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UNIT 7
Electronically Controlled Fuel Systems
Unit Objectives:
Unit References:
Tooling:
Objectives:
Introduction:
The PEEC fuel system uses several sensors as inputs to control two
basic functions: fuel rack position and fuel injection timing. The
operation of each of these are similar. The ECM decides where it
wants to position the rack or the timing advance. The ECM then
varies the voltage to the appropriate Brushless Torque Motor (BTM)
to move the rack or the timing toward the desired position. The rack
and the timing have two separate BTMs. Position sensors tell the
ECM when rack or timing is at the desired position.
Unit 7 7-1-4 Engine Fundamentals
Lesson 1
1 2 3
5
4
• Timing advance unit (4): The timing advance unit contains the
timing advance solenoid, the timing position sensor, and the
helical advance years that control the timing of the fuel injection
pump. This solenoid is a Brushless Torque Motor (BTM) that
controls the valve that regulates the hydraulic pressure which in
turn changes injection pump timing. This is often referred to as
the timing BTM.
• Vehicle speed buffer: This conditions the signal from the vehicle
speed sensor and provides a signal to the ECM and in some
applications, the speedometer of the vehicle as well.
4
2
In order to move the rack, the ECM adjusts the voltage to the rack
BTM to increase or decrease rack. More voltage results in more
rack. The ECM knows how far the rack actually went by feedback
information from the rack position sensor. The ECM increases or
decreases the voltage to the rack BTM until it senses that the rack is
in the desired position.
Unit 7 7-1-7 Engine Fundamentals
Lesson 1
Timing advance unit (4) contains the timing advance solenoid, the
timing position sensor, and the helical advance gears for the timing of
the fuel injection pump. The timing advance mechanism is the same
as the 3406B mechanical engine, except the timing BTM controls
amount of timing advance instead of flyweights. The ECM adjusts
voltage to the timing solenoid to change timing advance. More
voltage results in more timing advance. The ECM knows how much
advance was actually achieved by feedback information from the
timing position sensor. The ECM simply increases or decreases
voltage to the timing solenoid until it senses that the timing advance
is in the desired position.
Programmable Parameters
Passwords
Self-Diagnostics
The PEEC fuel system has some ability to diagnose itself. When a
problem is detected, a diagnostic code is generated and the diagnostic
lamp is turned on. On newer engines (those equipped with
personality modules built since April 1989), the code may also be
stored in permanent memory in the personality module.
Objectives:
References:
Introduction:
The cylinder head, valve train, and fuel system of the Caterpillar
3406E are significantly different compared to the 3406B or 3906C.
To effectively service the 3406E, it is necessary to be able to remove
and install these components correctly.
Tooling:
Lab Exercises: