Professional Documents
Culture Documents
60 Hz 1
Balboa’s Patented M7 Technology
M7 TECHNOLOGY
M7 is a patented Balboa technology that uses two sensors
inserted at the opposite ends of the heater element to
determine flow, dry fire conditions, etc. The two sensors
located within the heater housing compare the inlet water
temperature with the outlet water temperature. It works no
matter which direction the water flows through the heater.
Sensor
Sensor
2
Table of Contents
3
Diagrams (in alphabetical order)
4
Balboa Service Tools and Parts Checklist
20618
JUMPER LOGIC
COMMON FUSES USED
Recommended Parts
For Service Calls
53649 ML700
UÊ Extra Board(s) MORE COMMON BOARDS:
22972 BOARD BARE VS500 (shown)
UÊ Extra Panel(s) 21998 BOARD BARE GL2000
UÊ Fuses 27116 BOARD BARE EL5000
UÊ Jumpers
UÊ Heater Assembly
Heater Assembly
5
Important Information -- Product Identification
“Molex” Type,
ML/GL Connector
6
Troubleshooting & Servicing Spa and Electrical Equipment
DO NOT remove the protective covers from any electrical enclosure, or attempt to service any
related electrical device, unless you are a qualified electrician or service professional.
DANGER
Risk of electric shock. Before working with any electrical
connections, make certain that the Main Power breaker from
the house breaker box has been turned off.
WARNING
All electrical work must be performed by a qualified
electrician and must conform to all local codes.
IMPORTANT
Due to the danger of severe electrical shock, locate all
power disconnects before servicing a spa. Precautions must
A terminal marked “GROUND” is provided within
be taken whenever working with breaker boxes, G.F.C.I.’s, or
the System Control Center enclosure. To reduce
service disconnects.
the risk of electrical shock, connect this terminal
UÊ Always refer to the wiring diagram which is included to the grounding terminal
with each system on the inside of the system box cover. of the electric supply panel
Use this diagram for voltage measurement points, and with a continuous green
for proper reconnection of wires. insulated copper wire
equivalent in size to the
circuit conductors supplying
this equipment, but no
smaller than #12 AWG.
Ground in System Enclosure
Safety Tips
UÊ Keep children and pets away.
UÊ Be aware of your surroundings. Standing in water while
repairing a spa puts you at serious risk.
UÊ Avoid working in cramped or crowded conditions.
UÊ Consider placing a padlock on the service panel to lock
out anyone who might power up the system.
7
G.F.C.I. Troubleshooting
Keep in mind that a majority of G.F.C.I. tripping problems can be attributed to incorrect wiring. G.F.C.I. troubleshooting usually finds
the problem.
8
Voltage Checks: Breaker Box, G.F.C.I. & System Box
When checking for proper voltage, keep in mind that the acceptable voltage range is + 10% of the recommended voltage.
Acceptable voltage when 120 V is specified is between 108 and 132 V.
Acceptable voltage when 240 V is specified is between 216 and 264 V.
Diagrams are on the following pages.
CHECK THE VOLTAGES AT: 120 VOLT SYSTEMS - 120V ± 10% - 108V - 132V
1. Breaker Box Voltage Check 240 VOLT SYSTEMS - 240V ± 10% - 216V - 264V
2. G.F.C.I. Line-In Voltage Check.
3. G.F.C.I. Load Out Voltage Check No More Than 2% (5 Volt AC) Difference Between Voltage
4. System Box Check At Tb1 at the Breaker Panel And Voltage at the System.
9
120 Volt Residential Wiring Schematic with G.F.C.I.
House Breaker Box G.F.C.I Breaker Box
120 VAC
120 VAC
Neutral
8
OFF
OFF
ON
ON
OFF
ON
OFF
ON
OFF
OFF
ON
ON
11 5
ON
OFF
OFF
ON
OFF
OFF
ON
ON
OFF
ON
OFF
ON
OFF
OFF
ON
ON
10
OFF
ON
OFF
ON
9
4
Correct
When Probes Are Placed Across
Voltage
0v [2 - 3] [4 - 6] [4 - 7] [5 - 8] [9-10]
108V - 132V [1 - 3] [4 - 5] [4 - 8] [5 - 6] [5 - 9]
[6 - 8] [7 - 8] [9 - 11] [10 - 11]
10
Spa System Box 120VAC Service
WHT AC
C
G
J11 J15 J25 J63
W1
F4 FUSE .3A 250V
NEUTRAL
USE ONLY
WHITE
NEUTRAL
2
WHITE
COPPER
CONDUCTORS:
#6 AWG MIN.
BLACK
1
BLACK
120/240VAC
HOT
HOT
16/40A MAX 60Hz
TORQUE
RANGE
RED
HOT
RED
HOT
FOR TB1:
27-30 IN. LBS.
K3
K2
K4 TB1
J32 J33
J29
CLASS G FUSE 30A K6 J23 J29 J47
F5 K1
J73 J20 F1
Ozone
WHT AC
FUSE 3A 250V
C
Light
12V
C
W2
C
G
G
W4
G
W1 K5
W2
T1
F4 FUSE .3A 250V E.GND W7
NEUTRAL
USE ONLY J1
WHITE
NEUTRAL
WHITE
COPPER
CONDUCTORS:
#6 AWG MIN.
BLACK
BLACK
120/240VAC
HOT
HOT
TORQUE
RANGE
RED
HOT
RED
HOT
FOR TB1:
27-30 IN. LBS.
K3
U4
K2
K4 TB1 S1 TST MADE IN U.S.A
SWITCHBANK A SEN. A SEN. B COPYRIGHT 2005
J32 J33
J43
F2
RED AC
BALBOA INSTRUMENTS INC.
Balboa
J7 J8 VS500Z
HTR2 HTR1 J6
E.GND
4.0 kW
NEUTRAL
USE ONLY
WHITE
NEUTRAL
WHITE
COPPER
CONDUCTORS:
#6 AWG MIN.
BLACK
BLACK
120/240VAC
HOT
HOT
TORQUE
RANGE
RED
HOT
RED
HOT
FOR TB1:
27-30 IN. LBS.
K4 TB1
Test for Voltages by placingJ32 J33
11
240 Volt Residential Wiring Schematic with G.F.C.I.
House Breaker Box G.F.C.I Breaker Box
10
120 VAC
120 VAC
Neutral
11
OFF
OFF
ON
ON
OFF
ON
OFF
ON
OFF
OFF
ON
ON
ON
OFF
OFF
ON
15
OFF
OFF
ON
ON
14
OFF
ON
OFF
ON
OFF
OFF
ON
ON
6
13
OFF
ON
OFF
ON
12
5
Correct
When Probes Are Placed Across
Voltage
0v [3 - 4] [5 - 8] [5 - 9] [12 - 13]
12
Spa System Box 240VAC Service
WHT AC
C
G
J11 J15 J25 J63
W1
F4 FUSE .3A 250V
NEUTRAL
USE ONLY
WHITE
NEUTRAL
3
WHITE
COPPER
CONDUCTORS:
#6 AWG MIN.
BLACK
2
BLACK
120/240VAC
HOT
HOT
16/40A MAX 60Hz
TORQUE
RANGE
1
RED
HOT
RED
HOT
FOR TB1:
27-30 IN. LBS.
K3
K2
K4 TB1
Black (Hot) White White J32 J33
J29
CLASS G FUSE 30A K6 J23 J29 J47
F5 K1
J73 J20 F1
Ozone
WHT AC
FUSE 3A 250V
C
Light
12V
C
W2
C
G
G
W4
G
W1 K5
W2
T1
F4 FUSE .3A 250V E.GND W7
NEUTRAL
USE ONLY J1
WHITE
NEUTRAL
WHITE
COPPER
CONDUCTORS:
#6 AWG MIN.
BLACK
BLACK
120/240VAC
HOT
HOT
TORQUE
RANGE
RED
HOT
RED
HOT
FOR TB1:
27-30 IN. LBS.
K3
U4
K2
K4 TB1 S1 TST MADE IN U.S.A
SWITCHBANK A SEN. A SEN. B COPYRIGHT 2005
J32 J33
J43
F2
RED AC
BALBOA INSTRUMENTS INC.
Balboa
J7 J8 VS500Z
HTR2 HTR1 J6
E.GND
4.0 kW
NEUTRAL
USE ONLY
WHITE
NEUTRAL
WHITE
COPPER
CONDUCTORS:
#6 AWG MIN.
BLACK
BLACK
120/240VAC
HOT
HOT
TORQUE
RANGE
RED
HOT
RED
HOT
FOR TB1:
27-30 IN. LBS.
K4 TB1
Test for Voltages by placingJ32 J33
Electric Installation 240VAC_092608.eps
probes on these locations
13
Wiring Checks
TORQUE
RANGE seriously injure or kill.
RED
HOT
FOR TB1:
K4 27-30 IN. LBS.
TB1
J32 J33 J34 J35
J36 J37
RED AC
Balboa
14
Spa Behavior -- Start-up Information
See manufacturer’s owners manual or reference card for general information on operating the spa, including programming
filters and other settings that are changed from the topside control panel.
15
Diagnosing M7 Topside Control Panels
Panel messages are a quick clue toward solving a variety of problems. Here are the most common messages and what
they mean.
16
NOTE: A common programming mistake is overlapping filter THE PANEL DISPLAYS:
times that may cause the spa to filter continuously.
UÊ Check the water level. , , or
UÊ Check the water temperature with an accurate
temperature thermometer. Remove the spa cover and
Indicates the sensor detects a possible freeze condition.
allow the water to cool to below 108° F. Adding cool
water may be necessary. Touch any button to reset
This Freeze Condition message does not appear on M-7
the system. If the water is still hotter than the set
software showing a Software Version ID of 01 or greater. This
temperature, press the blower button (if applicable) to
is a normal spa function; no further action is necessary.
cool the spa.
When either sensor reads below 40° F, the system
If the Problem Recurs, test the Sensor Set. provides freeze protection. It automatically activates the
THE PANEL DISPLAYS: pump (and the heater if necessary) to circulate the water and
warm the plumbing. The equipment stays on until the sensors
, , , or detect that the spa temperature has risen to within 15ºF of
the set temperature. The other pumps and the blower will
purge for 30 seconds to 2 minutes at the end of the freeze
or condition. If pump 1 was turned on due to this reason alone,
this message will appear for up to two minutes right after
THE PANEL DISPLAYS: very cold water is detected.
NOTE: Internal freeze protection only functions when there
, , , or is proper power running to the spa, and the control system
is operational. Using an optional freeze sensor may be
necessary in extreme climates to prevent plumbing damage,
or
but will only work properly if placed inside the spa skirt in the
coldest area.
This indicates that the spa has shut down due to an open or
faulty sensor. If the problem recurs, test the sensor set. (See All spa models are different in shape and size and
Testing the Sensor Set.) have different thermal characteristics; therefore,
Balboa Water Group cannot be held responsible
for freeze damage to the spa’s plumbing. Testing
NOTE: In rare cases, rapid system overheat causes sensor is the responsibility of the spa manufacturer and
error messages. Be sure to rule out possible situations like no must be done to determine the best location for the
flow or no water. freeze sensor.
THE PANEL DISPLAYS: THE PANEL DISPLAYS:
, , or , , or
This indicates that the sensors are out of balance. This indicates that the auxiliary sensor detects a
possible freeze condition. This is a normal spa function;
If alternating with temperature, it may just be a temporary no further action is necessary.
condition. If flashing by itself, spa is shut down. When the auxiliary sensor reads around 40°F (actual
If the panel also displays “Service Req’,” spa is shut down. temperature dependent on specific auxiliary sensor used), the
If the spa shuts down due to this error, one (or both) of the system provides freeze protection. It automatically activates
sensors are probably reading several degrees off. If the all of the pumps and the blower to circulate water and warm
problem recurs, test the sensor set. the plumbing.
17
Diagnosing M7 Topside Control Panels (cont.)
NOTE: This auxiliary freeze protection functions at all times, On the third consecutive occurrence of the above mes-
even when another fault condition has occurred and has sage (without a successful heating cycle in between) the
otherwise shut the spa down. panel will display:
Any time the lower of the two temperature sensors
goes below 45°F, all pumps/blowers turn on. They continue , , or
to run for 4 minutes after the temperature reaches 45°F
or above. As soon as the temperature falls below 45°F
again, this process restarts. This “simplified” sensor freeze Spa is shut down and will not reset in 15 minutes. Press any
protection functions at all times, even when another fault button to reset manually.
condition (other than total sensor failure) has occurred and
has otherwise shut the spa down. THE PANEL DISPLAYS:
18
LOW VOLTAGE If your system uses 120V peripheral devices (below):
UÊ Measure between the white TB1 terminal and F5 power
At Balboa, it’s been our experience that the majority of the input fuse on the side farthest away from the circuit
problems associated with electronic control systems are due board edge (opposite the F5 silk screen). You should see
to low voltage. 120 volts.
BROWN OUTS UÊ If the system is equipped with the additional F6 power
input fuse, measure F6 in the same manner. You should
“Brown outs” can have an effect on the spa’s operation in also see 120 volts.
a variety of ways. The control panel may go blank, have If your system uses 240V peripheral devices (below):
scrambled messages on the LCD, or only a few features UÊ Measure between the red TB1 terminal and F5 power
will function. input fuse on the side farthest away from the circuit
board edge (opposite the F5 silk screen). You should see
If the system is getting the proper voltage 240 volts.
at TB1, but still doesn’t operate, then test for UÊ If the system is equipped with the additional F6 power
a blown power input fuse. input fuse, measure F6 in the same manner. You should
also see 240 volts.
CHECKING THE SYSTEM POWER INPUT FUSE UÊ If you determine that there is no voltage at one or both
locations, then the system power input fuse(s) need to
be replaced. Only use a fuse of the same type and amp
Warning rating when you replace any of these fuses.
Elite System
These procedures are performed while the system is
powered up and running under peak loads. Be careful. UÊ Measure fingers 5 and 6 of the circuit board. You should
see either 120V or 240V, depending upon the system
configuration.
UÊ If you determine that there is no voltage at fingers 5
and 6, then the system power input fuse needs to be
replaced. This fuse is located in the large fuse block
CLASS G FUSE 30A BLK AC
inside the system box. This configuration utilizes a 30A
F5 J61 J62
time delay fuse.
WHT AC
F5 Fuse
J11 J15 J16 J25 J63 J64
J66 J65
NEUTRAL
WHITE
FOR TB1:
K4 27-30 IN. LBS.
TB1
J32 J33 J34 J35 TB1 Marking
J36
RED AC
J37
on Board
Balboa
19
Diagnosing M7 Topside Control Panels (cont.)
UÊ NOTE FOR ALL SYSTEMS In each situation, the most Test the Blower
likely reason for the system power input fuse to blow UÊ Plug in the blower.
is a pump problem. However, on occasion, a blower UÊ Power up the system and activate the blower.
problem may also cause this fuse to blow if a 10A blower UÊ If the fuse blows, then there is a blower problem.
fuse is not built in. UÊ If the fuse does not blow, the combined pump and
Once the power input fuse has been changed blower amperage may be excessive. To verify this, first
UÊ Probe the red wire and the white neutral wire. Again, check with your spa manufacturer for amperage draw
voltage must be between 108 and 132 V. limits on each device.
UÊ Check the voltage between the black and red UÊ Since the blower should now be running, you can check
wires again. Acceptable voltage range is between 216 the amperage draw with an ammeter by measuring
and 264 V. around the black blower wire and compare with
manufacturer’s specifications.
THESE READINGS SHOULD BE TAKEN UNDER
PEAK LOAD CONDITIONS. TEST THE AMPERAGE DRAW
UÊ Turn off the power,
disconnect the blower,
Important make sure the pump is
If the voltage is not in the acceptable range, call an plugged in, and restore
electrician or the local electric company to diagnose power.
the problem. UÊ Start the pump and
switch to high speed (if
TO DETERMINE THE CAUSE OF A BLOWN POWER available), this should
INPUT FUSE draw the most current.
Perform the following sequence of tests. UÊ Make sure all jets and
valves are open.
Test the System
UÊ Check the amperage
UÊ Turn the power off. at the red pump wire.
UÊ Be sure to replace the system power input fuse with the Compare your reading
same type. with manufacturer specifications. (If the other plug-in
UÊ Unplug the blower and all pumps. devices exist, they should be tested in the same way.)
UÊ Restore the power and verify system operation. UÊ If the amperage draw for each device is within
UÊ If the fuse blows, then re-check the internal system manufacturer’s specifications, the problem could be a
wires and connector for burns, cracks or cuts in nuisance spike in the pump, or water in the blower.
insulation.
UÊ If the fuse does not blow, turn the power off and plug in NOTE: These slow-blow fuses are not always discolored
the pump. when blown. Always test continuity of a fuse with
NOTE: Be sure to test each device individually. an ohmmeter.
Test the Pump
UÊ Restore the power and activate the pump. NOTE: Miswiring of the spa is the most common reason for
UÊ If the fuse blows, there is a pump problem. this fuse to blow. However, a lightning strike in the area is a
UÊ If the fuse does not blow, turn off the power. possible, though less likely, cause of the failure.
20
ML Series Panels -- For Use with EL and GL Systems
F1
F2
PL
TL
F1
F2
PL
TL
Heat
Heat
Heat
21
ML900 Panel Operation
Diagnostic Messages section for the ML900 is unique. Refer to the User Guide for additional information.
User Guide for panel ML900 is 40568-99.
PL
TL
Sleep mode heats the spa to within 20°F (11°C) of the set Warm
(Each press changes
temperature only during filter cycles. The “ ” icon Select the hour by pressing Or the time by 1 minute)
Cool
will display until mode is changed.
Press to enter.
Standby Mode Mode/Prog
Warm
(Each press changes
Pressing “Warm” or “Cool” then “Jets 2” will turn off all Select minutes by pressing Or the time by 1 minute)
Cool
spa functions temporarily. This is helpful when changing
a filter. Pressing any button resets the spa. On some to exit the time setting procedure and enter the
Press optional filter cycle programming. (Exits programming
systems the “Jets 1” button will control the pump in Mode/Prog
on some EL1000 and some EL2000 systems.)
Standby Mode (“Drain Mode”). In this case, press any Time
22
ML700 Panel Operation
Diagnostic Messages section for the ML700 is unique. Refer to the User Guide for additional information.
User Guide for panel ML700 is 40520-99.
is changed. F2
PL
TL
Standby Mode (“Drain Mode”). In this case, press any Press to exit programming.
23
ML550, 551, 554 Panel Operation
Please refer to the following User Guides for more detailed information:
ML551/ML554 User Guide: P/N 40632-99
ML 550 User Guide: P/N 40569-99
Heat
Heat
ML551 ML554
Heat
ML550
24
NOTE: If your system does not have a “Blower” button, and The first filter cycle (“day”) begins 6 minutes after the spa is
is labeled as ”Jets 3” instead, please refer to the respective powered up. The second filter cycle (“night”) begins 12 hours
User Guide listed above. later. Filter duration is programmable for 1-12 hours (“ ”-“
”). The default filter duration can vary from system to
Light system. To program, press “Cool” or “Warm,” then “Jets 1.”
Some systems are equipped with both a spa light and a fiber Press “Cool” or “Warm” to select the filter duration. Press
optic light; however, only one can be accessed by this panel. “Jets 1” to select the number of filter cycles. The display will
(Larger panels may be purchased so that both the spa light show “ ” (both “day” and “night” cycles); “ ” (day cycle
and fiber optic light can be utilized.) Depending upon how only); or “ ” (“night” cycle only). Press “Cool” or “Warm” to
your spa is equipped and configured, the “Light” button will adjust, then press “Jets 1” to exit the programming mode. For
operate in one of three ways: continuous filtration, use “ ” and “ ”.
Freeze Protection
1) Press the “Light” button to turn the spa light on and off,
and to shift between dim and bright settings if your light If the temperature sensors within the heater detect a low
is dimmable. enough temperature, then the pump(s) and the blower
2) If a fiber-optic light with wheel is installed, press the automatically activate to provide freeze protection.
“Light” button once to start the light and wheel; press The pump(s) and blower will run either continuously or
it again to stop the wheel, and then again to turn the periodically depending on conditions.
light off. In colder climates, an optional additional freeze sensor may
3) If a fiber-optic light without a separate wheel stop is be added to protect against freeze conditions that may
installed, press the “Light” button to turn it on and off. not be sensed by the standard sensors. Auxiliary freeze
sensor protection acts similarly except with the temperature
Both a spa light and a fiber optic light may be used thresholds determined by the switch. See your dealer
simultaneously on the EL8000 and EL5000 systems with a for details.
different panel. Locking Features
If this panel is used as the main panel, locking features will
If any light is left on, it will automatically turn off after a
not be available.
factory programmed time period.
If this panel is used as a remote or additional panel, it will
lock when the main panel is locked. To unlock this panel,
Preset Filter Cycles unlock the main panel.
On all systems, the pump and the ozone generator will run In the same way, the set temperature can be locked and
during filtration. At the start of each filter cycle, the blower unlocked by a main panel. When the set temperature is
will run briefly on its highest speed to purge the air channels. locked, it cannot be changed from either panel.
The lowest speed of any other pumps and the mister will
also run briefly. On some circ systems, pump 1 may also run Clean-up Cycle (optional)
for the duration of the filter.
When a pump or blower is turned on by a button press, a
(Note: This panel cannot be used to program filter cycles
clean-up cycle begins 30 minutes after the pump or blower
for systems that are programmed by time rather than by
is turned off or times out. The pump and the ozone generator
duration. For these systems, a larger panel is needed and the
will run for one to four hours, depending on the system (on
following description does not apply.)
some systems, you can change this setting.)
25
ML550, 551, 554 Panel Operation (cont.)
26
Editing User Preferences Note: The G.F.C.I. section does not apply on EL
View the setting. systems used outside the United States.
The left two characters (before the decimal point) tell This G.F.C.I. section does not apply to GL Systems.
you what setting you’re viewing or editing, the right most
character (after the decimal point) tells you the value of that
setting (for example, “ ” for Yes or “ ” for No). WARNING: THE OWNER SHOULD TEST AND
RESET THE G.F.C.I. ON A REGULAR BASIS TO
If the value is flashing, you’re editing it. If the value is not VERIFY ITS FUNCTION.
flashing, you’re just viewing it.
27
ML200, 240, 260, 400 Panel Operation
Please refer to the following User Guides for more detailed information:
ML400 User Guide: P/N 40570-99 ML260 User Guide: P/N 40633-99
ML240 User Guide: P/N 40634-99 ML200 User Guide: P/N 40571-99
Heat
Jets Aux Temp Light
The pump responsible for heating and filtration (pump 1 low Temp ML400
on non-circ systems, or the circ pump on circ systems) will Press the “Temp” button once to display the set temperature.
be referred to simply as the pump. To change the set temperature, press the pad a second
time before the LCD stops flashing. Each press of the
Timeouts refer to a preset length of time that a function is “Temp” button will continue to either raise or lower the set
programmed to operate before shutting off automatically. temperature.
Certain conditions (filters or freeze) can cause a function to If the opposite direction is desired, release the pad and let
operate longer, while faults can cause a function to operate the display revert to the current water temperature. Press
for a shorter length of time. The system keeps track of the pad to display the set temperature, and again to make
timeouts regardless of other conditions occurring. the temperature change in the desired direction.
In multi-button sequences, if buttons are pressed too quickly After three seconds, the LCD will automatically display the
in sequence, they may not register last measured spa temperature.
28
Sleep mode heats the spa to within 20°F (11°C) of the set Circ Pump (optional) ML400
temperature only during filter cycles. “ ” will appear on If your system is equipped with a circ pump, it may be
the display until mode is changed. configured to work in one of three different ways:
Standby Mode ML400 1) The circ pump operates continuously (24 hours) with
Pressing “Temp” followed by “Aux” or “Jets 2” or “Blower” the exception of turning off for 30 minutes at a time when
will turn off all spa functions temporarily. This is helpful the water temperature reaches 3°F (1.5°C) above the set
when changing a filter. Pressing any button exits Standby temperature (most likely to happen in very hot climates).
mode. On some systems the “Jets” button will control the 2) The circ pump stays on continuously, regardless of water
pump in Standby Mode (“Drain Mode”). In this case, press temperature.
any other button to exit. System will revert to previous mode 3) The circ pump will come on when the system is checking
after 1 hour. temperature (polling), during filter cycles, during freeze
conditions, or when another pump is on.
Jets ML400
Light ML400
Press the “Jets” button once to turn pump 1 on or off, and
to shift between low and high speeds if equipped. If left Some systems are equipped with both a spa light and a fiber
running, the pump will turn off after a time-out period. The optic light; however, only one can be accessed by this panel.
pump 1 low speed time-out on some systems may be as long (Larger panels may be purchased so that both the spa light
as 4 hours. and fiber optic light can be utilized.) Depending upon how
On non-circ systems, the low speed of pump 1 runs when your spa is equipped and configured, the “Light” button will
the blower or any other pump is on. It may also activate operate in one of three ways:
for at least 1 minute every 30 minutes to detect the spa 1) Press the “Light” button to turn the spa light on and off,
temperature (polling) and then to heat to the set temperature and to shift between dim and bright settings if your light is
if needed, depending upon mode. When the low speed turns dimmable.
on automatically, it cannot be deactivated from the panel; 2) If a fiber-optic light with wheel is installed, press the
however, the high speed may be started. “Light” button once to start the light and wheel, press it
again to stop the wheel, and then again to turn the light off.
Jets 2 (optional on some systems) ML400 3) If a fiber-optic light without a separate wheel stop is
If your system has a second pump but your panel does installed, press the “Light” button to turn it on and off.
not have a “Jets 2” button, use the “Aux” button to control Again, both a spa light and a fiber optic light may be used
pump 2. Press the “Jets 2” button once to turn pump 2 on simultaneously on the EL8000 and EL5000 systems with a
or off, and to shift between low and high speeds if it is a different panel.
two-speed pump. If left running, the pump will turn off after If any light is left on, it will automatically turn off after a
a time-out period. factory programmed time period.
Blower (optional on some systems) ML400 Ozone (optional) ML400
If your system has a blower (and only one pump), but your On most systems, the ozone generator (if installed) runs
panel does not have a “Blower” button, use the “Aux” button during filter cycles (except when pump 1 is operating at high
to control the blower. speed on a non-circ system) and during clean-up cycles. On
1-speed operation: on/off; some systems, the ozone generator operates whenever the
2-speed operation: med/hi/off; or pump runs.
3-speed operation: lo/med/hi/off. If your system is configured with the optional ozone suppress
If left on, the blower will automatically turn off after a time- feature, the ozone generator will turn off for 1 hour any time a
out period. function button (Jets, Jets 2, Blower, etc.) is pressed.
29
ML200, 240, 260, 400 Panel Operation (cont.)
Clean-up Cycle (optional ML400) ”). The default filter duration can vary from system to
When a pump or blower is turned on by a button press, a system. To program, press “Temp” then “Jets.” Press “Temp”
clean-up cycle begins 30 minutes after the pump or blower to select the filter duration. Press “Jets” to select the number
is turned off or times out. The pump and the ozone generator of filter cycles. The display will show “ ” (both “day” and
will run for one to four hours, depending on the system. “night” cycles); “ ” (day cycle only); or “ ” (“night” cycle
(On some systems, you can change this setting; see User only). Press “Temp” to adjust, then press “Jets” to exit the
Preferences section.) programming mode. For continuous filtration, use “ ” and
“ ”.
Freeze Protection ML400
Displaying Information About Your Spa ML400
If the temperature sensors within the heater detect a low
There are several pieces of information about your spa that
enough temperature, then the pump(s) and the blower
can be called up from the panel, but are only needed in
automatically activate to provide freeze protection.
special cases.
The pump(s) and blower will run either continuously or
periodically depending on conditions.
To access this information, press “Temp” then “Jets”, then
In colder climates, an optional additional freeze sensor may
“Light”. (Each press must be within 3 seconds of the previous
be added to protect against freeze conditions that may
press.) Then press “Temp” until you see “ ” on the
not be sensed by the standard sensors. Auxiliary freeze
display. Press “Jets” to see the SSID (a series of 3 numbers,
sensor protection acts similarly except with the temperature
such as 100 133 10, which indicates the precise revision of
thresholds determined by the switch. See your dealer
the software in your spa), followed by the Mach software
for details.
version number (such as 2.1), followed by “ ” and then
Locking Features ML400 your spa’s network ID number (consisting of both letters and
If this panel is used as the main panel, locking features digits displayed in 5 steps).
will not be available. If this panel is used as a remote or
additional panel, it will lock when the main panel is locked. If you need to see this series of numbers again, and “ ” is
To unlock this panel, unlock the main panel. once again on the display, just press “Jets” again.
In the same way, the set temperature can be locked and When done, press the “Light” button (more than once if
unlocked by a main panel. When the set temperature is necessary) until you see the normal temperature display.
locked, it cannot be changed from either panel. User Preferences ML400
Preset Filter Cycles ML400 There are several aspects of spa operation that you can
On all systems, the pump and the ozone generator will run customize using the User Preferences submenu.
during filtration. At the start of each filter cycle, the blower Press “Temp” then “Jets”, then “Light”. (Each press must be
will run briefly on its highest speed to purge the air channels. within 3 seconds of the previous press.) At this point, if “
The lowest speed of any other pumps and the mister will ” is not showing on the display, press “Temp” until you see
also run briefly. On some circ systems, pump 1 may also run “ ” on the display. Then press “Jets” to enter the User
for the duration of the filter. Preferences submenu.
Once in the User Preferences submenu, press “Temp” to cycle
(Note: This panel cannot be used to program filter cycles
between these settings:
for systems that are programmed by time rather than
by duration. For these systems, a larger panel is needed – Suppress Reminders
and the following description does not apply.) When set to “ ”, reminders are never
The first filter cycle (“day”) begins 6 minutes after the spa is displayed on the panel. When set to “ ”,
reminders are displayed on the panel
powered up. The second filter cycle (“night”) begins 12 hours
periodically.
later. Filter duration is programmable for 1-12 hours (“ ”-“
30
– Temperature in Celsius enough for it to time out, while a value was flashing, the
When set to “ ”, temperatures are displayed changes you were making to that setting are not remem-
on the panel in degrees Celsius. When set to “ bered. But changes you previously made to other settings will
”, temperatures are displayed in Fahrenheit. be in effect.
– 24-hour Time Display
When set to “ ”, time is displayed in 24-hour Any User Preferences that you change will stay in effect
(military) format (00:00 is midnight, 23:00 is “forever” or until you change them again (unless the spa’s
one hour before midnight). When set to “ “persistent memory” is reset by a service technician), and
”, time is displayed in 12-hour (am/pm) format will override the factory defaults for those settings.
(12:00 is midnight, 11:00 pm is one hour before
G.F.C.I. Protection ML400
midnight).
Your spa may be equipped with a G.F.C.I. Protection feature. If
– Clean-up Cycle Duration (some systems only) your spa does have this feature enabled, the G.F.C.I. Trip Test
When set to “ ”, Clean-up Cycles are disabled. must occur to allow proper spa function.
When set to “ ” through “ ”, the number
Within 1 to 7 days after startup, the spa will trip the G.F.C.I.
indicates how many hours each Clean-up Cycle
will run.
to test it. (The number of days is factory programmed.) The
G.F.C.I. must be reset once it has been tripped. After passing
– Dolphin II Address the G.F.C.I. Trip Test, subsequent G.F.C.I. trips will indicate a
When set to “ ”, no addressing is used. Use ground fault or other unsafe condition requiring the power to
this setting for a Dolphin I, or for a Dolphin II the spa to be shut off.
which is set for no address (which is the
Dolphin II factory default). When set to “ ” G.F.C.I. Trip Test Procedure: ML400
through “ ”, the number is the address (see The installer can cause the G.F.C.I. Trip Test to occur sooner
your Dolphin II manual for details). by initiating it with the following button sequence.
Editing User Preferences ML400 Press “Temp”, then “Jets”, then “Light.” (Each press must be
within 3 seconds of the previous press.) Press the “Temp”
View the setting.
button repeatedly until “ ” is displayed. Press “Jets” to
The left two characters (before the decimal point) tell
select it. Press the “Temp” button until “ ” is displayed.
you what setting you’re viewing or editing, the right most
Press “Jets” to initiate the G.F.C.I. Trip Test.
character (after the decimal point) tells you the value of that
setting (for example, “ ” for Yes or “ ” for No). If the value
The G.F.C.I. should trip within several seconds and the spa
is flashing, you’re editing it. If the value is not flashing, you’re
should shut down. If it does not, shut down the power and
just viewing it.
manually verify that a G.F.C.I. breaker is installed and that the
circuit and spa are wired correctly. Verify the function of the
Press “Jets” to switch editing of the value on (flashing) or off
G.F.C.I. with its own test button. Restore power to the spa
(not flashing).
and repeat the G.F.C.I. Trip Test.
Once you’re editing the value (it’s flashing), use the “Temp”
Once the G.F.C.I. is tripped by the test, reset the G.F.C.I.
buttons to change the value to the one you want.
and the spa will operate normally from that point. You can
After you change the value, you must press “Jets” again to
verify a successful test by navigating to the “ ” item
stop the flashing before the change will register, and before
as described above, pressing “Jets” and then pressing the
you can view or edit another setting.
“Temp” button until you see “ ”. The code signifies G.F.C.I.
If you don’t interact with the menu for more than 30 seconds,
Status - Passed.
it may time out.
The system will exit this menu in 30 seconds if no buttons
are pressed.
If you press “Light” to back out of the menu, or pause long
31
VL Series Panels -- For use with VS and GS Systems
DELUXE SYSTEMS
Time Warm Blower Light
VL802D
Heat
STANDARD SYSTEMS
Jets 1 Jets 2 Light Cool
Heat
Jets Warm
Blower Mode
32
VL406U
Jets Warm
Jets
Blower Temp
Light Heat
Blower
“Phone Plug” RJ Type,
VL/VS Connector
VL404
Set
Heat
Jets Light
DUPLEX SYSTEMS
VL403
Heat Note:
VL404 and VL403 have red
Blower Jets Temp Light
LED’s on black background
Blower
VL402
Set
Heat
Light Jets
VL401
Heat
33
VS/GS Panel -- 300 & 500 Series and Operation
Please refer to the User Guides for additional information.
500 Z Series User Guide: P/N 40789 300/300F Series User Guide: P/N 40839 (for systems with software V38 only)
500 SZ Series User Guide: P/N 40790 300/300F Series User Guide: P/N 40887 (for systems with software v41 only)
500 DZ Series User Guide: P/N 40788
Temp
Te mpp J ts
Je Blow
Bl ower
er Ligh
Li g t
gh
300/300F/500Z Series Panel Note: Button shapes and labels may vary.
34
On panels with “Warm” and “Cool” buttons, to display the set
LIGHT
temperature, press “Warm” or “Cool” once. To change the set
temperature, press a temperature button again before the Press “Light” to operate the spa light. Turns off after 4 hours.
display stops flashing. Each press of “Warm” or “Cool” will
SETTING THE TIME OF DAY
adjust the set temperature.
After three seconds, the display will stop flashing and begin When the spa is first powered up, the words SET TIME
to display the current spa temperature. will flash on the display. Press “Time,” then “Mode/Prog,”
then “Warm” or “Cool.” The time will begin changing in
JETS
one-minute increments. Press “Warm” or “Cool” to stop the
Jets 1 500Z, 500DZ, 500SZ Series time from changing. Press “Time” to confirm.
Press “Jets 1” to turn pump 1 on or off, and to shift between MODE/PROG
low and high speeds (if equipped). The low-speed will turn
off after 4 hours. High-speed will turn off after 15 minutes. Mode 500Z
Low-speed may run automatically at times, during which it UÊ Depending on system configuration, mode changing may
cannot be deactivated from the panel, but high-speed may not be available and will be locked in Standard Mode.
be operated. UÊ Mode is changed by pressing “Temp,” then “Light”.
Jets 2/Jets 3/Blower (If equipped) UÊ STANDARD Mode maintains set temperature. will be
displayed momentarily when you switch into Standard
Press the corresponding button once to turn the device on or
Mode.
off. The device will turn off after 15 minutes. Pump 2 may be
UÊ ECONOMY Mode heats the spa to the set temperature
two-speed on some systems.
only during filter cycles. will display when water temp
Some systems use this one button to control two devices.
is not current, and will alternate with water temp when
The first button press will activate one device. Press again
the pump is running.
to have both devices active. Press again to turn off the first
UÊ SLEEP Mode heats the spa to within 20°F/10°C of the
device only. Press one more time to turn both devices off.
set temperature only during filter cycles. will display
Jets 300F (Software v. 41) when water temp is not current, and will alternate with
Press “Jets” to turn the pump on or off, and to shift between water temp when the pump is running.
low and high speeds (if equipped). If left running, the pump Mode 500SZ
will turn off after a preset length of time, which on some
UÊ Mode is changed by pressing “Warm” or “Cool,” then
systems may be as long as 2 hours for low speed. Low speed
pressing “Mode.”
may run automatically at times, during which it cannot be
UÊ STANDARD Mode maintains set temperature.
deactivated from the panel, but high speed may be operated.
will be displayed momentarily when you switch into
The ozone generator (if installed) will activate anytime low
Standard Mode.
speed is running.
UÊ ECONOMY Mode heats the spa to the set temperature
Jets 300, 300F (Software v. 38) only during filter cycles. will display when water
Press “Jets” to turn the pump on or off, and to shift between temp is not current, and will alternate with water temp
low and high speeds (if equipped). The low speed will turn when the pump is running.
off after 4 hours. High speed will turn off after 15 minutes. UÊ SLEEP Mode heats the spa to within 20°F/10°C of the
Low speed may run automatically at times, during which it set temperature only during filter cycles. will display
cannot be deactivated from the panel, but high speed may when water temp is not current, and will alternate with
be operated. The ozone generator (if installed) will activate water temp when the pump is running.
anytime low speed is running.
35
VS/GS Panel -- 300 & 500 Series and Operation (cont.)
Mode/Prog 500DZ UÊ For circulation systems, the circ pump and the ozone
UÊ Mode is changed by pressing “Warm” or “Cool,” then generator (if installed) run 24 hours. In hot environments,
pressing “Mode/Prog” button. the circ pump may turn off for 30 minute periods,
UÊ Standard Mode maintains set temperature and the except during filter cycles. At the beginning of each
STANDARD icon will be displayed. filter cycle all other equipment will run briefly to purge
UÊ ECONOMY Mode heats the spa to the set temperature the plumbing.
only during filter cycles. will display when water Preset Filter Cycles 500SZ
temp is not current, and will alternate with water temp UÊ The first preset filter cycle begins 6 minutes after the
when the pump is running. The ECONOMY icon will be spa is energized. The second preset filter cycle begins 12
displayed. hours later. Filter duration is programmable for 2, 4, 6, or
UÊ SLEEP Mode heats the spa to within 20°F/10°C of the 8 hours or for continuous filtration (indicated by ).
set temperature only during filter cycles. will display The default filter time is 2 hours for non-circ systems and
when water temp is not current, and will alternate with 4 hours for circ systems.
current water temp when the pump is running. UÊ To program, press “Warm” or “Cool,” then “Jets 1.”
Mode 300, 300F Press “Warm” or “Cool” to adjust. Press “Jets 1” to
UÊ Depending on system configuration, mode changing may exit programming.
not be available and will be locked in Standard Mode. UÊ In hot environments, the circ pump may turn off for
UÊ Mode is changed by pressing “Temp,” then “Light”. 30 minute periods, except during filter cycles. At the
UÊ STANDARD Mode maintains set temperature. will be beginning of each filter cycle all other equipment will run
displayed momentarily when you switch into Standard briefly to purge the plumbing
Mode. Preset Filter Cycles 500DZ
UÊ ECONOMY Mode heats the spa to the set temperature UÊ The first preset filter cycle starts at 8:00 AM and ends
only during filter cycles. will display when water temp at 10:00 AM. The second preset filter cycle starts at 8:00
is not current, and will alternate with water temp when PM and ends at 10:00 PM.
the pump is running. UÊ For non-circ systems, low-speed pump 1 and the ozone
UÊ SLEEP Mode heats the spa to within 20°F/10°C of the generator (if installed) run during filtration.
set temperature only during filter cycles. will display UÊ For circulation systems, the circ pump and the ozone
when water temp is not current, and will alternate with generator (if installed) run 24 hours. In hot environments,
water temp when the pump is running the circ pump may turn off for 30 minute periods, except
FILTER CYCLES during filter cycles. At the beginning of each filter
cycle, all other equipment will run briefly to purge the
Preset Filter Cycles 500Z plumbing.
UÊ The first preset filter cycle begins 6 minutes after the Preset Filter Cycles 300F (Software v. 41)
spa is energized. The second preset filter cycle begins 12 UÊ The first preset filter cycle begins 6 minutes after the
hours later. Filter duration is programmable for 2, 4, 6, or spa is energized. The second preset filter cycle begins 12
8 hours or for continuous filtration (indicated by ). The hours later.
default filter time is 2 hours. UÊ Filter duration is programmable for 1, 2, 3, 4, 5, 6, 7, or 8
UÊ To program, press “Temp,” then “Jets 1.” Press “Temp” to hours. The default filter time is 1 hour.
adjust. Press “Jets 1” to exit programming. UÊ To program, press “Temp,” then “Jets.” Press “Temp” to
UÊ For non-circ systems, low-speed pump 1 and the ozone adjust. Press “Jets” to exit programming.
generator (if installed) run during filtration.
36
Preset Filter Cycles 300, 300F (Software v. 38) OZONE
UÊ The first preset filter cycle begins 6 minutes after the
For non-circ systems (if installed) runs during filtration.
spa is energized. The second preset filter cycle begins 12
For circulation systems (if installed) runs 24 hours.
hours later.
UÊ For 300-series systems, filter duration is programmable
for 2, 4, 6, or 8 hours or for continuous filtration (indicated
by ). The default filter time is 2 hours.
UÊ For 300F-series systems, filter duration is programmable
for 1, 2, 3, 4, 5, 6, 7, or 8 hours or for continuous filtration
(indicated by ). The default filter time is 1 hour.
UÊ To program, press “Temp,” then “Jets.” Press “Temp” to
adjust. Press “Jets” to exit programming.
Optional Filter Cycle Programming 500DZ
UÊ You are not required to change the filter cycles, but if you
wish to, press “Time,” “Mode/Prog,” “Mode/Prog” within
3 seconds. SET START FILTER 1 (AM) will appear. Press
“Warm” or “Cool” to reset the filter start time.
UÊ Press “Mode/Prog” to see SET STOP FILTER 1 and
adjust the time with “Warm” or “Cool” as done above.
Press “Mode/Prog” to see SET START FILTER 2 (PM)
and proceed as above. Press “Mode/Prog” to see
SET STOP FILTER 2 and proceed as above. Press “Mode/
Prog” to confirm.
LOCKING THE PANEL 500DZ
UÊ Press “Time,” “Blower,” and “Warm” within 3 seconds.
The Panel is now locked. To unlock the panel, press the
“Time,” “Blower,” and “Cool” within 2 seconds.
UÊ Note: On some systems, “Jets 1,” instead of “Blower,” is
used in Lock/Unlock sequences.
LOCKING THE TEMPERATURE 500DZ
UÊ Press “Warm,” “Time,” “Blower,” and “Warm” within
3 seconds. The “Warm” and “Cool” buttons are now
disabled. To unlock the temperature, press “Time,”
“Blower,” and “Cool” within 2 seconds.
UÊ Note: On some systems, “Jets 1,” instead of “Blower,” is
used in Lock/Unlock sequences.
37
EL and GL Series Mach 3 -- Persistent Memory & Power Up
This document applies when using ML Series panels with any EL or GL Mach 3 series system.
At this point, the power up sequence is complete. Refer to the User Guide
for the ML Series panel on your system for information about how the spa
operates from this point on.
38
VS-GS Persistent Memory with VL Panels
Any time you change a DIP Switch, other than A1, you must reset Persistent Power Up Display Sequence
Memory for your new DIP Switch Settings changes to take effect. If you do Upon power up, you should see the following on the display:
not reset Persistent Memory, your system may function improperly. s Three numbers in a row, which are the SSID (the System Software
ID). The third display of these numbers is the Software Version,
To reset Persistent Memory: which should match the version of your system. For example, if these
s Power down by disconnecting power source from spa. three numbers are , that is a VS511SZ at version 38.
s Put a jumper across J43, covering both pins. (See illustration below) s Displayed next is: “ ” (indicating the system is configured for
s Power up by connecting power source to spa. a heater between 3 and 6 kW) or “ ” (indicating the system is
s Wait until “ ” is displayed on your panel. configured for a heater effectively* between 1 and 3 kW).
s Power down again. “ ” should appear for all VS models running at 240VAC.
s Remove jumper from J43 (May also move to cover 1 pin only) “ ” should appear for all VS models running at 120VAC, as well
as all GS models. (*A heater which is rated at 4 kW at 240VAC will
s Power up again.
function as a 1 kW heater at 120VAC.)
s “ ” will appear to signal the start of Priming Mode.
About Persistent Memory and Time of Day Retention:
This system uses memory that doesn’t require a battery to store a variety of
At this point, the power up sequence is complete. Refer to the Reference
settings. What we refer to as Persistent Memory stores the filter settings,
Card for the VS or GS System model of your spa for information about how
the set temperature, and the heat mode.
the spa operates from this point on, including how to adjust the Time of
Day if using a Serial Deluxe style panel.
Persistent Memory is not used for Time of Day. Only models with a
Serial Deluxe panel installed (VS5xxDZ and GS5xxDZ) can display the
time. However, during power loss to the spa, the system will lose the
correct time, and reset to 12:00 PM when power is restored.
J43
TST RST
F7 FUSE 20A 250V J47 J29 J6 J43
J46
K6 J23 J50
K1 PUMP
J23
OZONE
J29
F1 F5, F3A 250V J20
J6 J20
J17/26
E.GND
K5
G
G
J90
G C
C
C
FUSE 3A 250V
C
C
C
C
S1 TST
C
C
W7
G
J50
W4
G
G
G
K5
W1
SWITCHBANK A
J12
K8
SWITCHBANK A
T1 K9 W3
W2 K4 K1
NEUTRAL
WHT AC J1
J18
W1 J58 J57
2 3
K3 1 K3
U4 J12
K2
J2
VS100
P/N 22964_B MADE IN U.S.A.
J26 F4
Balboa
J43
© 2006
F2 LINE
K2
J9
S1 TST EXT.
T AUX. F V
VAC MADE IN U.S.A
SWITCHBANK A RLY
L SEN. A SEN. B COPYRIGHT 2005 HEATER
A
SWITCHBANK A SEN. A SEN. B
J43 on VS5xxZ and VS300 Series Main Board Shown. J43 on VS100/GS100 Series Main Board Shown.
J43 on GS5xxZ Series is located in approximately the same position.
39
Testing the Circuit Board Output
BALBOA’S QUICK TESTTM TEST KIT TO USE THE BALBOA QUICK CHECK
If your topside control panel is working properly, but a pump, UÊ Turn off the power at the house breaker box.
blower, or other device does not activate when its panel UÊ Unplug the device in question, and plug the Quick Check
button is pressed, further diagnosis is easily accomplished in its place.
with the Balboa Quick Check, which is designed to test UÊ Restore power to the spa and press the appropriate
output voltage on a variety of Balboa systems. The following panel button again. If the Quick Check’s light appears,
system outputs can be tested using the Balboa Quick Check: the device in question is receiving voltage.
UÊ An ordinary multi-meter can also be used to check for
120 VAC or 240 VAC -- 2-speed pump proper output voltage, except when working with a
120 VAC or 240 VAC -- 1-speed pump variable-speed blower or a dimmable spa light. In these
120 VAC or 240 VAC -- blower (with or w/o variable speed) cases, a component on the circuit board called a “triac”
120 VAC or 240 VAC -- ozone generators needs to be under a small load to test output voltage.
12 VAC -- spa light NOTE: If a small load is not applied to these systems,
120 VAC -- spa light (with Spa Light Adapter) voltage indications of up to 240 volts AC can be seen
12 VAC -- perimeter light (with Perimeter Light Adapter) when measuring output voltage, even if the component is
not activated.
The Balboa Quick Check Test Kit is especially useful for UÊ Even if the system is not equipped with a blower triac,
testing variable speed blowers and dimmable spa lights. the best way to verify voltage output is with the Balboa
Because these outputs use a device on the circuit board Quick Check.
called a triac, no voltage can be measured unless a load UÊ If the Quick Check light does not appear after pressing
exists. The Quick Check not only supplies a small load, but the appropriate panel button, trace the wires from the
also indicates if voltage is present. corresponding connector in the system box back to the
circuit board.
The 4-prong connector is used to test pumps, blowers, ozone UÊ Probe these connections at the circuit board after
generators, and by using the Spa Light Adapter, 120 VAC activating the function with the topside control panel.
spa light output. The 2-prong connector is used to test the UÊ If you do not have correct voltage, double check the
output for the 12 VAC spa light. Also included in the kit is a input voltage before you replace the circuit board.
Perimeter Light Adapter, which can be used to test the 12 VAC UÊ If you do have correct voltage at the circuit board, turn
perimeter light output. off the system power and check for a blown in-line
fuse. Blowing the in-line fuse or the power input fuse is
usually a symptom of a faulty pump, blower, or a short in
the wiring to one of those devices.
UÊ If the fuse is good, then replace the output connector.
UÊ If the high-speed pump comes on when the system calls
for heat or when the system goes into a filter cycle,
the pump is most likely wired backwards. Verify that
the black (low speed) & red (high speed) wires are not
Balboa QuickCheckTM switched in the amp connector or the pump itself.
Part No. 70002
UÊ Always check to make sure all devices are plugged into
the proper location.
NOTE: If the spa light output is not detected with the Balboa
Quick Check, be sure to check continuity of the light fuse on
the circuit board.
40
Testing the Sensor Set
1. Check sensor wires for cracks or damage that may 6. Within a minute or so, see if the same or other sensor is
indicate the presence of a rodent. now reading consistently higher:
UÊ If the same sensor (A vs B or t vs H) is reading higher
2. Inspect the connections of both sensors on the circuit after the sensor interchange, the problem is on the
board. The plugs must be clean. circuit board. Replace the circuit board.
UÊ If the opposite sensor is now reading higher, the problem
3. If the sensors are not totally failing but are showing is with the sensor(s). Replace the sensor set.
excessive (2° F/1.0 °C or more) difference between the *If you wait more than 2 minutes after plugging the
two sensors when not heating (a possible cause of sensors back in, heating may start (even outside a filter
Sn/SnS/SENSOR SYNC, HL/HFL/HTR FLOW LOW, and in Economy or Sleep mode) due to a stray Cd/CLd/COLD
LF/LOW/FLOW/messages), do the following: WATER condition usually detected when sensors are
UÊ Note which sensor is reading consistently higher being plugged in while the system is running.
(A vs B or t vs H).
7. If there is a message indicating an open or faulty sensor:
4. Unplug the two sensors from the circuit board and UÊ Unplug the sensor set (but leave the original sensors
exchange their positions (i.e., plug the one that was in in the heater) and plug in the test sensor set. Put both
the “Sen. A” jack into the “Sen. B” jack and vice versa). sensors into the same cup of warm water (ideally above
the set temperature, so the spa won't try to heat during
5. Press a panel button if any "stray" faults appeared this test, as there is no heater protection during this
during the process. (Stray faults are normal when test) and verify that they read the same temperature
sensors are unplugged then plugged back in while the (within 1°F/0.5°C).
system is running.) UÊ If the problem is solved, replace the sensor set. If the
problem is not solved, do not replace the sensor set.
UÊ Plug in the original sensor set to verify that there is not a
connection problem.
UÊ If the problem continues after following the above steps,
then replace the circuit board.
41
Changing a System Circuit Board
VS500 Board
42
Removing the Heater Assembly from a Spa System
2. Close off the slice valves (or, ball valves) adjacent to the
heater assembly.
43
Panel Message Reference Guide
Message Meaning / Frequency Action Required
$POmHVSBUJPOFSSPS4QB 1MFBTFTFFi%JBHOPTJOH5PQTJEF$POUSPM1BOFMTw
DBOOPUTUBSUVQ 1BHF
"TOFFEFE<> *OTUBMMOFX.JOFSBMDBSUSJEHF
Reminder, Suppress in User Preferences. [2]
&WFSZEBZT<> 5FTUBOEBEKVTUQ)DIFNJDBMMFWFMTQFSNBOVGBDUVSFST
JOTUSVDUJPOTReminder, Suppress in User Preferences.
[2]
&WFSZEBZT<> 5FTUBOEBEKVTUTBOJUJ[FSDIFNJDBMMFWFMTQFS
NBOVGBDUVSFSTJOTUSVDUJPOTReminder, Suppress in User
Preferences. [2]
'JSNXBSFJOTUBMMQSPCMFN $POUBDU#BMCPBJGNFTTBHFBQQFBSTPONPSFUIBOPOF
QPXFSVQ
&WFSZEBZT<> $MFBOBOEDPOEJUJPODPWFSQFSNBOVGBDUVSFST
JOTUSVDUJPOTReminder, Suppress in User Preferences.
[2]
4ZTUFNDPOmHVSFEJODPSSFDUMZ $POUBDU#BMCPB1MFBTFTFFi%JBHOPTJOH5PQTJEF
.FOVQBOFMEJTQMBZTFSSPST $POUSPM1BOFMTw 1BHF
'JSNXBSFJOTUBMMQSPCMFN $POUBDU#BMCPBJGNFTTBHFBQQFBSTPONPSFUIBOPOF
QPXFSVQ1MFBTFTFFi%JBHOPTJOH5PQTJEF$POUSPM
1BOFMTw 1BHF
.-1BOFMT
*OBEFRVBUFXBUFSEFUFDUFE $IFDLXBUFSMFWFMJOTQB3FmMMJGOFDFTTBSZ*GUIF
JOIFBUFS XBUFSMFWFMJTPLBZ
NBLFTVSFUIFQVNQTIBWFCFFO
QSJNFE1SFTTBOZCVUUPOUPSFTFU
7-QBOFMT
1PTTJCMFJOBEFRVBUFXBUFS
*GXBUFSMFWFMJTOPSNBM
NBLFTVSFBMMQVNQTIBWFCFFO
QPPSnPX
PSBJSCVCCMFTJOEF- QSJNFE1SFTTBOZCVUUPOUPSFTFU5IJTNFTTBHFXJMM
UFDUFEJOUIFIFBUFS4QBJTTIVU SFTFUXJUIJONJOVUFT
EPXOGPSNJOVUFT
&WFSZEBZT<> %SBJOBOESFmMMTQBQFSNBOVGBDUVSFSTJOTUSVDUJPOT
Reminder, Suppress in User Preferences. [2]
[1] On some systems even when spa is shut down, some equipment may occasionally turn on to
continue monitoring temperature or if freeze protection is needed.
[2] Please see the User Manual of the specific panel that the Reminders need to be suppressed.
[3] This is a Reminder Message.
Note: All Messages may not appear on your panel.
44
5IFQVNQJTPOEVSJOH 1SFTTi+FUTwUPUVSOPGGUIFQVNQXIFOXBUFSIBT
4UBOECZ.PEFUPBTTJTU ESBJOFE PSQPXFSPGGUIFTQB
JOESBJOJOHUIFTQB
5IFTQBJTPQFSBUJOHJO i&DOwXJMMBQQFBSTPMJEPOUIFEJTQMBZXIFOUIF
&DPOPNZ.PEF UFNQFSBUVSFJTOPUDVSSFOUi&DOwXJMMBMUFSOBUFXJUI
Economy UIFUFNQFSBUVSFXIFOUIFUFNQFSBUVSFJTDVSSFOU
"TOFFEFE $POUJOVPVT'JMUSBUJPOJTPO
i*DFw1PUFOUJBMGSFF[F /PBDUJPOSFRVJSFE5IFQVNQTBOEUIFCMPXFSXJMM
DPOEJUJPOEFUFDUFE BVUPNBUJDBMMZBDUJWBUFSFHBSEMFTTPGTQBTUBUVT
4QBDPVMEOPUUSJQ('$* $POUJOVFEPQFSBUJPONBZCFVOTBGF
*OBEFRVBUFXBUFSEFUFDUFE 'PMMPXBDUJPOSFRVJSFEGPSUIFBCPWFNFTTBHF
JOIFBUFS %JTQMBZTPOUIJSE 4QBXJMMOPUBVUPNBUJDBMMZSFTFU)JHIMJHIUBOE
PDDVSSFODFPGUIFBCPWF QSFTTUPSFTFU
NFTTBHF
4QBJTTIVUEPXO<>
*OBEFRVBUFXBUFSEFUFDUFE $IFDLXBUFSMFWFMJOTQB3FmMMJGOFDFTTBSZ*GUIFXBUFS
JOIFBUFS MFWFMJTPLBZ
NBLFTVSFUIFQVNQTIBWFCFFOQSJNFE
1SFTTBOZCVUUPOUPSFTFU
"TVCTUBOUJBMEJGGFSFODF $IFDLXBUFSMFWFMJOTQB3FmMMJGOFDFTTBSZ*GUIFXBUFS
CFUXFFOUIFUFNQFSBUVSF MFWFMJTPLBZ
NBLFTVSFUIFQVNQTIBWFCFFOQSJNFE
TFOTPSTXBTEFUFDUFE5IJT 1SFTTBOZCVUUPOUPSFTFU
DPVMEJOEJDBUFBnPXQSPCMFN
i0WFSIFBUw5IFTQBIBTTIVU %0/05&/5&35)&8"5&33FNPWFUIFTQBDPWFS
EPXO<>0OFPGUIFTFOTPST BOEBMMPXXBUFSUPDPPM0ODFUIFIFBUFSIBTDPPMFE
IBTEFUFDUFE¡'¡$BU SFTFUCZQVTIJOHBOZCVUUPO
UIFIFBUFS
"QVNQBQQFBSTUPIBWFCFFO 108&3%08/41"*..&%*"5&-:%0/05
TUVDLPOUIFMBTUUJNFTQBXBT &/5&35)&8"5&3
QPXFSFEEPXO
i0WFSIFBUw5IFTQBIBTTIVU %0/05&/5&35)&8"5&33FNPWFUIFTQB
EPXO<>0OTPNFTZTUFNT
BO DPWFSBOEBMMPXXBUFSUPDPPM0ODFUIFIFBUFSIBT
BMBSNNBZTPVOE0OFPGUIF DPPMFE
SFTFUCZQVTIJOHBOZCVUUPO*GTQBEPFTOPU
TFOTPSTIBTEFUFDUFE¡' SFTFU
UFTUTFOTPST
BQQSPY¡$
BUUIFIFBUFS
[1] On some systems even when spa is shut down, some equipment may occasionally turn on to
continue monitoring temperature or if freeze protection is needed.
[2] Please see the User Manual of the specific panel that the Reminders need to be suppressed.
[3] This is a Reminder Message.
Note: All Messages may not appear on your panel.
45
Panel Message Reference Guide (cont.)
i*DFw1PUFOUJBMGSFF[F /PBDUJPOSFRVJSFE5IFQVNQTBOEUIFCMPXFSXJMM
DPOEJUJPOEFUFDUFE BVUPNBUJDBMMZBDUJWBUFSFHBSEMFTTPGTQBTUBUVT
1FSTJTUFOUMPXnPXQSPCMFNT 'PMMPXBDUJPOSFRVJSFEGPSi)'-wPSi)-wNFTTBHF
%JTQMBZTPOUIFmGUIPDDVSSFODF )FBUJOHDBQBDJUZPGUIFTQBXJMMOPUSFTFUBVUPNBUJDBMMZ
PGUIFi)FBUFS'MPX-PXwNFT- ZPVNBZQSFTTBOZCVUUPOUPSFTFU
TBHFXJUIJOIPVST
)FBUFSJT
TIVUEPXO
CVUPUIFSTQBGVOD-
UJPOTDPOUJOVFUPSVOOPSNBMMZ
i0WFSIFBUw5IFTQBIBTTIVU %0/05&/5&35)&8"5&33FNPWFUIFTQBDPWFS
EPXO<>0OFPGUIFTFOTPST BOEBMMPXXBUFSUPDPPM"U¡'¡$
UIFTQB
IBTEFUFDUFEUIBUUIFTQBXBUFS TIPVMEBVUPNBUJDBMMZSFTFU*GTQBEPFTOPUSFTFU
UFTU
JT¡'¡$ TFOTPST
i0WFSIFBUw5IFTQBIBTTIVU %0/05&/5&35)&8"5&33FNPWFUIFTQBDPWFS
EPXO0OTPNFTZTUFNT
BO BOEBMMPXXBUFSUPDPPM0ODFUIFIFBUFSIBTDPPMFE
BMBSNNBZTPVOE0OFPGUIF SFTFUCZQVTIJOHBOZCVUUPO5FTUTFOTPST
TFOTPSTIBTEFUFDUFE¡'
BQQSPY¡$
BUUIFIFBUFS
)BSEXBSFGBJMVSF $POUBDU#BMCPBJGNFTTBHFBQQFBSTPONPSFUIBOPOF
QPXFSVQ
Q)JTIJHI "EEQ)SFEVDFSBDDPSEJOHUPNBOVGBDUVSFST
JOTUSVDUJPOT
Q)JTMPX "EEQ)JODSFBTFSBDDPSEJOHUPNBOVGBDUVSFST
JOTUSVDUJPOT
8IFOZPVSTQBJTmSTUBDUVBUFE
4FFUIF.*OTUBMMBUJPO*OTUSVDUJPO.BOVBMGPS
JUXJMMHPJOUP1SJNJOHNPEF DPNQMFUFJOTUSVDUJPOTPO1PXFSVQBOE1VNQ
1SJNJOH5IF1SJNJOHNPEFXJMMMBTUGPSVQUPNJOVUFT
BOEUIFOUIFTQBXJMMCFHJOUPIFBUBOENBJOUBJOUIF
XBUFSUFNQFSBUVSFJOUIF4UBOEBSENPEF
)BSEXBSFGBJMVSF $POUBDU#BMCPBJGNFTTBHFBQQFBSTPONPSFUIBOPOF
QPXFSVQ
[1] On some systems even when spa is shut down, some equipment may occasionally turn on to
continue monitoring temperature or if freeze protection is needed.
[2] Please see the User Manual of the specific panel that the Reminders need to be suppressed.
[3] This is a Reminder Message.
Note: All Messages may not appear on your panel.
46
&WFSZEBZT<> $MFBODPOEJUJPODPWFSQFSNBOVGBDUVSFSTJOTUSVD-
UJPOTReminder, Suppress in User Preferences. [2]
&WFSZEBZT<> %SBJOBOESFmMMTQBQFSNBOVGBDUVSFSTJOTUSVDUJPOT
Reminder, Suppress in User Preferences. [2]
&WFSZEBZT<> 5FTUBOEBEKVTUQ)DIFNJDBMMFWFMTQFSNBOVGJOTUSVD-
UJPOTReminder, Suppress in User Preferences. [2]
&WFSZEBZT<> 5FTUBOEBEKVTUTBOJUJ[FSDIFNJDBMMFWFMTQFS
NBOVGBDUVSFSTJOTUSVDUJPOTReminder, Suppress in User
Preferences. [2]
)BSEXBSFGBJMVSF $POUBDU#BMCPB
&WFSZEBZT<> 5FTUSFTFU3$%QFSNBOVGBDUVSFSTJOTUSVDUJPOT<>
&WFSZEBZT<> $MFBOBOEDPOEJUJPOXPPEQFSNBOVGBDUVSFST
JOTUSVDUJPOT<>
4BOJUJ[FSJTIJHI 3FNPWFTQBDPWFSBOEBMMPXTBOJUJ[FSUPEJTTJQBUF
4BOJUJ[FSJTMPX "EETBOJUJ[FSBDDPSEJOHUPNBOVGBDUVSFSTJOTUSVDUJPOT
4FOTPSi"wKBDLJTOPUXPSLJOH
[1] On some systems even when spa is shut down, some equipment may occasionally turn on to
continue monitoring temperature or if freeze protection is needed.
[2] Please see the User Manual of the specific panel that the Reminders need to be suppressed.
[3] This is a Reminder Message.
Note: All Messages may not appear on your panel.
47
Panel Message Reference Guide (cont.)
4QBJTTIVUEPXO<>5IF 5FTUTFOTPS
BOESFQMBDFJGCBE1MFBTFTFF5FTUJOHUIF
TFOTPSUIBUJTQMVHHFEJOUPUIF 4FOTPS4FU 1BHF
4FOTPSi#wKBDLJTOPUXPSLJOH
UFNQFSBUVSF
JUNBZKVTUCFB
UFNQPSBSZDPOEJUJPO*GUIF
EJTQMBZTIPXTPOMZUIJTNFTTBHF
QFSJPEJDBMMZCMJOLJOH
UIFTQB
JTTIVUEPXO<>
4MFFQ.PEFIBTCFFO i4-1wXJMMBQQFBSTPMJEPOUIFEJTQMBZXIFOUIF
BDUJWBUFECZQSFTTJOHB UFNQFSBUVSFJTOPUDVSSFOUi4-1wXJMMBMUFSOBUFXJUI
CVUUPODPNCJOBUJPOPO UIFUFNQFSBUVSFXIFOUIFUFNQFSBUVSFJTDVSSFOU
UIFVTFSQBOFM
i"wKBDLJTOPUXPSLJOH
i#wKBDLJTOPUXPSLJOH
i0WFSIFBUw5IFTQBIBTTIVU %0/05&/5&35)&8"5&33FNPWFUIFTQBDPWFS
EPXO<>0OFPGUIFTFOTPST BOEBMMPXXBUFSUPDPPM"U¡' BQQSPYJNBUFMZ
IBTEFUFDUFEUIBUUIFTQBXBUFS ¡$
UIFTQBTIPVMEBVUPNBUJDBMMZSFTFU*GTQB
JT¡' BQQSPY¡$
EPFTOPUSFTFU
TIVUPGGUIFQPXFSUPUIFTQB
4UBOECZ.PEFIBTCFFO 1SFTTBOZCVUUPOUPMFBWF4UBOECZ.PEFBOESFUVSO
BDUJWBUFECZQSFTTJOHB UPOPSNBMPQFSBUJPO
CVUUPODPNCJOBUJPOPO
UIFVTFSQBOFM
5IFTQBJTPQFSBUJOHJO 5FNQFSBUVSFEJTQMBZJTDVSSFOUBGUFSQVNQIBT
4UBOEBSE.PEF CFFOSVOOJOHGPSBUMFBTUNJOVUFT
"QVNQBQQFBSTUPCFTUVDL 108&3%08/41"*..&%*"5&-:%0/05
PO
DBVTJOHUIFXBUFS &/5&35)&8"5&3
UFNQFSBUVSFUPDSFFQVQ
QPTTJCMZUPIB[BSEPVTMFWFMT
&WFSZEBZT<> 5FTUSFTFUQFSNBOVGBDUVSFSTJOTUSVDUJPOTReminder,
Suppress in User Preferences. [2]
&WFSZEBZT<> $MFBOBOEDPOEJUJPOXPPEQFSNBOVGBDUVSFSTJOTUSVD
UJPOTReminder, Suppress in User Preferences. [2]
[1] On some systems even when spa is shut down, some equipment may occasionally turn on to
continue monitoring temperature or if freeze protection is needed.
[2] Please see the User Manual of the specific panel that the Reminders need to be suppressed.
[3] This is a Reminder Message.
Note: All Messages may not appear on your panel.
48