Steel - Iron Material Sheet (SEW) of the German metallurgy union June 1989 cast steel that is tough at subzero SEW 685 ‘Technical conditions for delivery 3.cdition Sections. that are marked by a dot (.) contain information regarding arrangements , thal are to be met when ordering Sections that are marked by two dots (, .) contain information Tegarding arrangements , that can be met additionally when ordering. Le Lt Field of application ‘This material sheet is applicable te cast pieces taken from the steel cast types mentioned in Table 1, * Other than the steel casting sorts mentioned in the material sheet , other steel casting sorts also come into use at low temperatures for e.g, austenitic steel according to DIN 17445 is suitable, For its application or adaptability in case of emergency , arrangements are to be met In addition to the information in the material sheet, other general technical conditions for supply of cast steel (see DIN 1690 partl & LI) are valid, as long as other stipulations are not met with in this material sheet, For the ensing of the fittings DIN 1690 Part 10 is to be followed . Conception As per this material sheet , steel that is tough al- subzero literally means a cast steel, that can show sufficient toughness at temperatures below -10°C. The toughness the cast sive] is evaluated (as per this material sheet) , and the notch impact ascertained at ISO-V-Tests does not fall below a value of 2)31 32 42 ‘The short names (abbreviations) for the cast Steel types correspond to the exemplifications as in DIN standard book 3 , and the material number as in DON 17007 Part 2, In addition to short names or material number (as an ardering specification), the term ‘Cast Steel’and the SEW number of this page is to be indicated. (Example given below) For cast steel type GS-21 Mn 5 the desired heat - treatment condition should be marked with the alphabet N for (normalized) or V for tempered., For caample : ‘The specification of cast steet types with the shortname GS-21 Mn (material aumber 1.1 138) in normalized condition : Cast steel SEW 685 GS-21 Mn SN or Cast steel SEW 685 - 1.1138 Classifigation ts In Table 3 the cast steel sorts are fundamentally grouped according to its lowest temperature, by which it shows in relation to the wall thickness a notch impact value (ISO-¥) of at feast 27 The choice of the cast steel sort is as per the order made Note : The AD instruction sheet W 10 - material for lower temperatures, iron material is ta be followed if necessary.3.1 5.2 5.3 5.3.2. 3.3 a 5.4 Requirement Manufacturing process. (As per material sheet) Ferritic cast steel sorts are to be melted in an electric furnace or by oxygen blowing process. The austenitic steel sorts to be melted in an electric furnace or accarding to any other equivalent melting process . Conditions for supply (.) The fertitic cast steel are to be supplied in tempered state, the cast steel type GS-21 Mn5 (as per agreement with the order) also in a normalized condition), the austenitic east steel sort in solution beat - treated and chilled stale, Further information on the heat-treatment is to be found in Table 7. Chemical composition After a melting analysis the chemical composition of cast steel types must cortespond to the information in Table 1. While veritying the chemical composition of the sprue ‘specimen tests, deviation of results of piece analysis (as per Table 1) is permissible. While verifying of chemical composition not of the sprue/specimen but of the cast piece,’ deviations of values can as mentioned in Table 2 be over value limits as in Table 1 , as long as the values do not damage the properties for using and including welding additives. If ordered , these with their deviations are to be met according to the agreement. Mechanical properties For cast steel types of this material sheet the characteristic values of mechanical properties ( as per Table 3 )is valid for specimen , which are taken from cast on or separately cast specimen ready for supply,54 3.5 3.6 5.6 5.6. b 2 The value of 0,2% yield strength , of the tenacity and impact work holds good for the decisive wall (hickness( as mentioned in Table 3) , and for the piece as well . ¢.) should fur the verification of failure strain test the specimen get tested | then the required value of the failure strain is to be met. As noteh impact work the average value obtained out of the 3 notched-bar impact tests is valid. Only one individual value may fall below a maximum average value of 30% , Additioral information on notch impact of cast steel saris in relation to the temperature can be found in Yable 4. Physical properties ‘Table 5 contains additional information on the physical properties of cast steel types, which ate tough-at -subzero . The given values of thickness are to be taken on the basis of weight calculation. General Casting condition and grade of quality. ‘The general agreements as in DIN 1690 part 2 are valid. (.) In case when ordering no artangeinents on the casting conditions have been met, than (he stipulations for quality grade 4 is valid as per DIN 1690 Part 2. The application of quality / grade 5 for this casting is not taken into account as per this stecl-iron material sheet inadmissible errors are to be eliminated according to section 5.7 Welding and conditions after welding . General stipulations in DIN 1690 Part 1 are valid. . Suitable alloys for welding as well as instructions for ‘heat treatment after welding is all listed in Table 6 . All welded products need to undergo a polishing.5.74 (.)all larger welded joints are to be documented proved as per agreement, as long as the cast pieces after welding have not been put under a complete heat -treatment (of normalizing, tempering, ot solution heat-treatment and of chilling) as per Table 7 61 6.1. 612 62 62.1 62.2 Examination Certification As por this material shect, the cast pieces are supplied only along with an inspection certificate or inspection record as per DIN $0049, The required type of certification is to be indicated along with the order. © When ordering the certification DIN 56049 - 3,1A, 3.1C, 3.2A or 3.2C, the address of the authorizing personal or the inspections office are to be indicated. + The following is to be stated in the certificate : a} b) °) dy o} p ‘The results (by the manufacturer) of the analysis after smelting of all the relevant cast stee! type elements listed in Table 1. The results of the mechanical-technical tests as proof that specifications are carried out according o Table 3. For cast pieces of grade DIN 1690 - § 01 to s3 and V1 to V3 the results of the non-destructive tests as proof, thst all specifications regarding conditions and grade have been fulfilled. (i addition) the results of the agreed tests done, The complete identification of the cast pieces Identification of the authorized personal. Cheek ou supply conditions General ‘Testing/checking of supply (conditions) is to be carried as per instructions in DIN 1690 part 1 & 2 and additional information as in section 6.2.2 to 6.2.6. Tests that are to be implemented implementation of tests as mentioned in sections 6.1.2 a) tod). 6.2.3. Test range6.23.1 6.23.2 6.2.3.3. 624 62.6.1 6.2.6.2 a In ease when verifying , whether the requirements as per Table 3 are being fullilled , and a test has been arranged as per lots / portions, then the maximum weight of the lots is taken info account. a) Vor testing of (raw) material or smelted material lots/ portions, 2500 kg, b) when testing heat treated lots/portion 1500 kg Surplus quantities,( whose weigh! does not exceed half of the maxinnun weight given), may be added onto the preceding portion/lot for supply or distributed equally onto portions/lots of the supply. 5 ‘The test on supply Lots are not taken into account. For testing of portions/lots for smelting , at least 4 postions per smelting is tested. Preparation of the cast pieces for non-destructive tests. When preparing cast pieces for verification as to whether the tequirements regarding inner and outer conditions have been met, then the stipulations relevant for test norm D IN 5411 part 2, SEP 1922, SEP 1935 and SAP 1936 are taken into account, Trail tests ‘The stipulations in DIN 1690 part 1 hold good. ‘fhe thickness of the cast-on and separately cast on should have a maximuin 150 mm, ‘Test procedure and conditions ‘The stipulations in DIN 1690 part and part 2 are valid. ‘The notched-bar impact bending test is to be implemented according to temperatures lisied in Table 3, () For cast stcel types G-X 3 CrNi 13 4 and G-X 3 CrNiMo 16 5 Che temperatures for test are listed in Table 3 “and is to be indicate in the order.7. Adentification ° ‘The stipulation regarding Identification found in DIN 1690 part | for supplies with inspection test results is valid also for supplies with auspection test recordStandards DIN 1690 Parl Technical delivery conditions for cast pieces made out of metallic material DIN 1690 Part 2. Technical delivery conditions for cast pieves made out of metallic material ; cast stecl types , classification according to quality grade on basis of non - destructive tests DIN 1690 Part 10 ‘Technical delivery conditions of east pieves made out of metallic material; supplementary stipulation for steel cast for Tutings DIN 1913 Part 1 Rod cleetrodes for weld joining of steel, unalloyed and low - alloyed , classification , specification, technical delivery conditions DIN 8529 Part 1 Rod electrodes of high strength (ine mild structural steel for weld joining, basic covered rod electrodes, classification , specification, technical delivery conditions DIN 8556 Pact | Welding additives for welding stainless steel and heat resistant steel ,classification , specification, technical delivery conditions, DIN 8575 Part | Welding additives for arc welding with heat resistant steel, classification , specification , technical delivery conditions. DIN 17007 Part 2. Raw material number, systematic representation of main group 1: steel DIN $7445 Stainless steel casting ; quality specification DIN $0049 Certification of material testingDIN 54111 Par 2 Non - destructive testing procedure , test of metallic material with X-radiation or gamma rays , transmission pictures of cast pieces out of iron DIN standard book 3. Abbreviations and raw material numbers of iron in DIN- standards and steel-iron material sheets. Steel-iron test sheet 1922 Ultrasonic test of cast pieces out of Lerritic Steel Steel-irontest sheet 1935 Surface crack test of cast pieces out of steel ; magnetic particle testing Steel-iron-test sheet 1936 surlace crack lest of cast pieces out of steel , penetration testi TABLE 1 Chemical Composites af cast steel sots/types that eve ‘ough-at- subzew (after smelting acalysis) iy aeteis 440 arvtis 200 ga sa. ‘EBRE EGE | 8833 38 8838 age Si ggga 1833 pee SSEha56882 aa ag a o /ERSSEaeaae Ree agaaaeé ssgigeev". dilec@enraca L a » y eh 3S Pill 32d) 338 ii ashidieelt 8 Be ee ate ene POLETIUTIEES ry aerate am Der Tae 2 perwasetil PhodG + mer ginas «380 > henows 2.00 5 ag > beools 4,30 0088 os 3, > Sonic t3,6 > 185 bies20.0 = 200 5160 > L8DbIeS 320 » 200i 50 60 eeta yi | > horas a2 > biases 020 Aaqererves eg donc doe ee or rag 0.008 etapa aL 20.30 038 2098 2030 £020 s0a0 fate Sastiel enl yee aitner inflation at eainn Soar dy fall elim shut wt het minal tabsisy ares DY diving emelting seveenl eprie denies st Wor ane eat I meat nga tee eceta ete Coyee ies al, duwing q. aineHing peceas, iTARiE Zi meshavical prepertion cast steal oe ben = wmechanital, propsitice 2 Centonne | Sait pebedwet ions Cention | enn tensite tect at roombempeahie] netenelbar impact same ia vate ener ta at BES , P Sheengthe 3) | tenacity) we statis | esting «| “bmp snag) SO) peesad | amnetare | eee - : qe y> Paes - an nnat | ommt | a aod 65-21 ns Nf. 3 xo eos 620 2 20 ae | es2zrims v 00 0 "400 bez 20 oo 6 Soni v 25 za | aonisso ” “2 7 eeascates | v 7 xo, | ssone7oa 6 -2 a esareaiea ¥ ‘a aca | saaniseso 1 “9 2 | @5-20Niecea7 ¥ 10 aa | srons7z0 8 -2 2 GsxeGnowe | 187 v “ee o> wsouisone «| owah = exxacneiss auteee | Lredery wae zo | tantisoca 1s sao ar Q exzcanows | 1st w wo sor | Tentsaco 8 -#0 4% GS-1ON | 15838 ’ 8 2 S050 ” 20 a axacminea | tsa fives 200 sa ravs200 15 105 a exacts vee | ose aay a ee 8 ae a saxscinate ws | 15863 w 200 =) | retbaoen 8 =120 a exxsoasiare | tae | a ‘300 430 obin640 2 136 so 4 wapwnuihag joker Hiya, Big Seana atin wanker eka a 3 Values of spine (sinisics) tbe case /@s or dagen Se “stra pieces 2 vote foecamnpen form cote pecas = & 3 Fur 265°C volat ef imps ((io-v) of of ltnst 22.7 Can be akon gfoams | 2.580~ pee guy seen waco TUN Pigled Papa we Balioals 25 ® Hone brvnieg ee | oot f gat@ | agar | 26892 F Det86 | 36001~ | Opast~ f DN8Bio Feta 0 THAPERD I S| Maro “wr Cyan Fata, WO VSINONAS yay Ey,REWOIS Balla? 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