09 - Hydrogen Generation System Ver. A PDF

编号(NO)： LNDK- EVN -TSFA-HX-009
密级(SECURITY)：秘密(SECRET)
版本(VERSION)： A
VIETNAM II 2X622MW Thermal Power Plant

越南永新二期 2X622MW 火力发电厂
调试指导书
Commissioning Guidance
Hydrogen Generation System
制氢站系统
LNDK-VINH TAN2-HXFA-009 (Ver. A)
东北电力科学研究院有限公司
辽宁东科电力有限公司
Northeast Electric Power Research Institute Co.,Ltd
Liao Ning Dongke Electric Power Co..Ltd
2013 年 8 月 21 日
1
目录
CONTENTS
1 概述 ..................................................................................................................1
1 Abstract ............................................................................................................1
2 参考材料 ...........................................................................................................2
2 Reference document ........................................................................................2
3 调试前应具备的条件 .......................................................................................2
3 preparations before commissioning test........................................................2
4 调试程序 ..........................................................................................................3
4 Commissioning Procedures ............................................................................3

Commissioning Operation Guidance of VITN TAN 2 2×622MW POWER PLANT PROJECT
1 概述
1 Abstract
本制氢站由两台 10Nm3/h 制氢装置、纯化装置，贮存及充罐装置所组成，制得的
纯氢用于发电机机组。
This Hydrogen plant is consisted of a 10Nm3/h hydrogen generating equipments,
hydrogen purification equipments and hydrogen vessels, and filling facility. The pure
hydrogen producing can be used electric generator plants.
主要设备名称 KKS 编号数量
Main device name KKS.Number Quantity
电解槽 J0QJG11AG001
2set
Electrolyzer J0QJG21AG001
氢综合塔 J0QJG11AC001
2set
Hydrogen synthesis tower J0QJG21AC001
氧综合塔 J0QJG11AC002
2set
Oxygen synthesis tower J0QJG21AC002
碱液循环泵 J0QJG11AP001
2set
Alkali circulating pump J0QJG21AP001
冷却器 J0QJG11AC003
2set
Cooler J0QJG21AC003
吸附干燥器 J0QJG11AT011~012
4set
Dryer J0QJG21AT011~012
再生冷却器 J0QJG11AC011~012
4set
Regenesis cooler J0QJG21AC011~012
除盐水箱 J0QJG13BB001
2set
Demineralized water tank J0QJG23BB001
碱液箱 J0QJG13BB002
2set
Caustic solution tank J0QJG23BB002
补水泵 J0QJG13AP001
2set
Make-up water pump J0QJG23AP001
贮氢罐 J0QJG14BB001~002
2set
Hydrogen gas storage tank J0QJG24BB001~002
氢气排水水封 J0QJG15BB001
2set
Hydrogen drain water seal cell J0QJG25BB001
冷冻水机 J0QJG41AK001~002 2set
Liaoning Dongke Electric Power CO.,LTD Page 1 of 17

Freeze engine
氮气瓶
J0QJG51BB001~016 16set
N2 flask
整流柜
J0QJG61GW001~002 2set
Rectifier cabinet
2 参考材料
2 Reference document
2.1 制氢站系统图 F655S-H0601-01
2.1 Flow diagram of hydrogen generation system F655S-H0601-01
2.2 制氢站系统说明书
2.2 System description document of hydrogen generation system
3 调试前应具备的条件
3 preparations before commissioning test
3.1 制氢站系统土建工作已完成，排水沟道畅通。
3.1 Civil engineering works of the boiler hydrogen generation system has been finished;
corrosion resistance construction is finished.
3.2 系统及设备安装完毕。
3.2 Installation of system and equipments is finished.
3.3 在线仪表、系统流量表、压力表、温度表等应调试完毕，可以投入运行。
3.3 Online monitoring instrument , verify of flow meters, pressure gauges and thermometers
of the system should be finished and they can be put into operation.
3.4 各类阀门调试完毕，电动动作灵活，严密性合格。
3.4 Commissioning tests of all valves should be finished; electrically driven actions should
be flexible and air tightness should be qualified.
3.5 压缩空气系统可投入运行。
3.5 The compressed air system can be put into operation.
3.6 热控系统安装完毕。
3.6 Installation of the I&C system should be finished.
3.7 动力电源、控制电源、照明及化学分析用电源均可投入使用。
3.7 Power supply for driving, controlling , illumination and chemical analysis can be put into
operation.
3.8 调试现场应具备化学分析条件，并配有操作和分析人员。
3.8 The commissioning test field should have chemical analysis conditions and operators and
analyzers should be assigned.
4 调试程序
4 Commissioning Procedures
4.1 制氢站系统转动设备传动及就地操作
4.1 Transmission and local operation with rotated equipment of hydrogen generation
system
序号实验项目实验结果确认时间
No Test items Check results Test time
1 号补水泵(J0QJG13AP001)
1. YES□ NO□
No 1 Make-up water pump(J0QJG13AP001)
2 号补水泵(J0QJG23AP001)
2. YES□ NO□
No 2 Make-up water pump(J0QJG23AP001)
1 号碱液循环泵(J0QJG11AP001)
3. YES□ NO□
No 1 Alkali circulating pump(J0QJG11AP001)
2 号碱液循环泵(J0QJG21AP001)
4. YES□ NO□
No 2 Alkali circulating pump(J0QJG21AP001)
4.2 制氢站系统阀门传动及就地检查
4.2 Remote and local operating check of valves in hydrogen generation system
序号确认项目检查结果检查时间
1 号氢储罐充氢门
1. No.1 hydrogen gas storage inlet 2way pneumatic YES□ NO□
actuator ball valve (J0QJG12AA101)

1 号补氢门
5. No.1 hydrogen makeup 2way pneumatic actuator YES□ NO□
ball valve (J0QJG12AA103)
2 号补氢门
3 号补氢门
4 号补氢门
1 号补氢母管门
9. No.1 hydrogen supplementing header 2way YES□ NO□
pneumatic actuator ball valve (J0QJG12AA105)
2 号补氢母管门
10. No.2 hydrogen supplementing header 2way YES□ NO□
1 号补水箱电磁阀
11. No.1 Demineralized water tank inlet YES□ NO□
electromagnetism valve(J0QJG13AA101)
2 号补水箱电磁阀
12. No.2 Demineralized water tank inlet YES□ NO□
electromagnetism valve(J0QJG23AA101)
1 号槽温调节阀
13. No.1 electrolyzer temperature membrane adjust YES□ NO□
valve(J0QJG11AA201)
2 号槽温调节阀
14. No.2 electrolyzer temperature membrane adjust YES□ NO□
valve(J0QJG21AA201)
1 号氧气排放阀
15. No.1 Oxygen vent 2way pneumatic actuator ball YES□ NO□
valve (J0QJG11AA107)

2 号氧气排放阀
16. No.2 Oxygen vent 2way pneumatic actuator ball YES□ NO□
1 号氧侧调节阀
17. No.1 Oxygen pressure membrane adjust valve YES□ NO□
(J0QJG11AA202)
2 号氧侧调节阀
18. No.2 Oxygen pressure membrane adjust valve YES□ NO□
(J0QJG21AA202)
1 号氢侧调节阀
19. No.1 hydrogen pressure membrane adjust valve YES□ NO□
(J0QJG11AA102)
2 号氢侧调节阀
20. No.2 hydrogen pressure membrane adjust valve YES□ NO□
(J0QJG21AA102)
1 号氢气纯化阀
21. No.1 Hydrogen outlet 2 way pneumatic actuator YES□ NO□
2 号氢气纯化阀
22. No.2 Hydrogen outlet 2 way pneumatic actuator YES□ NO□
1 号氢气纯化再生三通阀
23. No.1 Hydrogen 3 way pneumatic actuator ball valve YES□ NO□
(J0QJG11AA103)
2 号氢气纯化再生三通阀
24. No.2 Hydrogen 3 way pneumatic actuator ball valve YES□ NO□
(J0QJG21AA103)
1 号再生冷却器 A 排污阀
25. No.1 Regenesis cooler A drain 2 way pneumatic YES□ NO□
1 号再生冷却器 B 排污阀
26. No.1 Regenesis cooler B drain 2 way pneumatic YES□ NO□

2 号再生冷却器 A 排污阀
27. No.2 Regenesis cooler A drain 2 way pneumatic YES□ NO□
2 号再生冷却器 B 排污阀
28. No.2 Regenesis cooler B drain 2 way pneumatic YES□ NO□
1 号氢气冷却器排污阀
29. No.1 Cooler drain 2 way pneumatic actuator ball YES□ NO□
2 号氢气冷却器排污阀
30. No.2 Cooler drain 2 way pneumatic actuator ball YES□ NO□
1 号纯化自冷阀
31. No.1 Dryer 3 way pneumatic actuator ball valve YES□ NO□
(J0QJG11AA111)
2 号纯化自冷阀
32. No.2 Dryer 3 way pneumatic actuator ball valve YES□ NO□
(J0QJG21AA111)
1 号工作选择气动四通阀
33. No.1 4 way pneumatic actuator ball valve YES□ NO□
(J0QJG11AA114)
2 号工作选择气动四通阀
34. No.2 4 way pneumatic actuator ball valve YES□ NO□
(J0QJG21AA114)
1 号氢气至贮存调节阀
35. No.1 Filtered hydrogen 2 way pneumatic adjust YES□ NO□
2 号氢气至贮存调节阀
36. No.2 Filtered hydrogen 2 way pneumatic adjust YES□ NO□
1 号氢气贮存/放空三通阀
37. No.1 Filtered 3 way pneumatic actuator ball valve YES□ NO□
(J0QJG11AA117)

2 号氢气贮存/放空三通阀
38. No.2 Filtered 3 way pneumatic actuator ball valve YES□ NO□
(J0QJG21AA117)
1 号氢侧集水罐排污阀
39. No.1 Hygrogen side water blow down 2 way YES□ NO□
2 号氢侧集水罐排污阀
40. No.2 Hygrogen side water blow down 2 way YES□ NO□
1 号氧侧集水罐排污阀
41. No.1 oxygen side water blow down 2 way YES□ NO□
2 号氧侧集水罐排污阀
42. No.2 oxygen side water blow down 2 way YES□ NO□
4.3 制氢站系统的测点检查
4.3 control signal check of the hydrogen plant system
序号检查项目检查结果检查时间
1号氧侧压力开关
1. YES□ NO□
No.1 Pressure Switch for oxygen(J0QJG11CP003)
2号氧侧压力开关
2. YES□ NO□
No.2 Pressure Switch for oxygen(J0QJG21CP003)
1号氢侧压力开关
3. No.1 Pressure Switch for hydrogen YES□ NO□
(J0QJG11CP001)
2号氢侧压力开关
4. No.2 Pressure Switch for hydrogen YES□ NO□
(J0QJG21CP001)
1号系统压力
5. YES□ NO□
No.1 System pressure(J0QJG11CP002)
2号系统压力
6. YES□ NO□
No.2 System pressure(J0QJG21CP002)
1号氧侧液位
7. YES□ NO□
No.1 Oxygen level(J0QJG11CL002)
8. 2号氧侧液位 YES□ NO□

No.2 Oxygen level(J0QJG21CL002)

1号氢侧液位
9. YES□ NO□
No.1 Hydrogen level(J0QJG11CL001)
2号氢侧液位
10. YES□ NO□
No.2 Hydrogen level(J0QJG21CL001)
1号碱液流量
11. YES□ NO□
No.1 Lye flow(J0QJG11CF001)
2号碱液流量
12. YES□ NO□
No.2 Lye flow(J0QJG21CF001)
1号氧综合塔温度
13. No.1 Oxygen synthesis temperature YES□ NO□
(J0QJG11CT001)
2号氧综合塔温度
14. No.2 Oxygen synthesis temperature YES□ NO□
(J0QJG21CT001)
1号氢综合塔温度
15. No.1 hydrogen synthesis temperature YES□ NO□
(J0QJG11CT002)
2号氢综合塔温度
16. No.2 hydrogen synthesis temperature YES□ NO□
(J0QJG21CT002)
1号碱液温度
17. YES□ NO□
No.1 Lye temperature(J0QJG11CT003)
2号碱液温度
18. YES□ NO□
No.2 Lye temperature(J0QJG21CT003)
1号纯化压力
19. YES□ NO□
No.1 Purifying pressure(J0QJG11CP004)
2号纯化压力
20. YES□ NO□
No.2 Purifying pressure(J0QJG21CP004)
1号干燥塔Ⅰ上温
21. YES□ NO□
No.1 DryerⅠtop temperature(J0QJG11CT565)
22. YES□ NO□
No.2 DryerⅠtop temperature(J0QJG21CT565)
1号干燥塔Ⅰ下温
23. YES□ NO□
No.1 DryerⅠbottom temperature(J0QJG11CT561)
2号干燥塔Ⅰ下温
24. YES□ NO□
No.2 DryerⅠbottom temperature(J0QJG21CT561)
25. 1号干燥塔Ⅱ上温 YES□ NO□

No.1 DryerⅡtop temperature(J0QJG11CT566)

2号干燥塔Ⅱ上温
26. YES□ NO□
No.2 DryerⅡtop temperature(J0QJG21CT566)
1号干燥塔Ⅱ下温
27. YES□ NO□
No.1 DryerⅡbottom temperature(J0QJG11CT562)
2号干燥塔Ⅱ下温
28. YES□ NO□
No.2 DryerⅡbottom temperature(J0QJG21CT562)
29. No.1 DryerⅠheating pipe temperature YES□ NO□
(J0QJG11CT563)
30. No.2 DryerⅠheating pipe temperature YES□ NO□
(J0QJG21CT563)
31. No.1 DryerⅡheating pipe temperature YES□ NO□
(J0QJG11CT564)
32. No.2 DryerⅡheating pipe temperature YES□ NO□
(J0QJG21CT564)
1号储罐压力
33. No.1 hydrogen gas storage tank pressure YES□ NO□
(J0QJG12CP001)
2号储罐压力
(J0QJG12CP002)
3号储罐压力
(J0QJG22CP001)
4号储罐压力
(J0QJG22CP002)
1号机组补氢压力
37. YES□ NO□
Hydrogen gas pressurefor unit 1(J0QJG12CP003)
2号机组补氢压力
38. YES□ NO□
Hydrogen gas pressurefor unit 2(J0QJG22CP003)
1号氧中氢含量
39. YES□ NO□
No.1 Hydrogen content in oxygen(J0QJG11CQ001)
40. 2号氧中氢含量 YES□ NO□

No.2 Hydrogen content in oxygen(J0QJG21CQ001)

1号氢中氧含量
41. YES□ NO□
No.1 Oxygen content in hydrogen(J0QJG11CQ002)
2号氢中氧含量
42. YES□ NO□
No.2 Oxygen content in hydrogen(J0QJG21CQ002)
1号露点
43. YES□ NO□
No.1 Dew point monitor(J0QJG11CQ004)
2号露点
44. YES□ NO□
No.2 Dew point monitor(J0QJG21CQ004)
1号测报仪报警
45. YES□ NO□
No.1 Hydrogen leak detector(J0QJG11CQ006)
2号测报仪报警
46. YES□ NO□
No.2 Hydrogen leak detector(J0QJG21CQ006)
1号水箱液位
47. No.1 demineralized water tank level YES□ NO□
(J0QJG13CL001)
2号水箱液位
48. No.2 demineralized water tank level YES□ NO□
(J0QJG23CL001)
1号循环冷却水压力开关
49. No.1 Cooling water pressure switch YES□ NO□
(J0QJG41CP201)
4.4 控制信号、连锁保护试验
4.4 control signal and protective interlock test(with the first set as an example, the second is the
same.)
动作值
序号试验项目检查结果
Control set
No Test items Check results
point
制氢系统连锁实验
一 YES□ NO□
Interlock test of Hydrogen System
1 号补水箱液位低，1 号水箱进水阀开
No.1 demineralized water tank level(J0QJG13CL001) L,
1. 400mm YES□ NO□
No.1 Demineralized water tank inlet electromagnetism
valve(J0QJG13AA101) open.
1 号补水箱液位高，1 号水箱进水阀高
No.1 demineralized water tank level(J0QJG13CL001) H,
2. 750mm YES□ NO□
No.1 Demineralized water tank inlet electromagnetism
valve(J0QJG13AA101) close.

动作值
Control set
point
1 号氢侧液位低，1 号加水泵启动
3. No.1 Hydrogen level(J0QJG11CL001) L, No.1 Make-up 300mm YES□ NO□
water pump(J0QJG13AP001) automatic start.
1 号氢侧液位高，1 号加水泵停止
4. No.1 Hydrogen level(J0QJG11CL001) H, No.1 Make-up 350mm YES□ NO□
water pump(J0QJG13AP001) automatic stop.
储罐Ⅰ压力高，关 1 号充氢阀，开 2 号充氢阀
No.1 hydrogen gas storage tank pressure(J0QJG12CP001)
H, No.1 hydrogen gas storage inlet 2way pneumatic actuator
5. 2.8MPa YES□ NO□
ball valve (J0QJG12AA101) close, No.2 hydrogen gas
storage inlet 2way pneumatic actuator ball valve
(J0QJG12AA102) open.
储罐Ⅱ压力高，关 2 号充氢阀，开 3 号充氢阀
6. 2.8MPa
储罐Ⅲ压力高，关 3 号充氢阀，开 4 号充氢阀
7. 2.8MPa
储罐Ⅳ压力高，关 4 号充氢阀，开 1 号充氢阀
8. 2.8MPa
1 号纯化压力高，1 号氢气贮存/放空三通阀开
9. No.1 Purifying pressure(J0QJG11CP004) H, No.1 Filtered 3 3.1MPa
way pneumatic actuator ball valve (J0QJG11AA117) open.
制氢系统保护实验
二
Protection test of Hydrogen System
1 号系统压力高高，1 号制氢系统停机保护
1 No.1 System pressure(J0QJG11CP002) HH,stop the No.1 3.35 MPa
Hydrogen Generator system
1 号碱液流量低低，1#制氢系统停机保护
2 200L/h
No.1 Lye flow(J0QJG11CF001) LL, stop the No.1 Hydrogen

动作值
Control set
point
Generator system
1 号电解槽温度高高，1 号制氢系统停机保护
3 No.1 Oxygen synthesis temperature (J0QJG11CT001) 90 ℃
HH,stop the No.1 Hydrogen Generator system
1 号氢综合塔液位高高，1 号制氢系统停机保护
4 No.1 Hydrogen level(J0QJG11CL001) HH,stop the No.1 450mm
1 号氢综合塔液位低低，1 号制氢系统停机保护
5 No.1 Hydrogen level(J0QJG11CL001) LL,stop the No.1 200mm
1 号氧综合塔液位高高，1 号制氢系统停机保护
6 No.1 Oxygen level(J0QJG11CL002) HH,stop the No.1 450mm
1 号氧综合塔液位低低，1 号制氢系统停机保护
7 No.1 Oxygen level(J0QJG11CL002) LL,stop the No.1 200mm
1 号氢气探测器报警，1#整流器停机
8 No.1 Hydrogen leak detector(J0QJG11CQ006) alarm, Stop
No.1 Rectifier.
1 号纯化压力高高，1 号制氢系统停机保护
9 No.1 Purifying pressure(J0QJG11CP004) HH, stop the No.1 3.1MPa
1#整流器过流，停 1#整流器
10 550A
No.1 Rectifier Over Current, stop No.1 Rectifier
1 号整流器过压，停 1 号整流器
11 53V
No.1 Rectifier Over Voltage, stop No.1 Rectifier
1 号整流器冷却水压力低低，停 1 号整流器
12 No.1 Rectifier cooling water pressure LL, stop No.1 0.1MPa
Rectifier
1 号整流器缺相报警，停 1 号整流器
13
No.1 Rectifier lack phase alarm, stop No.1 Rectifier
1 号整流器快速熔断报警，停 1 号整流器
14
No.1 Rectifier fuse blown alarm, stop No.1 Rectifier
储罐压力高高，1 号制氢系统停机保护
No.1 hydrogen gas storage tank pressure
15 3.0MPa
(J0QJG12CP001~002, J0QJG22CP001~002) HH, stop the
No.1 Hydrogen Generator system
1 号水箱液位低低，停 1 号补水泵
16 100mm
No.1 demineralized water tank level (J0QJG13CL001)

动作值
Control set
point
LL,stop No 1 Make-up water pump(J0QJG13AP001).
上述联锁保护试验确认表中的热控整定值为目前版本的热控定值，系统调试完成
后部分定值可能会有所修改。
The Control Set Points of above items originate from the current version of “I&C
Control Set Points”, which may be modified after the commissioning of the system and
trial running.
4.5 制氢站系统试运
4.5 Trial running and commissioning of hydrogen system
4.5.1 碱液配置
4.5.1 Purge of equipment
4.5.1.1 关闭碱箱（J0QJG13BB002）的所有阀门，通过进水阀（J0QJG13AA002）向碱
箱内注入少量水，再加 CCl4 等对碱箱进行清洗，然后用原料水洗涤箱体 2~3 遍，脏水
从排污阀（J0QJG13AA008）中排出。Close all valves（J0QJG13BB002） of alkali solution
tank,fill a few water to alkali solution tank by inlet water valve（J0QJG13AA002）,add CCl4
to clean alkali sol.tank again, then clean the tank 2-3 times with raw water, drain dirty water
by drain valve（J0QJG13AA008）.
4.5.1.2 配制 15%KOH 溶液约 180L，需加入分析纯或化学纯 KOH 结晶固体约 40kg，配
制时，碱箱（J0QJG13BB002）内先加入适当的原料水，再缓缓加入 KOH 固体，并开
动搅拌，直至 KOH 全部溶解为止。缓缓打开排污阀（J0QJG13AA008），用量筒取碱
样，待温度降至 30℃时，测定比重为 1.18 时则为合格。Prepare 15% KOH solution, require
to add KOH crystal of CP or AR about 40 kg. When prepare, first add some raw water in
alkaline sol. tank, then add solid KOH slowly, until dissolve all KOH. Open drain valve
（J0QJG13AA008）, take out alkaline sol. sample by measuring flask, measure specific
gravity of the sol. If it is 1.18 at 30℃. It’s qualified.
4.5.2 稀碱试运行
4.5.2 The run for dilute alkaline sol.
4.5.2.1 阀门（J0QJG11 AA023）、（J0QJG11AA034）、（J0QJG11 AA031）为关闭状态，
打开阀（ J0QJG11AA003 ），其余框架 I 的外出口阀均为关闭。启动碱液泵
（J0QJG11AP001），缓缓打开阀（J0QJG11AA009），使循环量在 0.6m3/h 左右。Start
alkaline sol. pump. Make circulating volume up 0.6m3/h.
4.5.2.2 整流柜设在稳流挡，启动整流柜，使直流总电压在 54V 左右（操作方法详见整
流柜说明书）注意控制系统是否控制良好并及时调整控制参数。在槽电压不超过 54V
的情况下，随着槽温上升，直流电流会上升到给定值 920A。稳定后将液位上下限联锁
转换开关置于联锁档。将补水泵（J0QJG13AP001）置于自动加水档，并检查确保进水
阀（J0QJG11AA010）及水箱出水阀（J0QJG23AA009）处于开启状态。Rectifier panel sets
up current-stable position, start rectifier panel. Make total DC at 54V (see operation method
of specification of rectifier panel). Notice control system whether control is well and regulate
control parameter. In the voltage of electrolyzes is not more than 54V, with temperature of
electrolyzes in crease, DC current would arise to a given volue-920A. The inter lock
switcher of up band down limit of liquid level set up interlock position. Feed water pump set
up automatic feeding water. Check and ensure inlet water valve and outlet valve of water
tank take opened situation.
4.5.2.3 槽温升至 60℃时，开启冷却水进口阀并调节温度控制，待槽温升至 80℃后观察
槽温的变化趋势，重新整定循环碱液循环量的给定值，使氧槽温稳定在 85℃左右。在
保持槽电压不超过 54V 的前提下，可适当提高电流，尽可能接近额定电流 920A。After
temperature of electrolyzer reaches 60℃. open inlet valves of cooling water and adjust
temperature control. After temperature of electrolyzer arises to 80℃,view the change
tendency of temperature of electrolyzer, adjust given volue of circulating alkaline sol. again.
Make the temperature of electrolyzes stabilize at 85℃. At not more than 54V of electrolyze
voltage, may arise current properly, approach rated current 920A possibly.
4.5.2.4 开车 1 小时后，待工作压力稳定在 1.0 Mpa，温度在 50℃以上时可打开分析取
样阀（J0QJG11AA101，J0QJG11AA106），分析氢、氧气纯度。详细操作见分析仪说明
书。After run 1 hour, working pressure is 1.0Mpa stably. When temperature is over 50℃,
may open sampling valves of analysis, analyze the purity of hydrogen and oxygen. See
specification of analyzer for detail operation.
4.5.2.5 工作温度在 50℃以上运行 3-4 小时后，可逐步增大工作压力给定值到 3.0Mpa，
稀碱试运行 48 小时以上，循环量自行下降时要考虑清洗过滤器，然后再继续运行。After
run 3-4 hours at above 50℃, can increase the given volue of working pressure up to 3.2 Mpa.
When dilute alkaline sol. run more than 48 hours, circulating volume appears reducing,
should clear filter, then run again.
4.5.2.6 稀碱运行后停车（见正常停车一节）。停车后将碱液从排污阀（ J0QJG11
AA001）、（J0QJG11AA002）、（J0QJG11AA008）中排出。制氢装置内注入原料水，循
环清洗 2~3 遍，然后排掉。Shut down after the run of dilute alkali sol. (see section of normal
shut down), drain alkaline sol. by drain valves（J0QJG11 AA001）、（J0QJG11AA002）、
（J0QJG11AA008）. Fill raw water to hydrogen generating equipment, clear 2-3 times
circulatively, then drain out.
4.5.2.7 清洗碱液过滤器，打开阀（J0QJG11AA008）排污。Clear alkaline sol. filter, and open

valve draining.
4.5.3 正常运行
4.5.3 Normal run
4.5.3.1 配制重量浓度为 30%的 KOH 溶液 210L，需含结晶水≤20%的固体 KOH 约
100kg，在 30℃时，比重为 1.281。同时加入添加剂化学纯以上的 V2O5 约 0.5kg。Prepare
30% KOH solution, require 100kg of crystal water less than 20% solid KOH. Specific
gravity of 30% KOH is 1.281, add the additional agent of more than C.P V2O5 about 0.5kg
at same time.
4.5.3.2 本节内运行步骤参照稀碱运行一节，只需注意额定状态下直流电的总电流为
920A，工作温度不大于 90℃，工作压力为 3.2Mpa。Operation procedure of this section
referees section of the run of dilute alkaline sol., but notice DC total current is 920A at rated
condition, working temperature is not more than 90℃, working pressure is 3.2 MPa.
4.5.3.3 操作人员应每隔 2 小时作一次工作记录，每周作一次电室电压测定。Operator
should record once two hours. Measure cell voltages once a week.
4.5.4 正常停车
4.5.4 Normal shut down
4.5.4.1 补水泵（J0QJG13AP001）手动开关置于手动档，联锁转换开关置于联锁消除档。
Make the manual switch of feed water pump sets on manual position.
4.5.4.2 切断分析仪（J0QJG11CQ001），
（J0QJG11CQ002）电源，分析气样流量调至 0。
Turn off power source of analyzer（J0QJG11CQ001），（J0QJG11CQ002）, the flow of
analysis gas adjusts to 0.
4.5.4.3 将整流柜总电流给定缓缓调到 0。The given total current of rectifier panel is
adjusted to 0 slowly.
4.5.4.4 关闭（J0QJG11AA005），确保阀（J0QJG11AA107）、
（YQJB10AA108）也为关
闭，并使氢、氧分离洗涤器(J0QJG11AC001）、(J0QJG11AC002）液位基本平衡。Make
the liquid level of hydrogen and oxygen separating scrubber keep basic balance.
4.5.4.5 调节碱液循环温度给定为 0。Adjust the given volue of circulative temperature of
alkaline sol. is 0.
4.5.4.6 槽温降至 50℃以下时，开排空阀（YQJB10AA002）或者（YQJB10AA013），
将压力给定缓缓降至 0.5MPa，使系统缓缓卸压为 0.5MPa。After electrolyze temperature
reduces to below 50℃,open the vent valves（YQJB10AA002）, make given pressure reduces
to 0 slowly,make system discharge pressure to 0.
4.5.4.7 碱液泵（YQJB10AP001/AP002）继续运行 1-2 小时后停泵。Stop pump after
alkaline sol. pump run 1-2 hours successively.
4.5.4.8 切断电源、气源、冷却水之后，可关各阀，装置停车完成。After turns off power

source, gas source and closes cooling water, then close every valve. The shut down of
equipment can be ended.
4.5.5 紧急停车
4.5.5 Urgent shutdown
4.5.5.1 在紧急停车但无其它故障的情况下，应快速将整流柜直流电流降到 0 位，切断
补水泵（J0QJG11AP001）电源，切断分析仪（J0QJG11CQ001），
（J0QJG11CQ002）电
源，关闭阀（J0QJG11AA101 ）、（J0QJG11AA106 ），调节阀门（J0QJG11AA102 ），
（J0QJG11AA107）使氢氧两侧液位基本平衡，使系统处于保压状态。如果短时间内供
电正常，可打开排气阀（J0QJG11 AA035），通过自控系统按正常开车步骤开车，但产
品气要排空，直至稳定。产品气合格后方可再供产品气。如果长时间停车待电，需手
动开启调节阀（J0QJG11AA023）或者（J0QJG11AA034），在维持两侧液位基本稳定的
情况下卸压，其它操作同上。In urgent shutdown and no-fault situation, should reduce DC
current of rectifier to opposition, turn off the power source of feed water pump
（ J0QJG11AP001 ） ,turn off the power source of analyzer （ J0QJG11CQ001 ） ,
（J0QJG11CQ002）. Close valves（J0QJG11AA101）
（J0QJG11AA106）
, . Make liquid level
of both aside of hydrogen and oxygen keeps balance by adjusting valves（J0QJG11AA102）,
（J0QJG11AA107）. Make system is in keeping pressure condition. If restore to power at
short time, may open the vent valve（J0QJG11 AA035）, then open to run according normal
procedure by automatic control system, but product gas should vent until stable. Can provide
product gas after product gas is qualified. If shutdown for long time. Should open the
regulating valve by manual, keep the liquid levels of both aside are basic stable, may
discharge the pressure. Other operation is as above.
4.5.5.2 在需要紧急停车并要求将系统氢、氧气排放的情况下，则上述步骤中不再保压，
将压力调节的压力给定降为 0，使系统卸压或直接开启阀（J0QJG11AA023）或者
（J0QJG11AA034）将所存气体排出，氢气则通过阻火器（J0QJG11AT013）排至户外。
At urgent shutdown and venting hydrogen and oxygen of system, mentioned procedures
don’t keep pressure. The given values of pressure regulating reduce to 0.Make system
discharge or open valve（J0QJG11AA023）immediately, vent storing gas, Hydrogen vent
through flame arrested.
4.5.5.3 停机后要做好停机记录，供事后分析和处理。如紧急停车属设备故障，则需对
故障进行认真分析和排除，并对制氢装置重新调试，正常后方可投入运行。Make the
shutdown record after shutdown, provide it for analysis and treatment. If the cause of urgent
shutdown is cause of fault of equipment. Must analyze and eliminate fault and test and run of
hydrogen generating equipment again, may put to run after normal.
4.5.6 供氢单元的操作

4.5.6 Operation of filling systemc

a、打开框架 II 上的进口阀（J0QJG12AA008），把合格的氢气输入到框架 II 中，
待框架 II 的系统压力达到 3.0Mpa 打开送气阀（J0QJG12AA101）或（J0QJG12
AA102），同时打开储氢罐的进气阀（J0QJG12AA004）或（J0QJG12AA014），使
贮氢罐的压力升至 3.0Mpa，打开框架 II 的进气阀（J0QJG12AA103）或（J0QJG12
AA104），使贮氢罐（J0QJG14BB001）、
（J0QJG14BB002）的氢气进入到框架 II 内。
Open oulet valve（J0QJG12AA008） of product hydrogen of purification equipment, set
hydrogen outlet valve（J0QJG12AA101） as hydrogen is dried,the hydrogen can fill up
hydrogen automatically when it is eligible hydrogen.
b、框架 II 中的氢气可经阀（ OOQJA03AA045 ）、（ OOQJA03AA047 ）或
（OOQJA03AA050）、
（OOQJA03AA052），减压至所需压力，送入发电机组的输气
管中。Open valve（OOQJA03AA045）, （OOQJA03AA047）, （OOQJA03AA050）,
（OOQJA03AA052） and hydrogen will be go to unit generator.
.

Northeast Electric Power Research Institute Co.,Ltd 东北电力科学研究院有限公司
Address: No.39 Siping Street Heping District 地址：中国辽宁省沈阳市和平
Shenyang Liaoning P.R.C 区四平街 39 号
Postcode: 110006 邮编：110006
Telephone: 024-23102358 电话：024-23102358
Complaining telephone:024-23103000 投诉电话：024-23103000
Fax: 024-23214871 传真：024-23214871
Main Page: www.nepri.com.cn 主页：www.nepri.com.cn

09 - Hydrogen Generation System Ver. A PDF

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编号(NO)： LNDK- EVN -TSFA-HX-009

VIETNAM II 2X622MW Thermal Power Plant

Hydrogen Generation System

Northeast Electric Power Research Institute Co.,Ltd

Liao Ning Dongke Electric Power Co..Ltd

2 Reference document ........................................................................................2

3 preparations before commissioning test........................................................2

4 Commissioning Procedures ............................................................................3

Liaoning Dongke Electric Power CO.,LTD Page 1 of 17

analyzers should be assigned.

Liaoning Dongke Electric Power CO.,LTD Page 3 of 17

Liaoning Dongke Electric Power CO.,LTD Page 4 of 17

Liaoning Dongke Electric Power CO.,LTD Page 5 of 17

Liaoning Dongke Electric Power CO.,LTD Page 6 of 17

Liaoning Dongke Electric Power CO.,LTD Page 7 of 17

No.2 Oxygen level(J0QJG21CL002)

Liaoning Dongke Electric Power CO.,LTD Page 8 of 17

No.1 DryerⅡtop temperature(J0QJG11CT566)

Liaoning Dongke Electric Power CO.,LTD Page 9 of 17

No.2 Hydrogen content in oxygen(J0QJG21CQ001)

Liaoning Dongke Electric Power CO.,LTD Page 10 of 17

Liaoning Dongke Electric Power CO.,LTD Page 11 of 17

Liaoning Dongke Electric Power CO.,LTD Page 12 of 17

Liaoning Dongke Electric Power CO.,LTD Page 14 of 17

Liaoning Dongke Electric Power CO.,LTD Page 15 of 17

Liaoning Dongke Electric Power CO.,LTD Page 16 of 17

4.5.6 Operation of filling systemc

Liaoning Dongke Electric Power CO.,LTD Page 17 of 17

Postcode: 110006 邮编：110006

Telephone: 024-23102358 电话：024-23102358

Complaining telephone:024-23103000 投诉电话：024-23103000

Fax: 024-23214871 传真：024-23214871

Main Page: www.nepri.com.cn 主页：www.nepri.com.cn

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