear force acting on IP = 150.00 kN

Allowable shear stress = 100.00 mPa
Shear stress in each anchor rod = 50.96 mPa Safe

E) Design Of Plate
Plate thickness will be checked for Maximum bending stresses arising out of
Maximum tension and Maximum compression.
Adopt plate thickness = pt = 20.00 mm
Allowable bending stress in steel = 165.00 mPa

(0.66 x fy) for mild steel
edge distance of the anchor bolt =
e= 50 mm
Bearing Stress due to compression =
br = C/(plx * plz)
= 0.13 okay
Max Distance of face of member to center of anchor in z dir= 200.00 mm

Max Distance of face of member to center of anchor in x dir= 200.00 mm
Max moment due to compression per mm= 166.67 N-mm at the center of anchor
Max moment due to tension in anchor per mm = 6666.67 N-mm at face of member
Section Modulus of plate per mm = 66.67 mm3
Maximum Bending Stress = 100.00 mPa Safe
t= 15.57
1)Load Calculation
Span of beam, span m = #REF!
UDL on beam kN/m = #REF!
Pt load on beam kN = #REF!
Max. shear on beam, Ve kN = #REF!
Major Axis Moment MZ, kN.m= #REF!
Minor Axis Moment MY, kN.m= #VALUE!
Axial Force N ,kN= 0.00
Factor of Safety= 1.5
Partial Saftey Factor (γm)= 1.1 (Refer Table 5 of IS800-2007)
Yield Stress for steel, fy, N/mm2= 250.00
E,N/mm2= 200000.00
Shape Factor = 5479.74 (Refer Annex H of IS800-2007)
2)Section properties
Section assumed is Jindal Section 23 UB
UB 203X133X
203X133X 25
25
Self weight of section Kg/m = 25.10
Depth of section, D mm = 203.20
Thk of flange, T mm = 7.80
Thk of web, tw mm = 5.70
Eff depth of web, dw mm = 187.6
Area of section, Area mm2 = 31.97
Izz of section, Izzs mm4 = 2340
Zzz of section mm =3
46.20
Iyy of section, Iyys mm4 = 307.6
Zyy of section mm =3
8.56
Flange plate
Width of plate, wp mm = 0
Thk of plate, tp mm = 0
Area of plate, a mm2 = 0.00 =2*wp*tp
Izz of plate, Izzp mm4 = 0.00 =2*wp*tp*((D+2*tp)/2)^2
4
0.00 =2*(tp*wp^3/12)
Selfweight of plates kN/m = 0.00 =a*78.5/1000000
Combined area, mm2 = 31.97 =Area+a
Combined weight, Wcom, kN/m = 0.25 = self weight of (section + plates)
Combined Ixx, mm = 4
2340.00 =Ixxs+Ixxp
Combined Iyy, mm4 = 307.60 =Iyys+Iyyp
Combined depth, Dc mm = 203.20 =D+2*tp
Width of flange of combined sect,Wc mm = 133.20 =MAX(wp,ws)
Thk of flange of combined sect,Tc mm = 7.80 =(ts*ws+tp*wp)/wp
Combined Zzzcom, mm = 3
Combined Zyycom, mm = 3
Equal Area Axis,mm = 101.60
Plastic Sectional Modulus, Zp mm3 = 253163.89
Shape Factor = 5479.74

Radius of gyration,rzzc mm = 8.56 = sqrt(combined Ixx/combined area)
Radius of gyration,ryyc mm = 3.10 = sqrt(combined Iyy/combined area)

Effective length of comp. Flange, lzz mm = #REF!
Effective length of comp. Flange, lyy mm = #REF!
Effective Length Factor = 1 (Table 11-P.No-45 of IS800-2007)
Slenderness ratio , lzz = #REF! =lzz/rzzc
Slenderness ratio , lyy = #REF! =lyy/ryyc
3)Section Classification(Table 2)
Limiting Width to Thickness Ratio
b/T= 8.54 Compact ε= 1
d/t= 32.91 Plastic
Plastic

d/tw= 32.91
Check Safe in Shear buckling
Vn = Vp = AV f yw
154.34 kN =
V/Vd = #REF!
Check #REF!
Longitutinal Capacity
2 0. 5
Elastic LateraL Torsional bukling moment,Mcr= #REF! N.m =
π 2 EI y h f
2L
2
LT [ ( )]
1+
1 L LT / r y
20 hf / t f
β= 1 (1.0 for plastic and Compact )
Plastic Modulus ,Zp mm3= 126206.56
Non-dimensional slenderness ratio, λLT = #REF! = √ β b Z p f y /M cr≤ √ 1. 2 Z e f y / M cr

Imperfaction Parameter, αLT = 0.21 (=0.21 for Rolled Section)
φLT =
Bending stress reduction factor for Lateral torsional bulkling
#REF! =0.5 1+α
[ λ −0 .2 +λ
LT LT (
LT
2 ) ]
[ [ ]
0.5
XLT= #REF! =1/ φ LT + φ 2−λ 2 ≤1.0
LT LT ]
Design bending Compressive stress, fbd, N/mm2= #REF! = χ LT f y / γ mo
Design bending Strength, Md= #REF! N.mm =β b Z p f bd

= #REF! kN.m
Lateral Capacity
Design bending Strength, Mdy= 5752004.4527 =Z yy . Shapefactor . f y / γ m
= 5.75 kN.m

7)Combined Shear and Bending ( clause 9.2 ): (Applicable when the Factored value of
Applied Shear Force is Greater than
Plastic and Compact Section 60% of the Shear Strength of the section)
2
β= #REF! =( 2V /V d −1 )
Plastic design Strength of the area of the cross section exculding the shear area,Considering partial safety factor
Mdv= #REF! =M −β ( M −M )≤1. 2 Z f / γ
d d fd e y mo
= #REF!
= #REF!
Semi Compact Section

Mdv= 5234.4309234 =Z e f y /γ mo
0.01 kN.m
Moment Capacity of the beam in Longitutinal Direction
Moment Capacity Md= #REF!
Actual Moment My= #REF!
Check #REF!
Moment Capacity of the beam in Lateral direction
Moment Capacity Mdy= 5.75 kN.m
Actual Moment Mz= #VALUE!
Check #VALUE!
9)Compressive Strength(Cl.7.1.2)
The Design Compressive Strength Pd = A c f cd
Z-Z Axis Y-Y Axis
2 2
Euler bukling stress= #REF! #REF! =f cc = π E / ( KL /r )
Non-Dimension Effective Slenderness ratio #REF! #REF! = λ= √ f y / f cc
Bukling Class of Cross Section

For Rolled I-Section
tf = 7.80 h/bf = 1.53 a b
0.21 0.34
For Welded Section tf =7.80 b c
0.34 0.49
Imperfection Factor,φ= #REF! #REF! =φ=0. 5 [ 1+α ( λ−0. 2 ) + λ2 ]
0. 5
Stress Reduction Factor = #REF! #REF! = X=1 /φ+ [ φ 2− λ2 ]
Design Compressive Stress(N/mm2) #REF! #REF! =f cd =Xf y / γ mo ≤f y / γ mo

Design Compressive Strength(kN) #REF! #REF! =Pd = A c f cd
Check for Z-Z Axis #REF!
Check for Y-Y Axis #REF!

10)Check for Interaction
Combined Axial force and bending moment
N My Mz
+ + ≤1 . 0
N d M dy M dy

#REF! #REF!

384.E.Ixx
48.E.Ixx
0 0 #REF!
0 0 #REF!
0 0 #REF!
0 0 #REF!
dpt total = #REF!
dperm= span/1000 = #REF! mm ...IS800:1984 cl.3.13.1.2
#REF! ...x dir

By: SGM Proj. NIRO 5 BUILDING
TATA CONSULTING ENGINEERS LTD.
Dt: 17-09-2012 Doc. TCE.6537A-
Chd: SDW Client : CSL Sub. Insert Plate Design
Dt: Job.TCE 6537A Office: CBU Dept: CV Sh. Of
Equp.Tag No.: SE-54L 500
Total wt of Equipment= 50 kN
Yield Stress = 250 N/mm2 50
No of Insert Plate= 1 75
Load per insert Plate= 50.00 kN

100
Load Considered= 75.00 kN
Eccentricity= 0.02 m
Moment= 1.58 kN.m 0
200 500
Width of Insert plate= 500 mm
Depth of insert plate= 500 mm
Dia of Bolts= 16 mm
Edge Distance= 50 mm
No of bolts in rows= 2
No fo bolts in Column= 3
Total No of bolts= 6
Member Depth= 200 mm

Member Width= 75 mm
Length of Cleat Angl= 0 mm
Cleat Angle Size= 0 mm
Center of I sect from the Top of Pt= 100 mm
Design of Insert Plate

Projected length = 50 mm
Lever Arm= 400 mm
Tensile Force At Top= 3.94 kN
Direct Tensile Force due to seismic=
23.60 kN
Direct Tensile Force per each bolts= 3.93 kN
Total Tensile Force at Top two bolts= 11.80 kN
Moment /mm width of the Plate= 590.2083 N.mm
Thickness of Plate Required= 3.22299 mm
Hence provide 16 mm thk plate
Shear Capacity of Bolts
Shear Strength of Bolts, Vdsb = 37.1466 kN SAFE

Ultimate tensile strength, fu = 400 N/mm 2
No. of shear planes without threads,n s = 1

Asb = 201.0619 mm2
Vnsb = 46433.26 N
Partial safety factor for bolts, γmb = 1.25
Partial safety factor for yield stress, γmo = 1.1
Actual factored shear force, Vsb = 12.5 kN
Tensile Capacity of Bolts
Tensile Strength of Bolts, Tdb = 43.8681 kN SAFE

Ultimate tensile stress of bolt, fu = 400 N/mm 2
Yield tensile stress of bolt, fyb = 240 N/mm2
Net tensile stress area, An = 156.83 mm2
Nominal tensile capacity, Tnb = 54.83507 kN
Not less than fyb*Asb*γmb/γmo = 54.83507 kN
Actual Factored Tensile force, Tb = 5.245833 kN
Combined shear and tension
= 0.12754 SAFE
Check for Length of Anchor bolts
Allowable Bond Stress= 1.4

Anchorage length= 74.5447 mm
Summary
Insert Plate
Length of plate= 500 mm
Depth of Plate= 500 mm
Thickness of plate= 16 mm
Weight of the Single IP= 31.4 Kg
Weight of the Single IP= 31.4 Kg
Anchor Bolt
Dia of Bolt= 16 mm
No of Bolts in columns= 3
No of Bolts in Rows= 2
Total No of Bolts= 6
Anchorage Length= 300 mm
Weight of Bolt per IP= 2.841005
Weight of Bolt per IP= 2.841005 kg

End Plate Design

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By:ERK/MYH Project: Paint Plant at Rohtak

TCE Consulting Engineers Limited

Section assumed is ISMB400

381178692.xls.xls TCE FORM 010 R0

381178692.xls.xls TCE FORM 010 R0

Dc/Tc 20 25 25.00 ...IS800:1984 TABLE 6.1B

sbc perm = 165 N/mm2 ...minor axis

381178692.xls.xls TCE FORM 010 R0

2) Resistance to Shear Buckling(8.4.2)

Safe in Shear buckling

3)Shear capacity ( clause 8.4 ):

4)Moment capacity ( clause 8.2 ):

Md= #REF! N.m

381178692.xls.xls TCE FORM 010 R0

6)Check for Strength in Bending(Flexure)

Mdy= 22.73 kN.m

7)Serviceability Check ( clause 5.6 ):

Total Deflection= #REF!

dperm= span/1000 = #REF! (Refer Table 6)

381178692.xls.xls TCE FORM 010 R0

Neutral Axis Depth= 140

381178692.xls.xls TCE FORM 010 R0

381178692.xls.xls TCE FORM 010 R0

sbc perm = 165 N/mm2 ...minor axis

381178692.xls.xls TCE FORM 010 R0

2) Resistance to Shear Buckling(8.4.2)

Safe in Shear buckling

3) Shear capacity ( clause 8.4 ):

4) Moment capacity ( clause 8.2 ):

Md= #REF! N.m

381178692.xls.xls TCE FORM 010 R0

6) Check for Strength in Bending(Flexure)

Mdy= 532.15 kN.m

7) Serviceability Check ( clause 5.6 ):

Total Deflection= #REF!

dperm= span/1000 = #REF! (Refer Table 6)

381178692.xls.xls TCE FORM 010 R0

381178692.xls.xls TCE FORM 010 R0

381178692.xls.xls TCE FORM 010 R0

4) Resistance to Shear Buckling(8.4.2)

Plastic Modulus ,Zp mm3= 57439.36

Non-dimensional slenderness ratio, λLT = #REF! = √ β b Z p f y /M cr≤ √ 1. 2 Z e f y / M cr

Design bending Strength, Md= #REF! N.mm =β b Z p f bd

381178692.xls.xls TCE FORM 010 R0

Semi Compact Section

Bukling Class of Cross Section

Design Compressive Stress(N/mm2) #REF! #REF! =f cd =Xf y / γ mo ≤f y / γ mo

Check for Y-Y Axis #REF!

381178692.xls.xls TCE FORM 010 R0

11)Serviceability Check ( clause 5.6 ):

381178692.xls.xls TCE FORM 010 R0

A) Design of IP for Plan and Elevation Bracing

Maximum tension in member attached to IP = Plate

adopt plate of size = plx = 500.00 mm

B) Design of Anchor rods, Member Anchor

Allowable tensile stress in bar = 0.6 x fy = 249.00 mPa

Capacity of anchor in tension = Tr = 122.17 kN

Hence no. of Anchors required = T / Tr = 0.33

No of Anchor rod to be provided = 6.00

No of anchors in x dir = 2.00

Tension In each anchor rod = Tact = 6.67 kN

length of rod reqd = Tact/(tb x l) = 60.66 mm say 200 mm

Check For Punching Shear for each rod 3.14*D*t*ts 125.6 kN OK

C) Design for Shear,

Check For Punching Shear for each rod 3.14Dt*ts 125.6 kN OK