SABAH AMMONIA UREA (SAMUR) PROJECT

PO No. 6419 J020 PO204

Document No.

GENERATOR CONTROL PANEL WIRING IML-27

DIAGRAM Rev. 1 Date: 28/12/2012

Sheet 1 of 135

GENERATOR CONTROL PANEL WIRING DIAGRAM

PSI Approval

Signature:

Name:

Date:

Return code:

Project Eng. Sr. Project Eng. Technical Director Project Mgr

1 22/03/2012 For Approval 0 0
0
0

Simone Fenini Andrea Valensin Ermanno Keller Davide Cuppari

Project Eng. Sr. Project Eng. Technical Director Project Mgr

0 28/12/2012 For Approval 0 0
0
0

Simone Fenini Andrea Valensin Ermanno Keller Davide Cuppari

Approved Approved
Rev. Date Description of Revision Prepared Verified
(Dis Mgr) Project Director
 DOCUMENTAZIONE TECNICA ELETTRICA
ELECTRICAL DOCUMENTATION

INTERGEN

GCP (Generator Control Panel)

5000 kVA - 4000 kW 11 kV 50 Hz 1000 rpm

This drawing is property of INTERGEN S.r.l. and without autorization can't reproduced / released to third parte
 MARCATURA E IDENTIFICAZIONE:
La targa di identificazione viene apposta sul lato frontale del quadro elettrico (in alcuni casi anche all'interno).
risalire a tutti i documenti comunicativi tra l'azienda costruttrice e l'utilizzatore finale.
AVVERTENZE:
1) conservare con cura tutta la documentazione fornita
2) qualora il quadro non venga installato subito, bisogna stoccarlo in luogo asciutto e privo di polveri
(lasciarlo eventualmente imballato)
3) tutte le operazioni di collegamento e avviamento devono essere fatte da personale addestrato e qualificato
4) non effettuare nessuna modifica elettrica se non autorizzata dal costruttore
5) l'installazione del quadro deve essere effettuata nel pieno rispetto delle normative vigenti
6) ogni 3 mesi controllare il serraggio delle viti dei contatti di potenza eseguire il test dei dispositivi di
emergenza e di allarme e controllare i dispositivi di aerazione
7) ogni 6 mesi provvedere ad eseguire una pulizia interna al quadro elettrico , eseguire il test dei dispositivi di
emergenza e di allarme e controllare i dispositivi di aerazione
8) ogni 12 mesi provvedere ad eseguire un controllo completo del serraggio di tutte le connessioni
DIVIETI:
L'utilizzatore del quadro elettrico deve attenersi a rispettare i seguenti divieti:
2) utilizzare dispositivi di protezione individuale (DPI) idonei alla tipologia di intervento e manutenzione in atto
5) le manutenzioni devono essere effettuate solo da personale addestrato e qualificato
7) durante gli interventi di ordinaria manutenzione non indossare anelli, catenine o componenti in metallo al
fine di agevolare eventuali elettrocuzioni
SICUREZZA PERSONE:
L'utilizzatore deve attenersi alle normative generali antinfortunistiche e utilizzare dispositivi di protezione
dispone, fra l'altro, quanto segue:
- Comma 2. I lavoratori utilizzano i DPI messi a loro disposizione conformemente all'informazione e alla
formazione ricevute e all'addestramento eventualmente organizzato.
- Comma 3. I lavoratori:
a) hanno cura dei DPI messi a loro disposizione;
b) non vi apportano modifiche di propria iniziativa.
- Comma 5. I lavoratori segnalano immediatamente al datore di lavoro o al dirigente o al preposto
qualsiasi difetto o inconveniente da essi rilevato nei DPI messi a loro disposizione.
MOVIMENTAZIONE:
Prima di attuare la movimentazione del quadro elettrico bisogna avere cura di proteggere tutte le parti fragili
mediante imballo protettivo di adeguata robustezza.
1) Sollevare il quadro mediante gli appositi ganci predisposti sulla parte superiore del quadro elettrico
2) Assicurare il quadro contro un eventuale ribaltamento mediante il fissaggio al bancale sottostante con
appositi accessori ( corde o reggiatrice)
3) Assicurare il quadro contro un eventuale ribaltamento mediante il fissaggio al mezzo di trasporto
4) Utilizzare funi e fissaggi di adeguata portata
L'eventuale smaltimento dei materiali utilizzati nel quadro elettrico devono essere effettuati secondo le
indicazioni fornite dagli enti regionali preposti.
This drawing is property of INTERGEN S.r.l. and without autorization can't reproduced / released to third parte
USER MANUAL AND MAINTENANCE OF THE ELECTRIC PANEL
The identification plate is put on the front side of the electric panel (in some cases inside).
By means of its identification data you may obtain an immediate identification which allows to
go back to the whole communicative documentation between the building firm and the final user.
ATTENTION:
1) make sure to keep the whole documentation provided
2) if the panel will not be installed immediately, keep it in a dry place without dust
(in case keep it wrapped)
3) any connection operation and starting must be fulfilled by trained and qualified staff
4) do not make any electrical modifications without being authorized by the constructor
5) the panel installation must be carried out as regards legislation in force
6) control the clamping of the power contact screws every 3 months; carry out the emergency and alarm system test
and control the aeration system
7) arrange an internal cleaning of the electric panel every 6 months; carry out the emergency and alarm system test
and control the aeration system
8) arrange a complete clamping control of all the connections every 12 months
PROHIBITIONS:
By using the electric panel the following prohibitions have to be to respected:
1) handling is prohibited to persons who are not fit in usage
2) use the individual protection system (DPI) suitable for the type of action or maintenance carried out
3) it is prohibited to inhibit the security system
4) it is prohibited to use the electric panel in any other way it has not been projected for
5) maintenance has to be carried out just by trained and qualified staff
6) it is prohibited to assume the control of the electric panel under influence of alcohol, psychopharmacologic
drugs or other drugs
7) during the ordinary maintenance do not wear rings, chains or other metallic elements to avoid electrocution
INDIVIDUALS' SECURITY:
The user has to follow the general legislation of accident prevention and must use the individual protection system
to assure his safety. Furthermore we remind that the decree-law 626/94 title IV, art.44
does provide the following:
-Paragraph 2. The employees use the DPI at their disposal according to the information and the
instruction and the training they received, in case this has been arranged.
- Paragraph 3. The employees:
a) take care of the DPI at their disposal;
b) do not carry out modifications on their own initiative.
- Paragraph 5. The employees inform their employer or the director or the person in charge
about any defect or inconvenient they notice about the DPI at their disposal.
HANDLING:
Before using the electric panel all fragile elements have to be protected
by protective packaging with adequate robustness.
1) Raise the panel by the special hooks at the upper side of the electric panel
2) Secure the panel against possible upsetting by fixing it to the bench below
by special fittings ( ropes or strapping tools)
3) Secure the panel against possible upsetting by fixing it to the means of transport
4) Ropes and fixings of adequate capacity have to be used for the fixing
Removal of the used material within the electric panel has to be made in accordance with
the indications provided by the regional authority in charge.
 DIRETTIVE DI INSTALLAZIONE:
L'installazione del quadro deve essere effettuata nel pieno rispetto delle normative vigenti e da personale
qualificato ed autorizzato ai sensi della legge 46/90 del 05-03-1990. Utilizzare accessori e raccorderie conformi
al grado di protezione del quadro elettrico e provvedere all'installazione in un ambiente idoneo alle
caratteristiche dello stesso. E' inoltre richiesto il collegamento del conduttore di terra e la protezione
magnetotermica e differenziale di adeguato valore, sulla linea di alimentazione del quadro elettrico.
DIRETTIVE DI MANUTENZIONE:
Tutte le operazioni di manutenzione devono essere effettuate in completa assenza di tensione ed effettuate
da personale qualificato ed autorizzato ai sensi della legge 46/90 del 05-03-1990. Devono essere utilizzati
Tutti i serraggi di potenza devono essere controllati trimestralmente ed effettuati test settimanali su
differenziali, dispositivi di emergenza, segnalatori acustici e visivi. Durante il primo anno (periodo nel quale
esterno o non autorizzato, pena la decadenza della garanzia stessa.
DIRETTIVE DI UTILIZZO QUADRO:
operazioni e ambienti di lavoro che hanno generato lo schema elettrico. Tutte le operazioni di utilizzo
diverse da quelle prescritte non sono autorizzate in nessun modo e fanno cadere le condizioni di garanzia.
ALLEGATI:
Il quadro elettrico viene sempre spedito e accompagnato dalla seguente documentazione:
1) Documentazione tecnica elettrica.
3) Certificato di collaudo.
tecnico della RIGHI ELETTROSERVIZI entro 10gg dal ricevimento della merce.
GARANZIA:
La garanzia sul prodotto, viene estesa fino a dodici mesi dalla data di consegna. La garanzia non si riferisce
solo al buon funzionamento, ma anche ai materiali e componenti, quindi tutte le riparazioni e sostituzioni
sono a carico del fornitore, che si impegna a sostituire i componenti anomali o difettosi, dopo che il cliente
preventiva, come indicato nel manuale di installazione e manutenzione in dotazione al quadro elettrico.
creato il nostro manuale, che indirizza l'installatore prima, e il manutentore dopo, a svolgere operazioni di
messa in servizio e manutenzione. Sono escluse dalla garanzia:
1) Parti in vetro.
2) Spie di segnalazione di tipo a incandescenza o a led.
3) Sistemi di aerazione.
4) Fusibili .
5) Tutti gli organi operanti a temperature superiore a quella indicata sullo schema elettrico o comunque non
comunque non superiore al 80%.
7) Tutti gli organi operanti ad una altezza sul livello del mare superiore a quella indicata sullo schema
elettrico o comunque non superiore a 1000 m.
8) Condizioni di utilizzo improprie rispetto a quelle progettate.
10)Eventuali danni o manomissioni causate da interventi di personale esterno non autorizzato dalla
RIGHI ELETTROSERVIZI.
11)Eventuali danni causati da un mancato rispetto delle prescrizioni riguardante l'uso e la manutenzione .
This drawing is property of INTERGEN S.r.l. and without autorization can't reproduced / released to third parte
INSTALLATION INDICATIONS:
The panel installation must be carried out according to the legislation in force and by a
qualified and authorized staff, according to law 46/90 del 05-03-1990. Use adequate fittings
able to protect the electric panel and arrange the installation in an environment
adequate to the characteristics of the panel. Furthermore the connection of the earth conductor
and the magnet and differential protection, of an adequate value, to the feeder of the electric panel, is requested.
MAINTANANCE INDICATIONS:
All maintenance work has to be carried out with absent voltage and
by qualified and authorized staff, according to law 46/90 del 05-03-1990. The individual protection systems
(DPI), which allows the service engineer to work with calm, have to be used.
All power clampings have to be checked quarterly and weekly
differential, emergency system, acoustic and visual signaller tests have to be made.
During the first year (guarantee period) modifying and tampering of the electric panel by the external
and not authorized staff is not admitted penalty is the loss of the guarantee.
PANEL USAGE INDICATIONS:
The electric panel has been created on the basis of the specifications provided by the purchaser and it is only suitable to
the operations and the working environments which developed the electric scheme. No usage process which differs
from the described ones is authorized in no way and will cancel the guarantee.
ATTACHEMENTS:
The electric panel is always send with the following documents attached:
1) Electric technique documentation.
2) Declaration of conformity.
3) Declaration of control.
If the purchaser does not receive the documentation he has to ask for it immediately in the technical office
of the RIGHI ELETTROSERVIZI within 10 days from the receiving date.
GUARANTEE:
The product guarantee is valid for twelve months from the delivery date. The guarantee does not only assure
the correct functioning but also the material and components, which means that every repair and substitution
is charged to the provider who will engage himself to change the irregular or defect components when the customer
has handed them over to the RIGHI ELETTROSERVIZI.
To assure the guarantees' validity it is important to follow the commissioning and preventive maintenance programs
indicated in the user manual for installation and maintenance issued with the electric panel.
In order to this and in accordance to the maintenance concept articulated in the UNI 9910 (CEI 56-50) regulations,
our user manual has been created to guide the installer first and the service engineer afterwards, to carry out
the installation and the maintenance. Guarantee does not include:
1) Glass components.
2) LED-display illumination or incandescent light signals.
3) Aeration systems.
4) Fuses .
5) Al operating parts with a temperature superior to the one indicated on the electric scheme or in any case
6) Al operating parts working in conditions of humidity superior to the one indicated on the electric scheme or in any case
not superior to 80%.
7) Al operating parts working on a sea level superior to the one indicated on the electric scheme or in any case
not superior than 1,000 m.
8) Improper usage according what it has been projected for.
9) Enlargement of the plants' parts (guarantee is valid only for the first installation).
10) Possible defects or tampering caused by interventions carried out by external staff which has not been authorized by
RIGHI ELETTROSERVIZI.
11) Possible defects caused by not respecting the regulations of the usage and maintenance.
 QUALIFICATION SERVICE GENERAL DATE COLOURS INDEX
MAXIMUM ENVIRONMENTAL TEMPERATURE ELECTRIC BOARD INSTRUCTIONS CEI 17-13/1 NERO - BLACK BK

RELATIVE HUMIDITY 75% SIDE ENGINE INSTRUCTIONS CEI 44-5 MARRONE - BROWN BN

ALTITUDE ON SEA LEVEL <1000 CONTRACTUAL LANGUAGE ENGLISH GRIGIO - GREY GY

PAINTING PANEL STANDARD QUALIFIED PROOF VERDE - GREEN GN

ALL MECHANICS DATA TAKE A LOOK POSITIVE BLU - DARK BLUE BU

OUTSIDE PAINTING PEELING CHECK ELECTRIC FUNCTIONALITY POSITIVE ROSSO - RED RD

INSIDE PAINTING PEELING CHECK MECHANIC FUNCTIONALITY POSITIVE ARANCIONE - ORANGE OG

PAINTING INTERNAL PANEL ZINC PLATED CHECK EQUIPMENT REPLY POSITIVE GIALLO - YELLOW YE

OUTSIDE COLOR RAL 7035 MEASURE ISOLATION CABLE WITH 500V SYSTEM POSITIVE VIOLA - VIOLET VT

INSIDE PAINTING RAL 7035 VOLTAGE USED AT MAIN CIRCUIT 2500V BIANCO - WHITE WH

INTERNAL COLOR PANEL ZINC PLATED VOLTAGE USED AT AUXILIARY CIRCUIT 2000V ROSA - PINK PK

ACCESSIBILITY TO POWER STATION FRONT CONDUCTOR COLOURS TURCHESE - TURQUOISE TQ

PROTECTION SUPPORT IP54 POWER CIRCUIT " AC " (L1/L2/L3) RED/YELLOW/BLUE* GIALLO VERDE - GREEN YELLOW GNYE

AIRING TYPE AIR-FORCED NEUTRAL CONDUCTOR BLACK

MAXIMUM CURRENT IN THE CONDUCTOR
ELECTRIC SUPPLY UP WITH CABLE CONDUCTOR EARTH " PE " GREEN YELLOW
mmq A mmq A
POSITION ELECTRIC TERMINAL BLOCK FROM DOWN CIRCUIT COMMAND AT " AC " RED/BLACK
0,5 4 70 161
CIRCUIT COMMAND AT " DC " (POSITIVE/NEGATIVE) RED / BLACK
1 8 95 192
UNBLOCKED CIRCUIT ORANGE
1,5 12 120 226
CONDUCTOR TYPE N07G9-7
2,5 20 150 275

PRESCRIPTION 4 25 185 295

WITH A DIFFERENTIAL MAGNETIC SWITCH YOU MUST PROTECT POWER STATION 6 32 240 347
TO CONTROL POWER STATION IS ALLOWED ONLY TO THE EXPERT STAFF
10 48 300 400
PROTECT VOLTAGE SECTION FOR ANY CASUAL CONTACT 16 64
ALL METALLIC SECTION MUST BE CONNECTED TO THE PRINCIPAL EARTH BAR
! 25 85
* BLACK COLOR WITH COLORED PHASE SLEEVE AT EACH END OF CABLE 35 104

50 130

This drawing is property of INTERGEN S.r.l. and without autorization can't reproduced / released to third parte
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 TARGA DATI ELETTRICI
ELECTRICAL DATA
(Secondo la Norma CEI 17-13 - Conforming to the Norm CEI 17-13)
MATERIAL: METHACRYLATE

212113090 ANS 2013

CEI EN 60439-1 (CEI 17-13/1) 24/28/48 Vdc 10 A

212113090_1 5 kW 230 V

50 kA IP 44 24444

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 * *

* *

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 PHOENIX PHOENIX PHOENIX
CONTACT CONTACT CONTACT

5
4

4
3

3
2

2
1

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EDG G-49-01A
Syncronizer device
DEIF Instrument (Front Panel)
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EDG G-49-01B
Syncronizer device
DEIF Instrument (Front Panel)
EDG G-49-01A&B
Back parallel Syncronizer
device with main/turbine
DEIF Instrument (Front Panel)
COLOR NOTES:
HARDWARE Connections
IML Provided
PROFIBUS Connections
IML Provided
ARCNET Connections
GE Provided
Analogic Connections
IML Provided
Ethernet Connections
IML Provided
PROFIBUS Connections
IML Provided - supply loose
Ethernet Connections
IML Provided - supply loose
MODBUS RTU485 Connections
CUSTOMER Provided
IEC 61850 Connections
CUSTOMER Provided
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 PHOENIX PHOENIX PHOENIX
CONTACT CONTACT CONTACT

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This drawing is property of INTERGEN S.r.l. and without autorization can't reproduced / released to third parte
This drawing is property of INTERGEN S.r.l. and without autorization can't reproduced / released to third parte
This drawing is property of INTERGEN S.r.l. and without autorization can't reproduced / released to third parte
This drawing is property of INTERGEN S.r.l. and without autorization can't reproduced / released to third parte
This drawing is property of INTERGEN S.r.l. and without autorization can't reproduced / released to third parte
This drawing is property of INTERGEN S.r.l. and without autorization can't reproduced / released to third parte
This drawing is property of INTERGEN S.r.l. and without autorization can't reproduced / released to third parte
This drawing is property of INTERGEN S.r.l. and without autorization can't reproduced / released to third parte
This drawing is property of INTERGEN S.r.l. and without autorization can't reproduced / released to third parte
This drawing is property of INTERGEN S.r.l. and without autorization can't reproduced / released to third parte
This drawing is property of INTERGEN S.r.l. and without autorization can't reproduced / released to third parte
This drawing is property of INTERGEN S.r.l. and without autorization can't reproduced / released to third parte
This drawing is property of INTERGEN S.r.l. and without autorization can't reproduced / released to third parte
This drawing is property of INTERGEN S.r.l. and without autorization can't reproduced / released to third parte
This drawing is property of INTERGEN S.r.l. and without autorization can't reproduced / released to third parte
This drawing is property of INTERGEN S.r.l. and without autorization can't reproduced / released to third parte
This drawing is property of INTERGEN S.r.l. and without autorization can't reproduced / released to third parte
This drawing is property of INTERGEN S.r.l. and without autorization can't reproduced / released to third parte
This drawing is property of INTERGEN S.r.l. and without autorization can't reproduced / released to third parte
This drawing is property of INTERGEN S.r.l. and without autorization can't reproduced / released to third parte
This drawing is property of INTERGEN S.r.l. and without autorization can't reproduced / released to third parte
This drawing is property of INTERGEN S.r.l. and without autorization can't reproduced / released to third parte