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DOI:10.12691/jmdv-5-1-5
Abstract Finding the whirling speed of the shaft of the ship propeller is presented on this paper. Power generated
from the engine is transmitted to the propeller directly/indirectly using gearbox. This is important to find the natural
frequencies of the shafting system in order to prevent resonance. So, multi-DOF (degree of freedom) is considered
on this study including engine, gearbox and propeller, flywheel and etc. connecting by the shaft. Whiling speeds of
the shaft are determined at various conditions as well as the effect of the shaft torsional stiffness and shaft diameter
are presented and discussed.
Keywords: propeller shaft, whirling speed, torsional vibration
Cite This Article: Jabbar Firouzi, and Hassan Ghassemi, “The Effect of the Shaft Diameter and Torsional
Stiffness on the Whirling Speed of the Ship Propeller Shafting System.” Journal of Mechanical Design and
Vibration, vol. 5, no. 1 (2017): 37-42. doi: 10.12691/jmdv-5-1-5.
necessary to prevent resonance stimulation during the test In the real system, as shown in Figure 1, 𝑘𝑘2 is the
phase, the Eigen value problem was solved and also torsional stiffness of the shaft between the gear and
obtains the natural frequency and mode shapes [7]. the propeller disc. We consider the equivalent system
Wu et al provided a method for replacing the effects of as a system with three degrees of freedom, as shown in
each rigid disk that was mounted on the rotating shaft by a Figure 2. For the theoretical model to be valid, kinetic and
lumped mass along with a frequency corresponding to the strain energy values must be equivalent in both real and
equivalent mass moment of inertia, so that the whirling dynamic systems.
motion of a rotating shaft disk system, like a transverse Here, it is assumed that there is no friction in the
free vibration of a fixed beam In which the free vibration supports, and the boundary conditions are in free-free case.
analysis technique of a fixed beam with multiple This method can be using the Newton's second law, with
concentrated elements can be used to determine the the help of free body diagram (Figure 3), may be applied
forward and backward whirling speeds along with mode to analyze a three-mass (or more) rotor system. The mass
shape of a distributed-mass shaft carrying arbitrary rigid moment of inertia of the shaft about the axis of rotation is
disk [8]. usually negligible compared with 𝐼𝐼𝐸𝐸 , 𝐼𝐼𝐺𝐺 𝑎𝑎𝑎𝑎𝑎𝑎 𝐼𝐼𝑃𝑃 . [15].
Desavale et al performed a complete analysis of a
crankshaft for torsional and bending vibrations to
identification of stresses with finite element method. They
analyzed the natural frequency, rigid body mode shape by
ANSYS and Holzer method, and performed a complete
simulation of the actual boundary conditions for journal
bearing support, inertia lumping for reciprocating parts
and bearing stiffness [9].
Zou et al first longitudinal resonance of a marine
propulsion shaft system with particular attention to the
internal resonance between the longitudinal and transverse
directions studied treaty. Then, the longitudinal and
transverse coupling dynamical equations were created
using the Ritz method and the Lagrange equation, solved
by multiple-scale method [10,11]. Figure 1. Actual geared system
Tecnavin presented a review of cases of propulsion
systems in which there are noise, vibration or fracture
problems. Various vessels were analyzed based on lateral,
torsional, axial vibration analysis, as well as the case
analysis of the probable combination of frequency or
possible defect or failure of a component [12]. Luczko
introduced a nonlinear geometric model of rotating shaft,
which includes Karman nonlinearity, effects of nonlinear
curvature, large displacements and rotations, as well as
gyroscopic effects. By applying the Timoshenko type Figure 2. Equivalent system
assumptions, the shear effects were also included in the
model and analyzed according to the Galerkin method. In
this analysis, the effect of some system parameters on the
amplitude and frequency of self-excited vibration is
investigated [13]. Dynamic analysis of a dual-disk rotor
bearing system with parametric excitations was presented
by Murthy et al. [14]. They dealt the influence of shaft
crack and asymmetric disk parameters on the overall
frequency response of a dual disk rotor supported on
Figure 3. Free body diagram for Figure 2
flexible bearings has been studied.
In the present study, whirling speed of the torsional From the free body diagram, three equations of motion
vibrations for the ship shaft propeller system is for free vibration can be obtained and in the form of a
investigated. The effect of diameter and torsional stiffness matrix, it is written as follows:
of the shaft are also analyzed.
IE 0 0 ϕE
0 I
G 0 ϕG
2. Governing Equations 0 0 I P ϕP
(1)
In some machines, the shaft may not be in the k1 −k1 0 ϕ E 0
continuous direction, but a gearbox may be mounted in + − k1 ( k1 + k2 ) − k2 ϕG =0 .
one or more locations. Hence, the shafts have different 0 − k2 k2 ϕ P 0
angular velocities. In order to analyze, the gear system
should be equated with a system with a continuous shaft For free vibrations, which have the single harmonic
so that it can be analyzed for torsional vibrations. motion (SHM), it takes the form:
Journal of Mechanical Design and Vibration 39
IE 0 0 Example 1:
2
−ωnf 0 IG 0 ϕ First example is shown in Figure 4 that is 4DOF system
0 0 I P E 0
ϕG = 0 (2)
k1 − k1 0
ϕ P 0
+ −k1 ( k1 + k2 ) −k2
0 − k2 k2
Where 𝜔𝜔𝑛𝑛𝑛𝑛 is the torsional natural frequency of the
system. Natural frequencies can be obtained by obtaining
characteristic equations (or frequencies). For this purpose,
we put the matrix in equation (2) to zero and we obtain the
characteristic equation as follows:
4 I E + IG I + IP 2 Figure 4. Single branched torsional system
ωnf − k1 + k2 G ωnf
2 I E .I G I G .I P Data are given as follows:
−ωnf =0. (3)
k1 2( E
. k I + I G + I P) = I 13.56kg .m= 2
, k 0.407 × 106 Nm / rad
+ I . I . I
E G P
Gear ratio =𝐷𝐷2/𝐷𝐷3 = 2.
Solving this equation, the natural frequencies of the The equivalent system for the problem can be
system are found as follows represented in Figure 5.
ωnf1 = 0. (4)
And
2 1 I E + IG I + IP
ωnf
= k1 + k2 G
2,3 2 I E .I G I G .I P
I +I 2
I + IP
1 k1 E G + k2 G (5)
4 I E .I G I G .I P .
± Figure 5. Equivalent system for single branched torsional system for
k1.k2 ( I E + IG + I P ) Figure 4
− I E .IG .I P
Mass matrix,
The torsional stiffness of the shaft, 𝑘𝑘 is equal to the 27.12 0.000 0.000 0.000
0.000 40.68 0.000 0.000
applied torque divided by the angle of twist.
Hence for a circular section shaft:
[ ]
M = (7)
0.000 0.000 54.24 0.000
GJ 0.000 0.000 0.000 54.24
k= (6)
l Stiffness matrix,
where 𝐺𝐺 modulus of rigidity for shaft material, 𝐽𝐽 second
814 −814.0 0.000 0.000
moment of area about the axis of rotation and 𝑙𝑙 length of −814
shaft. 1628 −814.0 0.00
= [ K ] × 103. (8)
0.000 0.000 1628 −814
0.000 0.000 −814.0 814
3. Results
For results we need to solve the eigenvalue problem
Whirling can cause damage such as fatigue, wear of the defined as,
stern tube bearing and oil leaks in sealing and causing −1
other problems, such as a damage of the propeller shaft, λ [I ] − [M ] [K ] =0 (9)
stern tube bearings and stern tube sealing device. In
particular, in some cases, whirling can sustain the local where 𝜆𝜆 = 𝜔𝜔2 and [𝐼𝐼] is unit matrix.
So, all 4 natural frequencies are found.
vibration of the body in the stern of the ship.
For this purpose, three examples of the propulsion = ω1 0= rad / s, ω2 109.5105rad / s,
system have been studied and analyzed. In these examples,
= ω3 192.1973
= rad / s, ω4 257.1462rad / s.
the speeds of whirling, which is the same as the natural
frequency of vibration, are obtained, and the effect of the As shown in Table 1, the results obtained from the
torsional stiffness and shaft diameter have been analytical method are very good compliance with the
investigated. results of finite element method [16].
40 Journal of Mechanical Design and Vibration
1500
The effect of shaft diameter and torsional stiffness of
the shaft on the whirling speed is presented on Table 2 and 1000
Table 3 and also shown in Figure 6.
500
Table 2. Effect of the shaft diameter on natural frequencies
(example 1) 0
𝑑𝑑𝑠𝑠ℎ 𝜔𝜔1 𝜔𝜔2 𝜔𝜔3 𝜔𝜔4 1.00 1.05 1.10 1.15 1.20
[𝑚𝑚𝑚𝑚] [𝑟𝑟𝑟𝑟𝑟𝑟 ⁄𝑠𝑠] [𝑟𝑟𝑟𝑟𝑟𝑟 ⁄𝑠𝑠] [𝑟𝑟𝑟𝑟𝑟𝑟 ⁄𝑠𝑠] [𝑟𝑟𝑟𝑟𝑟𝑟 ⁄𝑠𝑠] diameter and stiffness variation(%)
d 0 109.5 192.2 257.15
1.05d 0 110.8 196.8 273.5 Figure 6. Whirling speeds at various shaft diameter and torsional
stiffness (example 1)
1.10d 0 111.8 200 292.9
1.15d 0 112.6 202.1 314.7
Figure 6 shows that variations in the whirling speed at
higher natural frequencies are due to increased diameter
1.20d 0 113.1 203.5 338.4
and torsional stiffness of the shaft.
Table 3. Effect of the shaft stiffness on natural frequencies
(example 1) Example 2:
𝑘𝑘 𝜔𝜔1 𝜔𝜔2 𝜔𝜔3 𝜔𝜔4 For a geared system as shown in Figure 7, we find
[𝑘𝑘𝑘𝑘𝑘𝑘⁄𝑟𝑟𝑟𝑟𝑟𝑟 ] [𝑟𝑟𝑟𝑟𝑟𝑟 ⁄𝑠𝑠] [𝑟𝑟𝑟𝑟𝑟𝑟 ⁄𝑠𝑠] [𝑟𝑟𝑟𝑟𝑟𝑟 ⁄𝑠𝑠] [𝑟𝑟𝑟𝑟𝑟𝑟 ⁄𝑠𝑠]
torsional natural frequencies. The shaft ‘A’ has 5 cm
k 0 109.5 192.2 257.2
diameter and 0.75 m length, and the shaft ‘B’ has 4 cm
1.05k 0 109.9 193.5 260.8 diameter and 1.0 m length. Take the modulus of rigidity of
1.10k 0 110.2 194.7 264.6 N
the shaft G equals to 0.8 × 1011 , the polar mass
1.15k 0 110.5 195.7 268.4 m2
1.20k 0 110.8 196.6 272.3 moment of inertia of discs and gears are
=I PA 24
= Nm 2 , I PB 10 Nm 2 ,
As previously described, we increase the amount of the
diameter and stiffness of the shaft in four steps and each = Nm 2 , I PgB 3 Nm 2 .
I PgA 5=
step by five percent. The values obtained for whirling
speed are higher due to the shaft diameter increase relative
to the values obtained for the whirling speed due to
torsional stiffness of the shaft, and this difference is more
than the higher frequencies. Table 4 is given the whirling
speed in RPM at different diameters and different
torsional stiffness.
Table 4. Whirling speed (RPM) due to diameter and stiffness
variations (example 1), (n= 𝝎𝝎*60/2𝝅𝝅)
Diameter and
𝑛𝑛1 𝑛𝑛2 𝑛𝑛3 𝑛𝑛4
stiffness
[𝑅𝑅𝑅𝑅𝑅𝑅] [𝑅𝑅𝑅𝑅𝑅𝑅] [𝑅𝑅𝑅𝑅𝑅𝑅] [𝑅𝑅𝑅𝑅𝑅𝑅]
changes
d 0 1045.65 1835.37 2456.07
Figure 7. Two-discs with a geared system
1.05d 0 1058.06 1879.30 2611.73
The torsional stiffness of shaft segments (1) and (2) are
1.10d 0 1067.61 1909.86 2796.98
given as
1.15d 0 1075.25 1929.91 3005.16
G1 J1 80 × 109 × π × 0.054
1.20d 0 1080.02 1943.28 3231.47 kt1
= =
l1 32 × 0.75
k 0 1045.65 1835.37 2456.07
= 6.545 × 104 N .m / rad .
1.05k 0 1049.47 1847.78 2490.45
And
1.10k 0 1052.33 1859.24 2526.74
G2 J 2 80 × 109 × π × 0.044
1.15k 0 1055.19 1868.79 2563.03 kt2
= =
l2 32 × 1
1.20k 0 1058.06 1877.39 2600.27
= 2.011× 104 N .m / rad .
Journal of Mechanical Design and Vibration 41
1000 given as
800 G1 J1 78.9 × 109 × π × 0.384
kt1
= =
600
l1 32 × 5.3
= 3 × 107 N .m / rad .
400
And
200
G2 J 2 78.9 × 109 × π × 0.364
0 kt2
= =
l2 32 × 1.5
1 1.05 1.1 1.15 1.2
= 8.67 × 107 N .m / rad .
DIAMETER AND STIFFNESS VARIATION(%)
The results of the whirling speeds are given in Table 8,
Figure 8. Whirling speeds at various shaft diameter and torsional Table 9 and Table 10 and also Figure 10 at various
stiffness (example 2) diameters and stiffness.
42 Journal of Mechanical Design and Vibration
2013.
50000
[10] Zou, D., Jiao, Ch., Ta, Na., Rao, Zh. "Forced vibrations of a
40000 marine propulsion shafting with geometrical nonlinearity
(primary and internal resonances)", Mechanism and Machine
30000 Theory, Vol. 105, pp 304-319, 2016.
[11] Zou, D., Liu, L., Rao, Zh. Ta, Na., "Coupled longitudinal–
20000 transverse dynamics of a marine propulsion shafting under
10000 primary and internal resonances", Journal of Sound and Vibration,
Vol. 372, pp 299-316, 2016.
0 [12] Tecnavin, S.A., "Analysis of most frequent cases of vibration
in propulsion systems", Ship Science & Technology, Vol. 7,
1 1.05 1.1 1.15 1.2 pp 65-74, 2013.
DIAMETER AND STIFFNESS VARIATION(%) [13] Luczko, J., "A geometrically non-linear model of rotating shafts
with internal resonance and self-excited vibration", Sound and
vibration, 255(3), pp 433-456, 2002.
Figure 10. Whirling speeds at various shaft diameter and torsional [14] Murthy BSN, Srinivas J., Singh R.P., Sri K.U., Kiran L.,
stiffness (example 3) "Dynamic Analysis of a Dual-Disk Rotor Bearing System with
Parametric Excitations", Journal of Mechanical Design and
As shown in Figure 6, Figure 8 and Figure 10, due to Vibration, 2014, 2(4), pp81-86.
increase in the diameter and torsional stiffness of the shaft [15] Beards, C.F., "Engineering Vibration Analysis with Application to
in propulsion shafting systems with and without gearboxes, Control Systems", Butterworth-Heinemann 1995.
the rate of variation of the whirling speed is found at [16] Kushwaha, V., "Analysis of torsional vibration characteristics for
multi-rotor and gear-branched systems using finite element
higher frequencies, while it does not change at low method", National Institute of Technology Rourkela, chapter 4,
frequencies. pp 39-41, 2011-2012.