Replacement Procedures PDF

Section 7 - Component Installation Procedures
Table of Contents
1. OVERVIEW..................................................................................................... 3
2. PC CABINET ACCESS .................................................................................. 5
3. SYSTEM PREPARATION .............................................................................. 9
3.1 EXIT APPLICATION ........................................................................................................9
4. REPLACEMENT PROCEDURES – EXTERNAL COMPONENTS............... 11
4.1 KEYBOARD REPLACEMENT PROCEDURE .....................................................................11

4.2 ADDING A SECOND KEYBOARD ...................................................................................16
4.3 MOUSE REPLACEMENT PROCEDURE ...........................................................................16
4.3 MOUSE REPLACEMENT PROCEDURE ...........................................................................17
4.4 GENERATOR INTERFACE MODULE REPLACEMENT PROCEDURE ...................................19
5. REPLACEMENT PROCEDURES – INTERNAL COMPONENTS ................ 21
5.1 CD-RW REPLACEMENT PROCEDURE ..........................................................................21

5.2 FLOPPY DRIVE REPLACEMENT PROCEDURE ................................................................24
5.3 HARD DRIVE REPLACEMENT PROCEDURE ...................................................................27
5.4 MODEM REPLACEMENT PROCEDURE ...........................................................................29
5.5 CPU REPLACEMENT PROCEDURE ...............................................................................31
5.6 MOTHERBOARD REPLACEMENT PROCEDURE...............................................................31
5.7 CPU/MOTHERBOARD REPLACEMENT PROCEDURE ......................................................31
5.8 PC POWER SUPPLY REPLACEMENT PROCEDURE ........................................................39
5.9 DVI MATROX BOARD REPLACEMENT PROCEDURE ......................................................40
5.10 VIDEO INTERFACE BOARD REPLACEMENT PROCEDURE ................................................43
5.11 LVDS BOARD REPLACEMENT PROCEDURE..................................................................46
5.12 HARDCOPY BOARD REPLACEMENT PROCEDURE ..........................................................49
5.13 IAPDB BOARD REPLACEMENT PROCEDURE ...............................................................53
5.14 IAPDB BOARD MEMORY UPGRADE/REPLACE INSTRUCTIONS ...................................57
6. REPLACEMENT PARTS LIST ..................................................................... 60
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Document#726-602-G1 7- 2
1. Overview
This section is designed to provide instructions for maintaining the system software and
replacing defective parts. In most cases, it is not necessary to repair components in the field.
The DIS-200 is designed for easy exchange of field replaceable units (FRUs) such as disk
drives and computer boards.
These instructions can also be used to add options to the system after it is installed.
CAUTION! Care should be taken when connecting and disconnecting any

disk drive cables. Rough handling may cause damage to the
connector, which will hinder operation of the system.
WARNING! Proper ESD procedures must be follow when replacing any

electrostatic sensitive component in the system. A ground strap
may be connected to any point on the cabinet chassis.
WARNING! The following assumptions are made for all the instructions in this
section of the manual.
• A suitable replacement component is already on hand.

• The x-ray generator and DIS-200 are powered down.
• The technician has attended a formal Technical Service
training class
If any of these conditions have not been met, do not begin the
procedure. Contact Field Service for instructions.
WARNING: Consult the Customer Care Department regarding defective parts.

All defective parts must be returned to Shimadzu.
WARNING: At the decommissioning of the system, consult with Customer

Care for the proper disposal of parts or contact your local
Regulatory agency.
NOTE: The system warranty is dependent on all the conditions listed above being met.
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WARNING! THE FOLLOWING PROCEDURES PRODUCES RADIATION.

WEAR PROPER LEAD SHIELDING!
WARNING! WEAR PROPER LEAD SHIELDING WHEN IN A ROOM WHERE

A RADIATION SOURCE WILL BE ACTIVATED.
CAUTION! A personal dosimeter badge should be worn in designated patient

treatment areas.
Document#726-602-G1 7- 4
2. PC Cabinet Access
In order to replace some of the system components, it is necessary to remove the outside
covers of the electronics cabinet. Follow these instructions to remove the panels. Reverse
the instructions to replace the cabinet panels.
All external cable connections are made through the rear panel of the cabinet. It is not
necessary to remove the rear panel for any hardware replacement procedure. For some
replacement procedures, it is necessary to disconnect cables from the rear panel of the
cabinet.
WARNING: Always be sure to power down the system, the UPS, and disconnect
the main power cord from the wall outlet before performing any
service on the system.
CD Drive
Floppy Drive Power Switch
Power LED
Hard Drives
Cabinet Exterior Front View
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Panel Instructions To Remove Panel Special Notes

Front Front panel does not need to be removed.
Top Top Panel should not need to be removed
Right Right panel does not need to be removed.
Left 1. Remove two screws from back lip of When replacing the side panel on
panel the cabinet frame, first engage the
2 Pull panel back slightly, using bottom channel, tip the panel into
indented handle just until clips are place and then fit into integrated
disengaged. clips. Slide the panel back into place
3. Lean panel slightly to the right and lift
up from bottom track
4. Remove panel and set aside.
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JP1 CDR/
CD-RW
PC POWER SUPPLY
(033-004)
LVDS INTERFACE
BOARD KIT
(726-458-G2)
Flopppy Drive
CPU
(098-651)
DIMM 1 (098-611) - FOR UPGRADE TO 512MB
DIMM 0 (098-611)
DIMM 2
POWER CONNECTOR
SECONDARY IDE
(CDR/CD-RW)
(HARD DRIVE)
PRIMARY IDE
FLOPPY DRIVE
HARD
DRIVE
GRAPHICS CARD (098-649)
Modem
Optional Hardcopy Board
IAPDB Board
Video Output Board
PC Cabinet – Side View Drawing
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Power Connection
LVDS Interface Board Kit
Cable Connections
(see enlargement of
label below)
Advanced Graphics
Processor
(AGP)
Modem Board
Digital Host Control
Empty – for future use
IAPDB Board
Video Input Board (VIB)

Empty
Cabinet - Rear View
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3. System Preparation
Peripheral components can be replaced without removing any panels from the PC.
However, it is recommended that the computer be shut down prior to disconnecting
existing components or connecting the replacement.
3.1 Exit Application
Prior to shutting down the PC, it is necessary to exit the application. To do this:
1. Close patient file that may be open by clicking arrow in Standard Control
box. The Warning dialog box will be displayed:
Click OK to close current patient file.
2. Exit application by pressing F-8 or displaying the function keys and pressing “Exit”.
3. A warning will appear asking for confirmation.
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Select Yes to exit the application or No to continue.
The DIS-200 will safely and automatically save any new image data to the Hard Drive
and close the software program.
When the clinical application closes, the PC will automatically shutdown.
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4. Replacement Procedures – External Components
The following are considered external or peripheral components:

• Keyboard
• Mouse
• Monitor
• Generator Interface Module
• Camera
• Iris
Procedures for replacing these components are outlined in this section. Refer to Part 2 – PC
Cabinet Access and Part 3 – System Preparation prior to beginning any replacement procedure.
WARNING! The following assumptions are made for all the instructions in this
section of the manual.
• A suitable replacement component is already on hand.

• The system is powered down.
• The technician has attended a formal Technical Service
training class.
WARNING! Proper ESD procedures must be followed when replacing any

4.1 Keyboard Replacement Procedure
CAUTION: If the Shut Down function does not result in the PC being powered OFF,
contact the Network Administrator for assistance. System errors may
occur if PC is simply turned off at the power button without proper shut
down procedures having been followed
1. Remove existing keyboard and set aside.
NOTE: The keyboard may be connected to extension cable, in which case the
connection is at the end of the extension cable, near the keyboard.
2. Plug Keyboard cable into connector on the rear of the PC (see Figure below for
location of connection)
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Connect Keyboard Cable Here
Rear View PC Cabinet: Keyboard Connection
3. Restart the computer

4. Click button on the Windows Desk Top or press the Windows key on
the keyboard (lower left side of keyboard).
5. Select “Accessories”
6. Select “Notepad”
7. A blank document will be displayed. To test that all letters on the keyboard work,
type the following sentence in upper and lower case letters:
THE QUICK BROWN FOX JUMPS OVER THE LAZY DOG
8. If any of these functions fail to work, the keyboard is defective.
4.1.1 Configuring for an International Keyboard
To configure an international keyboard to the system:
1. Click button on the Windows Desk Top or press the Windows key on the
keyboard (lower left side of keyboard).
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2. Click Settings
3. Click Control Panel
4. The Control Panel window will be displayed
5. Click on the Keyboard icon
6. The Keyboard Properties Window will be displayed.
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7. Click on “Language”
tab
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8. Click on Add
9. A small window offering a drop down menu will be opened.

10. Use the down arrow to locate the language to be added.
11. Highlight and click OK
12. The keyboard for the selected language can be added.
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4.2 Adding a Second Keyboard
1. Turn OFF the x-ray system and the DIS-200 system, and any other peripheral
devices.
2. Unplug the main power cord.
3. Unplug the Keyboard connector from the rear of the PC.
4. Attach the Y-Keyboard adapter to the rear of the PC using the Keyboard outlet.
5. Use extension cables where necessary (see figure below). A maximum of two
100 ft. extensions can be used with the Y-Keyboard adapter (one for each
Keyboard).
6. Attach one Keyboard cable to the Y-Keyboard adapter, and the other Keyboard
cable to the other outlet on the Y-Keyboard adapter.
7. Reconnect the main power cable to the wall outlet.
8. Turn ON the x-ray system.
9. Turn ON the UPS, Power Conditioner and any other peripheral devices.
10. Turn ON the system.
11. After power up, select any Acquire mode.
12. At the Patient Database window, select the NEW button to start a new patient
file.
13. Verify both keyboards can be used to enter patient data.
14. When complete, select the CANCEL button at the Patient Data window.
Y-KEY ADAPTER 100 ft. Extension Cable(s) (if

installed m ust be connected here.
PC One extension
can be installed for each Keyboard.)
Rear Panel
Circular DIN
Connector
KEYBOARD 2 ND KEYBOARD
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4.3 Mouse Replacement Procedure
WARNING! Proper ESD procedures must be followed when replacing any electrostatic
sensitive component in the system. A ground strap may be connected to
any point on the cabinet chassis.
1. Unplug existing mouse and discard. Also, the mouse connection may be a USB
type (flat connector instead of round).
NOTE: The mouse may be connected to extension cable, in which case the connection is at
the end of the extension cable, near the mouse
2. Plug mouse into connection on the rear of the PC Cabinet. Refer to Figure 10
for location of mouse connection).
USB mouse
connection
Standard mouse
connection
PC Cabinet Rear View: Mouse Connection
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3. Restart the computer

4. Click button on the Windows Desk Top
5. Select the then press control panel
6. Press
7. Double click the mouse Icon or setting and the following will be displayed:
“Jack in
the Box”
for testing
Mouse Properties Test Screen
8. With the left mouse button, double-click the “Jack in the Box” icon
9. The “Jack in the Box” will pop out if the button works.
10. If “Jack in the Box” does not pop out, the mouse is defective.
11. Repeat steps for the right mouse button.
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4.4 Generator Interface Module Replacement Procedure
WARNING! A wrist strap must be worn while executing this procedure in order to
prevent damage to the drive and other components inside the chassis.
1. Power OFF all components of the system.

2. Turn OFF the entire x-ray system and the digital system.
3. Unplug the GIM unit power cord from the power inlet on the unit.
Connections within the GIM unit

1. Disconnect the connections to the GIM board. These should include the
following:
• P15 – Null modem interface cable to the PC
• P1 – Opto isolated inputs
• P2 – Relay outputs
• P18 – drive outputs
• P20 – ABS output
NOTE: The cables should already be labeled from the installation process. If they are
not labeled on the GIM, please label the connection before disconnecting them.
Also, there may be other connections then those listed above. The cables
should also be connected to the strain relief near the cable port. These
connections to the strain relief will have to be removed and then reinstalled on
the new unit.
2. Remove the GIM unit from the C-ARM.

3. Mount the new GIM board back onto the C-arm.
4. Reconnect the cables removed earlier. Route the cable in the same fashion as
they were routed before and connect them to the strain relief.
5. Plug in the GIM power.
6. Turn on the PC. While the system is booting, hold down the <shift> key. This
will cause the system to prompt you for a login account.
7. Logon as “serviceapp” using the password “orion.”
8. The system will boot up to the Service Application.
9. Select the “Update” function on the main menu of the Service Application.
10. Select the “Hardware” tab.
11. Select “GIM” button. The browser window will be displayed.
12. Select GIMCode.bin file and then click “Open”.
13. A message will be displayed indicating a successful load. Press OK and then
continue.
14. Select the “Remote” button. The browser window will be displayed.
15. Select Remote.bin file and then click “Open”.
16. Get message “???? Remote Module downloaded successfully”.
17. Exit the Service Application.
18. The Clinical Application will be displayed. Exit the Clinical Application.
19. The PC and C-arm will shutdown.
20. Turn the system back on.
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21. While the system is rebooting, hold down the <shift> key. This will cause the
system to prompt you for a login account.
22. Logon as “serviceapp” using the password “orion”.
23. The system will boot up to the Service Application.
24. Select “Config” from the main menu of the Service Application
25. Select the Generator Lines tab
26. Select the Digital Outputs tab.
27. If Pulse Fluoro Ref is “disabled”, set to enabled (remember the original setting)
28. Change the Polarity setting from “Active High” to “Active Low”,
then change it back to “Active High”.
29. In the same screen, set Phase Delay to “0” (that’s the number zero without the
quotes).
30. If Pulse Fluoro Ref was changed to “enabled” (in three steps previous), return the
setting back to “disabled”. Otherwise, leave as “enabled”.
31. Select “Save” button and select “Yes” to the “Are you sure?” question.
32. Exit the Config window
33. Exit the Service Application
34. The Clinical Application will appear. Exit the Clinical Application. The C-arm and
PC will shutdown automatically.
35. Turn on the system.
36. The system will auto-login as “operator” and starts the clinical application.
37. Acquire a new patient and perform all functions and test acquiring a patient study
and verify all features.
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5. Replacement Procedures – Internal Components
DIS-200 internal components consist of:
• CD Device
• Floppy Drive
• Hard Drive
• Modem
• CPU
• Motherboard
• PC Power Supply
• DVI Matrox Board
• Video Interface Board
• LVDS Board
• Hardcopy Board
• IAPDB
In order to replace these components, it is necessary to remove the side panel of the PC. Refer
to Part 2 – PC Cabinet Access and Part 3 – System Preparation prior to beginning any
replacement procedure.
NOTE: Follow Installation instructions provided with the replacement part either by
Shimadzu or the manufacturer of the part.
5.1 CD-RW Replacement Procedure
1. Install new CD-RW into CD-ROM/RW slot.
CD-RW Top Slot
Mounting Clips
2. Connect the power connection to the CD-RW.

3. Power on the system
4. Allow Windows to install the New Hardware if not installed already.
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5.1.1 Testing the CD-RW:
1. Double click the Easy CD Creator Icon on the Desktop.
2. The Easy CD Creator Menu will be displayed.
For Easy CD Creator 4, use the following instructions:
1. Select “Data”
2. Select “Data CD”.
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3. Use the menu to choose a file and drag it down to the lower right selection box.
4. Insert a blank CD and click the Create CD button on the top menu bar.
5. Click OK at the next window.
6. When write is complete remove the CD and insert it into another PC and verify
the CD can be read.
7. Close Easy CD Creator and open Golden Hawk software by clicking the Icon on
the desktop.
8. Open a test file.
9. Write additional Data to the CD.
10. Review the CD on another PC to verify the write was created successfully.
11. If the CD can be reviewed testing is complete.
For Easy CD Creator 5, use the following instructions
1. Slide mouse over “make a data CD”.

2. Then slide mouse over “data CD project” and click
3. Use the menu to select a file and drag it down to the lower right selection box.
4. Insert a blank CD and click record button.
5. At Record CD Setup window, click Options.
6. Record Options:
Record CD
Record Method:
Finalize Session Don’t Finalize CD Track-at-once
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7. Click “Start Recording”.

8. Say No to Save CD Project Changes.
9. When write is complete remove the CD and insert it into another PC and verify
the CD can be read.
10. Close Easy CD Creator.
11. Open Easy CD Creator.
12. Write additional Data to the CD.
13. Review the CD on another PC to verify the write was created successfully.
14. If the CD can be reviewed testing is complete.
5.2 Floppy Drive Replacement Procedure
This procedure provides instructions on how to remove and attach the new floppy drive
in a DIS-200 system in the field.
EQUIPMENT/MATERIALS:
The following material should be provided with this replacement kit:
• Floppy drive
• Installation instructions
Tools required to perform this procedure:
• Medium Philips screwdriver
1. Turn OFF the entire system and unplug the System main power cord.
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Rear Chassis
Screws
1. Remove the two screws from the rear of the chassis. (See Above)
2. Disconnect the internal power cable between the power supply and the drive unit
being replaced (cut cable ties where necessary).
3. Disconnect the interface cable from the back of the drive.
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Front Cover Tabs
4. Remove the front cover by pressing the tabs and pulling the cover away from the
chassis.
Floppy Drive
5. Press in the tabs and remove the floppy drive. Remove the rails from the side of
the floppy drive and install them on the new floppy drive
6. Reconnect the interface cable and power cable to the new drive.
7. Reconnect the main power cable and power on the peripherals and PC.
8. Power the System ON.
9. Insert a blank floppy in the new drive.
10. Press Windows key on keyboard for START menu.
11. From the START button, select Programs and Windows 2000 Explorer.
12. To verify that the floppy drive works: Copy a file from the C: drive to the floppy
disk. Verify that the file appears on the A: drive.
13. Close the EXPLORER Window.
14. Select System Shutdown mode and confirm.
15. Turn OFF the PC and any peripheral devices.
16. Reattach the PC side panel and fasten it with the screws from the earlier step.
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17. Reattach the front panel to the PC tower by inserting the tabs on the right side of
the panel into the mounting holes on the PC, then tilt in the left side until the tabs
catch in the PC.
18. Turn ON the system, and ensure the system powers up properly.
5.3 Hard Drive Replacement Procedure

electrostatic sensitive component in the system. A ground strap may be
connected to any point on the cabinet chassis.
1. Turn OFF the entire system.

2. .
3. Unplug the System main power cord (
Rear Chassis Screws
4. Remove the two screws from the rear of the chassis and remove the side panel.
(See Above)
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Hard Drive Bay Screw

IDE Cable and
Power
Connector Hard Drive mounting
screws
(1ST two holes)
5.
5. Remove the power connector and IDE Cable from the defective drive.
6. Remove the screw that holds the hard drive bay in place.
7. Remove the screws that hold the hard drive in the bay on both sides (four
screws).
8. Remove the defective hard drive from the metal bay.
9. Install the new Hard Drive into the metal bay and secure it with the screws.
10. Install the drive and bay back into the chassis.
11. Connect the power and IDE cable onto the new drive.
12. Remove the Ethernet cable from the computer.
13. Power on the system and verify it boots to the windows desktop.
14. Logon as serviceapp user.
NOTE: At this point, contact the system administrator to supply the network
information (IP address, Subnet, DNS, etc.). The machine name is the
serial number of the system as a default from the factory.
15. Select Start/Settings/Network and Dial-Up Connections.

16. Right click. Select Local Area Connection and then click Properties.
17. Select Internet Protocol (TCP/IP) and then click Properties.
18. At Internet Protocol (TCP/TP) Properties and then check “Use the following IP
address” button.
19. Set appropriate settings for your network.
20. Connect Ethernet cable to computer.
21. After setup, restart the computer.
22. Logon back on as serviceapp user
23. Double click on DIS-200 icon. A window will appear with the Site ID # Call
Shimadzu Customer Care Group with the Site ID number so that that the Crypt
key can be entered for the system to function on the computer.
Restoring Your Settings:
24. Insert the config floppy into the floppy drive (This is the floppy that should have
been made after initial setup of the system which includes SysConfig.xml,
UserConfig.xml and Calsettings.cal.).
25. Open the Service Application.
26. Click Config.
27. Click restore.
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28. Look in A:\ for the Config file.

29. Select file.
30. Select open. (Do the same for both Config files)
31. Click Calib
32. Click Restore
33. Click Yes at “Are You Sure?”
34. Look in A:\ for the Cal file
35. Verify system serial number.
36. Click exit
37. Exit service application.
38. Clinical application will now automatically start.
39. Test the system for functionality (Fluoro, Spot, DICOM, etc.)
40. Perform Normal Shutdown
41. Reinstall the side panel and secure with the two screws.
5.4 Modem Replacement Procedure
WARNING! Proper ESD procedures must be follow when replacing any electrostatic
1. Turn OFF the entire system and unplug the system main power cord.
Rear Chassis
Screws
Document#726-602-G1 7- 29
2. Remove the two screws from the rear of the chassis (see above).
3. Remove the modem cable attached to the board.
4. Remove the modem from inside the Chassis (Slot #1).
Modem in Slot #2
5. Insert the replacement board into the same slot the defective one came out of.
6. Turn ON the system and monitors, and ensure it powers up properly.
7. Exit any applications
8. Double click the PC Anywhere Icon on the Desktop of the system.

9. Double click the "Remote Service" Icon.
10. Now contact Customer Care and request that they dial into the system to check
the connection.
11. Once Shimadzu confirms the connection, the installation is complete.
12. Perform normal shutdown.
13. Reattached the PC side panel and fasten it with the screws from the earlier step.
14. Power system back up.
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5.5 CPU Replacement Procedure
Follow Procedure outlined in 5.7 CPU/Motherboard Replacement Procedure
5.6 Motherboard Replacement Procedure
Follow Procedure outlined in 5.7 CPU/Motherboard Replacement Procedure
5.7 CPU/Motherboard Replacement Procedure
This procedure provides instructions on how to remove and install a motherboard/CPU in a

DIS-200 digital system in the field.
EQUIPMENT/MATERIALS
• Motherboard
• CPU

• Medium Flat screwdriver
• Household goop
Definitions:
CPU Central Processor Unit
WARNING! Proper ESD procedures must be follow when replacing any

Document#726-602-G1 7- 31
Keyboard & Mouse

Connections
Rear Chassis
Screws
3. Remove the side panel by sliding the two tabs, sliding the panel forward, and
lifting from the chassis.
4. Remove all external cables from the outside of the Chassis.
5. Pull tower out and lay on side.
Power Connector
Mounting
hardware S-DRAM memory
Modules
IDE and Floppy
Connections
Fan power
Additional Com 2
Hardware boards
Reset/Power
switch
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Power Connector
Mounting
hardware S-DRAM memory
Modules
IDE and Floppy
Connections
Fan power
Additional Com 2
Hardware boards
Reset/Power
switch
Intel D815EEAU2
Power Connector
DDR S-DRAM
memory Modules
IDE and Floppy

Connections
Power
Cable Power, Reset,
LED header
See below
Intel D845GEBV2
7. Disconnect all internal cables to the Motherboard. (Take note of their position)
6. Remove the standoffs securing the long board.
7. Remove all hardware boards. (Take note of their position)
8. Remove the mounting screws that hold the motherboard in place. (Scattered
around the outside edge and in the middle)
9. D845 motherboard only: Unplug the power cable to the CPU fan.
10. Remove the S-DRAM DIMM from the old motherboard and install in the new
motherboard.
11. Insert the Motherboard.
12. Mount the Motherboard using the hardware removed from the defective one.
13. Install all the additional hardware boards.
14. Reconnect all power connections and cables.
NOTE: The D845GEBV2 motherboard connections are slightly different than the
D815EEAU2
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2 4 6 8
1 3 5 7 9
Front Panel Header

D845GEBV2
HDD LED 1-3
PWR LED 2-4
RESET 5-7
PWR SW 6-8
15. Install the Keyboard & Mouse and all other exterior connections.
16. Power up system and press [F2] to enter C-MOS and verify the C-MOS settings.
Main:
BIOS Version Cannot Change
Processor Type Cannot Change

Processor Speed Cannot Change
Front Side Bus Speed Cannot Change
Cache RAM Cannot Change
Total Memory Cannot Change
Memory Bank0 Cannot Change
Language [English]
System Time [ ] Set if Incorrect
System Date [ ] Set if incorrect
Advanced:
Extended Configuration [Not Used]
PCI Configuration
Boot Configuration
Peripheral Configuration
IDE Configuration
Diskette Configuration
Event Log Configuration
Video Configuration
PCI Configuration:
PCI Slot1 IRQ Priority [Auto]
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Boot Configuration:
Plug & Play O/S [Yes]
Reset Config Data [No]
Numlock [On]
Peripheral Configuration:
Serial Port A [Auto]

Serial Port B [Auto]
Parallel Port [Auto]
Mode [Bi-directional]
Audio Device [Enabled]
LAN Device [Enabled]
Legacy USB Support [Enabled]
IDE Configuration:
IDE Controller [Both]

PCI IDE Bus Master [Enable]
Hard Disk Pre-Delay [Disabled]
Primary IDE Master [ID of installed Hard
Drive]
Primary IDE Slave [Not Installed]
Secondary IDE Master [ID of installed CD
Drive]
Secondary IDE Slave [Not Installed]
Diskette Configuration:
Diskette Controller [Enabled]

Floppy A [1.44/1.25 MB 3 ½]
Diskette Write Protect [Disabled]
Event Log Configuration:
Event Log [Space Available]

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Event Log Validity [Valid]

View Event Log
Clear All Event Logs [No]
Event Logging [Enabled]
Mark Events As Read
Video Configuration:
Primary Video Adapter [AGP]

AGP Hardware Detected [4X AGP Card]
Security:
Supervisor Password Is [Not Installed]
User Password Is [Not Installed]
Set Supervisor Password
Set User Password
Power:
APM
Power Management [Enabled]
Inactivity Timer [20 Minutes]
Hard Drive [Enabled]
ACPI
ACPI Suspend State [S1 State]
Video Repost [Disable]
Wake on LAN from S5 [Stay Off]
After Power Failure [Last State]

Wake on PME [Stay Off]
Wake on Modem Ring [Stay Off]
Boot:
Quiet Boot [Enabled]
Intel ® Rapid BIOS Boot [Disabled]
Scan User Flash Area [Disabled]
Boot Device Priority
1st Boot Device [Removable Dev.]
2nd Boot Device [Hard Drive]
3rd Boot Device [ATAPI CD-ROM]
4th Boot Device [Intel ® Boot Agent
Ve]
Hard Disk Drive
1st Hard Disk Drive [ID of installed Hard
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Drive]
Removable Devices
1st Removable Device [1st Floppy drive]
ATAPI CD-ROM Drives
1st ATAPI CDROM [ID of installed CD
Drive]
Exit: Select - Exit Saving Changes <enter>

Save configuration changes and exit now?
Yes <enter>
17. Power up the system.

18. Hold the shift key and logon as serviceapp user. The service application will
come up. Click Exit. The Site ID number will come up.
19. Call Shimadzu Customer Care Group with the Site ID number so that that the
Crypt key can be entered for DIS-200 to function on the computer.
20. Close the Clinical application. The Windows desktop will be displayed.
21. Insert the Intel Desktop Boards D815 or D845GEBV2 Intel Express Installer
CD that came with the motherboard into the CD drive. For D815 motherboard,
perform step 24 and skip step 25. For D845 motherboard, skip step 24 and
perform step 25.
22. To load 815 motherboard drivers, follow steps below:
a. Insert the D815EEA2U CD (Motherboard Drivers) in the CD-ROM Drive.
The CD will autostart.
b. Check ONLY the Intel® Chipset INF Update option
c. Click “Install now”
d. Click to accept license agreement.
e. Click "Yes" at installation confirmation.
f. System will restart when finished. Hold shift key down and log back on
as serviceapp user. Install dialog should show installed for option
checked. Click "Close".
g. Check ONLY the Intel Ether Express PRO/100 LAN option.
h. Click “Install now”
i. Click Yes to accept license agreement.
j. Click "Yes" at installation confirmation.
k. System will restart when finished. Hold shift key down and log back on
checked. Click "Close".
l. Check ONLY the “Intel® Ultra ATA Storage Driver”.
m. Click “Install now”
n. Click Yes to accept license agreement.
o. Click "Yes" at installation confirmation.
p. System will restart when finished. Hold shift key down and log back on
checked.
q. Close window. Remove the CD from the CD device.
23. To load 845 motherboard drivers, follow steps below:

a. Insert the D845GEBV2 CD (Motherboard Drivers) in the CD ROM Drive.
The CD will autostart.
b. Click “Clear All” button.
Document#726-602-G1 7- 37
c. Check the following options:

Intel® Chipset INF Update
Analog Devices*SoundMax* digital audio
Intel® PRO/10/100/1000/Wireless
USB 2.0 Driver for Microsoft* Windows 2000
Intel® Application Accelerator
d. Click “Install now”
e. Accept license agreement.
f. Click Yes at continue installation.
g. Let it run through.
h. System will restart when finished. Hold shift key down.
i. Log back on as serviceapp and install dialog should show installed for
option checked and then it will go to the next option to install.
j. Steps h and i will be repeated for each option selected.
k. Once last option is installed, click Close.
l. Click Exit.
24. Double click on the DIS-200 Icon.

25. Perform functional testing on the system.
26. If DICOM is applicable, send/receive a patient file or verify that the Hospital
network is accessible via the Ethernet port on the motherboard.
28. Attach the new cable tie to its previous location on the long board.
29. Reinsert the standoffs to the same location and apply household “Goop” to
secure the standoffs to the chassis.
30. Reinstall the side panel of the chassis and fasten it.
31. Power up the system.
Document#726-602-G1 7- 38
5.8 PC Power Supply Replacement Procedure
WARNING! Proper ESD procedures must be follow when replacing any electrostatic
Rear Chassis
Screws
Document#726-602-G1 7- 39
Mounting Screws
3. Remove the four (4) screws that hold the power supply in place and remove the
power connections from the motherboard and other devices.
4. Remove the old power supply. Be careful not to hit the CPU processor.
5. Mount the New Power supply with the four (4) screws.
6. Insert the new power supply connections into the motherboard.
7. Plug the main power cord back into the system.
8. Turn ON the UPS and Power Conditioner (if installed).
9. Turn ON the system and monitors, and ensure it powers up properly.
10. From the Windows 2000 screen, press the “Start” button and the “Shut Down” to
shut the system down.
11. Turn OFF the PC, Isolation Transformer, UPS and all peripherals.
12. Replace the cabinet Side panel to the PC.
13. Power on the system.
5.9 DVI Matrox Board Replacement Procedure
This procedure provides instructions on how to remove and install a new graphics board
in a DIS-200 digital system in the field.
• Graphics board
prevent damage to the drive and other components inside the
chassis.
Document#726-602-G1 7- 40

3. Unplug the digital system.
4. Remove the two screws on the back lip of the PC tower.
Rear Chassis
Screws
Cabinet - Rear View
5. Remove the left side panel (as looking from the front of the PC tower) by pulling
the panel slightly toward the back, using the indent in the panel.
6. Lean the panel slightly outward and lift up from the bottom track.
Document#726-602-G1 7- 41
Retaining screw DVI board Tab
7. Disconnect the external DVI cable from the board.

8. Disconnect the reference monitor connection (if installed), a SVGA connection.
9. Using a Philips screwdriver, remove the one screw used to secure the graphics
board in the PC.
NOTE: The graphics board has a unique slot in the motherboard. There is a tab holding
in the board that must be pushed down to be able to remove the board
10. Pull the board out of the PC and slide in the replacement board.
11. Secure the board with the screw removed earlier.
12. Connect the reference monitor SVGA cable (if the option is installed) to the
graphics board.
13. Connect the graphics cable to the board.
15. Follow standard Windows and digital system startup procedure.
16. If the system starts up properly and gets to the main menu of the clinical
application, then the graphics board was properly installed. If the reference
image option is installed in the system, then select a patient for review and send
an image to the reference monitor. If the reference monitor displays the image,
then this function is operational.
Document#726-602-G1 7- 42
18. Insert the bottom edge of the side panel into the edge on the bottom of the PC
tower.
19. Tilt the side into the tower cabinet.
20. Push the panel toward the front of the PC tower until the front edge of the panel
locks into the front of the tower.
21. Screw in the two screws in the rear of the PC to hold the side panel.
22. Power the system back on and verify that the application is started.
5.10 Video Interface Board Replacement Procedure
This procedure provides instructions on how to remove and install a new video interface
board in the DIS-200.
The following material is provided with the replacement kit:
• Video interface board (726-444-G1)

• Installation instructions (726-143-G1)

3. Unplug the digital system.
Document#726-602-G1 7- 43
Rear Chassis
Screws
Cabinet - Rear View
Document#726-602-G1 7- 44
Retaining Jumper cable Video interface

screw board
7. Disconnect the external Video cables from the board. This can include two BNC
connections, a SVGA connection and an S Video connection (for optional scan
converter). Please mark which cable came from which connector.
8. Disconnect the jumper cable from the IAPDB (an internal cable).
9. Using a Philips screwdriver, remove the one screw used to secure the video
interface board in the PC.
12. Connect the internal jumper cable from the IAPDB.
13. Connect the external cable(s) to the board.
15. Follow standard Windows and digital system startup procedure.
16. If the system starts up properly and gets to the main menu of the clinical
application, then the video interface board was properly installed. Verify that the
monitor(s) that are connected to the BNC or SVGA connection display the same
video. If the scan converter option is installed in the system, then select a patient
for review and verify that the image on the primary monitor is also available on
the scan converter output. Perform functionality test on the system.
Document#726-602-G1 7- 45
tower.
5.11 LVDS Board Replacement Procedure
This procedure provides instructions on how to remove and install a new video interface
board in a DIS-200..
The following material is provided with the replacement kit:
• Video interface board

• Small flat screwdriver


3. Turn OFF the UPS and Power Conditioner, if present.
4. Unplug the digital system from main power cord from the wall outlet.
Document#726-602-G1 7- 46
Remove these
screws to take
off side panel
Cabinet - Rear View
Document#726-602-G1 7- 47
Retaining screws
Power cable Ribbon cable
8. Disconnect the external camera cable from the board.

9. Disconnect the power cable from the board.
10. Disconnect the ribbon cable from the board.
11. Using a small flat head screwdriver, remove the two mounting / retaining screws
from the outside of the PC.
13. Secure the board with the screws removed earlier.
14. Reconnect the ribbon cable to the board.
15. Reconnect the power cable to the board.
16. Reconnect the camera cable to the board.
18. System should boot to the application screen.
19. When the system has powered up to the application, open a new patient for
acquisition, and turn on fluoro. Verify that an image is displayed and agrees with
the expected image. Perform full function test on the system. If this is true, then
the LVDS board is correctly installed.
Document#726-602-G1 7- 48
tower.
5.12 Hardcopy Board Replacement Procedure
This procedure provides instructions on how to remove and install a hardcopy (digital
host control) interface board in a DIS-200..
The following material should be provided with the replacement kit:
• Hardcopy (digital host control) interface board

DEFINITIONS
Digital Host The digital host control board interfaces to laser printers using a protocol
Control board develop by 3M, called 3M 831. This board is a small board with a 37-pin
(DHC) connector on the external side of the board and an internal connection for
a serial communications cable.

Document#726-602-G1 7- 49
Rear Chassis
Screws
Cabinet - Rear View
Document#726-602-G1 7- 50
Retaining screw Serial ribbon cable
8. Disconnect the external hardcopy cable (37 pin) from the board.
9. Disconnect the serial ribbon cable (for serial communications) from the board.
10. Using a Philips head screwdriver, remove the one retaining screw from the
mounting bracket on the PC.
13. Reconnect the serial ribbon cable to the board.
14. Reconnect the external hardcopy cable to the board.
16. Perform normal boot up.
17. When the system has powered up to the application, exit and start the service
application. Select the “Diag” function and execute the diagnostics for the
hardcopy board. If the tests pass, the board has been installed properly.
18. Perform full function test on the system.
Document#726-602-G1 7- 51
tower.
Power the system back on and verify that the application is started.
Document#726-602-G1 7- 52
5.13 IAPDB Board Replacement Procedure
This procedure provides instructions on how to remove and install an IAPDB in a DIS-
200 system in the field.
The following material should be provided with the replacement kit:
• IAPDB
DEFINITIONS
IAPDB Image Acquisition, Processing and Display Board – the main board in the
system, responsible for interfacing to the camera, GIM unit, performing the
image processing and driving the video display in the system.

Document#726-602-G1 7- 53
Screws to be
removed to
remove side
cover
Cabinet - Rear View
Document#726-602-G1 7- 54
Retaining screw Video ribbon IAPDB Camera ribbon

cable cable
Standoffs
8. Disconnect the external DVI cable (short cable to graphics board) from the board.
9. Disconnect the GIM cable (network style connector) from the board.
10. Disconnect the internal video ribbon cable.
Document#726-602-G1 7- 55
11. Disconnect the internal camera ribbon cable.

12. Remove the standoffs.
13. Remove the cable tie.
14. Using a Philips head screwdriver, remove the one retaining screw from the
mounting bracket on the PC.
17. Secure the board with the cable tie.
18. Secure the board with the standoffs. Apply household goop around the bottom
standoff.
19. Reconnect the camera ribbon cable to the board.
20. Reconnect the video ribbon cable to the board.
21. Reconnect the GIM cable to external connections of the board
22. Reconnect the DVI cable to external connections of the board
24. The system will boot up normally
25. When the system has powered up to the application, right click on the screen.
26. Select Start service application.
27. Select “Yes” to exit.
28. Logon as serviceapp and enter the password “orion”.
29. Select the Update Function on the main GUI.
30. Select the “Install DDM” button, which will bring up a browser window.
31. Select Open. The install program will run. A message will be displayed
indicating that this was successfully installed.
32. Select the “Diag” function and execute the diagnostics for the IAPDB. If the tests
pass, the board has been installed properly.
tower.
39. Run System Diagnostic Testing. Refer to Section 5 – System Testing for details
on this procedure.
Document#726-602-G1 7- 56
5.14 IAPDB Board Memory Upgrade/Replace Instructions

electrostatic sensitive component in the system. A ground strap may be
connected to any point on the cabinet chassis.
1. Turn OFF the entire system.

2. Turn OFF the UPS and Power Conditioner, if installed.
3. Unplug the System main power cord (from the Isolation Transformer to the wall
outlet).
Rear Chassis
Screws
Figure 1
4. Remove the two screws from the rear of the chassis. (See Figure 1)
5. Remove the side cover.
Document#726-602-G1 7- 57
PC Bracket
mounting screw
IAPDB Board
Figure 2
6. Remove the PC bracket mounting screw from the IAPDB board. (See Figure 2)
Top Standoff
Figure 3
7. Remove the top Standoff screw from the board. (See Figure 3)
8. Remove the cables connected to the IAPDB board.
9. Cut the Tie wrap in the chassis that supports the board to the board brace. (Not
shown in Figure 3)
10. Remove the IAPDB board from the PC motherboard.
Document#726-602-G1 7- 58
White ejection tabs
Figure 4
11. Remove the existing memory module from the IAPDB board by pulling the white
ejection tabs away from the module. (The module will unseat itself from the
connector. See Figure 4)
12. Insert the new or replacement module into the connector and lock the white tabs.
13. Insert the IAPDB board back into the chassis slot that it was removed from.
14. Fasten the PC bracket with the screw that was removed from the earlier step.
15. Reattached the PC side panel and fasten it with the screws from the earlier step.
16. Turn ON the system and monitors, and verify the system boots to the main
menu.
17. Perform full functionality testing on the system
Document#726-602-G1 7- 59
6. Replacement Parts List
Spare Parts IPN Comments

Cable, ABS & Analog Output 068-044 UTP 24AWG Solid 2-Pair
Cable, Camera LVDS 100FT 726-204-G1 RF or DSA
Cable, Camera LVDS 100FT 726-456-G1 RF only
Cable, Drive Output & Analog Input 068-043 UTP 24AWG Solid 4-Pair
Cable, DVI Loopback 726-521-G1
Cable, Null Modem 735-371-G1
Cable, Keyboard Ext 100FT 726-088-G1
Cable, LVDS Interface to IAPDB 726-522-G2
Cable, Mouse Ext 100FT 726-088-G2
Cable, Opto Input 25FT GIM-GEN 726-086-G1
Cable, Picker / Advantx Interface A 726-098-G1 GIM to Cable A of Picker or Advantx Intf.
Cable, Picker / Advantx Interface B 726-099-G2 GIM to Cable B of Picker or Advantx Intf.
Cable, Power Ext Cord 100FT 726-084-G1
Cable, Relay 25FT GIM-GEN 726-087-G1
Cable, SVGA 068-017
Cable, VGA Extension 100FT 735-042-G1
Cable, VGA Extension 6FT 068-045
Cable, Video Interface to IAPDB 726-523-G1
Camera Replacement Configurator 726-550-G1 Use Configurator to replace V.O &
Innovision Camera's
CD-ROM Replacement Kit 726-153-G1 w/ Instructions
CD-RW Replacement Kit 726-155-G1 w/ Instructions For Teac CDW552E Need
ver2003.3.7.03 or greater
CD-RW Upgrade Kit DICOM 726-198-G1 w/ Instructions For Teac CDW552E Need
CD-RW Upgrade Kit DICOM R/W Only 726-198-G2 w/ Instructions For Teac CDW552E Need
CPU & Motherboard Replacement Kit (D815 726-224-G1 w/ Instructions
M/B)
M/B)
Camera Replacement 726-510-G2
CD-RW Replacement Kit 726-155-G1 w/ Instructions For Teac CDW552E Need
Config CD, Shimadzu 726-295-G1 CD Only
M/B)
M/B)
Dual Keyboard Adapter 098-509
Flat Panel Arm Mount Replacement Kit 726-194-G1 w/ Instructions
Floppy Drive Replacement Kit 739-316-G1 w/ Instructions
Fuse, 2.5A, 250V 3AG Fast Acting 062-006 For GIM
GIM Replacement Kit 726-156-G1 w/ Instructions
GIM Replacement Board (InfiMed) 726-336-G1 Board only
Glide Point 098-410
Graphics Board Replacement Kit 726-157-G2 w/ Instructions
Hardcopy Board Replacement Kit 726-158-G2 w/ Instructions
Hard Drive Replacement Kit, LRG D815 726-162-G2 w/ Instructions
Document#726-602-G1 7- 60
Motherboard
Motherboard
Hard Drive Replacement Kit, STD D845 726-223-G1 w/ Instructions
Motherboard
Motherboard
IAPDB Board Replacement Kit 726-159-G5 w/ Instructions
Iris Assembly Replacement Kit, SF 726-548-G2 w/ Instructions
Isolation Transformer – 100V 735-272-G3
Keyboard Replacement – LT Gray 098-632
Keyboard Replacement - Black 098-699
LVDS Interface Board Replacement Kit 726-160-G1 w/ Instructions
Manual, Technical 726-602-G1
Manual, User 726-600-G1
Memory Upgrade/replace Kit 512Mb for 726-290-G2 Memory Module w/ instructions

IAPDB board (IAPDB board only)
Memory Upgrade/Replacement Kit 256Mb 739-319-G1 S-DRAM Module w/ Instructions
for PC Motherboard (D815 Motherboard) (PC motherboard only)
Memory Upgrade/Replacement Kit 256Mb 739-319-G2 S-DRAM DDR Module w/
for PC Motherboard (D845 Motherboard) Instructions (PC motherboard
only)
Modem Replacement Kit 739-262-G1 w/ Instructions
Software Upgrade kit 726-646-G1 Software version v.2003.12.04.08
SVGA Splitter 098-451 Used for connecting additional Flat Mon

UPS 1200VA Power System, Tested 720-891-G1
UPS 1400VA Power System, Tested 720-891-G2
Video Interface Board Replacement Kit 726-161-G1 w/ Instructions
Video Interface Board Upgrade Kit 726-222-G1 w/ Instructions. FCO 166.
Advantx Interface Board 735-956-G1
Document#726-602-G1 7- 61

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Section 7 - Component Installation Procedures

2. PC CABINET ACCESS .................................................................................. 5

3. SYSTEM PREPARATION .............................................................................. 9

3.1 EXIT APPLICATION ........................................................................................................9

4. REPLACEMENT PROCEDURES – EXTERNAL COMPONENTS............... 11

4.1 KEYBOARD REPLACEMENT PROCEDURE .....................................................................11

5. REPLACEMENT PROCEDURES – INTERNAL COMPONENTS ................ 21

5.1 CD-RW REPLACEMENT PROCEDURE ..........................................................................21

6. REPLACEMENT PARTS LIST ..................................................................... 60

CAUTION! Care should be taken when connecting and disconnecting any

WARNING! Proper ESD procedures must be follow when replacing any

• A suitable replacement component is already on hand.

WARNING: Consult the Customer Care Department regarding defective parts.

WARNING: At the decommissioning of the system, consult with Customer

WARNING! THE FOLLOWING PROCEDURES PRODUCES RADIATION.

WARNING! WEAR PROPER LEAD SHIELDING WHEN IN A ROOM WHERE

CAUTION! A personal dosimeter badge should be worn in designated patient

Floppy Drive Power Switch

Cabinet Exterior Front View

Panel Instructions To Remove Panel Special Notes

Top Top Panel should not need to be removed

Right Right panel does not need to be removed.

GRAPHICS CARD (098-649)

Optional Hardcopy Board

Video Output Board

PC Cabinet – Side View Drawing

Digital Host Control

Empty – for future use

Video Input Board (VIB)

Cabinet - Rear View

3.1 Exit Application

Click OK to close current patient file.

Select Yes to exit the application or No to continue.

When the clinical application closes, the PC will automatically shutdown.

4. Replacement Procedures – External Components

The following are considered external or peripheral components:

• A suitable replacement component is already on hand.

WARNING! Proper ESD procedures must be followed when replacing any

4.1 Keyboard Replacement Procedure

1. Remove existing keyboard and set aside.

Connect Keyboard Cable Here

Rear View PC Cabinet: Keyboard Connection

3. Restart the computer

4.1.1 Configuring for an International Keyboard

To configure an international keyboard to the system:

3. Click Control Panel

4. The Control Panel window will be displayed

5. Click on the Keyboard icon

6. The Keyboard Properties Window will be displayed.

9. A small window offering a drop down menu will be opened.

4.2 Adding a Second Keyboard

Y-KEY ADAPTER 100 ft. Extension Cable(s) (if

4.3 Mouse Replacement Procedure

PC Cabinet Rear View: Mouse Connection

3. Restart the computer

Mouse Properties Test Screen

4.4 Generator Interface Module Replacement Procedure

1. Power OFF all components of the system.

Connections within the GIM unit

2. Remove the GIM unit from the C-ARM.

5. Replacement Procedures – Internal Components

DIS-200 internal components consist of:

5.1 CD-RW Replacement Procedure