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Process Control and

Safeguarding

Human Factory

Krishna Kumar
Human Factory
 Neurological System
 Digestive System
 Cardiovascular
System
 Respiration System
 Reproduction System
Main Objective

The main objective of the Human Factory is


to survive !!!

 Food
 Water
 Air
 Reproduction
Neurological System
IPS
System

GDS CCTV
System System
Horn
DCS
System

Fieldbus Foundation
Digestive System
Blood To/From
Lungs
PD

Air Filter Nose Pre- TC PC


To Eustach‘s
Tube
heater

Feed + Air Mouth


Mixer
QC
Density

Pre-
Pharynx
LP Separator LC

FC
heater

Saliva Blood
Liver
Nutrients
Exchanger
LC QC HSS QS
LC
PS
Stom.
Blood
QC
MP Separator Stomach 1. stage
Reactor
solvents
storage

Gall
Bile
LC
Thin 2. stage
Reactor
storage
Intestines PC
Thick
QC
HP Separator LC
Intestines
Water Separator
LC

Wastes / Vent
To kidneys
Digestive System
Blood To/From
Lungs

Air Filter Nose Pre-


To Eustach‘s
Tube
heater

Feed + Air Mouth


Mixer Pre-
Pharynx
LP Separator LZA

heater

Saliva Blood
Liver
Nutrients
Exchanger
QZA
Stom.
Blood Stomach
MP Separator
1. stage
Reactor
solvents
storage

Gall
Bile Thin
2. stage
Reactor
storage
Intestines PZA
Thick
Intestines
Protection
LZA
HP Separator Intestines
Water Separator

Wastes / Vent
To kidneys
Digestive System (cont‘d)
Blood + H2O Drained Blood

From Intestines Water Urea


Separator Storage
PC
LC

Kidneys
FC
TC
Water
Washer

Blood

Urea
Urine Storage LC FC

Bladder Tank Drain


Digestive System (cont‘d)
Blood + H2O Drained Blood

From Intestines Water Urea


Separator Storage

Kidneys
Water
Washer

Blood

Urea LZA
Urine Storage
Bladder Tank Drain
Cardiovascular and Respiration Systems
O2
FCQ HSS X QC
PC
From/To Pharynx

VSDC Blower
Lungs
O2 / CO2
Exchanger

CO2
QC
Deoxidised blood
from various organs

Hart
VSDC

FCQ

Oxidised blood to
various organs
Cardiovascular and Respiration Systems

PZA
From/To Pharynx

VSDC Blower
Lungs
O2 / CO2
Exchanger

Deoxidised blood
from various organs

Hart
VSDC
1oo2

FZA QZA

Oxidised blood to
various organs
Reproduction System
LC

QC Hormons
Storage Reprod. Generation
Cells Blood Control
Generator

Quality Density
FCQ QC QC GS
LC Intermed.
Storage
Metering Station Loading Arm
Sensitivity
QC

Blood
Pump
Control

Reactor
RI Blood
QC
Reproduction System
Hormons
Storage Reprod.
Cells Blood
Generator

GZA
LZA Intermed.
Storage
Metering Station Loading Arm

Blood

Reactor
Blood
QA
Summary
 Complicated process control
 Limited redundancy provided
 MTBF between 60 and 70 years
 Low level of process safeguarding
 In total almost 7 bil. Human Factories
world-wide
 What is the solution ???
No solution exist !!!

Take care of yourself, ‘cause nobody


else will do it for you.

Your chance may never come back.

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