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Summer 2003 The Standard Page 1

The Standard
Vol. 17, Issue 2 The Newsletter of the Measurement Quality Division, American Society for Quality Summer 2003

electoral year, we will miss some of our volunteers--


Chair’s Column Joe Filipowicz (MQD Secretary) and Frank Voehl (MQD
Treasurer and The Standard Executive Editor). I thank
them for their past contributions to the Division. Mark
Schoenlein has agreed to be the Treasurer and the
Editor of The Standard. Jay Bucher has agreed to
volunteer for the Secretary position. Mark is no stranger
to the MQD, having been the Past-Chair. Please join
me in congratulating Mark for being elected ASQ
Fellow recently. Please welcome Jay to the group.
Jay’s bio appears separately in the newsletter. My
thanks also go to Duane Allen, our immediate Past-
Chair. I have valued Duane’s friendship while working
with him in the Chair-Elect position.
One of my first acts as Chair of the Division was to
sign the MQD sponsorship agreement of the Metrology
Handbook that will be published by the ASQ Press. I
am very excited about this project that is being led by
Jay Bucher. A handbook of this nature has long been
desired by measurement professionals. We hope to
Message from the Chairman (2003-2004)
have it published in the second quarter of 2004.
Dilip Shah

I started writing this column having returned from


the Annual Quality Congress (AQC) in Kansas City in
May, 2003. It was good to meet many of you who Sincerely,
stopped by at the MQD booth and introduced your- Dilip Shah(ASQ, CQE)
selves. The AQC and other conferences and venues
provide a chance to meet the Division members face to
E = mc3 Solutions
face, and that is always nice.
197 Great Oaks Trail #130
I was very pleasantly surprised while attending the Wadsworth, OH 44281-8215
Certification Board reception on Sunday, May 18, at
Tel: 330-328-4400
the AQC. The Measurement Quality Division was rec-
Fax: 330-336-3974
ognized for its contribution and support for ASQ’s
newest certification exam, the Certified Calibration E-mail: emc3solu@aol.com
Technician (CCT). As if that was not enough, Chris
Grachanen was recognized for his individual efforts at
making the CCT exam a reality. The Division is very
proud of both this group and individual awards. We will IN THIS ISSUE
continue to support these efforts in various ways by Chair’s Column .................................................. 1
publicizing and providing subject matter experts for the Advertising & Article Info .................................. 2
maintenance of the CCT exam. CCT Update ........................................................ 3
MQD hosted a session on the CCT exam with three Publication Update ............................................ 4
presentations at the National Conference of Standards Editor’s Note ....................................................... 4
Laboratories International (NCSL International) con- The Learning Curve X 2 ..................................... 5
ference in Tampa on August 18, 2003. The Contrarian Metrologist ............................... 9
Many of you contacted me after the publication of Upcoming Events ............................................. 10
the last issue of The Standard with your feedback and MQD April Meeting Minutes ............................ 11
best wishes. Others contacted me to volunteer their MQD Officers List ............................................. 12
services. I thank you all. As we close our fiscal and Regional Councilors List ................................. 13
Summer 2003 The Standard Page 2

The Standard
Vol. 17, Issue 2 The Newsletter of the Measurement Quality Division, American Society for Quality Summer 2003

Publication Advertising Publication Information


Staff
2003 Rates for a single publication: The STANDARD is published quarterly
by the Measurement Quality Division of
Managing Editor Business card size ..................... $20
ASQ; deadlines are March 15, June 15,
1/4 page ..................................... $35 September 15 and January 15.
Mark Schoenlein 1/2 page ..................................... $70
P.O. Box 206 Full page .................................. $120 Text information intended for
publication can be sent via electronic
Perrysburg, OH 43552 A 15% discount will be applied for multi- mail or through postal mail on 3 1/2"
Tel: 419-247-7285 edition ads. diskette in Microsoft Word saved in
Fax: 419-247-8770 Rich Text Format (RTF). If it is not
Ads must be formatted in MS Word or
E-mail: mark.schoenlein@ feasible to send text in electronic form,
as a TIF file.
us.o-i.com clean printed text can be submitted.
Advertising must be clearly identified as
an ad and should relate to the field of Graphics or illustratios must be sent in
measurement quality. a TIF file format.
Ads must not imply endorsement by the Photographs of MQD activities are
Measurement Quality Division or ASQ. always appreciated.
Publication of articles, product releases,
advertisements or technical information
does not imply endorsement by The
Letters to the Editor Measurement Quality Division of ASQ.
While The STANDARD makes every
The STANDARD welcomes letters effort to ensure the accuracy of articles,
from members and subscribers. Letters the publication disclaims responsibility
should clearly state whether the author for statements of fact or opinion made
is expressing opinion or presenting by the authors or other contributors.
facts with supporting information. Material from The STANDARD may not
Commendation, encouragement, be reproduced without permission of
constructive critique, suggestions, and ASQ. Copyrights in the United States
alternative approaches are accepted. and all other countries are reserved.
If the content is more than 200 words, © 2003 ASQ, MQD. All rights reserved.
we may delete portions to hold that
limit. We reserve the right to edit letters
and papers.
Website Information
The Measurement Quality Division
homepage can be found on the internet
at www.measurementquality.org. Past
editions of the STANDARD in PDF
format are available there.
Summer 2003 The Standard Page 3

References used for CCT exam question develop-


CCT Program Update ment may be found on the ASQ CCT web page. It is
acknowledged that the CCT BOK spans many different
publications as is typical of a new ASQ certification. As
By Chris Gachanen of this writing (3rd week in April, 2003), I am aware of
several CCT exam study guides / preparation publica-
tions and workshops that currently are, or will shortly
FINAL EXAM COMPLETED! be, available as well as a metrology handbook in the
works.
More than four years’ work involving hundreds of The CCT exam’s first public offering was held June
calibration practitioners from government agencies, 7, 2003. ASQ headquarters has informed me that there
academia, and small and large commercial interests were over 100 CCT exam candidates for the June 7
has culminated in the American Society for Quality offering, a healthy showing for the first offering of a new
(ASQ) Measurement Quality Division (MQD) Certified ASQ certification. This response reflects the enthusi-
Calibration Technician (CCT) exam. These volunteers asm calibration practitioners have for the CCT pro-
along with dedicated ASQ staff and contracted industry gram.
professionals engaged in a variety of research, analy- After the June 7 CCT exam offering, a Cut-Score
sis, data acquisition and dissemination of information Study Workshop was conducted on June 20-21, 2003,
activities to define the CCT body of knowledge (BOK). at ASQ headquarters in Milwaukee, Wis. The Cut-
The CCT exam reflects the CCT BOK, deemed appro- Score Study Workshop focused on determining the
priate by the above-mentioned volunteers, for the mid- raw score for a passing CCT exam score. The work-
level calibration practitioner and formally recognizes shop, comprised of 10-12 ASQ calibration practitioners
the scope and depth of the specialized comprehension that did not take the CCT exam in June and would not
required by these professionals. The CCT exam marks be eligible to take the CCT exam until June of 2004,
the first time that certification criterion for a peer recog- employed various time-proven techniques and meth-
nition program has been established in the U.S. for odologies in developing the cut-score threshold. Cut-
calibration practitioners. score development activities focus on the borderline
The CCT exam went from working draft to final case, assuming that those exam candidates that be-
revision at the CCT Exam Review Workshop con- long to the upper grouping (passing the exam) will tend
ducted on the 4th and 5th of April, 2003, at ASQ to earn higher scores than those who belong in the
headquarters in Milwaukee, Wis. Nine calibration prac- lower grouping (not passing the exam). The cut-score
titioners from commercial, government, and private threshold can be viewed as the score one would
calibration interests attended this ASQ-sponsored reasonably expect from a person whose skills are
workshop. As the name implies, the final exam work- considered borderline between the two groupings. To
shop focused on final approval of candidate exam derive this threshold, Cut-Score Workshop partici-
questions for use on the CCT exam. Each candidate pants must make a judgment for each exam question
exam question had to be evaluated and approved in as to the probability that a borderline test-taker would
terms of its applicability, clarity and appropriate cogni- answer it correctly. The result of each participant’s
zant level. In addition, each candidate exam question evaluation is then assessed in the context of the group.
had to be both accurate and exclusively correct, while Analysis and other activities are employed to derive
each of its distracter choices had to be plausible. Each consensus and ultimately the cut-score threshold.
exam question must reference a hard copy and/or These aforementioned activities help ensure that the
electronic publication available in the public domain. CCT exam cut-score truly reflects the borderline case.
The CCT exam encompasses 125 questions spanning I wish to express my sincere appreciation to the
the following six major topic areas: many volunteers who have contributed to the CCT
1. General Metrology (30 Questions) exam development and to the many individuals devel-
oping materials for aiding technicians in studying for
2. Measurement Systems (25 Questions) the exam. Without their passion the CCT program
3. Calibration Systems (25 Questions) would not have gotten beyond the “wishful” stage.
4. Applied Math and Statistics (20 Questions)
5. Quality Systems and Standards (15 Questions)
6. Uncertainty (10 Questions)
Summer 2003 The Standard Page 4

Jay joined Promega in 1997, where he developed


and implemented all facets of an ISO 9001 and FDA
Publications News (cGMP) compliant program for their Metrology Depart-
ment. He took them paperless for data collection and
storage in January of 1999. His department has also
been rated Best-In-Class during their annual quality
By Chris Grachanen system reviews for three consecutive years.

It is with great pleasure, enthusiasm and sincere Jay has been a member delegate to NCSLI since
gratitude that I can announce that Jay Bucher, Man- 1997; and he started the Madison, Wis., section in
ager of Metrology Services for the Promega Corpora- 2000 and is their section coordinator. Jay’s presented
tion, has volunteered to lead the development of an papers and made presentations at NCSLI section
ASQ Quality Press Metrology Handbook. Jay has, in meetings and also at their annual Workshop & Sympo-
three simple words, “The Right Stuff” to see this project siums. He has been published in Cal Lab Magazine
through. I applaud Jay’s willingness to shoulder the and The Standard, The Newsletter of the Measure-
challenges that lay ahead. I know that I speak for those ment Quality Division of ASQ. Jay joined ASQ in 2002
committed to seeing this project through that Jay is not and was selected to be a subject matter expert (SME)
alone and that we are here to provide support however during ASQ’s Certified Calibration Technician (CCT)
we can. exam development process; he participated as an
SME during the CCT’s Test Specification and Item
Review Workshops.

Managing Editor’s Note

Jay Bucher

Jay is the Manager of Metrology Services for


Promega Corporation, a biotechnology company in
Madison, Wisconsin. He started his career in metrol-
ogy in 1971 with the United States Air Force. After
graduating from the Precision Measurement Equip- Mark Schoenlein
ment Laboratory (PMEL) school in Denver, Colo., Jay
advanced through increasingly more challenging posi-
tions within PMELs, from calibration technician to
section supervisor, quality assurance manager to lab
I would like to thank Frank Voehl for his years of hard
and flight chief. In 1994, he volunteered to upgrade the
work as the Executive Editor of the Standard. His
capabilities of the Indonesian Air Force’s PMEL pro-
global perpective kept us thinking. His numerous con-
gram. Jay trained their officers and NCOs in all aspects
tributions kept us informed. With Frank’s departure
of PMEL management and established their initial
there remain only two of the original contributing Stan-
quality assurance and scheduling programs. Retiring
dard authors--both are named Phil, and each is located
from the Air Force after 24 years of active duty service,
on opposite coasts of the U.S.
Jay spent time working as the Senior Metrologist for the
Royal Saudi Air Defense Force PMEL in Jeddah, the So, please help Phil & Phil out. We would love to
Kingdom of Saudi Arabia. publish your article, story, or technical information
relating to measurement science.
Summer 2003 The Standard Page 5

deprecation or as a putdown. Knowledgeable, highly


skilled calibrators are always in demand; a really good
one is “worth his weight in gold. But a thousand highly
The Learning Curve skilled calibrators do not one decent metrologist make.”
Simply stated, they are a different breed. While many
of these organizations do a superior job of preparing a
These are the thirty-third and thirty-fourth student for employment in a calibration laboratory, they
installments in a contiguous series of essays, ostensibly are not designed educate professional metrologists.
chartered to be concerned with the subject of the As of September, 2002, that has all changed. Our
education of professional metrologists but very often long awaited degreed curriculum in measurement sci-
wandering in divergent directions according to the ence has been approved by the hierarchy of the
caprice or megrims of this columnist. California State University System and are at the time
of this writing available at the California State Univer-
sity--Dominguez Hills, in Carson, Calif. The program is
available on-line, on-campus, and on-site.
From anywhere in the world, a student may attend
on-line via the Internet. While it is possible for any
qualified student to enter the program at any level,
freshman, sophomore, junior, or senior, it is strongly
recommended that only upper division candidates
attempt it. Hence the admission requirements for on-
line and on-site have been currently set at:
Phil Painchaud

•A minimum 56 transferable units including com-


Dear Boss: pletion of all of General Education Requirements of
For most of my adult life, and admittedly that goes the California State University System with a 2.0
back a ways, many individuals, myself included, have GPA.
been pressuring for professional recognition of metrol- •Completion of one year of college-level calculus
ogy. We have realized for several decades that would
be impracticable if not impossible without some recog- •TOEFL score of 550 (for students whose primary
nized reputable institution of higher learning offering a language of Instruction was not English)
recognized degreed curriculum in that science. Admit-
tedly the George Washington University of Washing- Students graduating from an accredited community
ton, DC, did several years ago offer an abortive college should have little or no problem qualifying for
Master’s level curriculum. It proved to be an excellent upper division entry. Students electing the on-campus
attempt; and, while it was open to the public, it was route also should have no problem as they can com-
designed specifically for students already employed by plete their lower division requirements while preparing
the National Bureau of Standards (the forerunner of the for the more specialized measurement science upper
present NIST). While it was in existence, the program division education.
granted a number of Master’s degrees. Once their
target market was saturated, the program died a natu- One thing to keep in mind--the official title of this
ral death. program is: BACHELOR of SCIENCE in QUALITY
ASSURANCE (with MEASUREMENT SCIENCE
There is an excellent two-year course at the Butler OPTION). I have explained in previous columns the
County Community College in Butler, Pennsylvania. problems we have encountered in getting this program
But it is only a two-year course, and two-year degrees through the approval chain. Dominguez Hills is not
are not generally considered of professional level in chartered to teach engineering. This didn’t bother us,
themselves; however, they can be, and often are, as we all know that metrology is a fundamental science
excellent feeder programs preparatory to entering the and not an engineering discipline. But along the line
upper division of a four-year institution. There have some administrator insisted that metrology is an engi-
been and are still now a number technical training neering discipline, so we just called it measurement
courses, both military and private, designed specifi- science--and away it went. So when you query the
cally to train calibrators--not to educate professional institution, DO NOT ASK ABOUT A COURSE IN
metrologists. That statement is not intended as a METROLOGY! Ask about the Measurement Science
Summer 2003 The Standard Page 6

Option of the Bachelor of Science in Quality Assurance last decade. A good management review of the
Program. laboratory program should eliminate most of these
If you would like a copy of the preliminary announce- communication issues. The management review often
ment sheet the university has issued, I will be happy to occurs in the fall just before the annual submission is
send you one. Please write, FAX, or e-mail me at one due, but is this review enough?
of the addresses below. Please do not phone me for The operations of the [Metrology] laboratory are
these. Phoning me on other matters is OK and wel- becoming more involved than in the past with the
come, but not for this. If you wish to contact the “quality system.” Metrologists and program directors
university directly: need to communicate several times during the year.
When this happens, fewer “suprises” occur and plan-
ning becomes much easier.
E-mail: bsqa@csudh.edu
Topics of importance might include audit outcomes,
www/csudh.edu/bsqa/ results of round robin or proficiency testing, work load
Phone: 310-243-3880 trends, equipment needs, upcoming external calibra-
tion needs, trends that effect the laboratory such as
changes in quality standards (ISO/IEC 17025, QS
I am not sure how many of you involved in commer- 9000), or any other issues that could potentially affect
cial or military metrology are aware of the National either the laboratory or the entire weights and mea-
Conference on Weights and Measures (NCWM). It has sures program. It is a good practice for metrologists to
been around for a long time; I am not sure how long. It update their directors soon after attendance at regional
is primarily an organization of the various state, county, training meetings (RMAPS) or NIST, OWM metrology
and local weights and measures officials, including [include ASQ-MQD, MSC and NCSLI] metrology semi-
those from our outlying possessions and many foreign nars. E-mails can be effective, but staff meetings work
jurisdictions. Representatives from corporations whose well and might be scheduled periodically. The key to
business depends heavily on legal metrology and just effective management review is for everybody to be
plain outsiders like myself may also belong as non- committed to a quality operation.—”
voting associates. I have belonged for many years; my
(Note: The words in brackets [+] are mine. PAP)
membership number is #19. Like most other organiza-
tions of its nature, the NCWM publishes many docu- As some of you may know, I have made a reason-
ments including a newsletter. In their SUMMER 2002 able living over the years as a consultant, often review-
issue there was an item that caught my attention as I ing administrative problems affecting metrology and
felt it has validity far beyond the legal metrology do- calibration laboratories. More often than not I have
main. It is by Danny Newcombe in a column he does found the problems’ basic cause due to a lack, or even
entitled METROLOGY CORNER. I have permission to a total absence, of communication between the me-
reproduce this excerpt for you. trologist in the laboratory and his direct line manage-
ment. I often find this reticence to communicate insti-
gated and maintained by the metrologist or lab man-
METROLOGIST — DIRECTOR/SUPERVISOR ager. How often have I heard, “I don’t want to talk to him
COMMUNICATION because I don’t want him meddling in my lab”? Then
this often follows-- “I don’t want to talk to him because
he doesn’t know what we do here, how we do it, or what
“The Metrology Subcommittee hopes ro provide
we need to do it. Besides, he won’t give us what I think
future columns aimed at fostering increased communi-
we need.”
cation between program directors/supervisors. A key
requirement for the laboratory’s annual submission to How is he supposed to know what you do, how you
NIST, OWM and for laboratory accreditation by do it, or what you need if you don’t tell him? “I’ll tell him
NVLAP is management review. This review is a nothing; he is supposed to know these things because
requirement of the quality standards published in [NIST] he is the boss. If I tell him anything at all, he’ll come
Handbook 143 and is used to help inform and provide down poking around and asking more questions. I
input for routine laboratory operations. Based on state- don’t want him or anybody poking around my cal lab.”
ments from program directors and metrologists over I wished that I had had Mr. Newcombe’s article with me
the past few years, there are often breakdowns in over the years.
communication between Metrologists and their pro- That about wraps it for this issue. Don’t forget,
gram directors. This is partly due to the rapid changes contact me or the university for more information on the
that occurred to Metrology quality demands over the degreed program.
Summer 2003 The Standard Page 7

Dear Boss Again: “--Metrology is a system. It must be looked


at on a worldwide scale. It cannot be
Well the good news is that the first four-year, truly localized. It cannot exist in a vacuum.”--
academic metrology program with an accredited de-
gree is literally underway at the California State Univer- Many times I have used the expression, “Metrology
sity—Dominguez Hills. It is not overwhelmed with and metrologists cannot exist in an ‘Ivory Tower.’” I
students as yet, but there are enough to justify its think we were saying the same thing in different analo-
existence with the “bean counters.” The facilities on gies. His next statement, I told him, is or should be a
campus are not ready as yet, hence no on-campus classic and should be emblazoned on the walls of
classes until next Fall; but the on-line approach is going every corporate boardroom and every metrology labo-
great guns. I have assisted Dr. Watson with the ratory in the world.
development of a number of the syllabi and examina-
tions. It has been, to me, very gratifying work after “Effective metrology requires a highly vis-
waiting so many years to see the formulation of an ible top-down commitment by management.
objective that at times seem like an unattainable dream. It cannot be left to the individual whims of
It is not too late for those of you who are unable to the technician, the engineer, or the product
travel to the California campus to sign up for the on-line line manager.”
classes, or, if you are in a large enough organization,
to investigate the possibility of on-site classes--where In previous columns you have heard me preach (or
the Dominguez Hills faculty members will travel to your “soap box” if you prefer) that an effective metrology
site and conduct classes for you there. If you already organization can only be managed by competent ad-
have transferable credits (from a junior or a community ministrative metrologist reporting directly and solely to
college, or from another university) you are way ahead- top management. It must not be hidden either organi-
-a couple of steps up, one might say. Why wait? zationally or physically. It must stand out such that
Investigate now! every member of the parent organization from top to
Those of you who have been readers of this column bottom can observe its every move as it sets an
for any length of time will know that generally I do not example of efficiently, efficaciousness, ethics, and
copy other people’s material unless it is extremely integrity. It must become the conscious of the entire
pertinent or timely. I have from time to time copied organization.
some of my own earlier material when I felt it apropos. Example in point: Once when I was auditing a
This time I intend to try something different. metrology operation in a very large, very sophisticated
I have been asked to review the Master’s thesis for manufacturing plant, I found the calibration laboratory
a candidate for that degree at California State Univer- had been well designed from the visibility standpoint. It
sity--Dominguez Hills. His name is David Harris, and was at the junction of two main corridors with continu-
he is an on-line student who has been working for that ous large plate-glass windows on the two exposed
degree in quality assurance. While he is not a profes- sides. However, as soon as they had moved in, the
sional metrologist by the criteria I hold to, he is by both technicians, with the encouragement of supervision,
training and experience a highly qualified calibrator-- had totally covered the glass with posters, charts, and
far above the norm. It will not take much more educa- other obscurities. When I asked why, both the techni-
tion to elevate him to the standards that I hold to be cians and their supervision told me, “We don’t want
required for a profession metrologist. (What these are anybody looking in on us.” In my report to management
may be a point of controversy for future discussion, but I simply asked, “What cabalistic rituals are they at-
not here and now.) He has been working for his tempting to hide?” I never got back to check on it; but
present employer for several years studying manufac- I was told management got the idea, and suddenly not
turing processes to determine how the proper applica- only were the obscurities removed but two layers of
tion of metrology can improve the product yield and supervision went out the door also.
lower costs. This next one is a basic truth that should apply
Naturally I cannot reveal details of his thesis at this wherever there is a properly applied metrological over-
time. And while admittedly I do not agree with certain view of whatever is the process of interest, be it during
portions of his analysis and proposals, I do feel that in initial concept or field or warranty service of the product
this thesis he has made several statements that are after sale, or anywhere in-between.
better than just good--some are, I feel, magnificent;
and a few cases are classics. With his permission I will “Metrology--makes the usual assumption
quote and comment on a few here: that the data collected is questionable and
uncertain--”
Summer 2003 The Standard Page 8

As I have said so many times before, a properly thought that all in any aspect of metrology should
empowered metrology organization must become to- understand thoroughly.
tally responsible for the validity of all measurements
made within its area of jurisdiction, irrespective of who “--Calibration is actually the act of histori-
makes them. The precepts of democratic jurispru- cal story telling. It is the act of creating an
dence (i.e., “innocent until proven guilty”) cannot and NIST traceable uncertainty statement. It
must not be allowed to exist here. All measurements, relates a unit’s performance with respect
including those made by the metrology organization to an SI unit of measurement at a specific
itself, must be suspect until irrefutability proven correct time, using a specific set of standards, by
(i.e., “guilty until proven innocent.”). No measurement a specific individual, at a specific place, in
can be made correct by edict or fiat, except those made a specific environment. Even a unit operat-
by the National Standards Agency (NIST); and that is ing well outside of its stated manufacturer’s
only because Congress said so. If this were not true we range of operation can be calibrated using
would have technological anarchy. this philosophy. Physical adjustments of
This next one is a truism that I have preached many indication to closely represent the value
times. targeted is strictly an act for ease of use
and interpretation. Without a qualifying
“--Metrology cannot exist unless it is uni- uncertainty statement it has little mean-
formly applied to everyone in the pro- ing.--”
cess.”--
Learn that and you will have learned what calibra-
How many times have we heard the baseless tion is all about. However, some purists may challenge
argument, “My measurements don’t need to be checked Mr. Harris’ inclusion of adjustments. Many purists
because I am doing R&D, not production.” Or “I don’t insist that no adjustments are ever allowed during
want my instruments calibrated as I am only making calibration--that is a maintenance function, and the
comparative measurements.” The best irrefutable device must be recalibrated after any maintenance
argument I have ever encountered was written 41 activity. But that is an argument for another day.
years ago in 1962. You will find it in NBS Miscellaneous We will call it quits for now, but I would like to ask one
Publication 248, Page 203, in a paper entitled “Instru- favor of any of you who snap out of your lethargy and
ment Recall Concepts and Policies,” and authored by elect to contact me. Please, when you are contacting
none other than Jerry L. Hayes, the long-time head of concerning material in a specific column, tell me which
the U.S Navy Metrology Engineering Laboratory. This column you are referring to by number. For example,
is one of the classic papers I belief that our Editor this column is Number 34. Some of you just open up
intends to include in this journal in his new regular and start, “I read your column” and go on thus and so,
feature entitled: etc. I never know which column you are referring to.
A couple of months ago an individual called, and it took
METROLOGY: ITS ROOTS AND ORIGINS. quite a few minutes of AT&T long distance time to figure
out that they were referring to a column published three
This next one hopefully might straighten out the years ago. When I write a column I have only a vague
convoluted thinking of many individuals who have an idea when it will be published and even less of an idea
incomplete and/or erroneous concept of what metro- when you may receive it. But with a number I can
logical traceability is all about. identify it instantly. Thank you.

“--Traceability is the property of the result I can still be contacted at the same old stand:
of a measurement, not of an instrument or
of a calibration report, or of a laboratory. It Phil Painchaud
is not achieved by following a special pro- 1110 West Dorothy Drive
cedure or by using special equipment.--” Brea, CA. 92821-2017
Phone: 1-714-529-6604
I think that this one is pretty clear and needs little FAX: 1-529-1109
reinforcement from me. Mr. Harris has obviously e-Mail:
learned some of his lessons very well. My final quota- painchaud4@cs.com or olepappy@juno.com
tion from his thesis in this column is one which I am not
quite sure to call a soliloquy or a monologue, or a
monograph; nevertheless, it is a commendable train of
Summer 2003 The Standard Page 9

conformant documented quality system and that said


system is fully operational – that is that everyone and
The Contrarian every activity in the company follows it. The issue of
whether the work under that system accomplishes
Metrologist what it is supposed to (e.g. calibrating micrometers)
never comes up.
Thus, an accreditation assessor will in general look
very much more closely at everything going on relevant
to the work. This extreme care (nit-picking) extends to
every aspect of the quality system, even to the extent
of finding holes in processes that have been previously
vetted and approved by an ISO 9000 audit (this can be
very annoying to a laboratory that thought they were
doing well, only to be told that some other auditor was
wrong and missed something important).
My scolding today concerns people’s ability to read
and understand what they see. ISO/IEC 17025 as-
sessments are much pickier about certain details, and
Philip Stein this leads to some difficult situations. Here’s an actual
example from a recent job.
The standard, ISO/IEC 17025 says “4.8 Complaints:
The laboratory shall have a policy and procedure for
the resolution of complaints received from clients or
other parties.”
LEARNING TO READ
Now I think this is very clearly written (some part of
the standard are not as clear) and quite explicit. To
It’s the primary job of the Contrarian Metrologist to understand what is required, it is necessary to read the
be grumpy, to scold his readers for failing to behave sentence carefully.
when they know better or, in some cases for not When visiting a lab, I found that they did not have
knowing better. any mechanism for dealing with complaints, and so I
As regular and irregular readers of this column cited a deficiency to the requirements: “No policy or
know too well, I have been a laboratory quality systems procedure for handling complaints was in evidence.”
assessor for the past five years and have worked for Now maybe I’m naïve, but I think someone reading first
three different accreditation bodies during that time, the standard and then my citation should have a pretty
performing about 120 assessments to the require- good idea what to do in order to clear the deficiency and
ments of ISO/IEC 17025. conform to the standard: WRITE A POLICY AND A
The accreditation process is quite different than PROCEDURE FOR HANDLING COMPLAINTS. Is
what most organizations are used to. Quality systems that so hard to understand? Further, the procedure
are widely known by now. Every quality manager and must concern itself with complaints from ‘clients or
most other management is familiar with the ISO 9000 other parties.’ A document that refers only to customer
series, and many of them have been through the complaints doesn’t cut it – and I have written many
registration process. As useful as 9000 is, it’s a stroll in citations for this omission as well.
the park compared to ISO/IEC 17025; and many labs There’s one other set of details that needs to be
are just not ready for the difference. attended to in order for the newly written document to
Officially, the difference between registration (9000) be conformant to the requirements and to be approved.
and accreditation (17025) is that an accredited organi- Every company is required (even under 9000) to have
zation has been judged to be competent at performing a procedure by which policies are written and approved
the work listed on its scope of accreditation. An ac- (right signatures, etc.). Approved procedures must be
creditation assessment is carried out by an assessor appropriately identified (usually with a number) and
who is an expert in the relevant fields and can fully their existence (or changes performed) entered on a
understand the work that he or she observes. A regis- master list along with the date of the initial approval or
tration audit checks to see that the organization has a of the change. In order to approve the work and close
Summer 2003 The Standard Page 10

out the deficiency, I need to see the policy, the proce- So, please, if your laboratory is going to be as-
dure, and the master list; and they must all match and sessed, take the time to learn how to read both the
make sense together. In other words, I have to read standard and your citations. You’ll save yourself and
them carefully, as carefully as the accreditation cus- everyone else a lot of wasted time and trouble.
tomer should have read the standard and my citation in
the first place.

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Conference Dates Location Contact Number Website

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IDW May 10-14, 2004 Nashville, TN 865-574-4261 pritchardew@y12.doe.gov

ASQ AQC May 24-26, 2004 Toronto, Canada 800-248-1946 www.asq.org

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Summer 2003 The Standard Page 11

TELEPHONE MEETING MINUTES not usually handled by ASQ divisions. Everyone


agreed that we need to pursue Dilip’s intent to make
MEASUREMENT QUALITY DIVISION this a comprehensive reference book for use by those
APRIL 18, 2003 seeking most questions about the profession. It ap-
1:00 PM CENTRAL TIME pears that the handbook could be of significant con-
tent. A point was made and some investigation will be
made to insure that we are not “reinventing the wheel”
The meeting was called to order as scheduled by in respect to terms and definitions. Close examination
the Chair-Elect, Dilip Shah. will be made by the editors to use definitions recom-
mended by other bodies or to at least cite them as a
Attending were:
reference or bibliography item.
Duane Allen (allendk@corona.navy.mil)
Chris Grachanen (chris.grachanen@hp.com) Phil Painchaud gave an overview of the program at
Phil Stein (pstein@measurement.com) Cal State, Dominguez Hills. He explained how suc-
Hershal Brewer (hbrewer@iasonline.org) cessful it has become and why as it involves their BS
Jay Bucker (yokota-69@charter.com) program in quality assurance.
Mark Schoenlein(mark.schoenlein@us.o-i.com) In the course of our discussion, an action came up
Frank Voehl (fvoehl@aol.com) which was accepted by Duane Allen. The topic: check
Bill McCullough--t.b.a. out the timeline on how the “Standard” is printed and
Sheryl Furger (sfurger@asq.org) developed from its earliest stages until it finally reaches
Phil Painchaud (painchaud4@cs.com) members’ hands.
E. Joseph Filipowicz (joeflip@earthlink.net) Hershal Brewer discussed his preparation for his
future activity as the coordinator for the next MQD
Discussion Items Conference. He sought other people’s advice that can
be provided in the future.
Duane Allen mentioned that display materials for
the upcoming AQC were ordered, and no complica- Financial Report
tions were expected. It was agreed that, with Dilip, Phil
and Duane staffing the booth, the booth coverage was
sufficient. It was mentioned that we have approximately
Chris Grachanen said that the launch of the first $77,000 in our account. Our records are up to date. It
CCT exam was well underway. The exam review went seems we may be in arrears for our commitment to the
OK. ASQ has reported that the initial sign-up of ASQ building fund. A question was raised from the
approximately 100 individuals to take the test is a very floor as to whether ASQ showed us “on the record” for
good showing for the premier test. commitment to provide monies to the fund. Duane
Allen said he would check.
CCT handbooks were to be distributed by Mary
Martin. These will be available at the ACQ booth. The next conference call is not yet scheduled but
will be held at 7:00 p.m. when it is scheduled.
There was discussion by all concerning what ap-
proach the division should make to the requirement for A discussion was held about how “share point”
declaration of experience. A concern was how do other works and its benefits to the user.
organizations within and without ASQ handle this re- A copy of the division by-laws will be provided to all
quirement to provide adequate information and insure officers.
the credibility of the CCT certificate. Duane said he
A motion to adjourn was provided by Duane Allen
would look into what kinds of options were convention-
and seconded by Phil Stein. The meeting adjourned
ally available to the division.
about 2:30 p.m. Central time.
A proposal by Dilip Shah and seconded by Phil
Stein to issue funds not to exceed $3,000 to update the
Submitted by
MQD website was tabled for lack of quorum stated by
E. Joseph Filipowicz
our by-laws. Duane stated he would put the proposal
Secretary
on the Internet to make the vote.
MQD-ASQ
Dilip Shah gave a thorough review of the develop-
ment of the CCT handbook. There was discussion
about not compromising the test nor getting into areas
Summer 2003 The Standard Page 12

Measurement Quality Division Officers


Chair Website Manager
Dilip A. Shah Christopher L. Grachanen
E = mc3 Solutions Manager, Houston Metrology Group
197 Great Oaks Trail #130 Hewlett-Packard
Wadsworth, OH 44281-8215 P.O. Box 692000 MS070110
Voice (330) 328-4400/Fax (330) 336-3974 Houston, TX 77269-2000
E-mail: emc3solu@aol.com or dashah@aol.com Voice (281) 518-8486/Fax (281) 518-7275
E-mail: Chris.Grachanen@hp.com
Chair-Elect
Christopher L. Grachanen NCSLI Representative
Manager, Houston Metrology Group Christopher L. Grachanen
Hewlett-Packard Manager, Houston Metrology Group
P.O. Box 692000 MS070110 Hewlett-Packard
Houston, TX 77269-2000 P.O. Box 692000 MS070110
Voice (281) 518-8486/Fax (281) 518-7275 Houston, TX 77269-2000
E-mail: Chris.Grachanen@hp.com Voice (281) 518-8486/Fax (281) 518-7275
E-mail: Chris.Grachanen@hp.com
Treasurer
Mark Schoenlein Newsletter
Owens-Illinois Plastics Group Mark Schoenlein
One SeaGate, 29L-PP Owens-Illinois Plastics Group
Toledo, OH 43666 One SeaGate, 29L-PP
Voice (419) 247-7285/Fax (419) 247-8770 Toledo, OH 43666
E-mail: mark.schoenlein@us.o-i.com Voice (419) 247-7285/Fax (419) 247-8770
E-mail: mark.schoenlein@us.o-i.com
Secretary
Jay Bucher Examining Chair
Manager, Metrology Services Philip Stein
Promega Corporation 400 Oak Street
6700 Royal View Drive Pennington, NJ 08534
DeForest, WI 53532 Voice (609) 737-9421/Fax (609) 737-9144
Voice (608) 277-2522/Fax (608) 277-2516 E-mail: pstein@measurement.com
E-mail: jbucher@promega.com or yokota-69@charter.net
Immediate Past Chair/Nominating Chair
Certification Chair Duane Allen
Christopher L. Grachanen U.S. Navy
Manager, Houston Metrology Group P.O. Box 5000, Code MS11
Hewlett-Packard Corona, CA 92878-5000
P.O. Box 692000 MS070110 Voice (909) 273-4783/Fax (909) 273-4599
Houston, TX 77269-2000 E-mail: AllenDK@corona.navy.mil
Voice (281) 518-8486/Fax (281) 518-7275
E-mail: Chris.Grachanen@hp.com Simmons Scholarship
Norm Belecki
Program Chair 7413 Mill Run Drive
Hershal C. Brewer Derwood, MD 20855-1156
Accreditation Officer Voice (301) 869-4520
5360 Workman Mill Road E-mail: n.belecki@ieee.org
Whittier, CA 90601
Voice (562) 699-0541, ext. 3309/Fax (562) 692-2845 Standards Committee Representative
Mobile (949) 632-8762 Bill McCullough--t.b.a.
E-mail: hbrewer@iasonline.org
Summer 2003 The Standard Page 13

REGIONAL COUNCILORS
Region 1 Region 8 ext. 3714, FAX (402) 293-2035, E-
Joseph Califano, Hemagen Diagnos- Open mail: tmyers@scholars.bell
tics, Inc., 40 Bear Hill Road, Waltham, Region 9 Region 14
MA 02154 • (417) 890-3766, FAX (617) Dr. Henrik S. Nielson, HN Metrology Keith Bennett, Transcat • (713) 465-
890-3748 Consulting, Inc., 5230 Nob Lane, India- 4395, FAX E-mail:
Region 2 napolis, IN 46226 • (317) 849-9577, E- kbennett@transcat.com
Karl F. Speitel, 14 Kalleston Drive, mail: hsnielson@worldnet.att.net Region 15
Pittsford, NY 14534 • (716) 385-1838 Region 10 Bryan Miller, 417 Robinhood Dr., Flo-
Region 3 Mark Schoenlein, Owens-Illinois Plas- rence, AL 35633 • (256) 764-2733,
Eduardo M. Heidelberg, Carter tics Group, One SeaGate 29L-PP, To- FAX (256) 764-2733, E-mail:
Wallace, 61 Kendall Dr., Parlin, NJ ledo, OH 43666 • (419) 247-7285, FAX milleb@mindspring.com
08859 • (609) 655-6521, FAX (609) (419) 247-8770, E-mail: mark. Region 25
655-6736 schoenlein@us.o-i.com Open
Region 4 Region 11
Alex Lau, Imperial Oil, 111 St. Clair Raymond Perham, Michelin Tire Corp.,
Ave. W., Toronto, Ont., Canada M5W- Rt 4 Antioch Church, P.O. Box 2846,
1K3 • (416) 968-4654, FAX (416) 968- Greenville, SC 29605 • (864) 458-1425, Please notify the editor of any
5560, E-mail: alex.lau@esso.com FAX (864) 458-1807, E-mail:
errors or changes so that this list
Region 5 ray.perham@us.michelin.com, or
can be updated.
Richard A. Litts, 100 Evergreen home E-mail: r.perham007@aol.com
Dr.,Downingtown, PA • E-mail: Region 12
ralitts@aol.com Donald Ermer, University of Wiscon-
Region 6 sin Madison, 240 Mechanical Engineer-
Open ing Bldg., 1513 University Avenue,
Region 7 Madison, WI 53706-1572 • (608) 262-
Rolf B.F. Schumacher, Coast Quality 2557
Metrology Systems, Inc., 35 Vista Del Region 13
Ponto, San Clemente, CA 92672-3122 Thomas A. Myers, Bellevue Univer-
• (949) 492-6321, FAX (949) 492-6321 sity, PMP, CQM, 1000 Galvin Rd. S.,
Bellevue, NE 68123 • 1-800-756-7920

REGIONAL MAP
The Newsletter of the Measurement Quality Division
American Society for Quality

The Standard Non-Profit


Organization
U.S. Postage
PAID
Milwaukee, WI
Permit No. 5419
American Society for Quality
Measurement Quality Division

Summer 2003

American Society for Quality


Measurement Quality Division
600 N. Plankinton Ave
P.O. Box 3005
Milwaukee, WI 53201-3005
TIME VALUED MATERIAL

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