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CONTRACT NO.:
SP-020/PG0330/2013-57

DOCUMENT NUMBER:
21 Pages
PT. SURYA CIPTA TEKNIK
ENGINEERING - PROCUREMENT - CONSTRUCTION SLS-~CIV-DB-001
J-Q

JASA PERANCANGAN PENGADAAN DAN INSTALASI SISTEM OTOMASI,

SISTEM METER, SCADA DAN TELEKOMUNIKASI

CIVIL AND STRUCTURAL DESIGN BASIS s- PesrGfJ CILI\fI7HA

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 " JASA PERANCANGAN, PENGADAAN DAN INSTALASI SISTEM PT. SURYA CIPTA TEKNIK
" PERTAMINAGAS OTOMASI, SISTEM METER, SCADA DAN TELEKOMUNIKASI

Document Number:
~ CIVIL AND STRUCTURAL DESIGN BASIS
SLS-OO-CIV-DB-001

REVISION TABLE
REVISION~ REVISION~ REVISION~·
Page Page Attachment
A B C 0 1 2 3 A B C 0 1 2 3 A B C 0 1 2 3
1 X 31
2 X 32
3 X 33
4 X 34
5 X 35
6 X 36
7 X 37
8 X 38
9 X 39
10 X 40
11 X 41
12 X 42
13 X 43
14 X 44
15 X 45
16 X \

17 X
18 X
19 X
20 X
21 X
22
23
24
25
26
27
28
29
30
 " JASA PERA~CANGAN, PENGADAAN DAN INSTALASI SISTEM PT. SURYA CIPTA TEKNIK
" PERTAMINAGAS OTOMASI, SISTEM METER, SCADA DAN TELEKOMUNIKASI
\

Document Number:
~ \ CI~L AND STRUCTURAL DESIGN BASIS
SLS-OO-CIV-DB-001

-COMMENT SHEET --") \2-£-(0)20 op \2-evl~on

 ,
I' PERTAMINAGAS
JASA PERANCANGAN, PENGADAAN DAN INSTALASISISTEM PT. SURYA CIPTA TEKNIK
ENGINEERING· PRCCVR£MENT. CONSTRUCTION
OTOMASI, SISTEM METER, SCADA DAN TELEKOMUNIKASI

Document Number:
CIVIL AND STRUCTURAL DESIGN BASIS Page 4 of21
SLS-OO-CIV-DB-001

Page
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cut and Fill [)Etsigl1 c:ritEtriCl-------------------------------------------------------------------------- 14
The COI1CEtpt of slope SClfEtty factor ----------------------------------------------------------------16
~oil ~EtttiEtmEtl1t AnCllysis------------------------------------------------------------------------------16
~tClbility AnCllysis of ~oil ~lopEt with FtEttClining WCllls ------;;.-------------------------------- 18
4. F()lJN[)ATI()N ------------------------------------------------------------------------------------------------19
' c;EtnEtrClI-----------------------------------------------------------------------------------------------------
19
~ hCl11ow F 0undatlon ------------------------------------------------------------------------------------ 20
S3 Drive Plle I Mini Pile Foundation ----------------------------------------------------------------- 21
 " PT. SURYA C(PTATEKNIK
I'I PERTAMINAGA$ JASA PERANCANGAN, PENGADAAN DAN INSTALASI SISTEM
OTOMASI, SISTEM METER, SCADA DAN TELEKOMUNIKASI

Document Number:
CIVIL AND STRUCTURAL DESIGN BASIS Page50f21
SLS-OO-CIV-DB-001

1. ,INTRODUCTION An ~O{).&l I rf .

@
~,
r~ ~
e>'Ue.v;tw
PT Pertamina Gas (Pertagas)~to ~p
~
,
~OlMm1I
r
41
gas pipeline from Arun, Lhokseumawe to J
f1t~

Belawan, Medan. Gas will be distributed from LNG regasification plant at PT Arun and t--
will be used to provide required industrial gas along pipeline track and also for PT PLN at
Belawan. PT SCT has been awarded the contract for "JASA PERANCANGAN,
PENGADAAN DAN INSTALASI SISTEM OTOMISASI, SISTEM METER, SCADA DAN
TELEKOMUNIKAS/".

This specification covers and explains in general the design requirements for civil and
structural workin the construction of Site Plant at PT ARUN and Site Plant at PLTGU
Sicanang - BELAWAN owned by PT. Pertamina Gas (PERTAGAS).
~ .01~
G ~~
= ?
\)~W\l\O s:
STANDARDAND REFERENC-
<

tee ~I
The requirements applied in the designing of civil and structural work shall be in
accordance with the current edition of regulations and standard mentioned below.
Code and Standard
ASTM A36/A36M Carbon Structural Steel
ASTM A185 Steel Welded, Wire Fabric, Plain for Concrete Reinforcement
ASTMA307 Carbon Steel Bolt and Stud, 60,000 psi Tensile Strength
ASTM A325 Specification for Structural Bolt, Steel, Heat Treated,
120/105 ksi Minimum Tensile Strength
ASTM A615 Deformed and Plain Billet-Steel Bars for Concrete
Reinforcement
ASTM C33 Concrete Aggregate
ASTM C39 Test Method for Compressive Strength of Cylindrical
Concrete
ASTM C150 Portland Cement
ASTM C494 Chemical Admixtures for Concrete
JIS B 1180 Ordinary Structural Bolt
JIS B 1186 High Strength Bolt
JIS G 3101 Structural Steel
JIS A 5335 PC Pile
AC1318-11 Building Code Requirement for Structural Concrete
AISC 1991 ASD Series ASD Manual for Steel Construction, 9th edition
 ,
I'
..

PERTAMINAGAS
JASA PERANCANGAN, PENGADAAN DAN INSTALASI SISTEM
OTOMASI, SISTEM METER, SCADA DAN TELEKOMUNIKASI
PT. SURYA CIPTA TEKNIK
ENGJNEEJflNG· P{lOQmEMlNT ~ CONSTPUCrlON

Document Number:
CIVIL AND STRUCTURAL DESIGN BASIS Page 6 of21
SLS-OO-CIV-DB-001

AISC 360-10 Specification for Structural Steel Buildings

IBC 2012 International Building Code
ANSI/ASCE -7 -10 Minimum Design Loads for Buildings and Other Structure
PPI-1983 Indonesian Guidelines to the loading design for house and
Building"
SII 0136-86 Baja Tulangan Beton
SKBI-1.3.53.1987 Pedoman Perencanaan Pembebanan Untuk Rumah dan
Gedung"
SNI03-1726-2002 Standar Perencanaan Gempa Untuk Struktur Bangunan
Gedung"
SNI-2847-03-2002 Tata Cara Perhitungan Struktur Beton Untuk Bangunan
Gedung"
UBC 1997 Uniform Building Code ,Structural Engineering Design
Provision, Vol.2
SSPC - SP 10 Commercial Blast Cleaning
SSPC - PS 12.01 One Coat Zinc Rich Painting System
AWS.D.1.1 Structural Welding Code
SSPC-SP 10 Comercial Blast Cleaning
SNI07-2052-1997 Baja TulanganBeton
4
14.2 References
SLS-40-GEN-RPT@ Laporan Penyelidikan Tanah untuk di Lokasi Arun
SLS-10-GT-RPT-005 Geotechnical Survey Result for Belawan

2. STRUCTURE
~ lGT:UCTURAL MATE~ IC!UI
2.1.1 Concrete
Using concrete that has compression strength which has been proved with cylinder test
at 28 days after being forged at field, unless mentioned specifically, as follows:
Sulphur stock yard floor = K-350 (f'c = 300 kg/cm2)
All structurel building that have contact
With sulphur during operational = K-350 (f c= 300 kg/cm2)
Exposed Beam = K-250 (f c= 210 kg/cm2)
Exposed Column = K-250 (f c = 210 kg/cm2)
Underground Beam = K-250 (fc = 210 kg/cm2)
Foundation = K-250 (f'c = 210 kg/cm2)
Floor = K-250 (f c = 210 kg/cm2)

---------------......,----~~~~~~~~~~ _---------
 " ....
JASA PERANCANGAN, PENGADAAN DAN INSTALASI SISTEM PT. SURYA CIPTA TEKNIK
" PERTAMINAGAS OTOMASI, SISTEM METER, SCADA DAN TELEKOMUNIKASI
ENGINEEiltNG·PROCVREMENT- CON51RUCr1ON

Document Number:
CIVIL AND STRUCTURAL DESIGN BASIS Page 7 of21
SLS-OO-CIV-DB-001

Lean floor = K-125 (f c= 105 kg/cm2)

Pipe Sleeper = K-250 (fc = 210 kg/cm2)
Pipe Support = K-250 (fc = 210 kg/cm2)

2.1.2 Structural Steel

The use of steel structure shall be according to 8110136-86 or ASTM A 36 or JIS G
3101-88400 or equivalent with the minimum stress is 2,400 kg/cm2 (36,000 psi).
2.1.3 Reinforcement Bar
The use of reinforced bar shall be in accordance with:
a. Reinforcement of steel wire network shall refer to A8TM A 185, or equivalent.
b. Plain bar shall refer to 8NI 07-2052-1997 and SII 0136, BJTP 24 or equivalent for
diameter less than 13 mm. The minimum stress is 2,400 kg/cm2.
c. Deformed bar shall be in accordance with 8110136 and SNI 07-2052-1997, BJTD 40
or equivalent for diameter 13 mm and bigger. The minimum stress is 4,000 kg/cm2.

Table 1 Size of Reinforced Bar

Width of Section
8ize of Reinforcement Weight
(crrr) Remarks
(mm) (kg/m)
D-10 0.617 0.785 Deformed rebar
D -13 1.040 1.327 Deformed rebar
D -16 1.580 2.011 Deformed rebar
D -19 2.230 2.835 Deformed rebar
D -22 2.980 3.801 Deformed rebar
D -25 3.850 4.909 Deformed rebar

2.1.4 PC (Portland Cement)

PC used for concrete work is Portland Cement that complying to ASTM C150 standard,
with the following conditions:
Type I, portland cement is known as common or general purpose cement. It is
generally assumed unless another type is specified. It is commonly used for general
construction especially when making precast and precast-prestressed concrete that
is not to be in contact with soils or ground water.

Type II, this type is for general construction, more especially when moderate sulfate
resistance is desired.

Type III, this cement is similar to Type I, but with finer ground. Some manufacturers
make a separate clinker with higher C38 and/or C~ content, but this is increasingly
rare, and for the general purpose clinker is usually used, with a specific surface
typically 50-80% higher. The gypsum level may also be increased a small amount.
This gives the concrete using this type of cement a three day compressive strength
equal to the seven day compressive strength of types I and II. Its seven day
,,I,
PEItTAMINAGAS JASA PERANCANGAN, PENGADAAN DAN INSTALASI SISTEM
OTOMASI, SISTEM METER, SCADA DAN TELEKOMUNIKASI
PT. SURYA CIPTATEKNIK
EHGJNEEPtNG. P1(OCVJIEMENt. ccmSTliUC'l'JOff

Document Number:
CIVIL AND STRUCTURAL DESIGN BASIS Page 8 of 21
SLS-OO-CIV-DB-001

compressive strength is almost equal to types I and II 28 day compressive strengths.

The only downside is that the six month strength of type III is the same or slightly
less than that of types I and II. Therefore the long-term strength is sacrificed a little. It
is usually used for precast concrete manufacture, where high 1-day strength allows
fast turnover of molds. It may also be used in emergency construction and repairs
and construction of machine bases and gate installations.

Type IV, the percentages of (C2S) and (C4AF) are relatively high and (C3S) and
(C3A) are relatively low. A limitation on this type is that the maximum percentage of
(C3A) is seven, and the maximum percentage of (C3S) is thirty-five. This causes the
heat given off by the hydration reaction to develop at a slower rate. However, as a
consequence the strength of the concrete develops slowly. After one or two years
the strength is higher than the other types after full curing. This cement is used for
very large concrete structures, such as dams, which have a low surface to volume
ratio. This type of cement is generally not stocked by manufacturers but some might
consider a large special order. This type of cement has not been made for many
years, because Portland-pozzolan cements and ground granulated blast furnace
slag addition offer a cheaper and more reliable alternative.

Type V, this cement has a very low (CsA) composition which accounts for its high
sulfate resistance. The maximum content of (CsA) allowed is five percent for Type V
Portland cement. Another limitation is that the (C,AF) + 2(CsA) composition cannot
exceed twenty percent. This type is used in concrete that is to be exposed to alkali
soil and ground water sulfates which react with (CsA) causing disruptive expansion.
As with Type IV, Type V Portland cement has mainly been supplanted by the use of
ordinary cement with added ground granulated blast furnace slag or tertiary blended
cements containing slag and fly ash.
2.1.5 Admixture
The use of admixture for concrete mix shall not contain calcium chloridesand shall be in
accordance with ASTM C 494.
2.1.6 Sand and Gravel (Coarse Aggregate)
Sand and gravel (coarse aggregate) used shall be in accordance with ASTM C 33.
2.1.7 Waterstop
The waterstop shall be of polyvinyl chloride material, unless stipulated others in drawing.
Waterstop shall be installed for joining of construction work which is most likely cannot
be performed or completed simultaneously (all together) as the work of concrete wall,
concrete floor and other concrete construction works. Waterstopshall be installed to
prevent water infiltration at the part mentioned above.
The installation shall follow the manufacturer's standard, and before being installed, it
shall be approved by PT. PERTAMINA GAS.
2.1.8 Painting
The painting of structural steel shall comply to the specification for painting.Primary paint
uses zinc rich primer 70 urn, intermediate paint uses epoxy resin 120 J,Jm,finishing paint
uses epoxy resin 50 J,Jm.
 I) PERTAMINAGAS JASA PERANCANGAN, PENGADAAN DAN INSTALASI SISTEM
OTOMASI, SISTEM METER, SCADA DAN TELEKOMUNIKASI
PT. SURYA CIPTA TEKNIK
ENGINElRtttG ·/'RccwtEMiNT -CON5TPucrION

Document Number:
CIVIL AND STRUCTURAL DESIGN BASIS Page 9 of21
SLS-OO-CIV-DB-001

2.1.9 Anchor Bolt

Material for anchor bolt shall be in accordance with ASTM A36, JIS G 3101-SS400, or
equivalent. Details on anchor bolt can be seen in attachment below:
Table 2 Allowable Force of Anchor Bolt
Size (mm) Allowable force (ton)
Type
01 A S1 B (min) L Tensile (Ta) Friction (Va)
M 12 12 41 45 230 330 1.629 1.086
M 16 16 50 55 280 400 2.895 1.930
M20 20 62 70 320 480 4.524 3.016
M22 22 67 75 370 570 5.430 3.649
M 24 25 75 85 420 700 6.164 4.343
M 30 30 89 105 510 820 7.485 6.786
M42 42 135 121 690 1120 10.218 13.300

For combination of tensile and friction force is as follows:

(TlTa)1.67 + (VNa)1.67 =1
Where : T = Actual tensile load
Ta = Allowable tensile load
V = Actual friction load
Va = Permissibile friction load

Notes:
1. In determining allowable tensile force, it must not take into account the allowable
rust/corrosion as in AISC.
2. The length of Anchor Bolt Projection = A + thickness of base plate.

2.1.10 Fitting Bolt For Structural Steel

Fitting bolt for secondary parts (loist, purlin, girt, etc.) shall use ordinary bolt (hexagon
bolt) according to ASTM A307, JIS B 1180, or equivalent. The jOint bolt for parts in the
main portal shall use high strength bolt (hexagonal bolt) according to ASTM A325, JIS B
1186, or equivalent.
The limit of strength allowable for fitting bolt is as follows:
a. Ordinary structural bolt (hexagon bolt) shall be in accordance with ASTM A307 Grade
A (JIS B 1180).

Allowable friction force

Size Diameter (ton)
Type (inch) (ern) Tensile force
Double Single
(ton)
M22 7/8-9UNC 2.22 5.44 2.72 5.44
M20 3/4 - 10 UNC 1.91 3.99 2.00 3.99
M 16 5/8 - 11 UNC 1.59 2.77 1.40 2.77
M 12 1/2 -13 UNC 1.27 1.76 0.88 1.76

-------------,---------~~~~~~.
.. -- --_--_ ...•-
"
, .

PERT~INAGA$
JASA PERANCANGAN, PENGADAAN DAN INSTALASI SISTEM PT. SURYA CIPTA TEKNIK
ENGINEERING·1"RDQJR£M£~r ~amsrlltlalQH
OTOMASI, SISTEM METER, SCADA DAN TELEKOMUNIKASI

Document Number:
CIVIL AND STRUCTURAL DESIGN BASIS Page 10 of21
SLS-00-CIV-DB-001

b. High strength bolt (hexagonal bolt) shall be in accordance with ASTM A325 (JIS B
1186) for fitting of friction type.

Diameter Allowable friction force

(ton) Allowable tensile
Type
force
cm inch Double Single (ton)

M 24x3.0 2.4 1" 12.16 6.08 15.69

M 22 x 2.5 2.2 7/8" 9.24 4.62 12.02
M 20 x 2.5 2.0 3/4" 6.80 3.40 8.80
M 16x2.0 1.6 5/8" 4.73 2.36 6.12

2.1.11 Insert Plate

All steel materials that are not inserted in concrete shall be protected with suitable paint.
The insert plate shall refer to JIS G 3101-SS400 or equivalent for plate material and SII
0136 BJTP 24 for anchor bar. Details on insert plate can be seen in table 3.

Table 3 Allowa ble Strenglth of Insert PIae

t
Size of Steel Plate Allowable Load
Type of Size of Anchor (mm) (mm) (ton)
Insert
plate Pulling Friction
Db H N T A B
(Ta) (Va)
PL-14 16 300 4 16 200 500 19.688 13.125
PL-13 16 250 2 12 250 250 9.844 6.563
PL-12 16 300 6 16 650 650 29.532 19.688
PL-11 16 300 5 16 550 550 24.610 16.407
PL-10 16 300 4 16 450 450 19.688 13.125
PL-9 16 300 3 16 350 350 14.766 9.844
PL-8 16 300 n 16 * * * *
PL-7 16 300 4 12 200 400 19.688 13.125
PL-6 16 300 3 12 300 300 14.766 9.844
PL-5 16 300 3 12 200 300 14.766 9.844
PL-4 12 250 2 9 150 150 5.537 3.691
PL-3 12 200 2 12 200 100 4.501 3.000
PL-2 16 300 2 12 200 200 9.844 6.563
PL-1 12 200 1 9 100 100 2.250 1.500

Where:
Db = Anchor Bar Diameter
H = Anchor Bar Length
T = Thickness of plate
A = Length of Plate
B = Width of Plate
N = Total Anchor
 JASA PERANCANGAN, PENGADAAN DAN INSTALASI SISTEM PT. SURYA CIPTATEKNIK
" PERTAMINAGAS OTOMASI, SISTEM METER, SCADA DAN TELEKOMUNIKASI
ENGJJIIEEPtNG.PRocwtEMENT. CONmualON

Document Number:
CIVIL AND STRUCTURAL DESIGN BASIS Page 11 of21
SLS-OO-CIV-DB-001

The combination of tensile and friction force is as follows:

(TfTa)1.s7 + 01Na)1.s7 = 1

Where:
T = Actual tensile load
Ta = Allowable tensile load
V = Actual friction load
Va = Allowable friction load
Notes:
1. In determining the allowable tensile force, it must not take into account the
allowable rust as in AISC.
2. =
* varies (see engineering drawing)

2.1.12 Checkered Plate

Standard checkered plate is used for all steel flooring, unless stipulated specifically. The
checkered plate material shall be steel plate of 4.S mm thick, and painted. Stair cases
~ shall use checkered plate with non-slip nosing and painted.
2.2 @ADING DES~ tucl[
The loading design is refer to document SLS-00-CIV-SPC-001 Civil Speclflcatlon for
...----77 Design Load Structure.
2.3 @IMUM ALLOWABLEBEAMDEFLECTl<»i) RCAI
2.3.1 The Maximum Vertical Deflection For Steel Concrete Formwork Follow The Below
Requirements
ASTM A 61S:
Gantry girder for electric overhead crane U7S0
(capacity to SOTon)
Gantry girder for electric overhead crane U1000
(capacity above SOTon)
Gantry girder for crane operated manually USOO
Girder/beam for supporting this dinamic / hoist equipment : U4S0
Grating/Checkered Plate U200
Purlins U200
Remarks:
L = Length of extent of the area to be inspected.
SNI 03 - 2847 - 2002, for concrete beam:
Beam not supporting or attached to nonstructural elements likely to be damaged by
large deflections : U360
Beam supporting or attached to nonstructural elements likely to be damaged by
large deflections : U480

SNI 03 - 1729 - 2002, for steel beam:

Beam supporting to wall or other brittle structural : U360

Generally beam : U240
 ,
I' PERT"MINAGAS
.
JASA PERANCANGAN, PENGADAAN DAN INSTALASI 51ST EM
OTOMASI, 51ST EM METER, SCADA DAN TELEKOMUNIKASI
PT. SURYA CIPTA TEKNIK
ENGJNEE}lING· PilOClRtEMENT ~CONmtualON

Document Number:
CIVIL AND STRUCTURAL DESIGN BASIS Page 12 of21
SLS-OO-CIV-DB-001

2.3.2 Maximum Horizontal Deflection Which is Premissiblefor Steel Structure and Building
Shall Follow The Following Requirements(JIS G 3101)
Structure with overhead crane H/325 or less
Structure without overhead crane H/325 or less
Equipment/machine shoring structure H/325 or less
Remarks:
"-----=? ~ght of structural column to be inspected
2.4~
Safety factor for all structures and foundation shall be similar with or bigger than the
value mentioned below:
(1) Axial load
The axial load of foundation due to wind load or earthquake load shall be no less
than 1.5 and due to fixed load shall be no less than 3.0.
(2) Rolling
The overturning ratio of resisting moment by dead load over the rolling moment
which is due to wind load or earthquake load shall be no less than 1.5 and due to
fixed load shall be no less than 3.0.
(3) Shear
The ratio of shear resisting moment over the total friction force which is due to wind
load or earthquake load shall be no less than 1.5 and due to fixed load shall be no
less than 3.0.
(4) Buoyancy
The ratio of total dead load from the structure and the weight of soil above over the
-'7 total buo anc shall be no less than 1.1.
2.5 SEPARATION JOINT factI
In the construction of reinforced concrete building which havingmonolith integrity of
length more than 50 m shall be equipped with separation joint to prevent cracking or
damage on the building structure due to temperature changes (increase and decrease of
the outside temperature) and settlement of base soil.
In several constructions of reinforced concrete building which is not designed
incorporatedly, it shall be separated one another with separated distance of in the least
7.5 cm or 0.004 x building eight, dependinq on which building is the biggest.
r----?
2.6 OTHER REQUIREMENTS t~c«
2.6.1 Pedestal Height
Minimum height of pedestal supporting steel structure I pipe stanchion shall be 300 mm
from the pavement highest point I finished grade I final elevation of floor surface. The
maximum height of pedestal for stairways and ladder is 200 mm.
2.6.2 Weight of Machine Foundation
The weight of foundation and machine shall comply with the comparison of the following
requirements:
"
, PERT~MI"AGA$
JASA PERANCANGAN, PENGADAAN DAN INSTALASI
OTOMASI, SISTEM METER, SCADA DAN TELEKOMUNIKASI
SISTEM PT. SURYA CIPTA TEKNIK
ENGINEERING. PlloaJREAfEHT 4 COIiST/Wcrum

Document Number:
CIVIL AND STRUCTURAL DESIGN BASIS Page 13 of 21
SLS-OO-CIV-DB-001

(1) Three times of machine weight for centrifugal machine.

(2) Five times of machine weight for reciprocating machine.
2.6.3 Foundation for Rotating and Reciprocating Machine

(1) Foundation for combination of rotating machine which connected to one another
shall be placed on one foundation.

(2) To maintain the foundation dynamic balance, the vibrating machine shall be
classified into "HEAVY", "MEDIUM'.' and "LIGHT" according to the type of vibration
and motor power.

(3) Foundation for rotating and reciprocating machine, such as turbine, motor/engine,
compressor, generator and pump shall be designed as safe as possible towards the
dynamic stability on the foundation system, as well the static balance and the size of
decrease in general.
According to the classification, the following size shall be applied in the design of
foundation.
Classification Size for Foundation
fo<for
Power Wf Amplitude
Type 1.3 f < fa

Rotate P ~400 K.W - - checked

HEAVY P ~ 100 K.W - - checked
Recipro.

Rotate Po::400 K.W 3.0xWe checked -

MEDIUM Po:: 40 K.W 5.0xWe checked -
Recipro.

Rotate P < 100 K.W 3.0xWe - -

LIGHT P< 40 K.W 5.0xWe - -
Recipro.

P = motor power BHP (KW unit)

Wf = foundation weight
We = machine weight
f = frequency of machine vibration at normal
operation
fa = foundation natural frequency
(4) For machine classified as MEDIUM vibration, the foundation shall have frequency
ratio beyond the range of 0.7 until 1.3
(5) Foundation for machine having HEAVY vibration shall be separated from structural
foundation and other foundation.
(6) For machine classified as HEAVY vibration, the degree of foundation amplitude shall
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be calculated. Single amplitude from vibrated foundation in every direction at each

point on mat foundation or block foundation shall be below perimeter lines.
(7) For machine classified as HEAVY vibration, the reinforcing of mat foundation or
block foundation is spaced minimum 200 mm between concrete iron using BJTD-13
iron both horizontally or vertically (two ways) on all concrete surface to prevent
cracking due to vibration.
(8) For machine having MEDIUM and LIGHT vibration, the foundation weight shall not
less than 3 (three) times of the weight of rotating machine,and 5 (five) times of the
weight of reciprocatlnq machine.
2.6.4 Foundation Type
• Foundation for rotating and reciprocating equipment are referred as machine
foundation.
• Reinforced concrete spread or pile foundations are recommended for machine
foundation.
• Foundation for machinery equipments should seperated from other foundation.

2.6.5 Foundation Shape

• Block foundation should be rectangular
• Thickness of the rigid block for machinery shall not be less than:

O,6(}i + :0 where L (in meters) is the foundation length or breadth.

• Weight of foundation shall be considered according to section 2.6.2.

2.6.6 Rebar Volume Check

The effect of shrinkage and thermal expantion shall be taken into account to prevent
cracking. The minimum quantity of reinforcement in concrete shall be 30 kg/m3 for rigid
blocks.
3. EMBANKMENTAND EXCAVATION
~eneral
The main problems in design embankment and excavation are:
1. Embankment and excavation slope stability
2. Settlement due to embankment load and operational load on the top of embankment
Cut and Fill Design Criteria
Stability of the embankment and excavation shall be calculated based on the design
parameters that determined from the result of the soil investigation. Standard criteria for
the design stage shall follow the following requirements:
1. Load
• Embankment load, for embankment stability analysis
• Other load: traffic load, q = 10.0 kN/m2
2. Design soil parameters
"
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JASA PERANCANGAN, PENGADAAN DAN INSTALASI SISTEM
OTOMASI, SISTEM METER, SCADA DAN TELEKOMUNIKASI
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Soil shear strength at depth h can be calculated as follows:

S=c+y·htan~
Where:
c = cohesion
y = unit weight
=
CP angle of internal friction
=
h depth below ground
Shear strength design parameters for foundation with embankment or excavation and
embankment material shall be determined based on the soil investigation result.
These parameters shall be used in the analysis to check the stability of the
embankment and excavation in short term conditions (undrained) and long term
conditions (drained). Parameters value should be verified by the standard correlation
that match with the soil classification. All assumptions used shall be written in the
analysis for review by PT. Pertamina Gas.
3. Seismic Coefficient
Slope stability under earthquake loads must be analyzed using the conventional
pseudostatic approach. The selection of seismic coefficient shall be based on PGA
map for the SOO-yearreturn period of SNI 03-1726-2002, where the coefficients must
be stated in terms of the maximum acceleration at the surface

(amax or PSA) in gal units, considered exsisting local soil conditions. Guidelines for
the selection of seismic coefficients suggested by the size of the mass of landslide-
prone as follows:
• Slope with the small mass, high embankmenUexcavation Sm,
_ amax
kh -
g

• Slope with the medium mass, S m < high embankment I excavation s 1S.0m,
_ O.65amax
kh -
g

• Slope with the high mass, high embankment> 1S.0 m,

_ O.50amax
kh -
g

4. Minimum safety factor for embankment and excavation slope

Embankment stability should be notice in terms of the safety factor. Slope safety
factor should:
• Not less than 1.S0, under static load (short term conditions)
• Not less than 1.1S, under earthquake loads.
"
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JASA PERANCANGAN, PENGADAAN DAN INSTALASI SISTEM
OTOMASI, SISTEM METER, SCADA DAN TELEKOMUNIKASI
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3.3 The concept of slope safety factor

1. The concept of slope safety factor by limit equilibrium methods, comparison of
mobilized force and resisting force, and comparison of overturning moment and
resisting moment.

fO$.,. lIz;."" -. (rQtat$lross'f

..fOS ....··.····~~!':::::t'·.···.(~~·St~J

Figure 1 iIIutration of the concept of slope safety factor

2. The concept of slope safety factor based on finite element is as follows:

SF = __S::..:.max=im::..:.um;::_a::..:.v=ail:..:..:ab:..:..:le_
S required in equilibrium state

Where S is soil shear strength.

Based on the formula above the safety factor is the ratio between actual soil shear
strength and minimum soil shear strength that required to maintain the balance
(equilibrium state).
Based on the Mohr-Coulomb Failure Criterion, safety factor can be written in the
following formula:

SF= c+uotan¢
c, +uotan¢r
Where cr and ~r are reduced shear strength parameters. Reduction of shear strength
parameters is done on an ongoing basis until a failure condition.
3.4 Soil SettlementAnalysis
1. Elastic Settlement
Correlation value of Es with cohesion (clay):
• For clay normally consolidated
=
Es 250 Cu - 500 Cu
• For clay overconsolidated
=
Es 750 Cu -1000 Cu
Where c = undrained cohesion clay
•
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OTOMASI, SISTEM METER, SCADA DAN TELEKOMUNIKASI
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Table 4 Correlation Soil Type on Es and IJS

Ih/iiJ}

~·saltd .. IcL'it-"24,ii 1,5(){j... 3,5QO Q~2(l--O.40

Me(litlTll 4cns¢.santl 11L2!)__'·'~7;60· ~>5:O0,,-4,{lQ() ().25~(JAO
Dense ;satld ..... 34;5(},.;;,55.20 }~,{J()O~$,OOQ O;i3(}""OA5
Silt;'; sand. .... "10:.35--·:11·,25 J,5OO"- 2)509 O;2()-O.4{J
san"<}llo.d gravel· &1:00~112.5Q IQ.()(){)C'2S,()()~l Q.l!J'-().:l.'i
Soft.day '2:()7'-' ".IS' 300- 750
M~J.1h.lIn(!lay '.'5';11};"10.35 7!'j(J-"1,5® O;2Q.:;O.'SO
stilfcM' . 10;35"- :24;15· 1,@~:),51)(f

From the table above, the value of Poisson's ratio us:

s = Bq 0 {, _ 1/2 \_.
e E ~ r:» Pr
s

Where:
Se = Elastic settlement (m)
B = Foundation width (m)
qo = Working load (T/m2)
Es = Modulus young (T/m2)
us = Poisson's Ratio
cr = 0.8 from the below table for UB = 1.00

?JS
{j 1.5 t-- +----::,....-r:;,..-::~--;_---t---t---..___--l--__l
For circular foundation
a=}
tV.. "'"0.85
tV,"'" 0,88
0.5 L.-_-I-_--'-_---.J'--_..1-.._...I-_--'- --J
) 3 4 5 6 7 8 9 10
LIB

Figure 2 Graph for Determine the Value of a.

2. Consolidated Settlement
Consolidated settlement can be estimated by the following equation:
1.S = --.H.LoB
c, .(I1~+ 0"0) (normallyconsolidated)
1 +eo 0"0

2.S = --.H.Log
c, (flO" +0"0) (over consolidated)
1+ eo 0"0
 ~ PT. SURYA CIPTA TEKNIK
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OTOMASI,
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c,
3.S=--.H.Log
. ((Tc)
-
1+ eo (To
Co
+ --.H.Log (AU-4- (10) (underconsolidated)
1+ eo (Je

Where:
Cc =
Compression Index
Cs = Secondary Compression Index
Eo =
Void Ratio
H =
The depth of consolidated soil (m)
00 = Initial load
dO = Additional load (T/m2)
Oc = Preconsolidated load (T/m2)

3. Time rate of consolidation

Tha avarage degree of consolidation of clay layer can be calculated as follows:

Where:
St = consolidation settlement of clay layer at time (t) after loading
= maximum consolidation settlement that occur due to loading
Smax

Time (t) required to attain a certain degree of consolidation can be estimated as

follows:

t=

where:
H = length of maximum drainage path
Cv = coeffisien of consolidation (from laboratory test)

Tv = time factor (non dimensional) = 7r

4
x (U%)2
100
3.5 Stability Analysis of Soil Slope with RetainingWalls
Retaining wall used in a vertical or nearly vertical slopes. Retaining wall type that is
commonly used, as follows:
• Gravity retaining wall
• Semigravity retaining wall
• Cantilever retaining wall
• Countterfort retaining wall
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4. Shear strength in pile foundation calculated with assuming the pile head is fix
condition.
5. Minimum distance between the edge of pile cap to centre of pile cap is 1.0 times
pile diameter.
6. The distance between piles is not less than three times of pile diameter.
7. If the design used driven pile foundation, stress of pile foundation material must be
compared with allowable stress of pile material issued by the manufacturer.
8. In the case of pile group loading and the shear failure area overlaps with another
pile. Therefore, the axial and lateral pile group capacity should be corrected
depending on the pile spacing, pile configuration and force direction.
In the static analysis, the load design of shallow foundation and pile foundation,
generally calculated by dividing the ultimate bearing capacity of the soil with safety factor
by 2.0 to 4.0, or:

Where:
qall = Soil Bearing Capacity ( kg/cm2 )
q, =
Cone Resistance ( kg/cm2 )
SF =
Safety Factor

The range of safety factor depends on the reliability of static analysis used by the
following considerations:
• The level of confidence in the soil parameters used
• Uniformity of soil
• Effect and consistency of the pile installation method used
• The level of supervision during construction C e.~ h ~e4 k e~
\/e)"19D- . Cr\-\-~r{ti. ~e.\( ::f6tct-or t);:f- ~Ol)rJoJ-(Of\. C
S Foundation
hallow Foundation will be used at area Belawan Site Plant based on Geotechnical
Survey Reports in Summary of qc CPT and laboratorium test result from boring sample
as follows in the following tables: (SLS-10-GT-RPT-005 ; page )
 JASA PERANCANGAN, PENGADAAN DAN INSTALASI SISTEM PT. SURYA CIPTA TEKNIK
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Driven Pile I Mini Pile Foundation

Mini Pile Foundation will be used at area Arun Site Plan based on Geotechnical Survey r
Report (Laporan Penyelidikan Tanah di area Arun) in Summary of three Sondir Test
determined. For design, the selection size and type pile will be used shall suitable and
optimum.
-4- "'1. I
.tt.-4.:2
""·4·~
_Lj'4-4
.t\-4-~
4-4- C

-----------------=~~~~~~~~-~~-.-
...
---
..
--
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-