PART3 - Quality Control Manual On Concrete Works

PART III
QUALITY CONTROL MANUAL

ON
CONCRETE WORKS
Part III Quality Control on Concrete Works
Guideline
for
Construction Management and Quality Control
Part III Quality Control Manual on Concrete Works
Table of Contents
Page
I. INTRODUCTION ................................................................................ III - 1
II. SCOPE OF LABORATORY ............................................................... III - 2
III. SPECIFICATIONS OF CONCRETE MATERIALS

3.1 Specifications of Coarse Aggregate ............................................ III - 3
3.2 Specifications of Fine Aggregate ................................................. III - 4
3.3 Specifications of Cement.............................................................. III - 4
3.4 Specifications of Concrete Mixes................................................. III - 4
IV. PRE-CAST CONCRETE PANEL

4.1 Preparation of Panels at Fabrication Yard .................................. III - 6
4.2 Breaking Test for Concrete Panels ............................................... III - 6
4.3 Execution of Canal Lining by Concrete Panels............................ III - 7
4.4 Covering Concrete ........................................................................ III - 8
V. TEST ITEMS AND TESTING STANDARDS

5.1 Test Items .................................................................................... III - 9
5.2 Testing Standards and Frequency ................................................ III - 9
5.3 Tolerance for Concrete Work ....................................................... III-12
5.4 Data Sheets .................................................................................. III-13
VI. INTERPRETATION OF CONCRETE TEST RESULT AND

APPLICATION TO QUALITY CONTROL
6.1 Interpretation of Concrete Test Result ....................................... III-14
6.2 Method in Quality Control ........................................................... III-14
-i-
6.3 Interpretation of the Statistic Analysis Method ........................... III-14

6.4 Interpretation of the Individual Sampling Method ...................... III-17
6.5 Measures for Quality Control of Concrete .................................. III-18
VII. FORMS FOR QUALITY CONTROL ON CONCRETE WORKS ... III-19
FIGURES
Figure 4.1 Stress Calculation under Condition of Carrying Pre-cast
Panel ...................................................................................... F-1
Figure 6.1 Flow Chart of Concrete Quality Control ............................... F-2
Figure 6.2 Flow Diagram for Inspection Practice on Concrete
Construction .......................................................................... F-3
Figure 6.3 Acceptance Judgment Coefficient ......................................... F-4
ATTACHMENT: CHECK LIST AND FORMS

Attachment-1: List and Form with blank
I. Check List for Concrete and Masonry Works
FORM CW-01 Concrete Batching Plant Daily Report

FORM CW-02 Concrete Production Record at Batching
FORM CW-03 Check List for Pre-placement of Structural Concrete
FORM CW-04 Check List for Pre-placement of Canal Lining Concrete
FORM CW-05 Concrete Lining Placement Schedule
FORM CW-06 Approval for Commencement of Concreting
FORM CW-07 Concrete Delivery Acceptance Sheet
FORM CW-08 Concrete Placement Record
FORM CW-09 Check List for Placement of Structural Concrete
FORM CW-10 Check List for Placement of Canal Lining Concrete
FORM CW-11 Check List for Fabrication of Pre-cast Concrete Panels
FORM CW-12 Check List for Setting Pre-cast Concrete Panels
FORM CW-13 Check List for Stone Masonry Works
II. Concrete Testing Forms
FORM CT-01 Table 1 Statistical Analysis of Concrete Strength

FORM CT-02 Table 2 Individual Analysis of Concrete Strength
FORM CT-03a Table 3a Summary Records of Concrete Tests
FORM CT-03b Table 3b Summary Records of Concrete Compressive
Strength
FORM CT-03c Table 3c Summary Records of Concrete Slump and Air
- ii -
Contents Tests
FORM CT-04 A1102-1989 Sieve Analysis of Aggregates
FORM CT-05 A1103-1989 Test for Amount of Materiel Passing Standard
Sieve 75 mm in Aggregates
FORM CT-06 A1104-1993 Test for Unit Weight of Aggregates and Soling
Content in Aggregates
FORM CT-07 A1105-1976 Test for Amount of Material Passing Standard
Sieve 75µ m in Aggregates
FORM CT-08 A1106-1993 Test for Flexural strength of concrete
FORM CT-09 A1108-1993 Test for Compressing Strength of Concrete
FORM CT-10 A1109-1976 Test for Specific Gravity and Absorption of
Fine Aggregates
FORM CT-11 A1110-1989 Test for Specific Gravity and Absorption of
Coarse Aggregates
FORM CT-12 A1111-1993 Test for Surface Moisture in Fine Aggregates
FORM CT-13 A1113-1993 Test for Splitting Tensile Strength of Concrete
FORM CT-14 A1121-1993 Test for Abrasion of Coarse aggregates by Use
of Los Angeles Machine
FORM CT-15 A1122-1989 Test for Soundness of aggregates by Use of
Sodium Sulfate
FORM CT-16 A1123-1975 Test for Bleeding of Concrete
FORM CT-17 A1137-1989 Test for Clay Contained in Aggregates
III. Forms for Work Quantity of Concrete Works
FORM QtC-01 Calculation of Concrete

FORM QtC-02 Calculation of Form
FORM QtC-03 Calculation of Reinforcement
FORM QtC-04 Calculation of PVC Water Stop
FORM QtC-05 Calculation of Sad and Gravel
FORM QtC-06 Calculation of PVC Pipe
FORM QtC-07 Calculation of PVC Weep Hole
Attachment-2: List and Form with fictitious data
- iii -
I. INTRODUCTION
This Guideline Part III “Quality Control Manual on Concrete Works” provides
the standards and practices of quality control of concrete works for the canal and
its structures of the respective ICB and LCB contract packages for maintaining
the quality specified in the Technical Specifications.
The tests of quality control shall be performed at the site by the Contractors in a
proper manner specified in this manual under the direction of the Engineer at the
periodical times designed in this manual or when requested by the Engineer by
use of the testing apparatus listed in this manual.
For the above purpose, the Contractor shall provide the field laboratories
including responsible quantities of furniture and fittings. The Contractor is
responsible for operation of their testing staff and labor and furnishing
consumables necessary for carrying out the quality control tests in accordance
with the conditions of contract. The Contractors shall appoint a superintendent
in charge of testing during the work execution.
The Contractor shall, when requested by the Engineer, carry out any test in the
presence of the Engineer, or provide all necessary testing experts, laboratory
assistants and labor required by the Engineer in accordance with the conditions
of contract.
All Forms issued, approved or rejected are recommended to be sorted and

compiled according to each structure or section of structure, not by serial
number of the Forms, so as to ease checking by the Engineer or other agencies.
Should the Check List and Forms of this manual requires any modification and
or enlargement, the above three parties shall discuss, and mutually agree the
modification and enlargement.
III - 1
II. SCOPE OF LABORATORY
The scope of works of the Contractor’s Laboratory is as follows:
 Sampling and testing materials for quality control of the concrete works at
every job sites
 Recording test data
 Analysis of test results
 Judgment on suitability of concrete materials
 Periodical site inspection for concrete quality control
 Assessment on adaptability of concreting procedure
 Maintenance of testing apparatus on its accuracy
 Custody of testing apparatus
 Periodical and timely reporting of test and observation results including all
of aspect above
The Contractor’s laboratory equipment is indicated in the General

Specifications.
III - 2
III. SPECIFICATIONS OF CONCRETE MATERIALS
3.1 Specifications of Coarse Aggregate
(1) General requirement of aggregates
All concrete aggregates shall be furnished by the Contractor from any sources
approved by the Engineer. They shall be free from earth, clay, chalk, lime, peat,
loam, soft clay, decomposed stone, vegetable, organic matter and other
impurities.
The coarse aggregate shall consist of natural gravel or crushed stone or mixture
gravel and crushed stone and its particles shall be spherical or cubical in shape.
(2) Gradation
The maximum nominal size of the coarse aggregate shall be forty (40)
millimeters in massive concrete structures and structural concrete, and twenty
(20) millimeters in lining concrete, pre-cast product and other thin structures.
The coarse aggregates shall be separated into nominal sizes and shall be graded
as follows:
Coarse Aggregate: Standard Percentage by Weight Passing

Sieve Percentage passing by weight (%)
Designation (mm) 40-5 40-20 20-5
50 100 100 -
40 95-100 90-100 -
25 * 20-55 100
20 35-70 0-15 90-100
10 10-30 0-5 20-55
5 0-5 0-10
2.5 - 0-5
(3) Deleterious materials
Deleterious materials in the coarse aggregate shall not exceed the following
limits:
Coarse Aggregate: Deleterious Materials by Weight

Percentage by
Material
weight (%)
Clay lump 0.25
Soft particles 5.0
Materials lost by washing test 1.0
Materials having a specific gravity of less than 1.95 1.0
III - 3
3.2 Specifications of Fine Aggregate
(1) Gradation
Particles of the fine aggregate shall be generally spherical or cubical in shape.

Grading of the fine aggregate as delivered to the mixer shall conform to the
following requirements:
Fine Aggregate: Standard Percentage by Weight Passing

Standard percentage by weight passing
Sieve Designation (mm)
individual sieve
10 100
5 90 to 100
2.5 80 to 100
1.2 50 to 90
0.6 25 to 65
0.3 10 to 35
0.15 2 to 10
In addition, the fine aggregate, as delivered to the mixer, shall have Fineness
Modulus (F.M.) of not less than 2.3 nor more than 3.1.
(2) Deleterious materials
Deleterious materials in the fine aggregate shall not exceed the following limits:
Fine Aggregate: Deleterious Materials by Weight

Percentage by
Material
weight
Clay Lump 1.0
Material lost by washing test
Concrete subject to abrasion 3.0
All other concrete 5.0
Materials having a specific gravity of less than 1.95 1.0
3.3 Specification of Cement
The cement shall be Portland cement, Ordinary Type, specified in JIS R-5210 or
ASTM Designation C-150.
3.4 Specification of Concrete Mixes
Concrete shall consist of cement, graded aggregates, water and admixtures

thoroughly mixed and compacted to provide strength as specified herein. The
concrete is classified on the basis of its compressive strength at 28 days as well
as on the maximum size of the aggregates as shown below:
III - 4
Concrete Mixes
Specified Max. size Max. Approx. Dosage of Concrete
Type of compressive of water/ cement Poly- Slump
concrete strength at aggregate cement content propylene (cm)
mixes* 28 day age ratio fiber
(mm) (kg/m3)
(kgf/cm2) (%) (kg/m3)
A (K-225) 225 40 or 20 50 330 - 5-10
B (K-175) for Structure5-10

structure and Pre-cast panel
175 40 or 20 50 300 -
pre-cast 3-5
panels
B (K-175) for
canal lining
with 175 20 50 300 1.0 3-5
Polypropylene
fiber
C (K-125) 125 40 55 250 - 5-10
*: Type shown in ( ) is equivalent Type of "Peraturan Beton Bertulang Indonesia"
(P.B.I.), 1971 N.I-2, published by Directorate General Cipta Karya.
Admixture
Water reducing agent or air entraining water reducing agent with retardation
type shall be used in the concrete subject to the approval of the Engineer. The
specification of admixture shall be conformed to JIS A 6204 or other equivalent
standard.
Objects of Use of Concrete Types

Type Description
Reinforced concrete for superstructure of bridge, pre-cast
Type A
concrete pipe, concrete pile, etc.
Type B for structure and Reinforced concrete for various types of concrete structures,
pre-cast concrete panel etc. (G max = 40 mm), pre-cast concrete panel for canal
for canal lining lining (G max = 20 mm), etc.
Type B for canal lining
Concrete with Polypropylene fiber for canal lining (G max
with Polypropylene
= 20 mm)
fiber
Plain concrete for mass concrete, foundation and filling
Type C
purpose.
Remarks:
Mix ratio of aggregates shall be determined to satisfy the minimum compressive
strength of concrete at 28 days and to maintain the water-cement ratio within the
limits specified. When the mix ratio of aggregates is desirable to be changed
for a certain mix proportion of concrete, the modified mix proportion shall be
established by trial mixes.
III - 5
IV. PRE-CAST CONCRETE PANEL
4.1 Preparation of Panels at Fabrication Yard
(1) General
The concrete panels are used for lining work and made with Type B concrete
(175 kgf/cm2) with maximum 20mm of aggregate. At the fabrication, as the
concrete panel is thin and long and narrow, 2.0m (l) x 0.3m (w) x 0.05m (t), and
huge of numbers of products are required, therefore, specific attentions are
needed and should be paid in process of the works as described below.
(2) Remarkable points at fabrication of panels

1) To avoid deflection, cracking and breaking during fabrication, the
foundation of forms must be strong and stable as well as the forms
themselves.
2) Fabrication work takes a time compared with setting them at site, so
that number of products at fabrication yard must be considered to
match to the progress of setting work.
3) Setting of reinforcement bars must be tightly fixed in the center of the
panel so as not to move when the concrete is stuffed and vibrated.
4) As the corners of a concrete panel are hard to stiffly be filled with
concrete and apt to be chipped after removal of forms, chamfers in
3cm x 3cm are provided.
5) The material of forms and the composition must be stable and easy to
be managed.
6) Some treatments to inside forms are required to avoid adhesion of
concrete and forms keeping smoothly the surface using oily material
or thin plastic sheets.
4.2 Breaking Test for Concrete Panels
(1) Required days for delivery to site
Concrete panels should be kept at least 3 days in the forms, to cure at least 14
days and to stock at least 14 days at the fabrication site of panels. No delivery of
panels to the working site is allowed within 30 days after pouring of concrete to
the panels unless otherwise directed by the Engineer.
In the above specification, after removal of forms, it is necessary to judge if

panels can be safely delivered to stockyard just after 3 days of curing in a view
of strength, for which breaking test of panels is requested to the Contractor. By
the breaking test, the following will be determined:
a) Required days from pouring concrete for delivering the panels to stock yard
III - 6
b) Strength of completed panels at age of 28 days
(2) Method of testing
The test shall be executed to the panels with ages of 3 days, 7 days, 14days and
28 days. Number of sampling for tests shall be not less than 2 samples in
respective ages and the average value of tests shall be evaluated for evaluation.
(3) Standard for evaluation
The standard for evaluation of tested results is stipulated as follows.

a) Required strength for carrying the panels to stockyard, the following
is specified.
- Compressive stress under carrying a panel: σc=51 (kgf/cm2)
(see Figure 4.1)
- Safety factor: f = 1.5
- Required compressive strength for carrying panels:
σcr =σc・f = 51 x 1.5 = 76.5, say 80 (kgf/cm2)
b) Strength of completed panels:
Specified compressive strength: σc28=175 (kgf/cm2)
(4) Execution of breaking test
Prior to the execution of breaking tests, the contractor should submit i) testing
methods, ii) testing equipment and iii) Engineer/Testing agency to the Engineer
for approval.
(5) Frequency for breaking test
Frequency of tests shall be executed by every 10,000 panels unless otherwise

directed by the Engineer. No panels shall be delivered to the site without
approval by the Engineer.
4.3 Execution of Canal Lining by Concrete Panels
(1) Stock and delivery
a) At stockyard
After removal of forms, the panels are cured and stocked with required
days at the stockyard with care for avoiding the deflection, especially
longitudinal direction.
b) Delivery to construction site

Special attention should be paid for delivering the panels, and damaged
panels should not be used for the works in any cases. Panels should be
III - 7
tightly fixed on the vessel of the truck and carefully transporting to the
sites.
(3) Setting of concrete panels at site
At the construction sites, panels shall be unloaded from the truck and stored with
approved method by the Engineer. Only panels without damages and/or
non-deflected ones shall be used, and then to place to the lining of canal with
providing weep holes and joint mortals as per drawing.
4.4 Covering Concrete
After placing of concrete panels, the panel shall be over-laid by Type B concrete
containing fiber reinforced materials.
The fiber reinforcement material shall be Polypropylene fiber with following

specifications:
● Row material : Polypropylene fiber

● Abrasion : Nil
● Specific gravity : 0.9 gr/cm3 (approximately)
● Length of fiber : 20 mm (approximately)
● Melting point : not less than 160゜C
● Ignition point : not less than 550゜C
● Tensile strength : not less than 5,500 kgf/cm2
● Young modulus : 35,000 kgf/cm2
● Dosage of fiber : 1kgf of fiber per 1m3 concrete
III - 8
V. TEST ITEMS AND TESTING STANDARDS
5.1 Test Items
The following tests for materials shall be performed for the quality control:
 Cement Test
 Aggregates Test
 Fresh Concrete Test
 Hardened Concrete Test
5.2 Testing Standards and Frequency
The test standards to be applied are as follows, or JIS equivalent, or at such other
times as determined by the Engineer.
Testing Standard and Frequency

Standard No.*
Test Item Frequency Sampling place
JIS ASTM
I. Cement
1.1 Fineness R-5201 C-115 Contractor to submit on At stock pile.
every 100 ton lot of the
cement as determined by
the Engineer
1.2 Time of setting R-5201 C-266
1.3 Specific gravity R-5201 C-150
1.4 Soundness R-5201 C-150
1.5 Compressive strength R-5201 C-109
1.6 Bending strength R-5201 C-109
1.7 Chemical R-5201 C-150 Manufacturer’s test data.
composition (Mg,
So3 etc.)
II. Aggregate
2.1 Grain size analysis A-1102 C-136 Grading test, Unit Weight bucket of
for aggregate weight, Specific gravity, batching plant or stock
absorption, organic pile
2.2 Amount of material A-1103 C-117 impurities, abrasion, Weight bucket of
passing standard soundness, Clay content: batching plant or stock
sieve No. 200 1. Before each trial mix, pile
2.3 Surface moisture in A-1111 C-70 2. every 500 m3 of Weight bucket of
fine aggregates material, from each batching plant or stock
source, delivered to the pile
site, and
2.4 Total moisture A-1125 C-566 3. Every time the Weight bucket of
content and surface material source is batching plant or stock
moisture of changed. pile
aggregates by drying
(to be continued)
III - 9
Standard No.*
JIS ASTM
2.5 Unit weight of A-1104 C-29 Surface moisture: Weight bucket of
aggregates and solid 1.Twice a day, morning batching plant or stock
contents in aggregates & afternoon. pile
2.6 Specific gravity and A-1109 C-128 Weight bucket of
absorption of fine batching plant or stock
aggregates pile
2.7 Specific gravity and A-1110 C-127 Weight bucket of
absorption of coarse batching plan or stock
aggregates pile
2.8 Organic impurities in A-1105 C-40 Weight bucket of
fine aggregates batching plant and
stock pile
2.9 Abrasion of coarse A-1121 C-131 Stock pile
aggregates C-535
2.10 Soundness of A-1122 C-88 Stock pile
aggregates by use
sodium sulfate
2.11 Clay contained in A-1137 C-142 Weight bucket of
aggregates batching plant and
stock pile
III. Fresh Concrete
3.1 Slump of concrete A-1101 C-143 1. Twice a day (morning Wet hopper of
and afternoon) for batching plant and at
each Type placed in working site
the Works,
2. Each work segment
for placing concrete,
3. Each batching of the
concrete mixing.
3.2 Air contents of fresh A-1128 C-231 1. Twice a day (morning Wet hopper of
concrete (by pressure and afternoon) for batching plant.
method). each type placed in the
Works.
3.3 Unit weight and air A-1116 C-138 2. At each trial mix and Wet hopper of
content (gravimetric) once every three batching plant.
of fresh concrete months for each
concrete Type.
3.4 Preparation of A-1132 1. One test of minimum 1) Pre-cast concrete
samples for three (3) cylinders. panel: At wet
compressive strength 2. Not less than three (3) hopper of batching
test samples in each day plant.
and not less than one 2) Concrete in-situ: At
(1) sample for each working site.
100 m3 of continuous
placing.
(to be continued)
III - 10
Standard No.*
JIS ASTM
IV. Hardened Concrete
4.1 Compressive strength A-1108 C-39 1. One test of minimum 1) Pre-cast concrete
of concrete three (3) cylinders. panel: At wet
2. Not less than three (3) hopper of batching
samples in each day plant.
and not less than one 2) Concrete in-situ: At
(1) sample for each working site.
100 m3 of continuous
placing.
V. Batching Plant 1. Weight and volumetric At batching plant.
test by the Contractor
once in a month,
2. Calibration by
manufacture every six
month
* See Specifications and Drawings for permissible values.
The test results shall be progressively and statistically analyzed and evaluated as
follows:
Statistic analysis method
The statistic analysis is applied to mass concrete works such as diversion weir
and canal lining works. Evaluation shall be made for more than ten (10)
excessive test results on the following basis:
(1) The probability of strength tests being eighty (80) percent of the specified
strength in the Technical Specifications hereof shall not be more than five (5)
percent.
(2) The probability of strength tests being below the strength specified in the
Technical Specifications shall not be more than twenty-five (25) percent.
Individual sampling method:
The individual analysis is applied to individual structure concrete works of

which no large concrete volume is required. The quality of concrete is to be
evaluated with following conditions.
Compressive strength shall satisfy the following conditions:
 One (1) cylinder test result shall not be less than 85 % of the specified
strength, and
 An average value of three (3) cylinder or more test results shall be more
than the specified strength.
III - 11
5.3 Tolerance for Concrete Work
The surface tolerance of concrete works shall be tested at every completion of

elements of a structure.
The Contractor shall be responsible for setting and maintaining concrete forms,
reinforcement and embedded items within the specified tolerance limits.
Concrete work that exceeds the tolerance limits specified shall be remedied or
removed and replaced at the expense of and by the Contractor. Allowable
tolerances, unless otherwise shown on the drawings, for concrete work shall be
as follows as specified in the Technical Specifications:
Tolerance
1. Bridges, bridge abutments, bridge piers, inlet and outlet transitions, waste-way and
spillway structures, check structures, drop, diversion structures, turnouts, turnouts
inlets and similar structures.
(1) Departure from established alignment ............................................................. 5 cm
(2) Departure from established grades .................................................................... 1 cm
(3) Variation from the plumb or the specified batter in lines and surfaces of columns,
piers, walls and risers
Exposed ................................................................................................ 1 cm in 3 m
Backfilled ............................................................................................... 5 cm in 3 m
2. General structures
(1) Variation from the level or from ..... the grades indicated on the drawings in slabs,
beams, horizontal grooves and railing offsets
Exposed ................................................................................................ 1 cm in 3 m
Backfilled ............................................................................................. 5 cm in 3 m
(2) Variation in cross sectional dimensions of columns, piers, slabs, walls, beams and
similar parts of the structures in (1) above
Minus ......................................................................................................... 1 cm
Plus ......................................................................................................... 2 cm
(3) Variation in thickness of bridge slabs
Minus ........................................................................................................... 1 cm
Plus ........................................................................................................... 2 cm
(4) Footings
(a) Variations of dimensions in plan
Minus ..................................................................................................... 1 cm
Plus .......................................................................................................... 5 cm
(b) Misplacement or eccentricity 2% of the footing width in the direction of
misplacement but not more than ........................................................... 5 cm
(to be continued)
III - 12
(c) Reduction in thickness ............................................................................ 5 %

(5) Variation in the size and location of slab and wall openings ............................. 5 cm
(6) Deviation from the plumb or level of sills and side walls for gates and
similar watertight joints ................................................................................. 0.1 %
3. Placing of reinforcement steel

(1) Variation for protection covering .................................................................... 10 %
(2) Variation from indicated spacing ....................................................................... 2 cm
4. Laying of pre-cast concrete units

(1) Departure from established alignment 1% of length of pre-cast unit, not
more than 5 cm
(2) Departure from established grades 1% of length of pre-cast unit, not more
than 2 cm
(3) Variation from plumb of pre-cast unit placed vertically ....................... 1 cm in 3 m
5.4 Data Sheets
The test results shall be recorded in the designated forms of data sheets in the
attachment.
III - 13
VI. INTERPRETATION OF CONCRETE TEST RESULT AND APPLICATION

TO QUALITY CONTROL
6.1 Interpretation of Concrete Test Result
The test results shall be examined and monitored progressively and statistically
and be applied to the quality control. For the judgment of quality of concrete
whether or not produced concrete and/or coasted concrete satisfy the specified
quality, the test results of compressive strength, slump, gradation of aggregates,
air contents, etc., shall be examined and interpreted. In this Manual, the test
results of compressive strength at 28 days is analyzed statistically and applied to
the judgment of quality. Other test results such as surface moisture of
aggregates, sieve analysis of aggregates, slump, and air contents are also
analyzed and applied to keep the quality within a specified range. Figure 6.1
and Figure 6.2 show the practical quality control procedure for the concrete
works.
6.2 Method in Quality Control
Following two (2) methods shall be applied to the quality control of the concrete
works.
A: Statistic analysis method
This method is conducted for a certain portion of the work lot and overall
acceptability is determined on the basis of data collected from a lot. This
method is applied to the large scale concrete structures or large scale work
quantity of which the sample data is more than 10 numbers.
B: Individual sampling method
This method is to be applied to the small scale structures of which the

sample data is less than 10 numbers, and the quality shall be judged
individually against the specified value.
6.3 Interpretation of the Statistic Analysis Method
(1) Sampling number

Sampling number of test results from a lot shall be more than 10 numbers
(2) Control standards

a) The test result of compressive strength shall not fall below 80% of the
specified design strength, f ck at probability of more than 5%. The
design strength (m) meets this condition is obtained from the
following formula:
III - 14
m  0.8  f ck  K a  S --- (6.1)

where, m : average 28 days compressive strength of all obtained
test value of one part of consecutive test value
(kgf/cm2).
Ka : probability in a normal distribution
S : standard deviation
b) The test result of compressive strength shall not fall below f ck at the
probability of 25%.
m  f ck  K b  S --- (6.2)
(3) Method of sampling for quality control

The standard deviation value is obtained from the test result and if the result is
found to meet the above (6.1) and (6.2) by using the following formulas (6.3)
and (6.4), the quality of concrete is judged to be satisfactory.
X  0.8  f ck  K a  S --- (6.3)

X  f ck  K b  S --- (6.4)
where, X : average value of compressive strength (kgf/cm2).

S : standard deviation
Ka, Kb : acceptance judgment coefficient (see Figure in
Page III - 17)
(4) Sample Calculation

f ck : 175 kgf/cm2
N : 10
SL Sampling Age Compressive Strength of each Total Average

No. date (days) sample (kgf/cm2) Xi ( X -
X 2
X )
X1 X2 X3
1 Aug. 2 28 180 160 170 510 170 900
2 28 200 170 170 540 180 400
3 28 200 190 210 600 200 0
4 28 210 230 220 660 220 400
5 28 240 230 230 690 230 900
6 28 180 160 170 510 170 900
7 28 200 170 170 540 180 400
8 28 200 190 210 600 200 0
9 28 210 230 220 660 220 400
10 28 240 230 230 690 230 900
Total 2,000 5,200
Average S=24.0
X =200
III - 15
2 2
(X1 - X2) + …………(Xn - X)
S=
n-1
= 5,200
= 24.0
10-1
From formula (6.1)

m  0.8  f ck  K a  S  0.8  175  1.12  24.0  167
Ka=1.12 (See Figure in the next page)
X =200 > 167 Acceptable
From formula (6.2)

m  f ck  K b  S  175  0.28  24.0  182
Kb= 0.28 (See Figure in the next page)
X =200 > 182 Acceptable
Since the conditions in the both formulas of (6.3) and (6.4) are satisfied, this lot
is acceptable.
Remarks: It is necessary to check that a certain part is not locally cast with
concrete that does not meet an allowable strength limit. It is,
therefore, necessary to inspect an overall quality from an
average value of all test results obtained during execution and
also to check consecutively several values chosen at random.
III - 16
1.6
1.5
1.4
1.3
1.2
Acceptance judgment
1.1
coefficient Ka, Kb
Ka
1
0.9
0.8
0.7
0.6
0.5
Kb
0.4
0.3
0.2 In case producer's risk rate is 10%
0.1
0
5 10 20 30 50 100 200
Number of test values (n)
Acceptance Judgment Coefficient
6.4 Interpretation of the Individual Sampling Method
(1) Control standard

The quality of concrete is to be evaluated with the following conditions:
Compressive strength shall satisfy the following conditions:
 One (1) cylinder test result shall not be less than 85 % of the specified
strength, and
 An average value of three (3) cylinder test result shall be more than the
specified strength
(2) Sample calculation
Judgment of Concrete Strength in the Individual Sampling Method

Specified Criteria
strength Sample Each test value is Average compressive strength
(kgf/cm2) No. Test results not less than 191 of 3 samples is not less than Judge
f ck (1) (2) (3) kgf/cm2 225 kgf/cm2
(1),(2),(3) > 191 (1)  ( 2)  (3)
250  225
1 250 225 275 (O.K) 3 Pass
(O.K)
(1)<191 (1)  ( 2)  (3)
217  225
225 2 170 250 230 (No) 3 Fail
(2),(3) >191 (O.K) (No)
(1)>191 (O.K.) (1)  ( 2)  (3)
235  225
3 200 250 255 (2),(3)>191 (O.K.) 3 Pass
(O.K.)
f ck = 225 kgf/cm2, 225 kgf/cm2 x 0.85 = 191 kgf/cm2
III - 17
6.5 Measures for Quality Control of Concrete
When the quality of concrete being placed is judged not to be in conformity with
the requirements, adequate measures such as the modification of mix proportion,
inspection of the performance of machinery and equipment, and the
improvement of work methods shall be taken.
At the same time, it is necessary to ascertain whether the concrete being placed
can satisfy the structural requirements or not, accordingly appropriate measure
shall be taken.
a) In case the quality of concrete is suspect due to insufficient information at

the initial period of project, each individual operation shall be looked into
and the operations may be continued carefully while checking each piece of
equipment and the respective workmanship of batching, mixing, transporting,
placing and other operations. If necessary, the method of these operations
shall be improved and every possible effort shall be made to attain the
required quality.
Moreover, the structure or any members thereof where such poor concrete
has been placed shall be subjected to core-drill investigation, non-destructive
test, plate bearing test, and other tests to ascertain the quality of the concrete
placed in the structure. When necessary, adequate countermeasures such as
prolonging the curing period must be implemented.
b) When the concrete quality attained from the concrete being placed is
doubtful as to whether it meets the quality criterion or not, certain measures
such as up-grading the mix proportioning, strength and improving the
material quality, batching equipment, batching method, transporting method
and other operational techniques shall be put into practice so as not to
produce poor concrete thereafter.
c) In case that concrete with the required quality is not likely to be obtained,
test data must be evaluated to find out causes of the inferior quality. The
causes for poor quality concrete are generally defective materials, inadequate
proportioning of the concrete mix, improper conditions of the manufacturing
process than expected, improper ways of preparing specimens, or
inappropriate methods of testing.
When, after thorough examination of the test results, neither the preparation
of specimens nor the methods of testing prove to be the causes of the inferior
quality, the target strength in the mix design formula must be increased.
III - 18
VII. FORMS FOR QUALITY CONTROL ON CONCRETE WORKS
The following “Forms for Quality Control on Concrete Works” are prepared and
attached.


FORM CT-03b Table 3b Summary Records of Concrete Compressive Strength
FORM CT-03c Table 3c Summary Records of Concrete Slump and Air Contents
Tests
FORM CT-05 A1103-1989 Test for Amount of Materiel Passing Standard Sieve 75
mm in Aggregates
FORM CT-06 A1104-1993 Test for Unit Weight of Aggregates and Soling Content
in Aggregates
FORM CT-07 A1105-1976 Test for Amount of Material Passing Standard Sieve
75µ m in Aggregates
FORM CT-10 A1109-1976 Test for Specific Gravity and Absorption of Fine
Aggregates
FORM CT-11 A1110-1989 Test for Specific Gravity and Absorption of Coarse
Aggregates
FORM CT-14 A1121-1993 Test for Abrasion of Coarse aggregates by Use of Los
Angeles Machine
III - 19
FORM CT-15 A1122-1989 Test for Soundness of aggregates by Use of Sodium

Sulfate

III - 20
Figures
Figure 4.1 Stress Calculation Under Condition of Carrying Pre-cast Panel
1. Permissible　Stress n= 15
2
σsa＝ 1,400 Kgf/cm nσｃa
ｋ＝ = 0.391
2
σｃa＝ 60 Kgf/cm nσｃa＋σｓa
2
τ a= 5.5 kgf/cm
nσｃ
S= = 0.391
nσｃ＋σｓ
2. Coefficient
1 6n
C1= = 0.313
ｊ＝ 0.870 S 2nσｃ＋3σｓ
ｋ＝ 0.391
C1＝ 0.313 ｊ＝ 1-k /3= 0.870
4. Calculation of Stress
4.1. Input Data 3. Calculation of Section Force
Pre-cast
Member & Location 3.1. Loading Condition
Panel
Item l=2.0 m
Bar Arrangement φ6
N= 3
2
Quantity of Bars (As') (cm ) 0.85
Circumference (U) (cm) 5.65

Self weight
w (tf/m)
M2 (tf・m) 0.018
0.05
S (tf) 0.036
Ra Rb
N (tf) 0.00
d (Effective depth) (cm) 2.5 3.2. Section Force
Coefficient Bending Moment & Shearing Force
P= As/(b*d) 0.01133 Moment by self weight Moment by load
2
K= 2*n*p+(n*p) - n*p 0.437 l (m) 2.0
j= 1-K /3 0.854 w (tf/m ) 0.036
shear (tf) 0.036
4.2. Compression Stress of Concrete M1max(t*m) 0.018
2・M2
σc=
b・ｄ2・ｋ・ｊ kgf/cm2 51
Required σc= 51x1.5= 76.5
4.3. Reference Data

1) Shearing Stress of Concrete ΣM= 0.018 (t*m)
S ΣS= 0.036 (tf)
τ=
2
b・ｊ・ｄ kgf/cm 0.6
2) Stress of Reinforcement Bars

M2
σs1=
As'・ｊ・ｄ kgf/cm2 992
F-1
Construction process
1
Select concrete strength
according to the drawings
2
Determine concrete quality
standards & scale of a work
lot
3 Determine actual work

system according to
concrete quality assurance
system
7 Corrective
measures
4 Construction work and

concrete testing
8 Maintain the
present condition 5
Check NO
against
Satisfied
6
Check stability NO
in the rate of
Satisfied
1 To determine concrete quality characteristics for quality control (Ex. Compressive strength s28 = 175
kgf/cm2).
2 To determine concrete quality characteristics in qualitative terms, quality standards and scale of lot to
be controlled.
To determine work system to satisfy quality standards according to the contractor' concrete quality
3
assurance system.
4 To execute construction works in accordance with work system and to collect data and execute test.
5 To evaluate data and check the quality using statistical method.
If all data satisfies quality standards, evaluate stability in the rate of progress with reference to control
6
chart.
If quality does not satisfy the Technical Specification, to identify a cause and take appropriate
7
measures to prevent it from recurring.
Figure 6.1 Flow Chart of Concrete Quality Control
F-2
MATERIALS CONTROL CONSTRUCTION INSPECTION AND CONTROL
MIX DESIGN
DRAWING AND SPECIFICATION CONTROL
1. Performed by the
Laboratory 1. Receiving and logging of latest revisions
2. Approved by the Engineer 2. Screening for changes affecting work in progress
3. Distribution of plans to field
AGGREGATE CONTROL CEMENT CONTROL FORM DESIGN RESTEEL INSPECTION EMBEDMENTS

1. Source Verification 1. Source Verification 1. Walls 1. Size and length 1. Order, delivery, and
2. Stockpilling : and mill test reports 2. Beams 2. Location receipt inspection
- Segregation received. 3. Slabs 3. Spacing 2. Installation:
- Free draining 2. Check of unloading 4. Shoring 4. Minimum coverage - Location
- Appearance changes and transfer to 5. Columns 5. Stability - Stability
3. Mixing of fine and prevent loss and 6. Bracing - Supports - Size
coarse aggregate contamination - Ties - Welds Q.C.E.D
4. Sieve analysis 6. Dowels: 3. Compliance
FORM INSPECTION - Location documents received
- Number and accepted
1. Line and grade - Projection
MIXING WATER 2. Stability: 7. Splices - Code
CONTROL - Ties Conformance
- Bracing 8. Cadwelds:
1. Check monthly for
- Bearing - Inspected
chlorides
3. Oiled or wetted - Tested
2. Check water meter 4. Openings:
daily 9. Mill test reports
- Size received and
- Location accepted
5. Scaffolds safe
6. Screeds set for
CONTROL OF MIX PROPORTIONS
drainage
1. Aggregate moisture checks
2. Use of proper mix and adjustment of
batch weights.
3. Inspection of batching: Signing of concrete
- Scale settings placement ticket by
- Proper admixture with meter set carpenter foreman
properly
- Water meter set properly
- Observation of batching
Final inspection of entire placement by Field
- Hot or cold weather precautions
- Condition of plant and trucks
4. Log of quantities batched
Determination of proper mix and rate of
Signing of placement ticket by Field Engineer

MIXING AND TRANSPORTATION
1. Minimum revolutions on mixer
2. Maximum time in mixer PRECONCRETING INSPECTION
1.Final cleanup
2. Provision for curing
3. Hot or cold weather provisions
4. Inserted material on hand
ORDERING OF CONCRETE
NOTES CONCRETE TESTING INSPECTION OF PLACEMENT

1. Slump test 1. Conveying to forms
1. Items marked require 2. Concrete temperature 2. Segregation of material
quality control documentation. 3. Air temperature 3. No excessive drying
2. For testing frequencies, refer to 4. Air content 4. Placing:
the quality control manual. 5. Molding, curing, and - Uniform and dense concrete
3. For distribution of test and testing cylinders - Continuous operation
inspection reports, refer to the 6. Yield - Preparation of joints
reporting, distribution, filing and 7. Tests by laboratory: - Vertical drops
retrieval procedure - Sieve analysis - No dropping against resteel
- Bulk specific gravity - Minimum flow after placing
of aggregate - Depth of layers
- Organic matter in - Vibration - thorough, uniform
aggregate
- Los Angeles
abrasion
INSPECTION AFTER PLACEMENT
1. Finish
2. Curing
3. Form removal
EVALUATION OF TEST RESULTS

ADJUSTMENT OF VARIABLES Quality control charts
1. Testing frequency
2. Materials
3. Mix design DISTRIBUTION OF TEST REPORTS
4. Construction techniques
Figure 6.2 Flow Diagram for Inspection Practice on Concrete Construction
F-3
1.6
1.5
1.4
1.3
1.2
Acceptance judgment
1.1
coefficient Ka, Kb
Ka
1
0.9
0.8
0.7
0.6
0.5
Kb
0.4
0.3 In case producer's
0.2 risk rate is 10%
0.1
0
5 10 20 30 50 100 200
Figure 6.3 Acceptance Judgment Coefficient
F-4
ATTACHMENT:
CHECK LIST AND FORMS
Attachment-1:
(With Blank)


FORM CW-01
CONTRACT NO.:
PACKAGE: CONTRACTOR :
Series No. : _________
CONCRETE BATCHING PLANT
DAILY REPORT
Contract No. :
Date :
Plant No. :
Aggregate Source : Coarse _____________________ Sand ________________________
Cement Brand :
Admixture Brand :
Concrete Type : A40, A20, B40, B20, B20-pf, C40
Design Mix. (per m3) : W : ______ kg C : ______ kg S : ______ kg

G : ______ kg Admix. : ______ kg (liter)
TEST BATCH DATA
Mix. Time Slump Temp. Unit Air Actual Weight (kg) Yield
No. (cm) °C Weight (%) Sand C. Agg. (mm) Water Cement Admixture m³/batch
per m³ 40 - 5 40 - 20 20 - 5
CONCRETE PRODUCTION DATA
Mix. Total Per Batch

Batched Waste Used
No. No. Water Cement Aggregate Admixture Volume (m3) (m3) (m3)
Batches (kg) (kg) (kg) (kg) m3/batch
Time checked: Water/cement batch :

Aggregates batch :
Admixture dispenser :
Sign:
Name:
The Contractor
Inspected by :
Sign: Sign :
Name: Name :
Inspector of the Consultant Inspector of the Project
Checked/Technically approved by Approved by :
Sign: Sign :
Name: Name :
The Consultant The Project
Construction M. Engineer B Chief of Inspector
FORM CW-02
CONTRACT NO.:
PACKAGE: CONTRACTOR:
CONCRETE PRODUCTION RECORD AT BATCHING PLANT
Date: Day: Shift: Day/Night Sheet: of
Docket No.
Fleet No.
Location
Volume
Concrete Type
3
Cement (kg/m )
Batch Size
Time of Batching
Time of Pouring
Slump (mm)
Batch Plant/Site
Temperature (oC)
Batch Plant/Site
Specimen
Batch Plant/Site
Ice (kg/m3) Moisture in
Water (kg/m3) Sand (%)
Comments:
Inspected by :
Sign: Sign: Sign :
Name: Name: Name :

The Contractor Inspector of the Consultant Inspector of the Project
FORM CW-02
Sign: Sign :
Name: Name :
FORM CW-03
CONTRACT NO. :
CHECK LIST FOR PRE-PLACEMENT OF STRUCTURAL CONCRETE

Date Weather : Rain, Clouded, Fine
Contract No. Contractor
Structure Area/Block No. :
Ref. DWG. No. Concrete Type : A40, A20, B40, B20, B20-pf, C40
Check item Yes No N/A Check time Note

1 Soil Foundation
a) Levels fo foundation
b) Removal of loosed rock/material
c) Clearing of surface of foundation
d) No standing or running water or no other objectionable materials
e) Adequacy of dampness on surface
f) Installation of rock anchors, if required
2 Placed concrete (previous pour)

a) Chipped and cleaned
b) Crack prevention re-bar arranged if crack developed
3 Formwork Preparation
a) Form at proper position
b) Form braces properly
c) Forms clean
d) Approved coating materials of forms
e) Waterstops properly placed
f) Waterstops joints fastened together
g) Construction joints clean
h) Forms sufficiently tight to prevent leakage
i) Work quantity calculated
4 Reinforcement Bar Placing

a) Bars placed in accordance with approved re-bar drawings with proper
spacing blocks
b) Lap joint length enough
c) Bars fastened together properly
d) Bars free of mud, oil, grease or other contaminant
e) Have all embeded items been placed
f) Work quantity calculated
5 Vibrator Equipment Available
6 Concrete Plant Inspector's report received and properly filled out
7 Received Concrete at point of placement

a) Proper mix
b) Contractor ready to place
8 Approve to place
9 Pre-placement remarks :
10 Attended Engineer of the Contractor :
Sign:
Name:
The Contractor
Inspected by :
Sign: Sign :
Name: Name :

Sign: Sign :
Name: Name :
FORM CW-04
CONTRACT NO.:
Serial. No. :
CHECK LIST FOR PRE-PLACEMENT OF CANAL LINING CONCRETE
Date : Weather : F, C, R
Contract No : Contractor :
Name of Canal: Station No. to
Portion of Lining: Right, Left, Bottom Nos. of lining panel.:
Ref. DWG. No.: Concrete Type : B
Yes No N/A
1. Trimming Work of Lining Foundation
a) Foundation properly battered ( ) ( ) ( )
b) Undulation of trimmed foundation surface within tolerance ( ) ( ) ( )
c) Elevation of trimmed canal bottom within tolerance ( ) ( ) ( )
d) Canal width within tolerance ( ) ( ) ( )
e) Canal bottom and side slope free of loosed rock/material ( ) ( ) ( )
2. Form Work
a) Side form for concrete properly installed ( ) ( ) ( )
a) Forms properly braced ( ) ( ) ( )
b) Forms sufficiently tight to prevent loss of cement/mortar ( ) ( ) ( )
c) Acceptable tolerance in dimensions ( ) ( ) ( )
d) Acceptable tolerance in elevation ( ) ( ) ( )
e) Inside forms clean ( ) ( ) ( )
f) Approved coating materials on forms ( ) ( ) ( )
3. Reinforcement Bar Placing

a) Bars free of mud, oil, grease, or ather contaminant ( ) ( ) ( )
b) Bars placed in accordance with approved drawing and ( ) ( ) ( )
proper spacing block.
c) Lap joint length enough ( ) ( ) ( )
4. Weep Hole and Flap Valve

a) Hole for weep hole properly dug ( ) ( ) ( )
b) Filter materials for weep hole properly filled and spread ( ) ( ) ( )
c) Material and fabrication of weep-holes and flap valve acceptable ( ) ( ) ( )
d) Weep-holes and flap valve properly installed ( ) ( ) ( )
5. Joint filler firmly fixed to the face of completed concrete ( ) ( ) ( )
6. Curing Agent
a) Curing agent available ( ) ( ) ( )
b) Material of curing agent acceptable ( ) ( ) ( )
7. Vibrator equipment available ( ) ( ) ( )
8. Concrete plant Inspector's report received and properly filled out ( ) ( ) ( )
9. Authorization to place ( ) ( ) ( )
10. Remarks :
11. Attended on behalf of the Contractor :
Sign:
Name:
The Contractor
Inspected by :
Sign: Sign :
Name: Name :

Sign: Sign :
Name: Name :

FORM CW-05
CONTRACT NO.:
Serial No. :
CONCRETE LINING PLACEMENT SCHEDULE
Date :
Contract No. : Contractor :
Name of Canal Station No. : to
Portion of Lining : Right, Left, Bottom Nos. of lining panel :
Ref. DWG. No. : Concrete Type :
Structure
Schedule Date
Starting Time
Finishing Time
Concrete Type
Estimated Volume
Location
Station
Block No.
Lift No.
Foundation Earth Rock Concrete
Batcher Plant No.
Remark
Sketch
Sign:
Name:
The Contractor
Inspected by :
Sign: Sign :
Name: Name :

Sign: Sign :
Name: Name :
FORM CW-06
APPROVAL FOR COMMENCEMENT OF CONCRETING
PACKAGE: DATE / / 200
SHIFT DAY NIGHT

S M T W TH F S
THE ENGINEER : DAY
Brite Clear Overcast Rain Snow

CONTRACTOR : WEATHER
Sun
To 0 0-10 10-20 20-30 30 up

STRUCTURE : TEMP. (º C)
Report No.
Still Moder High
LOCATION : WIND
Dry Moder Humid
DRAWING NO. : HUMIDITY
CONCRETE CLASS: A40, A20, B40, B20, B20-pf, C40
Result
Check Items
Contractor Engineer
Date Time Name Date Time Name
Foundation Preparation in FORM EX-02
Formwork in FORM CW-03
Reinforcement in FORM CW-03
Others in FORM CW-03
Schedule of commencement & completion:
- commencement: Time: Date:
- completion: Time: Date:
Estimated concrete volume : :
DISTRIBUTION: 1. Contractor, 2. Engineer's Field Office, 3. File
Sign:
Name:
The Contractor
Inspected by :
Sign: Sign :
Name: Name :
Sign: Sign :
Name: Name :

FORM CW-07
CONCRETE DELIVERY ACCEPTANCE SHEET

PACKAGE: DESTINATION: :
DATE : LOCATION :
PLANT NO. : STRUCTURE :
DOCKET NO. : POUR NO. :
BATCH NO. :
Concrete Design Slump Quantity Accumulated

Type (mm) (m') Quantity (m')
At Batching Plant At Site

Slump (mm) Temp. (º C) Specimens (nos) Slump (mm) Temp. (º C) Specimens (nos)
Time of Time of Time Started Time Departed

Batching Arrival at Site Discharging from Site
At Batching Plant
Dispatched by: Checked/Technically Approved by
approved by
The Contractor The Consultant The Project

Inspector Inspector
At Site
Received by: Checked/Technically Approved by
approved by
The Contractor The Consultant The Project

Inspector Inspector
st nd
After Signing at BP: 1 sheet: Contractor at BP / 2 sheet: Engineer at BP
rd th
After Signing at Site: 3 sheet: Contractor at site / 4 sheet: Engineer at site
FORM CW-08
CONTRACT NO.:
CONCRETE PLACEMENT RECORD AT SITE
Date: Day: Shift: Day / Night Sheet :______ of _______
Concrete Report at Batching Plant Concrete Report at Shutter

Batch At Batching Plant At Shutter Time between batching and Specimens
Mix Remarks
Docket No. Truck No. Quantity Slump Temp. Slump Temp. Time Pour Time Pour Disc. Vol start of pour
Description Taken
(m3) (mm) (º C) (mm) (º C) Start End 3
(m ) (min.) (No.)
Method of Placing Concrete:

Location of Pour:
Inspected by :
Sign: Sign: Sign :
Name: Name: Name :
The Contractor Inspector of the Consultant Inspector of the Project
FORM CW-08
Sign: Sign :
Name: Name :
FORM CW-09
CONTRACT NO. :
CHECK LIST ON PLACEMENT OF STRUCTURAL CONCRETE
Date Weather : R, C, F
Contract No. Contractor
Structure Area/Block No. :
Ref. DWG. No. Concrete Type : A40, A20, B40, B20, B20-pf, C40
1 Concrete Test Yes No N/A

a) Slump within tolerances
A40, B40, C40 A20, B20 : 5 to 10 cm ( ) ( ) ( )
B20-pf : 3 to 5 cm ( ) ( ) ( )
b) Time limitation (Within 1.0 hrs. from plant) ( ) ( ) ( )
c) Air contents within limits
A40,B40,C40 4.5 ±1% ( ) ( ) ( )
A20, B20, B20-pf 6.0 ±1% ( ) ( ) ( )
o
d) Concrete temperature (below 32 C) ( ) ( ) ( )
e) Cylinders taken (min. 3 nos) ( ) ( ) ( )
2 Concrete Placement
a) Means of placing
- Crane & bucket ( ) - Chute ( )
- Pumping ( ) - Conveyor belt ( )
- Buggy ( ) - Other ( )
b) Distance of concrete free fall
- Limited to 1.2 m max. from truck ( ) ( ) ( )
- Segregation occurring due to free fall ( ) ( ) ( )
c) Vibrating requirements
- Backup vibrator on site ( ) ( ) ( )
- Engine of vibrator put on a separating stand from assembled
( ) ( ) ( )
bars and forms.
- No horizontal movement of concrete ( ) ( ) ( )
- Sufficient vibrating for consolidation ( ) ( ) ( )
- Vibrate around re-bar and embedment ( ) ( ) ( )
- Penetrate into previous layer by 15 cm ( ) ( ) ( )
- Vibrating one position is not more than 15 sec. ( ) ( ) ( )
d) Finish
- Brooming ( ) - Steel trowel finish ( )
- Rough ( ) - Float finish ( )
3
e) Concrete placed : m
f) Min. requirement day for removal of form : days
g) Min. requirement day for curing : days
3 During Placement Remarks :

To give vibration to assembled reinforcement bars is never allowed after concrete became gel condition during
placement of concrete , for which to pay attention: 1) not
to put the engine of vibrator on assembled reinforcement bars or forms, 2) not to walk
on the poured concrete or reinforcement bars.
4 Attended on behalf of the Contractor :
The above works were carried out in accordance with the checklist mentioned above.
Sign:
Name:
The Contractor
Inspected by :
Sign: Sign :
Name: Name: :

Sign: Sign :
Name: Name: :
FORM CW-10
CONTRACT NO.:
Serial No. :
CHECK LIST ON PLACEMENT OF CANAL LINING CONCRETE
Name of Canal: Station No.: to
Portion of Lining: Right, Left, Bottom Nos. of lining panel:
Ref. DWG. No.: Concrete Type : B
Yes No N/A
1. Concrete Test
a) Slump within tolerance ( ) ( ) ( )
b) Time limitation (Within 1.0 hr. from mixing plant) ( ) ( ) ( )
c) Air contents within limits: (B20-pf; 6% ± 1%) ( ) ( ) ( )
o
d) Concrete temperature (below 32 C) ( ) ( ) ( )
e) Cylinders taken (min. 3 nos.) ( ) ( ) ( )
2. Concrete Placement
a) Means of placing
- Crane & bucket ( ) - Chute ( )
- Pumping ( ) - Conveyor belt ( )
- Buggy ( ) - Other ( )
b) Distance of free fall of concrete ( ) ( ) ( )
- Limited to 1.5 m max.from truck ( ) ( ) ( )
- Segregation occurring due to free fall
c) Concrete vibration
- Backup vibrator on site ( ) ( ) ( )
- No horizontal movement of concrete ( ) ( ) ( )
- Properly levelled lining surface before finishing by trowel ? ( ) ( ) ( )
- Properly finished by trowel ? ( ) ( ) ( )
- Properly provided lining grooves ? ( ) ( ) ( )
d) Finish
- Brooming ( ) - Steel trowel finish ( )
- Rough ( ) - Float finish ( )
e) Concrete placed : m3
f) Minimum time before removal of form : days
g) Minimum time of curing : days
3. Remarks :
Sign:
Name:
The Contractor
Inspected by :
Sign: Sign :
Name: Name :

Sign: Sign :
Name: Name :
FORM CW-11
Serial No:
CHECK LIST FOR FABRICATION OF PRE-CAST CONCRETE PANELS
Date/Month/Year : / / Weather : Fine, Clouded, Rain

Contractor: Contract No
No.::
Name of Canal:
Number of Fabrication: (nos)
1 Type of Panel: (with w. hole) (without w. hole)
2 Condition of forms
1) Are the foundations of forms stable and horizontal? (Yes ) (No)
2) Is strength of forms enough? (Yes ) (No)
3) Is
I iinside
id off fforms clean
l and
d smooth?
th? (Yes
(Y ) (No))
(N
4) Is oil painted or plastic sheets provided inside forms ? (Yes ) (No)
5) Are chamfers, 3cmx3cm, provided at 4 corners (Yes ) (No)
3 Setting reinforcement bars
1) Is the arrangement and diameter as per drawings? (Yes ) (No)
2) Are the reinforcement bars fixed steadily? (Yes ) (No)
4 Setting of holes for weepholes
1) Are the arrangement and dimensions as per drawings? (Yes ) (No)
2) Are the forms for weepholes fixed correctly and steadily? (Yes ) (No)
5 Are Dimensions of forms and chamfers (and weepholes) correct? (Yes ) (No)
6 Other information or comments, if any
7 Attended
e ded on
o behalf
be a of
o thee Contractor
Co ac o :
Sign:
Name:
The Contractor
Inspected by :
Sign: Sign :
Name: Name: :

Sign: Sign :
Name: Name: :
FORM CW-12
Serial No:
CHECK LIST FOR SETTING PRE-CAST CONCRETE PANELS
Date/Month/Year : / / Weather : Fine, Clouded, Rain

Contractor: Contract No.:
Name of Canal: Location: to
1 Quality of Panels
1) Is curing time over 14 days? (Yes ) (No)
2) Is there any damage on panels such as honeycomb, chips etc. (Yes ) (No)
3) Are dimensions of panels as per construction drawings (Yes ) (No)
2 Setting
g panels
p on site
1) Has been the construction method submitted and approved? (Yes ) (No)
2) Was mutual check of canal dimensions before setting panels approved? (Yes ) (No)
3) Is the foundation smooth surface without uneveness (Yes ) (No)
4) Are positions of weepholes on the foundation as per the construction drawings?
(Yes ) (No)
5) Is mortal prepared for filling joints. (Yes ) (No)
3 Other information or comments, if any
7 Attended on behalf of the Contractor :
Sign:
Name:
The Contractor
Inspected by :
Sign: Sign :
Name: Name: :

Sign: Sign :
Name: Name: :
FORM CW-13
CONTRACT NO.:
Serial. No. :
CHECK LIST FOR STONE MASONRY WORKS
Date : Weather : Fine, Clouded, Rain
Name of Canal: Name of Structure:
Portion of structure: Block/Lift No.
Ref. DWG. No.: Masonry Type : A
Check item Yes No N/A Check time Note

1. Water
a) Free from impurities
2. Sand
a) Washed before use
b) Free from organic matters and other contamination
c) Sieved by 5 mm sieve before use
3. Stone
a) Free from crack/seam
b) Appropriate max. stone size (40 cm and 2/3 of wall thickness)
c) Clean from adhesive material/ need washing
4. Mortar
a) Proper cement/sand mix proportion for joint mortar
5. Placing of Masonry
a) Sufficient dewatering at site
b) Moistened stones before use
c) Compaction of joint mortar using trowel sufficiently
d) Hitting and consolidation of stone by steel hammer
e) Width of joints in face stone not exceeding 3 cm
6. Pointing of Surface Joint Mortar

a) Chipped joint mortar to a depth of 3 cm
b) Proper cement/sand mix proportion (1 : 2)
c) Cleaned surface of joint mortar using wire brush
d) Sufficient filling of surface joint mortar
7. Remarks :
Sign:
Name:
The Contractor
Inspected by :
Sign: Sign :
Name: Name: :
Checked by : Approved by :
Sign: Sign :
Name: Name: :
Concrete Testing Forms

FORM CT-03b Table 3b Summary Records of Concrete Compressive Strength
Tests
FORM CT-05 A1103-1989 Test for Amount of Materiel Passing Standard Sieve 75 mm
in Aggregates
FORM CT-06 A1104-1993 Test for Unit Weight of Aggregates and Soling Content in
Aggregates
FORM CT-07 A1105-1976 Test for Amount of Material Passing Standard Sieve 75µ m
in Aggregates
FORM CT-10 A1109-1976 Test for Specific Gravity and Absorption of Fine Aggregates
FORM CT-11 A1110-1989 Test for Specific Gravity and Absorption of Coarse
Aggregates
FORM CT-14 A1121-1993 Test for Abrasion of Coarse aggregates by Use of Los
Angeles Machine
FORM CT-15 A1122-1989 Test for Soundness of aggregates by Use of Sodium Sulfate
FORM CT-01
CONTRACT NO.:
Sub Project : CONTRACTOR :
Table 1 STATISTICAL ANALYSIS OF CONCRETE STRENGTH

(To be prepared by each structure or canal)
Structure: 1.6
1.5
Part: 1.4
1.3
Acceptance judgment
1.2
coefficient Ka, Kb
1.1
Lot No.: 1 Ka
0.9
Type of Concrete : 0.8
0.7
Design strength f ck (kN/m2) : 0.6
0.5
0.4 Kb
0.3
0.2 In case producer's
0.1 risk rate is 10%
0
5 10 20 30 50 100 200
Figure C.5.3 ACCEPTANCE JUDGMENT COEFFICIENT
f 28 (kN/m2)
Test Sampling Total Average
X X 
2
No. (n) Date X1 X2 X3 X i X

i
1
2
3
4
5
6
7
8
9
10
……
Total
Average X  X /n  S
A  0 . 8  f ck  K a  S  f28(kN/m2) 
 Xi  X 2
S
B  f ck  K b  S  f28(kN/m2) n 1
Judgment: (1) X  A and X B i.e. acceptable

(2) X  A or X B i.e. not acceptable
Prepared and Tested by Checked/Technically approved by Approved by the Project

the Contractor The Consultant
Q.A. & Q.S. Engineer A Designated Engineer
Date Sign Date Sign Date Sign
Name Name Name

FORM CT-02
CONTRACT NO.:
Package : CONTRACTOR :
Table 2 INDIVIDUAL ANALYSIS OF CONCRETE STRENGTH
(To be prepared by each structure or canal)
Structure:
Part:
Package No.:
Type of Concrete :
2
Design strength f ck (kN/m ) :
Sample  28( kgf cm 2 )

(1),(2),(3) > f act k x One of (1), (2),(3) Ave. of (1),(2),(3)
No. (n) Sampling Test results (kg/cm2) 0.85 ≧f ck x 0.85 ≧f c k
Judgment
Date
f c k x 0.85 fck x 0.85
= =
2 2 (kN/m2)
(1) (2) (3) (kN/m ) (kN/m )
Ave.
1 (Ok） (No) (Ok） (No) (Ok） (No) (Pass) (Fail)
Prepared and Tested by Checked/Technically approved by Approved by the Project

Name Name Name

FORM CT-03a
CONTRACT NO.:
Table 3a SUMMARY RECORDS OF COCRETE TESTS
(To be prepared by each canal, structure, or borrow area)
Name of canal/Structure/Location of borrow pit: For the month of:

(in case of canal) STA. No. Side : R or L
Form Name
Accepted or Name of Consultant’s Eng.
Date Test Item
Rejected accepted or rejected
Serial No.
FORM Accepted
or
Serial No. Rejected
FORM Accepted
or
Serial No. Rejected
FORM Accepted
or
Serial No. Rejected
FORM Accepted
or
Serial No. Rejected
FORM Accepted
or
Serial No. Rejected
FORM Accepted
or
Serial No. Rejected
FORM Accepted
or
Serial No. Rejected
FORM Accepted
or
Serial No. Rejected
FORM Accepted
or
Serial No. Rejected
FORM Accepted
or
Serial No. Rejected
FORM Accepted
or
Serial No. Rejected
FORM Accepted
or
Serial No. Rejected
FORM Accepted
or
Serial No. Rejected
FORM Accepted
or
Serial No. Rejected
FORM Accepted
or
Serial No. Rejected
FORM Accepted
or
Serial No. Rejected
FORM Accepted
or
Serial No. Rejected
FORM Accepted
or
Serial No. Rejected
Prepared and Tested by Inspected by the Project

Inspector Inspecor
Name Name Name
Checked/Technically approved by Approved by the Project

the Consultant
Date Sign Date Sign
Name Name
CONTRACT NO.:
PACKAGE : CONTRACTOR :
Related Standards : JISA1108 - 2006
Table 3b SUMMARY RECORDS OF CONCRETE COMPRESSIVE STRENGTH TEST
Specified Results of
strength Analysis
Date of Test Sampled Date Cured days Location Mixed by Concrete Class 2 Tested by
(kgf/cm )
Batching Plant/Batch Port.

mm dd yy mm dd yy 7 28 Ser. No. Canal/Station Structure No. Mixer Manual A40 A20 B40 B20 B20-pf C40 Passed Failed (Name/sign)
Specified Strength
Type A40 : (kN/m2) Type B40 : (kN/m2) Type B20-pf : (kN/m2)
Type A20 : 2
(kN/m ) Type B20 : (kN/m ) 2
Type C40 : (kN/m2)

Inspector Inspecor
FORM CT-03b
Name Name Name

the Consultant
Date Sign Date Sign
Name Name
FORM CT-03C
CONTRACT NO.:
Related Standards : JISA1101 - 2005
Table 3c SUMMARY RECORDS OF CONCRETE SLUMP AND AIR CONTENTS TEST
Work Slu Judg
volume mp ment
Date of Test Time of Test Tested at Mixed by (m3) Concrete Class Tested by
Air (Name/sign)
Batching
*1) Plant/Batch Port. Man B20- cont.
mm dd yy a.m. p.m. Ser. No. Batch.Plt. *2) Work Site/Location No. Mixer ual A40 A20 B40 B20 pf C40 (cm) (%)
STANDARD FOR SLUMP TEST

1. Slump 5 to 10cm 2. Slump 3 to 5cm
a. Superstructure of Bridge: Type A40 e. Pre-cast panel: Type B20
b. Pre-cast Pipe, Pre-cast Pile: Type A20 f. Concrete in-situ for lining of side slope and bottom: Type B20-pf
c. Structure in-situ: Type B40 Tolerance
d. Mass concrete, foundation: Type C40 *1): Slump at batching plant: ± 0cm
*2): Slump at working site: ± 0cm
STANDARD FOR AIR CONTENT AND TOLERANCE

Concrete with admixture of (entraining) water reducing agent, and with aggregate 40mm: 4.5% ±1.0%
size of:
20mm: 6.0% ±1.0%

Inspector Inspecor
Name Name Name

the Consultant
Date Sign Date Sign
Name Name
FORM CT-04
CONTRACT NO.:
Related Standards :
JIS A 1102 - 2006
SIEVE ANALYSIS OF AGGREGATES
Sample Identification
Project Name and Purpose of Test ___________________________________________________
Name and Maximum Size of Sample (Name) (Max. size:mm)
Sampling Position ____________________

Sampled by (Person's Name) ____________________
Date of Sampling (yy/mm/dd) ____________________
Test Identification Condition of Laboratory

Tested at (Name of Laboratory) ____________________ Room Temperature °C ____________________
Date of Test (yy/mm/dd) ____________________ Humidity % ____________________
Sieve Analysis
Accumulated Amount of the Sample Remaining on Each Accumulated Amount of the Sample Remaining on Each
Sieve Sieve
Spacing of Sieve (mm)
Mass (g) Percentage (%) Mass (g) Percentage (%)
50
* 40
30
25
* 20
15
* 10
* 5
* 2.5
* 1.2
* 0.6
* 03
0.3
* 0.2
Receiving Plate
Total
Fineness Modulus (F.M)
Note : F.M = Summation of Accumulated Percentage Marked "*"

Inspector Inspecor
Name Name Name

the Consultant
Q.A. & Q.S. Engineer B Chief of Inspector
Date Sign Date Sign
Name Name
FORM CT-05
CONTRACT NO.:
Related Standards :
JIS A 1103 - 2003
TEST FOR AMOUNT OF MATERIAL
PASSING STANDARD SIEVE 75 µm IN AGGREGATES

Water Temperature °C ____________________
Measurement and Calculation

Measuring No. 1 2 1 2
Dry Mass of Sample before Washing W1 g
Dry Mass of Sample after Washing W2 g
Weight Percentage of Particles Passing 0.075 mm Sieve
Passing 0.075 mm Sieve W %
Mean Value of "W " %
Disparty from Mean Value of "W " %
W  W1  W2  W1 x100
Note:

Inspector Inspecor
Name Name Name

the Consultant
Date Sign Date Sign
Name Name
FORM CT-06
CONTRACT NO.:
Related Standards :
JIS A 1104 - 2006
TEST FOR UNIT WEIGHT OF AGGREGATES
AND SOLID CONTENT IN AGGREGATES

Condition of Sample
Drying Method (Air-dried, Absolutely-dry)
Measurement of Water Content (Yes, No)
Specific Gravity in Saturated Surface-dry Condition of Aggregates ____________________
Percentage of Water Absorption (%) ____________________
Measurement and Calculation

Measurement No.
Volume of Container V l
Weight of Container kg
Weight of Sample and Container kg
Weight of Sample W1 kg
Weight of Sample for Water Content Measurement before Drying W2 g
Weight of Sample for Water Content Measurement after Drying WD g
Unit Weight of Aggregates kg/l
Average kg/l
Deviation Percentage from Average of Unit Weight %
Solid Content of Aggregates G %
Average of Solid Content %
Deviation Percentage from Average of Solid Content %
Note :

Inspector Inspecor
Name Name Name

the Consultant
Date Sign Date Sign
Name Name
FORM CT-07
CONTRACT NO.:
Related Standards :
JIS A 1105 - 2007
TEST FOR AMOUNT OF MATERIAL
PASSING STANDARD SIEVE 75 µm IN AGGREGATES

Time at Start of Exposure
Time of Color Comparison
Color Compared with Standard Color Solution
Color No. of Test Solution
Color No (1) Colorless or Light - yellow

(2) Deep - yellow
(3) Red - yellow
(4) Light Red - brown
(5) Dark Red - brown
Note :

Inspector Inspecor
Name Name Name

the Consultant
Date Sign Date Sign
Name Name
FORM CT-08
CONTRACT NO.:
Related Standards :
JIS A 1106 - 2006
TEST FOR FLEXURAL STRENGTH OF CONCRETE
Concrete Class ____________________
Sampling Position ____________________ Condition of Laboratory

Method of Sampling ____________________ Room Temperature °C ____________________
Humidity % ____________________
Test Identification
Tested at (Name of Laboratory) ____________________ Material Used for Test
Date of Test (yy/mm/dd) ____________________ Cement ________________________
Fine Aggregates ________________________
Coarse Aggregates ________________________
Age of Specimen ________________________
Method of Curing ________________________
Curing Temperature °C ____________________

Specified Mix
Maximum size of Range of Range of Air Percentage of Fine Unit Weight (kg/m3)
W/C Ratio
Coarse Aggregates Slump Content Aggregates
Water Cement Fine Coarse Admixture
Aggre. Aggre.
(mm) (cm) (%) (%) (%) W C S G
Measurement
Measurement No.
Specimen No.
Width of Specimen
Mean Value b (cm)
Height of Specimen
Mean Value d (cm)
Span of Specimen
Mean Value L (cm)
Value "a " (cm)
Maximum Load P (kg)
Flexural Strength
b (kN/m2)
Mean Flexural Strength (kN/m2)
Condition of Breakage Observed
Value "a " : Mean Distance between Fractured Cross-Section and Nearest Outside Support Measured at 2 Places
on the Tension side of the Span in the Direction of Span
 b = (P*L)/(b*d*d)
 b = (3*P*a)/(b*d*d) if the Fracture Should Take Place as Mentioned in JIS A1106 5.2.
Remarks : "a " Shall be Described if the Fracture Should Take Place as Mentioned in JIS A1106 5.2.

Inspector Inspecor
Name Name Name

the Consultant
Date Sign Date Sign
Name Name
FORM CT-09
CONTRACT NO.:
Related Standards :
JIS A 1108 -2006
TEST FOR COMPRESSIVE STRENGTH OF CONCRETE
Concrete Class ____________________

Humidity % ____________________
Test Identification Water Temperature °C ____________________

Tested at (Name of Laboratory) ____________________
Date of Test (yy/mm/dd) ____________________ Material Used for Test

Cement ________________________
Fine Aggregates ________________________
Age of Specimen ________________________
Method of Curing ________________________
Specified Mix
W/C Ratio
Aggre. Aggre.
(mm) (cm) (%) (%) (%) W C S G
Measurement
Specimen No.
Age of Specimen (days)
Diameter of Specimen
Mean Value d (cm)
Height of Specimen
Mean Value h (cm)
Sectional Area A (cm 2)
Coefficient of Correction by h/d
Maximum Load P (kgf)
Compressive Strength c c = P/A (kN/m2)
Mean Compressive Strength (kN/m 2)

"Coefficient of Correction by h/d" shall be obtained as JIS A1107 table 1
Note :

Inspector Inspecor
Name Name Name

the Consultant
Date Sign Date Sign
Name Name
FORM CT-10
CONTRACT NO.:
Related Standards :
JIS A 1109 - 2006
TEST FOR SPECIFIC GRAVITY AND ABSORPTION OF FINE AGGREGATES
Name of Sample _________________________________________
Date of Sampling (yy/mm/dd, hr:min) ____________________

Test for Specific Gravity

Flask No.
Weight of Sample Ws 1 g
Total Amount of Water Added to Flask W1 ml
Specific Gravity in Saturated Surface-dry Condition
Ds
Average of "Ds "
Deviation from Average of "Ds "
Weight of Sample after Drying WD 1 g
Specific Gravity in Absolute-dry Condition DD
Average of "DD "
Deviation from Average of "DD "
Test for Percentage of Water Absorption

Weight of Sample Ws 2 g
Weight of Sample after Drying WD 2 g
Percentage of Water Absorption Q %
Average of "Q" Q %
Deviation from Average of "Q" %
Note : Ds = Ws 1 / (500 - W 1)
DD = WD1 / (500 - W 1)
Q = (Ws 2 - WD 2) / WD 2*100

Inspector Inspecor
Name Name Name

the Consultant
Date Sign Date Sign
Name Name
FORM CT-11
CONTRACT NO.:
Related Standards :
JIS A 1110 -2006
TEST FOR SPECIFIC GRAVITY AND ABSORPTION OF COARSE AGGREGATES
Date and time of Sampling (yy/mm/dd, hr:min) ____________________________________

Test for Specific Gravity

Mass of Sample ms g
Virtual Mass of Cage and Sample in Water m1 ml
Virtual Mass of Cage in Water
Virtual Mass of Sample in Water
Specific Gravity in Saturated Surface-dry Condition Ds
Average of "Ds "
Deviation from Average of "Ds "
Mass of Sample after Drying mD g
Specific Gravity in Absolute-dry Condition DD
Average of "DD "
Deviation from Average of "DD "
Test for Percentage of Water Absorption

Mass of Sample ms g
Mass of Sample after Drying mD g
Percentage of Water Absorption Q %
Average of "Q " Q %
Deviation from Average of "Q " %
Note : Ds = ms / (ms - m 1)
DD = mD / (ms - m 1)
Q = (ms - mD)*100

Inspector Inspecor
Name Name Name

the Consultant
Date Sign Date Sign
Name Name
FORM CT-12
CONTRACT NO.:
Related Standards :
JIS A 1111 - 2007
TEST FOR SURFACE MATERIAL IN FINE AGGREGATES


Sample Condition
Specific Gravity in Saturated Surface-dry Condition of Fine Aggregate Ds _________________
Obtained by JIS A1109 or JIS A1134
Gravimetric Method
Amount of Sample W1 g
Amount of Container Sample W2 g
Amount of Container Sample and Water W3 g
Amount of Water Displaced by Sample W g
Ratio W1/Ds Ws
Percentage of Surface Moisture H %
Mean Value of "H " %
Deviation from Mean Value of "H " %
W = W1 + W2 - W3
H = (W - Ws) / (W 1 - W)
Volume Method
Amount of Water Poured to Cover the Sample V1 ml
(as Density of Water is 1 g/ml) W1 g
Combined Volume of the Sample and Water V2 ml
(as Density of Water is 1 g/ml) W2 g
Amount of Water Displaced by Sample V ml
(as Density of Water is 1 g/ml) W g
Ratio W1/Ds Ws
Percentage of Surface Moisture H %
Mean Value of "H " %
Deviation from Mean Value of "H " %
V = V2 - V1
W = W2 - W1
H = (W - Ws) / (W 1 - W)
NOTE :

Inspector Inspecor
Name Name Name

the Consultant
Date Sign Date Sign
Name Name
FORM CT-13
CONTRACT NO.:
Related Standards :
JIS A 1113 - 2006
TEST FOR SPLITTING TENSILE STRENGTH OF CONCRETE
Concrete Class ____________________

Humidity % ____________________
Test Identification
Tested at (Name of Laboratory) ____________________ Material Used for Test
Date of Test (yy/mm/dd) ____________________ Cement ________________________
Fine Aggregates ________________________
Age of Specimen (Days)
Method of Curing ________________________
Specified Mix
W/C Ratio
Coarse Aggregate Slump Content Aggregates
Aggre. Aggre.
(mm) (cm) (%) (%) (%) W C S G
Measurement
Measurement No.
Specimen No.
Diameter of Specimen
Mean Value d (cm)
Length of Specimen
Mean Value L (cm)
Maximum Load P (kgf)
Tensile Strength t (kN/m 2)
Mean Tensile Strength (kN/m 2)
 t  2  P    d  L 
Note :

Inspector Inspecor
Name Name Name

the Consultant
Date Sign Date Sign
Name Name
FORM CT-14
CONTRACT NO.:
Related Standards :
JIS A 1121 - 2007
TEST FOR ABRASION OF COARSE AGGREGATES
BY USE OF LOS ANGELES MACHINE
Grading Division of Aggregates ____________________

Sampled by (Person's Name) ____________________ Room Temperature °C ____________________
Date of Sampling (yy/mm/dd) ____________________ Humidity % ____________________

Test Identification Dry Temperature °C ____________________
Tested at (Name of Laboratory) ____________________
Date of Test (yy/mm/dd) ____________________ Los Angeles Machine

Number of Balls ____________________
Rate of Rotation (rpm) ____________________
Number of Rotation ____________________
Results of Sieve Analysis

Spacing of Sieve Spacing of Sieve Mass Percentage of Mass of Sample
(Samples Passed) (Samples Remained on) Respective Group before Test
(mm) (mm) (%) (g)
2.5
2.5 5.0
5.0 10.0
10.0 15.0
15.0 20.0
20.0 25.0
25.0 40.0
40 0
40.0 50 0
50.0
50.0 60.0
60.0 80.0
Total (= m 1 )
Mass of Sample Remaining on 1.7 mm Wire Sieve after Test (g) (= m 2 )
Abrasion Loss R (%) R  m1  m2  m1 100
Note :

Inspector Inspecor
Name Name Name

the Consultant
Date Sign Date Sign
Name Name
FORM CT-15
CONTRACT NO.:
Related Standards :
JIS A 1122 - 2005
TEST FOR SOUNDNESS OF AGGREGATES BY USE OF SODIUM SULFATE

Soundness of Fine Aggregates

Spacing of Mass of Sample Mass Loss
Spacing of Sieve Mass Percentage Mass of Mass Loss
Sieve Remaining after Test on Percentage in
(Samples Remained of Respective Sample Percentage of
(Samples Sieve which Sample Respective
on) Group before Test Aggregates
Passed) Remained before Test Group
(mm) (mm) (%) (g) (g) "P" (%) (%)
0.6 0.3
1.2 0.6
2.5 1.2
5.0 2.5
10.0 5.0
Total
Soundness of Coarse Aggregates

Spacing of Mass of Sample Mass Loss
Spacing of Sieve Mass Percentage Mass of Mass Loss
Sieve Remaining after Test on Percentage in
(Samples Remained of Respective Sample Percentage of
(Samples Sieve which Sample Respective
on) Group before Test Aggregates
Passed) Remained before Test Group
(mm) (mm) (%) (g) (g) (%) (%)
10.0 5.0
15.0 10.0
20.0 15.0
25.0 20.0
40.0 25.0
Total
Observations Number of Particles Prepared for Test Conditions of Breakage
Number of Particles Abnormality Observed

Inspector Inspecor
Name Name Name

the Consultant
Date Sign Date Sign
Name Name
FORM CT-16
CONTRACT NO.:
Related Standards :
JIS A 1123 - 2012
TEST FOR BLEEDING OF CONCRETE
Concrete Class ____________________
Method of Sampling ____________________

Tested at (Name of Laboratory) ____________________ Water Temperature °C ____________________
Date of Test (yy/mm/dd) ____________________
Specified Mix
W/C Ratio
Aggre. Aggre.
(mm) (cm) (%) (%) (%) W C S G
Measurement
Accumulated
Weight of Container (kg) Volume of
Elapsed Room
Weight of Container Filled with Water (kg) Water
Time Time Collected from Temperature
Temperature of Filled Water (°C) Bleeding
Density of Filled Water (hr:min) (min) (cm 3) (°C)

Capacity of Container
 (cm ) 3
:
Mean Height of Container 1000  (cm) :
Top Surface Area of Sample Concrete a (cm 2) :
Final Total Volume of Water :
Collected from Bleeding v (cm 3) :
Total Weight of Sample and Container (kg) :
Weight of Sample S (kg) :
Total Weight of Materials per 1 m3 W (kg) :
Weight of Water in Concrete 1 m3 w (kg) :
Bleeding of Volume Vb (cm 3/cm 2) :
Bleeding Rate Rb (%) :
Temperature of Sample (°C) :
Completion Time of Trowelling (hr:min) : :
Vb = v / a Rb = (B*W) / (w*S)
Note :

Inspector Inspecor
Name Name Name

the Consultant
Date Sign Date Sign
Name Name
FORM CT-17
CONTRACT NO.:
Related Standards :
JIS A 1137 - 2005
TEST FOR CLAY CONTAINED IN AGGREGATES
Name of Sample _________________________________________
Date and time of Sampling (yy/mm/dd, hr:min) __________________________________

Test for Clay Contained in Fine Aggregates

Dry Weight of Sample before Test Md 1 g
Dry Weight of Sample after Test Md 2 g
Lossed Weight %
Clay Content C %
Mean Value of Clay Content %
Deviation from Mean Value %
C  Md1  Md 2  Md1
Test for Clay Contained in Coarse Aggregates

Dry Weight of Sample before Test Md 1 g
Dry Weight of Sample after Test Md 2 g
Lossed Weight %
Clay Content C %
Mean Value of Clay Content %
Deviation from Mean Value %
C  Md1  Md 2  Md1
Note :

Inspector Inspecor
Name Name Name

the Consultant
Date Sign Date Sign
Name Name

Contract No. :
Package : Contractor :
CALCULATION OF CONCRETE
Structure and Location : Progress Pay Period : From to

Work Item and No. : Ref. DWG No. :
Block/Lift Concrete Quantity Cubic Meters
No. Type Sketch / Drawing Dimension / Calculation Each Unit Accum. Total
A40, A20, B40,
B20, B20-pf, (m3) (m3)
C40
Sheet total
FORM QtC-01
Prepared by : Checked by : Technically approved by : Approved by :
The Contractor The Consultant The Consultant The Project

Designated Engineer Q.A. & Q.S. Engineer B Q.A. & Q.S. Engineer A Designated Engineer
Contract No. :
CALCULATION OF FORM
Contract No. : Progress Pay Period : From _________________ to ________________
Structure and Location : Contractor :
Block/Lift Form Quantity Square Meters

No. Type Each Unit Nos Accum. Total
Sketch / Drawing Dimension / Calculation (m)
2
(m ) (m2)
Sheet total
FORM QtC-02

Contract No. :
CALCULATION OF REINFORCEMENT STEEL

Unit Weight (kg/m)
Contract No. : Round 9 13 16 19 22 25 28 32
Progress Pay Period : From _______ to ______
Structure and Location : (mm) 0.50 1.04 1.58 2.23 2.98 3.85 4.83 6.31 Contractor :
Work Item and No. : Deform 10 13 16 19 22 25 29 32 Ref. DWG No. :
(mm) 0.56 1.04 1.58 2.23 2.98 3.85 5.04 6.23
Length Lap Total Unit

Bar Size Unit Total
Sketch / Drawing per unit Length Length Weight
Mark
(mm) (nos) (m) (m) (m) (kg/m) (kg)
Sheet total
FORM QtC-03
Contract No. :
CALCULATION OF PVC WATER STOP

Contract No. : Progress Pay Period : From __________ to ___________
Type Quantity Meters
Block / Lift Length
Structure or Location Sketch / Drawing A : 230 mm
No. Each Unit Accum. Total
B : 300 mm (m)
Sheet total
FORM QtC-04

Contract No. :
CALCULATION OF SAND AND GRAVEL
Vol. per Quantity Cubic Meters
Block / Lift Length Installed
Structure or Location Sketch / Drawing Unit Meter
(m3) (m)
Sheet total
FORM QtC-05

Contract No. :
CALCULATION OF PVC PIPE

Block Quantity Meters
Dia Length
Structure or Location Sketch / Drawing No.
Each Unit Accum. Total
(mm) (m)
Sheet total
FORM QtC-06

Contract No. :
CALCULATION OF PVC WEEP HOLE

Type Quantity Number
Block / Lift Length
Structure or Location Sketch / Drawing A : 100 mm
B : 50 mm (nos)
Sheet total
FORM QtC-07

Attachment-2:
(With fictitious data)


Tests


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PART III

QUALITY CONTROL MANUAL

Part III Quality Control Manual on Concrete Works

I. INTRODUCTION ................................................................................ III - 1

II. SCOPE OF LABORATORY ............................................................... III - 2

III. SPECIFICATIONS OF CONCRETE MATERIALS

IV. PRE-CAST CONCRETE PANEL

V. TEST ITEMS AND TESTING STANDARDS

VI. INTERPRETATION OF CONCRETE TEST RESULT AND

6.3 Interpretation of the Statistic Analysis Method ........................... III-14

VII. FORMS FOR QUALITY CONTROL ON CONCRETE WORKS ... III-19

ATTACHMENT: CHECK LIST AND FORMS

I. Check List for Concrete and Masonry Works

FORM CW-01 Concrete Batching Plant Daily Report

II. Concrete Testing Forms

FORM CT-01 Table 1 Statistical Analysis of Concrete Strength

III. Forms for Work Quantity of Concrete Works

FORM QtC-01 Calculation of Concrete

Attachment-2: List and Form with fictitious data

All Forms issued, approved or rejected are recommended to be sorted and

II. SCOPE OF LABORATORY

The scope of works of the Contractor’s Laboratory is as follows:

The Contractor’s laboratory equipment is indicated in the General

III. SPECIFICATIONS OF CONCRETE MATERIALS

3.1 Specifications of Coarse Aggregate

(1) General requirement of aggregates

Coarse Aggregate: Standard Percentage by Weight Passing

(3) Deleterious materials

Coarse Aggregate: Deleterious Materials by Weight

3.2 Specifications of Fine Aggregate

Particles of the fine aggregate shall be generally spherical or cubical in shape.

Fine Aggregate: Standard Percentage by Weight Passing

(2) Deleterious materials

Fine Aggregate: Deleterious Materials by Weight

3.3 Specification of Cement

3.4 Specification of Concrete Mixes

Concrete shall consist of cement, graded aggregates, water and admixtures

B (K-175) for Structure5-10

Objects of Use of Concrete Types

IV. PRE-CAST CONCRETE PANEL

4.1 Preparation of Panels at Fabrication Yard

(2) Remarkable points at fabrication of panels

4.2 Breaking Test for Concrete Panels

(1) Required days for delivery to site

In the above specification, after removal of forms, it is necessary to judge if

b) Strength of completed panels at age of 28 days

(2) Method of testing

(3) Standard for evaluation

The standard for evaluation of tested results is stipulated as follows.

(4) Execution of breaking test

(5) Frequency for breaking test

Frequency of tests shall be executed by every 10,000 panels unless otherwise

4.3 Execution of Canal Lining by Concrete Panels

(1) Stock and delivery

b) Delivery to construction site

(3) Setting of concrete panels at site

4.4 Covering Concrete

The fiber reinforcement material shall be Polypropylene fiber with following

● Row material : Polypropylene fiber

V. TEST ITEMS AND TESTING STANDARDS

5.1 Test Items

5.2 Testing Standards and Frequency

Testing Standard and Frequency

Design Mix. (per m3) : W : kg C : kg S : __ kg