Professional Documents
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SECTIONS
By Peter W. Key,1 Syed Waqar Hasan,2 and Gregory J. Hancock3
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INTRODUCTION
The use of square and rectangular hollow sections manufactured by
cold-forming has increased worldwide as research into their strength and
applicability has continued (Bjorhovde 1977; Kato and Nishiyama 1981;
Kato 1982; Sherman 1976). Sections of this type, which have not been
stress relieved by hot finishing processes, usually have an enhanced yield
strength in both their corners and flats as a result of the cold-forming
operations. However, a reduced material ductility can occur as a result of
the strain-hardening of the steel during the manufacturing operation. In
addition, if the sections are formed from thin strip so that the local buckling
load and yield load of the section in pure compression are approximately
equal, then a rapid drop in load capacity may occur after the maximum
load has been reached. Tests of cold-formed rectangular and square hollow
sections with moderately slender faces {bit in range approximately 30-50)
are described in this paper.
Two test series were performed. The first consisted of stub columns
tested between rigid frictionless platens. The tests were performed on both
rectangular and square hollow sections with a view to determining the
limiting plate slenderness beyond which the plate was not fully effective in
'Postgrad. Stud., School of Civ. and Mining Engrg., Univ. of Sydney, N.S.W.,
Australia,
2
2006.
Postgrad. Stud., School of Civ. and Mining Engrg., Univ. of Sydney, N.S.W.,
Australia,
3
2006.
Assoc. Prof., School of Civ. and Mining Engrg., Univ. of Sydney, N.S.W.,
Australia, 2006.
Note. Discussion open until July 1, 1988. To extend the closing date one month,
a written request must befiledwith the ASCE Manager of Journals. The manuscript
for this paper was submitted for review and possible publication on December 29,
1986. This paper is part of the Journal of Structural Engineering, Vol. 114, No. 2,
February, 1988. ©ASCE, ISSN 0733-9445/88/0002-0390/$1.00 + $.15 per page.
Paper No. 22202.
390
AISI class A and class B column curves (Sherman 1976) and a proposal for
the Australian limit state steel structures code which uses column curves
developed by Rotter (1982) which are based on the Structural Stability
Research Council (SSRC) multiple column curves (Johnston 1976).
The columns tested were all controlled using axial shortening, which
was measured using an extensometer located between the end bearings of
the test rig. Consequently, the unloading of the specimens after ultimate
could be followed provided that the axial shortening did not decrease after
ultimate. Hence the postultimate load-shortening characteristics of the
sections were determined. Sections with slender faces usually develop
inelastic local buckles which lead to a rapid drop in load capacity. Models
of these inelastic local buckles, called spatial plastic mechanisms, have
been previously proposed for channel sections and stiffened plates
(Murray 1984) and for box columns with angular corners (Mahendran 1984;
Packer and Davies 1982). In this paper, two different spatial plastic
mechanisms are proposed for square hollow sections with rounded cor-
ners. The first is for stub columns where all four faces at a cross section
deform simultaneously. The second is for pin-ended columns where the
spatial plastic mechanism, which is usually in the center of the column,
involves local buckling of only three faces as a result of the combined
bending and compression. The purpose of these spatial plastic mechanism
models is to allow the postultimate ductility of cold-formed hollow sections
to be computed theoretically. The models are compared with the test
results of both pin-ended columns and stub columns.
SCOPE OF INVESTIGATION
Four different cross-section sizes of square shape (SHS) and six different
sizes of rectangular shape (RHS) were chosen for testing from the
manufacturer's catalog of hollow sections. Sections with higher plate
slenderness were chosen in order to investigate the effect of inelastic local
buckling on the column strength and postultimate response. The stub
column sizes tested are given in Table 1 and the pin-ended column sizes
tested are given in Table 2 where the specimen dimensional notation is
given in Fig. la. All test material was strain-aged at 150°C for 15 min prior
to testing. Test specimens for any one section size were supplied from the
same rolling except for the 76.0 mm (3.0 in.) square hollow section for
which two test series (numbered 1 and 2) were performed.
Electrical resistance strain gages, attached to the surface of the section
as shown in Fig. lb, were used to determine the residual stresses by
measuring the change in strain as the section was cut into longitudinal
strips. The magnitude and distribution of material properties around the
sections were measured using tensile coupons. Typically, three coupons
391
Australian
Full standard
Specimen section AISI AS1250
D x B x t area p
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^"sult 1
-^Sult QfPyf QfPyf
Scoup
(mm) (mm2) P (kN) (kN)
(kN) (kN) x
Scoup
(1) (2) (3) (5) ' (6) (7)
(4)
76 x 76 x 2.0
583 243 252 0.96 235 211
(Series 1)
76 x 76 x 2.0
583 221 213 197
(Series 2)
were taken from each face (one on the centerline and the other two as close
to each corner as practical) and one from each corner of each section size.
Initial column out-of-straightness was measured using a precision optical
level with micrometer and microstaff placed at a sufficient number of
points along the horizontally supported member to clearly define the shape
and maximum out-of-straightness.
The stub column preparation and testing were performed in accordance
with the recommendations set out in Johnston (1976). Pin-ended column
tests were carried out in a specially constructed horizontal column testing
rig based on a Dartec 2,000-kN-capacity servocontrolled hydraulic loading
ram located in a reaction frame which could support specimens up to 10 m
(32.8 ft) long as shown schematically in Fig. 2. Tests were performed under
extensometer control which allowed the unloading curve to be followed
provided that the extension increased monotonically. Spherical pinned
bearings at each end of the specimen under test allowed end rotation about
392
-Weld
C2
r, = 1.5t
r2 = 2.5f
Nominal steel grade: 350MPa
152mm
din = 25.4mm)
(b)
FIG. 1. Section Geometry: (a) Section Dimension Nomenclature; and (b) Strain
Gage Layout for Residual Stress Measurement
RESIDUAL STRESSES
I \ \W
i*=c=5
^ ' Pipes
•Servo Valve
L
Extensomerer
Control Arm i Tension Bars Forming
End Block Reaction Frame 2000kN Jack
Free to Move
394
Ml
a.
(a)
•73 400
a. ,
5 300 _ I
i A
1
| 200
x/
& 100 , 6 T 10 14 }
hit
2 I ' 1 1 1 i i i i
L_L_jJ_
1 5 9 13 25 41
(b)
MATERIAL PROPERTIES
Tensile coupons taken from the faces of the sections generally displayed
a distinct though limited yield plateau in their stress-strain behavior (Fig.
4a), while the corner regions displayed gradual yielding typical of highly
worked material (Fig. 4b). The yield stress or 0.2% proof stress (<ry) and
ultimate tensile strength (cr„), based on average face and corner values, are
given for all sections in Table 3. A typical distribution of yield stress and
ultimate tensile strength around a section is given in Fig. 4c.
The values of uniform elongation, taken to the ultimate stress and not
fracture, are also given for the corner and face specimens in Table 3.
Ductility has been reduced from that of the unformed material which was
measured to have a uniform elongation at ultimate in the range of 15-20%.
Dhalla and Winter (1974) recommend that for ductile behavior, the
material should have a uniform elongation greater than 3% and an ultimate
395
400
I (stop for 1min)
300
200 1 Ecalc=2.02x105MPa
I (29,300ksi)
100
Strain
0 i I I I I
0 0.01 0.02 0.03 0.04 0.05
(1ksi = 6.895MPa)
Ecalc=1.88x10sMPa)
(27,300ksi)
Strain
_J
0.01 0.02 0.03
fbl
Weld
Corner Corner Corner Corner
ro 600 | - 6 9 6
Q. l d>
X
500 o cfc % o
o o I
xlx
400 x x X
x
xl
X xjx
300 I
(c)
FIG. 4. Material Properties: (a) Stress-Strain Curve (Face); {b) Stress-Strain Curve
(Corner); and (c) Distribution of Yield Stress (X) and Ultimate Tensile Strength (O)
396
Test Results
The maximum loads obtained from the stub column tests (PSuit) a r e
presented in Table 1, together with the computed tensile coupon yield load
(P Scoup ) which is an area weighted function of the average face and average
corner yield stresses for each section based on the full section area. The
fact that the ratio of PSuiJpscoap is l e s s than unity for the sections with
397
mechanism
h mechanism model
model
Folding restraint
component
[_ '£orner yielding"
/^.component
"7?==.r . Corner yielding _
Plate folding c o m p o n e n t ' " " • component
1
I I I I I I L J 1 I I I L
1 2 3 4 5 6 7 1 2 3 4 5 6 7
Axial Shortening Imml Axial Shortening (mm)
la) lb)
FIG. 5. Stub Column Load Shortening Curves for (a) 76 x 76 x 2.0 Section; and (h)
152 x 152 x 4.9 Section
higher plate slenderness values indicates that inelastic local buckling has
influenced the maximum load.
Typical load-extension plots for two sections are shown in Figs. 5a and
5b. For the section in Fig. 5a, which had a face slenderness {wlf) of 33.0,
rapid load shedding occurred immediately after ultimate as a result of the
formation of spatial plastic mechanisms in the four faces of the section. For
the section in Fig. 5b, which had a face slenderness (wit) of 26.0, a short
yield plateau occurred before formation of the spatial plastic mechanism
and the associated rapid load shedding.
Strength Formulae
Theoretical calculation of the stub column strength depends upon the
values and distribution of yield stress assumed as well as the effective
width formula used to calculate the effective portions of slender faces. For
the purpose of calculating the limiting plate slenderness beyond which the
flat face of a cold formed rectangular or square hollow section is no longer
fully effective, the load carried by the flat face (Pslf), nondimensionalized
with respect to its squash load (Py), has been plotted against the nondi-
mensionalized plate slenderness (S) in Fig. 6. The load carried by a single
flat face of a square hollow section has been determined by subtracting the
load carried by the corners, based on the actual corner yield stress, from
the stub column strength and dividing by 4. In the case of the rectangular
hollow sections, the stockier faces have been assumed to carry their
squash load and so the load carried by the stocky faces has also been
subtracted and the resulting load divided by 2. The nondimensionalized
plate slenderness, has been used to allow for the different values of yield
398
"slf m
A
254x152x6.3
203x102x4.9
^\AX.
^Ns\ ^s>
B 152x76x4.9 /
^"^W ^\.
O 127x64x4.0 AISI Effective N***-^^
A 127x51x3.6 Width Formula \ . *
0.5 _ D 102x51x2.0 for Closed Square / ^sT
® 254x254x6.3
203x203x6.3
and Rectangular /
e 152x152x4.9 Tubes /
B 76x76x2.0
Elastic Local Buckling
(K = 4.0)
n 1
0.5 1.0 1.5
S
" ME n2K
*--t^T
The curves representing local buckling, Von Karman plate strength, and
»
the AISI effective width formula for closed square and rectangular tubes
have also been plotted in Fig. 6. The local buckling coefficient, K, has been
taken as 4.0 in all calculations. Although the local buckling coefficient may
be greater than 4.0 for the slender faces, when the restraint provided by the
stocky faces is included, tests by Moxham (1971) on simply supported and
restrained plates indicate that there is very little increase in strength for
plates with restrained longitudinal edges. Hence the use of a value of 4.0 in
strength calculations seems justified.
The cutoff value of S at which the plate is no longer fully effective is
approximately 0.73. For a plate with a yield strength of 250 MPa (36.3 ksi),
the wit value is 39.3 and for a plate with a yield strength of 350 MPa (50.8
ksi), the wit value is 33.3. Insufficient tests were available to check the
validity of the effective width formula at high slenderness values. How-
ever, the point at which the effective width is not equal to the full width
appears to be accurately predicted by the AISI limit.
Test Results
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I—r—i—i—(—r
200 I I I I I I I
Load -
(kN)
-
Experimental _ / :
f Experimental
100
- /k
w -
/ A
—
Pin-ended column
T i n ^ - ^ - ^ . :
spatial plastic
mechanism model _ // spatial plastic
Pin-ended colu
mechanism model
_L I I I I I I I
0 1 2 3 4 5 6 2 3 4 5 6 7
Axial Shortening Imm) Axial Shortening (mm)
(a) lb)
I.
400
proposed: class A for tubular hollow sections (hot or cold formed) and
hot-formed or cold-formed stress-relieved rectangular sections; and class
B for cold formed rectangular hollow sections. The class A column curve
is the same as that already used in the AISI Specification (1980). To take
account of local buckling, Sherman has used the same Q factor as already
defined in the AISI specification.
The theoretically computed values of QjPy/, based on the mean face
yield strength of each specimen given in Table 3, are set out in Table 1.
They are slightly lower than the measured stub column strengths probably
as a result of the enhanced yield strengths in the corners of the tubular
sections. The pin-ended column test results on the square hollow sections
are compared in Fig. 9 with the unfactored AISI class A and class B
column curves. The loads have been nondimensionalized with respect to
the stub column strength {QjPyj) and plotted against the nondimensiona-
lized slenderness to allow a comparison of all test results on the one graph.
The unfactored class A column curve provides a reasonable estimate of the
concentrically loaded column tests. The unfactored class B column curve
is very conservative at low slenderness values and approximates the
eccentrically loaded tests at high slenderness values.
1.0 1.5
/Non-dimensionalisech
\ Slenderness /
401
Curves based
- on Rotter [16]
ttfPyf
0.5
A 76x76x2.0 SHS-Concentric
A 76x76x2.0 SHS-Eccentric (e=L/1000)
• 152x152x4.9 SHS-Concentric
• 152x152x4.9 SHS-Eccentric (e=L/1000)
° 203x203x6.3 SHS-Concentric
• 203x203x6.3 SHS-Eccentric (e=L/1000)
i i i i I I i i i I i I i i
0.5 1.0 1.5
ttfPyf Non-dimensionalised\
Slenderness
FIQ. 10. Comparison of Australian Limit State Steel Structures Code Column
Curves with Test Results
POSTULTIMATE BEHAVIOR
similar manner, two opposite faces holding inwards, the remaining two
folding outwards. The corners of the section are of a finite radius and do
not appear to participate in the spatial plastic mechanism as they would if
they were angular and failed in the mechanism described in Packer and
Davies (1982). Consequently, the resulting mechanism will be a pseudo-
mechanism (Murray 1984) where a degree of in-plane movement resulting
from yielding of the corners occurs.
The assumed theoretical model used for the analysis of stub column
behavior is shown in Fig. 12a. The model is analyzed as three basic
components, being:
FIG. 12. Spatial Plastic Mechanisms: (a) Stub Column; and (b) Pin-Ended Column
1C
Pt
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See detail in
Fig.11(c)
^ic
(a) lb)
F!G. 13. Corner Folding Restraint Model (a) Before Deformation; (b) During Defor-
mation; and (e) Statics of Comer
-2lE. (4)
16Ap
where f}r = the centerline corner radius; and ab2 = the mechanism length.
The total load (PSmech) is t n e s u m °f t n e three components (PA , PB , Pc)
taken over the four faces and corners. The total axial deformation is the
sum of the axial deformation due to geometric changes in the spatial plastic
mechanism and the elastic deformation due to the applied load. The total
axial deformation (elot) is given by:
_2A2 F Smech L
tot (5)
aft, EA
where L = the stub column length; and A = the total section area.
The total load and its three components are shown for the 76 mm (3.0 in.)
and 152 mm (6.0 in.) sections in Figs. 5a and 5b, respectively. In both cases
the agreement between the experiment and the model is good except that
the length of the plastic plateau of the 152-mm section is not fully realized
in the model. The magnitude of the folding restraint component (Pc)
decreases markedly as the deformations increase.
Conclusions
A series of tests on cold-formed square and rectangular hollow sections
has been described including material tests, residual stress measurements,
stub column and pin-ended column tests. The tests were performed for
sections with fairly slender faces for which the transition from fully
effective to partially effective occurred.
The yield strength of the material has been substantially enhanced by
cold work, particularly in the corners. However, a commensurate reduc-
tion in ductility of the material has occurred. The longitudinal residual
stresses were found to be principally tensile on the outer surface and
compressive on the inner surface with only a small net membrane stress in
the section.
The limiting value of plate slenderness specified in the AISI specification
beyond which the flat element of a cold-formed square or rectangular
hollow section would no longer be fully effective was accurately verified by
the tests when the actual measured yield strengths were used. The AISI
class A column curve was found to be more representative of the
concentrically loaded column tests than the class B column curve.
Spatial plastic mechanisms, which included the rounded corners, were
proposed for both the stub columns and long column tests. For the
particular sections studied, for which the local buckling load and yield load
of each stub column are approximately equal, the spatial plastic mecha-
nism models do not provide an accurate estimate of the ultimate load of the
stub column sections. Similarly, the models do not provide an estimate of
the ultimate load of each pin-ended column since the mechanism curve is
asymptotic to the elastic loading curve. However, the mechanism models
accurately simulate the unloading behavior of the columns, and allow their
postultimate ductility to be determined.
APPENDIX. REFERENCES
formed square hollow section columns." Research Report No. R526, School
of Civil and Mining Engineering, University of Sydney, Sydney, Australia,
Apr.
Mahendran, M. (1984). "Box columns with combined axial compression and
torsional loading," thesis presented to Monash University, Melbourne,
Australia, in partial fulfillment of the requirements for the degree of Doctor of
Philosophy.
Moxham, K. (1971). "Buckling tests on individual welded plates in
compression." Engineering Department Research Report, C-StructlTR. 3,
Cambridge University, Cambridge, England.
Murray, N. W. (1984). Introduction to the theory of thin-walled structures.
Oxford University Press, Oxford, England.
Packer, G. A., and Davies, G. (1982). "Ultimate strength of overlapped joints in
rectangular hollow section trusses." Proc. Inst, of Civ. Engrs., 2(73).
Rotter, J. M. (1982). "Multiple column curves by modifying factors." / . Struct.
Engrg., ASCE, 108(7), 1665-1669.
Sherman, D. R. (1976). Tentative criteria for structural applications of steel
tubing and pipe, American Iron and Steel Institute, Washington, D.C.
Specification for the Design of Cold-Formed Steel Structural Members. (1980).
American Iron and Steel Institute, Washington, D.C.
Steel structures code (AS1250). (1981). Australian Standards Association,
Sydney, Australia.
407