A  25‐July‐17    Issued for Review  
Reviewed & Approved
Reviewed by Reviewed by Reviewed &
Rev. Date Status Description by
Construction HSE Checked by QC
DOOSAN PMT
CONTRACTOR’s & COMPANY’s APPROVAL STATUS
OWNER:

FADHILI CHP PROJECT – CIVIL & BUILDING WORKS

SUBCONTRACT No. DOOSAN-FADHILI-C-004

MAIN CONTRACTOR:

SUBCONTRACTOR:

Document Title: NAME SIGNATURE DATE

Prepared by JM. Ando 25 July 2017

METHOD STATEMENT
 
FOR A.Kojok (SM)

GTG1,2 LEB GROUND FLOOR TOM

 
Checked by
EMBEDDED C-CHANNEL
SAFETY
MODIFICATION WORKS
QA/QC

Approved
M. Hussain (PM)
by  

Document No.:
REVISION A
FCHPP/KCS/MS/0021
NUMBER

Document Status:

□ FOR INFORMATION ■ FOR APPROVAL ■ FOR REVIEW

□ FOR CONSTRUCTION □ AS BUILT

Document No. Revision No. Date: Page No.

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METHOD STATEMENT FOR GTG1,2 LEB GROUND FLOOR EMBEDDED C-CHANNEL MODIFICATION

FCHPP/KCS/MS/0023

CONTENT

Item Description

1 GENERAL INFORMATION

1.1 Introduction

1.2 Purpose

1.3 Scope of Work

1.4 Location

1.5 Definitions

2 QA / QC

2.1 Reference Standard

2.2 Documentation

2.3 Inspection, Test and Measurement

3 EXECUTION

3.1 Material

3.2 Material Delivery, Handling, Storage & Protection

3.3 Equipment / Tools

3.4 Required Manpower

3.5 Procedure of Work

4 KEY PROJECT TEAM POSITION & MAIN RESPONSIBILITIES

 
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METHOD STATEMENT FOR GTG1,2 LEB GROUND FLOOR EMBEDDED C-CHANNEL MODIFICATION

FCHPP/KCS/MS/0023

Item Description

5 SAFETY

5.1 Safety, Access & Temporary Supports

5.2 Safety / Highlight of Potential Risk

APPENDIX

Appendix 1: Job Safety Analysis & Risk Assessment

Appendix 2: Disposition proposal sketch Drawing

Appendix 3: As built Survey Report

 
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METHOD STATEMENT FOR GTG1,2 LEB GROUND FLOOR EMBEDDED C-CHANNEL MODIFICATION

FCHPP/KCS/MS/0023

1. GENERAL INFORMATION

1.1 Introduction

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION, the Contractor of FADHILI CHP Project has awarded the Civil &
Building Works Contract to Kettaneh Construction S. A. Ltd (KCS).

KCS is planning a safe, reliable and quality execution of modification of embedded installed channel on GTG 1,2
LEB Buildings in accordance with the contract requirements.

1.2 Purpose

The main objectives of this method statement are as follows:

o Describe in detail all the materials to be utilized;
o Outline in detail the procedure such as chipping,safe removal of embedded c-channel, surface
preparation, preparation & mixing of grout, and all other related activities;
o Ensure that all activities shall be conducted in accordance with FADHILI project specifications, HSE
requirements and Contract documents.

This method statement shall be communicated and be understood by all personnel associated with the task
before commencing the activity.  

1.3 Scope of Work

This method statement deals with works on rectification of embedded c-channel defined in the Building’s
related to KCS scope covering the construction of Building Structures of FADHILI CHP Project.

1.4 Location

Fadhili CHP Project, Fadhili Gas Plant, Kingdom of Saudi Arabia

1.5 Definitions

Contractor : Doosan Heavy Industries & Construction

Sub Contractor : Kettaneh Construction S. A. Ltd. (KCS)
OE : Owner’s Engineer
CMS : Construction Method Statement
ITP : Inspection & Test Plan
QA / QC : Quality Assurance / Quality Control
CMU : Concrete Masonry Unit

 
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METHOD STATEMENT FOR GTG1,2 LEB GROUND FLOOR EMBEDDED C-CHANNEL MODIFICATION

FCHPP/KCS/MS/0023

2. QA/QC

2.1 Reference Standard

o FADHILI Project Specifications, Standards & Procedures

o Sub-Contract No. DOOSAN-FADHILI-C-004
o Company Construction Safety Manual
o Approved Project Quality Plan
o Approved Project Safety Plan
o IFC Drawings
o MANUFACTURER’s Technical Data Sheet

2.2 Documentation
The following documents are needed to comply with this Method
Statement:

Input document:
o IFC drawings
o Work Permit, as applicable

Output document:
o RFI
o Inspection records

2.3 Inspection

o Request of Inspection (RFI) shall be submitted to Contractor QA/QC in advance as per ITP for
approval;
o The QA/QC Inspector must make sure that all required Test & Measurement has been carried out as
per required procedure & standard.

3. EXECUTION

3.1 Materials

o Concrete Repair Material

 Conbextra GP
 VETO Grout
 SIKA Rep. Fine

3.2 Materials Delivery, Handling, Storage & Protection

o Materials shall be delivered to the jobsite in original containers and packages bearing the manufacturer's
labels and Material Safety Data Sheet;
o Each separate sealed container shall be marked with the date of manufacture, shelf life or expiry date;

 
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FCHPP/KCS/MS/0023

 
o All sealed containers shall be leak tight. Any signs of leakage shall be a cause for rejection;
o These labels shall indicate the type.brand and contents by volume,colour and other important related
information
o Materials and tools shall be stored in a designated storage space on the site;
o Storage Room shall be kept neat, clean and accessible at all time.

o Matarial receiving inspection should be done as per project specification prior to use this on job places.

o Grout component must be protect from frost and fire hazards

3.3 Equipment & Tools

o Notched towels

o Flat towels

o Stiff brushes

o Hilti Jack hammer

o Mixing Bucket/container

o Grinders

o Generators

o Mason Tools

o Portable/Stand pipe lights

o Mandatory PPE

 Safety goggles/Face shield  Hand Gloves

 Hard Hat  Safety Shoes

 Painting Mask  Disposable Cover All

3.4 Required Manpower

o Safety Officer; o Equipment Operators; o Painters;

o Site Engineer; o Scaffolders; o Skilled Labor;

o Supervisor / Foreman. o Finisher. o QC Inspector.

3.5 Working Method/Procedures

 
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METHOD STATEMENT FOR GTG1,2 LEB GROUND FLOOR EMBEDDED C-CHANNEL MODIFICATION

FCHPP/KCS/MS/0023

 General Condition:
The application of this method statement is to ensure that the modification of embedded channel
shall be accordance to the project specification,project quality,building finishing schedule,approved
materials and standard in relation to the project safety requirements.

1. The following are work procedure general condition:

 The jobsite shall be enclosed and barricaded to ensure protection to workers
during work execution
 Provide proper protection to cover all installed fixers by other trades or nearest
structures
 Ensure the area have sufficient air and light ventilation prior to start the
activities.This is to avoid suffocation and safety of all workers related to this job
 Ambient condition must be observed regularly and follow the recommended
manufacturer ambient application of this materials
 Avoid application in direct sun and /or strong wind storm
 Proper house keeping and dust control must be maintained
 Avoid interference of other trades especially hot works
 Upon completion of the day activities; all used and unused material should be
returned to storage room area

2. All Health, Safety and Environment(HSE) rules and regulation shall be strictly adhered and
must be put into practice to avoid accidents and damage during the execution of this job.

 Ground floor chipping and grout preparation

 Site engineer should coordinate with surveyor and forman to lacate

the area to be repaired as per below sketch
 Upon release of the area ,site engineer will arrange the
materials,tools and equipment needed in construction
 All tools shall be checked as per normal safety requirement ,power
supply compatibility and with the tools and equipment power supply
shall also be checked
 When the permit of work is ready ,all area shall be marked with
correct elevation of chipping.the minimum thickness of grout shall not
be less than 30 mm.though the chipping it to a minimum 30mm the
floor thickness will remain the same,because it will replace chipped
concrete with embedded c-channel with using grout materials
 Theoretically the concrete cover will also be the same since the
purpose of chipping and grouting is to correct only elevation and
alignment within the tolerance limit.
 Exust blower should be provided during the chipping to avoid dust
accumulation that may cause choking hazard to the workers
 Floor shall be chipped until the desired elevation has to reached and
embedded c-channel have to cut by grinder every 500 mm for
making easier the workmenship.
 When chipping and removal of embedded C-channel is
completed,area shall be checked by the Qc inspectors and site
engineer for approval
 All debries shall be removed from the area and dispose-off to the
 
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METHOD STATEMENT FOR GTG1,2 LEB GROUND FLOOR EMBEDDED C-CHANNEL MODIFICATION

FCHPP/KCS/MS/0023

 
designated places.

 Preparation for Grouting

 Example of workmenship ,After removal of embedded C-channel line-

2 of group “A” sub-contractor will fix again new embedded C-channel
(line-2) as followed of opposite as built embedded line -1 elevation
and alignment to avoid evenness and straightness tolerance in
between them.
 Before final fixing of the formwork, remove all dirt and debris from within the
area to be grouted;
 Saturate the concrete within the formwork with water for 24 hours prior to
grouting to ensure a saturated but surface dry condition at the time of grouting;

 Ensure sufficient grout is available on hand to complete the intended pour in

a continuous process;
 Prior to the grout installation mixing equipment shall be demonstrated to be
suitable and in good working order. Back up mixing equipment should always be
available in case of breakdown.

 Mixing

 
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 Prior to mixing operations, ensure that all standing water is removed from bolt
pockets and surrounding areas;

 The temperature of both the grout and elements (including ambient temperature)
coming into contact with the grout shall be in the range recommended by the
manufacturer;

 Individual bags may be mixed with a slow speed (300-500 RPM), heavy duty drill
fitted with a suitable mixing paddle. Multiple bag mixes shall employ dedicated
grout mixers or modified drum mixers;

 The mixing set-up must be able to produce a continuous supply of freshly

mixed grout once the pour starts;
 Place 90% of the mixing water required to achieve the desired consistency into the
pail or mixer before adding the bagged grout. Maintain water addition within the
range given in the appropriate Technical Data Sheet;

 When the mixed grout is lump free, add the remaining mix water to bring to
the desired consistency;
 Mixing time with drill and paddle will be as per manufacturer’s recommendation;

 Standard temperature of mix shall be as per manufacturer’s recommendation.

 Placing
 Pour the grout steadily down the slope of the formwork to reduce the possibility of
entrapping air;

 Do not pour from different sides of the area as this can cause voids which reduce
the effective bearing area;

 Curing
 Immediately after the grout is placed, cover exposed edges with wet rags keeping
them wet for 24 hours. After 24 hours remove the formwork;

 After removing the formwork, the placed grout shall be continuously wet for a
duration recommended by manufacturer using potable water as curing material;

 If necessary, curing compound shall be used as per manufacturer’s written

instruction.

 Grout Sampling & Testing

 Grout sampling and testing shall be as per approved ITP for Non-Shrink Grouting.

 Grouting Work Limitation

Grouting works shall not be done with the following weather conditions:
 During sand storm,

 
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METHOD STATEMENT FOR GTG1,2 LEB GROUND FLOOR EMBEDDED C-CHANNEL MODIFICATION

FCHPP/KCS/MS/0023

 
 Rainy day,
 When the Relative Humidity is high enough that could produce visible/sense
of dampness,
 During extremely hot conditions which may affect the curing process of
grout;,

 Removal of construction Debris/Unsuitable Materials:

 Polythene sheet or any other containment device shall be used to

contain any possible spillage of materials
 Empty cans, bags and cleaning solvents shall be collected and
disposed of in accordance with local disposal laws and regulations
 Remove and dispose the debris at approved dumping site
 Conduct site cleaning operation in such a manner that minimum
interference with road and walks and other adjacent occupied and
used facilities

 Scaffolding & Work at Heights

Scaffolding--Not applicable

4. KEY PROJECT TEAM POSITION AND MAIN RESPONSIBILITIES

 Project Manager

Project Manager oversees the implementation of Project, with main responsibilities as below:

o Full responsible for providing the client services, date, reports, other necessary to complete the work
within the required safety condition;
o Plan and conduct all the related activities to accomplish project timely, with quality, safety as
committed;
o Reviews and approves official letters, drawing, documents for erection purposes;
o Sign-off the submitted detailed installation schedule;
o Allocate Resources as required and ensure Resources are properly qualified;
o Sign-off or get the authorized sign-off for all the non-conformance
o Check and record all the required test and inspection documents.

 Site Manager
The Site Manager is fully on behalf of Project Manager to manage all the activities happen on site,

Directly report to the Project Manager with the main responsibilities as below:

o Plan and schedule material, equipment and personnel to perform the work;
o Coordinate all installation, delivery, and safety activities at site;
o Implements and maintains safe working environment by adhering to correct work practices and
procedures;

 
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FCHPP/KCS/MS/0023

 
o Ensures all necessary checks, inspections and tests are carried out and passed before proceeding to
next stage of installation;
o On behalf of the Project Manager, decide the issues with his assigned authority;
o Ensures that the work is carried out on site in accordance to the latest approved drawings and
specifications at the time of execution;
o Ensures that the work is carried out on site safely;
o To monitor all site staff to carry out the Project effectively;
o Review drawings, Specification.

 QA/QC Manager
o He shall review this CMS for quality compliance and be responsible for its implementation;

o He shall issue approved CMS to Site Manager / Engineer for implementation, and shall be
responsible for monitoring of effective implementation of this procedure,
o He shall ensure necessary inspections/monitoring is being done.

 Safety Manager

o He shall review this CMS for safety compliance and be responsible for its implementation;
o He shall ensure necessary safety inspections/monitoring is being done;
He shall be responsible for monitoring of effective safety implementation of this procedure.

 Site Engineer / Section Manager

Directly reporting to Site Manager with main responsibilities as follows:

o Establish and ensure effective implementation of this Construction Method Statement;

o Organize and manage all activities related to construction activities including planning & scheduling
equipment arrangements. He shall be in the helm in overall supervision & ensure that site safety
plan is in place and implemented;
o After confirming that all prerequisites are followed according to the HSE requirements, he shall
coordinate with QC Inspector and Safety Inspector to arrange necessary inspection as applicable.

 General Foreman – Finishing

o General Foreman shall supervise the workforce to achieve the proper and safe execution of work as
per Project Quality & Safety Plans;

o Is responsible for site daily implementation and execution of this procedure. He shall organize and
manage all activities for the implementation of this procedure. Protective measures and day-to-day
activities.

 QA/QC Engineer / QC Inspector

He shall make sure that:

o All works are carried out as per the latest revision of the IFC drawings;
o All materials to be used are approved;
o Area to be painted is clean and free from dirt and any other foreign objects;
o He prepared and submitted RFI to Contractor/Company, 24 hours during working days & 48 hours during
weekend in advance before the inspection schedule;

 Safety officer

 
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METHOD STATEMENT FOR GTG1,2 LEB GROUND FLOOR EMBEDDED C-CHANNEL MODIFICATION

FCHPP/KCS/MS/0023

 
o Safety Inspector in conjunction with the supervisor shall physically check and conform that all
approved safety procedures in this Method Statement & FADHILI HSE requirements have been, and
will continue to be adhered to;
o The Safety Inspector shall confirm that all access to the working area is clear of hazards and debris
that may hinder access and egress of the work platform.

5. SAFETY

5.1 Safety, Access and Temporary Support

5.1.2 Safety
o KCS shall follow Contractor/OE HSE procedures;
o Safety inspector shall organize and monitor all safety requirement of the project.
o Safety inspector shall be solely responsible for safety activities only. He shall not be assigned any
other activities like production, manpower management or quality control work;
o All the safety gears, equipment and other safety requirements shall be procured and made available
by KCS at site during execution of work;
o General safety orientation and awareness program shall be conducted for manpower prior to
mobilization for the project site;
o Morning toolbox meeting, with due emphasis on the hazard of the current day activities;
o Safety inspector and Contractor/OE representative shall conduct a joint safety tour, daily. All non-
conformances shall be rectified by KCS immediately;
o KCS shall train and orient all the workers regarding confined space entry procedures
prior to proceeding for any confined space work;
o The confined space entry and work procedure shall be in accordance with Contractor/OE procedures;
o The workers shall be familiar with emergency sirens and designated evacuation area;
o In case of emergency, the workers shall assemble in the designated area, or they shall
follow the instructions being paged;
o KCS shall provide garbage container at the designated area near the job site;
o Daily housekeeping shall be carried out to collect and dispose the garbage/debris generated each day
into the container;
o KCS shall ensure that the garbage container is not overflowing, and is being disposed on a regular
basis;
o The tools and equipment intended for the work shall be in sound condition.

5.1.3 Access
o Protection of surrounding plant facilities, and cordoning of the working space with all safety
measures, shall be made to the satisfaction of Contractor/OE;
o KCS shall provide means of access to all areas to be poured for inspections;
o Scaffolding, platforms and cradles shall be designed, erected, operated, and maintained by KCS, to
ensure that safe working conditions are provided for site personnel;
o The erection, alteration and dismantling of scaffold, platforms and cradles shall only be undertaken
by skilled personnel.

 
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METHOD STATEMENT FOR GTG1,2 LEB GROUND FLOOR EMBEDDED C-CHANNEL MODIFICATION

FCHPP/KCS/MS/0023

5.2 Safety / Highlight of Potential Risks

o Proper PPE’s shall be observed;

o Hand tools shall be in good conditions always;
o Air compressor, Water jet and Vacuum Cleaner shall be operated only by trained and approved
operators;
o Materials and equipment shall be stored in a designated storage space on the site. Storage
Room shall be keep neat, clean and accessible at all time;
o Paints, solvent soaked rags, waste or other materials which might constitute a fire hazard shall
be put in metal containers and shall be removed from the premises at the close of each day’s
work;
o All barricades, signs, lights, and other protective devices shall be installed and maintained.
Information and warning signs should be cleared and visible to the vehicles and pedestrians;
o Signs, signals and barricades shall be removed when the hazard no longer exists.

Highlight of Potential Risk

JSA/ HAZARD ANALYSIS

DESCRIPTION OF WORK : CHIPPING WORKS
MANAGING CONTRACTOR : KETTANEH CONSTRUCTION SAUDI ARABIA, Ltd.
LOCATION : FADHILI CHP PROJECT
Please refer to attached JSA sheet

FOLLOWING CONSIDERATIONS

ITEM DESCRIPTION ACTION ITEM DESCRIPTION ACTION

Permit to Work Y Training required * Y
Adjacent Operation Y Temporary Access/Platforms Y
Hazardous Material Y Personnel Protective Equipment Y
Waste Disposal Y Safe Access Y
Material Storage Y Emergency Contingency Plan Y
Communications Y Weather Limitations Y
Underground Utilities N/A Process Areas N
Overhead Power Lines N/A Lighting (No night work) Y
Noise N Electrical Equipment Y
Radiation N
Where: Y = Yes
N = No
N/A = Not applicable
Evaluation Table for Dangerousness

Section Dangerous Factor Measure

Human factor

*Accidents without wearing safe * Workers and supervisor should wear

equipment’s safe equipment’s.
 
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METHOD STATEMENT FOR GTG1,2 LEB GROUND FLOOR EMBEDDED C-CHANNEL MODIFICATION

FCHPP/KCS/MS/0023

 
Work Method *inversion of an equipment by non- *Execute inspection before work, follow
following safe procedure. safe procedure during work.
*inversion by proceeding excessive *arrange a supervisor to prevent workers
works of unskilled worker. from excessive works.
Machine *Falling and inversion of an *Check the connection part of
equipment accessories, disconnecting the equipment’s and machine before work.
connection part when carrying
equipment’s
*Collapse of equipment’s by an *Install an incline securely to prevent
incline fallen from a truck. disconnecting.

APPENDIX
o Appendix 1: JOB SAFETY ANALYSIS & RISK ASSESSMENT

 
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