Technical Proposal

For
Carbonated Soft Drink Project
Model – Sup ECO 500-200

Water Treatment Plant – 500 LPH (Partial auto)

Filling & Capping – 200 BPH (Semi auto) (Add-On)

Labeling Type – Shrink (Manual operation)

 SOME OF OUR VALUED CLIENTS

AGUAPURO 3

Over 16 YEARS OF EXTENSIVE EXPERTISE IN WATER / WASTE WATER /

BOTTLED WATER & BEVERAGE PROJECTS
&
2000 Plus Installations Globally and Still counting……..!

Some of Our Other Significant TURNKEY Based PACKAGED DRINKING

WATER PROJECT Installations:
AMMA MINERAL WATER, “AMMA” Chennai, Tamilnadu

MUNDADA FOODS, “SUNRICH” Latur, Maharashtra

SHREE BEVERAGES, “CITY KOOL” Pune, Maharshtra

BHALERAO FOODS & BEVERAGES, “ BAILLEY (Parle)”, Pune, Maharshtra

ASHTAVINAYAK BEVERAGES, “OXY LITE”, Panvel, Maharashtra

TEETHYS FOODS & BEVERAGES, “CLOUD 9”, TATA PLUS, URJA (Bisleri), Indore

MANPASAND BEVERAGES, “MANGOSIP”, Vadodara, Gujarat

AEPL/500-200Add-On/17-18 Page 2 of 18
LIST OF UTILITIES & INFRASTRUCTURE REQUIRED FOR THE PROJECT
Land
Building Requirement
Water Source
Total Water Requirement for 8 Hrs
Min. Water Storage Capacity
Total Connected Electrical Load
Min. Labour Requirement
Plant & Machinery
Initial Document Required
License & NOC
AEPL/500-200Add-On/17-18
: 02000 Sq. Ft.
: 0500 Sq. Ft. + 500 Sq. Ft. F.G. Storage
Facility
: Bore Well / Open Well / IDC Etc
: Approx. 0.05 Lac Litres / 8 Hrs Operation
: 0.05 Lac Litres (HDPE Tanks of 5000 Lit x
1nos)
: 10 H.P.
: Approx. 8 Personnals / Shift
: a. Water Treatment Plant
b. Semi-Automatic Filler Capper Machine
c. Batch Coding Machine
d. Required S.S. Pipelines & Conveyors
: a. Documents stating constitution
b. M.S.M.E / S.S.I Registration
c. Trade Mark Registration
d. Water analysis Report Preliminary
:
a. N.O.C. from Local F.D.A. (FSSAI)
Page 3 of 18
SCHEDULE OF ANNEXURES
ANNEXURE A : DESIGN BASIS FOR R.O. SYSTEM & RAW WATER PARAMETERS

ANNEXURE B : TECHNICAL DETAILS FOR WATER TREATMENT PLANT for

ANNEXURE C : TECHNICAL DETAILS FOR SODA WATER

ANNEXURE D : EQUIPMENT OFFERED, PRICING & COMMERCIAL TERMS &

CONDITIONS

ANNEXURE- A DESIGN BASIS FOR RO SYSTEM

 Capacity : 500 lit/hr

 Max. Operating Hrs : 22 hrs.

PRELIMINARY RAW WATER PARAMETERS

RAW WATER PARAMETERS

Parameter Specification
Appearance Clear
Ph 6.5 to 7.5
TDS <750 ppm ( As Assumed )
Total hardness <300 ppm ( As Assumed )

AEPL/500-200Add-On/17-18 Page 4 of 18
 Section 1

WATER
Treatment Plant

AEPL/500-200Add-On/17-18 Page 5 of 18
 Technical Data

Raw Water Storage Tank (Client scope)

To store raw water from sources like Bore Well / Open Well / IDC water supply / Corporation supply
etc. Minimum storage of 10 times the water treatment capacity installed either in HDPE (Sintex Type)
or possibly in Concrete tanks.

CHLORINE DOSING SYSTEM (Manual)

To diffuse chlorine into feed water to inhibit the growth of bacteria and eliminate any existing
bacterial contamination in the feed water.

Part 1: RAW WATER BOOSTER PUMP

To boost water pressure from raw water tank and to deliver to the pretreatment at pressure and
volume required.
QTY : 1No.
MOC : CI
Make : CNP
Rating : 1 M3/Hr @ 35M
Head : 35M

Part 2: PRESSURE SAND FILTER

To filter sand and sediment (turbidity) down to 20 microns at 2 ppm

QTY : 1No.
Make : Aguapuro
Model No : PSF 1054 MPV
MOC : FRP
Maximum Operating pressure : 3.5 Kg/cm2
Minimum Operating Pressure : 2 Kg/cm2
Filter Media : Multigrade sand Media
MVP Make : Praher, Austrian control valve for
backwash, Rinse

AEPL/500-200Add-On/17-18 Page 6 of 18
Part 3: ACTIVATED CARBON FILTER

To remove taste, odors, chlorine, colour and other organic material from feed water prior to reverse
osmosis.
QTY : 1No.
Make : Aguapuro
Model No : ACF 1054 MPV
MOC : FRP
Maximum Operating pressure : 3.5 Kg/cm2
Minimum Operating Pressure : 2 Kg/cm2
Filter Media : Activated Carbon Media : IV 900
MVP Make : Praher, Austrian control valve for
backwash, Rinse

Part 4: ANTI SCALENT DOSING (Metering Pump)

To inject Anti Scalent Solution into feed water to avoid scale formation on the membrane.

Qty : 1No.
Tank capacity : 60 Litre
Tank MOC : HDPE Chemical Tank
Pump : Electronic Diaphragm Metering Pump 0 to 5Lph
Make : E-Dose
Solution : Anti Scalent Solution

Part 5: MICRON BAG FILTER

To remove micron sediment particles & dust impurities from raw water prior to Reverse Osmosis
system to avoid clogging of membrane.
QTY : 1No.
Make : Aguapuro Equipments Pvt. Ltd
Shell MOC : PP
Cartridge Size : MBF 4 X 10
Porosity : 10 Micron

Part 6: MICRON CARTRIDGE FILTER

To remove micron sediment particles from raw water prior to Reverse Osmosis system to avoid
clogging of membrane.
QTY : 1No.
Make : Aguapuro Equipments Pvt. Ltd
Shell MOC : PP
Cartridge Size : 20” X 2.5”
Porosity : 5 Micron
Cartridge MOC : Pleated Polypropylene

AEPL/500-200Add-On/17-18 Page 7 of 18
Part 7: REVERSE OSMOSIS MODULE

To purify and remove 98% of all known contaminants.

HIGH PRESSURE PUMP

QTY : 1 No.
Make : CNP
Capacity : 1.5M3/Hr.
Head : 100 M
MOC : SS

RO MEMBRANE
Membrane Size : 4” X 40” .
Make : GE
No. of Membrane : 1 Nos.

PRESSURE TUBE (HOUSING)

Make : Aguapuro
Pressure Vessel MOC : FRP
Pressure Tube : 2 Element Long 1No.
Inter Pipings : SS 316
Skid : MS
LP /HP cut off Switch : Provided 1No. Each
Flow Indicators : Provided for Reject and Product Water
Piping’s and connector : SS 316

Part 8: ULTRA VIOLET MODULE

For removal of micro biological organisms upto 99.9%

QTY : 1Unit.
Make : Aguapuro Equipments Pvt. Ltd
MOC : SS 316 housing
Wattage : 16 x 2 Watt
UV Lamp Intensity : 60000 µw sec / Cm2
Make of Lamp : Philips Holland
No. of Quartz Tube : 2Nos.
Quartz Tube Make : General Electric, USA

AEPL/500-200Add-On/17-18 Page 8 of 18
 Section 2

CHILLER UNIT WITH PHE &

GLYCOL CONTROL

AEPL/500-200Add-On/17-18 Page 9 of 18
 Technical Data

The plain water for CSD has now to be carbonated for the sparkling effect. However by general
principle gas does not dissolve or mix up in any kind of lesser viscous liquid even at room
temperatures thereby the beverage has to be chilled to a temperature just above freezing temp
(normally from 3 to 5 OC ) to ensure proper dissolution of gas in the beverage and also to ensure
that the Gas level in the beverage is controlled to have uniform distribution and gas volume in
each packed container of the Product.

The Chiller unit comprises of a PHE (Plate Heat Exchanger) which ensures proper chilling of the
beverage to desired temperature before it is sent for carbonization to the carbonator.

Chiller 1 Unit
1 Capacity 5 TR
2 Water Tank SS
3 Compressor Semi Hermetic Reciprocating
4 Compressor Make Voltas
5 Water Pump Primary 1 K.W. 3 Phase with Mechanical Seal for circulating Brine Liquid
Tank to chiller
7 Flow Rate & Pressure 10 LPM & 3 Bar
8 Condenser Water Cooled Shell and Tube Type.
9 Cooling coil S.S.304 Braze Plate Type with Expansion Valve duly Insulated.
All the piping with suitable Copper Tubing and Brass Fittings
10 Refrigerant Piping with
Shutoff Valve and Filter Drier, Liquid Indicator, etc.
11 Refrigerant Type R - 22
12 Main Structure M S Painted

CARBONATION UNIT

The Carbonator is used to carbonize the beverage to desired gas volume using a commercial Carbon
Dioxide cylinder as source. The carbonator generally increases the surface area of the liquid so as
the liquid is exposed to the gas for even and high value dissolution of gas.

The carbonator works on the film flow principle. A very fine film of liquid is created and allowed to
flow over specially contoured film plates. During these flow, liquid is exposed to carbon-dioxide gas
at carbonation pressure, and when it reaches the bottom level of the carbonation chamber, it is fully
saturated. There is adjustable nozzle provided on top of the tank by which flow rate can be
controlled. A liquid level gauge glass assembly with electronic level control probe is provided.

AEPL/500-200Add-On/17-18 Page 10 of 18
The control panel is supplied and built on same frame of carbonator The control panel houses, HP
and LP gas regulator with indicator gauges. Electronic pressure transducer controlled Diaphragm
valve to regulate gas flow. Complete electric system along with built in alarm system and pressure
controller for gas and only temperature indicator as one unit.

From the Carbonization unit the carbonated beverage is sent to the Counter Pressure Filler for
Filling

Carbonator 1 Unit

1 Capacity 200 Litre / Hr.

2 Connected Power 3 KVA
3 Air Consumption 60 Psi
4 Water Inlet
5 Gas Flow Valve Electronic pressure transducer controlled Diaphragm valve
7 Pressure controller &
gauge 1 No.
8 Temperature Indicator 1 No.
9 Construction Body M S Epoxy coated
10 Gas Type Carbon dioxide Gas

AEPL/500-200Add-On/17-18 Page 11 of 18
 Section 3

COUNTER PRESSURE TYPE

Filling & Capping Machine

AEPL/500-200Add-On/17-18 Page 12 of 18
 Technical Data

SEMI AUTOMATIC RINSER/FILLER/CAPPER – 2/2/1 SODA FILLING

Capacity: 400 bottles per

hour (Two operators
required)

Output depends on manual operation.

Rinsing Head: 2 No
Filling Head: 2 No
Capping Head: 1 No

Overall Dimension: Width 1.6 mtr X Length 1.0 mtr X Height 1.6 mtr

Power Consumption:

Rinse Pump: 0.5 HP

Capper Motor: 0.5 HP

Air Consumption: 2 CFM at 4 bar

Description

Rinser
There is single head Rinser with tray and cover. Pump circulates water through the storage tank.
Bottles are loaded manually upside down in tray and pushed into Rinser box, after pre-set time tray
is removed and bottles placed on filler table.

Filler
This is two head filler works with Co2 gas counter pressure system. Bottles are placed manually over
Air operated lift cylinder and cycle start switch is pressed. This starts automatic filling cycle and after
completion bottle cylinder come down. Bottle manually removed and placed over capping table.

Capper
This is single head capper operated by Air- cylinder. Bottle with cap inserted manually on pressing
cycle start, switch, and Automatic Capping cycle starts. On completion of cap tightening to pre-set
torque, Bottle comes down and removed manually.

AEPL/500-200Add-On/17-18 Page 13 of 18
 Section 4

Shrink Labeling Machine

Label Loading - manual

Heating Type - Electrical

Capacity - 40 – 60 BPM

AEPL/500-200Add-On/17-18 Page 14 of 18
 MACHINES OFFERED, PRICING & COMMERCIAL TERMS & CONDITIONS

Sr. Basic
TOTAL
No. Equipment Description SPEC UOM QTY Price Price

01. 500 LPH Water Treatment Line AEPL Set 1 02,85,000 02,85,000

(As per Equipment Schedule)

CARBONATOR/CHILLER/COUNTER
02. PRESSURE FILLER AEPL Set 1 13,50,000 13,50,000

(As per Equipment Schedule)

03. SHRINK TUNNEL WITH CONVEYORS AEPL Set 1 02,90,000 02,90,000

04. SS PIPING between PLANT & MACHINES AEPL Job 1 50,000 50,000

TOTAL BASIC VALUE INR 19,75,000

Add:- IGST @ 18% INR 03,55,500

NET VALUE Exclusive of P & F Frieght,

Insurance, Octroi and other levies etc
INR 23,30,500

Rs. Twenty Three Lakh Thirty Thousand Five Hundred Only

AEPL/500-200Add-On/17-18 Page 15 of 18
GENERAL COMMERCIAL TERMS AND CONDITIONS & SCOPE OF WORK.

Prices : Ex-Works, Mumbai 22.

Freight : Will be extra at actuals to your Account.
Insured : To be arranged by you at your account.

Taxes will be charged extra at the applicable rate at the time of

supply.

Present rate of IGST is 18%.

Erection & Commissioning: To & Fro, Local Lodging/Boarding, Local Transport @ Buyers
Account.

Erection & Commissioning: Till 20 Days No Charges, after 20 Days Rs. 1050 Per Day per
Person Charges will Applicable

Delivery : 6 - 8 Weeks after receipt of your firm order with specified

advance.
Payment : 40 % Advance along with order, balance against Proforma
Invoice before dispatch of machine.
Validity : 30 days from the date of our offer.

WARRANTY: FOR 1YR AGAINST ALL MANUFACTURING DEFECTS EXCEPT

FOR WEAR PARTS/ELECTRICAL. ELECTRICAL: NECESSARY VOLTAGE
STABILISER & UPS TO BE INSTALLED AS SUGGESTED BY US.

SERVICE : ALL SERVICE WILL BE FREE FOR 1 YEAR , TO & FRO AIR FARE +
LOCAL LODGING & BOARDING + LOCAL TRANSPORT TO BE BORNE BY CLIENT.

DISPUTE : TO BE SETTLED WITHIN MUMBAI JURISDICATION COURT ONLY.

AEPL/500-200Add-On/17-18 Page 16 of 18
ERECTION & COMMISSIONING:

The above quoted line will be installed & commissioned if all civil work, utilities &
supporting equipment’s ready.

 Customer should only Call Aguapuro Team when all the Utilities connections
like Power, Water, Civil, Machine Foundation, Syrup, Beverages, Juice, or after
100% Process completion.
 Also Bottles, Caps, Printed Sleeves, Printed Labels or any other required
packaging material must be absolutely ready at site.
 Any other related Items required to Install & Commission & start Commercial
trials at your plant must be 100% Ready.
 To & Fro Air Fare from Mumbai to be provided by Customer for Aguapuro
team.
 Local Stay & food at site/hotel to be provided by Customer for Aguapuro
team.
 Any Medical emergency or Site Working Insurance at Work Site to be
provided by Customer for Aguapuro team.
 Any Safety Items like Helmets safety belts, Industrial work shoes or any other
safety related equipment must be provided by customer at Site.
 It is customer’s duty to provide clean drinking water, morning tea, Lunch
Evening brunch & Dinner if site work goes on till late at work place.
 If Aguapuro team works till late then at any time Car/Cars depending on the
Aguapuro team size should be ready at their disposal.

We look forward to receive your valued order with 35% advance immediately
to enable us to start the work.

AEPL/500-200Add-On/17-18 Page 17 of 18
EXCLUSIONS OF OFFER:

Please note out offer does not include the following:

 All types of civil works including foundations, drains, drain sumps

storage tank neutralization pit.
 Safe storage of tank, chemicals and other accessories at site.
 All types of electrical wiring and cabling including motors starters MCC
control panels etc.
 Regeneration and dosing chemicals laboratories reagents required for
the initial start of the plant and normal operation of plant.
 Piping up to the inlet of plant machineries and drain outlets.
 Watch and Ward.
 Earthing materials.
 Covered storage facilities.
 Lighting and Water supply facilities.
 Unloading, storage and security of equipment at site.
 Plant building and its illumination and ventilation.
 Any other equipment’s, work and services not specifically mentioned as
forming part of our offer.
 Unskilled Labor and tools (welding Equipments etc.) required for
erection and commissioning.

Thanking you,

AGUAPURO EQUIPMENTS PVT LTD

AEPL/500-200Add-On/17-18 Page 18 of 18