Professional Documents
Culture Documents
Quintus
5 part
Hematology Analyzer
Service Manual
Rev 2.3
Revision 2.3
2014-September-16
2
Revision history
Revision history
2.3 16tthSept 2014 Per Löfbom General update, all sections updated GW,XW
3
Table of Contents
REVISION HISTORY .................................................................................................................................................. 2
TABLE OF CONTENTS ............................................................................................................................................. 3
1 INTRODUCTION ............................................................................................................................................... 9
1.1 WHO SHOULD READ THIS MANUAL ................................................................................................................ 9
2 FOR YOUR SAFETY ....................................................................................................................................... 10
2.1 SPECIAL SYMBOLS USED IN THIS MANUAL................................................................................................. 10
2.2 GENERAL PRECAUTIONS ............................................................................................................................. 10
2.3 ENVIRONMENTAL FACTORS ........................................................................................................................ 11
2.4 ELECTRICAL REQUIREMENTS ...................................................................................................................... 12
2.5 SUGGESTED ON-LINE UPS ........................................................................................................................... 12
2.6 PROPER PLACEMENT OF QUINTUS ............................................................................................................... 13
2.7 WEIGHT REQUIREMENTS ............................................................................................................................. 14
2.8 WASTE DISPOSAL ........................................................................................................................................ 14
2.9 EMERGENCY SITUATIONS ............................................................................................................................ 15
3 STRUCTURE OF THE ANALYZER ............................................................................................................. 16
3.1 COMPONENTS LOCATED ON THE FRONT PANEL ............................................................................................ 16
3.1.1 Display screen and the touch sensitive surface ...................................................................................... 16
3.1.2 Start Button and LEDs ........................................................................................................................... 17
3.2 COMPONENTS ACCESSIBLE AFTER OPENING THE FRONT PANEL ................................................................... 17
3.2.1 Shear Valve Assembly ............................................................................................................................ 17
3.2.2 Sample rotor ........................................................................................................................................... 18
3.2.3 Main Dilutors ......................................................................................................................................... 18
3.2.4 Dilutor opto sensor boards..................................................................................................................... 19
3.2.5 Tube organizer ....................................................................................................................................... 19
3.2.6 Temperature Control Unit ...................................................................................................................... 19
3.2.7 Laser head .............................................................................................................................................. 20
3.2.8 Laser Head Assembly + Sample Injector ............................................................................................... 21
3.2.9 Laserdiode Driver Board ....................................................................................................................... 22
3.2.10 Pin Photodiode and Amplifier (OPTSENSOR_2v1) .......................................................................... 22
3.3 LEFT SIDE .................................................................................................................................................... 23
3.3.1 Valve boards........................................................................................................................................... 23
3.3.2 WBC/BASO Preheater Assembly............................................................................................................ 24
3.3.3 Counting chamber with electrodes and measuring aperture ................................................................. 24
3.3.4 HGB Measuring Head ............................................................................................................................ 25
3.3.5 Cell counter Amplifier Board ................................................................................................................. 26
3.3.6 Pressure sensor board ............................................................................................................................ 27
3.3.7 Reagent and Vacuum buffers .................................................................................................................. 29
3.3.8 Reagent Sensor Board ............................................................................................................................ 29
3.3.9 Opening the valve assembly plate .......................................................................................................... 29
3.3.10 Vacuum buffer .................................................................................................................................... 29
3.3.11 Pneumatic and Power Boards (PPB1 and PPB2) ............................................................................. 30
3.3.12 Pump assembly .................................................................................................................................. 31
3.4 RIGHT SIDE .................................................................................................................................................. 32
3.4.1 XY unit .................................................................................................................................................... 32
3.4.2 XYROpto Board ...................................................................................................................................... 33
3.4.3 Sampling needle ..................................................................................................................................... 33
3.4.4 Blood sensor ........................................................................................................................................... 33
3.4.5 Wash head .............................................................................................................................................. 34
3.4.6 Processor unit (LS-DACQ board with DimmBoard) ............................................................................. 34
3.4.7 Mini-ITX PC mother board (In Hardware block) .................................................................................. 40
4
1 INTRODUCTION
1.1 Who should read this manual
This Service manual is intended for trained technicians or service engineers to be able to maintain and
repair Quintus automated hematology analyzer. It contains the functional descriptions of the analyzer,
operation of the fluidic system, adjustments and settings, and very important information for the Service
Personnel about the service operations and possible problems.
All information contained herein is the intellectual property of Boule Medical and should not be used or
reproduced without prior agreement of Boule Medical.
Would you find things unclear, please, contact service@boule.se for assistance.
For updated information regarding SW updates and Technical bulletins, please, visit our web site:
www.quintus5part.com/
If you are a certified Boule distributor, you can get a unique password to access download page on our
web site.
User’s manual contains important information about the operation and measurement principles of
Quintus. Specifications, definition of parameters and user interface are also described therein,
consequently Service manual does not contain these data.
Use of the Service manual assumes knowledge of the information contained in the User’s manual.
Sharp needle warning The sampling needle may be a hazard to the operator.
The sampling needle and other components inside the analyzer may cause injury, or can
get damaged if handled incorrectly. Only certified personnel should open the covers.
Running measurements with opened cover is not recommended due to the risk of possible
injury. Always wear safety gloves while performing maintenance actions.
The analyzer weighs 35kg (~77lbs). Please do not attempt to move it alone. The analyzer
should always be moved by two persons holding the analyzer by its sides in an upright
position.
Make sure to retain the original packaging material for safe transportation and storage in
the future.
To prepare the analyzer for shipping, storage or extended periods of inactivity, please drain
the reagents and repackage the Quintus in its original packaging. Do not expose Quintus
to direct sunlight, extreme temperature or humidity (>80%).
The analyzer operates with chemically and biologically active reagents. Physical contact
with these reagents should be avoided. Please read reagent descriptions carefully for
possible emergency actions.
11
Genuine reagents and service materials and spare parts are available from Boule Medical.
Only Boule certified service personnel that have successfully completed the Quintus
Service Training’ program are qualified to service the Quintus analyzer.
Before operating Quintus analyzer, all operators should complete a Quintus Operator
Training’ program. This program is offered by Boule Medical or by certified service
personnel.
Replacement materials or spare parts (tubes, valves, etc.) which might have been in
contact with human blood or reagents should be handled as a potentially biologically
hazardous and chemically dangerous material. All applicable laws and regulations must be
observed in the handling and disposal of these materials.
Quintus is designed for laboratory operation. Mobile operation is not supported. Operate
Quintus within the ambient temperature range described in User Manual.
The IVD equipment complies with the emission and immunity requirements described in
relevant part of the IEC 61326 series.
This equipment has been designed and tested to CISPR 11 Class A. In a domestic
environment it may cause radio interference, in which case, you may need to take
measures to mitigate the interference.
Quintus should be stored within the temperature range of 5-35°C (41-95°F). Avoid exposing the analyzer
to direct sunlight or to extreme high or low temperatures. If the analyzer was subjected to extreme
temperatures during shipment or storage, it must be placed for at least two hours in a room whose
temperature is within the operational range before installation or use.
Reagents should be stored at a temperature range of 15-30°C (59-86°F). Reagents may experience a
temperature range of at most 5-35°C (41-95 °F) for a maximum of 3 days.
The analyzer should be placed in a well-ventilated location. Operation at an altitude above 2000 meters
(6560 ft) is not guaranteed.
Use only the power cord supplied with the instrument. Avoid using extension cords. Quintus comes with
a power cord appropriate for your power system. Proper use of the appropriate power cord assures
adequate grounding of the system. If the power is not reliable, contact your representative for options
such as the installation of an external UPS module.
Failure to properly ground the Quintus bypasses important safety features and may
result in electrical hazard.
The instrument should not be placed near potentially interfering devices capable of emitting radio
frequencies (e.g. radio or television transmitters/receivers, radars, centrifuges, X-ray devices, fans, etc.).
This analyzer is designed to be safe for transient voltages to INSTALLATION CATEGORY II and POLLUTION
DEGREE 2.
Power consumption of the analyzer and optional Autoloader is 400VA max. If there is a power failure,
the analyzer should be able to complete the function in progress and perform a Windows shut-down to
secure data.
In order to provide the necessary power, it is recommended to use a UPS with the following minimum
specifications: 600 VA provides uninterrupted power for 10-15 minutes.
Boule Medical does not supply UPS for Quintus. Therefore Boule is not taking responsibility
or liability for the operation of Quintus running on UPS.
If you need further information, please, contact technical support of the UPS vendor.
Placing reagents above the Quintus analyzer could result in reagent overflow and spilling.
Always put the diluent tank on the floor, never to the same level where the analyzer is.
14
Quintus with optional Autoloader weighs 47Kg (104 lb). Adding an external keyboard, printer,
documents, etc. can bring the total weight up to 60 Kg (132 lb).
Please select a table, laboratory shelf, or other location which can support the weight of the Quintus
with all accessories and it is free from vibration.
To allow reliable operation and to provide a safe working environment, make sure that
the table supporting the unit is stable enough to carry the weight of the instrument and
accessories.
If Quintus needs to be powered off due to an emergency situation (like fire, thunderstorm, etc.), follow
the procedures in User Manual section
In case of fire, do not use water to extinguish the fire unless Quintus is disconnected from
the electrical network!
16
The built-in touchscreen is a 4 wire resistive type. It is interfaced to the mainboard by a USB controller.
17
START Button board is mounted on the front panel. It contains a start button and two LEDs to illuminate
the START button. The LEDs are bicolor: red and green LEDs. When both red and green are switched on,
the resultant color is yellow.
Sample rotor unit uses a stepper motor, connected to the PPB through the XY opto board. The rotor has
micro switches for positioning.
The unit blocks itself in the home and end position with mechanical parts and has a special cap that
prevents the damage of the electronic and mechanic parts caused by any fluid.
The software identifies and moves four dilutors (Dil1, Dil2, Dil3, and Dil4), each dilutor consists of two
syringes. Dilutor 1 and 2 is in Dilutor module 1, dilutor 3 and 4 is in Dilutor module 2, as represented in
the picture below.
Four tubes have metal through tubes to allow easier removal and replacement
when necessary in case the TCU needs to be cleaned and rinsed.
Temperature Control Unit provides the necessary temperature for reagents used to create 4-DIFF
sample. It is able to heat or cool the sample and reagents, depending on the ambient temperature. It
contains a massive, molded aluminum block. There are multiple, curved and interconnected stainless
steel tubes (fluid paths) inside the TCU to ensure proper capacity.
Parts of TCU:
• In-line mixer, for mixing and homogenizing sample and specific reagents.
• Temperature Controller Board, to monitor the temperature of the aluminum block by power
transistors (heating elements) or Peltier cooling circuitry
• Thermal insulation for temperature stability.
3
1. LASERDRV BOARD
2. LENS ASSEMBLY
3. OPTSENSE BOARD
4. SAFETY SWITCHES
1
5. SAMPLE INJECTOR
7. OPTICAL CABLE
2 4
6 7
5
Black anodized aluminum box works as safety cover. Two different micro-switches protect the technician
against direct exposure to beam:
21
• When cover holder screws are removed laser activity will be switched off by laser driver board.
• To turn on laser again, put the cover back, and fasten the screws so that both switches are
closed and the low-level SW should be restarted.
Optical measurement unit has a sheath and sample inlet, and a waste outlet from fluidic side, laser driver
cable, analogue output cable and auto-alignment cable from the electronics.
The laser head is responsible for the precise illumination of the sample. The temperature controlled laser
diode source is mounted on a huge brass basis which holds it tight and also responsible for the cooling.
Just beside the laser diode aspheric and achromatic lenses performs the focusing of the laser beam.
Concentric ring shaped optical cable is also mounted to the flow-cell unit. This collects the scattered light
from the cells, and transfers it to the detection unit. Just before the insertion zone of the optical cable,
there is a laser dump for filtering direct laser beam.
The LASERDRV board provides laser safety functions too. When removing the laser cover, the safety
switches cut off laser power immediately. In order to turn the laser on the cover must be in replaced and
the instrument must be turned off and back on.
The controlling interface between the LS-DACQ and the LASERDRV is I2C communication cable.
Then the DC level is removed, and more amplification is applied. The DC level of output 0 and 1 (AOUT0,
AOUT1) are clamped to +1V. The output span is 2V, so the output range is +1V..+3V. This is appropriate
for the A/D converter on the LS-DACQ, that has a 2V input voltage span, only the offset has to be set
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according to the A/D’s requirement(+1.5V..+3.5V). The 3rd analog channel (AOUT2) outputs the DC level
of channel 0, amplified by 2. It can be used for the auto alignment of the laser. The OPTSENSOR card
contains the connectors and LEDs for Auto Alignment motors, as well as position sensing.
2x Valve_1-5
2x Valve_6-12
2x Valve_13-18
2x Valve_19-22
4 valves are not used, and thus not installed. Valve coils are not installed on valve driver boards behind
either.
Note: Valves can be replaced individually, also the coils can be unsoldered and replaced but valve board
cannot be replaced individually. We only provide the whole valve assembly 40 valves as a spare part.
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WBC/BA
SO
preheate
In the instruments there are two cell-counter chambers: separate for RBC and WBC.
In the RBC chamber the instruments counts red blood cells, and uses no lyse at all in this chamber. It has
a smaller draining outlet made of plastic and its measuring tube contains a 70 µm-sized aperture.
In the WBC chamber the instrument counts all kind of WBC. It has a measuring tube with an aperture
size of 80 µm and a bigger draining outlet made of PTFE (Teflon).
Both chambers have a reference electrode and a draining outlet. The next picture shows the chambers
and the measuring tubes. The aperture is made of ruby and it is molded into the measuring tube.
Note!! RBC and WBC chamber can be interchangeable with each other, white plastic draining cone in
bottom of chamber together with orifice/aperture must be switched between chambers in this case. See
below pictures how the draining cones are different.
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Reference
electrode
O-ring
It contains: a light source (LED) at 540 nm wavelength and Photo Detector (TSL235). The Photo Detector
converts the light to frequency. The HGB concentration is a logarithmic function of this frequency
measured by the FPGA circuit of the COMB card.
TSL235
LED
Connection to the
amplifier
26
The analyzer performs enhanced Hemoglobin measurement technology for HGB measurement. The
output of HGB head is frequency (TSL235 detector is light to frequency converter). A digital counter in
the FPGA circuit counts this signal.This counter counts up while the LED is on and counts down while the
LED is off, the LED and the counter directions are switched with a 250 Hz signal. This method provides
“real time backlight correction”, which makes the HGB measurement more precise in changing backlight
environment situation as well.
Due to backlight correction, Quintus is less sensitive to incident light changes. HGB light is automatic
adjusted by software and no manual adjustment is needed.
Connection to:
CSA1 on COMB
Connection to:
HVB
Connection to:
COMB (DIGIO)
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Connection to
the electrodes
Offset
potentiometer
Connection to
HGB head
Amplifier board includes one input connector for each measuring chamber (measuring electrode). There
is one opto switch (OPT1) and a relay (REL1) to connect high voltage to one of the probes with HSW
signal and to isolate the input of the amplifier. Test circuit allows generating test pulses (with TEST and
PLS signals through Q1, Q2 FETs) for checking proper operation of each amplifier channel.
Amplifier board includes a 3-stage main amplifier channel, which gains input signal to the 0...5 V range
(this is the input range of the A/D converter (IC10), which is placed on the LSDACQ card). The RSW signal
(with Q8 transistor) changes the input electrode through REL2 relay. There is an offset potentiometer, P1
in the third amplifier stage, manufacturer sets the correct offset voltage.
The Amplifier offset adjusted automatically by the SW. The service personnel can adjust it manually by
giving the offset value through the SW in service menu. If the auto offset is cannot put the value in range
the amplifier board is defective needs to be replaced.
1 2 3
The Pressure Sensor Board incorporates three differential pressure sensors. The pressure values are read
out by the LS-DACQ card through I2C interface. The sensors are responsible for reading pressures of:
28
Quintus is equipped with sensitive pressure meters. These pressure meters are used to monitor and
control measurement, and chamber draining processes. In some cases, the pressure meters can develop
an offset value that can cause “Timeout” or “Chamber draining” errors. The new analyzer software can
compensate for this offset value drift.
Locate the “Start adjustment” button from Service menu-Service functions 5/6 and click on it. The SW
will perform a process, where the pressure meters will be “vented” to atmospheric pressure – and this
value will be noted by the SW. This will minimize the occurrence of the “Timeout” or “draining” related
errors. (On the screen you will see the actual value of the pressure meter, corrected values can be seen
only if a Self-test is performed after the adjustments).
1. Perform a Low Level Reboot (service menu, service functions) to get low level PC in a default
known state
2. Run Test Function 11
3. Low Level Reboot 2 times
4. Perform Pressure Sensor Offset function (Service Menu-Service functions 5/6)
5. Perform a 3-measurements based Calibration using normal level control blood
29
The lower part of the assembly plate holds six plastic cylinders, called chambers or buffers. The first one
(Meas Small) holds vacuum used in the Impedance measurement process, aspirate sample dilution out
of aperture. This vacuum is always adjusted according to measured atmospheric pressure.
The five next chambers are used as temporary storage volumes for individual reagents for one
measurement cycle. The last two in the front, marked as Dilu 1 and Dilu 2 are linked in parallel to double
the capacity and contains diluent. Chambers 2-4 have internal floating (magnetic) level sensors. The
volume of chambers allow one measurement cycle to be performed after the reagent low warning.
The Reagent Sensor Board monitors the liquid level in the reagent buffers continuously. If the liquid level
is enough (buffer full), it signals to the PPB2 board and the software can stop the filling process.
PPB card contains the main power regulator circuits, valve and motor driver circuits and other
connections for the fluidic and pneumatic system’s parts.
Power system generates +5V (Digital power), +8V (Printer power) and +12V (Motor and valve power)
from the single +12V DC input signal.
Motor driver part consists of six separated PIC micro-controllers with power drivers. Horizontal, Vertical
and Sample rotor motors have one combined ribbon cable connection. Main Dilutor (with two motors)
and Micro-dilutor have separated connectors.
Valve driver section is based on the valve driver PIC micro-controller and three 8-bit, powered output
shift registers (with built in protection diodes) and there are two common ribbon cable connections for
the 4 valve boards. The pump assembly has a separated Darlington driver circuit for more reliable
operation.
The yellow one indicates motor moving or holding and active valve or pump moving. (It means current
flows into motors, valves or pump)
PPB boards have a small board on the bottom called PPB CON board. This board connects the PPB to the
LSDACQ board.
Both stepper motors have optical end-switch sensors for detecting these positions. These are required
for correct initialization and error detection. All sensors have status LEDs to show actual conditions.
The Vertical motor works with a special opto wheel for detecting home & end positions. See the
Adjustment section of this manual to place this wheel to the proper position.
Greasing of the horizontal/vertical guiding rods should be done regularly using Photo lube 1141122_S.
It is recommended to check and repeat greasing of guiding rods every year, or after 30000
measurements. See section 6.1.1.1.
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The other (rear) side of the board contains the connection for the Sample rotor and a ribbon cable
connection to PPB#
The LSDACQ board incorporates a credit-card sized PC, named DimmBoard. The processor on the
DimmBoard is a 600MHz Pentium-class core, with 256Mbytes on-board RAM, and SD card controller.
This SD card contains the Low Level SW of the system which handles all the measuring processes. The
Low level SW can be updated from the service software update menu.
Flash (BIOS)
Vortex86DX
CPU
Edge connector
MicroSD
Card
Flash (BIOS)
FPGA interface
The FPGA is connected through the ISA bus of the DimmBoard. The FPGA implements several registers,
and the DimmBoard can reach these registers as memory-mapped.
Buffer memory
During optical measurement, a vast amount of data has to be transferred to the Analytical Unit through
the USB connection. It is necessary to use a buffer memory to store the data temporarily, because the
USB transfer speed may not be enough to transfer the data real-time. The LS-DACQ uses a 2 MB SRAM
memory as buffer. The SRAM is organized as FIFO (first-in first-out memory).
36
The Analytical Unit is connected to the Data Acquisition System by a full-speed USB interface. The USB
interface is implemented by a FT2232L USB chip. The USB chip implements 2 channels, one of them
works as a virtual COM port, the other is a parallel data channel. The VCOM channel is used as a
command channel, through which the Analytical Unit sends commands to the Data Acquisition System.
The measurement data are sent to the Analytical Unit through the parallel data channel.
FPGA
The FPGA is a Xilinx Spartan II type. The FPGA preprocesses the digitized data of the optical
measurement and sends them to the Analytical Unit through the USB. It preprocesses the volumetric
impedance measurement data too, produces data packets, and sends them to the Analytical unit.
FPGA controls the SRAM, to make a FIFO data buffer of it. Implements an I2C interface to control the PPB
(Pneumatic and Power Board) boards.
FPGA configuration
As the FPGA is SRAM based, it is configured after every power on. The program is stored in a Xilinx
configuration flash memory. The flash memory can be programmed through a JTAG port by a Xilinx
Parallel Cable or in-circuit from the Quintus program.
Analog inputs
The LS-DACQ has 4 analog inputs (AIN0-AIN3). AIN0 and AIN1 for the 2 channel optical measurement,
AIN2 is for the auto alignment, AIN3 is for the volumetric impedance measurement. The input signal
range for AIN0 and AIN1 is 1V..+3V, the DC offset is programmable, to adapt it to the A/D converter’s
input level of +1.5V..+3.5V. The input signal range for AIN2 and AIN3 is 0V..+5V, and the gain is
programmable.
A/D converter
The A/D converter is a THS1007 type, four channel A/D, manufactured by Texas. The input voltage level
is +1.5V..+3.5V, so AIN0 and AIN1 can be connected after DC level setting, but AIN2 and AIN3 channels
require not only level conversion, but attenuation. The input amplifier and level converter perform these
functions. The sampling frequency is 1 MHz on all input channels.
The LS-DACQ card incorporates a PIC microcontroller that is connected to the DimmBoard through the
FPGA. The PIC with a built-in I2C controller controls the Laser Driver Board, the Opto Sensor Board, the
Pressure board and the TCU.
37
The PIC measures the board temperature and there is an input for measuring an external temperature.
The PIC measures the board power voltages and the DimmBoard battery voltage.
Connectors
POWER Connector
The LS-DACQ board is powered directly by the PC power supply through a standard IDE power
connector. It supplies the board with +5V and +12V.
+12V – Provides +12V to the Cell Counter Amplifier board (AJ5-MEAS), Pin Photodiode and Amplifier
board (OPTSENSOR), High Voltage Board (AJ-HVB) and the Laser Driver board (LASERDRV).
-12V – Generated by a DC-DC converter. Not used on the LS-DACQ, output to the Cell Counter Amplifier
board (AJ5-MEAS) and the Pin Photodiode and Amplifier board (OPTSENSOR).
+3V3 – It is generated from the +5V by a low dropout voltage regulator. Supply voltage to the 3.3V logic,
among them to the FPGA IO pins.
+2V5 – It is generated from the +5V by a low dropout voltage regulator. FPGA core voltage.
PPB Connector
The PPB connector connects the 2 Pneumatic and Power Boards (PPB) to the LS-DACQ board.
DIGIT IO Connector
The Cell Counter Amplifier board (AJ5-MEAS) is connected to the LS-DACQ board through the DIGIT IO
Connector.
HVB Connector
The ANALOG INPUT connector connects the Pin Photodiode and Amplifier board (OPTSENSOR) to the LS-
DACQ board.
AINCH2 Connector
AINCH3 Connector
The AINCH3 connector connects the analog output of the Cell Counter Amplifier board (AJ5-MEAS) to the
LS-DACQ board.
The FPGA configuration flash memory can be programmed through this connector by a Xilix Parallel
Cable.
The LS-DACQ board provides power and an I2C interface to the LASERDRV board through the LASER
DRIVER connector.
PRESSURE Connector
The LS-DACQ board provides power and an I2C interface to the PRESSMEAS board through the PRESSURE
connector.
TCU Connector
The LS-DACQ board provides an I2C interface to the TEMPCTRL board through the TCU connector. As the
TCU requires high current power, the TCU is powered directly by an IDE connector of the PC power
supply.
The FRONT PANEL connector connects the Front Panel board (STARTBUT) to the LS-DACQ board.
FLOPPY Connector
A standard 3.5” floppy drive can be connected. It is used only for test and debug purposes.
KEYBOARD Connector
A standard PS2 keyboard can be connected to the DimmBoard’s keyboard interface by this connector. It
is used only for test and debug purposes.
COM1 Connector
The DimmBoard’s COM1 port is output here. The Autoloader is connected to this port.
39
An external temperature measuring NTC resistor can be connected, to measure external temperature.
USBA Connector
The DimmBoard’s USB upstream port is output here. It can be used for DimmBoard software upgrade.
USBB2 Connector
It is connected to the USB downstream port of the PIC microcontroller. Not used.
USBB1 Connector
It is the USB interface between the Data Acquisition System and the Analytical System. It is an USB
downstream connector.
40
4 & 5. LAN (RJ-45) port. This port allows Gigabit connection to a Local Area Network (LAN) through a
network hub.
6. Line In port (light blue). This port connects a tape, CD, DVD player, or other audio sources.
7. Line Out port (lime). This port connects a headphone or a speaker. In 4-channel, 6-channel, and 8-
channel configuration, the function of this port becomes Front Speaker Out.
9. USB 2.0 ports 3 and 4. These two 4-pin Universal Serial Bus (USB) ports are available for connecting
USB 2.0 devices.
10. USB 2.0 ports 1 and 2. These two 4-pin Universal Serial Bus (USB) ports are available for connecting
USB 2.0 devices.
11. VGA port. This 15-pin VGA port connects to a VGA monitor.
12. Serial connector. This 9-pin COM2 port is for serial devices.
13. PS/2 keyboard port (purple). This port is for a PS/2 keyboard.
41
10.4” LCD-
LED 600x800
Speaker
Data acquisition
system
43
Reagent Sensor
Auto Alignment
27-33 valves
23-26 valves
12-16 valves
38-44 valves
17-22 valves
34-37 valves
Shear Valve
X-Y module
6-11 valves
1-5 valves
Dilutor 2
Dilutor1
Pump1
Pump2
I2C PPB1 I2C PPB2
Analog
Floppy IF DimmBoard
connector Pin photo diode + amplifier
Debug
Laser driver
USBA Laser driver + laser diode
connector
Autosampler HW
(optional) block
Start Button
+ LEDs
45
The amplifier is using 50V DC for measurement and 150V DC for cleaning apertures. These voltages are
generated by the HVB (High Voltage Board).
Amplifier unit has a test function. Test generator switches pulses to the input of operation amplifiers
during the automated Self-test program.
The laser driver unit has two Safety switches on the Laser head cover fixing to turn off the laser light
when the cover is removed. For safety reason the laser diode remains off until the low level system or
the whole system is rebooted.
Three analog signals are provided on the output of Laser Amplifier board. The low angle is typical of the
size of white blood cells, the high angle is typical of the size of the cell complexity, DC is dependent on of
cleanness flow cell.
47
In Quintus the cleaning process executed parallel to the measures and the standby process are executed
in the background. It means that the database and other functions (except pneumatic) are accessible
while the analyzer is performing the measurement cycle and while it is going to standby.
The cleaning process does not block the next measurement cycle, so after getting the results the next
measurement can be started.
Needle to SR Sample in
Needle piercing
SV to CP
SV to NP
SV to CP
Generating
vacuum SV to NP HGB
measurement
+ reset
vacuum
Taking BASO
Regenerate
sample
vacuum
SV to CP
BASO Cleaning
measurement
WBC, RBC chambers
TCU loops 2nd time
RESULT SV to NP
START NEXT
50
The fluidic system is connected to the reagent containers in a closed fluidic way. This means when a
syringe is priming reagent from the internal reagent reservoirs, the generated vacuum will automatically
fill them up when the floating sensors detects low liquid level. Hereby the priming of the reagent during
the measurement is automatically.
During measurement the system automatically double-check the reagent levels in the buffers, and notice
the user at the end of that measurement, if any of the reagents are running low and replacement is
needed.
The Sample rotor immediately turns in; the needle comes forward and starts to pierce the sample.
When the needle is pulled out of the sample tube and washed by the wash-head from outside, the
primary blood sample will be transferred into the Shear Valve loops.
During Diluting process, the needle will be washed through twice. First a preliminary flow of diluent
slowly washes out the remnant of the whole blood into the washing head. Finally 2,5ml of diluent cleans
out the needle with high speed.
When the needle is clean, the system will take air bubble into the end of the needle preparing for the
next sampling.
1st – WBC (~16μl) 2nd – MIX (~16μl) 3rd – 4diff (~40μl) || 4th – RBC (~16μl)
4-diff has a special loop; it is transparent tubing loop and has higher volume.
The system makes the first step of RBC dilution, WBC dilution and 4diff pre-dilution in parallel.
WBC dilution is made by 2.5 ml mixture of diluent and lyse. The concentration of the lysing mixture is
approx. 1:4. The WBC dilution is mixed with air bubbles from the bottom of the WBC chamber.
During 4-diff pre-dilution the primary blood sample is forwarded with diluent into the TCU to preset of
the required temperature.
The first step of RBC dilution made by 2.2 ml of diluent and mixed with air bubbling from the bottom and
the side connector of the Mix chamber.
When the mix dilution is ready, a dilutor syringe moves the mix sample through the SV into the 4th
sampling loop. Then the SV rotates back to Needle Position (NP).
The RBC dilution is made in the RBC chamber with 2.5ml of diluent and mixed with air bubbling from the
bottom.
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More complex lysing process is made on the 4diff dilution. It requires precise timing, volume control and
temperature conditions. The accurate temperature control is made by the TCU module.
In the TCU unit, there are loops for lyse, stopper, blood + lyse, pre-diluted blood mixture. Temperature
of these loops is controlled accurately.
After the 4-diff primer sample is pre-diluted and its temperature has been set, 3 syringes (lyse, stop,
diluent) make the precise dilution through the TCU unit, the Shear Valve 4-diff sample loop, ending in the
big vacuum puffer. Previously generated vacuum supports the smooth flow of the mixture.
The pre-diluted blood meets with the lysing reagent by a small “T” connector first. Right after this point
there is an inline mixer part in the TCU module, where the blood and lyse is mixed in its tube by flowing
through. After that the precisely mixed lysing dilution runs through one of the TCU heater loops for
better temperature conditions, and reaches the stopper “T” connector. The volume between lyse and
stopper “T” connectors is about 1ml, and this is the incubation zone for the lysing.
After adding the stopper reagent the mixture goes through another inline mixer, the SV 4-diff sampler
loop, and flows into the vacuum buffer. The SV 4diff sampler loop is volumetrically set by the software,
so the precisely lysed and stabilized 4diff mixture will be stopped in this loop, ready for measurement.
The parameters of the lysing process are the temperature of the dilution, the dilution ratios of the blood-
diluent-lyse-stopper mixture and the speed of the flow. These are determining the quality of the 4diff
dilution.
After the WBC dilution has measured in capillary mode, the system transfers the remnant of the sample
to the BASO loop below the Shear Valve. The last parameter in measurement cycle is the optical BASO
count. The BASO count is measured by the optical head as like the 4-diff measurement.
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During measurement the core diameter of the sample stream in the flow-cell is approx. 250µm. This is
determined by the tube resistance ratio between the sheath and the sampling lines.
A self-cleaning process is started after the 4-diff measurement ends. The system changes the insertion
point of the vacuum, which starts to wash back the sampler needle and the 4diff sample loop in the
Shear Valve with sheath fluid. This process prepares the optical head for the following BASO count.
The instrument performs the cleaning processes parallel to the measurement. When any of the fluidic
part has finished its work with the whole or diluted blood, cleaning process will start.
- RBC, WBC chamber washing, back flush and high voltage burn of apertures
Avoiding the BASO loop contamination the liquid is aspirated automatically from it two minutes after the
last measurement of a sample batch.
However, when there is no more measurement started, the instrument will go to stand-by mode after
some minutes.
Standby process performs cleaning, drains all vacuum chambers, drains all chambers then refill them
with diluent just above aperture level.
- Priming chambers with diluent to avoid drying out of aperture and prevent the chamber from
contamination.
6 ADJUSTMENTS
For proper functioning, it is vital to adjust the system correctly. Although production sets the system in
house, sometimes these adjustments needs to be done on the field also. Both mechanical and software
adjustments has to be done properly to avoid measurement results or pneumatic errors.
Please note that the lifetime of the mechanics system is long. If there's a problem with the mechanical
system, most cases a proper adjustment or clean/grease is enough to solve the problem.
• Needle position
If any of these four attributions are not set correctly, the system can stop with a pneumatic error or give
improper results. These adjustments can be tested in Service testing menu.
The movements of the XY unit made from Service testing menu are slower than
normally. Some cases the improper hardware settings are not appear during the
movement used by Service testing menu. To make sure that the mechanical part is
working properly, the system has to make an Initialization process (hardware init).
This process moves the mechanical part (XY) faster, highlighting the problems
made by the faulty settings or misalignments. Hardware init can be done in Service
functions screen or the system is making an automatic init process, after e.g.
Washing head setting process is finished. Use these functions to check mechanical
settings also.
There are 2 horizontal rods in the XY which is responsible for proper and smooth movement of the
needle and the needle holding block. These rods are cylinder shaped. They have a fix position in both the
front wall and rear metal block in the XY. The rods are not fixed tight, they're loose and can wobble to
move together with the needle block.
The third rod is squire shaped and responsible to hold the vertical belt for the needle. The front of this
rod is not fixed in a metal block, it “hangs” free.
Guide rod
Square
shaped
rod
Guide rod
Test the movement of the needle to Front or Rear positions in Service testing menu. If there is any
grinding noise because of the improper lubrication, these three rods has to be lubricated.
If the XY unit hits the front wall of the mechanics (Front position, above the sample rotor) or stops in a
non-centered position above the Autoloader docking station (Rear position). Use a hexagon 2.0 mm
screw to lose the fixing screws holding the opto flags. Align them to make the XY horizontal movement
stop earlier or later, depending on the actual state of the flags.
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Opto flags
Opto LEDs
Opto sensors
Fixing screws
Front wall
Use handmade horizontal positioning of the needle, place the needle to the correct position, then align
the opto flag to the opto sensor, see that the indication LEDs are turned on when the flag reached the
sensor.
When the needle reached the ‘Front’ position, the gap between the needle holding block and the front
wall of the XY unit should be around 0.5 mm.
When the needle reached the ‘Rear’ position, make sure that the two vertical rods -which are holding
the washing head can push the tube holders to the correct position on the Autoloader's docking station.
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Washing
Washing
head holder
AL docking
Tube
The opto sensors are fixed to the XY PCB and cannot be adjusted.
During testing the vertical movement of the XY, some strange noise can appear or maybe the vertical
movement is not performed correctly and it's causing the pneumatic error. These problems can be found
if we understand how the mechanics works.
Find the opto wheel (black cogwheel) at the rear side of the XY unit. Note that the vertical opto sensors -
next to the opto wheel- are using negative logics. The sensor is always triggered by the opto wheel,
except when the small holes on the wheel reaches the sensors. These wholes indicates the Up and Down
positions and the needle should stop when the wholes reaches the sensors. The opto LEDs are always on,
except when the needle reaches the ‘Up’ or ‘Down’ positions. The opto wheel is connected to the
vertical belt -by the middle square shape rod -and they are moving together. The needle is connected to
the belt by two screws. If the opto wheel reaches the ‘Up’ or ‘Down’ position, the needle should also
stop.
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The problem is that the mechanical structure of the XY is making the needle stop before the whole on
the opto wheel is reaching the opto sensor. This can be happen in 'Down' position, because the needle
mechanics is reaching the position earlier than the opto sensor gets the signal to stop. Or in 'Up'
position, when the Washing head is already reached the highest position and hits the needle's vertical
block, while the opto sensor still didn't received the 'Up' position signal.
Disengaged screws
Adjustment is successful if LEDs goes on before moving part reaches end of mechanical range.
Changing the vertical position of the needle on the vertical belt can affect the position of the washing
head and the needle. Please perform a needle and washing head setting after vertical position is set.
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To set the Washing head’s position, go to Service functions 2/6 menu and press `Set Washing head’
button. The message will appear to confirm that the washing head setting process will start. Press ‘Ok’.
The system will pull the needle and the washing head to up position. Now the system holds the XY unit in
the Up position until the setting is ready. The washing head is in position if the distance between the top
of the head and the metal block above it is close to 1mm.
1 mm gap
This distance is not strict, but it’s enough to provide space for the washing head when the needle moves.
If washing head’s position is higher, it can hit the metal block when it’s raised to up position and it can
hit the sample rotor and the tube holders if the position is too low. If the position is not correct and has
to be set, find the two screws on the top of the XY unit. These two screws are holding the two rods of the
washing head. Loosing these screws make the height settings enable.
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Needle block
Manually push the needle block to down position. Make sure that the needle is not hitting the sample
rotor’s plate. Check that the needle is completely down, then take a look at the end of the needle. The
distance between the sample rotor’s plate and the needle should be 1mm.
1mm distance
The needle is sharp and it can cause injury! Always use gloves when needle setting
is performed! Make sure that the whole on the needle is facing the sample rotor.
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In Service functions 2/6 menu, press ‘Set needle’ button. The system will ask to confirm that the needle
setting should start. Press ‘Ok’. The needle will move down and up. The software will ask to confirm that
the end of the needle tip is visible at the bottom of the washing head. If the needle tip is not visible or
it’s leaning out too much, loose the holding screws to adjust. If setting is ready, press ‘Ok’.
The disc and the plate should connect in the full length of the connection surface. The disc shouldn’t
wobble or move. If the setting of the disc is not proper, loosening the two screws on the bottom and
realigning the connection between the plate and the
disc should be the first step. This setting should be
set with a hexagon 2.5 mm screwdriver. The two
connection surface should be parallel. When the
lower disc is aligned, make sure about the following:
While making an alignment and the shear valve is disassembled, make sure that the internal surface of
the ceramics is clean, not scratched. If the plate and disc is aligned make sure that the second plate on
the left side is pushed to the disc. This plate ensures that the shear valve will not move away from the
aligning plate.
After the lower disc is aligned, mount the upper disc and fix the thumb screw back to position.
The shear valve’s task is to change position to guide the sample and the reagents to the correct
direction. For this, the tubes should be perfectly aligned which means that the mechanics should stop
the turning of the discs in a correct position.
The mechanic part is designed to change the motor’s circular motion to horizontal motion. There is a
horizontal drive behind the ceramic disc which can be shifted left or right by the stepping motor.
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Horizontal drive
This rod has two nodes which are surrounding and moving the upper disc’s rod. This is how the disk is
moving. The nodes can reach a stopping mechanic block on both sides of the mechanics. If nodes hit the
stoppers, the turning of the shear valve will stop. When the shear valve is stopped, the small metal tubes
on the upper and lower discs should be perfectly aligned to each other.
The shear valve has a free hole on the edge of each ceramics. This hole is not connected to the tubing
system and it’s easy to access. There is no special tool to check shear valve alignment; a simple paper clip
is enough to check the alignment in both positions. The paper clip should access both holes on the
ceramics. During the test, make sure the shear valve reached to bumper and cannot turn more.
The paper clip has a size and straight part just enough to push through the ceramics.
Opto sensors
Opto rod
Alignment hole
The lower disc has two holes to test both positions. Test one position at a time.
If the paper clip can go through both discs, it means the shear valve is in position.
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If the paper clip cannot go through the holes the upper discs position has to be realigned. The bummer
fixing screw should be loose to make the bumper move free. Find the correct position where the paper
clip fits into both holes. If the position is ok, push the bumper to position until it hits the node of the
drive. If the positions are set, the bumpers have to be fixed again by tightening the screw.
Note that the shear valve needs to be pushed to the other position to have access to the bumper fixing
screws. Remove the paper clip to turn the shear valve with the horizontal drive.
Use the paper clip to see alignments in both positions (CP, NP). Make sure that the bumper holding
screws are well tight.
SVOPTO PCB
Offset values of
the channels Auto-offset checkbox
The analyzer contains several amplifier circuits to gain signals during the measurements. An ideal
amplifier gives zero mV output if input is has 0mV. In reality, the amplifier's output always has some
electric potential which is different than zero. This voltage is the offset of the amplifier and has to be
zeroed to avoid any effects on the measurement results. In Service menu Adjustments screen, it's
possible to set these values manually or enable the checkbox to use the auto-offset option. There are
three amplifier channels in the optical head, all three should be zeroed to avoid noise during optical
measurement.
Amplifier offset should be between ±5mV. It's possible to check offset values by pressing Read data
button. Reading the offset continuously will turn the start button red, indicating that the internal
communication is busy. The system cannot command the Low Level software until the offset reading is
Stopped. Impedance amplifier offset can be adjusted separately, also by filling the potentiometer field in
the middle or by using Auto-offset checkbox.
Always press 'Send settings' button to finish adjustments. Offset setting are done by LSDACQ. If Auto-
offset is not working or values are not close to zero, replace the LSDACQ.
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During wakeup, the system creates a bubble in the wash head and pulls the bubble inside the blood
sensor. The sensor measures the number of steps that the dilutor has to make to pull the bubble into the
sensor. The system repeats the process three times and records the number of the steps. During the
wakeup, these numbers are displayed in MDA screen if MDA On checkbox is enabled.
If the number of steps are the same for two times (out of three), the sensor calibration is successful. If all
three values are different, the sensor calibration is failed. Failure of the calibration is displayed as a 'T'
flag after a blank, control or human measurement is finished and warning exclamation mark is also
shown on the bottom of the display. If blood sensor calibration problem appears, it's possible to run
Wakeup process directly from Service functions. See test functions list in section 7.3.1.1.
The sensor can have problems sensing the bubble's position because the sampling tube is not
transparent enough or it's dirty. In this case the tube between the needle and the shear valve has to be
replaced.
Note that the calibration value is strongly depends on the state and position of the sample tube. This
tube in the blood sensor is not fixed and its position can be changed by pulling the tube during a shear
valve adjustment or cleaning. The tube is set correctly if calibration value is in a range 44-49. If the value
is different, it can cause sampling problems, 'W' flag or it can happen that the sampling tube will be too
tense when the needle is piercing a sample from the Auto-Sampler.
Make sure that the tube between the shear valve and the blood sensor is horizontal, not too tense and
transparent.
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The purple area is a schematic representation of the purple area on the shear valve in the Quintus.
Please locate this tube in the analyzer (the tube is connected to the V41/1 tube in the vertical tube
organizer.
Run a control blood sample. If the sample position is between 2 and 8 mm, then do not change the
default position. If the three loops are not filled with blood or the sample stops more than 8mm beyond
the shear valve, the sampling settings has to be set in Adjustments screen.
In Adjustments screen, the sample position can be set at Needle tube full length/sample position. If
blood sensor is enabled, the system uses the top value (70 by default) to position the sample. This value
can be calibrated by pressing Calibrate length button and look for the air bubble.
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• If button is pressed, the system will create a bubble in the wash head and pulls it through the
sample tube and the three loops to the top of the shear valve. The software will ask whether the
bubble is visible at the top of the shear valve, this has to be checked visually.
• If the bubble is not arrived to the correct position, press Cancel to make the system (the dilutor)
pulls the bubble higher from the shear valve. The system will ask to check every new position
after Cancel is pushed.
• If the bubble is in position press Ok. The system will overwrite the old sample position value
(default 70) with the newly set value.
• Rerun a control sample. Observe the position. Run calibration again if sample position is not
proper or type in a new value by hand. If value is changed by hand, press Set length button to
save the new value.
If the blood sensor is disabled or not working properly, the system will use the bottom value so called
the default blood position. It is not possible to calibrate this value, but it can be modified by typing in a
new value. After the value is modified, press Set default blood position button to make new setting
accepted. This value should be in a range 0.190-0.220.
Make sure that the format of this entered value is correct and “0.” is visible. It's important to keep this
value under 0.22 because larger values will make the blood sample override the shear valve and will
enter to the reservoir.
Always use blood to test the sample position after the following:
Always test blood position from Autoloader. Make sure that sample position is proper both from Sample
rotor and Autoloader.
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The sensors can work with higher offsets than 20mBars, but if values are higher than 30mBars the
system will give a pressure sensor offset error and if the values are higher than 40mBars it will cause a
pneumatic error.
Make sure that the preheater's value is 375 (37.5°C), if it is not possible to set the temperature or values
are too high, check WBC preheater's cable or replace LSDACQ board.
2. Enter to Service menu/Optical alignment menu (password:13579) and set Laser power settings
values as shown below depending on which version that is present in the instrument, an
external keyboard is needed to put in these values. Values will be stored after click Save values
button.
In case keyboard does not respond, make sure that Windows control status button is blue
marked from Service function 2/6.
4. Go to Advanced/Setup/Columns, add GravityX and GravityY columns to the right list, and move
them to the left columns by pressing the left Add arrow. Press Ok to save settings.
5. Perform a control measurement using a control blood. In the database find the results of the
measurement. Check GravityX and GravityY values of the measurement and compair them with
the Gravity values shown on the insert sheet for actual control lot.
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6. If measured Gravity values (X and Y) are between 0,8 x Lot Gravity values (X and Y) and 1,2
Lot Gravity values (X and Y)(+-20%), then the Gravity values can be calibrated by software.
Then proceed with a normal scatter calibration, verify with control that diff results are within
target values from control insert sheet and that scatter gram looks normal. Proceed with fresh
patient samples to check that scatter seems normal from Human profile
7. If measured GravityX is lower then 80% of Lot GravityX, raise low angle gain in auto alignment
menu to bring the measured Gravity X value closer to Lot GravityX. If measured GravityX is
higher then 120% of Lot GravityX, then lower the low angle gain to bring the measured GravityX
value closer to Lot GravityX.
8. If measured GravityY is lower than 80% of Lot GravityY, raise high angle gain in auto alignment
menu to bring the measured GravityY value closer to Lot GravityY. If measured GravityY is
higher then 120% of Lot GravityY, then lower the high angle gain to bring the measured GravityY
value closer to Lot GravityY.
9. Repeat the procedure untill the measured Gravity values are between 80% and 120% of Lot
Gravity values.
10. If values are ok, enter service calibration and enable scatter calibration.
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11. Press Accept and go to Calibration menu for scatter calibration. Perform a scatter calibration
(min 3 measurements).
12. The new factors for GravX and GravY will appear. Press ok.
13. Scatter Calibration is done. Go to service calibration menu, in activated ’Enable scatter
calibration’ button, otherwise impedance calibration procedure will not be available.
This is a short description to give information about the values and settings of the optical head assuming
that user understand the operation of the optical measurement.
Concepts:
The values of Scatter X and Y are shown in service calibration menu or it can also be found on factory
settings menu.
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Gravity values:
Gravity values are specific numbers for all type of control blood for instruments with optical
measurements. These numbers indicates the center of gravity.
All cells (which is part of a population and not noise) are counted and added horizontally, line by line and
divided by the number of lines shown in the scatter. This value is the Gravity X value.
The Gravity Y is created the same way; all cells attached to a population are added vertically and divided
by the number of columns shown in the scatter.
All controls have its own gravity values, these values are used as target reference during calibration. The
gravity values are present on Boule Cal/Con insert sheet and should be manually entered before a
scatter calibration.
(After a measurement, the gravity values are indicated in the measurement database.)
WOC4 (WBC Optical Count for 4 diff scatter): indicates the ratio of WBC cells included in the 4 diff
measurement. Min. value: 2.72, in case value is lower the no diff will appear together with X flag in
Warning field from result screen
WOCB (WBC Optical Count for Baso scatter): indicates the ratio of WBC cells included in the BASO
measurement. Min. value: 5.44, In case value is lower the no Baso result will appear together with x flag
in Warning field from result screen.
These values are also displayed in the measurement database, showing that the number of cells during
measurement is enough.
If WOC4 is low (and WOCB is ok), it can indicate that the TCU is clogged and only a little amount of cells
entered the flow cell.
If WOCB is low (and WOC4 is ok), it can indicate that there is a partial clogging in the WBC chamber, not
allowing the cells to reach the flow cell.
If both values are low, it means that the flow cell is clogged (both 4diff and Baso cells aren’t sensed by
the laser) and needs to be cleaned by software or manually.
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In optical alignment menu, there is a chance to set the optical head values, laser power, low and high
angle gains. These values are set by manufacturer, but these values can be modified to align the optical
head operation to the instrument.
Every optical head has a unique setting of values. These values can be set in auto
alignment menu and stored in the instrument’s memory. The values are not stored
inside the laser. If optical head is changed in the instrument, the new laser’s values
have to be set in auto alignment menu to make the new laser’s operation proper.
Also note that these values are reset to default, if the windows is reinstalled or a
hardware block is changed.
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Laser power values (both for 4diff and Baso) indicate the current operating the Laser Diode. The higher
the laser power value, the lower the current flows though the diode. If the power values are increased,
the current will be decreased making the scatter smaller in both dimensions (X and Y).
Laser power value had a range from 54 to 96. Older (2012 and older) type of laser’s must keep this range
(54-96) with a standard low angle gain 48, and high angle gain 112.
In new type of optical heads (created in 2013 and after), the optics, flow cell size and amplifier is
modified.
This modifications increases the ranges both for power and gains. See ranges for new type of optical
heads below:
Note that the lower the laser power value, the higher the Laser diode’s current, which can create NOISE
during laser blank measurements. These NOISE is indicated by warning flags n, N at the end of a
measurement.
The gain values are good to make small scatter alignments to improve the Gravity values and Scatter
sizes in small amount. Note that the values are directly proportional, the higher the value the higher the
gain is.
DC level:
The DC level value indicates the amount of light hitting the LOW ANGLE SENSING ZONE without any cells
involved. This value has a minimum and maximum range. Low DC level could mean that the beam of light
is misaligned, high DC level means dirty flow cell or optics.
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7 Verification procedures
7.1 Self-test
The analyzer has built in test function to check and evaluate operation of internal modules and systems.
The function is accessible from the Main Menu-Advanced-Diagnostics-Self-test.
There are two display screen of tests: electronic and pneumatic. Total process takes approximately 2
minutes, and provides results of each tested parameter. Both tests are run at the same time by clicking
on the “Start” button. Accepted ranges will be displayed as below.
Would any value fall outside the above defined range, the SW will indicate it with a red, “Failed” string.
Correct and acceptable results are indicated with a “Passed” string.
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Note!! Even if self-test fails it does not means that instrument necessary is out of order.
It can mean that some values are on the limit but instrument itself can work ok. This test is not meant
that en-user should perform. This guide is intended for helping service engineers to correctly interpret
Self-test result and to provide guidelines in troubleshooting the instrument.
• Low and high level SW version must be identical. For proper functioning of the instrument the
two software versions has to be the same.
LSDACQ Firmware; LSDACQ PIC; Optical head; TCU SW versions; LSDACQ version:
• All these must have version numbers. If version number isn’t displayed that can indicate failure
of part or communication error.
• LSDACQ version number provide information about compatibility with certain electronic
components;
OPT sensor board; TCU board; Pressure board; Laser driver board:
• These are intelligent components which communicate with the low level software via I2C bus. All
boards must be „PRESENT” for correct operation of the analyzer.
• If any of these components is reported „NOT PRESENT” that indicate failure of part, cable or
connection problem.
TCU temperature(C°):
• Actual: normal operating temperature of TCU unit is 29+/- 0,2 C°. Lower/higher temperature
indicate failure of heater/cooler circuit.
Troubleshoot accordingly.
• Heatsink: cooling of TCU is done by Peltier elements. Heat generated on the other side of the
elements is dissipated by a heatsink and cooling fan. Failure of fan leads to overheating and
damage of Peltier elements.
• Laser DC level: Laser DC (Dark Current) is the reference value of the optical measurement circuit.
Measurement is performed on diluent. When the optical flow cell is clean and bubble-free, laser
light isn’t scattered by anything and only a very small signal should be measured by the
detectors.
• Laser off: DC level recorded without laser light. If out of range, probably the Opto sensor card is
defective. In such case usually the Laser on value is out of range too.
Corrective action: Check laser head's cables, change Laser Head Assembly
• Laser on: DC level with laser light. If Laser off value is in range but Laser on value is high, it can
indicate: dirty flow cell, bubbles in the flow cell, misaligned laser.
Corrective action:
- run „Flow Cell Cleaning” followed by blank measurement to wash out any air bubble from the flow
cell and repeat Self-test. If DC level is OK => nothing else to do
- wipe the flow cell sides with lint-free lens paper dampened with isoprophyl-alcohol
Laser head must be opened for this operation! Power off the analyzer, and proceed with precaution;
take extra care not to damage or misadjust any internal component of Laser Head.
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• Voltage; Current: is out of range, the amplifier board or the high voltage board might be
defective
Corrective action: check or replace HVB board, check or replace amplifier board, check cables
• Offset: if voltage and current is in range, offset can be adjusted. If the offset cannot be adjusted
or it is unstable, check or replace the amplifier board and /or LSDACQ.
• Battery / Power supply: Monitors the supply voltage of LSDACQ board (+/- 12V) and the real-
time clock battery voltage.
Troubleshoot accordingly
Laser parameters:
• Laser Power: the value of laser power setting. It is not percentage (!), just a digital number.
DO NOT CHANGE THIS VALUE UNLESS IT'S NECESSARY OR YOU INSTALL A NEW LASER HEAD IN THE
ANALYZER. IN THAT CASE LASER POWER VALUE TO BE SET IS WRITTEN ON THE AUTOALIGNMENT
SHEET OF NEW LASER HEAD OR ON THE SIDE OF THE OPTICAL HEAD.
• HGB dark: measured without light, if out of range probably the sensor is defective or too much
external light reached the sensor
• HGB light: measured with HGB diode on, if out of range that can indicate diode or sensor failure
Corrective action: check chamber and amplifier for salt buildups, replace HGB head
• WBC Preheater: if out of range it can be adjusted in „Service menu-Service functions 4/6”
• Big buffer time(msec): The time necessary to generate the required vacuum in the big(sheath)
buffer.
• Generate(P1+P2): failed indicate weak pump, leak in vacuum system, bad valve head or valve
coil, kinked tubing, etc.
• Release: time necessary to completely vent the buffer, if failed, valve #5, related tubing and vent
nozzle can be at the origin of failure
• Small buffer time(msec): The time necessary to generate the required vacuum in the
small(capillary) buffer.
• Generate: failed indicate weak pump, leak in vacuum system, bad or valve head or valve coil,
kinked tubing, etc.
• Release: time necessary to completely vent the buffer, if failed, valve #5, related tubing and vent
nozzle can be at the origin of failure
• Big buffer drift(mBar): Failed indicate leakage in the sheath buffer-related vacuum system.
Troubleshoot accordingly.
• Small buffer drift(mBar): Failed indicate leakage in the capillary buffer-related vacuum system.
Troubleshoot accordingly.
• Max vacuum P1(mBar/sec): The maximum value of vacuum that can be generated by the pump
in a given range of time. Failed indicate weak pump or problem in related valves or tubing.
• Max vacuum P2(mBar/sec): The maximum value of vacuum that can be generated by the pump
in a given range of time. Failed indicate weak pump or problem in related valves or tubing.
• Pump status: Failed indicate that the pump wasn’t sensed by the electronic system. Possible
pump, connection, cable or PPB board failure
• Pressures – buffers vented(mBar): Show the remaining pressure/vacuum in the buffers, after
the instrument released the vacuum. If (any)failed, check related tubing, valves, and pressure
sensor board, run pressure offset adjustment and repeat Self-test.
• Noise/Pulse: This is an electronic test but it require diluent to be present in the counting
chambers.
• pls/8 sec: if failed either electronic noise is picked up by the electrode or the amplifier board is
noisy. Troubleshoot accordingly
• 20000 pls: a test circuit generate 20000 pulses and the counter number them. Failed indicate
defective amplifier board
• HGB head: Same test as in the electronic section, but with diluent in the counting chamber.
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If pneumatically error message pops up, then click details button to have more information related to
below error codes and it will be more understandable to relate the error to a specific unit/module
32 EG_PNEUCONTROL_INIT
33 EG_MEASURECONTROL
34 EG_SV
35 EG_SEND_EVENT
36 EG_NEXT_MIX
37 EG_NEXT_PIERCE
38 EG_INIT_PORT
39 EG_INIT_FPGA
40 EG_INIT_PIC
41 EG_INIT_MDATA
42 EG_LOOP
43 EG_SAMPLER_DELEG
44 EG_MOVING_DELEG
45 EG_NMOVING_DELEG
46 EG_COMM_PARAM
47 EG_TEST_DISLPAY
48 EG_INIT_STATE
49 EG_FILE_NOT_FOUND
50 EG_FILE_NO_INFORMATION
51 EG_FILE_OPEN
52 EG_GET_FILE
53 EG_SEND_FILE
54 EG_CRC_CREATE
55 EG_UPGRADE
56 EG_TEST_SPEC
57 EG_ANSWER
58 EG_COMMUNICATION
59 EG_DRAIN
60 EG_NEEDLESETTINGS
61 EG_HARDCLEANING
62 EG_MAININIT
63 EG_WAITFORCONTROLEVENT
64 EG_S_MSGMLR_TIMEOUT
65 EG_NM_MSGMLR_TIMEOUT
66 EG_M_MSGMLR_TIMEOUT
67 EG_PRESSURE
68 EG_THREADS
69 EG_WAITFOREVENT
70 EG_SENDEVENT
71 EG_DELETE_FILE
72 EG_SETTINGS
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73 EG_REAGENTS
74 EG_SAMPLER_CONSTRUCTOR
75 EG_SAMPLER_INIT
76 EG_SAMPLER_STOP
77 EG_SAMPLER_GETSTATE
78 EG_SAMPLER_SETSTATE
79 EG_SAMPLER_GETPOSITION
80 EG_SAMPLER_SETPOSITION
81 EG_SAMPLER_GETCONTAINERTYPE
82 EG_SAMPLER_CANCEL_WAITSTATE
83 EG_SAMPLER_WAITSTATE
84 EG_SAMPLER_ONLINE
85 EG_SAMPLER_SAMPLERDY
86 EG_SAMPLER_ERROR
87 EG_SAMPLER_FATALERROR
88 EG_SAMPLER_SENDPOS
89 EG_SAMPLER_BARCODE
90 EG_SAMPLER_INITDONE
91 EG_SAMPLER_STOPPED
92 EG_SAMPLER_TRAYDONE
93 EG_SAMPLER_PONG
94 EG_SAMPLER_SAMPLEMIX
95 EG_SAMPLER_BAROK
96 EG_SAMPLER_SENDTRAYINFO
97 EG_SAMPLER_SENDRACKINFO
98 EG_SAMPLER_UNKNOWNCMD
99 EG_SAMPLER_CMD
100 EG_SAMPLER_TRAY_DONE
101 EG_SAMPLER_STARTPOS
102 EG_AUTOSAMPLER_MEASURE
103 EG_FILL
104 EG_TEST_PIERCE
105 EG_MOVE_DILUTOR_1
106 EG_MOVE_DILUTOR_2
107 EG_MOVE_DILUTOR_3
108 EG_MOVE_DILUTOR_4
109 EG_BOB
110 EG_HORIZONTAL
111 EG_VERTICAL
112 EG_DILUFULL
113 EG_GET_BUBBLE
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114 EG_BUBBLING
115 EG_MICRO
116 EG_MEAPUFF
117 EG_MEAPUFFBIG
118 EG_MEAPUFFSMALL
119 EG_PREDIL
120 EG_DIL_L
121 EG_SAMPLE_MOVE
122 EG_NEEDLE_WASHING
123 EG_WBC_STOP
124 EG_MIX_SAMPLE
125 EG_CHAMBER_MIX
126 EG_CHAMBER_RBC
127 EG_CHAMBER_WBC
128 EG_HGB_MEASURE
129 EG_BASO_MEASURE
130 EG_BASO_SAMPLE
131 EG_RBC_MEASURE
132 EG_WASHING_DIFF
133 EG_PREDRAIN
134 EG_SENDTHEEND
135 EG_WBC_MEASURE
136 EG_OPT_SAMP_CL
137 EG_SET_POSITION
138 EG_BURNRBC
139 EG_BURNWBC
140 EG_TIMEOUT
141 EG_TOTTI
142 EG_AAMVERT
143 EG_AAMHORI
144 EG_AUTO_ALIGNEMENT
145 EG_STOP_PUFFER
146 EG_LYSE_PUFFER
147 EG_DILUENT_PUFFER
148 EG_SHEATH_PUFFER
149 EG_PRIME_DILU
150 EG_PRIME_SHEATH
151 EG_PRIME_LYSE
152 EG_PRIME_STOPPER
153 EG_AS_ERROR
154 EG_RINSE
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155 EG_PNEU_INIT_2
156 EG_DELAY
157 EG_WAKEUP
158 EG_STANDBY
159 EG_CHECKPRIME
160 EG_SELFTEST
161 EG_LASERHEAT
162 EG_LASERHEAT_INFO
163 EG_MACHINEINFO
164 EG_FILELIST
165 EG_SV_CLEAN
166 EG_AUTOSAMPLER
167 EG_EXTRA1
168 EG_EXTRA2
169 EG_EXTRA3
170 EG_UDILUTOR
171 EG_CHAMBERS
172 EG_CELL_CLOGGING
173 EG_FILL_LASER
174 EG_DEBUG
175 EG_REPAIR
176 EG_CANCEL_ANSWER
177 EG_CANCEL_AT_END
178 EG_PIC_ERROR
179 EG_SET_OFFSET
180 EG_AS_INFO
181 EG_REAGENT_LOCK
182 EG_RV_RD_ERROR
183 EG_RV_WR_FAULT_ERROR
184 EG_RV_WR_PROTECT_ERROR
185 EG_RV_ARG_ERROR
186 EG_RV_UNEXPECTED_ERROR
187 EG_RV_KEY_ERROR
188 EG_RV_CRC_ERROR
189 EG_RV_PERMISSION_ERROR
190 EG_RV_DEVICE_MISSING_ERROR
191 EG_RV_NOT_ENOUGH_MEASUREMENTS
192 EG_SERIALS
193 EG_OFFLINERINSING
194 EG_DC
195 EG_CLEANCELL
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196 EG_CLEANDILU
197 EG_QCWIZARD
198 EG_QCTEST
199 EG_CHECK_ALTITUDE
200 EG_RELEASE_AIR
201 EG_AS_COVER
202 EG_BLOODSENSOR
203 EG_BLOODSENSOR_CALIB
204 EG_OVERNIGHT_CLEAN
205 EG_PRESSURE_OFFSET
206 EG_CANCEL_REPAIR
207 EG_DRAIN_TCU
208 EG_FILL_TCU
209 EG_DRAIN_FLOW_CELL
210 EG_FILL_FLOW_CELL
211 EG_XY
212 EG_EMPTYRCHAMBER
213 EG_EMPTYWCHAMBER
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Once you typed in the correct service code, you will enter into the service menu. The system is designed
to provide you continuous access to service functions: you will have to enter the service code once for a
specific service session.
The button in the lower right corner says “Password On”. Click this and then back button when you EXIT
from Service menu. This to prevent users accessing the service menu after service.
The following screen displays available operations and functions. Refer to the menu screen above to
locate the description of the feature.
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This item allows running specific test procedures. You have to enter the “ID” of the required service and
RUN Test button. The list of available functions and their expected result is listed below.
Allows accessing files located in the DimmBoard’s SD card, normally not used. Only after request from
R&D.
Allows selection of RAW (unprocessed) data file save mode. Raw data files can be important for Boule
R&D team to analyze and troubleshoot. Turn on Raw data saving mode to make the system save
measurement data during further measurements. Usually this mode is never used unless Boule ask
distributor.
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This command allows restarting the Low Level software which controls the pneumatic system. This might
be necessary when the communication is lost between the High and the Low level systems. Typically:
when the Start button remains RED without pneumatically action and the system does not respond to
user commands. This function forces the DimmBoard controlled system into a known basic state.
When Initialize starts, the system moves all mechanical components to their "standby" position. This
function allows starting up pneumatics after mechanical alignments or a system startup. The system will
perform an Init process after Wash head and Needle alignment or when Service testing menu was used.
This two functions are necessary when the sampling needle or wash head have been replaced or needs
to be adjusted, see section 6.1.3 and 6.1.4 for correct mechanical adjustment.
This functions is used for Blood detector adjustment, see section 6.5.
If Windows control status button is activated (blue marked) then an external keyboard can connected to
rear side of instrument to reach Task manager, control panel etc. from Windows operating system. This
setting controls whether the CTRL-ALT-DEL combination can be used to access system functions or not.
This setting is suggested to be turned OFF after installation of the analyzer at the end user’s site to
prevent unauthorized access to system files. This setting requires a system reboot.
This is the input area to define network related parameters in connection with LIS communication. The
parameters required for setting up the link should be acquired from the system operator of the network
you want to connect the analyzer to.
Allows saving collected RAW data files to a removable storage media, typically USB Flash memory.
Allows to fill the TCU tubing system with reagents or remove all liquid from the tubing. Recommended to
use draining before and fill after TCU removing.
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Fills up or completely removes all liquid from the optical head. Use drain before removing laser head.
Possibility to automatically adjust offset for pressure sensor board, see section 6.6
Possibility to enter serial number manually in case a Windows recovery has been performed, see section
6.7
• Valves - In the menu you can see buttons (each represents a valve). The state of buttons is
similar to the state of valves.
• Motors - In the menu you can see buttons (each represents a command to motor). By pressing a
button you can send the motor to the requested end-position.
• Pumps - In the menu you can see buttons (each represents a pump).By pressing the buttons you
can turn on and off the pumps.
• Pressures - Also allows to monitor pressures in real time on all three pressure sensors.
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Service calibration screen displays both factors for the values measured in the chambers and in the
optical head.
This checkbox has to be enabled to make a scatter calibration. Manually enter suggested Target
X and Y values from Con/Cal insert sheet and press Set button. Go to Calibration menu and
perform 3 measurements and press accept after each measurement. After measurements are
done, the system will display the new scatter values. Press accept to automatically save the new
suggested Gravity X and Gravity Y values.
It is possible to save the calibration factors to a pen drive. This option is recommended before
reinstalling the operation system or the High Level software.
It is possible to restore the saved calibration values from a pen drive by pushing Restore button.
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Pushing this button will reset the User factor values to 1.00. Reset values will be multiplied with
Service factors, creating new calibration factors in Service calibration menu
In case Gravity x and Gravity y are manually changed then Accept button must be used clicked to
save the values in software
7.3.3.6 Back
You can have information about stability, cleanliness, HGB operation, and counting time stability.
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Note... This procedure is a factory settings and not a service action. Optical alignment on the service field
will make the instrument out of order. After replacement of Laser module follow the instructions in
chapter 6.9. Display picture 2/2 could be needed to use as below.
• Laser settings can be typed in manually with an external keyboard. After values are entered,
press “Save values” button to confirm the settings.
• By pressing Read DC, it is possible to check the status of the optical head. DC level is also
indicated in Self-test menu. If DC level is in range it means that the flow cell and the laser diode
is proper. If the DC is high or not steady, flow cell cleaning needs to be done.
Always check/type in the new Laser settings if optical head was replaced.
7.3.6 Autoloader
This function allows accessing and testing various functions of the Autoloader.
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7.3.6.1 Go to Pos
Pulls the selected rack position -defined by the RackPos and SamplePos-in front of the mixer.
7.3.6.2 Reset
7.3.6.4 Go To Mixer
Pulls the selected rack position -defined by the RackPos and SamplePos-into the mixer.
Pulls the selected rack position -defined by the RackPos and SamplePos-to the needle
Not implemented
Shows the serial number and present software and firmware versions installed on the analyzer.
Brings up the screen where the High Level software file (msi file) can be selected (browsed). Make sure
that the file is prepared on a pen drive attached to the backside of instrument. Double click E:\ folder,
blue mark Quintus msi file and press Ok, follow installation instructions on display. See section 7.5 for
more detailed information
Brings up the screen where the Low Level software file (lls file) can be selected (browsed). Make sure
that the file is prepared on a pen drive attached to the backside instrument. Double click E:\ folder and
blue mark Upgrade.ils file and press Ok. Upgrade status in the left lower corner will start to move from 0
to 100%, just wait until upgrade is finished. Do not power off or click any buttons during software
upgrade. Message will appear on screen when upgrade is finished. See section 7.5 for more detailed
information
This button only needs to be used when the system's software has to be updated from 1.3.xxx to 1.4.xxx.
Follow special software upgrade procedure in Change Notification SW 1.4.1126 which can be
downloaded from http://www.quintus5part.com/.
Brings up the screen where the LSDACQ firmware file can be selected (browsed). Not implemented for
the moment.
The optical head's (laser) firmware can be updated here. Not implemented for the moment.
The TCU board also contains software which can be updated here. Not implemented for the moment.
The Autoloader has software similar to the Low Level software on the DimmBoard. This software can be
controlled by the High Level software and updated from this menu. See Change Notification Quintus
autoloader SW from http://www.quintus5part.com/ after login.
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7.3.8 QC Wizard
It's possible to run several automatic tests on the analyzer. QC Wizard is used by production to ensure
that all mechanical, pneumatic and electrical settings are correct. This function is not and service action
on the field. We recommend to test necessary functions from Service testing menu.
1. Prepare the printer driver on a DVD/CD/USB stick. (Either copy it from the install CD, or
download it from the printer manufacturer’s web site)
2. Connect a USB external keyboard.
3. Connect the DVD player/USB stick with the printer driver to an available USB slot on the
analyzer.
4. Make sure that Windows control function is enabled in Service menu-Service functions 2/6.
5. Press CTRL-ALT-DEL on external keyboard to access „Task manager”
6. Select Task Manager-File-New Task run-Control-Ok
7. A file dialog box appears. Browse the file system for the CD/USB stick and locate the install
package for the printer. Run the application (printer driver). Follow instructions on the screen.
8. Upon completion the printer becomes available as an installed printer for Quintus
9. Exit task manager (close)
There is also an option to install printer drivers from Service menu-Printer installation. Usually this
procedure is a little bit more complicated as the correct “inf” drivers files needs to be saved to an USB
pen drive. Normally, users are not allowed to connect and install printers, since all peripherals must be
installed, connected by the representative of the service provider of the analyzer. The add printer button
initiates the Add printer Wizard from Windows. Follow instructions on the screen to install the printer.
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Low level SW – tap the “New Low Level SW”. Locate the lls file on the “E:” drive. (By default, the
USB stick should be the E: drive.
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• Select the file by tapping the checkbox next to the file, then clicking OK. The process will start –
you can see the progress in Upgrade status field, goes from 0 to 100%
• High Level SW- Click on “New High Level SW” – the analyzer will ask you to locate the
Quintus.msi file on the USB stick. Select the file by tapping the checkbox next to the file, then
clicking OK. The Windows installation process will start. Click “next, next…install”.
• Wait for the process to end.
• Click on “Finish” (the new SW will start).
Note: Software restart (especially if there are more than 1000 samples present in the database) might
take several minutes. During this process, the screen will be blank (black – with the mouse pointer
displayed). Do not interrupt the process by turning the analyzer off.
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Step 1.
To install windows from pen drive, a bootable pen drive has to be created first.
Copy the additional files directory and the software rufus_v1.2.0. to your hard disk.
Make sure that the windows 2.0 iso file Windows recovery (winpe_x86_v2.0) is also downloaded to
the PC’s hard disk.
Step 2.
Step 3.
Step 4.
Step 5.
Step 6.
Now we have to set the hematology analyzer to recognize to Pen drive.
Insert the pen drive to the hematology analyzer, also attach the USB keyboard and turn the analyzer
on. While the booting process is going, press „del” button to enter to BIOS.
In Advanced BIOS Features, set the first boot device to Hard disk.
On the same screen you have to enter to Hard Disk Boot Priority. Select the Pen drive to be first, so
the system will use the Pen drive as an external Hard Disk (use + and – buttons to change the order
of HDD).
If setting is ready, press F10 and save to exit from BIOS and restart.
108
Step 7.
Warning: In case of a new HDD, it can happen
that the „e” drive is not available. In this case,
remove the bootable pen drive and type in
the below commands into the console to
create proper partition on the HDD.
DISKPART
SELECT DISK 0
CLEAN
CREATE PARTITION PRIMARY SIZE=100000
FORMAT FS=NTFS QUICK
ACTIVE
ASSIGN LETTER = C
CREATE PARTITION PRIMARY
FORMAT FS=NTFS QUICK
ASSIGN LETTER = D
EXIT
EXIT
Replace the pen drive then wait until console
window returns.
Step 8.
After install is done, the high level software has to be set properly.
- Laser setting (power, low and high angle gains have to be set again for proper scatter values)
- Offsets on amplifiers (optical measurement and impedance measurement offsets have to be set
(zeroed) in adjustments menu)
- Pressure sensor offsetting (also have to be set to make the pressure sensor work properly)
- Set the serial number of the instrument (the serial number is also stored on the HDD, after
windows install the serial have to be set again. Use adjustments menu to enter the same serial
number as on the DIMMPC/DIMMBOARD or on the sticker on the back of the instrument).
8 Installation
8.1 Check the Delivery
When you receive the Quintus analyzer delivery, please ensure that the packaging is not damaged. Check
the bill of lading accompanying the package against your order documents and ensure that the shipment
is complete and that all documentation is in order. If you have ordered an optional Autoloader, it will
arrive in its own package. Please contact your sales representative, service representative, or shipper if
there are any discrepancies in the shipping documentation or any visible damage to any of the
packaging.
Please follow all applicable laws or regulations regarding the handling or opening of the Quintus analyzer
packaging.
It is important to install the instrument in a suitable location. A poor location can adversely
affect its performance. Consider the space and weight requirements listed in sections 2.6
and 2.7.
To allow reliable operation and to provide a safe working environment, make sure that the
table supporting the unit is stable enough to carry the weight of the instrument and
accessories. Reagents should never be placed above the analyzer to avoid spill hazards.
If you plan to connect the Quintus analyzer to any external devices (keyboard, mouse, printer, host
computer, etc.), please ensure that all necessary preparations (cable-channels, cable-binders, drilling
through tables, walls etc.) are complete before the installation begins.
Open the front panel of the unit and visually verify that:
• The syringes are not cracked
• The shear valve has the protective card installed
• There is no fluid inside the tubing
• There is no salt buildup inside the tubing
• Unscrew the five screws and remove the small cover plate on the right side of the Quintus.
• Check that the connection surface is clean and there are no cables or other obstructions blocking
the opening.
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• Gently push the Autoloader into the Quintus until the clamps are locked.
• Place the white racks with the tray into the Autoloader.
• Close the Autoloader cover.
• Pull then push back the Sampler's tray to see that it can move front and back.
Open the protective package containing the reagent and waste tubes. When connecting or changing
reagent containers, please ensure that the reagent caps and tubes are protected and do not touch the
floor or other surfaces. This can lead to contamination of the reagents and the analyzer.
To connect the reagents to the Quintus analyzer, perform the following steps:
• Push the color-coded reagent and waste tubes all the way on to the matching color-coded
reagent connectors on the back panel of the analyzer.
o Green: Quintus Diluent
o Orange: Quintus Stopper(Lyse-Diff)
o Yellow: Quintus Lyse
o Red: waste container
• Route the reagent cap and tube to the matching reagent container, ensuring that the reagent
tubes are not bent, broken, twisted or blocked.
• Place the reagent or waste tube in the matching reagent or waste container and screw the cap
on to the container.
114
Only genuine Boule reagents should be used with the Quintus analyzer
The analyzer operates with chemically and biologically active reagents. Physical
contact with these reagents should be avoided. Please read reagent descriptions
carefully for possible emergency actions.
• Turn off the main power switch (small switch) on the rear panel of the analyzer near the power
connection to the ‘down’ position labeled ‘0’.
• If the optional Autoloader is installed, turn the power switch on the right side of the Autoloader
to the ‘off’ position labeled ‘0’.
Connect one end of the power cord to the power connection of the analyzer, and the other end of the
power cord to an appropriate wall outlet.
The Quintus analyzer should only be operated from a wall outlet capable of meeting
the electrical requirements listed in section 2.4.
To power and shut down up the analyzer, perform the following steps:
• Turn on the main power switch on the rear panel of the analyzer near the power connection to
the ‘up’ position labeled ‘1’.
• Flip the power -on switch near the top of the rear panel of the analyzer to the ‘up’ position.
• If the optional Autoloader is installed, do not turn on its power switch at this time.
• Wait until Quintus' boots up and the software loads. This will take a few minutes.
• Ensure that the software displays the main menu and that no warning or error messages are
displayed. Warnings are displayed on the bottom of the LCD as a yellow exclamation mark. Shut
down the analyzer. DO NOT simply turn off the power switches to shut down the analyzer. The
analyzer requires a specific shutdown sequence. See chapter User Manual for information about
the shutdown procedure.
• Plug in any external keyboard, mouse, and bar code reader into the appropriate port on the back
panel of the analyzer.
• If a peripheral device requires its own power supply, plug it in now in a wall socket belonging to
the same socket group for proper grounding. Consult an electrician if you have any questions
about wall socket grounding.
• Turn on the main power switch on the rear panel of the analyzer near the power connection to
the ‘up’ position labeled ‘1’.
• Flip the power-on witch near the top of the rear panel of the analyzer to the ‘up’ position.
• If the optional Autoloader is installed, do not turn on its power switch at this time.
• Allow the computer inside the analyzer a few minutes to start and initialize the Quintus
operating software.
• Perform the software installation of the peripherals devices. The Windows® XP® Embedded
operating system recognizes most of the peripherals without additional installation steps.
• Peripheral devices that require additional installation steps must be installed by a Boule certified
service engineer.
• connect the USB drive containing the printer drivers to the analyzer
• make sure that an external keyboard is also connected to the analyzer
• connect the printer to the analyzer via USB
• If windows supports the printer, after a few seconds, the printer install window should pop up.
Windows recognizes the newly attached hardware and it starts the installing process
automatically by popping up the install window. If you press the touch while the printer install
screen is loading, the window will hide behind the Quintus software. Use ALT+TAB to switch
between the two screens
• in the popped up printer install screen, browse the driver files from the pen drive
• add all the necessary printer driver files if needed
• If the files are added properly and install is finished then power off and on the Quintus. Printer
model should appear in Advanced-Setup menu-Printer settings-Printer.
• Select installed printer and press save
If there is a problem during installing procedure or the printer install window is not popping up, there is a
way to install printers from service, printer install menu.
See section 7.3.9 for more detailed information about printer installation.
116
• Turn the power switch on the right side of the Autoloader to the ‘on’ position labeled ‘1’.
• Make sure that the cover of the Autoloader is closed and that the ‘Cover’ led changes to green;
• Click the Autoloader button on top followed by Info to bring up the ‘Autoloader info’ panel.
• Click the Reset button to initialize the Autoloader.
• The Autoloader performs a mechanical initialization. When this completes, ensure the HOME
message appears.
• Click the Ok button to close the ‘Autoloader info’ panel.
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The Setup menu contains various buttons that allow the user to change system settings. Each screen
contains a Back button and a Save button. The Back button returns to the Setup menu. The Save button
save any changes made in the screen. If the Back button is clicked without clicking the Save button first,
all changes made in the screen will be discarded. See description in the User Manual.
Your LIS system must be configured to accept measurement results from the analyzer. Quintus uses the
3.1 protocol to communicate over a serial connection, and the HL7 (version 2.5 or higher) to
communicate over an Ethernet connection. See your LIS vendor to determine if your LIS system is
compatible with the analyzer.
LIS configuration requires a moderate level of familiarity with computer settings and some
understanding of computer data communications. LIS setup is normally an IT job and not a Service job.
Use the ‘Send settings’ button in the Setup menu to set up LIS connection options.
118
• Ensure that your LIS system is compatible with the 3.1 protocol using a serial connection.
• Connect a serial cable (null modem or modem eliminator) between the COM 1 port on the back
panel of the analyzer and the host system.
• Select the appropriate ‘Sending port baud rate’ from setup menu.
o Select 9600 baud if your serial cable is longer than 5m (~15’).
o Select either 9600 or 115200 baud if your serial cable is shorter than 5m (~15’).
• Check the ‘Automatic LIS’ check box if you want every result to be transmitted automatically to
the LIS. Uncheck if you want to manually select and transmit database records to the LIS.
• Click the Save button to save your changes.
• Click the Back button to exit the Set up menu.
• Configure your LIS system to accept measurement results from the analyzer using these settings.
A copy of the Communication protocol’ description is available from our Quintus support web page
• Ensure that your LIS system is compatible with the HL7 version 2.5 protocol or higher using an
Ethernet connection, and has been configured to accept Quintus compatible HL7 messages.
• Check the ‘Automatic LIS’ check box if you want every result to be transmitted automatically to
the LIS. Uncheck if you want to manually select and transmit database records to the LIS.
119
8.3.15 Running Blank Samples and Blood Samples for the First Time
Quintus analyzer requires a blank measurement to be run every day before the analyzer will allow you to
run blood or control samples. This measurement is also called Background which indicates that the
system is clean and ready to measure blood samples.
The transportation and packaging process sometimes causes minor particles to be present in the
pneumatic components of the analyzer. For this reason, five to ten initial blank measurements should to
be run during installation to flush the system.
Click the New sample icon on the top left side of the screen and run a blank measurement. The Start
button will change color to red. The fill procedure and blank measurement take several minutes to
complete. The start button will change color to green and the blank result screen will be displayed.
After the procedure completes, a blank result screen will be displayed. Click the ‘Start Again’ to run an
additional blank measurement or press Accept in case PLT values are below 15. In case PLT result is
above 15 then repeat this procedure several more times until the blank results are no longer flagged, or
until the blank results are low enough to satisfy laboratory quality standards. If the Blank measurement
is satisfactory, press Accept to make other measurement modes enable.
Change the mode selector to Control/QC and run a control measurement to see that the sample results
are correct. It's important to use a fresh and not expired control sample with known target values and
ranges. See chapter 7 in User Manual for additional information about QC on the Quintus analyzer.
120
1. Open the box, carefully take out and place the analyzer on a flat surface. The table or desk
should be able to bear at least 50 kg.
2. If the analyzer was stored in a cooler place than room temperature, allow 2 hours for
acclimatization, otherwise water condensation may happen.
3. Check the analyzer visually. Make sure that there is no visible damage. Open the front cover and
remove the side covers to check the electronics and the tubing. Replace the covers when done.
4. Remove the plastic card from the Shear Valve and check tightness of the locking screw.
5. If you have an Autoloader unit, remove the plate which covers the AL docking connector (from
the right side cover) and connect the Autoloader to the unit.
6. Place reagents preferably on lower level than the analyzer (max. 1 m difference). Never place
reagents to higher level than the unit itself!
7. Assemble and connect reagent and waste tubes to the corresponding containers and connectors.
8. Connect the power cord.
9. Turn on the analyzer, turn on and initialize the Autoloader.
10. Connect other peripherals if needed (keyboard, mouse and printer).
11. Check that all the software adjustments are proper. Use setting menu to adjust the software
according to the customer needs. Set the LIS connection (if the laboratory has any).
12. Check that all the hardware adjustments are proper. Use service/service testing menu to run or
test the pumps, valves and motors.
13. From ’Diagnostics/Self-test’ click on ’Start’ button and wait for the result.
14. Click on New sample. Pneumatic initialization and „fill” cycle will start. Automatic background
cycle will be performed (at first startup several blank runs might be needed till the results are
acceptable)
After two or three blank measurements, results should fall within the acceptable range, see
User’s manual.
15. Run a control bloods in QC mode
16. Check if results are within the acceptable range. Run calibration if necessary.
17. The Quintus is ready for routine measurements.
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9 Troubleshooting
This chapter will show how to do a step by step troubleshooting on the Quintus analyzer. Following the
troubleshooting process ensures that the problem can be identified without making any harm on the
system. This chapter will helps find the root cause of the problem and navigate to the page where you
can find information how to solve the problem.
5. Run a Self-test
1. Check the front panel and the two side panels; look for scratch or any other damage.
2. Check the back panel of the analyzer, see that the reagents are connected properly, the tubes
are not misplaced.
3. See that the power cord is connected to the analyzer and plugged into the wall socket. The
power supply main switch is flipped to off position.
4. Open the front cover and remove the two side covers. See section 11.
5. Make sure that the tubing are not popped off from the valves, the chambers and reservoirs are
not cracked, there is no liquid on the bottom of the instrument and there are no salt buildups
around the pneumatic system. Check tube between blood sensor and shear valve, see that the
tube is transparent and not whites or has any other color. Replace the tube if it's not clean or
transparent enough. If tube was moved or replaced, the blood sensor and the sampling values
should be realigned. Please see section 6.4 and 6.5 to learn how to calibrate blood sensor and
sample position. Other tube color changes are not so critical, but if there is a tube in the system
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with a very huge pigmentation, it should also be replaced. Please see tubing map in section
11.16.
6. Check all cable connections. Make sure that the cables are in position on the LSDACQ, PPB
boards, HVB panel and the valve PCB boards. Replace any damaged cable.
1. Make sure that the power cord is well connected to the analyzer and that the socket can provide
the proper electric power. Turn the power supply's switch to on position and check that the
power indicating LED on the motherboard is on. If the LED is not on, please check the power
cord. If the cord is ok, we must assume that the power supply is not functioning.
2. Flip the power-on switch on the top back of the analyzer to turn it on. Check the five green
voltage indicator LEDs on the LSDACQ. The five LEDs show that the necessary voltages are
present. If one of the LEDs is not lit, check power supply cable or replace LSDACQ board if
needed.
3. Wait until Windows and the High Level Software of the analyzer loads. If there is a problem
during the boot process or the analyzer's software cannot load, please see section Error!
Reference source not found..
4. There is a short audio welcome signal played by the analyzer after the software has loaded. If
you can hear the sound and the software screen is present on the display, then the powering up
was successful. If the display is showing windows, but not the High Level Software, please see
section 7.5.
1. On the display, the High Level Software is present; the start button on the front panel is lighting
orange. If the start button is off, it means there is no communication between the two software
levels. See section 7.5 for communication error.
2. Enter to Service menu by entering the service password ‘6484’, then go into SW update screen.
Press Refresh data. After a few seconds the analyzer should show all the software and firmware
versions in the system. Make sure that the analyzer has the same version of the Low Level and
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High Level Software installed. If there is a problem occurring during Refreshing data, please see
section 7.3.7.
3. The software gives a warning mark if there is a problem noticed by the system. This is shown as
an exclamation mark in a yellow triangle on the bottom of the display. Double tap on the mark
shows the details of the problem. By pressing 'Go to' button, the software brings up the screen
where the problem can be solved. See section 7.2 for detailed warnings.
4. Go to Service Functions screen in Service menu. Check that the necessary checkboxes like blood
sensor status and windows control are enabled. If blood sensor is disabled, please ask the user
about the reason. For blood sensor settings, please see section 6.4.
5. Go to Service functions 4/6 in Service menu. Check that the Auto-offset checkboxes are enabled
in Optical measurement offset and Impedance amplifier offset fields. Press 'Read data' to see
that the offset values are close to 0. Note that if 'Read data' is pressed, the start button will turn
to red, indicating the communication line between the two software levels are busy reading the
offset values. During the reading, no other commands can be done by the analyzer. Make sure
that the 'Stop data' button is pressed to stop continuous reading of the offset and make the
communication line free again. If offset values are very high during the reading and auto-offset
cannot lower them, it shows an offset error in the LSDACQ. This board has to be changed in this
case.
Check that WBC preheater value is 375 (37,5 °C). Press 'Read data' to see the current
temperature of WBC preheater. If the value is ok, press 'Stop data'.
Press Start adjustment at Pressure sensor adjustment in Service functions 5/6. Adjustment will
take the few seconds. The start button will turn red to indicate that the system is busy. After the
adjustment is done, check that all three offset results are in range. The values shouldn't be
higher than 20 mBars. If one of the values is higher, then it could be necessary to replace the
pressure sensor board.
1. Press all 40 valves on. Check that every valve can turn on and off. Make sure that every valve can
be turned on together, than press 'All off' to turn them off. If one of the valves is not responding,
try to replace it with a new one. See section 7.3.2.
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2. Press shear valve to Needle position (NP) and Chamber position (CP). Check that the shear valve
discs can turn to the correct position without any grinding noise and that there is no pneumatic
error during the test. For problems related to shear valve, see section 6.2.
3. Turn the sample rotor In and Out. Make sure that the front cover and the washing head is not in
the way. If you receive a pneumatic error, see chapter 6.1.
4. Press Horizontal Home button from Motors to move the needle back to the Autoloader station
and back to sample rotor position with End. Listen the sound of the mechanics, if there is a
grinding noise or a pneumatic error, please see section 6.1.
5. Press Vertical Home and End button from Motors to see that the needle can move down and up
properly. Check that there is not noise during the movement; the moving mechanics parts are
not hitting the not moving parts. See that the opto LEDs can indicate the needle positions
properly. See section 6.1.2 for alignments.
6. Press Home and End for all Dilutors. Check visually that the syringes can reach the top and
bottom positions without any problems. Look for micro bubbles at the pistons and for leakage at
the syringes. If there is a problem with a syringe and it needs to be changed, see section 6.1.2.
Note!! Some big air bubbles will always be present inside syringes during analyze.
7. Go to Service Functions screen 2/6 and press 'Set washing head' button to see that the position
of the washing head is proper. The system wants you to confirm that you want to make a
washing head position checking/setting, press 'Ok'. If it is in a good position press 'OK' to make a
mechanical initialization of the XY unit. Press 'OK' when it's done. See section 6.1.3 for alignment
information.
8. Checking the needle's position. There is two way to see that the needle is in a good position.
o Move the needle down manually without using the software. If the needle is in down
position, check the distance between the end of the needle and the sample rotor's plate.
The distance should be around 1mm.
o In Service functions screen 2/6, press the 'Set needle' button. The system wants you to
confirm that you want to make a needle position checking/setting, press 'Ok'. The
system moves the needle up, the needle tip is inside the washing head. If the needle is
set correctly, the end of the needle should be hanging out from the washing head. Press
'Ok' if it is aligned well.
1. If Database only provides those parameters that are important to the clinicians, the Database
parameter setting must be changed. In Setup menu, go to Columns(Result). Add extra columns
to the result database by mark parameter in right column and press Add button followed by Ok.
Make sure that the following columns are added.
o PrV RBV
o PrV WBC
o Warnings
o Gravity X
o Gravity Y
o Woc 4
o Woc B
If you don't press Ok the setting were not made and the result columns will not appear in the
database.
2. Perform Blank measurements. NOTE: If it's the first measurement after startup, the system
makes an init process, a wake up process and Rinse process. If there was an improper shutdown
before, the system also asks for cleaning. These processes can increase the time of the
troubleshooting and reagent consumption. That’s why it can be bypassed if you type in the
suitable code (66-69) in Service functions on Test functions field. See test functions at section
7.3.1.1. Type in the required test function's number and press 'Run test'. If it is done, the Blank
measurements can run without any other requirements.
3. If a blank measurement is ready, please check that the result is not flagged with warnings. Check
probe voltages. RBC probe voltage (PrV RBC) should be 10-13 Volts, WBC probe voltage (PrV
WBC) should be 20-27 Volts. If there are problems with probe voltages, replace apertures, check
measuring chamber and preamplifier; see section 11.12. If the blank measurement is stopped
with a pneumatic error, troubleshoot as a displayed error codes, see section 7.2. If there is a
problem with popping off tubing in the system, see section 11.16.
1. The control blood needs to be run in QC menu and not Human mode. Please select proper mode.
2. The control blood shouldn't be expired and should have an exact target and range for all values.
3. During sampling, please check visually if the sample position is proper at the shear valve. Please
see section 6.5 to learn more about sampling and setting sampling position.
o Cell numbers (Woc 4, Woc B) are proper on normal control. Woc numbers (White blood
cell Optical Count) indicates how many cells are present during optical measurement.
These values have only minimum number.
Woc 4 min : 2.72, in case value is lower, X flag will appear and no 4 diff result
will be displayed.
Woc B min : 5.44, in case value is lower, x flag will appear and no Baso result will
be displayed.
o Gravity values are close to the target. Improper or unstable gravity values can indicate a
calibration or an optical head problem. Scatter calibration must be performed. See
section 7.3.3 to learn more.
o Ignore probe voltages during Control measurement. Probe voltage values are different in
Control mode. To check probe voltages, use Background or Human mode.
o Check that impedance measurement results are proper and close to target. If there is
problem with the results, make a calibration.
o The WBC differential (Ly, Mono, Neu, Eo, Baso) % results are within the limits, the values
are close to target. If there is a problem with the scatter, please do a scatter calibration,
see section 7.3.3, replace the injector in the optics, see section 11.11.1.
5. Do measurements from the Autoloader if it is attached. Make sure that the sampler can move in
X and Y direction and that the sample position is proper. See section 7.3.6. to learn more about
the Autoloader settings.
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• Always make sure that the part with the problem can be moved freely and easily.
• Make sure that there is enough (and not excessive) amount of lubricant on the moving parts.
• Test the motor with the built in functions in service testing menu. It will always try to operate all
sensors, and will drive the motors with necessary current and power.
• Any Setting or adjusting (mechanical, opto sensor) should be done only after the previous steps
(cleaning, lubricating) did not solve the problem.
9.2.2.3 The SR does not turn into the analyzer even with open front panel
• The SR door got stuck in the wash head. The wash head needs to be aligned correctly.
• Micro switches are not functioning inside the SR. Faulty switch needs to be replaced.
• PPB board is not controlling the rotor. PPB board replacement needed.
• The wash head position -relative to the needle and to the SR- is not correct. The wash head
comes down too much, and even if lifted, leaves no room for the SR door to turn.
• Make sure that the vertical rod holding the wash head (if removed or modified) is inserted
correctly.
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• The wash head (when lifted) gets physically blocked by the non-moving parts of the needle
carriage (needle holding block). Set wash head, see washing head adjustments in chapter 6.1.3.
• The grip of the needle on the timing belt is in a wrong position. Set the needle and timing belt
connection. See chapter 6.1.2.2.
• The opto sensor is damaged, or the light path is blocked. Use a screwdriver, or a piece of paper
to verify operation.
• The timing belt is damaged or became too long, or got torn. In this case the XY unit has to be
removed and the belt should be replaced.
• The motor gives a strange noise (not “smooth”) even when moving. Check cable or connection
problem
• The problem comes up only when using Sarstedt (or similar) sample tubes from sample rotor.
This could happen because the system is set to pierce a monovette type of tube, not a Sarstedt
or the incorrect setting of opto flags on horizontal movement. In this case test that the motor
(carriage) can move freely and run Hori motor test. Make sure that the needle height is set
correctly. See chapter 6.1.4.
• The problem comes up only when using Sarstedt (or similar) sample tubes (AL position) because
the tube holders are not working properly. Check operation of the tube holders. They must
operate symmetrically, both tube holders should move easily and make sure that the rack can
move in and out freely. Also check that needle height is set correctly.
• The SV cannot turn. Make sure that the pull tab has been removed, check free movement of the
upper disc and check operation of opto sensors by blocking the light path with e.g. a screwdriver.
• The SV is stuck because the last draining or preparing for shipment process was not performed
or it could not be finished. See that the motor can move the valve and it is not blocked “solid”.
Try to loosen the central screw closing the two disks and try to move the motor a few times in
service testing menu. If it does not help:
use warm water to wet the side of the SV (to make some liquid get in between
the disks)
you can also dip the SV into water if you can
gently force it apart
• The upper disc cannot reach opto position. In this case DO NOT adjust the opto sensors! See that
lower disc is aligned correctly – loosen the fixing lever, and reseat the lower disc. See section
6.2.1.
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• Check that the middle rod on the back of the upper disc is positioned between the two moving
nods. See section 6.2.2.
9.2.4.3 SV leakage
• The upper disc is not sitting well on the lower disc. Disassemble the shear valve, clean the
internal surface. Small particles or dirt can be stuck between the two discs, making a gap
between the ceramics causing a flow.
• The closing screw is not sitting completely on the upper disc. Remove than replace the screw
properly. Make sure there is no gap between the discs.
• Dilutor pistons are not attached correctly to the dilutor’s moving part. The piston has a different
size hole on the bottom; the larger hole has to face the instrument.
• One opto sensor on the dilutor PCB is faulty. Try to move the dilutor up and down in Service
Testing menu. If noise is still present, replace the dilutor unit.
• The syringe or the top plastic of the syringe is cracked. In this case replace syringe.
• The “ribs” on the pistons are filled with liquid and they are white. The piston is leaking; the
whole syringe with piston should be replaced or greased with silicon grease. Do not grease the
black pistons, just replace them if needed.
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• One of the valves are not opening well. Check all of the valves in Service Testing menu. Replace
the valve which is not responding. Also remove valve coil to check for liquid leakage to coil.
• Shear valve discs are not aligned well. Adjust the shear valve, see section 6.2.
• Tube on the valve is too wide. Cut off the end of the tube and reconnect it to position.
• TCU tubing is blocked. Drain the TCU by using the option is Service Functions menu. Fill TCU and
see that the clogging in the TCU is removed. If the TCU tubing is still blocked, remove the TCU
and check the tubing inside.
• Laser flow cell is clogged. Perform a flow cell cleaning by software or manually.
• One of the chambers is clogged. Remove the metal plate from the side of the chamber and clean
it. Don't forget to drain the chambers in Maintenance before removing the front of the chamber.
If a tube comes off from a valve, it can be useful to check the tubing schematics. See the tubes
connected to the valve, follow the route of the tubing, and note that the valves involved were open or
close state when the tube popped off. Also see shear valve position when tube pops off.
By using the schematics and following the route of the tubes, it is possible to find the clogging in the
system.
• The respective reagent is out. Check the reagent status bar on the bottom. Change reagent if
needed.
• The reagent tubing is not connected to the proper inlet. Check both ends of the tube.
• The reagent tube is bended or broken. Check the tube.
• Tube popped off from a valve. It will make the vacuum level dropping immediately, so priming
won’t be successful. Reconnect the tube.
• There is not enough vacuum to fill up the reservoirs. Check all the valves in Service Testing menu.
Replace faulty or non-opening or closing valves.
• The pressure sensor is faulty. Check sensor offsets, see section 6.6.
• Reagent buffer reservoir is cracked and vacuum is escaping. Replace the reservoir.
• The float is not moving when the reagent is filled. In this case the float sensor is stuck to the
bottom. Gently touch or tap the buffer to make the float free.
• The reservoir is full, priming doesn’t stop, but the float is not sensing, even when it’s on the top.
In this case the reagent sensor board or the float sensor is damaged. Reset the Low Level
Software to stop priming and locate the reagent sensor board. See that the LED is sensing the
float’s signal, or connect the buffer’s cable to another pair of pins. See that the LED is on. If LED
is on, the float is ok and the board can be faulty and it has to be replaced. If the LED is not turned
on, the float is faulty and the reservoir needs to be replaced.
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• Display is white. LVDS data cable is removed from the touch screen or from the motherboard.
Reconnect the cable.
• Screen is black. Check the cables behind LCD and on the mother board. See that BIOS settings
are not modified to use different display device. See chapter 7.5.1., BIOS settings, Chipset/North
Bridge/Onchip/Select Display Device.
• When touch is not responding, it can happen that the sw is frozen or the display is faulty. The
touchscreen PCB is located on the back of the LCD. Remove the cover of the PCB and check the
board and the cable connection.
• Connect external USB mouse to the unit and check that the mouse cursor is available and
moving. If mouse is ok, remove and reconnect the Touch USB cable.
• Connect external USB mouse and select touchscreen calibration in Diagnostic menu.
9.3.1.4 Screen image is not normal, some parts of the software screen is not visible
• The analyzer uses a resolution 600x800. If there is a problem with the size of the screen check
the resolution in Windows. Leave the High Level Software by pressing CTRL+ALT+DEL with an
external keyboard to enter Windows (only if Windows control checkbox is enabled in Service
Functions).
• It is also possible that the resolution of the screen was changed in BIOS. Enter BIOS and check
the resolution in Chipset/North Bridge/Onchip/Select Display Device.
• In most cases, the communication problem is created by the DimmBoard. All the electronics are
working well but the data cannot access the low level software. In this case check the
DimmBoard, locate the SD card inside the board and make sure that it’s not removed.
• Remove the DimmBoard from the LSDAQCQ, clean the connection surfaces and put it back.
Don’t need to turn off the unit, just restart the Low Level Software in Service Functions. The Low
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Level Software will automatically turn on and start communication, when the connection is
available again.
• Check the start button. If it is red all time, it means the low level software is frozen or stuck in an
infinite cycle. Go to Service functions screen and restart/reset the low level sw. See section 7.3.1.
• If start button is blinking, the communication error is related to the Pneumatic system. Open the
valve block door and locate the two PPB panels. Check the cable connections; replace the small
PPB CON panel on PPB1 (left). If communication is still not ok, replace the PPB CON panel on PPB
2 (right). If the problem still not solved, replace PPB1 and then PPB2.
• The error message “Unit is not present” will notice that the communication line inside the unit is
broken. The line is a closed BUS between the LSDACQ (DimmBoard), the TCU, the pressure
sensor, the optical head and the front panel (touch). If one of these are damaged or not
connected by USB cable, the system gives a message about which unit is present or not. Locate
the faulty unit and see that the power supply is attached to it and check all their cables. See
section 9.3.4.
• The second most likely cause is a misconnected, or not connected data cable
• A missing TCU power cable can cause a “multiple” I2C error when more than one modules are
reported missing. Check the power connection of the TCU module
The cleaning procedure can be skipped by running program code 66 in Service Testing menu. Run this
program before shutdown to make it faster and to skip the cleaning process run the program before
running background measurement. Note… Important that end user perform daily cleaning and do not
inform your customer about this trick.
10 Maintenance
10.1 User maintenance
10.1.1 Daily maintenance
Quintus requires automated maintenance during daily routine. It is a user maintenance.
At the end of day a system cleaning procedure is recommended. To perform this cleaning, prepare a vial
containing 2-4 ml •Boule Hypochlorite® and place it in the Sample Rotor. From Main Menu go to: Exit in
right lower corner and press overnight clean or shutdown. This will initiate a cleaning cycle, all chambers,
needle, shear valve and the TCU is cleaned with diluted Boule Hypochlorite®and the system will be rinsed
with diluent. Instrument use approx. 1ml for a daily cleaning cycle and 3ml for Hard cleaning cycle. These
cleaning cycles could also be activated from Maintenance menu
In Quintus Service Manual the maintenance interval of moving parts and syringes is determined as to be
done after every 30.000 measurement cycles or twice per year.
As a general rule, at least 1 maintenance per year must be performed to ensure correct functioning
and performance according to specification.
Boule recommends the following frequency for preventive maintenance by field service:
Note: there is no difference between the „6 months” or „1 year” preventive maintenance. The same
maintenance protocol must be followed and applied every time.
Tools needed:
Materials needed:
Suggestion of spare parts which are good to have but not necessary at a PM visit:
1.1 turn on the analyzer, run background and check if values are within accepted range
1.2 run Self-test (electronic and pneumatic), if should show „Passed” check if any value is close to
the accepted limit, if it is „failed” troubleshoot accordingly
1.3 In case of high „laser on” or „laser off” DC level run a background cycle and Self-test again. If DC
level values are still high do a flow cell cleaning, see section 10.3
1.4 from Service/Service functions 5/6 „pressure offset adjustment” and check if values are within
range; change the pressure sensor board (1141097_S) if „offset values cannot be adjusted”,
message appears or if adjusted value is very close to the limit (refer to SM for limits)
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Next step is to bring the analyzer into the proper state where maintenance procedures can be performed
without the risk of liquids spilling on parts. DO NOT skip the 3 procedures listed below:
1.5 from Service menu-Service functions run „drain TCU” option; follow instructions in the SM
regarding this procedure
1.6 from Service menu run-Service functions run „drain Flow cell” option;
1.7 from Maintenance menu empty all 3 chambers(RBC/PLT, WBC, MIX)
At this point maintenance of parts can be started. Open the front cover and remove side covers of the
analyzer.
Inspect:
2. Valves
2.1 check for any dirt or deposit in the valve; if necessary clean inside of valve by pushing DI water or
bleach through it by means of a syringe
2.2 if any sign show that liquid spilled on the valve, remove the valve head to see if liquid got also in
the coil, if so, replace the coil
2.3 activate each valve from service menu; if switching of valve isn’t firm(smooth movement of
membrane) try to clean it or replace the valve head
2.4 check the exhausting tube/vent nozzle on valve #5 to be free of dust or any deposit; clean it with
DI water if necessary
2.5 Special attention on valve #2: this valve and related tubing must be clean. In case of dirty
valve/tubing, flow of laser waste through valve is restricted and it has direct influence on optical
counts (!) Replace the valve and/or tubing if necessary
2.6 Special attention on valves #34 and #35 as well; these valves and the related tubing must also be
clean and free of any deposit. Replace the valve and/or tubing if necessary
Proceed to step 3.
3. Tubes
3.1 all tubes must be clean inside; any deposit must be cleaned with bleach and rinsed with DI water
or replace the tubing, note… some tubes could be miss color but can still work ok.
3.2 check tube connections on valves, chambers, SV, wash head, internal reservoirs etc. all
connection points must be tight, otherwise change that tube portion with new tube
3.3 as a rule if a tube cannot be cleaned sufficiently and/or its’ connection isn’t tight it is
recommended to be changed with new tube
Proceed to step 4.
4. Chambers
4.1 all chambers should be clean, free of scratches or cracks
4.2 removal of chambers is recommended to check if no liquid has spilled behind them and also to
see if the electrode is in good condition; change the chamber if any visible crack can be seen or if
the electrode can be moved by hand
4.3 reinstall the chambers
Proceed to step 5.
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5. Dilutors
5.1 from service menu-service testing move dilutors one-by-one and check if large air bubbles are
visible in the syringes or if any leakage sign can be seen on or beneath them; mark the syringe(s)
where you saw large air bubbles getting in near the plunger. Note… some air bubbles will always
be present in some syringes during analyze and does not necessary need to effect results.
5.2 perform dilutor pistons cleaning and greasing procedure
- Follow instructions of section 10.2;
Black pistons should NOT be greased (!)
Use a forceps to close the tube above the syringe you are going to remove. This is to avoid reagent from
internal reservoirs spilling back to the reagent bottle. Remove one syringe at a time only!
5.3 cycle dilutors from service menu again, if any of the syringes does not seal properly
(air bubbles are still getting inside near the plunger) replace the syringe(s)
Boule recommendation as preventive maintenance: replace syringes after 50.000 measurement cycles
5.4 clean dilutor opto sensors from dust by means of compressed air
5.5 clean the driving pin of dilutors then lubricate them with Teflon grease (1141122_S)
Proceed to step 6.
6. Shear Valve
6.1 Inspect tubes on SV for any deposit or discoloration, especially the „4diff waste” and „Laser in”
(refer to fluidic schematic of the analyzer to identify these tubes) tube; lower section of laser
waste tube might have black color – it can be cleaned with bleach or that tube section can be
changed.
Note: when removing tubes from the SV ports use a small flat screwdriver to help the tube slide off from
the port; to avoid misconnection remove only 1 tube at a time
6.2 check tightness of tubes on SV ports by hand, all tubes connections must be firm; if any tube
comes off easily if pulled by hand that tube section should be changed
6.3 clean the SV opto sensors from dust by means of compressed air
6.4 from service menu cycle the SV several times; if the movement isn’t smooth or noise is coming
from driving mechanism, remove the cover behind the SV and lubricate the cogged wheel/bar
with machine grease; apply a thin film of Teflon grease to the two ends of the sliding clutch-bed
6.5 reinstall the driving mechanism cover
6.6 change the blood sensor tube(tube between the needle and SV)
Proceed to step 7.
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7. Laser head
The laser head doesn’t need to be opened for regular maintenance. Opening the laser head will end the
warranty period for the optical head!
If „laser on” DC level was high during repeated Self-test cycles, it might be necessary to clean the Flow
Cell manually. This should be done only if „laser on” DC level is still high after the software given “flow
cell cleaning” procedure option was done.
If „laser off” DC level is high that might indicate failure of a component of the laser head.
If any deposit can be seen in the „laser in” tube or if „laser on” DC level was high during Self-test
than do the following:
7.1 remove the thick, RED coded tygon tube(laser waste) from the tube organizer and connect a
syringe to it
7.2 prepare at least 10ml of 1/1 bleach solution(1 part bleach, 1 part DI water) in a cup
7.3 remove the „Laser in” tube from the SV and immerse it into the bleach
7.4 gently pull the syringe until at least half of the bleach is aspirated or until the „Laser in” tube is
clean
7.5 remove the „Laser in” tube from the bleach and pull ~ 20ml of air through it
7.6 reconnect the „Laser in” and „laser waste” tubes to their ports
Proceed to step 8.
8. TCU
The TCU unit is a key assembly and proper functioning of this part is vital for good performance
of the analyzer. Therefore with the occasion of periodic maintenance the TCU unit must also be
inspected by service engineer. Inspection is only possible if the TCU unit is removed from the
instrument. Follow instructions of the SM for removal of the TCU.
8.1 clean the fan and heat sink of the TCU from dust with compressed air
8.2 remove the in-line mixer cover and check the 2 tygon tubes for any deposit
8.3 if necessary clean or replace* the 2 tubes with 1,8x4,0 mm tygon tubes cut to the same length
* Tubes of the in-line mixer are the bottleneck for flow inside the TCU. Any deposit in these tubes will
cause overpressure in the 4diff sample preparation circuit which in worst case will result in tubes being
pushed off from valves and would cause liquid spills inside the analyzer. Natural ageing of tygon results in
loss of elasticity and small decrease of diameter. Ageing is speeded up by the aggressive reagents (Lyse
and stopper).
8.4 reassemble the TCU unit to its place, follow instructions of the SM
Proceed to step 9.
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9.5 vertical movement of the wash head must be easy without any obstruction, clean the wash head
neck if movement isn’t smooth
9.6 clean the bottom of wash head
10. Verification/adjustments
From service menu-service functions run:
10.1 „pneumatic initialization”
10.2 „fill flow cell”
10.3 „fill TCU”
10.4 run background counts until background values are within accepted limit; several background
cycles might be necessary to achieve good values – this is normal behavior after tubes and
subassemblies have been drained and refilled
10.5 run Self-test (both) and check that all parameters are within range
10.6 if DC level is still high contact Boule
10.7 from Service menu-Service functions perform wash head and needle position verification;
adjust if necessary
10.8 adjust blood sensor default value(with blood sensor disabled)
10.9 calibrate the blood sensor
10.10 verify calibration with fresh control blood; calibrate the instrument if necessary
10.11 run human samples and check results
10.12 run repeatability test(at least 11 measurements from one fresh human blood with normal
values) and check CV%-s are within specification for all parameters
Tools needed:
Procedure:
5. Disconnect the sheath tube from the connector located on left side of inner front panel. This tube
has green strip on it and it is smaller in diameter. Use the screwdriver to help removal.
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6. Pour Hypochlorite into a cup and place the end of the sheath tube in it.
7. Gently pull the syringe to make the bleach flow through the Flow Cell.
You can increase cleaning efficiency if you let air bubbles in the sheath tube while pulling.
8. Remove the sheath tube from the bleach and pull some air through the FC.
9. Reconnect sheath tube to its connector.
10. Remove the laser sample tube from upper disc of SV. This is the thinnest tube. Use the small flat
screwdriver to help removal from metal port.
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11. Place the end of sample injector tube in bleach. Gently pull the syringe to clean the sample injector
tube from the inside.
12. Remove the sample injector tube from bleach, pull some air with the syringe, wipe the end of the
tube and reconnect it to its port on the SV.
13. Remove the syringe from the laser waste tube and connect the tube back to its connector.
14. Run “fill flow cell” function from service menu-service functions 3/6
15. Check that background and sample results are acceptable.
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Don’t forget to secure the front cover in the upper position after lifting,
as it may fall down if unsecured!
Milled-edge screws
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• Drain SV and the tubes from SV clean function in the Maintenance screen
• Prepare a piece of absorbent paper to dry components if necessary
• Remove the thumb screw on the valve
• Remove the upper ceramic disc
• Remove the lower ceramic disc of the valve pulling it upward
11.3 XY Unit
• XY unit contains the slides for Horizontal and Vertical movements, two stepper motors, XYR opto
board, opto wheel, sample rotor, wash head holder, wash head and the sampling needle. With
the exception of the sampling needle, wash head, wash head holder and MHori (stepper motor
for horizontal movement), for proper servicing the XY unit needs to be removed. The procedure
is the following: Turn off the analyzer.
• Lift and secure the front panel, then remove the right cover.
• If the analyzer is equipped with an Autoloader, disconnect and remove the Autoloader module.
• Loosen the two sampling needle fixing screws and remove the needle.
• Sampling needle is sharp and represents biohazard! Take extra care and wear gloves when
servicing this part of the analyzer.
• Remove the baluster. Its lower screw can be access from the bottom of analyzer.
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Sampling needle
fixing screws
Upper screw
MVert
Washing head and
washing head holder
MHori
For mounting back the XY unit, follow the steps listed above in reverse order. Make sure to perform the
Sampling Needle adjustment procedure after reinstallation.
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11.5 Dilutors
Quintus has two separate main dilutor modules, located behind the front panel on the lower part of the
front plate. Each modules is secured by four hex screws and has a flat cable connection to PPB1
respectively PPB2. The removal/replacement
procedure is as follows:
1. Turn off the analyzer.
2. Lift and secure the front panel.
3. Remove the tubing from the syringes.
4. Unscrew the four hex screws and put them
in a safe place where you can find them
later.
5. Gently pull the unit toward you until you can
see the flat cable connector on the rear side
of the dilutor opto board. Disconnect the cable.
6. Now the dilutor module is released and available
for maintenance or replacement.
To remount the dilutor unit, follow the steps described
above in reverse order.
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Correct Incorrect
disconnect the GREEN tube and aspirate liquid from the TCU module using the
syringe
disconnect the WHITE tube and
connect a 10ml syringe
disconnect the RED tube and
aspirate liquid from the TCU
module using the syringe
3/2 valves
Valves can be removed
together in one assembly
(valve, coil, board) or
individually one by one.
3/2 valves
A valve has two main parts: the valve unit and electromagnet coil.
1. Go to service menu then type in the service password 6484. Go to service functions 3/6 and click
Drain flow cell and wait until the process finish
2. Turn off the analyzer (from rear start switch)
3. Open (lift up) and secure front cover.
4. Remove right side cover.
5. Unscrew the 4 holding screws of the top cover then remove it by lifting and sliding it
backwards.
6. Locate the three tube connections of the Laser Head.
#1 – laser sample tube; #2 – sheath tube; #3 – laser waste tube.
7. Gently remove the tubes from the metal ports. Use a small flat screwdriver to help sliding tubes
off.
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Note: it is easier to disconnect the laserdriver board cable from the LSDACQ board. Units
produced after 2013.06.doesn’t have auto alignment cable.
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1
2
10. Locate the four holding screws of the base-plate of the optical head. Refer to Picture 5.below.
Use a 2,5 mm hex screwdriver to remove the
screws. Take extra care of the washers.
11. Gently remove the optical head unit. To avoid
damage of the sample injector needle and
sheath inlets on the base of the flow cell
please always place the laser head assembly
on its’ side or upside-down. Do not bent
tubes too much.
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Step 1: Step 2:
Remove the holding screws of the optical head. Remove the three cables connected to the laser.
Step 3:
Disconnect the tubing from shear valve and the black plastic console
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Step 1:
The injector is under the black protecting cap on the bottom of the laser. To access the injector, gently
remove the black cover by hand.
Step 2:
Remove the three holding screws completely. Use a flat-blade screwdriver (used when removing the
laser cables) to lift the injector from the injector’s housing. The injector is very well fitted on its place so
removing it requires some force.
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Step 3:
Place the new injector inside the housing; make sure that the holes on the injector are looking at the
same direction as on the housing. Check that the injector has the black O ring(s) attached!
Step 4:
If injector is in position, replace the screws. Don’t tight the screws too hard because it can crack the
injector or the plastic pert of the flow cell. If the screws are well in place, put the cap back to position
(only the thin sample tube and the green sheet tube included, waste is separated).
Step 5:
Place the laser optics back into the instrument; connect the cables and the tubes. Run control and fresh
blood sample measurement to check that the laser works fine with the new injector. There were not
laser adjustments on the flow cell during this procedure, so there’s no need to realign the laser.
Step 6:
If scatter is visible and the values are acceptable, put the laser holding screws back to their place.
(Analyzer is turned off, right side and top covers removed, front door is CLOSED)
Display removal:
11.16 Tubings
Preparing of tubings:
172
173
174
175
176
177
178
179
180
181
Note: 400cm tube from V20 to SV upper disc is type A5433 1.27/2.23
182
12 Appendix
When is it needed?
How to do it?
Keep the file for your records or send it to service@boule.se if asked by support staff.
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Throughput 60 tests/hour
Measurement method volumetric impedance change for WBC, RBC, PLT
Spectrophotometer for HGB
Light scattering 4-diff measurement: LYM, MON, NEU, EOS
Light scattering BASO measurement
Aperture diameter WBC: 80µm, RBC/PLT: 70µm
Aperture length WBC: 80µm, RBC/PLT: 70µm
HGB measurement Light source: green LED with 540 nm wavelength
Detector: light to frequency converter
Optical measurement Light source: semiconductor laser diode with 650 nm wavelength and 7mW
(Class IIIB laser module if the protective housing is closed)
Quartz flow cell with hydro-dynamic focusing
Detector: fiber optic coupled PIN Si photodiodes
internal safety interlock
Auto-alignment system Optional. Horizontal and vertical calibration of laser beam path.
Coarse calibration: with blood
Fine calibration: with calibration material (Polystyrene micro-particle or microsphere, 7µm)
Reagents Quintus 5-part Diluent (20 liter)
Quintus 5-part Lyse (5 liter)
Quintus 5-part Stopper (5 liter)
Boule Hypochlorite (2%) Cleaner
Dilution ratios WBC/BASO 1: 171
RBC/PLT 1: 21 512 (1 st dilution 1:154 in Mix chamber)
4 DIFF 1: 69
Sheath fluid Quintus 5-part Diluent
Control material Boule Con-5Diff manufactured by Boule Medical AB
Quality Control 16- and 64-day Levy-Jennings charts, separate QC database (6 Level)
Flagging Pathological flags
Lab limits (normal ranges)
Reagents alert (3 measurement prealert-online reagent replacement)
Instrument alerts, internal puffer for reagents
Calibration Manual and SW supported automatic mode
Languages available English menu and support for other languages
Software upgrade Via USB
Data storage capacity 100.000 records including flags, scatter- and histograms
Data processning VIA C7 1.8 GHz processor
Data store Embedded XP
Display 800 x 600 color graphic LCD, landscape layout
External printing Via USB port, any Windows compatible printer
External keyboard Via PS/2 or USB
Bar-Code reader Optional Manual bar-code reader via USB
Built in Bar-Code in the Auto-sampler
Peripheral ports USB (2.0) 4pc., Ethernet, PS/2
Power requirements Power supply input: from 90-135Vac to 180-265Vac; 47Hz to 63Hz
Power supply input current: <10A @ 115Vac; <5A @ 230Vac
Power Consumption: maximum 350 VA
Operating temperature 15-35° C (59-98 °F);
Maximum relative humidity 80%
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Function Quintus 5-part Lyse Quintus 5-part Stopper Quintus 5-part Diluent
This example is valid with 21 working days per month and with the analyzer power-on 24h:
No. Tests per day Test from 1 Lyse box Tests from 1 Stopper box Tests from 1 Diluent box
13 Autoloader
Quintus Autoloader is designed to be connected to Quintus Analyzer. It is capable of receiving 100 blood
sample tubes, in 10 racks each holding 10 sample tubes. The Autoloader cannot operate on its own, and
can only be used with Quintus Analyzer.
The racks are specially designed to allow feeding the samples into the Analyzer and to allow mixing the
samples one by one.
The 10 racks are seated on a sample tray that can be moved back and forth by the Autoloader.
The Autoloader has a transparent plastic cover equipped with a safety switch feature. Opening the cover
will stop Autoloader operation to prevent injury to the operator.
The Autoloader can be powered on and off independently, but power is fed through the Analyzer.
Autoloader is not capable of independent operation.
Built-in sample mixer and bar code reader allow walk-away operation of the Autoloader.
Plexi glass
Tube cap cover
support
Sample vial
holder
Sample rack
for 10 vials
Sample rack
feeder
wheel
Power switch
Sample tray and control
Sample tray
base plate LED’s
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sample mixer
connector to
Quintus
Left side has the electric connector to interface to the Analyzer. Communication is realized through serial
communication. The Autoloader is connected to the low level PC of the Analyzer (see Quintus service
manual for details)
The left side has a protruding, elevated part housing the sample mixing mechanics and the bar code
reader along with the electronic board. The Autoloader has its own microcontroller.
AL microcontroller board
Bar code
Sample reader
mixer
rack feeding
wheels
192
Status lights
Power
13.5 Operation
13.6 How does it work?
The Autoloader receives movement commands from the Analyzer. It is able to feed any sample to the
sampling position. It is also able to detect tube types (Vacutainer or compatible, Sarstedt Monovette or
compatible). It can also detect whether there is a cap or not on the tube.
Sample tube type detection is important so that Quintus will know how deep the sampling needle can go
into the sample tube without damaging the tube itself.
If no cap is detected the Autoloader will not mix the sample to avoid spilling blood samples into the
Autoloader.
When a sample is at the mixing position (right before the sampling position) it is mixed by gentle tilting
the sample down to -110 degrees to allow homogenous mixing. The sample is inverted 11 times by the
Autoloader before measurement.
13.7.3 Power on
The Autoloader can be turned on by flipping the power switch to the “I” position. The Analyzer will either
recognize it during startup or, if the Analyzer is running, the SW will recognize the presence of the
Autoloader and enable its icon.
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13.7.4 Initializing
The Autoloader, when powered on will not move by itself. All operations are controlled by the Analyzer.
The Analyzer has a menu to control the Autoloader. To access it, double click on the Autoloader button
on top of the screen. This will access to the Autoloader menu.
Click Info button and then “Reset” button, this will initialize the Autoloader. During init, the tray will be
moved back and forth to identify home position of the tray. Use the “Reset” command when the
Autoloader gets to a state when it would not move. The SW will instruct the Autoloader to move motors
to their home positions. If there is a mechanical jam, the SW might not be able to perform the reset
action. This will be signaled by a grinding noise from the motors, but it does not damage the unit
When a sample is filled with vials, the rack has to be placed on the black tray. When loading the tray is
finished, the tray has to be put onto the Autoloader.
The Autoloader can only be operated with its cover closed. Opening the cover during operation will
interrupt sample processing. Closed state of the cover is indicated by a micro switch. The cover, when
closed pushes the metal pin of the switch down.
When the rack location is in the sample path position, an opto detector is looking for the rack. If the opto
detector cannot see the rack in position, the rack will be reported missing and will be skipped.
When the rack location is in position, and the rack is present, the rack lock is released. The rack lock
keeps the sample vial holders in the bay of the vial holders. The rack lock is opened by a small pin on the
Autoloader. When the rack slides this pin, the rack lock is lifted up and the sample vial holders are
released. Now the Autoloader’s feeding mechanics can pull the vial holders into the Analyzer one at a
time.
sample vial
holder in
mixing
Rack lock
position
Sample vial
Sample vial rack bay
holder
When sampling is over, the sample vial is fed into the Quintus’s sample bay. The sample bay prevents the
vial holders from tilting. It is a narrow bay accepting the vial holders.
13.10 Adjustments
13.10.1 Removing the plexi-glass cover
The cover can be removed along with the curved metal cover of the Autoloader.
Open the cover, remove the tray. Remove 3 screws from the top, 2x1 screws from the front and the rear,
and 2 screws from next to the sample tray.
The front cover of the sample mixer is secured with 6 screws. Pull the tray to the front to access screws.
Remove all screws fixing the front plate to the body of the Autoloader to access opto sensors and the
electronic boards.
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You have to remove these screws to access the 6+4 screws that hold the tray support plate in its place.
The plate below the tray needs to be removed to access the moving mechanics.
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With the tray still on, turn the Autoloader around and stand it on its rear side.
Remove the 4 screws indicated on the image below to release the slide mechanism.
200
The tray can now be removed and you can access the timing belts beneath. When reinstalling the slide
mechanism, be careful not to cut or kink the electrical wires.
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With the tray in its place but the sample mixer cover removed you can access the X sensor. This sensor is
checking for the presence of openings on the sample moving tray.
The X sensor board is fixed to the bottom plate with 2 screws. The screw in the front can be accessed
with a 2mm round headed allen screwdriver. The screw in the back can be accessed with the same tool
driven through a special opening in the tray mechanism.
The X opto board is responsible for sensing the correct alignment of the sample racks with the sampling
path. It has 2 opto sensors. Both sensors must see through the opening on the bottom of the tray slide.
Blocked state is signaled by the corresponding LED on. When the sensors are seeing through the holes,
both LED’s are off. The opto board must be aligned so that both opto sensors are OFF when the sample
tray is in the sampling path position.
To adjust the tray position sensing X board, move the tray so that one of the sample rack positions are
aligned with the sampling path position. Start rotating the vial holder feeding discs clockwise to push the
latch into the opening on the bottom of the tray.
Now open the two screws fixing the opto board, and move it to have the both LEDs on the X opto board
go off. When done, tighten the screws.
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pin
D1
vial holder
D2 feeding disc
D3 latch operating
wheel
The home position of the latch must be verified by manually turning the wheels. When the latch is in its
HOME position, D1 must be ON. When the latch operating wheel is in its END position D2 will turn ON. At
position 15, D3 will be turned ON indicating the END (15th) position of the latch operating wheel.
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„Inner” wheel
„Outer” wheel
It is possible that the inner wheel gets misaligned. In this case you will have rack moving errors. The inner
wheel can be aligned to the outer wheel in the following way:Remove the Autoloader from the Analyzer.
Turn the wheels so that the outer wheel is aligned as shown on the image above. From the Analyzer side,
you can access the inner wheel’s set screw. Open it, and align the wheel parallel with the outer wheel.
Tighten the set screw.
Be careful when moving the inner wheel. When the set screw is opened, the wheel can “fall down”
along the axis it is fixed to. Correct vertical position of the wheel must be ensured: the upper plane of
the wheel must be level, or slightly below the plastic part’s upper plane.
206
Make sure that the arm and its plate is aligned as indicated in the image below. Open the screws of the
opto board. Move the board so that the upper LED comes ON. Tighten the screws.
END LED
HOME
LED
Plane of the
bottom of the
mixer arm and
the plastic
support plate of
the vial rack
The lower position of the arm has to be verified: Push the arm down as much as possible, observing the
bottom LED on the board. The arm must not get in contact with the bottom plate of the Autoloader
when the lower LED is ON.