Presa Nemetalice - Imabe Iberica - Part 1

IMABE IBERICA
SOC IED AD A N ON I MA
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BAILING PRESS FOR PAPER, CARD~OARD AND PLASTIC j
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MODEL: H -30/1000
[] MACHINE SERIAL: OF 10106
1 CUSTOMER: REMAT HOLDING
INSTALLED IN: RUMANIA

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OPERATING AND MAINTENANCE INSTRUCTIONS
MANUAL FOR BAILING PRESS
J Model: H- 30/1000
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IMABE IBERICA S.A.
Avda. Finanzauto, 22 28500 Arganda del Rey Madrid
? TEL: +34 91 .871.70.11 FAX: + 34 91 .871 .23.12
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"IMABE IBERICA S.A. preserves

its rights to make
l any changes and modifications

it considers necessary
j over its equipment without notice."
IMABE IBERICA S.A.

Avda . Finanzauto, 22 28500 Arganda del Rey Madrid
TEL: +34 91.871.70.11 FAX: + 34 91.871.23.12
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- Introduction
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The present Operating and Maintenance Instructions Manual has been written to
help you to obtain the best result with our balers. Therefore it contains some
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information you will need to manage and maintain it properly. Please, read this manual
carefully and learn how to use this bailing press and its accessories.
This manual describes Imabe Iberica balers and theirs accessories. For some
applications may be variations (appearance and/or function). If this is your case, read
this manual for the more relevant applications.
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l This manual is applied to the following models:
H- 60 I 45 H- 30 I 1000 H- 60 I 1000 H- 150 I 3000

1- 1-
H- 80 I 50 H- 40 I 1000 H- 60 I 1800 H- 180 I 3000
l H- 80 I 60 H- 40 I 1400 H- 75 I 1000 H- 240 I 3000
H- 80 I 70 H- 40 I 1600 H- 100 I 2000 Other: .................

1 H- 80 I 80 H- 50 I 1000 H-12012000 ····························
If you have any doubts do not hesitate to contact Imabe Iberica S.A. in the following
address:
IMABE IBERICA S.A.

Avda. Finanzauto, 22
I 28500 Arganda del Rey (Madrid)

Tlf. + 34 91-871 70 11 Fax.+ 34 91-871 23 12
J Service: e-mail: serviciotecnico@imabeiberica.com
Sales: e-mail : export@imabeiberica.com
Web: www.imabeiberica.com
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-INDEX-
1.- GENERAL DESCRIPTION .................................................................... 1
1.1.- Description. 2
2.- SAFETY CONDITIONS ......................................................................... 5

2.1.- User conditions. 6
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2.2.- General norms of use. 6
2.3.- Potential Dangerous Zones. 8
3.- INSTALLATION ..................................................................................... 9

3.1.- Assembly. 10
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3.2.- Electrical and hydraulic connection. 11
4.- MACIDNE OPERATION..................................................................... 12

4.1.- First start instructions. 13
4.2.- Blockage checking. 15
4.3.- Manual Mode. 16
4.4.- Automatic Mode. 17
5.- TIE SYSTEM ........................................................................................ 18

5.1.- Automatic tie system description. 19
5.2.- Manual mode. 21
5.3.- Automatic mode. 24
) 5.4.- Wire installation. 25
5.5.- Bale tying process and sequences. 26
6.- NOTICE OPERATOR INTERFACES ................................................. 27

6.1.- Digital counters and NT2-S Screen. 28
6.2.- Warning lights and alarms. 30
6.3.- Visual oil level and temperature gauge 31
\ 7.- OTlffiR OPTIONS ................................................................................ 32

7.1.- Trapped keys for safety operation 33
1 7.2.- Double pressure valve 34

7.2.- Double pressure valve 35
1 7.3.- Load conveyor level. 36
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8.- MAINTENANCE .................................................................................. 37

8.1.- General maintenance. 38
8.2.- Daily maintenance. 39
8.3.- Periodical maintenance. 40
8.4.- Hydraulic oil. 41
8.4.1.- Oil tank filling. 41
8.4.2.- Hydraulic oil characteristics. 42
8.4.3.- Hydraulic oil checks. 43
8.4.4.- Hydraulic oil change. 44
1 8.4.5.- Oil filter change. 45
8.4.6.- Air filters. 46
I 9.- GUARANTEE ....................................................................................... 47
9 .1.- Conditions. 48
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10.- ANNEXE I .......................................................................................... 49
10.1.- Technical Characteristics. 50
10.2.- General Dimensions drawing. 51
11.- ANNEXE II ......................................................................................... 52
11.1.- Spare parts drawings. 53
12.- ANNEXE III ........................................................................................ 54
) 12.1.- Hydraulic components. 55
12.2.- Hydraulic diagram. 56
12.3.- Electrical diagram. 57
12.4.- PLC Programme. 58
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J 1.- GENERAL DESCRIPTION.
1.1.- Description.
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OPERATING AND MAINTENANCE INSTRUCTIONS Page 1

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MANUAL FOR BAILING PRESS H-30/1000
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1.1.- Description.
This baler is made to receive, press and bale paper, cardboard and plastics.
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This baler is constituted by a main frame made of plate and steel laminated profiles. The
1 main frame has been calculated and designed to apply a high specific pressure on the
material to baled.
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The press main frame is sitting on supporting steel legs. These steel legs should be
bolted and welded to the floor where it will be installed.
This press has a ram with vertical and lateral

guides. Ram running is assured by 4 wheels fitted
to the lower part of the ram. Wheels run onto
calibrated guides fixed to the machine main
frame
OPERATING AND MAINTENANCE INSTRUCTIONS Page2

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The ram is powered by the main hydraulic cylinder giving it a forward and a backward
l movement.
The compacting tunnel consists of one hinged

J top wall and two hinged side walls. These three
hinged parts are connected to the main frame by
robust hinges allowing to the tunnels walls and
roof to adjust its position and pressure on the
material inside the tunnel.
l At the end of this tunnel is placed a clamp retention system, composed by a hydraulic
l cylinder and two arms holding the hinged tunnels walls and applying the necessary
pressure on the material inside compression tunnel.
n The tying automatic system completes the main parts of the baler. This system takes
charge of tying the wire.
The tying system is composed by the following

elements:
• A needle trolley which take up the lower wires.
• A threading system which places the position
wires in the needle heads (harpoons).
l • The tying body where the wires are knotted and
cut by the tie shears or blades.
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The baler is equipped with a hydraulic central unit

which contributed the necessary energy for the
baler movements.
This hydraulic central unit consists of oil tank,

pump-engine group and hydraulic elements.

MANUAL FOR BAILING PRESS H-30/1 000
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Main power panel:
A power panel housing all power
and electrical components and PLC
is supplied with the baling press.
This is attached to one side of the
hydraulic power unit.
In the panel front door there are
fitted information elements such as
LCD information screen, Ammeter
and Voltmeter. Also warning lights
and reset push buttons are fitted on
the panel front door.
As safety elements, there are an emergency stop push button and Trapped Key main
} power switch. Further information on these elements are included on this manual.
~ Control panel:
The machine control panel is located near to the
1 tie body system to have a better view of the

system while it is manually operated from this
J panel.
This panel is equipped with all the push buttons
for machine movement manual control, selector
switches for the available operation modes and
baler start and stop buttons.
An emergency stop button is fitted to this panel
as well.

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2.- SAFETY CONDITIONS.
! 2.1.- User conditions.

2.2.- General norms of use.
u 2.3.- Potential Dangerous Zones.
~ These safety instructions have to be at the disposal of all the

people who take part in the running of this baler.
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~ The customer has to take care that all the users read and
J understand this documentation.
~ For any repairing or maintenance operation in the baler, the

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electrical feeding must be disconnected and be absolutely sure
J that is this way. Also the key-switch has to be taking out from
the main panel and block with a padlock.
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2.1.- User conditions.
This machine is designed to achieve the usual operations of pressing and baling
paper, cardboard and plastic except the materials which can be explosive or dangerous
for the users.
The objective of these instructions is to minimize all the risks that can be derived
of the use of this machinery, the protection against those risks that can not be eliminated
and to inform about them to equipment users.
2.2.- General norms of use.
To guarantee the safety and a right operating is essential to carry out with the
next recommendations:
Read carefully the documentation of the baler included this instructions manual.
The use of this machine has to be in keeping with the general characteristics that
have been forecast and never exceed its capacity.
Proceed step by step to familiarize with the different operating modes.
Any safety system will not be take out, modify or make false.
Limit the access, manipulation and repamng of the baler only to authorized
I personnel.
The baler will be attended by competent personnel who had been trained according
with the corresponding operation and maintenance manuals.
Notice the general safety rules that can be applied to the work of the baler as well as
rules applied to the work site.

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IMABE IBERICA
SO CIE DA D A NONI MA
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Notice the particular safety rules and warnings present in the own baler (plates,
adhesives ... ).
It is necessary to use gloves and appropriate tools when you manipulate with the tie
system.
During the managing of the baler you have to pay attention to all the moving
elements (ram, needles, automatic tie, threading, etc.).
Be absolutely sure that when these elements are moving there is not anybody near to
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them.
You have to pay attention to the potential dangerous places in order to prevent
possible accidents and avoid them.
All the technical faults have to be communicated immediately to the installation

supervisor.
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SO CIE DA D A NONIM A
2.3.- Potential Dangerous Zones.
Although not all the dangerous areas had been represented, it is considered as dangerous zone every
machine parts that may produce or cause any injury to people.

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3.- INSTALLATION.
[; 3.1.- Assembly.
3.2.- Electrical and hydraulic connection.
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3.1.- Assembly.
The assembly of all the installation will be carried out or supervised by Imabe
Iberica S.A personnel or by authorized personnel. They will check that:
The equipment has not been damaged during the transport.

The equipment has been stored in suitable conditions and it is in perfect state.
The electrical supply characteristics are suitable for the equipment.
All conveyors pits and machine foundations for the installation and machine
anchorage to the floor should be in accordance to construction drawings supplied by
) Imabe Iberica SA. Before machinery assembly, all the indications in civil drawings
have to be approved.
Floor levelling is crucial for a correct anchorage of press and conveyors legs.
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It is essential to respect the assembly made by Imabe Iberica S.A., as any modification
made later can affect the functioning and efficiency of the equipment.

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3.2.- Electrical and hydraulic connection.
All the elements that are dismounted should have to be mounted (limit switches,
valves connections, electrical cables, etc.).
Also all the hydraulic pipes should be connected.
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IMPORTANT
Be sure all the electrical connections are firmly adjusted.
Be sure that the main switch is disconnected (OFF) and the selectors are closed.
Connect the electrical main supply to the place reserved in the power box of the
baler.
Connect the earth wire (green and yellow) to the specific place in the power box of
the baler.
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4.- MACHINE OPERATION.

4.1.- First start instructions ..
4.2.- Blockage checking.
4.3 .- Manual mode.
4.4.- Automatic mode.
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J MANUAL FOR BAILING PRESS H-30/1 000
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4.1.- First start instructions.
CAUTION
~ Check the pump engine turns clockwise when you look from the engine air
cooler. If the turn is unclockwise, please change two wires each other from the
main power supply.
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~ The pump engine must not be running more than 5 seconds in the wrong way,
l as it can damage the main pumps.
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Check that all the electrical protections are activated and work properly.
Unblock the "Emergency Stop".
l Check that all the limit switches are in theirs correct places. (See Figure 1).
Turn on the main switch of the baler.

J Connect the baler by the operation switch key.
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Touch the Starting button.
.I The baler is ready to received material.

1 MANUAL FOR BAILING PRESS H-30/ 1000
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- Limit Switch Position -
1. Ram Return Limit Switch - Activated.

2. Hopper door Limit Switch - Door Closed.
3. Needles-2 down Limit Switch- Activated.
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4. Threading Return Limit Switch - Activated.
5. Shear Return Limit Switch- Activated.
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Figure 1

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4.2.- Blockage checking.
The main ram and tie system movements are blocked to avoid damages on these
machine elements. These blockages are programmed not only for automatic mode but
also for the machine automatic operation mode.
The "Needles-2 Down" Limit Switch should be activated, in order to move the main
ram in any direction (forward or backward).
The needle trolley can be moved upward (never downward except "Needles-2
Down") no matter where the main ram is positioned. This allows operator to place
needles on their right position.
The "Ram Forward" Limit Switch should be activated in order to move the tie
l system (any movement of this system).
J When the hopper door is open, the baler does not work. This system prevents
possible injuries in the case that someone is inside the baler chamber.
A system of trapped keys is fitted to the baler on the following positions: /
I * Hopper inspection door

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* Tie system detachable guard
J * Main power panel door
As a safety measure, it is not possible to open hopper door or tie system guard
J without stopping the baler first.
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4.3.- Manual Mode.
(Please see control panel front door buttons and selectors)
• Place the main selector m MANUAL mode.

Position I - MANU on the selector.
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• Push the PRESS FORWARD button to
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move the ram to the front of the baler.
The ram will move forward while this
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button is pressed or until the ram most
I advance position is reached.
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• Press the PRESS RETURN button to
move the ram to the back of the baler.
1 The ram will run backward till the
button is released or the ram rear final
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position is reached.
1 These movements will be repeated so many times as necessary to reach the
1 ) desired bale length. Once this length is reached, we should proceed with the bale tying
procedure (please see Automatic Tie System Section).
If there is not more material to be baled, it is

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possible to modify the bale length by activating the
limit switch placed in the upper side of the tunnel.
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(Use this method for automatic mode).

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4.4.- Automatic Mode.
It is recommended to achieve all the movements in manual mode before to

verify that all is correct.
• Place the mam selector in AUTOMATIC mode.

Position II - AUTO as per selector on control panel
• Activate the WIRE-TWIST selector (position I).

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Position I as per this selector on the control panel
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• Activate the TYING selector. Position I
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When the limit switch (hopper sensor) in the hopper is activated, the ram goes
forward till arrive the limit switch (Ram Forward Limit Switch). Then it will return till
the back position.
Once the bale length counter reaches the preset value, the ram goes till the limit
switch and then stops. Then the tie system starts to tie the bale (See Tie System
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Chapter).
When the tie has finished and the unthreading system has returned to its
position, the new count starts.
As it is an automatic process, it is not necessary any user control. However it is
recommended not to leave without supervision any movement of the baler.
) (jf"' When any anomaly occurs it is possible to stop the

baler pushing on the EMERGENCY STOP button.

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IMABE IBERICA
f! 5.- TIE SYSTEM.

5.1.- Automatic tie system description.
1 5.2.- Manual mode.
5.4.- Wire installation.
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5.1.- Automatic tie system description.
The automatic tie system is additional equipment placed in the upper side of the
tunnel and is the responsible of the collection and tying manoeuvres.
There are some automatic tie system models. The main different between them
is the needles number that can be 3, 4 or 5. In this case there are 4 needles on this baler.
- Automatic tie system -

J A hydraulic engine is the responsible of the movements through a group of gears
located inside tie system body.
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The twisters collect the wire from the front wire coils and from the back wire
I coils when the needles bring them up.
After that the same twisters join both wires the tied turns counter value. This
1 value is selected in the counter of the power and control panel. These turns are counted
by a limit switch located in the tie system body.
I When the knot is made, the shear cuts it. Then the tying process is finished.
1 OPERATING AND MAINTENANCE INSTRUCTIONS

MANUAL FOR BAILING PRESS H-30/ 1000
Page 19
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- Automatic Tie System -
TWISTERS
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@ o~-----*--~--~~--~~~~~~--~~
COUNTER TURNS '

PINION TWIST SHEAR CYLINDER
SHEAR LIMIT HYDRAULIC
TURNS LIMIT
SW IT CH ENG INE
SWITCH
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] OPERATING AND MAINTENANCE INSTRUCTIONS Page 20
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SOCI E D AD A NONIM A
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5.2.- Manual mode.
Once the bale length is adequate, operator will proceed with the manual tie of
that bale. It is recommended not to feed the baler when the tie system is working
because it may accumulate material over the ram upper side and hopper capacity may be
surpassed
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• First of all operator should switch the baler to the manual mode.
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• Place the mam selector in MANUAL mode.
1 ) Position I - MANU as per selector on control
panel
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• The ram should be placed on its most advanced

position by pushing the PRESS FORWARD
button. Keep button pressed till the Ram is
placed at most advanced position. The Limit
Switch should be activated.
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• Activate the WIRE-TWIST selector (position 1) .
Position I as per this selector on the control panel
! • Starting the manual mode.
1 • Touch once the TYING MOTOR button, so the tie turns

just half turn and collects the steel wire.
Verify that all the wires have been caught by the twisters. If all wires
have not been caught, the Unblocking position should be selected on the
WIRE-TWIST selector. Then the press TYING MOTOR button again
just to release wires caught before. Activate again the WIRE-TWIST
option of this selector and proceed to catch the wires again by pushing
the TYING MOTOR button once. Be sure all the wires have been caught
by the twisters properly. If not repeat again the sequence.

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TlfREADING
FOOIIARD
• Push THREADING FORWARD button till the threading
system reaches the limit switch and it is activated.
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J HEEDLES-1
DOliN
• Push NEEDLES-I DOWN button till needles reach the
1 limit switch and it is activated.
• Push THREADING RETURN button, till the limit switch is

{ activated. The wires will be placed in the needle heads
(harpoons) ready to be pulled up.
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NEEDLES
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• Push NEEDLES UP button to place needles on the upper
position and limit switch is activated.
• In order to make a knot, push TYING MOTOR the time

necessary to reach the desire knot length. Twisters will
turns while button is pressed .
.1 OPERATING AND MAINTENANCE INSTRUCTIONS

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SHEAR
FORW.ARO
• Push SHEAR FORWARD to cut the knot.
• Press agam TYING MOTOR but just only half turn to

finish wire cutting process.
• Push SHEAR RETURN to place the shears back.
• Push NEEDLES-2 DOWN button to place needles on their

rest position.
When operator has reached this stage, the machine can be set on automatic mode if
desired.
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1 MANUAL FOR BAILING PRESS H-30/1000
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®This operation can be selected at any time since the bale length counter has not
f reached the preset value the baler will not make an automatic bale tie.
IWIUIAUTll
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• Place the selector in AUTOMATIC mode.
Position II - AUTO as per selector on control
panel
• Activate the TYING selector. Select position I
I • Activate the TWIST selector.

Select position I WIRE-TWIST.
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• After the above three steps have been done, the baler will keep baling material until the
preset value for requested bale length is reduce to "0". Please, note the preset bale length
1 is decreasing every time bale material is expulsed from the compacting tunnel and
counter wheel turn. As soon as the bale length parameter decreases to "0" the main ram
stops automatically at the most advance position and the automatic bale tie cycle starts.
®The automatic tie sequence can be stop voluntarily at any time. To continue the tie
cycle, operator should change to MANUAL mode and continue manually the rest of
the sequence until the bale tie is finished. It is not allowed to continue in automatic
mode in order to avoid accidents.
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5.4.- Wire installation.

This process will be followed when putting the wires at the first time and if
possible with the compaction tunnel without material.
• Introduce into each back wire pipes, placed

at the back of the baler, the wires coming
from the back wire coils and put them
through the pipes until they reach the pulleys
of the threading system underneath the baler.
Thread each wue through their
corresponding pulleys of the threading
system.
• Push up manually the end of each wire towards the upper part of the compaction
tunnel threading them through the tunnel until they reach the tie system body level.
• Now, the operator should thread the front coil wires and thread them through their
corresponding pulleys located onto the front part of needle trolley.
• Thread each wire coming from the front

wire coils through the holes located in the
upper part of the compaction tunnel. Carry
them into the compaction tunnel.
• With the machine TOTALLY STOP, join manually both ends of wires (upper and
lower wire ends) If possible inside. It is compulsory to use gloves and suitable tools
for handling steel wires.
w The user should avoid running out of wire from coils stands. To change the wire coils
it is necessary to stop the baler and join manually the end of new wire to the existing
coil wire. The joint for the wires coming from the back should be done after threading
the wires through the pulleys of the threading system. And the join for the wires
coming from the front wire coils should be done above the tie system body.

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,...----, ,-, ,.----,
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FIGURE 2 POSITION AND MOVEMENTS
c.: D THE FIRST UNION OF
OF THE WIRE TYING SYS TE M
THE II<RE IS DONE MANUALY
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FIGURE 1
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e FIGURE 3 FIGURE 4
e FIGURE THE NEEDLE IN SHORT LOWER
~ ~0 ~
POSITION OF THE POSITION OF THE
~NEEDLES 0 ~NEEDLES
,------
~RE
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I I ~~ I ~ ~-·
ON
0 f" 9 rtJRRn~\r~5s~TrnUM bO. HANGING UP
THE UPPER WIRE
"""fof THE AUTOMATIC WIRE-TYING 0
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Ht- H0 llllllll
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THRE~tNC
~~~~ULIDS ""'t
SYSTEM FORWARD pi
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THE TH~ING SYSTEM
MOVC: BACK AND FORWARD
TO HANG UP THE WIRE
~DLE
_
±._ "'""'"' SYSID<
POSiliON WITH "ilW<RD
PULLEYS R.WC£0 j=== ~ THREADING S'I'STELI fORWARD
\~~n~f ~m. PUULYS RA»CED
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[ IMABE IBERICA
SOCIEDAD ANONIMA
6.- NOTICE OPERATOR INTERFACES.

6.1.- Digital counters and NT2-S Screen.
6.2.- Warning lights and alarms.
6.3.- Oil level and temperature gauge.
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l OPERATING AND MAINTENANCE INSTRUCTIONS
Page 27
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6.1.- Digital counters and NT2-S Screen.
l In the front of the main power panel is installed a digital screen model NT2-S
l that allows operator to check and modify the following operation parameters:
u If\ Bale Length ~ Tying Turns ~ Bale Counter ~Hours Counter t
The key Fl (REG) should be pushed to change from one screen to the following
in order to see the different parameters as shown above moving from the right to the
J
left. The button F2 (DATA) can be used to get back from the last parameter (Hours
' ] Counter) to the first parameter (Bale Length).
Parameters shown on the screen

• Bale Length.
When the CON counter reaches zero the baler is ready to tie. Once the tie is ·
finished, the CON value is set with the PRES value.
In order to change the value, you have to push F3 and F4. Once the value is the
desired you have to push F6 to set it to memory (CON = PRES).
NOTE: To reset the bale length counter you have to push F6.
• Tying Turns
•)
In order to change this parameter, operator should push F3 and F4 keys. Once the
value is the desired you have to push F6 to set it to memory (CON= PRES).
NOTE: To reset the tying turns counter you have to push F6.

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• Bale Counter.
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In this counter we can see the number of bales made in a period of time. The value
1 can be reset with the F5 key.
• Hours Counter.
In this counter we can see the hours the baler has been working (the engine is
running). The value can be reset with the F5 key.

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6.2.- Warning lights and alarms.
In the main power panel front door, there are some warning and information
lights. In order to avoid possible anomalies in the baler, some lights signals have been
arranged to inform to the machine operator about the baler state the baler. Also some
other elements have been disposed in the main power panel. .
Oil Cooler Selector: it is used it to turn on or off the oil cooler. This selector allows
to star on the oil cooler motor to reduce hydraulic oil temperature.
Reset Emergency Stop push button (yellow): You have to push this button when the
baler is stopped by the Emergency Stop Button or when the hopper door is opened.
In service machine light (green:) This light turns on when the baler is started.
Machine tying light (yellow): This light turns on when the baler tie system is
working.
Oil change light (red): This light turns on when machine calls for an oil change after
l
pre-set machine working hours.
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6.3.- Visual oil level and temperature gauge
[J This machine is equipped with an hydraulic oil level and
temperature gauge located to one side of the hydraulic tank.
[J This gauge gives to the operator relevant information about
oil temperature and oil level. These two parameters should be
1 checked periodically to keep machine working under safe
u conditions.
OIL LOW LEVEL: Operator should keep oil at the right level to avoid machine
damage. Oil level should be visible all the time in the oil gauge.
J
'
IF the OIL LEVEL IS SO LOW that can not be seen in the gauge operator should STOP
the machine IMMEDIATELY and refill tank or replace oil if necessary. Please, check
what is the cause of this situation before turn on the machine again.
J OIL HIGH TEMPERATURE: Oil temperature should be kept below 40 Celsius

degrees all the time. In order to assure this Operator should use the OIL COOLER
1 selector on the power panel front door to reduce oil temperature.
J
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IF OIL TEMPERATURE IS VERY HIGH operator should STOP the machine
IMMEDIATELY to avoid damages to the hydraulic system and check what is causing
this problem before turn on the machine again.
l
J MANUAL FOR BAILING PRESS H-30/1000
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7.- OTHER OPTIONS.
7.1.- Trapped keys for baler safe operation
7.2.- Double pressure valve
7.3.- Load conveyor level
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1 MANUAL FOR BAILING PRESS H-30/1000
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7.1.- Trapped keys for safety operation
As is required, Imabe installs an effective system of trapped keys to prevent

{ access to some places of the baler. These trapped keys are fitted on 3 places in the baler:
J
- Main Power switch Key A: in the main power panel front

door a key A is placed. Without this key A, it is not
possible to turn on the baler.
)
- Tie body guard Lock: this lock avoids the tie body guard
can be opened while the machine is running. In order to
open tie body guard two keys are needed: Key B already in
J the lock and Key A from the main power panel.
J
- Hopper door Lock: This lock avoids opening the trap
door while the machine is running. In order to open the
hopper trap door, two keys are needed: Key B already in
! lock and Key A from the main power panel.
)
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Trapped keys and safety locks location
Tie body guard

Hopper trap door
Power panel front door
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) OPERATING AND MAINTENANCE INSTRUCTIONS Page 34

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7.2.- Double pressure valve
If the baler is designed to bale materials with quite different densities such as
I cardboard and plastics on a regular basis, the baler is equipped with a double pressure
valve to change easily pressure on the clamp cylinder and so inside the compaction
1 tunnel.
1 A selector to change pressure is fitted on the control panel (Plastic

selector). This selector allows operator to select the most suitable
J pressure for the material to be baled.
The two positions are shown below:
-Paper/cardboard baling position- - Plastics baling position -

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7 .3.- Load conveyor level.
This machine has been equipped with a load level selector to choose the right material
load level inside in-feed hopper. This selector is located in the control panel.
.I
The in-feed hopper has two load level sensors. One is located at the top of the hopper
and the other at the bottom part of hopper.
By turning this selector into Position I, the machine operator will choose to work with
I the lower load level sensor and by turning this selector into Position II, operator will
choose to work with the upper load level sensor in the in feed hopper.
u Whatever is the hopper load level sensor chosen by operator, once a level sensor is
activated and material is fed into the chamber the machine start the automatic baling
1 process (main ram forward and backward movements). When the material fills the
)
hopper until the load sensor level, the machine sends an outside signal (only for those
machines equipped with this option) to stop conveyor and avoid introducing more
1
material into the hopper.
l
Position 1: Low load level sensor is activated. Use this position for
baling high dense materials. Material loaded into the hopper ready
for baling is at the lowest level.
Position II: Upper load sensor is activated. Use this position for
baling low density materials. Material loaded into the hopper fully
fill such hopper. Load level inside hopper is high.
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1 8.- MAINTENANCE .
.l 8.1.- General maintenance.

8.2.- Daily maintenance.
8.3.- Periodical maintenance.
8.4.- Hydraulic oil.
8.4.1.- Oil tank filling.
8.4.2.- Hydraulic oil characteristics.
J )
8.4.3 .- Hydraulic oil checks.
8.4.4.- Hydraulic oil change.
8.4.5.- Oil filter change.
8.4.6.- Air filter.
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8.1.- General maintenance.
~ Before starting the installation, operator should check if the oil level in the oil tank
is OK.
~ The lateral guiding elements of the press will be oil.
~ It is recommended to regrease the motor engines each 10.000 hours of working.

!
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~ To lubricate , use only handy pump greaser
)
~ The needles should be greased as the lateral guides too.

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~ The tying system should be grease too and verify that it works properly.
1
1 ~ A visual inspection should be made to check there isn't any oil lost.
I ~ Another visual inspection should be made inside the electrical boxes and check the
state of the limit switches.
1
)
Recommended grease and oil by IMABE IBERICA
Grease type: MULTIS EP - 2

r Oil type: SAE- 30
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8.2.- Daily maintenance.
To ensure a correct and duration functioning of the baler is recommended check

all the elements that can deteriorate.
I )> To improve the output of the tie system, it has to be cleaned with compressed air.
1 )> Verify the tie system functioning. Also, the needles have to be greased and the
twisters and shears too.
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)> To grease the tie system, there are some greasers in the surface. Verify the grease
level and avoid letting it get down.
)> Check there is not any knot in the steel wire coils.
)> Check that the entire limit switches are firmly tight as also the safety limit switch.
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IMABE IBERICA
S OCIED A D A N O NIM A
l
8.3.- Periodical maintenance.
Check if all the mobile elements are firmly tight.
Check the engines to maintain them clean and secure an air flow. Check also any
1
l noise or vibration from them.
Check if the needles are firmly tight.
Check ram guides, wheels and shears.
Check threading pulleys.
Verify the steel wire level in order to replace it when finished.
Check the hydraulic tubes.
Verify the air filters.
Check all the electrical connexions.
)
Verify the correct functioning of the entire limit switches as even the safety limit
switch.

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8.4.- Hydraulic oil.
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NOTE: When the baler is assigned to work in very cold sites, you have to consult
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lmabe Iberica S.A. in order to inform you about the oil to use.
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8.4.1.- Oil tank filling.
A cover on the oil tank let you to access inside.

)
lmabe Iberica recommends the oil which characteristics are showing in the next
page.
Once the oil tank is full (or almost full => 80 %), close the cover and screw it.
A good oil maintenance and oil tank clean is basic for a good functioning of the
baler.
IMABE IBERICA recommends: TOTAL AZOLLA ZS 68

)

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8.4.2.- Hydraulic oil characteristics.
AZOLLAZS
• Lubricarion
Very high performan ce anti-wear hydraulic oils.
IAPP LICATIONS I
TOTAL
Hydra u lie cir cui ts • Designed for use in all kin d of hydraulic sytems running under the most diflicull
conditions, such as in machine tool s, moul d injee1ion machines. presses and
) other industrial or mobile equipm ent.
• Also used in many ofher appflca\ions, where an uni•;ersal high performance anti-
wear lubricant is the first choice : low charged gears . sliding and roller bearings ,
air oompressors, servo-mmors and control systems equipped with fine fi ltration
syste ms.
SPECIFICATIONS
Intern atlo n a I • AFNOR N F E 48-003 HM
specifications • ISO 6743/4 HM
• DIN 51524 P2 HLP
• CINCINNATI M ll.ACRON P68, P69, P70
OEM • VICKERS M-2Q50S, -1-286
• DENISON HFO, HF1, H F2 (TilH20C)
I ADVANTAGES
Lo ng equipment lifE> time • High prmection against ....oear insuring maximum equi pmem life.
• Sup&ricr thermal siabili:y avoiding formation of sludge even at high temperature.
• Very good oxidation s !abili~J ensuring a !cog service lii'e of !he fluid.
• Remarkable filterabiliiy e-ven in the presence of water.
High operati ng r E>Iiab ilit y • Excellent hydrolytic stability avoiding filter blocking .
• Excellem protection agaifllSt rust and corrosion.
• Good anti-foam and air release proper.ies b)• using silicon fTeE> components.
• Good demul si baity ensuring rapid water separation
• Reduced m aintena nee and operating cos:s.
AZOLLA ZS
TYPICA L CHARACTERISTICS METHODS UNITS
10 22 32 46 S8 100 150
) Appearance (~isual) Internal - Clear liquid
3
Den s'rt)' at 15 •c ISO :'>675 kglm 1>48 866 875 880 884 a.88 8.Q2
Viscosity at40' C
Viscosity at I OO'C
ISO 3104
ISO 3104
,,
mm1's
mmJs
10
2.e.
22.5
4.4
32.0
5.4
45.9
6.8
67.5
8.7
97.5
11.2
147
14.5
Viscosity ind<;.x ISO 2909 - 100 102 102 100 100 HlO Q7
Cle•1eland ash point ISO 2592 ·c 170 22 1 227 232 242 254 2il8
Pcwr point ISO 3016 -~c -33 -30 -27 -27 - 2t -18 - 18
Filterabir y 0.8 I' without water NF E 48-690 Index (IF} 1 1.02 1.01
NF E 48-691 Index (IF) 1.5 1.5 1.5
FiltHabmtv 0.8 " with water
... · -~
- - .
TOTAL LU BRIFIANTS
ln duatrre & spactantas
6 ~ctot•: r 2DC•2 [superoE<Ies t~ may200 1}
AZOLLA ZS
IUDJ1:.::r..: u s~ :.s rr:~:o.rnmer~ea! antll't!r tt..e ~.t~PJ t:.~J:n 1J" 'Ahl:h It t".as t l!e:n C"~r.ra 0::1~ r~cr. pn!:~~~ a.'Tf pYU:ul:u r1U:.
ll"J ~
A mi:ll.:rhtl ser.fe:ly tlala shee:IE:onfom:Jng :o i he: re-;Jli"abon!. ln u ~ ln lhe: E.C. an !b~ oblaln:d fr~ )'<X.'T Jatzl comme:rcJ:sl :~:t•l~er or tlo\\n l'r:i:!tlr::tl trum
Po'o"MII.QU:Cl--11:1!. -CO.m.

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8.4.3.- Hydraulic oil checks.
L
In the NT2-S screen you can look the time the machine has been working. Imabe
l Iberica S.A. determines that every 4.000 hours is necessary to perform an oil check.
j An oil proof should be taken from the oil tank. This proof should be sent to
Imabe Iberica or the firm that Imabe Iberica designates. After the analysis, Imabe
Iberica or the authorised firm will send the results and all the pertinent comments.
'
IMPORTANT
If the results are negative, Imabe Iberica recommends to replace the hydraulic oil from
the hydraulic tank and from all the hydraulic pipes and flexibles.
~ Please use this checks to verify the oil filters state or condition.

f
8.4.4.- Hydraulic oil change.
Imabe Iberica S.A. recommends to replace the machine baler hydraulic oil after
7.000 hours of working. This oil change is not compulsory but it is imperative to make
another oil check to verify the oil condition.
In order to proceed with oil replacement please follow the following steps:
Empty out the oil tank by removing the oil cap and opening
) the stopcock placed in the oil tank lower part.
Empty out the whole hydraulic circuit disconnecting all flexible and hydraulic pipes.
Unscrew all bolts onto the oil tank cover and remove it carefully avoiding to spill oil
inside the oil tank. Before this task the whole area around the oil tank cover should
be properly cleaned and all dirty removed in order to avoid dirty or dust is
introduced inside the oil tank.
Once the oil tank is empty, clean it inside to avoid new oil contamination.
) Fill in the oil tank carefully and gently in order to avoid the oil drops in violently
and gets air inside. All inlets and filters of discharge hydraulic pipes should be
covered before.
Please use oil recommended by IMABE IBERICA.
In the baler technical characteristics is indicated the oil tank capacity.

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Imabe Iberica S.A. recommends changing the oil filters at the same time
that the oil change.
8.4.5.- Oil filter change.
All the Imabe Iberica balers are provided with one or more oil filters.
• Aspiration oil filters (not valid for piston variable flow pumps) .
When this oil filter is dismounted, the

)
baler should be absolutely stop.
1
To reach the return oil filter we need to
I dismount the upper cover of the baler.

Then we will take up the filters cartridge.
J
Once they are removed, change it for the
! new one.
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Page 45
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8.4.6.- Air filters.
These filters have the mission of filtering the air that comes from outside to
inside with the ram movements.
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The filtration range of these air filters is around 5-l 0 )..lm. By their construction
) they can not be cleaned, so it is necessary to change them at least once a year or before
J
if it is necessary.
These air filters are place in the top of the oil tank and they are very easy to
change as they are only screwed to the oil tank.
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IMABE IBERICA
S OC IED A D A N O NI MA
9.- GUARANTEE.
9.1.- Conditions.
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1 OPERATING AND MAINTENANCE INSTRUCTIONS
Page 47
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1.
9.1.- Conditions.
Imabe Iberica, S.A. preserves its right to cancel the guarantee of the baler in the
following cases:
Electrical connection to incorrect voltage, power o frequency.
Imabe Iberica, S.A makes no responsible of the electrical defects causes from supply
electrical faults.
J )
Use of a different oil that which that Imabe Iberica S.A. recommends.
Non-fulfilment of the Maintenance Instructions showing in this manual or using

spare parts not supplied by Imabe Iberica.
Manipulation by personnel not indicated by Imabe Iberica S.A.
Any manipulation with out notice to Imabe Iberica of any of the following elements:
• Hydraulic system.
• Electrical system.
)
• Mechanical system.
• Any other system.
Damages that are caused by meteorological phenomenon as: hard rain, hail,
electrical storms, etc.
Use ofthe machinery or any of its accessories for different purposes which are made
for.

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10.- ANNEXE I.
10.1.- Technical Characteristics.
10.2.- General Dimensions drawing.
!
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J MANUAL FOR BAILING PRESS H-30/1000
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Presa Nemetalice - Imabe Iberica - Part 1

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Presa Nemetalice - Imabe Iberica - Part 1

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IMABE IBERICA

1 CUSTOMER: REMAT HOLDING

INSTALLED IN: RUMANIA

"IMABE IBERICA S.A. preserves

l any changes and modifications

IMABE IBERICA S.A.

l This manual is applied to the following models:

H- 60 I 45 H- 30 I 1000 H- 60 I 1000 H- 150 I 3000

l H- 80 I 60 H- 40 I 1400 H- 75 I 1000 H- 240 I 3000

H- 80 I 70 H- 40 I 1600 H- 100 I 2000 Other: .................

IMABE IBERICA S.A.

I 28500 Arganda del Rey (Madrid)

2.- SAFETY CONDITIONS ......................................................................... 5

3.- INSTALLATION ..................................................................................... 9

4.- MACIDNE OPERATION..................................................................... 12

5.- TIE SYSTEM ........................................................................................ 18

6.- NOTICE OPERATOR INTERFACES ................................................. 27

\ 7.- OTlffiR OPTIONS ................................................................................ 32

1 7.2.- Double pressure valve 34

1 7.3.- Load conveyor level. 36

8.- MAINTENANCE .................................................................................. 37

OPERATING AND MAINTENANCE INSTRUCTIONS Page 1

This press has a ram with vertical and lateral

OPERATING AND MAINTENANCE INSTRUCTIONS Page2

The compacting tunnel consists of one hinged

The tying system is composed by the following

The baler is equipped with a hydraulic central unit

This hydraulic central unit consists of oil tank,

OPERATING AND MAINTENANCE INSTRUCTIONS Page 3

1 tie body system to have a better view of the

OPERATING AND MAINTENANCE INSTRUCTIONS Page4

2.- SAFETY CONDITIONS.

! 2.1.- User conditions.

~ These safety instructions have to be at the disposal of all the

~ For any repairing or maintenance operation in the baler, the

OPERATING AND MAINTENANCE INSTRUCTIONS Page 5

2.2.- General norms of use.

Proceed step by step to familiarize with the different operating modes.

OPERATING AND MAINTENANCE INSTRUCTIONS Page 6

All the technical faults have to be communicated immediately to the installation

OPERATING AND MAINTENANCE INSTRUCTIONS Page 7

2.3.- Potential Dangerous Zones.

OPERATING AND MAINTENANCE INSTRUCTIONS Page 8

OPERATING AND MAINTENANCE INSTRUCTIONS Page 9

The equipment has not been damaged during the transport.

OPERATING AND MAINTENANCE INSTRUCTIONS Page 10

Also all the hydraulic pipes should be connected.

Be sure all the electrical connections are firmly adjusted.

OPERATING AND MAINTENANCE INSTRUCTIONS Page 11

4.- MACHINE OPERATION.

4.1.- First start instructions.

Unblock the "Emergency Stop".

Turn on the main switch of the baler.

Touch the Starting button.

.I The baler is ready to received material.

OPERATING AND MAINTENANCE INSTRUCTIONS Page 13

1. Ram Return Limit Switch - Activated.

OPERATING AND MAINTENANCE INSTRUCTIONS Page 14

l system (any movement of this system).

A system of trapped keys is fitted to the baler on the following positions: /

I * Hopper inspection door

OPERATING AND MAINTENANCE INSTRUCTIONS Page 15

• Place the main selector m MANUAL mode.

I advance position is reached.