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John Boys
Professors Grant Covic and John Boys Copyright: Uniservices Ltd. 2015
Power Electronics and Inductive Power Research Email: ga.covic@auckland.ac.nz
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Dept. of Electrical and Computer Engineering
The University of Auckland, New Zealand
Overview
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Wireless Power Transfer (WPT)
I Ampère’s Law
Faraday’s Law
H
Psu Voc I sc
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Brief Historical Overview of Near field WPT
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1894 - Hutin and LeBlanc US patent 527857
Wireless Power Transfer History
Nikola Tesla
A "world system" for "the transmission of electrical energy
without wires"
Reference [1,3]
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A Sceptical Background:
“Inductive Power Transfer cannot be done”
(Jervis Webb):
Signals: Yes
Tooth-brushes: Yes
Real Power: No!
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Wireless Power Transfer History
1975 - Bolger
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Santa Barbra Project
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Fundamentals of WPT
I Ampère’s Law
Faraday’s Law
H
Psu Voc I sc
The two observables in the coupled coil cannot be
observed at the same time
I2 C I2
L2 L2
C V2 RL V2 RL
jωMI1 jωMI1
0 1 L2C
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The Effect of Tuning
Parallel tuned example V2
I2 I2 Vmax
Vmax 2
L2 BW
C V2 RL Isc L2 C V2 RL
jωMI1
0.00
0 log()
1000
Z
Maximum power point
1
Isc s
C2
V2 Isc Z V2 s
Isc Q
Isc 0 L2Q QVoc
1 1
s2 s 0
C0
R LC L 2C
1 L
Q2 0 2
c.f. with second order band-pass filter 0CR L RL
H0 0 s
Q2
H s
BW Q2
s 2 0 s 0 2
Q2
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Secondary Tuning Impact on Primary
02 M 2
j0 L1 series tuned
RL
Z r ( 0 ) 2
M R j L j L parallel tuned
L2 L 0 2 0 1
2
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Tuning Summary
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The Tuned Output Power
2
M
P Voc I sc Q2 I 2
1 Q2 V1 I1 k 2 Q2
L2
Dependent on:
Frequency
Track current
Magnetic Coupling
Secondary Circuit Loaded Tuning Factor
Reference [2,10]
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DEVELOPMENT AT UOA
References [1]-[10]
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Motivation
Switched
Secondary DC
Mode
Compensation Power
Controller
Litz Wire
3
Input Secondary
Power Supply
+ Output Primary
Compensation
I
Highly efficient
High quality factor components
Operating quality factors that ensure they are less sensitive to
the environment
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Moving platforms – a first step
Motivation
Galvanic isolation
Unaffected by dirt, water, chemicals
Particularly clean – producing no residues
No trailing wires
No sliding brushes
Maintenance free
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1990: A first WPT System at the UoA.
Brushless DC Driving Motor
2mm Operating air-gap
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Daifuku wanted:
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We had:
ETD-49 development
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Final magnetic development
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Early Load Resonant Supply
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The First Decoupling Controller
M
Po I1 Vo (1 D)
2 2 L2
8R
2
RL 1 D
2
M2
Z r ( 0 ) 2 RL j0 L2 j0 L1
L2
Enabled
independent load control using switch duty cycle (0D1)
Control of loaded Q2
Reference [10]
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Other Decoupling Controllers
Series tuned
References [11]-[12]
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Prototype Comparison
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Prototype Operation
Aluminum Monorail
Pick-up Coil
Ferrite E
Core
Track Wires
Allowed movement
Tolerant of misalignment.
Unaffected by the environment
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Fixed Frequency Supplies
Single Phase LCL Topologies
Low energy bus
Mains Line Filter Isolation Primary Track Inductor
Transformer (L1)
Ø
220V, Fuse VLF
50Hz, Inverter C1 ZL
2 KW Bridge
N
load coupled to
Effective Inductor with isolation
track
E (Lp=L1)
Cb Lb L1
A Ip
Input UPF
Cdc B C1 Zload
References [13]-[15]
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DEVELOPMENT OF TRACK
MAGNETICS
References [1]-[10]
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Track Systems 1990s
Stationary and moving systems
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System Operation
Individual k very low < 0.05
Switched-
Tuned Mode DC
power
Pickup Controller
Pickup
3 Input L2 Inductance
Power
Supply track conductor inductance = L1
I1
Primary recessed in floor: flat pick-ups
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Metrics for Multiple Secondary's
Secondary Secondary
Compen- Power Load
sation Control
leakage leakage
L2
VLF Primary
Utility M
Power Compen-
Supply
Supply sation
Elongated Track L1
k is a system co-efficient
Doesn’t fairly represent how good the magnetics are
Kappa looks at the coupling without leakage
M
k
L1L2
Reference [16]
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Improving the Magnetic Design
ФB-A
ФL2-A
ФL2-A ФL2-B
c{ A} L 2 A c{B A} c{lA} c{ B A}
ICCF
c{ A}
S Core E Core
Voc (rms) 35.7 V 20.1 V
Isc (rms) 4.4 A 4.0 A
Su 158.5 VA 80.8 VA
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Daifuku: Materials Handling
Electronic Factory Automation
Installation:
• Saw cut (10mm x 60mm)
• backfill epoxy/bitumen
• Glue stud into recess
• Active node/spacer placed beneath
Disney project
Single phase track
Multiple Pickups
Wide tolerance
1994 Disney Imagineering
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Automotive Materials Handling
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Conductix-Wampfler: IPT Track
ACHIEVING GREATER
FREEDOM
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AGV Systems Early 2000s
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AGV’s and Robots
5
Uncompensated Power [Su]
0
-150 -100 -50 0 50 100 150
Distance fromTrack Centre (mm)
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Multi-phase tracks
0
-150 -100 -50 0 50 100 150
Distance from Track Centre
Uncompensated Power for Horizontal Coil Uncompensated Power for Vertical Coil
140 140
120 120
Power (W)
Power (W)
100 100
80 80
60 60
40 40
20 20
0 0
-150 -120 -90 -60 -30 0 30 60 90 120 150 -150 -130 -110 -90 -70 -50 -30 -10 10 30 50 70 90 110 130 150
VERTICAL FLUX
HORIZONTAL FLUX VERTICAL FLUX
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Independent Multi-coil Pick-ups
900
800
Power (W)
CONTROLLER
Adds significant lateral tolerance
Reference [19]-[20]
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Multiphase Tracks and Multi-coil Pads
Combined multi-coil
Flatter power profile
25-50% more power
Reference [19]
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DEVELOPMENT OF LUMPED
CHARGING APPLICATIONS
References [2],[3],[7],[8],[9]
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People Moving (Mid-late 1990s)
Whakarewarewa
Rotorua Charging Bay
Gripper Arm
Camera Sonar
Laser Bumpers
IPT
Wireless Charging as required ID
Marker
Power
Supply
ID marker identifies
IPT
charger position Power
Pad
Pressure
Pad
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200W Shopping Basket Chargers
Charging Station
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Low Power Applications
Millar research
Heart pumps
Biomedical sensors LVAD
Pick-up Coil
Power by Proxi Primary Coil
Power Buffer
Home applications
Inductive Slip-rings Battery
Converter
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A New Vision mid 2000s
Easy to use
Aesthetically pleasing
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CHARGING PADS FOR
ELECTRIC VEHICLES
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Design Metrics
Secondary: robust, thin and light
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Operating Methodologies
Power output: Pout V1I1k 2Q2
V1 regulated for safety
I1 increases power (but also losses)
Control Options
Primary side control only: Only Q1 varied
Secondary side control only: Only Q2 varied
Primary & secondary side control: Both Q1 and Q2varied.
Achieves lowest loss
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Coupling Variations
Typical coupling factor: 0.1< k < 0.4
Impacted by height variation
Impacted by relative alignment
Desirable range 0.1-0.25
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Effect of Coupling
Pout
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NON-POLARISED COUPLERS
Reference [8]
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Circular Pad
Plastic Cover
Coil
(Litz Wire)
Coil Former
Ferrites
Aluminium
Ring
Aluminium
Backing Plate
800
700
600
500
Psu (VA)
400
300
200
100
0
0 50 100 150 200 250
Horizontal Offset (mm)
Simulated Measured
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Circular Coupler Shielding
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A Demonstration System
Vehicle
controller
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2kW IPT Charger at EVS24
Circular Coupler Limitation
Coil Rx. Pad
Al
Ferrite Tx. Pad 160mm
Coil
0 5 mT
Reference [8],[22]
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Polarized Designs: Solenoid
Intra-pad flux
Ferrite
Flux Pipe
Pole face
Leakage
Flux pipe:
• encourages pole separation
• flux path has greater height
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Solenoid Coupler
Front
Flux
out of
Back end
0 A/m2 106
Shielding with aluminium creates large losses
I1 = 23A/coil at 20kHz
• QL without shielding is 260
• QL with shielding is 86 PadLosses Q / QL
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Improving Coupling
Flux path height, f(Pd/4) Flux path height, f(Pl/2)
200mm
Pd z Pl
(a) x (b)
700 700
600 600
Flux density (uT)
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Polarized DD & Single Sided Fields
Flux path
height hz 3.5 Φlt
Winding Shield
direction Coils
Φ1a ΦM
Ferrite
z
Fl Flux linkage
x around return
0 mT portions
Φlb
Ferrite strips:
• Reduce material and inductance
Coil winding:
• Creates a flux pipe (minimised winding length)
• Has single sided flux paths with height ~ pole seperation /2
DD (x) DD (y)
2000
Psu (VA)
1500 z
y x
1000
500
0
0 50 100 150 200 250 300
Offset in either x or y axes (mm)
Similar Secondary VA
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Non-polarized vs. Polarized
Transfer height d/4 Transfer height d/2
Flux path
height hz
Winding
direction
Charging Area
Circular < 2x Polarised
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MULTICOIL COUPLERS
References [22]-[23]
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Multi-coil DDQ Secondary
DD Coils Q Coil
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Multi-coil on Various Primaries
Bipolar Option
DD
250 800
BP-Simulated BP-Simulated
700
200 BP-Measured BP-Measured
600
DDQ-Simulated DDQ-Simulated
150 500
DDQ-Measured DDQ-Measured
Psu (VA)
Psu (VA)
400
100
300
200
50
100
0
Circular Primary DD Primary
0
0 50 100 150 200 250 300 350 400 0 50 100 150 200 250 300 350 400
Y-displacement Y-displacement
300 800
BP-Simulated BP-Simulated
250 700
BP-Measured BP-Measured
600
200 DDQ-Simulated DDQ-Simulated
500
DDQ-Measured
Psu (VA)
DDQ-Measured
Psu (VA)
150 400
100 300
200
50
100
Circular Primary DD Primary
0 0
0 50 100 150 200 250 300 350 400 0 50 100 150 200 250 300 350 400
X-displacement X-displacement
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L2DD C2DD
Cdc
L2Q S R
C2Q
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HaloIPT Evaluations
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The Future:Dynamic Highway Power
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Allows lower battery weight but Gaps 20-40cm
Conclusions
WPT Development
Imagined 1890s, and showcased
Rediscovered in mid-late 90s
Commercially practical late 90s in niche markets
Impacting our home market today
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Questions?
Key References
1. http://en.wikipedia.org/wiki/Nikola_Tesla
2. Covic G.A. and Boys J.T. “Inductive power transfer”, Proceedings of the IEEE, 101 no. 6, 2013,
pp. 1276-1289
3. Hui, S.R. “Planar Wireless Charging Technology for Portable Electronic Products and Qi”
Proceedings of the IEEE, 101 no. 6, 2013, pp. 1290-1301
4. Garnica J., Chinga R.A. and Lin J. “Wireless Power Transmission: from far field to near field”
Proceedings of the IEEE, 101 no. 6, 2013, pp. 1321-1331
5. Ho j. Kim S. and Poon A.S.Y. “Midfield wireless powering for implantable devices” Proceedings of
the IEEE, 101 no. 6, 2013, pp. 1369-1378
6. Popovic Z. et al. “Low Power far-field wireless powering for wireless sensors”, Proceedings of the
IEEE, 101 no. 6, 2013, pp. 1397-1401
7. Hui, S.Y.R. ; Wenxing Z.; Lee, C.K. “A Critical Review of Recent Progress in Mid-Range Wireless
Power Transfer” IEEE Trans. Power Electronics, 29 no 9, 2014, pp 4500 - 4511
8. Covic G.A. and Boys J.T. “Modern trends in inductive power transfer for transportation
applications” IEEE Transactions Emerging and Selected Topics in Power Electronics , Vol 1, no 1,
pp 28-41.
9. Choi S.Y., Gu B.W. Jeong S.Y., Rim C.T. “Advances in wireless power transfer systems for roadway
powered electric vehicles” in press IEEE Transactions Emerging and Selected Topics in Power
Electronics early access pp 1-14 August 2014, DOI: 10.1109/JESTPE.2014.2343674
10. Boys J.T., Covic G.A. and. Green A.W. “Stability and Control of inductively coupled power transfer
systems”, IEE Proc. EPA, 147. pp 37-43
11. Keeling N.A., Covic G.A. and Boys J.T. “A unity power factor IPT pick-up for high power
applications”, IEEE Trans. Industrial Electronics Society, 57, no 2, pp. 744-751, Feb., 2010
Key References
12. Huang C-Y., Boys, J.T., Covic, G.A. “LCL Pick-up Circulating Current Controller for IPT systems”
IEEE Trans. Power Electronics Society, 28 no. 4 April 2013, pp. 2081-2093.
13. Wang, C.S, Covic G.A. and Stielau, O. H. “Investigating an LCL Load Resonant Inverter for
Inductive Power Transfer Applications”, IEEE Trans., Power Electronics Society, 19, no. 4, 995-
1002, 2004
14. Boys J.T., Huang C-Y. and Covic G.A. “Single phase unity power-factor IPT system”, The 34th
Annual IEEE Power Electronics Specialists Conference PESC 08 June 15-22nd Rhodes Island
Greece 2008, pp. 3701-3706.
15. Hao H. Covic G.A. and Boys J.T. “A parallel topology for Inductive Power Transfer power supplies”
IEEE Trans. Power Electronics, 29 no. 3 March 2014, pp. 1140-1151.
16. Boys, J.T., Elliott G.A.J. and Covic, G.A. “An Appropriate Magnetic Coupling Co-efficient for the
design and Comparison of ICPT Pick-ups” IEEE Trans. Power Electronics Society, 22, no. 1, pp.
333-335, Jan. 2007
17. Elliott G.A.J., Covic, G.A., Kacprzak, D. and, Boys, J.T. “A New Concept: Asymmetrical Pick-ups
for Inductively Coupled Power Transfer Monorail Systems” IEEE Trans. on Magnetics, 42, no. 10
pp. 3389-3391, 2006
18. Covic G.A., Boys J.T., Kissin M. and Lu H. “A three-phase inductive power transfer system for
roadway power vehicles” IEEE Trans., Industrial Electronics Society, 54, no. 6, pp. 3370-3378,
Dec. 2007
19. Elliott G.A.J., Raabe S., Covic G.A. and Boys J.T. “Multi-phase pick-ups for large lateral tolerance
contactless power transfer systems”, IEEE Trans. Industrial Electronics Society, 57, no. 5, pp
1590-1598, May 2010
20. Raabe S., Covic G.A. “Practical design considerations for contactless power transfer systems
quadrature pick-ups”, IEEE Trans. Industrial Electronics Society, 60 no. 1, Jan 2013, pp. 400-409
Key References
21. Budhia M. , Covic, G.A. and Boys J.T.; "Design and Optimisation of Magnetic Structures for
Lumped Inductive Power Transfer Systems", IEEE Trans. Power Electronics Society,26 no 11. pp.
3096-3108, Nov. 2011.
22. Budhia M., Boys J.T, Covic, G.A. and Huang C-Y. "Development of a single-sided flux magnetic
coupler for electric vehicle IPT charging systems", IEEE Trans. Industrial Electronics Society, 60
no. 1, Jan 2013, pp. 318-328
23. Zaheer, A. ; Hao, H. ; Covic, G.; Kacprzak, D. "Investigation of Multiple Decoupled Coil Primary
Pad Topologies in Lumped IPT Systems for Interoperable Electric Vehicle Charging " IEEE
Transactions on Power Electronics, vol. 30, pp. 1937-1955, 2015.
24. Nagendra G.R., Covic G.A. and Boys J.T. “Determining the physical size of inductive couplers for
IPT EV systems” in press. IEEE Trans. Journal of JESTPE, Jan. 2014, pp. 1-13. DOI
10.1109/JESTPE.2014.2302295
25. Budhia M., Covic, G.A. and Boys J.T. “Magnetic Design of a Three-Phase Inductive Power Transfer
System for Roadway Powered Electric Vehicles” IEEE Vehicle power and propulsion conference,
VPPC’10, Sept 1-3 Lille, France 2010
26. Nagendra G.R., Chen L., Covic G.A. and Boys J.T. “Detection of EVs on IPT Highways” in press
IEEE Trans. Journal of JESTPE, Feb. 2014, pp. 1-15. Available early access
10.1109/JESTPE.2014.2308307