Professional Documents
Culture Documents
Block
1
HEAT DESICCATED PRODUCTS
UNIT 1
UNIT 3
UNIT 4
Packaging, Shelf Life and Storage of Khoa and Khoa Based Sweets 51
Programme Design Committee
Prof. H.P. Dikshit Prof. Panjab Singh
Ex. Vice Chancellor Vice Chancellor
IGNOU, New Delhi Banaras Hindu University, Banaras (U.P.)
Programme Coordinators : Prof. Panjab Singh, Dr. M.K. Salooja and Dr. P.L. Yadav
Material Production
Mr. Rajiv Girdhar, SO (Publication) Secretarial Assistance
Mr. Vinay Sehgal
Word Processing
Mr. Bhim Singh
October, 2006
© Indira Gandhi National Open University, 2006
ISBN-81-266-2588-0
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BLOCK INTRODUCTION
Indigenous dairy products are made throughout the country. Converting milk into
indigenous milk products is essential to preserve surplus milk in remote area of
country. Milk produced in villages is mostly converted into khoa in certain part of
country like north and west India. A number of sweets made from khoa are very
popular. In this block we shall know about the manufacture of khoa, khoa based
sweets and packaging of the khoa based sweets.
Unit-1 We will learn about the classification of traditional dairy products made in
our country. Standards of khoa, Rabri and Basundi prescribed under law also will
be known to us. Different factors responsible for affecting the quality of khoa, Rabri
and Basundi are explained in this unit so that while making these products we can
take care of these factors. Nutritive Values of these products are given in this unit.
We will also learn about the physico-chemical changes taking place during manufacture
of Khoa, Rabri and Basundi.
Unit-2 Methods of manufacture and factor affecting quality of products are given in
this unit. We will learn about the principle of manufacture. Traditional method and
improved method of manufacture of khoa, Rabri and Basundi are explained in the
text of this unit.
Unit-3 In our country milk sweets are very popular. In this unit we will know about
the method of manufacture and standards of khoa based sweets like Burfi, Peda,
Gulabjamun, Kalajamun, Kalakand, Milk cake and Kunda.
Unit-4 Suitable packaging for better keeping quality and proper storage are most
important for khoa and khoa based sweets for commercial purposes. In this unit we
will learn about the packaging and factors affecting shelf life of khoa, Rabri and
Basundi. We will also understand about the storage and defects of khoa and khoa
based sweets in this unit.
COURSE INTRODUCTION
A number of products are manufactured from milk. In India Khoa, Paneer and
Chhana, concentrated milk and milk powder are manufactured from surplus milk.
Khoa, Paneer and Chhana are traditional product which are produced in very small
quantity by small dealers or consumers themselves. With the development of new
Technology is possible to utilized surplus milk during flush season of year for making
Paneer, Chhana and Khoa, on large scale. Khoa, and Chhana are used for
preparation of a variety of sweets dishes in our country by small manufactures.
These sweets are very common throught the country. Milk production in our country
has increased many fold since independence. A number of milk processing and milk
products manufacturing plants are utilizing large quantity of surplus milk available for
production of concentrated milk and Milk Powders. These products can be stored
for longer period and utilized during the period of lean season. Milk powder has
great commercial value and used to meet the demand of milk and milk products in
deficit areas of country. In this course we will study about the manufacture of heat-
desiccated products specially khoa, and khoa sweets, Paneer and Chhana,
concentrated milk and dried milk.
Block-1 We will learn about the manufacturing of Khoa, Rabri and Basundi in this
block. We will know the principle involved in manufacture of these products.
Composition, standards and classification of heat-desiccated product are also given
in the text of this block. There are a numbers of sweets made from khoa like
Gulabjamun, Peda, Burfi, Kalakand and milk cake. We will learn about the
preparation, packaging, storage and common defects of the products. This will
help us to take care in preparation and handling of the products for subsequent use.
Block-2 Paneer and Chhana are heat and acid coagulated products made from
milk. In this block we will learn about the composition, standard, factor affecting
quality, methods of manufacture packaging and storage also of the products. We
will also learn about the preparation of Chhana based sweets like Rasogulla, Sandesh,
Rasmalai, Chhana Murki etc. Microbiological quality of Paneer, Chhana, and Chhana
based sweets, common defects in these products and their preservation are also
given in the text of this block.
Block-3 Milk constituents in a concentrated form are preserved in the form of
concentrated milk or condensed milk with or without sugar. Concentrated milk can
be easily reconstituted to meet the fluid milk demand in scarcity period. In this
block we will learn about the definition, standard, nutritive value and principle of
evaporation for concentrated milk. Method of manufacture of sweetened condensed
and evaporated milk and their uses are also given in the block. We will also learn
about the packaging, storage, judging and grading of the products. Condensed milk
and evaporated milk have prolonged storage life, but sometime some defects develop,
the reason for occurance and measure to control these defects shall also be discussed
in this block.
Block-4 Milk powder has many beneficial use in the milk and food industry. It can
be stored for longer period and can be easily transported to long distance without
deterioration. In this block we will study about the definition, compositions,
classification, legal standard and principle of drying milk. Milk is dried by roller
drier, spray drier, fluid bed drier. We will know about the engineering aspects of
these driers. In this block methods of manufacture of spray and roller dried milk
and production of value added products are given to educate us about the preparation
of products. We will also learn about the packaging, storage, and common defects
of dried milk, which will help us in maintaining the quality of dried milk.
UNIT 1 DEFINITION, COMPOSITION AND
STANDARDS OF KHOA, RABRI
AND BASUNDI
Structure
1.0 Objectives
1.1 Introduction
1.2 Classification of Traditional Dairy Products
1.3 Khoa
• Standards
• Chemical composition of khoa
• Factors affecting composition of khoa
1.4 Rabri
• Definition
• Chemical composition of rabri
• Factors affecting composition of rabri
1.5 Basundi
• Definition
1.0 OBJECTIVES
After reading this unit we should be able to:
• state the significance of traditional Indian dairy products.
• classify traditional dairy products on the basis of principle of their manufacture.
• give the definitions, standards and composition of khoa, rabri and basundi.
• correlate different inherent and processing factors with the composition of khoa,
rabri and basundi.
• narrate the physico-chemical changes that take place in milk during manufacture
of these products.
1.1 INTRODUCTION
These products are being made and consumed in India since ancient time. Traditional
milk products, also called as “Indian” or “Indigenous” milk products have great 5
Heat Desiccated Products social, cultural and economic importance in our country. It is estimated that about
half of the 88 million tons (figures based on 2004 estimates) of milk produced in
India is utilized for the manufacture of traditional milk products.
Indigenous milk products provide the means of preserving precious milk solids for a
comparatively longer time than the fluid milk whose shelf life under Indian tropical
conditions is only 5-6 hours at ambient temperature. The chilling facilities for preserving
raw milk are highly inadequate and legally no chemical preservative can be added to
milk for this purpose. In this situation conversion of milk into traditional milk products
is the best option, because methods of preparation are simple, don’t require costly
equipment and suits the rural conditions.
Until recently the surplus milk in flush season was converted into skim milk powder
and ghee by most of the organized dairies, mainly because of their convenience in
handling, transportation and storage. Because of increase in competition and decrease
of profit in these products, the organized sector of dairy industry is fast switching to
value added products such as traditional milk sweets. Traditional milk products are
now finding good export opportunity. We can conclude that traditional dairy product
have great role in both unorganized (halwais) and organized dairy/milk processing
sectors.
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Heat and acid Chhana Chhana based sweets Definition,
Composition and
coagulation (Rasogolla, Sandesh, Standards of Khoa,
Rasmalai, Chhana murki, Rabri and Basundi
Cham-cham, etc.)
Paneer Culinary dishes/direct
consumption
Fermentation - Dahi
Chakka Shrikhand, Shrikhand vadi
- Misti doi
Phase inversion and Makkhan
Ghee
concentration of fat
Frozen - Kulfi/ Kulfa
Cereal based - Kheer
- Payasam
1.3 KHOA
Khoa is an important indigenous milk product. It is conventionally prepared by
continuous boiling of milk in an open kettle until desired desiccation (normally 72-
75% total solids) and texture is achieved. According to one estimate about 5.5% of
total milk production is converted into khoa. This amount is equivalent to 3 million
kgs khoa/per day. Khoa is used as a base material for a variety of sweets, such as
burfi, peda, gulabjamum, milk cake, kalakand, kunda etc.
i. Standard
PFA Standards of Khoa : According to PFA khoa is a product obtained from cow
or buffalo milk or a combination thereof by rapid desiccation and having not less
than 30% fat on dry matter basis of the finished product.
BIS requirements for Different Types of Khoa : According to BIS, khoa is a
heat coagulated milk product obtained by partial dehydration of milk of buffalo,
cow, sheep and goat or their admixture. It shall not contain any ingredient foreign to
milk except the addition of citric acid in Danedar khoa added to develop the desirable 7
Heat Desiccated Products characteristic. Three types of khoa are manufactured, viz. Pindi, Danedar and Dhap.
Their requirements as per BIS are given in table 1.2 and specific characteristics as
below:
Pindi: It is characterized as a circular ball of a hemispherical pat with smooth and
homogenous body and texture. The grains are very small and of uniform size throughout
the mass. The product possesses characteristic heated/cooked flavour. It is used for
the manufacture of various varieties of burfi and peda.
Danedar: It is characterized by its granular texture and uneven body. The size of
grains depends upon the amount of acidulant added and the acidity of milk used.
Citric acid when added should normally be less than 0.1% (preferably 0.02%). This
type of khoa is used as a base for the preparation of kalakand, milk cake and
pastries where granulation is desirable.
Dhap: This type is characterized by loose and sticky body and smooth texture. It
is normally pre-pindi stage and thus contains higher moisture. Dhap khoa is purposely
prepared for its use in preparation of gulabjamun and pantua so that balls of smooth
surface can be prepared.
Table 1.2. BIS requirements for different types of khoa
* Khoa prepared from standardized buffalo milk (5.8% fat and 9% SNF) under
controlled conditions.
8 ** Khoa prepared from cow milk standardized to 4.0% fat and 8.6% SNF
iii. Factors Affecting Composition of Khoa Definition,
Composition and
The large variations in the market samples are attributed to the following factors: Standards of Khoa,
Rabri and Basundi
Type and quality of milk used: The composition of cow and buffalo milks is
different in respect of total solids, fat, proteins and lactose. Therefore, the use of
these milks as such or their combination (without standardization) produces khoa of
different composition. Buffalo milk khoa normally contains higher moisture and higher
fat levels, but lower contents of protein, lactose and ash than cow milk khoa.
Adulteration of milk with water or removal of fat from milk also affects the
composition of khoa.
Method of preparation: In the conventional methods, adopted by halwais and
unskilled workers, the desiccation of milk is done just by their past experience,
which is bound to vary from lot to lot. Removal of more moisture during desiccation
leads to decrease in moisture and increase in all other solids in khoa where as the
removal of less moisture has opposite effect on the composition of khoa. The use of
mechanized and continuous method produces khoa of more consistent quality.
Degree of heat treatment: Higher degree of heat treatment, results into very fast
desiccation of milk solids particularly at the final stage. This may reduce the moisture
content to a greater extent and increase all other milk solids in khoa.
Manner of handling and packaging: Leaving khoa on the hot surface of heating
kettle for a longer time in the conventional method of preparation or in the open
trays in continuous khoa making process, causes more evaporation of moisture
thereby changing its final composition. Improper protection/package of khoa also
leads to surface drying and decrease in the moisture content.
Storage conditions: Storage of khoa in dry conditions or humid conditions,
particularly when improperly protected, also results into compositional changes.
The storage of khoa for longer time will have more drastic effect in these conditions.
1.4 RABRI
i. Definition
Rabri is an indigenous sweetened desiccated milk product containing distinctive
hard layers (flakes) of malai (clotted cream). The product also contains some liquid
portion along with the layers of malai and lumpy (semi-solid) mass. Rabri has slightly
cooked aroma and pleasantly sweet and creamy taste. The colour varies from light
yellow to white with slight tinge of browning depending on the type of milk used.
Many additives such as cardamom, dry fruits (Kaju, Badaam, etc.) are also added
to rabri to make it more delicious. Rabri is very popular in the northern and eastern
regions of India and consumed directly as a milk dessert on festivals and happy
occasions like marriages, birthday celebrations, etc.
Standards for rabri: Neither PFA nor BIS has recommended any standard for
Rabri.
ii. Chemical Composition of Rabri
Rabri is traditionally prepared by halwais. The method used by them is essentially a
batch type based on their past experience. Therefore, large variation in the market
rabri is expected. The average composition of rabri prepared in laboratory using a
standard method and of the market samples (range) is given in table 1.4.
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Heat Desiccated Products Table 1.4. Gross chemical composition of Rabri
S.No.
Market Laboratory prepared
Constituents
samples (range) samples (average)
(%)
1 Moisture 45.0 – 59.30 49.8
2 Fat 10.0 – 19.80 15.5
3 Protein - 9.5
4 Lactose 10.15 – 13.70 11.3
5 Sucrose 10.50 – 14.00 12.0
6 Ash - 1.99
1.5 BASUNDI
i. Definition
Basundi is a popular product of western and southern parts of India particularly
states of Andhra Pradesh, Gujarat, Karnataka, Maharashtra, Kerala and Tamilnadu.
The exact origin of basundi is not known, but it has been consumed as a milk dessert
in our country for centuries. It is served during special festivities and religious
occasions. Its production is mainly confined to the restaurants, hotels and individual
household who adopt small scale batch method.
Basundi is also a heat desiccated, sweetened milk like rabri. The difference between
the two is based on the texture. Rabri has very distinct hard flaky layers of clotted
cream (malai) whereas basundi is generally homogenous or have very soft and fine
flakes, which in fact are very fine heat coagulated proteins particles. Basundi has a
sweetish cooked to caramelized flavour and its colour varies from white to slight
brown.
Standards: So far no PFA and BIS standards exist for basundi.
10
ii. Composition of Basundi Definition,
Composition and
The chemical composition of Basundi depends on the Standards of Khoa,
Rabri and Basundi
z Type and composition of milk
z Degree of concentration of milk solids
z Quantity of sugar and other additives added.
The average chemical composition of basundi is given below in table 1.5.
Table 1.5. Average chemical composition of basundi
1 Moisture 52.6
2 Fat 11.6
3 Protein 9.9
4 Lactose 11.5
5 Ash 1.7
6 Sucrose 12.7
iii. Milk casein, though very stable to heat treatment, also starts coagulation
with the increase in size of casein micelles due to increase in concentration
of milk solids and also complexing of whey proteins.
3. i. The lipids in milk are present in form of fat globules stabilized by a membrane
and are dispersed in serum phase. Vigorous scraping and stirring disrupt
the fat globule membrane. The part of the fat is then entrapped in casein
aggregate and the remaining in free form.
ii. Lactose, the milk sugar, is present in form of true solution. On heat
desiccation, it concentrated into super saturated solution.
iii. This results into formation of insoluble or undissociated salts of Ca and
Mg with increasing milk concentration during khoa making. This will affect
the stability of casein and favour the heat coagulation of milk proteins in
khoa.
17