No Description Remark Scope Scope WATER & STEAM SYSTEM DEAERATOR 1 Deaerator 2 Deaerator storage tank 3 Deaerator Structure LOW PRESSURE DOSING SYSTEM 4 Low Pressure dosing system low pressure dosing piping between 5 skid to deaerator FEED WATER PUMPING STATION 6 Boiler feed water pumps 7 Variable speed fluid coupling 8 Boiler Drum level control station BOILER PRESSURE PART 9 Economizer coils with headers 10 Economizer coil supports 11 Economizer inlet / outlet headers 12 Economizer to steam drum piping 13 Steam drum 14 Steam drum safety valve - 2 nos 15 Steam drum direct level gauge 16 Steam drum remote level gauge 17 Water drum Boiler Bank connecting steam drum 18 to water drum 19 Boiler down comers 20 Boiler riser tubes Furnace panels with headers and 21 supports 22 Super heater tubes 23 Super heater coil supports 24 SH headers ATTEMPERATOR SPRAY WATER CONTROL STATION Power actuated block valve in spray 25 water line temperature control Final steam 26 station Final super heater outlet header 27 safety valve - 1 nos Final super heater outlet safety valve 28 silencer PIPING FEED WATER Make up feed water form DM plant to deaerator level make up water 29 control station Boiler Maker Owner No Description Remark Scope Scope Condensate from CEP outlet to LP 30 heater 31 Drain valves for above item 32 Vent valves for above item 33 LP heater outlet to deaerator 34 Deaerator level control station Deaerator outlet to feed water 35 pumps inlet Feed water pumps outlet to drum / Feed water level control station at 36 firing floor Feed water pumps minimum flow line and balancing leak off line to 37 deaerator HP heater along with inlet and outlet 38 isolation valves HP heater feed water side by pass 39 piping with valves HP heater outlet to drum level 40 control station Drum level control station to 41 economizer Feed water piping economizer outlet 42 to steam drum 43 Drain valves 44 Vent valves STEAM Final super heater outlet header to 45 main steam stop valve 46 Start up vent piping 47 Start up vent valve isolation valve 48 Start up vent valve 49 Start up vent line silencer Main steam stop valve with integral 50 bypass valve 51 Main steam line NRV 52 Drain valve 53 Vent valves STEAM Main steam piping from MSSV outlet 54 to turbine ESV Common steam header (CSD Header) 55 along with valves Main steam piping from CSD header 56 outlet to turbine ESV inlet 57 Turbine bypass Steam from piping turbine without bleed to valves 58 deaerator 59 Start up PRDS station for deaerator Boiler Maker Owner No Description Remark Scope Scope Piping from start up PRDS station to 60 deaerator start up PRDS station for DGSC & 61 ejector for turbine Stean to HP heater along with 62 isolation valves 63 Drain valves for above item 64 Vent valves for above item 65 HP heater drain to deaerator CBD flash steam piping up top 66 deaerator inlet PIPING VALVES COOLING WATER Cooling water piping within boiler battery limits for individual cooling 67 water consuming equipment Cooling water piping up to boiler 68 battery limits COMPRESSED AIR / INSTUMENT AIR Instrument air piping within boiler battery limits for individual air 69 consuming equipment Instrument air piping up to boiler 70 battery limits VENTS Vent connections on steam drum, main steam line, economizer up to 71 safe elevation From outlet of safety valves up to 72 safe elevation above roof From DRAINS individual drain point on drums, level gauges, safety valves, and super heater / economizer headers up to 73 drain header 74 Drain header to blow down tank BLOWDOWN SYSTEM 75 Continuous blow down tank 76 Intermittent blowdown tank 77 Continuous blow down valve 78 Intermittant blow down valve MOUNTINGS & FITTINGS LEVEL INDICATORS 79 In steam drum In steam drum - remote level 80 (conductivity type) 81 Blow down tank SAMPLE COOLERS Boiler Maker Owner No Description Remark Scope Scope
sampling points with isolation root
valves shall be provided along with sample coolers at firing floor for : feed water, boiler water, saturated 82 steam, and superheated steam
SWAS with following specifications.
Feed water - pH & conductivity, silica ; Boiler water - pH & conductivity ; Saturated steam - pH & conductivity ; Superheated steam - 83 pH & conductivity and silica 84 Location of panels of SWAS 85 Piping for SWAS
AIR AND GAS SYSTEM
COMBUSTION AIR SYSTEM 86 Primary Air Fan (PA)
Fan along with damper control,
grease lubricated complete with base frame for fan and motor, foundation bolts/holding down bolts & Coupling 87 hardware 88 Silencer and supports for PA fan 89 PA Fan inlet damper 90 PA Fan outlet damper 91 PA Fan motor 92 Variable speed fluid coupling 93 PA Fan outlet expansion joint 94 Secondary air Fan (SA)
Fan along with damper control,
grease lubricated complete with base frame for fan and motor, foundation bolts/holding down bolts & Coupling 95 hardware 96 Silencer and supports for SA fan 97 SA Fan inlet damper 98 SA Fan outlet damper 99 SA Fan motor 100 Variable speed fluid coupling 101 SA Fan outlet expansion joint 102 Secondary air ducting 103 Air heater air side bypass ducting 104 Air heater bypass damper 105 Air flow measuring element - aerofoil
Boiler Maker Owner
No Description Remark Scope Scope Tubular air heater with carbon steel 106 constructuon 107 Air heater to plenum air ducting 108 Air ducting expantion joint 109 Air ducting dampers 110 Air ducting supports From PA/ SA fans discharge to air 111 heater inlet 112 From air heater outlet to wind box Air ducting to over fire air nozzles and 113 fuel spreading system and air slides 114 Air to start up burner 115 Bed ash cooler 116 Bed ash cooler air ducting 117 Air ducting expansion joints 118 Air ducting dampers 119 Air ducting supports From bed ash coolers outlet to air 120 heater inlet gas ducting 121 All gas ducting expansion joints 122 Bed ash coolers COMBUSTOR SYSTEM 123 CFBC combustor system PRIMARY PARTICLE SYSTEM 124 U beams 125 U beam supports SECONDARY PARTICLE COLLECTION SYSTEM 126 Multicyclone Dust Collector (MDC) 127 MDC - ash recycle system FLUE GAS SYSTEM 128 Economizer to air heater ducting Air heater to dust collection 129 equipment ducting 130 Dust collection equipment (Bag Filter) Bag filter outlet to Induced draft Fan 131 Ducting ID FAN
Fan along with damper control,
grease lubricated complete with base frame for fan and motor foundation bolts/ holding down bolts & coupling 132 hardware ID Fan inlet damper for control 133 propose 134 ID Fan inlet / outlet isolation dampers 135 ID Fan motor Boiler Maker Owner No Description Remark Scope Scope 136 Variable speed fluid coupling 137 ID Fan to chimney ducting 138 Chimney mating flange and fasteners 139 Chimney with stairs and ladder 140 All gas ducting dampers 141 All ducting support CASING 142 For combustor 143 For pent house 144 For Economizer 145 For Air heater HOPPERS 146 For the MDC 147 For the eco / APH 148 Gates below hoppers ESP All supporting structures and steel 149 staircase for ESP Casing, hopper and nozzles including 150 expansion bellows at inlet and outlet Mineral wool insulation & plain 151 aluminium cladding for the ESP 152 ESP auxiliary control panel 153 ESP rapper panels, TR control panels 154 Monorail for TR sets 155 Rapper panels, TR control panels 156 Control Room DAMPERS 157 Control dampers along with fans 158 Fan isolation dampers 159 Damper for ducting system START UP FIRING SYSTEM - OIL 160 Oil unloading system from tankers 161 Main Main oil oil storage tankoil tank - tank to day 162 pumping 163 Day oil tank Oil piping up to inlet of oil pumping 164 and filtering unit 165 Oil pumping and filtering unit 166 Drive motors for fuel oil pumps Oil piping from pumping unit to 167 terminal point 168 Oil flow meter 169 Oil flow control station Oil piping from control station to 170 burners Boiler Maker Owner No Description Remark Scope Scope ATOMISING AIR 171 Compressor for atomising air Air piping from compressor unit to 172 terminal point 173 Atomising air flow control station Atomising air piping from control 174 station to burners 175 LPG 176 LPG cylinders 177 LPG regulator 178 LPG piping from regulator to burners 179 Ignition transformers 180 Burner safety management system START UP FIRING SYSTEM - GAS Gas piping up to Boiler with conditioning system such as knock out drum and Moisture removal 181 system Gas pressure reducing and control 182 station Gas flow control station within 183 terminal point Gas piping from control station to 184 burner 185 Start up Burner 186 Local start / stop panel Burner control logics - system 187 description 188 Hardware and software in DCS FUEL, BED MATERIAL HANDLING 189 Coal crushing and screening plant 190 Coal handling plant at yard Coal conveying up to bunker inlet 191 including dust extraction system FUEL STORAGE Fuel bunker along with supporting 192 structure 193 Bunker / silo level indicator 194 Bunker lining Outlet chutes for coal up to inlet of 195 drag chain feeder Volumetric drag chain feeder for fuel feeding suitable for fuel feeding, 196 sutable for VFD operation 197 VFD for fuel feeders Drag chain feeder outlet to furnace 198 chutes/ pipe Boiler Maker Owner No Description Remark Scope Scope BED MATERIAL STORAGE 199 Bed material filling arrangement 200 Bed material bunker with support Bed material feeding to furnace 201 control arrangement 202 Bed material bunker outlet chutes LIMESTONE STORAGE 203 Lime stone handling plant at yard 204 Lime stone chrusing screening plant 205 Limestone bunker with support 206 Lime stone feeders 207 Lime stone feeders to furnace chutes Bed ash and fly ash ahndling system 208 Bed ash coolers below furnace 209 Bed ash handling system 210 Fly ash ahndling system Conveying pipes and supports for ash 211 conveying pipes Field instruments for the ash 212 handling system to intermediate Bed ash hopper 213 hoppers Vibratory screen below intermediate 214 hopper and buffer hoppers Bed / fly ash silo along with 215 supporting structure 216 Bag filter for bed ash silo 217 Rotary feeder below bed ash silo 218 Compressor for ash conveying 219 Air reciever for ash conveying air Ash evacuation / rejects handling 220 downstream of ash silo CHEMICAL DOSING SYSTEM 221 High pressure dosing system High pressure dosing piping between 222 skid to boiler steam drum DM water connection to dosing tank 223 from terminal point STRUCTURE 224 Boiler structure 225 Boiler operating platform 226 Stairs 227 Hand railling 228 Gratings and chequered plate 229 Duct support 230 Secondary piping support Boiler Maker Owner No Description Remark Scope Scope Monorail structures for fan & Feed 231 water pumps 232 Monorail for ESP with electrical hoist Manual hoist for fans - separate for 233 PA Fan, ID Fan Motorized hoistand forSA Fanwater Feed 234 pumps Boiler top canopy as well as side sheeting with supports from the 235 boiler top till steam drum level 236 Elevator along with structures MISCELLANEOUS 237 Soot blower system Surface preparation for structures / 238 equipment Shop painting for fabricated 239 component 240 Shop painting equipment Final painting of unisulated 241 components at site Touch up paint for shop painted 242 equipment 243 Final Paints REFRACTORY, INSULATION AND CLADDING REFRACTORY 244 Refractory for the boiler 245 Refractory holding materials INSULATION Insulation for boiler, economizer, air 246 pre heater, piping, ducting 247 Insulation holding materials 248 Cladding for the insulation INSTRUMENTATION Field Instrument like pressure gauges, transmitters, thermocouple, 249 temperature gauges, draft gauge, etc 250 Junction box 251 Control valves 252 Cables up to local junction box 253 Control system for start up burner Cables from junction boxes to control 254 room for all the field instruments 255 Pneumatic cylinders 256 DCS for the boiler operation ELECTRICAL DRIVE MOTORS 257 Motor for PA Fan, SA Fan, ID Fan
Boiler Maker Owner
No Description Remark Scope Scope 258 Motors for feed water pumps 259 Motors for fuel feeders 260 Motors for LP dosing system 261 Motor for HP dosing system MOTORIZED VALVES 262 Main Main stop stop valve valve - integral bypass 263 valve 264 Start up vent valve 265 Start up vent valve - isolation Feed water control valve - inlet 266 isolation valve 267 IBD valve 268 CBD valve Drain valve before main steam stop 269 valve Spray valve before main steam stop 270 valve main control valve and bypass control 271 valve VARIABLE FREQUENCY DRIVES 272 For fuel feeders 273 For bed material feeders 274 For PA Fans 275 For ID Fans 276 For SA Fans 277 For Feed water pumps ELECTRICAL - OTHERS 278 LT - MCC LT power cabling from LT - MCC to 279 drive motors 280 LT control Cabling cablingVFD between frompanel MCCand to drives 281 drives 282 HT - switch gear HT power cabling from HT switch 283 gear to drive motors 284 Earthing system - above ground 285 Earthing system - under ground 286 Lighting and lighting system 287 Lighting arrestor Cable tray routingfor boiler drawing 288 preparation Drawing Only Cable trays and cable glands and supports for the item in scope of 289 Boiler maker 290 Cable gland 291 Local push bottom stations SERVICE Transportation from boiler maker 292 vendor work to port of export Boiler Maker Owner No Description Remark Scope Scope Transportation form port of export to 293 port of import and up to site Unloading at site, erection, 294 installation and commissioning Supervision of erection and 295 commissioning Boiler maker vendor engineer traveling from vendor place to 296 project site and back Accomodation facilities / charges for 297 stay neraby of the site 298 Local conveyance Site office and storage for erection 299 and commissioning 300 Construction power and water 301 Operation and maintenance spares 302 Commissioning spares 303 Foundation bolts for equipment 304 First fill of lubricants 305 Chemicals for alkali boil out 306 Bed material CIVIL WORK BASIC DETAILS Foundation materials like bolts, nuts 307 packer plates for boiler Civil foundation loading data for 308 equipment and system 309 Grouting cement APPROVALS FROM STATUTORY AUTHORITIES Boiler shall be design manufactured 310 as per ASME Applicable statutory fees to 311 authorities / notified body fee CHIMNEY 312 Aviation lamps for chimney 313 Chimney inside lining 314 Lighting arrestor 315 CEMS