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P R O P E R T I E S AND A P P L I C A T I O N S OF
PALYGORSKITE-SEPIOLITE CLAYS
E. GALAN
b=-17.9A >
"i PALYGORSKITE
This structure of chain phyllosilicate results in a phyllosilicates (Fig. 3), with 1.1-2.5 octahedral
fibrous habit (Fig. 2) with channels running parallel positions occupied by A1 + Fe 3+ and 1.1-2.8 by
to the fibre length. Channels are 3.7 • 10.6 ,~ in Mg at the five octahedral sites (Paquet et al., 1987;
sepiolite and 3.7 • 6.4 ,~ in palygorskite. Fibre Gal~in & Carretero, unpublished results). Four H20
sizes vary widely but generally range from c. 100 ~, molecules per half unit-cell are present in the
to 4 - 5 /amoin length, c. 100 ,~ to c. 300 A in width, channels (zeolitic water) and four others are bound
and c. 50 A to c. 100 ,~ in thickness. to octahedral cations. The cation exchange capacity
Sepiolite is a Mg silicate close to trioctahedral of both minerals is quite low; it ranges from 4 to 40
phyllosilicates, while palygorskite appears to lie mEq/100 g, but the higher values are probably
midway between dioctahedral and trioctahedral related to impurities.
Properties and applications of palygorskite-sepiolite clays 445
~zx
0.4 ,r"
z~
~x ~ ig
0 I I i i
1.83
I 1 I .....
M g V l / h a l f unit-cell
FIG. 3. Chemical composition for sepiolite and palygorskite (Gal~in & Carretero, unpublished).
TABLE 1. Characteristics of sepiolite and palygorskite TABLE 2, European market for cat litter ('000 tonnes).
absorbent granules.
Country Total Lightweight Heavyweight
1 2
Germany 230 160 70
Bulk density (Kg/m3) 500-715 600-650 France 205 200 5
Water absorption (%) 75-120 80-100 UK 150 80 70
Oil absorption (%) 60-95 - Netherlands 100 95 5
Moisture 12 _ 3 - Italy 85 75 10
Colour white white Belgium 40 38 2
Switzerland 30 25 5
Sweden 25 10 15
1: Vallecas sepiolite granules (grain size 0.25-6.3mm) Spain 25 25 0
(Galen, 1987). Austria 24 20 4
2: Senegal palygorskite granules (grain size 1 - 6 mm) Denmark 17 15 2
(O'Driscoll, 1992). Finland 10 5 5
Norway 4 3 1
Portugal 3 2 1
channels, so they can only be adsorbed onto Total 948 753 195
external surfaces, which account for only 4 0 - 5 0 %
of the overall surface area.
These clays have been used for absorbent Source: Santar6n, 1993
purposes since the 1930s; however, use did not
expand significantly until World War II, when they As decolourizing agents, these minerals physi-
were used to absorb grease, oil, water, chemicals cally retain coloured particles during filtration or
and other undesirable substances spilled on the percolation and adsorb coloured compounds and
floor of factories, stations, aircraft hangars, etc. c o n v e r t them c a t a l y t i c a l l y into c o l o u r l e s s
Granules should possess adequate mechanical substances. In the process, the clay acts as an
strength (hardness, abrasion and compressive absorbent, an adsorbent and a chemisorbent. These
strength) and be stable or chemically inactive, clays are particurlaty effective with mineral oils
incombustible and non-flammable, and exhibit a because coloured compounds are more simple
high liquid absorbing capacity. molecules (generally naphthenic derivatives) than
One of the most important markets for industrial those in vegetable oils (chlorophyll, carotenes and
clay absorbents is cat litter. Clays used for cat litter xanthophyll) and can readily penetrate into the
can be classified into heavyweight clays (HWC) channels and pores of these minerals (Chambers,
and lightweight clays (LWC); the latter are made of 1959) and for the removal of colour and
sepiolite and palygorskite at densities in the range turbidimety in sugar juices (Demirci et al., 1995).
4 0 0 - 7 0 0 kg/m 3. Granule size usually varies from The decolouring power is enhanced by acid
1 to 6 ram, and grains have round surfaces and are treatment, which increases the specific surface,
dust-free (Tables 1 and 2). number of active sites and porosity of the mineral.
Absorbent granules are also used as pesticide and Palygorskite has been used as an active
herbicide carriers; and bleaching agents for mineral ingrdeient in pharmaceuticals and cosmetics
and vegetable oils, paraffins, fats, butter and wine. because of its adsorptive capacity. It can act as an
In general, the selectivity of fibrous clay minerals adsorbent for toxins, bacteria and even viruses in
for sorption of organic compounds can be used for the intestine (Martindale, 1982), and as a protective
separating mixed components. Such a selectivity coating for the stomach and intestine. However, it
plays a prominent role in the decolourization of oils may favour the loss of enzymes, vitamins and other
and in separation processes such as refining of essential substances. For this reason, use for
crude petroleum oils by selective adsorption of light extended periods is inadvisable.
fractions, or in cigarette filters, where the minerals
selectively adsorb nitriles, ketones and other
Catalytic applications
dangerous polar gaseous hydrocarbons preferen-
tially over less polar compounds such as aromatic Granules of palygorskite and sepiolite clays are
hydrocarbons, which enhance tobacco flavour. being used increasingly as catalyst carriers on
448 E. G a i n
account of their high surface area, mechanical above 150 bhl/ton in saturated salt water (Alvarez,
strength and thermal stability. The catalyst can be 1984) and palygorskite one of 100-125 bbl/ton
impregnated on the surface by treatment with a salt (Haden & Schwint, 1967). Additives such as Mg
of another metal and can also substitute for some oxide (alone or with lime) and Ba oxide increase
structural Mg cations. Also, Mg 2+ ions can be the mud yield and inertness to soluble salts.
exchanged for catalytically significant species such Unlike palygorskite, sepiolite continues to yield
as Ni 2+, Pt n+, Pd n+, Zn 2+, Co 2+ and Cu 2+. upon working in aqueous suspension through
The catalytic activity of clays is primarily a unwinding of its long, flexible crystals, whereas
function of their surface activity (primarily of palygorskite breaks across the crystal structure and
silanol groups present on the surface, which are loses rheology with continued use. Also, sepiolite is
slightly acidic and can act as catalysts at reaction the only known clay mineral that is stable at high
sites). Acid treatment of these clays results in the temperatures; for this reason, it is used in drilling
removal of adsorbed cations and impurities, muds for geothermal wells.
increasing surface area, and altering the pore-size
distribution and crystallinity. Heating above 300~
Filler applications
decreases the surface area but increases the strength
of granules, which is significant to fluid-bed After surface modification with an organic
cracking. compound, sepiolite can be used as a reinforcing
filler in rubbers and plastics, as natural rubber and
PVC (Rufz-Hitzky, 1974). Gonz~lez Hern~fndez et
O r g a n o - m i n e r a l derivatives
al. (1978) compared the behaviour of different
Silanol groups of palygorskite and sepiolite can sepiolite-filled rubbers with that of kaolin and
react directly with organic reagents to form found the mechanical properties and ageing
compounds with true covalent bonds between the characteristics of the sepiolite rubbers to be
mineral substrate and the organic reactant. similar or better than those of the kaolin-filled
Grafting reactions have been achieved through products. Since these studies, sepiolite has been
S i - O - S i bonds by reacting the mineral with extensively studied as a polymer filler (Acosta et al.
organo-chlorosilanes (Ruiz-Hitzky & Fripiat, 1984, 1986; Gonz~lez Hen~indez et al. 1981, 1982;
1976), through S i - O - C bonds by addition of Xianzhen & Chuyi, 1990).
alkyl or phenylisocyanates (Fernandez Hem~indez Palygorskite and sepiolite can also be used in
& Ruiz-Hitzky, 1979), by reaction with epoxides pharmaceutical products (e.g. as excipients in
(Casal Piga & Rufz-Hitzky, 1977), and by reaction tablets or suspensions) on account of their high
with diazomethane (Hermosfn & Cornejo, 1986). active surface, where active products (drugs such as
hydrocortisone or dexamethasone) can be retained
and subsequently released at an appropriate rate
R h e o l o g i c a l applications
(Hermosfn et al., 1981; Forteza et al., 1988).
The principal applications of palygorskite-sepio- As fillers, these clays can be used in paints,
lite colloidal grades generally involve thickening, enamels, detergents, plastics, cements, adhesives,
gelling, stabilizing or other modification of their pesticides, etc. Palygorskite in cosmetics acts as a
rheological properties. These minerals are used in filler with thixotropic properties; however, it also
paints (especially where high thixotropy is advanta- serves as an adhesive and protective agent because
geous), adhesives, sealants, fertilizer suspensions it adheres to the skin and forms a protective film. In
and cosmetics (e.g. milks, masks), in addition to addition, it adsorbs, or absorbs, grease and other
fluid carriers for pre-germinated seeds. substances. It is therefore used to give the skin
They are also used in drilling muds. One opaqueness, to eliminate shine and to cover up
advantage over other clays such as bentonite is imperfections.
that palygorskite- and sepiolite-based muds are less
sensitive to salt (i.e. the desired rheological
Other uses
properties remain relatively constant even at high
electrolyte concentrations over a wide pH range Sepiolite has been investigated for animal
below pH 8). At pH>9, peptization causes a sharp nutrition applications on the basis of its sorptive,
decrease in viscosity. Sepiolite has a 'mud yield' free-flowing, anti-caking, and non-toxic properties,
Properties and applications q[ palygorskite-sepiolite clays 449
in addition to its chemical inertness. The principal sites, as well as for consumers using the materials
uses in this field appear to be in formulations for (and also animals, especially cats).
growth promotion, supplement carrying, feed A recent health risk scare occurred in 1988, when
binding and production stimulation. In addition, the German Consumer Council revealed the
sepiolite concentrations in animal feeds from 0.5 to presence of microscopic fibres similar to those in
3% in cattle and poultry feed result in increased asbestos in seven of the European products for cat
weight gains of about 7% for pigs and 10% for litter that were analysed; it was suggested that
broiler chickens and rabbits (Alvarez & P6rez inhaling such fibres contained in the products might
Castell, 1982). The improved feed efficiency lead to the development of lung tumours. The
could be a result of increased protein digestibility products contained sepiolite and palygorskite.
through a slower flow of nutrient material along the Previous studies carried out by the Medical
intestine due to the formation of a sepiolite gel. Research Council, Pneumoconiosis Unit, at
According to Alvarez et al. (1985), modified Penarth, UK, in 1978, and subsequently at the
sepiolite could also be used to form a stable Medical and Hygiene Institute of the University of
complex with type-I collagen, thereby allowing Dusseldorf, concluded that the samples of Spanish
monomeric collagen to be isolated for producing sepiolite were outside the risk range. The UK
biomaterials that can be employed to subtitute Health and Safety Executive classified sepiolite as a
wholly or partly organic supporting tissues. nuisance dust in 1981, but concluded that the
material had yet to be demonstrated as harmful.
Finally, the former West German Federal Health
Environmental applications
Office reported that the cat litter product, based on
The properties described make these clays highly sepiolite, was harmless (O'Driscoll, 1992).
suitable for environmental applications. In addition Data on this subject are not conclusive. Oscarson
to their use for adsorbing dangerous polar gaseous et al. (1986) studied the effect of sepiolite and
compounds in cigarette filters, absorbing odour, palygorskite on erythrocyte lysis. They found the
faeces and urine in cat litter, and as constituents of two minerals to be lysing agents, and structural
floor absorbents and cleaning products, these clays folding to reduce lysis, thereby suggesting that edge
can be used to adsorb almost any unpleasant surfaces and silanol groups are important in the
odorant in our environment such as ammonia, process, whereas elongate morphology appears to
isovaleric acid, methylmercaptan, nitrogen dioxide, be irrelevant. They also found that, when mineral
ozone, pyridine, trimethylamine and methanethiol surfaces became saturated with cell components
(Sugiura et al., 1990; Sugiura et al., 1991a; Sugiura, (usually after 1 h), the minerals lost their lytic
1993), they control the concentration of ammonia in activity. Experiments carried out in Florida and
farm environments (Alvarez, 1984; Sugiura et al., Georgia on men employed in mining and factories
1991b), and remove pollutants (mainly organics or led the IARC (International Agency for Research of
agrochemicals in soils and metals) from waste Cancer, 1987) to conclude that there was inadequate
water (Helios-Rybicka, 1985; Gutierrez et al., 1995; evidence for the cancinogenicity of palygorskite in
Mora et al., 1995; Brigatti et al., 1995). humans.
Sepiolite can also be used as a specific carrier for Pott et al. (1990) and Wagner et al. (1987) studied
methanogenic bacteria in the production of methane the effects of sepiolite and palygorskite inhalation and
from waste water (P6rez Rodrfguez et al., 1989), injection in rats. The results proved the production of
and, thanks to its rheological properties, for mesotheliomas on exposure to a significant number of
stabilizing coal-liquid mixtures (Alvarez et al., fibres greater than 5 - 6 gm in length.
1985). Recently, Santartn & Alvarez (1994) reported
epidemiological results for animal experiments
i n v o l v i n g various a d m i n i s t r a t i o n methods
PALYGORSKITE AND SEPIOLITE
(inhalation, intrapleural injection and intraperitoneal
CLAYS AND HEALTH HAZARDS
inoculation) and different in vitro experiments on
The health hazards are the potentially harmful the activity of Vallecas sepiolite. The results were
effects on humans and animals of the various consistently negative, showing a low intrinsic
materials that make up these elongate clays. This is biological activity of this mineral and the absence
of concern for workers at processing and packaging of exposure related diseases. Therefore, Vallecas
450 E. Gal6n
1986 1987 %
s.tons s.tons
Domestic
Adhesives 6,874 2,723 0.3
Drilling mud 34,720 31,949 3.9
Fertilizers 36,247 35,540 4.3
Filtering, clarifying, decolourizing mineral, oils and greases 13,579 13,795 1.7
Medical, pharmaceutical and cosmetic 379 959 -
Oil and grease absorbents 264,673 163,796 20.0
Paint 19,885 20,303 2.5
Pesticides, etc. 71,314 71,009 8.7
Pet litter 348,710 308,320 37.6
Other 60,519 90,767 11.1
Total 856,900 739,161 90.2
Exports
Drilling mud 106 102 -
Oil and grease absorbents 23,917 43,309 5.3
Pesticides, etc. 4,937 5,463 0.7
Pet litter 29,505 22,461 2.7
Other 5,407 9,167 1.1
Total 68,872 80,522 9.8
sepiolite is not carcinogenic. However, other significant areas for these novel applications are
sepiolites of non-sedimentary origin (with higher those of catalysis, agriculture and environmental
crystallinity and longer fibres), such as those from protection. The fundamental properties of these
China and Finland, have been shown to have a high clays are compatible with most known applications
intrinsic biological activity in animals. but assessment of new potential uses requires
The carcinogenic activity of these minerals seems further research.
to be mostly dependent on their physico-chemical
properties (silanol groups), crystallinity and fibre
REFERENCES
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