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Factor-Utilization Factor-
Load Factor
By jiguparmar | November, 14th 2011
Maximum demand
Maximum demand (often referred to as MD) is the largest current
normally carried by circuits, switches and protective devices. It does not
include the levels of current flowing under overload or short circuit
conditions.
Assessment of maximum demand is sometimes straightforward. For
example, the maximum demand of a 240 V single-phase 8 kW shower
heater can be calculated by dividing the power (8 kW) by the voltage
(240 V) to give a current of 33.3 A. This calculation assumes a power
factor of unity, which is a reasonable assumption for such a purely
resistive load.
There are times, however, when assessment of maximum demand is
less obvious. For example, if a ring circuit feeds fifteen 13 A sockets,
the maximum demand clearly should not be 15 x 13 = 195 A, if only
because the circuit protection will not be rated at more than 32 A. Some
13 A sockets may feed table lamps with 60 W lamps fitted, whilst others
may feed 3 kW washing machines; others again may not be loaded at
all.
Lighting circuits pose a special problem when determining MD. Each
lamp-holder must be assumed to carry the current required by the
connected load, subject to a minimum loading of 100 W per lamp holder
(a demand of 0.42 A per lamp holder at 240 V). Discharge lamps are
particularly difficult to assess, and current cannot be calculated simply
by dividing lamp power by supply voltage. The reasons for this are:
1. Control gear losses result in additional current,
2. the power factor is usually less than unity so current is greater, and
3. Chokes and other control gear usually distort the waveform of the current
so that it contains harmonics which are additional to the fundamental
supply current.
So long as the power factor of a discharge lighting circuit is not less
than 0.85, the current demand for the circuit can be calculated from:
current (A) = (lamp power (W) x 1.8) / supply voltage (V)
For example, the steady state current demand of a 240 V circuit
supplying ten 65 W fluorescent lamps would be: I = 10X65X1.8A / 240 =
4.88A
Switches for circuits feeding discharge lamps must be rated at twice the
current they are required to carry, unless they have been specially
constructed to withstand the severe arcing resulting from the switching
of such inductive and capacitive loads.
(5) Coincidence factor
The coincidence factor =Max. demand of a system / sum of the
individual maximum demands
The coincidence factor is the reciprocal of the diversity factor
Demand Factor & Load Factor according
to Type of Industries
Type of Industry Demand Load Utilization
Factor Factor Factor (DF x
LF)
Arc Furnace 0.55 0.80 0.44
Induction Furnace 0.90 0.80 0.72
Steel Rolling mills 0.80 0.25 0.20
Mechanical/ Electrical
a) Single Shift 0.45 0.25 0.11
b) Double Shift 0.45 0.50 0.22
Cycle Industry 0.40 0.40 0.16
Wire products 0.35 0.40 0.14
Auto Parts 0.40 0.50 0.20
Forgings 0.50 0.35 0.17
Cold Storage
a) Working Season 0.60 0.65 0.39
b) Non-Working Season 0.25 0.15 0.04
Rice Sheller’s
a) Working Season 0.70 0.80 0.56
b) Non-Working 0.05 0.30 0.01
Season
Ice Candy Units
a) Working Season 0.50 0.65 0.32
b) Non-Working Season 0.50 0.10 0.05
Ice Factories
a) Working Season 0.80 0.65 0.52
b) Non-Working Season 0.80 0.10 0.08
Cotton Ginning
a) Working Season 0.70 0.25 0.17
b) Non-Working Season 0.10 0.10 0.01
Spinning Mills 0.60 0.80 0.48
Textile Industry 0.50 0.80 0.40
Dyeing and Printing 0.40 0.50 0.20
Ghee Mills 0.50 0.50 0.25
Oil Mills 0.70 0.50 0.35
Solvent Extraction Mills 0.45 0.50 0.22
Plastic 0.60 0.25 0.11
Soap 0.50 0.25 0.12
Rubber (Foot Wear) 0.45 0.35 0.16
Distilleries 0.35 0.50 0.17
Chemical Industry 0.40 0.50 0.20
Gas Plant Industry 0.70 0.50 0.35
Paint and Colour 0.50 0.40 0.20
Factory
Sugar 0.30 0.45 0.13
Paper 0.50 0.80 0.40
Flour Mills(Single 0.80 0.25 0.20
Shift)
Atta Chakies 0.50 0.25 0.12
Milk Plants 0.40 0.80 0.32
Printing Presses 0.35 0.30 0.10
Repair Workshops 0.40 0.25 0.10
Bottling Plants 0.40 0.35 0.14
Radio Stations 0.55 .0.45 0.25
Telephone exchange 0.50 0.90 0.45
Public Water Works 0.75 0.40 0.30
Medical Colleges 0.60 0.25 0.15
Hospitals 0.25 0.90 0.22
Nursing Homes 0.50 0.50 0.25
Colleges and Schools 0.50 0.20 0.10
Hotels and Restaurants 0.75 0.40 0.30
Marriage Palaces 1.00 0.25 0.25