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1.

State of the Art for the installation of lightning protection systems


1.1 Installation standards DIN V VDE V 0185-1: remaining risk is reduced and reduced
General principles until it is below the acceptable risk. This
With effect from 1 November 2002,
Parts 1 to 4 of a new series of pre-
standards - VDE V 0185 - for the instal-
This section contains information
about the risk posed by lightning, light-
ning characteristics, and the parame-
method can be used both for a simple
determination of the type of a light-
ning protection system in accordance
1
lation of lightning protection systems with DIN V VDE V 0185-3, and also to
was published. At the same time, all ters derived therefrom for the simula-
establish a complex protection system
obsolete standards, prestandards and tion of the effects of lightning. In addi-
against lightning electromagnetic
the previously published drafts of the tion, an overall view of the
impulse (LEMP) in accordance with
VDE 0185 lightning protection series DIN V VDE V 0185 series of standards is
DIN V VDE V 0185-4.
were withdrawn (Table 1.1.1). The new given. Procedures and protection prin-
series of prestandards will be valid in its ciples which form the basis of the fol-
DIN V VDE V 0185-3:
present form until at least the middle lowing sections are explained.
Physical damage to structures and life
of 2006. By then, the work on the hazard
IEC 62305 series of international stan- DIN V VDE V 0185-2:
dards, whose contents will correspond Risk management This section deals with the protection
to the prestandards, will have been of buildings and structures and persons
Risk management in accordance with
completed (Table 1.1.2). These meas- from material damage and life-threat-
DIN V VDE V 0185-2 uses risk analysis to
ures were necessary to put the State of ening situations caused by the effect of
first establish the necessity for light-
the Art for lightning protection back lightning current or by dangerous
ning protection. The optimum protec-
on a uniform and up-to-date basis. The sparking, especially in the event of
tive measure from a technical and eco-
actual protection prestandards (Part 3 direct lightning strokes. A lightning
nomic point of view is then deter-
and Part 4) are preceded by two gener- protection system comprising external
mined. Finally, the remaining residual
ally valid prestandards (Part 1 and lightning protection (air-termination
risk is ascertained. Starting with the
Part 2). system, down-conductor system and
unprotected state of the building, the
earth-termination system) and internal

Classification Title

DIN 57185-1 Lightning protection system;


(VDE 0185 Part 1): 1982-11 General with regard to installation
DIN 57185-2 Lightning protection system;
(VDE 0185 Part 2): 1982-11 Erection of especially structures
DIN IEC 81/122/CD Protection of structures against lightning
(VDE 0185 Part 10): 1999-02 Part 1: General principles
DIN V ENV 61024-1 Protection of structures against lightning
(VDE V 0185 Part 100): 1996-08 Part 1: General principles
DIN IEC 61662 Assessment of the risk of damage due to lightning
(VDE 0185 Part 101): 1998-11
DIN IEC 61024-1-2 Protection of structures against lightning -
(VDE 0185 Part 102): 1999-02 Part 1-2: General principles
Guide B: Design, installation, maintenance and inspection of
lightning protection systems
DIN VDE 0185-103 Protection against lightning electromagnetic impulse (LEMP) –
(VDE 0185 Part 103): 1997-09 Part 1: General principles
DIN IEC 81/105A/CDV Protection against lightning electromagnetic impulse (LEMP) –
(VDE 0185 Part 104): 1998-09 Part 2: Shielding of structures, bonding inside structures and earthing
DIN IEC 81/106/CDV Protection against lightning electromagnetic impulse (LEMP) -
(VDE 0185 Part 105): 1998-04 Part 4: Protection for existing structures
DIN IEC 81/120/CDV Protection against lightning electromagnetic impulse (LEMP) –
(VDE 0185 Part 106): 1999-04 Part 3: Requirements of surge protective devices (SPDs)
DIN IEC 81/121/CD Protection against lightning electromagnetic impulse (LEMP) –
(VDE 0185 Part 106/A1): 1999-04 Part 3: Requirements of surge protective devices (SPDs);
Amendment 1: Coordination of SPDs within existing structures
DIN IEC 81/114/CD Test parameters simulating the effects of lightning protection system (L.P.S.)
(VDE 0185 Part 107): 1999-01 components
DIN V VDE V 0185-110 Lightning protection system –
(VDE 0185 Part 110): 1997-01 Guide for testing lightning protection systems

Table 1.1.1 Lightning protection standards withdrawn as from 1 November 2002

www.dehn.de LIGHTNING PROTECTION GUIDE 7


Contractors and those placing an order
Classification Title for work regularly agree that the work

1 DIN V VDE V 0185-1


(VDE V 0185 Part 1): 2002-11
Protection against lightning
Part 1: General principles
must conform to the general State of
the Art without the need to make spe-
cific mention of this. If the work shows
a negative deviation from this general
DIN V VDE V 0185-2 Protection against lightning
State of the Art, it is defective. This can
(VDE V 0185 Part 2): 2002-11 Part 2: Risk management
result in a claim being made against
Assessment of risk for structures
the contractor for material defect lia-
DIN V VDE V 0185-3 Protection against lightning bility. The material defect liability only
(VDE V 0185 Part 3): 2002-11 Part 3: Physical damage to structures exists, however, if the work was already
and life hazard defective at the time of acceptance!
Circumstances which occurring subse-
DIN V ENV 61024-1 Protection against lightning
quently - such as a further develop-
(VDE V 0185 Part 4): 2002-11 Part 4: Electrical and electronic systems
ment of the State of the Art – do not
within structures
belatedly make the previously accept-
Table 1.1.2 Draft lightning protection standards valid since 1 November 2002 ed, defect-free work defective!
For the question of the defectiveness of
lightning protection (lightning equipo- installation, inspection and mainte- a works’ management, the state of the
tential bonding and separation dis- nance of lightning protection systems recognised engineering rules at the
tance) serves as a protective measure. for buildings and structures, their time of the acceptance is the sole
The lightning protection system is installations, their contents and the deciding factor.
defined by its type, Type I being more persons within. Since, in future, only the new lightning
effective than Type IV. The type protection prestandards will be rele-
required is determined with the help of vant at the time of completion and
a risk analysis carried out in accordance acceptance of lightning protection sys-
with DIN V VDE V 0185-2, unless other- 1.2 Work contracts tems, have to be installed in accor-
wise laid down in regulations (e. g. dance with these prestandards. It is not
building regulations). A work contractor is fundamentally
sufficient that the service conformed to
liable for ensuring that his service is
the engineering rules at the time it was
DIN V VDE V 0185-4: free from defects. The decisive starting
provided, if, between completion of a
Electrical and electronic systems within point for a defect-free service is compli-
contract, service provision and accept-
structures ance with the recognised engineering
ance of the construction work, the
rules. Relevant VDE and DIN standards
This section deals with the protection technical knowledge and hence the
are used here in order to fill the factual
of buildings and structures with electri- engineering rules have changed.
characteristic of the “recognised engi-
cal and electronic systems against the Hence works which have been previ-
neering rules” with life. If the relevant
effects of the lightning electromagne- ously installed and already accepted
standards are complied with, it is pre-
tic impulse. Based on the protective under the old standards do not become
sumed that the service is free from
measures according to defective because, as a result of the
defect. The practical significance of
DIN V VDE V 0185-3, this prestandard updating of the standards, a “higher
such a prima facie evidence lies in the
also takes into consideration the effects technical standard” is demanded.
fact that a customer who lodges a com-
of electrical and magnetic fields, and With the exception of lightning protec-
plaint of defective service by the work
induced voltages and currents, caused tion systems for nuclear facilities, light-
contractor (for example for the installa-
by direct and indirect lightning strokes. ning protection systems have only to
tion of a lightning protection system)
The importance and necessity of the conform to the State of the Art at the
has basically little chance of success if
prestandard derives from the increa- time they are installed, i. e. they do not
the work contractor can show that he
sing use of diverse electrical and elec- have to be updated to the latest State
complied with the relevant technical
tronic systems which are grouped of the Art. Existing systems are
standards. As far as this effect is con-
together under the heading informa- inspected in the course of maintenance
cerned, standards and prestandards
tion systems. For the protection of tests according to the standards in
carry equal weight. The effect of the
information systems, the building or force at the time they were installed.
presumption of technical standards is
structure is divided up into lightning removed, however, if either the stan-
protection zones (LPZ). This allows local dards are withdrawn, or it is proven
differences in the number, type and that the actual standards no longer
sensitivity of the electrical and elec- represent the State of the Art. VDE or
tronic devices to be taken into consid- DIN standards cannot statically lay
eration when choosing the protective down the state of the recognised engi-
measures. For each lightning protec- neering rules in tablets of stone, as
tion zone, a risk analysis in accordance technical requirements and possibilities
with DIN V VDE V 0185-2 is used to are continually changing. If standards
select those protective measures which are withdrawn, therefore, and
provide optimum protection at mini- replaced with new standards or pre-
mum cost. standards, then it is primarily the new
The VDE prestandards VDE V 0185 Parts standards which then correspond to
1 to 4 can be applied to the design, the State of the Art.

8 LIGHTNING PROTECTION GUIDE www.dehn.de


1.3 Product standards DIN EN 61643-11 (VDE 0675 Part 6-11): DIN EN 61643-21 (VDE 0845 Part 3-1):
Surge protective devices connected to Surge protective devices connected to
Materials, components and units for
lightning protection systems must be
designed and tested for the electrical,
low voltage systems
Previously, the development, manufac-
ture, and testing of surge protective
telecommunications and signalling
networks
This standard describes the perform-
1
mechanical and chemical stresses which
have to be expected during their use. devices for use in low voltage systems ance requirements, and inspection and
This affects both the components of was based on E DIN VDE 0675 Part 6, E test procedures for surge protective
the external lightning protection as DIN VDE 0675 Part 6/A1 and E DIN VDE devices used for the protection of
well as units of the internal lightning 0675 Part 6/A2. These standards could telecommunication and signal process-
protection system. be used as the basis of conformity tests ing networks including e. g.
for surge protective devices until ⇒ data networks,
DIN EN 50164-1 (VDE 0185 Part 201): 1 October 2004. Surge protective
⇒ voice transmission networks,
Requirements for connection compo- devices which correspond to this series
of standards are subdivided into Class ⇒ alarm systems,
nents
A, B, C and D arresters. ⇒ automation systems.
This standard describes inspection and Since 1 December 2002, the require-
test procedures for metal connecting ments on, and inspections of, surge
units. Units falling within the scope of protective devices in low voltage sys-
this standard are: tems have been governed by DIN EN
⇒ Clamps 61643-11 (VDE 0675 Part 6-11). This
⇒ Connectors product standard is the result of inter-
national standardisation as part of IEC
⇒ Terminal components
and CENELEC. While, in many cases, the
⇒ Bridging components inspection and test procedures
⇒ Expansion pieces described therein meet the require-
⇒ Measuring points ments and inspections of the previous,
authorised draft standards E DIN VDE
Our clamps and connectors meet the 0675 Part 6, E DIN VDE 0675 Part 6/A1
requirements of this test standard. and E DIN VDE 0675 Part 6/A2, the DIN
EN 61643-11 (VDE 0675 Part 6-11) nev-
DIN EN 50164-2 (VDE 0185 Part 202): ertheless brings some changes for the
Requirements for conductors and user as well. In the future, the classifi-
earth electrodes cation characteristic for surge protec-
This standard specifies the require- tive devices (SPDs) will be Test Classes .
ments on conductors, air-termination We will now differentiate between
rods, lead-in components and earthing surge protective devices as SPD Type 1,
electrodes. This standard supersedes SPD Type 2 and SPD Type 3. The corre-
the corresponding standards of the DIN lations between old and new classifica-
488XX series. tions according to the product stan-
dards for surge protective devices are
shown in Table 1.3.1.

So far In the future


(transition period until 1 October 2004) (in force since 1 December 2002)
E DIN VDE 0675-6 DIN EN 61643-11
E DIN VDE 0675-6/A1 (VDE 0675 Part 6-11)
E DIN VDE 0675-6/A2
Class B SPD Type 1
Class C SPD Type 2
Class D SPD Type 3
Table 1.3.1 Classification of surge protective devices (SPDs)

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1

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9.17 Lightning and surge protection for intrinsically safe circuits
Introduction In accordance with the lightning pro- air-termination
In chemical and petrochemical industri- tection zones concept according to DIN conductors air-termination
al plants, potentially explosive areas V VDE V 0185-4, all lines at the LPZ rod
develop frequently during the manu- boundaries must be equipped with cor-
facture, processing, storage, and trans- responding surge protective devices as
portation of flammable materials (e. g. described below.
gasoline, alcohol, liquid gas, explosive
dust), where any type of sources of External lightning protection
ignition must be avoided to prevent The external lightning protection sys-
explosions. Relevant protective provi- tem is the entire equipment installed
sions refer to the threat of atmospheric and existing outside at or in the instal-
discharges (lightning) to such installa- lation to be protected for interception
tions. Here it has to be considered that and conducting the lightning current
there is a fire risk and explosion hazard into the earth-termination system.
by direct or indirect lightning dis- A lightning protection system for concrete tub
charges due to the partially widespread explosive areas corresponds to light- of the tank
extension of such installations. ning protection system Type II at nor-
To achieve necessary plant availability mal conditions. In well-founded, indi-
and also the necessary safety of the sys- vidual cases and under special condi-
tem, a conceptual action is necessary tions (legal provisions), or by the result
for protection of process-specific elec- of a risk analysis in accordance with DIN
tric and electronic parts of the plant V VDE V 0185-2 it can differ from the
Fig. 9.17.2 Air-termination system for a tank with
against lightning currents and surges. standards. In any case, the following
air-termination rods and cables
requirements are based on lightning
Lightning Protection Zones Concept protection system Type II. As with all
Intrinsically safe circuits are often used lightning protection systems, the sepa- Lightning equipotential bonding out-
in areas where explosion hazard may ration distance must also be main- side the hazardous area
occur. Fig. 9.17.1 shows the principal tained here (Fig. 9.17.2). The application of surge protective
design of such a system and the assign- devices in the low voltage installation
ment in lightning protection zones (see and for telecommunication lines out-
chapter 7.2). Due to the necessary, very side the hazardous area (control room)
high availability of the systems and in shows no peculiarities with respect to
order to meet the high requirements other applications and has already
on safety in the hazardous area, the been described several times (see publi-
following areas were divided into light- cation No. DS 649 E – Red / Line: “…
ning protection zone 1 (LPZ 1) and Easy Choice”). In this context it should
lightning protection zone 2 (LPZ 2): be noted that the surge protective
⇒ Electronic evaluation unit in the devices for lines of LPZ 0A to LPZ 1 (Figs.
control room (LPZ 2) 9.17.3 and 9.17.4) must have a light-
ning current discharge capacity, which
⇒ Temperature transducer at the
is specified in test waveform 10/350 µs.
tank (LPZ 1)
The surge protective devices of the dif-
⇒ Interior of the tank (LPZ 1) ferent requirement classes must be

air-termination system

air ventilation metal container


with sufficient
material thickness

building shield, e.g.


steel reinforcement

conductor to remote potential

intermeshed equipotential bonding


9
Fig. 9.17.1 Division of a hazardous location into lightning protection zones (LPZ)

www.dehn.de LIGHTNING PROTECTION GUIDE 227


lightning equipotential bonding
EB

external lightning protection system


power
supply

water

gas Z heating

cathodic protected tank pipe

foundation earthing electrode

Fig. 9.17.3 Lightning equipotential bonding according to DIN V VDE V 0185-3 based on main equipotential bonding according to DIN VDE 0100 Part 410

Equipotential bonding since the surges are already discharged


In all areas where explosion hazard previously. Also, the availability of the
may occur, a consistent equipotential temperature transmitter, which is
bonding has to be implemented. Also important for the process, is consider-
building supports and parts of the con- ably increased in this way. Furthermore,
struction, pipelines, containers, etc., the requirements according to EN
must be included in the equipotential 60079-14 (DIN VDE 0165-1) must be
bonding so that a voltage difference met (Fig. 9.17.5):
must not be feared, even in the event ⇒ Use of surge protective devices
of a failure. The connections of the with a minimum discharge capacity
equipotential bonding conductors of 10 impulses with 10 kA (8/20 µs),
must be secured against self-loosening. each without malfunction or
The equipotential bonding must be impairment of the surge protective
carefully realised, installed, and tested function (Table 9.17.1).
in compliance with parts 410, 540, and
⇒ Mounting of the surge protective
610 of DIN VDE 0100. Using surge pro-
device into a metallic shielded
tective devices, the cross section of the
enclosure and earthing with at
earth conductor for equipotential
least 4 mm2 Cu.
bonding must be at least 4 mm2 Cu.
⇒ Installation of the cables between
Fig. 9.17.4 DEHNventil DV TT 255 in a switchgear Surge protection in intrinsically safe the surge protective device and the
cabinet for protection of the power sup- circuits equipment in a metal pipe earthed
ply system Already during the design process, the at both ends or the application of
lightning protection zones and haz- shielded cables with a maximum
coordinated among each other. DEHN
ardous areas shall be harmonised. The length of 1 m.
+ SÖHNE provides a coordinated prod-
uct range of SPDs which fulfils the consequence is that the requirements
both for use of surge protective devices In accordance with the definition of
above mentioned requirement.
in hazardous areas and at the LPZ the protection concept, the program-
boundaries must be met likewise. Thus, mable controller in the control room is
the installation site of the surge protec- defined as LPZ 2. The intrinsically safe
tive device was determined precisely. It cable leaving the temperature trans-

9 is located at the boundary of LPZ 0B and


LPZ 1. This prevents the penetration of
mitter is also led at the boundary from
LPZ 0B to LPZ 1 via a surge protective
device BLITZDUCTOR CT, BCT MOD MD
dangerous surges into zone 0 or 20,
EX 24. This protective device at the oth-

228 LIGHTNING PROTECTION GUIDE www.dehn.de


zone 1, 2

BLITZDUCTOR
BCT BAS EX, BCT MOD ...EX

Blitzductor CT
3 OUT 4

1 IN 2

1 IN 2

3 OUT 4
BCT MOD ...
Blitzductor CT BCT MOD ...

zone 0
min. 4 mm2 min. 4 mm2
cable length
max. 1m

EB

Fig. 9.17.5 Surge protective devices in intrinsically safe circuits Fig. 9.17.6 BCT MOD MD EX 24 for intrinsically safe
circuits

er end of the field line between the Type of protection “Intrinsic Safety“ – into consideration. In accordance with
buildings must have the same dis- Category “ia“ or “ib“? the EC type examination certificate
charge capacity as the protective device The transducer and the surge protec- (PTB 99 ATEX 2092), the internal capac-
installed at the tank. After the surge tive device are installed in protection itances and inductances are negligible
protective device, the intrinsically safe zone 1 so that the category ib is suffi- in the surge protective device type BCT
line is led via an isolation amplifier cient for the 4 ... 20 mA current loop. MOD MD EX 24 of DEHN + SÖHNE (Fig.
(Figs. 9.17.5 und 9.17.6). From there, The used surge protection fulfils the 9.17.6) and need not be taken into
the shielded cable is laid to the pro- highest requirements in conformity account when considering the inter-
grammable controller in LPZ 2. Because with certification according to ia and connection conditions.
of the two-sided earth connection of consequently, is also suitable for ib
the cable shield, no protective device is applications. Maximum values for voltage Ui and
required at boundary LPZ 1 to LPZ 2, current Ii
since the residual electromagnetic Permissible maximum values for According to its technical specifications
interference still to be expected is L0 and C0 for intrinsically safe circuits, the trans-
strongly attenuated by the cable shield Before an intrinsically safe circuit is put ducer to be protected has a maximum
earthed at both ends. into operation, the proof of its intrinsic supply voltage Ui and a maximum cur-
safety must be provided. For this pur- rent Ii (Table 9.17.1). The rated voltage
Criteria for the choice of surge protec- pose, the supply unit, the transducer, Uc of the protective device must be at
tive devices in intrinsically safe circuits the used cables, as well as the surge least as high as the open-circuit voltage
The example treating a temperature protective devices must fulfil the inter- of the supply unit. Also the nominal
transducer (Table 9.17.1) shows which connection conditions. If necessary, the current of the protective device must
aspects must be observed for choosing inductances and capacitances of the be at least as high as the short-circuit
surge protective devices (SPD): protective devices must also be taken
Insulation resistance of the equipment Technical Measuring transformer Surge protective device
In order to prevent measuring errors by data TH02 BCT MOD MD EX 30
compensating currents, the sensor sig-
nals from the tank are often isolated Installation site zone 1 zone 1
electrically. The transducer has an insu- Type of protection ib ia
lation resistance of ≥ 500 V ac between
the intrinsically safe 4 ... 20 mA current Voltage Ui max. 29.4 V dc Uc = 34.8 V dc
loop and the earthed temperature sen- Current Ii max. 130 mA IN = 500 mA
sor. Consequently the equipment is
considered as “non-earthed“. The use Frequency fHART = 2200 Hz fG = 6 MHz
of surge protective devices must not frequency-modulated
interfere with this isolation from earth. Immunity acc. to NE 21, e.g. 0.5 kV Discharge capacity 10 kA (8/20 µs)
If the transducer has an insulation line / line Coordination characteristics (X/1)
resistance of < 500 V ac, the intrinsically
Test standards ATEX, CE ATEX, CE, IEC 61643-21
safe circuit is regarded as earthed. This
requires protective devices, the voltage Isolated from Yes Yes
protection level of which is below the earth 500 V
insulation resistance of the “earthed”
Inner capacity Ci Ci = 15 nF negligibly small
transducer (e. g. Up (wire / PG) ≤ 35 V) at
a nominal discharge current of 10 kA
(pulse shape 8/20 µs).
Inner inductance Li Li = 220 µH negligibly small 9
Table 9.17.1 Example for a temperature measuring transformer

www.dehn.de LIGHTNING PROTECTION GUIDE 229


current Ii of the transducer to be Summary
expected in the event of a failure. If A threat to chemical and petrochemical
these parameters differ from the basic installations by a lightning discharge
conditions when choosing the surge and the electromagnetic influence
arresters, the protective device can be resulting from it, is covered in the rele-
overloaded and, consequently, can fail vant guidelines. During the realisation
or the intrinsic safety of the circuit is of the lightning protection zones con-
eliminated by an impermissible cept in design and implementation of
increase in temperature at the protec- such installations, the risks of a spark-
tive device. ing by a direct stroke or discharging of
conducted interference energies can be
Coordination of the surge protective minimised within a safety-related and
devices with terminal equipment also economically justifiable scope. The
The NAMUR recommendation NE 21 used surge arresters must fulfil the
determines the requirements on the requirements of explosion protection,
immunity against interferences for the coordination to the terminal equip-
process technology and process control ment, as well as the requirements from
equipment and its general application the operational parameters of the
(e. g. transducers). The signal inputs of measuring and control circuits (Table
such equipment must withstand tran- 9.17.2).
sient voltages of 0.5 kV between the
wires (differential-mode interference)
and of 1.0 kV between wire and earth
(common-mode interference). The test
arrangement and the waveform are
described in the EN 61000-4-5 basic
standard. According to the amplitude
of the test pulse, a corresponding surge
immunity is assigned to the terminal
equipment. These immunities of the
terminal equipment are documented
by the surge immunity (1 - 4). 1 means
the lowest and 4 the highest surge
immunity. When there is a risk of light-
ning and surge effects, the conducted
interference pulses (voltage, current
Intrinsically safe SPD type approved Part No.
and energy) must be limited to a value
interface by FISCO1)
that lies within the immunity of the ter-
minal equipment. The coordination 0 – 20 mA, 4 – 20 mA BCT MOD MD EX 24 + BCT BAS EX 919 580 + 919 507
characteristics (e. g. X/1) on the protec- (also with HART) BCT MOD MD EX 30 + BCT BAS EX 919 581 + 919 507
tive devices indicate a direct reference DCO RK MD EX 24 919 960
to the test level of the terminal equip- DPI MD EX 24 M 2 929 960
ment. Number 1 describes the request- Digital I /O BCT MOD MD EX 24 + BCT BAS EX 919 580 + 919 507
ed test level of the terminal equipment BCT MOD MD EX 30 + BCT BAS EX 919 581 + 919 507
and X, the discharge capacity of the DCO RK MD EX 24 919 960
protective device of 10 kA (waveform DPI MD EX 24 M 2 929 960
8/20 µs).
NAMUR signals BCT MOD MD EX 24 + BCT BAS EX 919 580 + 919 507
BCT MOD MD EX 30 + BCT BAS EX 919 581 + 919 507
DCO RK MD EX 24 919 960
DPI MD EX 24 M 2 929 960
PROFIBUS – PA BCT MOD MD EX 24 + BCT BAS EX 919 580 + 919 507
BCT MOD MD EX 30 + BCT BAS EX 919 581 + 919 507
DCO RK MD EX 24 919 960
DPI MD EX 24 M 2 929 960
Foundation Fieldbus BCT MOD MD EX 24 + BCT BAS EX 919 580 + 919 507
BCT MOD MD EX 30 + BCT BAS EX 919 581 + 919 507
DCO RK MD EX 24 919 960
DPI MD EX 24 M 2 929 960
PROFIBUS – DP BCT MOD MD HFD 6 + BCT BAS EX 919 583 + 919 507

9 Fig. 9.17.7 Surge arrester for field devices –


1) FISCO = Fieldbus Intrinsically Safe Concept

Table 9.17.2 Surge protective devices for use in intrinsically safe circuits and bus systems
DEHNpipe, DPI MD EX 24 M2

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2. Characteristics of lightning current
2.1 Lightning discharge and heights of 5 – 12 km and diameters of
5 – 10 km.
temporal development Electrostatic charge separation process-
of the lightning current es, e. g. friction and sputtering, are
Every year, an average of around one responsible for charging water droplets
million lightning strokes discharge over and particles of ice in the cloud.
Germany. For an area of 357,042 km2 Positively charged particles accumulate
this corresponds to an average flash in the upper part, and negatively
density of 2.8 lightning discharges per charged particles in the lower part of
the thundercloud. In addition, there is

2
square kilometre per year. The actual
lightning density, however, depends to again a small positive charge centre at
a large extent on geographic condi- the bottom of the cloud. This origi-
tions. An initial overview can be nates from the corona discharge which
obtained from the lightning density emanates from sharp-pointed objects
map contained in DIN V VDE V 0185-2. on the ground underneath the thun-
The higher the resolution of the light- dercloud (e. g. plants), and is trans-
ning density map, the more accurate ported upwards by the wind.
the information it provides about the If the space charge densities, which
actual lightning frequency in the area happen to be present in a thunder-
under consideration. cloud, produce local field strengths of
Using the BLIDS lightning location sys- several 100 kV/m, leader discharges
tem, it is now possible to locate light- (leaders) are formed which initiate a
ning to within 200 m in Germany. For lightning discharge. Cloud-to-cloud
this purpose, twelve measuring out- flashes result in charge neutralisation
posts are spread throughout the coun- between positive and negative cloud
try. They are synchronised by means of charge centres, and do not directly
the highly accurate time signal of the strike objects on the ground in the
global positioning system (GPS). The process. The lightning electromagnetic
Fig. 2.1.1 Downward flash (cloud-to-earth flash)
measuring posts record the time the impulses (LEMP) they radiate must be
electromagnetic wave produced by the taken into consideration, however, charges on the ground. We distinguish
lightning discharge arrives at the because they endanger electrical and between two types of lightning flashes
receiver. From the differences in the electronic systems. to earth:
times of arrival of the electromagnetic ⇒ Downward flash
wave recorded by the various receivers, Lightning flashes to earth lead to a
neutralisation of charge between the ⇒ Upward flash
and the corresponding differences in
the times it takes the electromagnetic cloud charges and the electrostatic
wave to travel from the location of the
lightning discharge to the receivers,
the point of strike is calculated. The
data determined in this way are filed
centrally and made available to the
user in form of various packages. Fur-
ther information about this service can
be obtained from www.blids.de.
Thunderstorms come into existence
when warm air masses containing suffi-
cient moisture are transported to great
altitudes. This transport can occur in a
number of ways. In the case of heat
thunderstorms, the ground is heated
up locally by intense insolation. The
layers of air near the ground heat up leader leader
and rise. For frontal thunderstorms, the
invasion of a cold air front causes
cooler air to be pushed below the
warm air, forcing it to rise. Orographic
thunderstorms are caused when warm
air near the ground is lifted up as it
crosses rising ground. Additional physi-
cal effects further increase the vertical
upsurge of the air masses. This forms
updraught channels with vertical speeds
cloud-to-earth flash cloud-to-earth flash
of up to 100 km/h, which create tower- (negative downward flash) (positive downward flash)
ing cumulonimbus clouds with typical
Fig. 2.1.2 Discharge mechanism of a negative down- Fig. 2.1.3 Discharge mechanism of a positive down-
ward flash (cloud-to-earth flash) ward flash (cloud-to-earth flash)

www.dehn.de LIGHTNING PROTECTION GUIDE 11


involved reach out to the leader by
growing positive streamers which then
meet up with the leader, initiating the
main discharge.
Positive flashes to earth can arise out of
the lower, positively charged area of a
thundercloud (Fig. 2.1.3). The ratio of
the polarities is around 90 % negative
lightning to 10 % positive lightning.
This ratio depends on the geographic

2 location.
On very high, exposed objects (e. g.
radio masts, telecommunication
towers, steeples) or on the tops of
mountains, upward flashes (earth-to-
cloud flashes) can occur. It can be
recognised by the upwards-reaching
branches of the lightning discharge
(Fig. 2.1.4). In the case of upward
flashes, the high electric field strength
required to trigger a leader is not
achieved in the cloud, but rather by the
Fig. 2.1.4 Upward flash (earth-to-cloud flash)
distortion of the electric field on the
In the case of downward flashes, leader to earth (Fig. 2.1.2). This leader propa- exposed object, and the associated
discharges pointing towards the gates in a series of jerks with a speed of high strength of the electric field. From
ground guide the lightning discharge around 300 km/h in steps of a few 10 m. this location, the leader and its charge
from the cloud to the earth. Such dis- The interval between the jerks channel propagate towards the cloud.
charges usually occur in flat terrain and amounts to a few 10 µs. When the Upward flashes occur with both nega-
near low buildings and structures. leader has drawn close to the earth, (a tive polarity (Fig. 2.1.5) and also with
Downward flashes can be recognised few 100 m to a few 10 m), it causes the positive polarity (Fig. 2.1.6). Since, with
by the branching (Fig. 2.1.1) which is strength of the electric field of objects upward flashes, the leaders propagate
directed earthwards. The most com- on the surface of the earth in the vicin- from the exposed object on the surface
mon type of lightning is negative light- ity of the leader (e. g. trees, gable ends of the earth to the cloud, high objects
ning flashes to earth, where a leader of buildings) to increase. The increase is can be struck several times by one light-
filled with negative cloud charge great enough to exceed the dielectric ning discharge during a thunderstorm.
pushes its way from the thunder cloud strength of the air. These objects Objects struck by lightning are subject
to higher stress by downward flashes
(cloud-to-earth flashes) than by
upward flashes (earth-to-cloud flash-
es). The parameters of downward
flashes are therefore taken as the basis
when designing lightning protection
measures.
Depending on the type of lightning
flash, each lightning discharge consists
of one or more partial strokes of light-
ning. We distinguish between short
strokes with less than 2 ms duration
and long strokes with a duration of
more than 2 ms. Further distinctive fea-
tures of partial lightning strokes are
their polarity (negative or positive),
leader leader
and their temporal position in the
lightning discharge (first, subsequent
or superimposed partial strokes of
lightning). The possible combinations
of partial lightning strokes are shown
in Fig. 2.1.7 for downward flashes, and
Fig. 2.1.8 for upward flashes.
The lightning currents consisting of
both impulse currents and continuing
currents are load-independent cur-
earth-to-cloud flash earth-to-cloud flash rents, i. e. the objects struck exert no
(negative upward flash) (positive upward flash) effect on the lightning currents. Four
Fig. 2.1.5 Discharge mechanism of a negative Fig. 2.1.6 Discharge mechanism of a positive upward parameters important for lightning
upward flash (earth-to-cloud flash) flash (earth-to-cloud flash)

12 LIGHTNING PROTECTION GUIDE www.dehn.de


protection technology can be obtained ⇒ The steepness di/dt of the lightning 2.2 Peak value of the light-
from the lightning current profiles current.
shown in Figs. 2.1.7 and 2.1.8:
ning current
⇒ The peak value of lightning current I The following chapters show which of Lightning currents are load-independ-
the individual efficiency parameters are ent currents, i.e. a lightning discharge
⇒ The charge of the lightning current
responsible for which effects, and how can be considered an almost ideal cur-
Qflash, comprising the charge of the
they influence the dimensioning of rent source. If a load-independent
short stroke Qshort and the charge
lightning protection systems. active electric current flows through
of the long stroke Qlong
conductive components, the amplitude
⇒ The specific energy W/R of the of the current, and the impedance of
lightning current

–I –I
the conductive component the current
flows through, help to regulate the
potential drop across the component
2
flown through by the current. In the
first impulse current simplest case, this relationship can be
described using Ohm’s Law.
long-time current
U=I iR
positive or negative t positive or negative t If a current is formed at a single point
on a homogeneously conducting sur-
face, the well-known potential gradi-
ent area arises. This effect also occurs
when lightning strikes homogeneous
−I −I ground (Fig. 2.2.1). If living beings
(people or animals) are inside this
sequential impulse currents potential gradient area, a step voltage
is formed which can cause a shock cur-
rent to flow through the body
(Fig. 2.2.2). The higher the conductivity
of the ground, the flatter the shape of
negative t negative t the potential gradient area. The risk of
dangerous step voltages is thus also
Fig. 2.1.7 Possible components of downward flashes reduced.

±I superimposed ±I
short strokes j
short stroke

long stroke
first long stroke

Positive or negative t Positive or negative t

−I −I r
j Potential
subsequent
r Distance from point of strike
short strokes
Fig. 2.2.1 Potential distribution of a lightning stroke
into homogenous soil

Negative t Negative t

±I

single long
stroke

Positive or negative t Fig. 2.2.2 Animals killed by shock current due to


hazardous step voltage
Fig. 2.1.8 Possible components of upward flashes

www.dehn.de LIGHTNING PROTECTION GUIDE 13


If lightning strikes a building which is
already equipped with a lightning pro-
tection system, the lightning current air-termination lightning current
system º
flowing away via the earth-termination

Current
system of the building gives rise to a down-conductor
potential drop across the earthing º
system
resistance RE of the earth-termination
system of the building (Fig. 2.2.3). As Time
long as all conductive objects in the
building, which persons can come into

2 contact with, are raised to the same


high potential, persons in the building
cannot be exposed to danger. This is
why it is necessary for all conductive earth-termination system
parts in the building with which per- with earth resistance RE
sons can come into contact, and all
external conductive parts entering the
building, to have equipotential bond-
ing. If this is disregarded, there is a risk
of dangerous shock hazard voltages if remote earth
lightning strikes.
The rise in potential of the earth-termi-
Fig. 2.2.3 Potential rise of the earth-termination system of a building compared to the remote earth due to
nation system as a result of the light-
the peak value of the lightning current
ning current also creates a hazard for
electrical installations (Fig. 2.2.4). In the
example shown, the operational earth
of the low voltage supply network is
located outside the potential gradient
area caused by the lightning current. If substation I = 100 kA
lightning strikes the building, the
potential of the operational earth RB is
therefore not identical to the earth

PEN
potential of the consumer system with-

L1
L2
L3
in the building. In the present example,
there is a difference of 1000 kV. This
endangers the insulation of the electri-
cal system and the equipment connect-
ed to it.

RB RE = 10W UE

1000 kV
UE

distance r

Fig. 2.2.4 Threat to electrical installations by potential rise at the earth-termination system

14 LIGHTNING PROTECTION GUIDE www.dehn.de


2.3 Steepness of lightning
current Î / T1
The steepness of lightning current building
∆i/∆t, which is effective during the
interval ∆t, determines the height of 100% lightning current

Current
1 90%
the electromagnetically induced volt-
ages. These voltages are induced in all 3 Î
open or closed conductor loops located

s1
10%
in the vicinity of conductors through

s3
which lightning current is flowing.
Fig. 2.3.1 shows possible configurations
of conductor loops in which lightning
2
s2
down
conductor
Time
front time T1

induced square-
2
currents could induce voltages. The wave voltage

Voltage
square wave voltage U induced in a
conductor loop during the interval ∆t U
is:
T1 Time
∆i
U = Mi 1 Loop in the down conductor with potential flashover
∆t distance s1
M Mutual inductance of the loop 2 Loop out of down conductor and installation cable
with potential flashover distance s2
∆i/∆t Steepness of lightning current
3 Installation loop with potential flashover distance s3
As already described, lightning dis-
charges comprise a number of partial
strokes lightning. As far as the tempo- Fig. 2.3.1 Induced square-wave voltage in loops via the current steepness ∆i/∆t of the lightning current
ral position is concerned, a distinction is
made between first and subsequent
short strokes within a lightning dis- µH 10
charge. The main difference between
the two types of short strokes consists 1
a = 10 m
in the fact that, because the lightning ∆i
channel has to be built, the gradient of 0.1 ∆t
a=3m
the lightning current of the first short M2
0.01 a=1m
stroke is not as steep as that of the sub-
sequent short stroke, which can use an U

a
0.001 a = 0.1 m
existing, fully conductive lightning
channel. The steepness of lightning 0.1 · 10-3
current of the subsequent lightning a = 0.03 m a = 0.3 m
a = 0.01 m a s
stroke is therefore used to assess the 0.01 · 10-3
0.1 0.3 1 3 10 30
highest induced voltage in the conduc-
s m
tor loops.
An example of how to assess the
induced voltage in a conductor loop is installation loop
shown in Fig. 2.3.2. of an alarm system high requirement
∆i kA
= 150
∆t µs
From the figure beside
10 m

follows:
2.4 Charge of U
lightning current M2 ≈ 4.8 µH
U = 4.8 · 150 = 720 kV
10 m 1m
The charge Qflash of the lightning cur-
rent is made up of the charge Qshort of
the short stroke and the charge Qlong of Fig. 2.3.2 Example for calculation of induced square-wave voltages in squared loops
the long stroke. The charge

Q = ∫ idt
of the lightning current determines the
energy deposited at the precise point
of strike, and at all points where the
lightning current continues in the
shape of an electric arc along an insu-
lated path. The energy W deposited at

www.dehn.de LIGHTNING PROTECTION GUIDE 15


the base of the electric arc is given by 100 kA (10/350 µs) galvanised steel 100 kA (10/350 µs) copper
the product of the charge Q and the
anode-/cathode drop with values in the
micrometer range UA,K (Fig. 2.4.1). The
average value of UA,K is a few 10 V and
depends on influences such as the
height and shape of the current:

W = Q i U A, K

2 Q Charge of lightning current


UA,K Anode/cathode drop

Q
smelt metal

UA,K

tip of the
down conductor
Fig. 2.4.2 Effect of an impulse current arc on a metal surface

Aluminium: d = 0.5 mm; 200 A, 350 ms Copper: d = 0.5 mm; 200 A, 180 ms

lightning current
Current

Time
long stroke current
Current

Time
Stainless steel: d = 0.5 mm; 200 A, 90 ms Steel: d = 0.5 mm; 200 A, 100 ms
Fig. 2.4.1 Energy conversion at the point of strike by
the load of the lightning current

Hence, the charge of the lightning cur-


rent causes the components of the
lightning protection system struck by
lightning to melt down. The charge is
also relevant for the stresses on isolat-
ing spark gaps and protective spark
gaps and by spark-gap based surge pro-
tective devices.
Recent examinations have shown that, Galvanised steel: d = 0.5 mm; 200 A, 100 ms
as the electric arc acts for a longer time,
it is mainly the continuing charge Qlong
of the continuing current which is able
to melt or vaporise large volumes of
material. Figs. 2.4.2 and 2.4.3 show a
comparison of the effects of the short
stroke charge Qshort and the long stroke
charge Qlong

Fig. 2.4.3 Plates perforated by the effects of long-time arcs

16 LIGHTNING PROTECTION GUIDE www.dehn.de


2.5 Specific energy For the energy W deposited in a con- The electrodynamic forces F generated
ductor with resistance R we have: by a current i in a wire with a long, par-
The specific energy W/R of an impulse allel section of length l and a separa-
current is the energy deposited by the tion d (Fig. 2.5.2) can be calculated as
impulse current in a resistance of 1 Ω.
W
W = R i ∫ i 2 dt = R i an approximation using the following
This energy deposition is the integral of R equation:
the square of the impulse current over
the time for the duration of the R (Temperature dependent) dc µ0 I
resistance of the conductor F (t ) = i i 2 (t ) i
impulse current:
2π d
W/R Specific energy
W
R
= ∫ i 2 dt
The calculation of the temperature rise
F(t) Electrodynamic force
i Current
2
of conductors through which a light- µ0 Magnetic constant in air
The specific energy is therefore often ning impulse current is flowing, can
called the current squared impulse. It is (4π • 10-7 H/m)
become necessary if the risks to per-
relevant for the temperature rise in sons, and the risks from fire and explo- l Length of conductor
conductors through which a lightning sion, have to be taken into account d Separation between the parallel
impulse current is flowing, as well as during the design and installation of conductors
for the force exerted between conduc- lightning protection systems. The calcu-
tors flown through by a lightning lation assumes that all the thermal The force between the conductors is
impulse current (Fig. 2.5.1). energy is generated by the ohmic attractive if the two currents flow in
W/R resistance of the components of the the same direction, and repulsive if the
lightning protection system. Further- currents flow in opposite directions. It
more, it is assumed that, because of the is proportional to the product of the
brevity of the process, there is no per- currents in the conductors, and inverse-
ceptible heat exchange with the sur- ly proportional to the separation of the
roundings. Table 2.5.1 lists the temper- conductors. Even in the case of a single,
ature rises of different materials used bent conductor, a force is exerted on
in lightning protection, and their cross- the conductor. Here, the force is pro-
power sections, as a function of the specific portional to the square of the current
impulse energy. in the bent conductor.
on parallel
conductors
d

heating
F I

lightning
current

i i i i
Time

Fig. 2.5.1 Heating and force effects by the specific Fig. 2.5.2 Electrodynamic effect between parallel conductors
energy of ligthning current

Material
Cross Aluminium Iron Copper Stainless steel
section W/R [MJ/Ω] W/R [MJ/Ω] W/R [MJ/Ω] W/R [MJ/Ω]
[mm2] 2.5 5.6 10 2.5 5.6 10 2.5 5.6 10 2.5 5.6 10
4 ⎯ ⎯ ⎯ ⎯ ⎯ ⎯ ⎯ ⎯ ⎯ ⎯ ⎯ ⎯
10 564 ⎯ ⎯ ⎯ ⎯ ⎯ 169 542 ⎯ ⎯ ⎯ ⎯
16 146 454 ⎯ 1120 ⎯ ⎯ 56 143 309 ⎯ ⎯ ⎯
25 52 132 283 211 913 ⎯ 22 51 98 940 ⎯ ⎯
50 12 28 52 37 96 211 5 12 22 190 460 940
100 3 7 12 9 20 37 1 3 5 45 100 190
Table 2.5.1 Temperature rise ∆T in K of different conductor materials

www.dehn.de LIGHTNING PROTECTION GUIDE 17


The specific energy of the impulse cur- 2.6 Assignment of lightning ⇒ minimum values (interception cri-
rent thus determines the load which teria necessary to be able to deter-
causes a reversible or irreversible defor-
current parameters to mine the areas with sufficient pro-
mation of components and arrays of a lightning protection tection against direct lightning
lightning protection system. These levels strokes (radius of rolling sphere)).
effects are taken into consideration in
In order to define lightning as a source Table 2.6.1 shows the assignment of the
the test arrangements of the product
of interference, lightning protection lightning protection levels to maximum
standards concerning the requirements
levels I to IV are laid down. Each light- and minimum values of the lightning
made on connecting components for
ning protection level requires a set of current parameters.
lightning protection systems.

2 ⇒ maximum values (dimensioning cri-


teria used to design lightning pro-
tection components to meet the
demands expected to be made of
them) and

Maximum values Minimum values


(Dimensioning criteria) (Interception criteria)
Lightning Max. Probability Min. Probability Radius
protection lightning of the actually lightning of the actually of the
level current upcoming current upcoming rolling sphere
peak value lightning peak value lightning
current current
to be less to be higher
than the max. than the min.
lightning lightning
current current
peak value peak value

I 200 kA 99 % 2.9 kA 99 % 20 m
II 150 kA 98 % 5.4 kA 97 % 30 m
III 100 kA 97 % 10.1 kA 91 % 45 m
IV 100 kA 97 % 15.7 kA 84 % 60 m
Table 2.6.1 Limit values of lightning current parametes and their probabilities

18 LIGHTNING PROTECTION GUIDE www.dehn.de


3. Designing a lightning protection system
3.1 Requirement for a light- of construction or the use to which they floor, and that the children could escape
are put. to the outside through several windows –
ning protection system – A nursery school, for example, is a build- as put forward by the plaintiff – is not a
legal requirements ing where a lightning stroke can have deciding factor. In the event of fire, there
The purpose of a lightning protection serious consequences because of the use is no guarantee that children of this age
system is to protect buildings from direct to which the building is put. will react sensibly and leave the building
lightning strokes and possible fire, or The interpretation to be put on this via the windows if necessary. In addition,
from the consequences of the active statement is made clear in the following the installation of sufficient lightning
lightning current (non-igniting flash of court judgement: protection equipment is not too much to
lightning). expect of the operator of a nursery
If national regulations, e. g. building reg- Extract from the Bavarian Administrative school. A further section of the Bavarian
ulations, special regulations or special Court, decision of 4 July 1984 – No. 2 B 84 building regulations (Art. 34 Abs. 8 Bay-
directives require lightning protection A.624-. BO) requires that, amongst other things,
measures, they must be installed. 1. A nursery school is subject to the staircases must have entrances to the cel-
requirement to install effective light- lar which have self-closing doors which
Unless these regulations contain specifi- ning protection systems. are, at least, fire-retardant. The require-
cations for lightning protection meas- ments do not apply to residential build-
2. The legal requirements of the build-
ures, a lightning protection system which
meets the requirements of an LPS Type III
according to DIN V VDE V 0185-3 (VDE V
ing regulations for a minimum of
fire-retardant doors when designing
ings with up to two flats (Art. 34 Abs. 10
BayBO). The respondent only made the
demand when the plaintiff converted
3
staircases and exits also apply to a
0185 Part 3) is recommended as mini- the building, which was previously resi-
residential building which houses a
mum. dential, into a nursery school as well, in
nursery school.
Otherwise, the need for protection and accordance with the authorised change
the choice of appropriate protection of use. The exemption provision (Art. 34
For the following reasons:
measures, should be determined by risk Abs. 10 BayBO) cannot be applied to
According to the Bavarian building regu-
management. buildings which were built as residential
lations (Art. 17 Abs. BayBO), buildings
buildings with up to two flats, but which
and structures whose location, type of
The risk management is described in DIN now (also) serve an additional purpose
construction or the use to which they are
V VDE V 0185-2 (VDE V 0185 Part 2) [2] which justifies the application of the
put, make them susceptible to lightning
(see Subclause 3.2.1). safety requirements (Art. 34 Abs. 1 bis 9
strokes, or where such a stroke can have
BayBO). This is the case here.
serious consequences, must be equipped
Further information on how to deter- with permanently effective lightning
mine the type of lightning protection sys- VGH, B.4.7.84, 597 = BRS 42, 290)
protection systems. This stipulates the
tems for general buildings and structures [From annotations to Bavarian building
requirement for effective protective
can be found in regulations as at 1 August 1994 to Art. 16
devices in two cases. In the first case, the
Fire protection]
⇒ the following directive of the VdS: buildings and structures are particularly
VdS-Richtlinie 2010 “Risikoorien- susceptible to lightning strokes (e. g.
Serious consequences (panic) can also
tierter Blitz- und Überspan- because of their height or location); in
arise when lightning strikes assembly
nungsschutz, Richtlinien zur the other case, any lightning stroke (e. g.
rooms, schools, hospitals.
Schadenverhütung”. [engl.: “Risk- because of the type of construction or
For these reasons, it is necessary that all
orientated lightning and surge pro- the use to which it is put) can have par-
buildings and structures which are at risk
tection guideline for prevention of ticularly serious consequences. The plain-
of such events are equipped with perma-
damage“] tiff’s building falls within the latter cate-
nently effective lightning protection sys-
gory because of its present use as a nurs-
tems.
For example, the building regulations of ery school. A nursery school belongs to
[Lower Saxony Building Regulations,
the State of Hamburg (HbauO §17, the group of buildings where a lightning
annotations to F. Lightning protection
Abs. 3) require a lightning protection sys- stroke can have serious consequences
systems. (Abs. 3)]
tem to be installed if lightning can easily because of the use to which the building
strike a building because of is put. It is of no consequence that, in the
Lightning protection systems always
⇒ its length, annotations to the Bavarian building
required
regulations, nursery schools are not
⇒ its height or According to the regulation concerning
expressly mentioned in the illustrative list
⇒ the use to which it is put, the monitoring of technical installations
of buildings and structures which are
in buildings, buildings and structures
or if particularly at risk, alongside meeting
where a lightning protection system
⇒ it is expected that a lightning stroke places (cf. Simon, Komm. zur BayBO,
must always be included because, in
would have serious consequences. Rdnr. 26 zu Art. 17,Koch/ Molodovsky,
these cases, the law has affirmed the
Komm. zur BayBO, Erl. 7.1 zu Art. 17).
need, are
This means: The risk of serious consequences if light-
ning strikes a nursery school arises 1. Assembly places with stages or cov-
“A lightning protection system must be
because, during the day, a large number ered stage areas and assembly places
built even if only one of the require-
of children under school age are present for the showing of films, if the
ments is met.”
at the same time. accompanying assembly rooms in
each case, either individually or
A lightning stroke can have particularly
The fact that the rooms where the chil- together, can accommodate more
serious consequences for buildings and
dren spend their time are on the ground than 100 visitors.
structures owing to their location, type

www.dehn.de LIGHTNING PROTECTION GUIDE 19


2. Assembly places with assembly
Federal Legal building regulations on lightning protection
rooms which individually or together
state
can accommodate more than 200 vis- Special building regulations and guidelines
Building Test
itors; in the case of schools, museums regulations Multistorey Hospital School Assembly Sales regulation
and similar buildings, this regulation building facility facility TR2)
only applies to the inspection of
technical installations in assembly
rooms which individually can accom- All federal Issue (12/97) (12/87) (12/76) (06/90) draft (09/95)
modate more than 200 visitors, and states (9/01)
their escape routes; (Model Source §17 Par. 5 Pkt. 4.9.5 §26 3.20 §14 Par. 4 §19
3. Sales areas whose sales rooms have regulations)
Test 5.4.3/ §38/ 5.4/ TR
more than 2000 m2 of floor space;
3 years 5 years 5 years
4. Shopping centres with several sales
areas which are connected to each Baden- Issue (12/97) (09/90) (02/82) (02/97)
other either directly or via escape Wurttem-
Source §15 Par. 2 5.2 §19
routes, and whose sales rooms indi- berg
Test §127/
vidually have less than 2000 m2 of
3 floor space but having a total floor
space of more than 2000 m2;
BW

Bavaria Issue (08/97)


1 Jahr

(11/97) (01/02)
5. Exhibition spaces whose exhibition Bay Source Art. 15.(7) §19 §2 (4)
rooms individually or together have
more than 2000 m2 of floor space; Test

6. Restaurants with seating for more Berlin Issue (06/98) (01/98)


than 400 customers, or hotels with Bln Source §19
more than 60 beds for guests;
Test §124/
7. High-rise buildings as defined in the
1 year
Hamburg building regulations (§2
Abs. 2 HbauO); Branden- Issue (03/98) (10/90) (10/90) (10/90) (07/98)
8. Hospitals and other buildings and burg
Source §17 Par. 5 §13 Par. 6 §26 §6 §19
structures having a similar purpose;
Bra Test 3 years §38 A4/ §62/
9. Medium-sized and large-scale 5 years 3 years
garages as defined in the Hamburg
regulations for garages (§1 Abs. 5 Bremen Issue (03/95) (08/79)
Garagenverordnung vom 17. April HB Source §17 Par. 7 Item 4.9.5
1990 Hamburgisches Gesetz- und
Verordnungsblatt, Seite 75); Test 5.4.3/
3 years
10. Buildings and structures
10.1 with explosive materials, such as Hamburg Issue (06/97)
ammunition factories, depots for Hbg Source §17 Par. 3
ammunition and explosives,
Test
10.2 with factory premises which are at
risk of explosion, such as varnish Hesse Issue (02/98) (12/97) (08/91)
and paint factories, chemical facto- HE Source §17 Par. 5 Item 4.9.5
ries, larger depots of combustible
liquids and larger gas holders, Test 5.4.3/ TR < 3 years
3 years
10.3 particularly at risk of fire, such as
– larger woodworking factories, Mecklen- Issue (05/98) (10/90) (10/90) (05/95) (10/90) (09/98)
burg-West-
– buildings with thatched roofs, Source §14 Par. 5 §13 Par. 6 §26 3.20 §6 §19
Pomerania
and
Test 3 years §38 A4/ 5.1.c/ §62/
– warehouses and production MV 5 years 5 years 3 years
plants with a high fire load,
Lower Issue (10/97) (07/78) (01/03) (01/97)
10.4 for larger numbers of people such Saxony
as Source §20 Par. 3 3.20 §19
– schools, Nds Test 5.1d/ §128/
– homes for the elderly and chil- 5 years 5 years
dren’s homes, North Rine- Issue (03/00) (12/95) (12/95) (11/76) (12/95) (03/00) (12/95)
– barracks, Westphalia
Source §17 Par. 4 §13 Par. 6 §26 3.20 §171)
– correctional facilities
NW Test TR TR TR TR TR 3 years
– and railway stations,
10.5 with cultural assests, such as Table 3.1.1 Legal building regulations of the German Federal states on lightning protection (Part 1)

20 LIGHTNING PROTECTION GUIDE www.dehn.de


General Provisions:
Federal Legal building regulations on lightning protection
state DIN 18384: 2000-12
Special building regulations and guidelines
Building Test Contract procedure for building works
regulations Multistorey Hospital School Assembly Sales regulation (VOB)
building facility facility TR2) Part C: General technical specifications
for building works (ATV);
Rhineland- Issue (11/98) (01/89) (09/82) (07/98) (04/91) Lightning protection systems
Palatinate Standard services book for the construc-
Source §15 Par. 5 10. §19
tion industry (StLB)
RP Test 11.3/ §124/ 5 years Service sector 050, lightning protection
5 years 1year and earth-termination systems
Saarland Issue (07/98) (10/90) (10/90) (01/00) (01/79) (09/77) The purpose of this standard services
book is to ensure conformity of the texts
Srl Source §18 Par. 4 §13 Par. 6 §26 6. §23 used in the service descriptions, and also
Test 3 years §38 A4/ §123/ §34/ to facilitate data processing.
5 years 5 years 3 years The texts are used for public tenders by
Saxony

Sa
Issue

Source
(03/96) (10/90)

§17 Par. 5 §13 Par. 6


(10/90)

§26
(11/99)

Item 2.4
(10/90)

§6
(10/92)

§23
(02/00)

§2 (2) 1.
all building authorities, and by federal,
state and local governments.
DIN 48830: 1985-03
3
Test 3 years §38 A4/ TR §62/ §34/ 5 years Lightning protection system - Description
5 years 3 years 3 years This standard applies when drawing up
the description of a lightning protection
Saxony- Issue (02/01) (09/95) (09/95) (09/95) (09/95)
system which is required as part of the
Anhalt
Source §17 Par. 5 13.6 §25 6. §19 design documentation.
LSA Test < 3 years 37.4/ §62/ DIN V VDE V 0185-1
5 years 3 years (VDE V 0185 Part 3): 2002-11
Part 1: General principles
Schleswig- Issue (02/96) (09/84) (01/76) (07/84) (12/97)
It contains all general principles for the
Holstein
Source §19 Par. 5 Item 4.9.5 3.20 §19 lightning protection of buildings and
SH Test 5.4.3/ 5.4/ §124/ structures including their installations/
3 years 5 years 3 years content, persons and all utility lines

Thuringia Issue (06/94) (10/90) (10/90) (08/99) (10/90) (06/97) (04/93) DIN V VDE V 0185-2
(VDE V 0185 Part 2): 2002-11
Th Source §17 Par. 5 §13 Par. 6 §26 6. §6 §19 Part 2: Risk management
Test 3 years §38 A4/ 3 years §62/ TR 3 years Assessment of risk for structures
5 years 3 years Applicable to the assessment of the risk
of damage from cloud-to-earth flashes
Update 07/02 for buildings
1) Commercial building regulations
2) Individual Federal states provide test intervals in special test regulations (TR) DIN V VDE V 0185-3
TR in He = Building test regulations for sales facilities only (VDE V 0185 Part 3): 2002-11
TR in HH, RP, Sa, Th = State regulations on the test of “Building installations and facilities...” Part 3: Physical damage to structures and
TR in NW = Technical Test Regulations life hazard
TR in Bay = Regulations on testing safety related installations and facilities The basis for the design, installation,
(test regulation on safety installations – SPrüfV) inspection and maintenance of lightning
protection systems for general buildings
Remark 1: VDI 3819 Part 1 “Fire protection for building technology“ and structures
comprises all titles of regulations with date of issue
Remark 2: If there is no information given in the table, there are either no legal building regulations DIN V VDE V 0185-4
or there are no exact regulations on lightning protection and corresponding tests. (VDE V 0185 Part 4): 2002-11
Part 4: Electrical and electronic systems
Table 3.1.1 Legal building regulations of the German Federal states on lightning protection (Part 2)
within structures
Contains information about the design,
– buildings of historic interest, Table 3.1.1 contains the sources of the installation, inspection, maintenance and
– museums and archives, respective definitions in the state build- testing of systems which protect against
ing regulations of the German states. LEMP effects for buildings and structures
10.6 towering above their surroundings, with electrical and particularly sensitive
such as The following list provides an overview electronic systems (lightning protection
– high chimneys, of the relevant "General Provisions" in zones concept)
– towers and Germany which deal with the issue of DIN 48801 ... 48852
high buildings. requirement, design and inspection of Components for external lightning pro-
lightning protection systems. tection
[Kommentar zur HbauO, Stand
This series of standards specifies dimen-
Juni 1999 zu § 17 RNr. 23]
sions and material thicknesses.

www.dehn.de LIGHTNING PROTECTION GUIDE 21


It is being replaced step by step by the DIN VDE 0141: 2000-01 DIN VDE 0110: 1997-04
following standard. Earthing system for special power instal- Isolation coordination for equipment
lations with nominal voltages above 1 kV within low-voltage systems
DIN EN 50164-1
Section 6 "Earthing to protect against Part 1: Principles, requirements and tests
(VDE 0185 Part 201): 2000-02
the effects of lightning”, gives special This standard defines the minimum insu-
Lightning protection components
consideration to the requirements of lation distances, their selection and the
Part 1: Requirements for connection
lightning protection. rated impulse voltages for overvoltage
components
Reference is made to the risk of back categories I to IV. These values form the
Defines the requirements which metal
flashover, and a relationship is estab- basis for the use of surge protective
connection components such as connec-
lished between the impulse earthing devices in accordance with E DIN VDE
tors, terminal and bridging components,
resistance of the mast or structure earth- 0675 Part 6: 1989-11.
expansion pieces and measuring points
ing, the impulse withstand voltage of the
for lightning protection systems have to VDEW Directive: 1998-01
insulation and the peak value of the
meet. Surge protective devices Class B
lightning current.
Directive for the use in main distribution
Section 6.3 draws attention to the fact
DIN EN 50164-2 systems
that it is more effective to install several
(VDE 0185 Part 202): 2003-05 Part 2: Describes the use and the installation of
individual earthing electrodes (meshed
Requirements for conductors and earth surge protective devices Type I in the

3 electrodes
This standard describes, for example,
dimensions and tolerances for metal con-
or star-type earthing electrodes) than a
single, very long earth rod or surface
earthing electrode.
upstream area of the meter

Especially for electronic systems such as


ductors and earthing electrodes as well television, radio, data systems tech-
Special standards for internal lightning
as the test requirements of the electrical nology (telecommunications systems)
and surge protection, equipotential
and mechanical values of the materials.
bonding DIN VDE 0800 Part 1: 1989-05
General concepts; requirements and tests
Special standards for earth-termination In the VDE 0100 series of standards, the
for the safety of facilities and apparatus
systems: following parts have to be taken into
consideration: DIN VDE 0800 Part 2: 1985-07
DIN 18014: 1994-02
Earthing and equipotential bonding
Foundation earth electrode DIN VDE 0100 Part 410: 1997-01
Part 2 summarises all requirements on
This directive provides information about Erection of power installations with
the function of a telecommunications
the arrangement and the installation of nominal voltages up to 1000 V –
system with respect to earthing and
foundation earthing electrodes with Part 4: Protection for safety
equipotential bonding.
practical application examples. Subclauses 413.1.2 and 413.1.6 describe
protective measures in the event of indi- DIN VDE 0800 Part 10: 1991-03
DIN VDE 0151: 1986-06
rect contact (equipotential bonding). Transitional requiremenets on erection
Material and minimum dimensions of
and operation of installations
earthing electrodes with respect to cor- DIN VDE 0100 Teil 540: 1991-11
Part 10 contains requirements for the
rosion Erection of power installations with
installation, extension, modification and
This VDE guideline applies to corrosion nominal voltages up to 1000 V
operation of telecommunications sys-
protection when installing and extend- Selection and erection of equipment
tems. Section 6 of this part lays down the
ing earthing electrodes and earthing-ter- Earthing arrangements, protective
requirements for surge protective meas-
mination systems. It provides informa- conductors, equipotential bonding con-
ures.
tion on how to avoid or reduce the risk of ductors.
corrosion to earthing electrodes and Contains the provisions for the installa- DIN VDE 0845 Part 3-1: 2002-03
with earthing electrodes of other systems tion of earth-termination systems and Surge protective devices connected to
installed. Moreover, it provides informa- the measures for equipotential bonding telecommunications and signalling net-
tion to assist in making the correct choice (main earthing busbar, supplementary works – Performance requirements and
of earthing electrode materials, and also equipotential bonding). testing methods
about special anticorrosion measures. DIN VDE 0855 Part 1: 1994-03
DIN VDE 0100 Part 534: 1999-04
DIN VDE 0150: 1983-04 Electrical installations of buildings – Part Cable networks for television signals,
Protection against corrosion due to stray 534: Selection and erection of equipment sound signals and interactive services;
currents of d.c. installation – Devices for protection against overvolt- Safety requirements
Subclause 4.1.4.2 requires that, for ages Section 10 of Part 1 lays down the
underground storage tanks electrically This standard deals with the use of surge requirements for measures to protect
separate from domestic installations by protective devices Type I, II and III in low against atmospheric discharges (earthing
virtue of their being fitted with insulat- voltage consumer is installations in accor- of the antenna mounting, equipotential
ing parts, the connection between the dance with the protection in the event of bonding).
tank and the lightning protection system indirect contact. VDE 0855 Part 300: 2002-07
must be effected by means of an isolat- Transmitting/ receiving systems for trans-
DIN VDE 0100 Part 443: 2001-02
ing spark gap. mitter RF output power up to 1 kW;
Erection of low voltage installations–
DIN VDE 0101: 2000-01 Protection for safety – Protection against Safety requirements
Power installations exceeding 1 kV overvoltages of atmospheric origin or Section 12 of Part 300 describes the light-
Subclauses 5.2.5 and 7.5 deal with surge due to switching ning and surge protection and the earth-
protection and lightning protection. ing of antenna systems.

22 LIGHTNING PROTECTION GUIDE www.dehn.de


DIN EN 61663-1 (VDE 0845 Part 4-1): DIN 50281-1-2 VDE 0165 Part 2: 1999-11 3.2 Assessment of the risk of
2000-07 Electrical apparatus for use in the pres-
Telecommunication lines, Part 1: Fibre ence of combustible dust
damage and selection of
optic installations Electrical apparatus protected by enclo- protective components
On this subject, the standard describes a sures; Selection, installation and mainte- 3.2.1 Risk management
method for calculating the possible num- nance
ber of incidences of damage for selecting Risk management with foresight includes
VDE document series 65: “Electrical calculating the risks for the company. It
the protective measures which can be
Explosionsschutz nach DIN VDE 0165”; provides the basis on which decisions can
used, and gives the permissible fre-
VDE Verlag Berlin [engl.: “Electrical be made in order to limit these risks, and
quency of incidences of damage. Only
explosion protection according to DIN it makes clear which risks should be cov-
primary faults (interruption of opera-
VDE 0165”], Annex 9: „PTB-Merkblatt für ered by insurance. When considering the
tions) and not secondary faults (damage
den Blitzschutz an eigensicheren management of insurances, it should be
to the cable sheath (formation of holes)),
Stromkreisen, die in Behälter mit borne in mind, however, that insurance is
however, are considered.
brennbaren Flüssigkeiten eingeführt not always a suitable means of achieving
DIN EN 61663-2 (VDE 0845 Part 4-2): sind” [engl.: “PTB bulletin for protection certain aims (e. g. maintaining the ability
2002-07 of intrinsically safe circuits installed in to deliver). The probabilities that certain
Telecommunication lines, Part 2: Lines containers with flammable liquids risks will occur cannot be changed by
using metallic conductors.
This standard must only be applied to the
lightning protection of telecommunica-
against lightning“]

Standards can be obtained from the fol-


insurance.
Companies which manufacture or pro-
3
vide services using extensive electronic
tion and signal lines with metal conduc- lowing address: installations (and nowadays this applies
tors which are located outside buildings VDE VERLAG GMBH to most companies), must also give spe-
(e. g. access networks of the landline Bismarckstraße 33 cial consideration to the risk presented
providers, lines between buildings). 10625 Berlin by lightning strokes. It must be borne in
Germany
Phone: +49 30 34 80 01-0
mind that the damage caused by the
Inspection of lightning protection sys- Fax: +49 30 341 70 93 non-availability of electronic installa-
tems eMail: vertrieb@vde-verlag.de tions, production and services, and also
Internet: www.vde-verlag.de the loss of data, is often far greater than
DIN V VDE V 0185-3 (VDE V 0185 Part 3):
2002-11 or the damage to the hardware of the
Physical damage to structures and life installation affected.
Beuth-Verlag GmbH
hazard Burggrafenstraße 4-10
In the case of lightning protection, inno-
Main section 3: Inspection and mainte- 10787 Berlin vative thinking about damage risks is
nance of lightning protection systems Germany slowly gaining in importance. The aim of
Phone: +49 30 2601-2240 risk analysis is to objectify and quantify
This describes the procedure for inspec- Fax: +49 30 2601-1724
tions and maintenance. This standard the risk to buildings and structures, and
Internet: www.din.de/beuth
applies to new and old installations, their contents, as a result of direct and
which are considered in a general sense. indirect lightning strokes. This new way
of thinking has been embodied in the
Special installations new German prestandard
DIN V VDE V 0185-2.
DIN EN 1127-1: 1997-10 The risk analysis presented here ensures
Explosion prevention and protection - that it is possible to draw up a lightning
Part 1: Basic concepts and methodology protection concept which is understood
This standard is a guide on how to pre- by all parties involved, and which meets
vent explosions, and protect against the optimum technical and economic
effects of explosions by employing meas- requirements, i. e. the necessary protec-
ures during the drafting and design of tion can be guaranteed with as little
devices, protection systems and compo- expenditure as possible. The protective
nents. measures which result from the risk
Sections 5.3.8 and 6.4.8 basically lay analysis are then described in detail in
down the requirement for protection the later parts of the standard, in the
against the effects of a lightning stroke new DIN V VDE V 0185 series.
which put the installations at risk.
DIN EN 60079-14/VDE 0165 Part 1:
1998-08
Electrical apparatus for explosive gas
atmospheres
Section 6.5 draws attention to the fact
that the effects of lightning strokes must
be taken into consideration.
Section 12.3 describes the detailed stipu-
lations for installations for the ex zone 0.
Extremely extensive equipotential bond-
ing is required in all ex zones.

www.dehn.de LIGHTNING PROTECTION GUIDE 23


3

Fig. 3.2.3.1 Grid pattern 50 km x 50 km for the lightning densities according to Table 3.2.3.1
(Elaborated by Dr.-Ing. E.U. Landers)

24 LIGHTNING PROTECTION GUIDE www.dehn.de


The values stated in the table have to be converted with the factor 10–6 in 1/(m2 · year).
A B C D E F G H I J K L M N
1 0.38
2 0.75 0.38 0.38 0.75 0.75
3 0.75 0.75 0.75 0.75 1.13 0.75 1.13 1.13
4 0.75 0.75 1.13 1.5 1.5 1.5 1.5 1.5 1.5 1.13 1.13
5 1.13 1.13 1.13 1.5 1.88 1.88 1.5 1.88 1.5 1.13 1.13
6 1.13 1.5 1.5 1.13 1.88 1.88 1.5 1.5 1.13 1.13 1.13
7 1.5 1.5 1.5 1.88 1.88 1.88 1.88 1.5 1.5 1.13 1.5 1.13
8 1.13 1.88 1.5 1.88 2.25 2.25 2.25 1.88 2.25 1.88 1.5 1.5 1.5
9 1.13 1.88 1.88 2.25 3.00 2.25 2.63 2.25 2.63 2.63 1.88 1.88 2.25 1.13
10 1.13 1.88 2.25 2.63 3.00 2.63 2.63 2.25 2.63 2.63 2.25 1.88 1.5 1.13
11
12
1.13 2.25
2.25
2.63
2.63
3.00
3.38
3.38
4.50
4.13
4.13
3.38
3.75
2.63
2.63
2.25
2.25
2.25
1.5
2.25
2.25
2.25
3
13 2.63 3.38 4.13 4.50 3.75 3.38 3.00 2.63 1.88 1.5
14 3.00 3.00 3.38 4.13 3.75 3.00 3.00 2.25 2.25 1.88 1.5
15 3.00 4.13 4.50 3.75 2.63 2.25 1.88 1.88 1.5 1.13
16 3.00 3.38 3.75 3.38 2.63 2.25 1.88 1.88 1.5 1.5
17 2.25 2.63 2.63 2.25 2.25 2.25 1.88 1.5 1.5
18 1.88 1.88 2.25 2.25 2.63 2.63 2.63 2.25

Table 3.2.3.1 Earth lightning density Ng per km2 and year in Germany: Lightning statistics by BLIDS for the years 1992 to 2000 in a grid pattern 50 km x 50 km.
Reproduction with the kind authorisation by BLIDS (www.blids.de)

3.2.2 Fundamentals of risk established with an acceptable risk Ra If a finer grid is used, the local values of
assessment then enables a statement to be made the lightning densities can still deviate
about the requirements and the dimen- noticeably from these averages. Owing
According to DIN V VDE V 0185-2, risk R
sioning of lightning protection measures. to the relatively short time of nine years
of lightning damage can generally be
the map has been being recorded, and to
found using the relationship:
the limited locational efficiency of the
R=N iP iδ 3.2.3 Frequency of lightning lightning location systems at the begin-
strokes ning (currently around 95 % in the mid-
where: dle and 90 % on the fringes of the loca-
We distinguish between the following
tion area), it is recommended to apply a
N Frequency of lightning strokes in the frequencies of lightning strokes which
safety factor of 25 % to the values given
area under consideration (How can be relevant for a building or struc-
in Table 3.2.3.1.
many lightning strokes occur per ture:
year in the area under consid- ND Frequency of direct lightning strokes For the frequency of direct lightning
eration?); to the building or structure; strokes ND to the building or structure we
P Probability of damage (What is the NM Frequency of close lightning strokes have:
probability that a lightning stroke with electromagnetic effects;
causes a quite specific type of dam-
NL Frequency of direct lightning strokes N D = N g i Ad i Cd
age?);
in utility lines entering the building
δ Damage factor for the quantitative or structure; Ad is the equivalent collection area of the
evaluation of the damage (What are
NI Frequency of lightning strokes adja- isolated building or structure (Fig.
the effects and consequences of a
cent to utility lines entering the 3.2.3.2), Cd an environmental coefficient
very specific type of damage, and
building or structure. so that the influence of the surroundings
what is the value and extent of the
(built-up, terrain, trees, etc.) can be taken
damage?).
The calculation of the frequencies of into account (Table 3.2.3.2). The calcula-
lightning strokes is given in detail i tion of ND thus corresponds to the
The task of the risk assessment therefore
Annex A of DIN V VDE V 0185-2. One method already known from VDE V 0185
involves the determination of the three
begins with the annual density of cloud- Part 100.
parameters N, P and δ for all relevant risk
to-earth flashes Ng for the region under
components. This involves establishing
consideration (Fig. 3.2.3.1, in combina-
and determining many individual para-
tion with Table 3.2.3.1, taken from
meters. A comparison of the risk R thus
Annex E of DIN V VDE V 0185-2).

www.dehn.de LIGHTNING PROTECTION GUIDE 25


1:3 Relative location of the structure Cd
H
Structure situated in a wide are with buildings or objects with the 0.25
same or greater height (towers, forests, ...)
Structure surrounded by smaller buildings 0.5
Stand-alone structure, no further buildings or objects with a distance 1
of 3H from the facility
Stand-alone structure situated on the top of a mountain or a rounded 2
3H

hilltop
Table 3.2.3.2 Environment factor Cd
W

Am
L 500 m
Ai
3H

3 Fig. 3.2.3.2 Equivalent collection area Ad for direct


Ad
3Ha
Aa
Al Ha

La
lightning strokes into a stand-alone H
L

structure
Wa
Similarly, the frequency of close lightning W W
strokes NM can be calculated:

N M = N g i Am Lc

Am is arrived at by drawing a line at a dis- Fig. 3.2.3.3 Equivalent interception areas Am, Al, Ai for indirect lightning strikes close to the structure
tance of 500 m around the building or
structure (Fig. 3.2.3.3). The equivalent
collection area Ad Cd of the building or
structure estimated using the environ- Overhead line Underground cable
mental coefficients is then subtracted Al ⎡⎣ LC − 3 i ( H + H a )⎤⎦ i 6 i H C ⎡⎣ LC − 3 i ( H + H a )⎤⎦ i 0, 4 i ρ
from the area thus enclosed. Lightning
strokes on the area Am lead exclusively to Ai LC i 100 i ρ LC i 50 i ρ
magnetically induced surges in installa- Table 3.2.3.3 Equivalent interception areas Al and Ai in m2
tion loops in the interior of the building
or structure.
HC Height (m) of the line above ground the length LC of the line; in the case of the building or structure. In the building
level; cables, it is a function of the earth resis- or structure under consideration, light-
tivity ρ; and for overhead lines it is a func- ning strokes within the area (Al+Aa) lead,
ρ Earth resistivity (Ωm) in, or on, which tion of height HC of the line above as a rule, to a high energy discharge
the line is laid, up to a maximum val- ground level (Table 3.2.3.3). If the length which can generate a fire, an explosion, a
ue of ρ = 500 Ωm; of the line is not known, or if it is very mechanical or chemical reaction. The fre-
LC Length (m) of the line, measured time-consuming to ascertain it, then, as a quency NL, therefore, does not comprise
from the building or structure to the worst-case scenario, a value of pure surges which result in faults or dam-
first distribution junction, or to the LC = 1000 m can be set. If necessary, the age to the electrical and electronic sys-
first location where surge protective value for Al can be increased by the value tems, but mechanical and thermal effects
devices are installed, up to a maxi- of the equivalent capture area Aa of the which arise when lightning strikes.
mum length of 1000 m; neighbouring building or structure con- Surges to utility lines entering the build-
H Height (m) of the building or struc- nected via the line under consideration. ing or structure are described by the fre-
ture; If, within the area Al, there is a medium quency of lightning strokes next to such
voltage line rather than a low voltage a utility line NI:
Ha Height (m) of the neighbouring
one, then a transformer reduces the
building or structure connected via
the line.
intensity of the surges at the entrance to N l = N g i ( Ai − Al ) i Ct i Cs
the building or structure. In such cases,
this is taken into account by the correc-
The frequency of direct lightning strokes
tion factor Ct = 0.25. The correction fac-
in a utility line entering a building or
tor Cs is ultimately a function of the
structureL is:
building density. In urban areas (Cs = 0.2),
N L = N g i ( Al i Cs + Aa i Cd ) i Ct utility lines entering buildings and struc-
tures are not as exposed to the effects of
lightning as those in rural areas (Cs = 1).
The area Al (Fig. 3.2.3.3) is a function of The frequency NL must be determined
the type of line (overhead line, cable), individually for each utility line entering

26 LIGHTNING PROTECTION GUIDE www.dehn.de


The area Ai (Fig. 3.2.3.3) is again a func- PC Failure of electrical/ electronic sys- The following simple probabilities are
tion of the type of line (overhead line, tems as a result of a direct lightning applied:
cable), the length LC of the line; in the stroke to the building or structure; pa for contact and step voltages out-
case of cables, it is a function of the earth PM Failure of electrical/ electronic sys- side the building or structure
resistivity ρ; and for overhead lines it is a tems as a result of a lightning stroke (ground condition);
function of the height HC of the line to the ground next to the building or pu for contact and step voltages inside
above ground level (Table 3.2.3.3). The structure; the building or structure
same worst-case scenario applies. The
PU Electric shock suffered by living (floor condition);
area Ai is usually significantly larger than
beings as a result of a direct light- ps to take into consideration the shield-
Al. This makes allowance for the fact that
ning stroke to the utility lines enter- ing characteristics of the building or
surges resulting in faults or damage to
ing the building or structure; structure (wood, roof tiles, concrete,
electrical and electronic systems can also
be caused by lightning strokes further PV Fire, explosion, mechanical and steel structure, structures mounted
away from the line. chemical reactions as a result of a on the roof, etc.);
The correction factors Ct and Cs corres- direct lightning stroke to a utility pi to take into consideration the char-
pond to those already stated above. The line entering the building or struc- acteristics of the internal lines and
frequency Nl must then also be deter- ture; installations (unshielded lines,
mined individually for each utility line
entering the building or structure.
PW Failure of electrical/ electronic sys-
tems as a result of a direct lightning
stroke to a utility line entering the
shielded lines, cable channels, optical
fibres);
pe to take into consideration the char-
3
building or structure; acteristics of the utility lines entering
3.2.4 Damage probabilities PZ Failure of electrical/ electronic sys- from outside (unshielded lines,
The damage probability parameter gives tems as a result of a lightning stroke shielded lines, cable channels, optical
the probability that a supposed lightning to the ground next to a utility line fibres);
stroke will cause a quite specific type of entering the building or structure. pf for the probability that a dangerous
damage. It is therefore assumed that discharge causes a fire or another
there is a lightning stroke on the relevant The damage probabilities result from dif- physical reaction (explosion,
area; the value of the damage probabili- ferent combinations of simple (basic) mechanical or chemical reaction)
ty can then have a maximum value of 1. probabilities px and reduction factors rx. inside the building or structure;
We differentiate between the following The equations and the required parame-
pw to take into consideration the dielec-
eight damage probabilities: ter values are presented in detail in
tric strength of the installations
PA Electric shock suffered by living Annex B of DIN V VDE V 0185-2. Table
inside the building or structure;
beings as a result of a direct light- 3.2.4.1 provides an overview.
ning stroke to the building or struc- The simple probabilities are determined
ture; by means of the characteristics which are
technically relevant for lightning protec-
PB Fire, explosion, mechanical and
tion in, on and outside the building or
chemical reactions as a result of a
structure, but they do not yet represent
direct lightning stroke to the build-
protective measures in the literal sense.
ing or structure;

Source Lightning stroke (with regard to the structure)


of damage
Direct Indirect
S1 S2 S3 S4
Direct lightning Lightning stroke Direct lightning Lightning stroke
stroke into into the earth stroke into into the earth
structure next to the the entering next to the
Cause of structure supply line entering
damage supply line
C1
Electrical shock PA = pa • ra • ps • rs PU = pu • pe • re
to creatures
C2
Fire, explosions PB = pf • rf • [1 – (1 – ps • rs ) PV = pe • re • pf • rf
mechanical and • (1-pe • re )]
chemical effects
C3
Interferences on PC = 1 – (1 – pi • ps • rs • pw • rw) PM = pi • ps • rs • pw • rw PW = pe • re • pw • rw PZ = pe • re • pw • rw
eletrical and • (1 – pe • re • pw • rw )
electronic
systems
Table 3.2.4.1 Calculation of probabilities of damage Py from the simple probabilities px and the reduction factor rx

www.dehn.de LIGHTNING PROTECTION GUIDE 27


Concrete protective measures reduce the correct relationship according to the 3.2.6 Damage factor
simple probabilities stated (reduction probability calculation [1 – (1 – ps rs) (1 – If a particular type of damage has
factors). The following are assessed: pe re)] must be used. occurred in a building or structure, then
rs Lightning protection system in accor- the effect of this damage must be
dance with DIN V VDE V 0185-3; So far, we have calculated the probability assessed. It is possible, for example, for a
that a hazardous discharge strikes the fault or damage to a DP system (D4 type
re Surge protection (surge protective
building or structure. Not all of these of damage: economic losses) to have very
devices, insulating transformers) at
hazardous discharges result in a fire, different consequences. If no data apper-
the location where the utility lines
explosion, mechanical or chemical reac- taining to the business is lost, then the
enter the building or structure;
tion. This is now described using the claim will only be for the damage to the
rw Surge protection (surge protective exact simple probability defined by pf hardware to the value of a few thousand
devices, insulating transformers) for and the corresponding protective meas- euro. If, however, the complete business
the internal installations; ures for containing a fire (parameter rf). of a company is dependent on the per-
ra Measures to prevent contact and The product pf rf is incorporated into the manent availability of the DP system (call
step voltages; damage probability PB in a strictly multi- centre, bank, automation engineering)
rf Measures for containing the effects plicative way since, although the two then, in addition to the hardware dam-
of fire. events “incidence of a hazardous dis- age, there is also disproportionately high

3 To illustrate the combination of the sim-


charge” and “fire, etc. as a result of a
hazardous discharge” are again inde-
pendent from each other, both must be
consequential damage as a result of cus-
tomer dissatisfaction, customers going to
other suppliers, overlooked business
ple probabilities and reduction factors,
present simultaneously before the dam- processes, loss of production, etc.).
we analyse the example of the damage
age can occur (AND operation). The effects of the damage are assessed
probability PB of fire, explosion, mechan-
ical and chemical reactions as a result of a using the damage factor δ. Depending
direct lightning stroke to the building or on the relevant type of damage, this
3.2.5 Types of damage and causes enables the extent of the damage, its val-
structure:
of damage ue or the consequences to be assessed.
⎡1 − (1 − ps i rs ) Depending on the construction, use and Annex C of DIN V VDE V 0185-2 gives the
⎤ fundamentals of the calculation for the
PB = p f i rf i ⎢ ⎥
substance of the building or structure,
⎢⎣i (1 − pe i re )
the relevant types of damage can be very damage factors of the four types of dam-
⎦⎥ different. DIN V VDE V 0185-2 recognises age. It is frequently the case, how-ever,
the following four types of damage: that it is extremely time-consuming to
In the event of a direct lightning stroke, D1 Loss of human life (injury to, or apply the equations. For usual cases, the
hazardous discharges can occur any- death of, persons); aforementioned Annex C therefore also
where within the building or structure provides suggestions for typical values
D2 Loss of services for the public; for the damage factor δ, depending on
(ps rs), and at the locations where the util-
ity lines (pe re) enter the buildling or D3 Loss of irreplaceable cultural assets; the underlying causes of the damage.
structure. D4 Economic losses;
⇒ The probability of a hazardous dis-
charge occuring in the inside of the The types of damage stated can arise as a
building or structure is mainly deter- result of the following causes of damage:
mined by its design (parameter ps). C1 Electric shock to humans or animals
This value can be reduced by a light- as result of contact and step volt-
ning protection system as a protec- ages;
tive measure (parameter rs). C2 Physical damage (fire, explosion,
⇒ The (external) lightning protection mechanical or chemical reaction), as
system, however, has no influence on a result of the effect of the lightning
the sparking at the locations where current, including sparking;
the utility lines enter the building or C3 Malfunctioning of electrical and
structure (Note: this always assumes electronic systems as a result of
a direct lightning stroke to the build- surges.
ing or structure itself). This sparking
is a function of the characteristic of The causes of damage thus literally rep-
the utility lines entering the building resent the “cause” in a causal relation-
or structure (parameter pe) and is ship, the types of damage the “effect”
reduced by the “surge protection” (Table 3.2.5.1). The possible causes of
measures (parameter re). damage for one type of damage can be
manifold. It is therefore necessary to first
The two individual from probabilities ps define the relevant types of damage for
rs and pe re are independent of each oth- a building or structure. It is then subse-
er; but the existence of only one haz- quently possible to stipulate the causes
ardous discharge is sufficient to require of damage to be determined.
their superpositioning (OR operation).
However, this cannot be achieved by sim-
ply adding them together. Instead, the

28 LIGHTNING PROTECTION GUIDE www.dehn.de


Point of strike Example Source of Cause of Type of
damage damage damage

Structure S1 C1 D1, D4b


C2 D1, D2, D3, D4
C3 D1a, D2, D4

Earth next to
the structure S2 C3 D1a, D2 , D4

Entering
supply line S3 C1 D1
C2 D1, D2, D3, D4
C3 D1a, D2, D4

Earth next
to entering S4 C3 D1a, D2, D4
supply line

a For hospitals and explosive structures


b For agricultural properties (loss of animals).
Table 3.2.5.1 Damage causes and types of damage depending on the point of strike

Explanations on Table 3.2.5.1:

Source of damage in relation to the Cause of damage


Type of damage
point of strike
S1 Lightning flash to a structure C1 Electric shock to living beings as a
D1 Injury to, or death of, persons
S2 Lightning flash near a structure result of contact and step voltages
D2 Loss of services for the public
S3 Lightning flash to an entering supply C2 Fire, explosion, mechanical and
chemical reactions as a result of the D3 Loss of irreplaceable cultural assets
line
physical effects of the lightning dis- D4 Economic losses
S4 Lightning flash close to a supply line
charge
C3 Malfunctioning of electrical and
electronic systems as a result of
surges.

www.dehn.de LIGHTNING PROTECTION GUIDE 29


Source Lightning stroke (with regard to the structure)
of damage
Direct Indirect
S1 S2 S3 S4
Direct lightning Lightning stroke Direct lightning Lightning stroke
stroke into into the earth stroke into the into the earth
the structure next to entering next to the
Cause the structure supply line entering
of damage supply line

C1
Electrical shock RA = ND • PA • δa RU = NL • PU • δu Rs = RA + RU
of creatures

C2
Fire, explosions, RB = ND • PB • h • δf RV = NL • PV • h • δf Rf = RB + RV

3 mechanical and
chemical
effects
C3
Interferences on RC = ND • PC • δo RM = NM • PM • δo RW = NL • PW • δo RZ = NI • PZ • δo Ro = RC + RM
electrical and + RW + RZ
electronic
systems

Table 3.2.7.1 Risk components for different points of strike (damage sources) and causes of damage

3.2.7 Relevant risk components for If lightning directly strikes utility lines If the combination according to the point
different lightning strokes entering a building or structure, the fol- of strike is of interest, then the risk is:
lowing risk components arise: ⇒ As a result of a direct lightning
There is close correlation between the
cause of the damage, the type of dam- RU Risk components for electric shocks stroke to the building or structure is
age and the resulting relevant risk com- to living beings in the event of direct
ponents. Initially, it serves to represent lightning strokes to utility lines Rd = RA + RB + RC
the dependence on the point of strike of entering the building or structure;
the lightning discharge, and the risk RV Risk components for physical dam- ⇒ As a result of an indirect lightning
components which are derived from this. age in the event of direct lightning stroke next to the building or struc-
If lightning directly strikes a building or strokes to utility lines entering the ture is
structure, the following risk components building or structure;
arise (Table 3.2.7.1): RW Risk of failure of electrical and elec- Ri = RM + RU + RV + RW + RZ
RA Risk component for electric shocks to tronic systems as a result of surges
living beings as a result of direct caused by direct lightning strokes to If, on the other hand, it is desired to
lightning strokes; utility lines entering the building or investigate the cause of the damage,
RB Risk component for physical damage structure. then the risks can be combined as fol-
as a result of direct lightning strokes; lows:
If lightning eventually strikes the ground ⇒ For electric shock to humans or ani-
RC Risk of malfunctioning of electrical
next to the utility lines entering a build- mals as a result of contact and step
and electronic systems as a result of
ing or structure, the following risk com- voltages:
surges caused by direct lightning
ponents are created:
strokes.
RZ Risk of failure of electrical and elec- RS = RA + RU
tronic systems as a result of surges
If lightning strikes the earth near a build-
ing or structure, or neighbouring build-
caused by direct lightning strokes to ⇒ For fire, explosion, mechanical and
the ground next to the utility lines chemical reaction, caused by
ings, the following risk components are
entering the building or structure. mechanical and thermal effects of a
created:
lightning stroke:
RM Risk of malfunctioning of electrical The eight risk components in total (which
and electronic systems as a result of
surges caused by direct lightning
basically must be determined individually R f = RB + RV
for each type of damage) can now be
strokes to the ground next to the combined according to two different cri-
building or structure. teria: the point of strike of the lightning
stroke and the cause of the damage.

30 LIGHTNING PROTECTION GUIDE www.dehn.de


⇒ For failure of electrical und electro- 3.2.9 Choice of lightning protection for external and internal lightning pro-
nic systems due to surges: measures tection must be installed. If Rd is suffi-
ciently small, the second step is to exam-
The measures for protection against
RO = RC + RM + RW + RZ lightning are intended to lead to the
ine whether the risk presented by an
indirect lightning stroke Ri (still) exceeds
limiting of the damage risk R to values
the acceptable damage risk Ra. If this is
below the acceptable risk of damage Ra.
the case, (further) protective measures
Using a detailed calculation of the dam-
3.2.8 Acceptable risk of age risks for the types of damage which
(in particular surge protective devices)
lightning damage must be installed to reduce Ri.
are relevant to a specific building or
When making a decision on the choice of structure in each case, i. e. by dividing
lightning protection measures, one has It is thus possible to choose those protec-
them into the individual risk components
to examine whether the damage risk R tive measures which lead to a reduction
RA, RB, RC, RM, RU, RV, RW and RZ, it is pos-
determined for each relevant type of in the risk components which have rela-
sible to choose lightning protection
damage exceeds an acceptable (i.e. a still tively high values in each case, i. e. pro-
measures in an extremely targeted way.
tolerable) value Ra or not. For a building tective measures whose degrees of effec-
The flow chart in DIN V VDE V 0185-2
or structure which is sufficiently protect- tiveness in the case under inspection are
(Fig. 3.2.9.1) illustrates the procedure. In
ed against the effects of lightning, then comparatively high.
particular, the first thing to be examined

R ≤ Ra
here is whether the risk caused by a
direct lightning stroke to the building or
structure Rd exceeds the acceptable dam-
3
must hold, where R represents the sum age risk Ra. If this is the case, a complete
over all risk components which are rele- lightning protection system with suitable
vant for each respective type of damage:

R = ∑ RV
Identify the structure to be protected
Here, DIN V VDE V 0185-2 distinguishes
between events which can result in losses
Identify the relevant types of damage
which are of interest to the public (injury
or death of persons, loss of services, loss
of cultural assets – D1, D2, D3 types of For every relevant types of damage:
damage) and events damaging only pri- - Identify the acceptable damage risk Ra
vate or business property (D4 type of - Identify and calculate the risk components
damage). In the former, acceptable maxi- RA, RB, RC, RM, RU, RV, RW, RZ
mum values Ra have to be laid down by
national authorities or organisations;
DIN V VDE V 0185-2 provides typical val- Calculate Rd and Ri
ues for this purpose. In the second case,
the determination of Ra is the responsi-
Calculate R = Rd + Ri
bility of the owner or operator of the
building or structure in collaboration
with the designer of the lightning pro- Structure sufficiently
No
tection system. R > Ra protected against this
type of damage
Yes

No
Rd > Ra

Yes No
Ri > Ra

Yes
Install sufficient type of lightning protection system
or other protective measures
for reduction of RA, RB, RC

Install surge protective devices at the boundary of a


lightning protection zone and eventually other pro-
tective measures for reduction of RM, RU, RV, RW, RZ

Install
special
protective
measures

Fig. 3.2.9.1 Flow chart for selection of protective measures

www.dehn.de LIGHTNING PROTECTION GUIDE 31


3.2.10 Design aids 3.3 Inspection and main- plex technical work equipment is in a
safe working condition. He shall be able
For practical applications, the time-con- tenance to inspect technical work equipment and
suming and not always simple applica-
tion of the procedure for assessing the 3.3.1 Types of inspection and quali- provide an expert opinion. An expert is a
risk of damage for buildings and struc- fication of the inspectors specially trained, officially approved
tures can be noticeably improved by the competent person. Persons who are eligi-
To guarantee that the building or struc-
use of a PC-aided solution. AIXTHOR has ble to be experts are, for example, engi-
ture, the persons therein, and the electri-
converted the procedures and data from neers at the German Technical Inspec-
cal and electronic systems have perma-
DIN V VDE V 0185-2 into user-friendly torate or other specialist engineers.
nent protection, the mechanical and
software (www.aixthor.com). Installations which are subject to moni-
electrical characteristics of a lightning
It is also possible to carry out an initial, toring requirements generally have to be
protection system must remain com-
much simplified assessment using the inspected by experts.
pletely intact for the whole of its service
VDS Directive on risk orientated lightn Regardless of the qualifications required
life. To ensure this case, a coordinated
ing and surge protection by the inspectors, the inspections shall
programme of inspection and mainte-
(VDS 2010:2002-07„Risikoorientierter ensure that the lightning protection sys-
nance of the lightning protection system
Blitz- und Überspannungsschutz“ [engl.: tem fulfils its protective function of pro-
shall be laid down by an authority, the
„Risk-orientated lightning and surge tecting living beings, stock, technical
designer of the lightning protection sys-

3 protection]). tem, or the person installing the light-


ning protection system, and the owner of
the building or structure. If faults are
equipment in the building or structure,
operational technology, safety technolo-
gy, and the building or structure, against
the effects of direct and indirect light-
3.2.11 Summary found during the inspection of a light-
ning strokes when combined with any
DIN V VDE V 0185-2 contains procedures ning protection system, the operator/
maintenance and service measures which
and data for calculating the damage risk owner of the building or structure is
may be necessary. A design report of the
as a result of lightning strokes to build- responsible for the immediate remoral of
lightning protection system containing
ings and structures, and choosing light- the faults. The inspection of the light-
the design criteria, design description
ning protection measures. In practice, it is ning protection system must be carried
and technical drawings shall therefore be
time-consuming and not always easy to out by a lightning protection specialist.
available to the inspector. The inspec-
apply the procedures and data given. Since the term “lightning protection spe-
tions which need to be carried out are
This should not prevent the experts in cialist” is not clearly defined, the first
distinguished as follows:
the field of lightning protection and, in question to be answered when the issue
of the qualification of the inspector Inspection of the design
particular, those at the sharp end, from
arises, is whether the relevant provisions The inspection of the design shall ensure
studying this material. The quantitative
of the property to be inspected require a that all aspects of the lightning protec-
assessment of the risk of lightning dam-
competent person or an expert. tion system with its components corre-
age for a building or structure is a con-
A competent person has sufficient spond to the State of the Art in force at
siderable improvement on the situation
knowledge because of his training and the time the designing is undertaken. It
often encountered before, where deci-
experience in the field of technical work must be carried out before the service is
sions for or against lightning protection
equipment which requires testing. He is provided.
measures were frequently made solely
on the basis of subjective considerations familiar with the relevant safety equip- Inspections during the construction
which were not always understood by all ment regulations, directives and stan- phase
parties. dards to the extent that he is in a position Sections of the lightning protection sys-
A quantitative assessment of this type is to judge if technical work equipment is tem which will not be accessible when
therefore an important pre-requirement in a safe working condition. Competent the building work is complete must be
for the decision whether to designate persons are, for example, after-sales serv- inspected as long as this is possible. These
lightning protection measures for a ice engineers. A training course leading include:
building or structure and, if so, to what to recognition as a competent person for ⇒ Foundation earthing electrodes
extent and which ones. In the long term lightning and surge protection, as well as
for electrical installations conforming to ⇒ Earth-termination systems
it will thus make a contribution to the
acceptance of lightning protection and EMC (EMC approved engineer), is offered ⇒ Reinforcement connections
damage prevention. by the Association of Damage Prevention ⇒ Concrete reinforcements used as
(VdS), which is part of the Joint Associa- room shielding
tion of German Insurers (GDV e. V.), in ⇒ Down-conductor systems and their
Author of Chapter 3.2: cooperation with the Committee for connections laid in concrete
Prof. Alexander Kern Lightning Protection and Lightning
Aachen Technical College, Jülich, Germany Research of the Association of German The inspection comprises the control of
Ginsterweg 1 Electrical Engineers (ABB of the VDE). the technical documentation, and on-site
52428 Jülich Note: A competent person is not an inspection and assessment of the work
Germany carried out.
expert!
Phone: 0049 (0)2461/99-3042 An expert has special knowledge because
Fax: 0049 (0)2461/99-3262
of his training and experience in the field
a.kern@fh-aachen.de
of technical work equipment which
requires testing. He is familiar with the
relevant safety equipment regulations,
directives and standards to the extent
that he is in a position to judge if com-

32 LIGHTNING PROTECTION GUIDE www.dehn.de


Acceptance inspection lightning has struck the lightning protec- ⇒ equipotential bonding connections
The acceptance inspection is carried out tion system. within the building or structure are
when the lightning protection system in place and intact,
has been completed. The following must 3.3.2 Inspection measures ⇒ the measures required for proximi-
be thoroughly inspected: The inspection comprises the control of ties of the lightning protection sys-
⇒ Compliance with the protection plan the technical documentation, on-site tem to installations have been car-
conforming to the standards inspection and measurement. ried out.
(design),
Note: For existing earth-termination sys-
⇒ The work done (technical correct- Control of the technical documentation tems which are more than 10 years old,
ness) The technical documentation must be the condition and quality of the earth
inspected to ensure it is conductor line and its connections can
taking into consideration
⇒ complete and only be assessed by exposing it at certain
⇒ the type of use,
⇒ in accordance with the standards. points.
⇒ the technical equipment of the
building or structure and
On-site inspection Measurements
⇒ the site conditions.
The on-site inspection shall examine Measurements are used to inspect the

Repeat inspection
Regular repeat inspections are the pre-
whether
⇒ the complete system corresponds to
the technical documentation,
conductivity of the connections and the
condition of the earth-termination sys-
tem.
3
condition for a permanently effective ⇒ Conductivity of the connections
⇒ the complete system of external and
lightning protection system. They shall Measurements must be made to exa-
internal lightning protection is in an
be carried out every 2 to 6 years. Table mine whether all the conductors and
acceptable condition,
3.3.1.1 contains recommendations for connections of air-termination sys-
the intervals between the full inspections ⇒ there are any loose connections and tems, down-conductor systems, equi-
of a lightning protection system under interruptions in the lines of the light- potential bonding lines, shielding
average environmental conditions. If ning protection system, measures etc. have a low-impedance
official instructions or regulations with ⇒ all earthing connections (if visible) conductivity. The recommended
inspection deadlines are in force, these are in order, value is < 1 Ω.
deadlines have to be considered as mini- ⇒ all lines and system components are ⇒ Condition of the earth-termination
mum requirements. If official instructions correctly secured, and units with a system
prescribe that the electrical installation in mechanical protective function are The contact resistance to the earth-
the building or structure must be regu- in working order, termination system at all measuring
larly inspected, then the functioning of
the internal lightning protection meas- ⇒ modifications requiring additional points must be measured to establish
protective measures have been the conductivity of the lines and con-
ures shall be inspected as part of this
made at the protected building or nections (recommended value < 1 Ω).
inspection.
structure Further, the conductivity with res-
pect to the metal installations (e. g.
Visual inspection ⇒ the surge protective devices installed
gas, water, ventilation, heating), the
Lightning protection systems Type I or II in power supply systems and infor-
total earthing resistance of the light-
in buildings and structures, and critical mation systems are correctly
ning protection system, and the
sections of lightning protection systems installed,
earthing resistance of individual
(e. g. in cases where there is considerable ⇒ there is any damage, or whether earthing electrodes and partial ring
influence from aggressive environmental there are any disconnected surge earthing electrodes must be measu-
conditions) have to undergo a visual protective devices, red.
inspection between repeat inspections. ⇒ upstream overcurrent protection
These shall be carried out at intervals of devices of surge protective devices The results of the measurements must be
1 to 3 years (Table 3.3.1.1). have tripped compared with the results of earlier
Additional inspection ⇒ in the case of new supply connec- measurements. If they deviate consider-
In addition to the repeat inspections, a tions or extensions which have been ably from the earlier measurements,
lightning protection system must be installed in the interior of the build- additional examinations must be per-
inspected if ing or structure since the last inspec- formed.
⇒ fundamental changes in use, tion, the lightning equipotential
⇒ modifications to the building or bonding was carried out,
structure,
⇒ restorations, Type of LPS Temporal intervals Temporal intervals
⇒ extensions or between the complete between the
⇒ repairs maintenance tests visual inspection

on a protected building or structure have I 2 years 1 year


been carried out. II 4 years 2 years
These inspections shall also be carried
out when it is known that a stroke of III, IV 6 years 3 years

Table 3.3.1.1 Temporal intervals between the repeat inspections of a lightning protection system

www.dehn.de LIGHTNING PROTECTION GUIDE 33


3.3.3 Documentation ⇒ Type of inspection ⇒ Type of lightning protection system
A report must be compiled for each a) Inspection of the design required for the building or structure
inspection. This must be kept together under consideration
b) Inspections during the construction
with the technical documentation and phase
reports of previous inspections at the The maintenance measures should be
c) Acceptance inspection
installation/system operator’s premises or determined individually for each light-
at the offices of the relevant authority. d) Repeat inspection ning protection system and become an
e) Additional inspection integral part of the complete mainte-
The following technical documentation f) Visual inspection nance programme for the building or
must be available to the inspector when, structure.
⇒ Result of the inspection
for example, he carries out his assess- A maintenance routine should be drawn
ment of the lightning protection system: a) Any modifications to the building or up. This allows a comparison to be made
structure and/or the lightning pro- between results recorded now, and those
⇒ Design criteria
tection system determined from an earlier service. These values can
⇒ Design descriptions
b) Deviations from the standards, regu- also be used for comparison with a sub-
⇒ Technical drawings of the external lations, instructions and application sequent inspection.
and internal lightning protection guidelines applicable at the time of The following measures should be

3 ⇒ Reports of previous services and


inspections
the installation
c) Defects determined
included in a maintenance routine:
⇒ Inspection of all conductors and
d) Earthing resistance or loop resistance components of the lightning protec-
According to DIN V VDE V 0185-3, an tion system
at the individual inspection joints,
inspection report must contain the fol-
with information about the measur- ⇒ Measuring of the electrical conduc-
lowing information:
ing method and the type of measur- tivity of installations of the lightning
⇒ General ing device protection system
a) Owner, address e) Total earthing resistance (measure- ⇒ Measuring of the earthing resistance
b) Installer of the lightning protection ment with or without protective of the earth-termination system
system, address conductor and metal building instal- ⇒ Visual inspection of all surge protec-
c) Year of construction lation) tive devices (relates to surge protec-
⇒ Information about the building or ⇒ Inspector tive devices on the lines of the
structure a) Name of inspector power supply system and informa-
tion system entering the building or
a) Location b) Inspector’s company /organisation
structure) to determine if there has
b) Use c) Name of person accompanying been any damage or if any discon-
c) Type of construction d) Number of pages in inspection nections are present
d Type of roofing report ⇒ Refastening of components and con-
e) Type of lightning protection system e) Date of inspection ductors

⇒ Information about the lightning pro- f) Signature of the inspector’s ⇒ Inspection to ascertain that the
tection system company /organisation effectiveness of the lightning protec-
tion system is unchanged after instal-
a) Material and cross section of the lation of additional fixed equipment
There is a sample inspection report meet-
lines or modifications to the building or
ing the requirements laid down in DIN V
b) Number of down conductors, e. g. VDE V 0185-3. It can be downloaded structure
inspection joints (designation corre- from our website www.dehn.de.
sponding to the information in the Complete records should be made of all
drawing) maintenance work. They should contain
c) Type of earth-termination system 3.3.4 Maintenance modification measures which have been,
(e. g. ring earthing electrode, earth or are to be, carried out.
The maintenance and inspection of light-
rod, foundation earthing electrode) These records serve as an aid when
ning protection systems must be coordi-
assessing the components and installa-
d) Design of the lightning equipoten- nated.
tions of the lightning protection system.
tial bonding to metal installations, to In addition to the inspections, regular
They can be used to examine and update
electrical installations and to existing maintenance routines should therefore
a maintenance routine. The maintenance
earthing busbars also be established for all lightning pro-
records should be kept together with the
⇒ Inspection fundamentals tection systems. How frequently the
design and the inspection reports of the
maintenance work is carried out depends
a) Description and drawings of the lightning protection system.
on the following factors:
lightning protection system
⇒ Loss of quality related to weathering
b) Lightning protection standards and
and the ambient conditions
provisions at the time of the installa-
tion ⇒ Effects of direct lightning strokes
and possible damage arising there-
c) Further inspection fundamentals
from
(e. g. regulations, instructions) at the
time of the installation

34 LIGHTNING PROTECTION GUIDE www.dehn.de


4. Lightning protection system
Lightning protection systems shall pro-
tect buildings and structures from fire or
mechanical destruction, and persons in
the buildings from injury or even death.
A lightning protection system comprises
an external and an internal lightning Lightning Protection
protection (Figure 4.1). System (LPS)
The functions of the external lightning
protection are: according to DIN V VDE V 0185
⇒ Directing direct lightning strokes
into an air termination
⇒ Safe conduction of the lightning cur-

Earth-termination system
Down-conductor system
Air-termination system
rent to the earth by means of a

equipotential bonding
Separation distances
down-conductor system
⇒ Distribution of the lightning current
in the earth via an earth-termination

Lightning
system
The function of the internal lightning
protection is
⇒ To prevent hazardous sparking
inside the building or structure.
This is achieved by means of equipo- Fig. 4.1 Components of a lightning protection system
tential bonding or a safety distance
between the components of the
lightning protection system and oth-
The four types of lightning protection
systems (LPS) - I, II, III and IV - are deter-
mined using a set of construction rules
To ensure the continuous availability of
complex information technology installa-
tions even in the event of a direct light-
4
er conductive elements inside the
building or structure. which are based on the corresponding ning stroke, it is necessary to have con-
lightning protection level. Each set com- tinuing measures for the surge protec-
The protection equipotential bonding prises type dependent (e. g. radius of the tion of electronic installations which sup-
reduces the potential drops caused by rolling sphere, mesh size) and type inde- plement the lightning protection system.
the lightning current. This is achieved by pendent (e. g. cross-sections, materials) This extensive catalogue of measures is
connecting all separate, conductive parts construction rules. described in Chapter 7 under the concept
of the installation directly by means of of lightning protection zones.
conductors or surge protective devices
(SPDs) (Figure 4.2).

separation
distance
air-termination
system

lightning
equipotential bonding

lightning current
arrester for lightning current down-conductor
service 230/400 V, 50 Hz arrester for system
entrance telephone line
box
earth-termination system

equipotential bonding
for heating,
air-conditioning, sanitation

foundation earthing electrode

Fig. 4.2 Lightning protection system

www.dehn.de LIGHTNING PROTECTION GUIDE 35


4

36 LIGHTNING PROTECTION GUIDE www.dehn.de


5. External lightning protection
5.1 Air-termination systems mended for geometrically complicated earth wires and high voltage towers
applications. were used as the basis for the so-called
The function of the air-termination sys- “geometric-electrical model“.
tems of a lightning protection system is The three different methods are This is based on the hypothesis that the
to prevent direct lightning strokes from described below. head of the downward leader approach-
damaging the volume to be protected. es the objects on the ground in an arbi-
They must be designed to prevent uncon- trary way, unaffected by anything, until
trolled lightning strokes to the structure 5.1.1 Installation methods and types it reaches the final striking distance.
to be protected. The point of strike is then determined by
of air-termination systems
By correct dimensioning of the air-termi- the object closest to the head of the
nation systems, the effects of a lightning The rolling sphere method – “geometric-
downward leader. The upward leader
stroke to a structure can be reduced in a electrical model“
starting from this point “forces its way
controlled way. For lightning flashes to earth, a down- through“ (Fig. 5.1.1.2).
ward leader grows step-by-step in a
Air-termination systems can consist of series of jerks from the cloud towards the
the following components and be com- earth. When the leader has got close to
bined with each other as required: the earth within a few tens, to a few
⇒ Rods hundreds of metres, the electrical insu-
lating strength of the air near the
⇒ Spanned wires and cables
ground is exceeded. A further “leader“
⇒ Intermeshed conductors discharge similar to the downward
leader begins to grow towards the head
When determining the siting of the air- of the downward leader: the upward
termination systems of the lightning pro- leader. This defines the point of strike of
tection system, special attention must be the lightning stroke (Fig. 5.1.1.1).
paid to the protection of corners and The starting point of the upward leader
edges of the structure to be protected. and hence the subsequent point of strike
This applies particularly to air-termina- is determined mainly by the head of the
tion systems on the surfaces of roofs and downward leader. The head of the
the upper parts of façades. Most impor- downward leader can only approach the
tantly, air-termination systems must be earth to within a certain distance. This
mounted at corners and edges. distance is defined by the continuously

Three methods can be used to determine


the arrangement and the siting of the
increasing electrical field strength of the
ground as the head of the downward
leader approaches. The smallest distance
5
air-termination systems: between the head of the downward
⇒ Rolling sphere method leader and the starting point of the
upward leader is called the final striking Fig. 5.1.1.2 As this model examination shows, a rol-
⇒ Mesh method ling sphere can touch not only the stee-
distance hB (corresponds to the radius of
⇒ Protective angle method ple, but also the nave of the church at
the rolling sphere).
several points. All points touched are
Immediately after the electrical insulat-
potential points of strike
The rolling sphere method is the univer- ing strength is exceeded at one point, Ref.: Prof. Dr. A. Kern, Aachen
sal method of design particularly recom- the upward leader which leads to the
final strike and manages to cross the final
If there are external areas of the structure situated
in heights which are higher than the radius of the striking distance, is formed. Observations
corresponding rolling sphere (Tab. 5.1.1.3), an air- of the protective effect of overhead
termination system has to be installed applying e.g.
the mesh method.

mesh size and air-termination system


rolling sphere rolling sphere
radius corresp. to downward leader
the type of LPS
head of the downward leader
point afar from
the head of the starting
downward leader upward leader
fin istan

closest point to
al ce
d
str h B
height acc. to

the head of the


type of LPS

iki

r starting
α
ng

downward leader
upward leader

protective angle
acc. to type of LPS

Fig. 5.1.1 Air-termination system for high buildings


(h ≥ 60 m) – Mesh method Fig. 5.1.1.1 Starting upward leader defining the point of strike

www.dehn.de LIGHTNING PROTECTION GUIDE 37


Classification of the type of lightning es the objects on the earth in an arbitrary
rolling sphere
protection system and radius of the way, unaffected by anything, until it
R
rolling sphere reaches the final striking distance, a gen-
As a first approximation, a proportionali- eral method can be derived which allows
ty exists between the peak value of the the volume to be protected of any R R
lightning current and the electrical arrangement to be inspected. Carrying
R
charge stored in the downward leader. out the rolling sphere method requires a R
Furthermore, the electrical field strength scale model (e. g. on a scale of 1:100) of R
of the ground as the downward leader the building/structure to be protected,
approaches is also linearly dependent on which includes the external contours
the charge stored in the downward and, where applicable, the air-termina- building
leader, to a first approximation. tion systems. Depending on the location
Fig. 5.1.1.3 Schematic application of the “rolling
There is therefore a proportionality of the object under investigation, it is
sphere” method at a building with con-
between the peak value I of the light- also necessary to include the surrounding siderably structured surface
ning current and the final striking dis- structures and objects, since these could
tance R/radius of the rolling sphere: act as a “natural protective measure “ for
the object under examination. among other things, in the event of mul-
tiple lightning flashes, the base of the
R = 10 i I 0 , 65
Furthermore, a true-to-scale sphere is
lightning flash moves because of the
required according to the type of light-
R in m ning protection system with a radius wind conditions. Consequently, an area
I in kA corresponding to the final striking dis- of approx. one metre can come up
tance (depending on the type of light- around the points of strike determined
The protection of structures against ning protection system, the radius R of where lightning strokes can also occur.
lightning is described in DIN V VDE V the “rolling sphere“ must correspond
0185-1. Among other things, this stan- true-to-scale to the radii 20, 30, 45 or Example 1: New administration building
dard defines the classification into indi- 60 m). The centre of the “rolling sphere“ in Munich
vidual types of lightning protection sys- used corresponds to the head of the During the design phase of the new
tem and stipulates the resulting light- downward leader formed by the respec- administration building, the complex
ning protection measures. tive upward leader. geometry led to the decision to use the
It differentiates between four types of rolling sphere method to identify the
lightning protection system. A Type I The “rolling sphere“ is now rolled areas threatened by lightning strokes.
lightning protection system provides the around the object under examination This was possible because an architectur-

5 most protection and a Type IV, by com-


parison, the least. The interception effec-
tiveness Ei of the air-termination systems
and the contact points representing
potential points of strike are marked in
each case. The “rolling sphere“ is then
al model of the new building was avail-
able on a scale of 1:100.
It was determined that a Iightning pro-
is concomitant with the type of lightning rolled over the object in all directions. All tection system Type I was required, i. e.
protection system, i. e. which percentage contact points are marked again. All the radius of the rolling sphere in the
of the prospective lightning strokes is potential points of strike are thus shown model was 20 cm (Fig. 5.1.1.4).
safely controlled by the air-termination on the model; it is also possible to deter-
systems. From this results the final strik- mine the areas which can be hit by later-
ing distance and hence the radius of the al strokes. The naturally protected zones
“rolling sphere“. The correlations resulting from the geometry of the
between type of lightning protection sys- object to be protected and its surround-
tem, interception effectiveness Ei of the ings can also be clearly seen. Air-termina-
air-termination systems, final striking dis- tion conductors are not required at these
tance/radius of the “rolling sphere“ and points (Fig. 5.1.1.3).
current peak value are shown in
Table 5.1.1.1. It must be borne in mind, however, that
lightning footprints have also been
Taking as a basis the hypothesis of the found on steeples in places not directly
“geometric-electrical model“ that the touched as the “rolling sphere“ rolled Fig. 5.1.1.4 Construction of a new administration
head of the downward leader approach- over. This is traced to the fact that, building: Model with “rolling sphere”
acc. to lightning protection system Type I
Ref.: WBG Wiesinger
Lightning Interception Radius of the rolling Min. peak
protection level criterion sphere (final striking value of current
distance hB) The points where the “rolling sphere“
Ei R in m I in kA touches parts of the building, can be hit
by a direct lightning stroke with a corres-
IV 0.84 60 15.7 ponding minimum current peak value of
III 0.91 45 10.1 2.9 kA (Fig. 5.1.1.5). Consequently, these
points required adequate air-termin-
II 0.97 30 5.4 ation systems. If, in addition, electrical
I 0.99 20 2.9 installations were localised at these
points or in their immediate vicinity (e. g.
Table 5.1.1.1 Relations between ligtning protection level, interception criterion Ei, final striking distance R
on the roof of the building), these loca-
and min. peak value of current I
Ref.: Table 5 and 6 of DIN V VDE V 0185-1

38 LIGHTNING PROTECTION GUIDE www.dehn.de


tions were equipped with additional air Fig. 5.1.1.7 illustrates this consideration.
termination measures. Air-termination rods are frequently used
The application of the rolling sphere to protect the surface of a roof, or instal-
method meant that air-termination sys- lations mounted on the roof, against a
tems were not installed where protection direct lightning stroke. The square
was not required. On the other hand, arrangement of the air-termination rods,
locations in need of more protection over which no cable is normally spanned,
could be equipped accordingly, where means that the sphere does not “roll on
necessary. (Fig. 5.1.1.5). rails“ but “sits deeper“ instead, thus

Fig. 5.1.1.6 Aachen Cathedral: Model with environ-


ment and “rolling spheres” for lightning
protection systems type II and III
Ref.: Prof. Dr. A. Kern, Aachen
sphere decreases, i. e. which areas of

R
Aachen Cathedral had additionally to be
considered at risk of being hit by light-
ning strokes, if a lightning protection sys-
tem Type II with a higher degree of pro-
tection was used.
The “rolling sphere“ with the smaller

p
radius (according to a type of lightning
protection system with a higher light-

∆h
ning protection level) naturally touches cuboidal protective area bet-
ween four air-termination rods
also the model at all points already
touched by the “rolling sphere“ with the
larger radius. Thus, it is only necessary to Type of LPS
determine the additional contact points. I II III IV

As demonstrated, when dimensioning R 20 30 45 60


the air-termination system for a struc-
ture, or a structure mounted on the roof,
the sag of the rolling sphere is decisive.

The following formula can be used to cal- 5


d
culate the penetration depth p of the
Fig. 5.1.1.5 Construction of a DAS administration rolling sphere when the rolling sphere
building: Top view (excerpt) on the rolls “on rails“, for example . This can be
zones threatened by lightning strokes achieved by using two spanned wires, for
for lightning protection system type I example . Fig. 5.1.1.8 Air-termination system for installations
Ref.: WBG Wiesinger mounted on the roof with their protec-
2 tive area
⎛ d⎞
Example 2: Aachen Cathedral p= R− R −⎜ ⎟ 2

The cathedral stands in the midst of the ⎝ 2⎠ increasing the penetration depth of the
old town of Aachen surrounded by sev- sphere (Fig. 5.1.1.8).
eral high buildings. R Radius of the rolling sphere The height of the air-termination rods ∆h
Adjacent to the cathedral there is a scale d Distance between two air-termina- should always be greater than the value
model (1:100) whose purpose is to make tion rods or two parallel air-termina- of the penetration depth p determined,
it easier for visitors to understand the tion conductors and hence greater than the sag of the
geometry of the building. rolling sphere. This additional height of
The buildings surrounding the Aachen the air-termination rod ensures that the
Cathedral provide a partial natural pro- air-termination rolling sphere does not touch the struc-
conductor
R

tection against lightning strokes. ture to be protected.


Therefore, and to demonstrate the effec-
tiveness of lightning protection meas- Another way of determining the height
ures, models of the most important ele- of the air-termination rods is using Table
penetration
depth p

ments of the surrounding buildings were 5.1.1.2. The penetration depth of the
∆h
made according to the same scale (1:100) rolling sphere is governed by the largest
(Fig. 5.1.1.6). distance of the air-termination rods from
Fig. 5.1.1.6 also shows “rolling spheres“ each other. Using the greatest distance,
for lightning protection systems Types II the penetration depth p (sag) can be
and III (i. e. with radii of 30 cm and 45 cm) taken from the table. The air-termina-
on the model. d tion rods must be dimensioned according
The aim here was to demonstrate the to the height of the structures mounted
increasing requirements on the air-termi- Fig. 5.1.1.7 Penetration depth p of the rolling sphere on the roof (in relation to the location of
nation systems as the radius of the rolling

www.dehn.de LIGHTNING PROTECTION GUIDE 39


d Sag of the rolling sphere [m] (rounded up)
By using the ridge and the outer edges of
Distance Type of LPS with rolling sphere radius in metres the structure, as well as the metal natural
between air- parts of the structure serving as an air-
termination rods I (20 m) II (30 m) III (45 m) IV (60 m) termination system, the individual cells
can be sited as desired.
2 0.03 0.02 0.01 0.01
The air-termination conductors on the
4 0.10 0.07 0.04 0.03 outer edges of the structure must be laid
6 0.23 0.15 0.10 0.08 as close to the edges as possible.

8 0.40 0.27 0.18 0.13 A metal attic can serve as an air-termina-


10 0.64 0.42 0.28 0.21 tion conductor and/or a down-conductor
system if the required minimum dimen-
12 0.92 0.61 0.40 0.30 sions for natural components of the air-
14 1.27 0.83 0.55 0.41 termination system are complied with
(Fig. 5.1.1.10).
16 1.67 1.09 0.72 0.54
18 2.14 1.38 0.91 0.68
20 2.68 1.72 1.13 0.84
23 3.64 2.29 1.49 1.11
26 4.80 2.96 1.92 1.43
29 6.23 3.74 2.40 1.78
32 8.00 4.62 2.94 2.17
35 10.32 5.63 3.54 2.61
Table 5.1.1.2 Sag of the rolling sphere over two air-termination rods or two parallel air-termination e.g. gutter
conductors

5 d di
ago nal
∆h

domelight installed Fig. 5.1.1.10 Meshed air-termination system


on the roof

Protective angle method


Fig. 5.1.1.9 Calculation ∆h for several air-termination rods according to rolling sphere method The protective angle method is derived
from the electric-geometrical lightning
the air-termination rod) and also the model. The protective angle is deter-
Type of LPS Mesh size
penetration depth (Fig. 5.1.1.9). mined by the radius of the rolling sphere.
If, for example, a total height of an air- I 5 x 5m The comparable protective angle with
termination rod of 1.15 m is either calcu- the radius of the rolling sphere is given
II 10 x 10 m
lated or obtained from the table, an air- when a slope intersects the rolling sphere
termination rod with a standard length III 15 x 15 m in such a way that the resulting areas
of 1.5 m is normally used IV 20 x 20 m have the same size (Fig. 5.1.1.11).
This method must be used for structures
Mesh method Table 5.1.1.3 Mesh size with symmetrical dimensions (e. g. steep
A “meshed“ air-termination system can type of lightning protection system is roof) or roof-mounted structures (e. g.
be used universally regardless of the arranged on the roofing (Table 5.1.1.3). antennas, ventilation pipes).
height of the structure and shape of the To simplify matters, the sag of the rolling The protective angle depends on the
roof. A reticulated air-termination net- sphere is assumed to be zero for a type of lightning protection system and
work with a mesh size according to the meshed air-termination system. the height of the air-termination system

40 LIGHTNING PROTECTION GUIDE www.dehn.de


angle α can be different. In Fig. 5.1.1.16,
α α2
the roof surface is the reference plane 1

h1

h1
for protective angle α1. The ground is the
reference plane for the protective angle
R rolling sphere α2. Therefore the angle α2 according to

h2
Fig. 5.1.1.12 and Table 5.1.1.4 is less than

h
α1.

equal surface areas Table 5.1.1.4 provides the corresponding


air-termi- protective angle for each type of light-
h1: Physical height of the air-termination rod
nation rod
angle α
angle α Note:
Protective angle α1 refers to the
height of the air-termination system
protective angle base h1 above the roof surface to be pro-
tected (reference plane);
Fig. 5.1.1.11 Protective angle and comparable radi- Protective α2 refers to the height
h2 = h1 + h,while the earth surface
us of the rolling sphere
is the reference plane.
above the reference plane (Fig. 5.1.1.12).
angle α angle α Fig. 5.1.1.16 External lightning protection system,
Air-termination conductors, air-termina- volume protected by a vertical air-ter-
tion rods, masts and wires should be mination rod
arranged to ensure that all parts of the ning protection system and the corres-
building to be protected are situated ponding distance (zone of protection).
within the volume of protection of the
air-termination system. Protective angle method for isolated
The protection zone can be “cone- air-termination systems on
shaped“ or “tent-shaped“, if a cable, for Fig. 5.1.1.14 Expamle of air-termination systems roof-mounted structures
example, is spanned over it (Figs. 5.1.1.13 with protective angle α
to 5.1.1.15). Special problems may occur when roof-
If air-termination rods are installed on mounted structures, which are often
the surface of the roof to protect struc-
tures mounted thereon, the protective
air-termination
conductor
installed at a later date, protrude from
zones of protection, e. g. the mesh. If, in
addition, these roof-mounted structures
5
contain electrical or electronic equip-
ment, such as roof-mounted fans, anten-
α° nas, measuring systems or TV cameras,
ht

additional protective measures are


a° a° required.
ht

Angle α depends on the type of lightning protection If such equipment is connected directly
system and the height of the air-termnation con- to the external lightning protection sys-
ductor above ground tem, then, in the event of a lightning
stroke, partial currents are conducted
Fig. 5.1.1.15 Area protected by an air-termination
into the structure. This could result in the
Fig. 5.1.1.13 Cone-shaped protection zone
conductor destruction of surge sensitive equipment.
Direct lightning strokes to such structures
protruding above the roof can be pre-
Protective angle method
vented by having isolated air-termina-
αϒ 80 tion systems.
70 Air-termination rods as shown in Fig.
5.1.1.17 are suitable for protecting
60 smaller roof-mounted structures (with
50 electrical equipment).
They form a “cone-shaped“ zone of pro-
40 tection and thus prevent a direct light-
30 ning stroke to the structure mounted on
I II III IV the roof.
20
10 The separation distance s must be taken
0
into account when dimensioning the
0 2 10 20 30 40 50 60 height of the air-termination rod (see
h (m) Chapter 5.6).
Fig. 5.1.1.12 Protective angle α as a function of height h depending on the type of lightning protection system

www.dehn.de LIGHTNING PROTECTION GUIDE 41


Height of the air- Type of LPS I Type of LPS II Type of LPS III Type of LPS IV
termination rod Angle Distance Angle Distance Angle Distance Angle Distance
h in m α a in m α a in m α a in m α a in m
1 67 2.36 71 2.90 74 3.49 78 4.70
2 67 4.71 71 5.81 74 6.97 78 9.41
3 67 7.07 71 8.71 74 10.46 78 14.11
4 65 6.43 69 10.42 72 12.31 76 16.04
5 59 6.66 65 10.72 70 13.74 73 16.35
6 57 7.70 62 11.28 68 14.85 71 17.43
7 54 8.26 60 12.12 66 15.72 69 18.24
8 52 8.96 58 12.80 64 16.40 68 19.80
9 49 9.20 56 13.34 62 16.93 66 20.21
10 47 9.65 54 13.76 61 18.04 65 21.45
11 45 10.00 52 14.08 59 18.31 64 22.55
12 42 9.90 50 14.30 58 19.20 62 22.57
13 40 10.07 49 14.95 57 20.02 61 23.45
14 37 9.80 47 15.01 55 19.99 60 24.25
15 35 9.80 45 15.00 54 20.65 59 24.96
16 33 9.74 44 15.45 53 21.23 58 25.61
17 30 9.24 42 15.31 52 21.76 57 26.18
18 28 9.04 40 15.10 50 21.45 56 26.69
19 25 8.39 39 15.39 49 21.86 55 27.13
20 23 8.07 37 15.07 48 22.21 54 27.53
21 36 15.26 47 22.52 53 27.87
22 35 15.40 46 22.78 52 28.16
23 33 14.94 45 23.00 51 28.40
24 32 15.00 44 23.18 50 28.60
25 30 14.43 43 23.31 49 28.76
26 29 14.41 42 23.41 49 29.91
27 27 13.76 40 22.66 48 29.99
28 26 13.66 39 22.67 47 30.03

5 29
30
31
25
23
13.52
12.73
38
37
36
22.66
22.61
22.52
46
45
44
30.03
30.00
29.94
32 35 22.41 44 30.90
33 35 23.11 43 30.77
34 34 22.93 42 30.61
35 33 22.73 41 30.43
36 32 22.50 40 30.21
37 31 22.23 40 31.05
38 30 21.94 39 30.77
39 29 21.62 38 30.47
40 28 21.27 37 30.14
41 27 20.89 37 30.90
42 26 20.48 36 30.51
43 25 20.05 35 30.11
44 24 19.59 35 30.81
45 angle α
α 23 19.10 34 30.35
46 33 29.87
47 32 29.37
48 32 29.99
49 31 29.44
50 30 28.87
51 30 29.44
52 29 28.82
53 height h 28 28.18
54 of the 27 27.51
55 air-termination rod 27 28.02
56 26 27.31
57 25 26.58
58 25 27.05
59 distance a 24 26.27
60 23 25.47
Table 5.1.1.4 Protective angle α depending on the types of lightning protection system

42 LIGHTNING PROTECTION GUIDE www.dehn.de


Figs. 5.1.1.20 and 5.1.1.21 illustrate one
type of air-termination system which is
isolated from the structure

α α

s 4 s

2
1 1

1 Air-termination mast
2 Protected structure
Fig. 5.1.1.17 Protection of small-sized installations on roofs against direct lightning strokes by means of air-
termination rods 3 Reference plane
4 Separation distance s corresponding to 5.3,
Isolated and non-isolated air-termina- between the flammable parts of the roof main section 1 of DIN V VDE V 0185-3
tion systems and the air-termination rods, air-termi- α Protective angle acc. to Table 5.1.1.3
When designing the external lightning nation conductors or air-termination
Fig. 5.1.1.20 Isolated external lightning protection
protection system of a structure, we dis- meshes of the air-termination system system with two separate air-termina-
tinguish between two types of air-termi- must not be less than 0.4 m. tion masts according to the protective
nation system: angle method; Projection on a vertical
Easily inflammable parts of the structure area
⇒ isolated
to be protected must not be in direct
⇒ non-isolated contact with parts of the external light-
2
The two types can be combined. ning protection system. Neither may they s1

Air-termination systems of a non-isol-


ated external lightning protection sys-
be located under the roofing, which can
be punctured in the event of a lightning
stroke (see also Chapter 5.1.5 Thatched
s2
3
s2 5
tem for protection of a structure can be roofs). 1 1
installed in the following ways:
With isolated air-termination systems,
If the roof is made of non-flammable the complete structure is protected
material, the conductors of the air-termi- against a direct lightning stroke via air- 1 Air-termination mast
nation system can be installed on the sur- termination rods, air-termination masts 2 Horizontal air-termination conductor
face of the structure (e. g. gable or flat or masts with cables spanned over them. 3 Protected structure
roof). Normally non-flammable building When installing the air-termination sys- s1, s2 separation distance
materials are used. The components of tems, the separation distance s to the acc. to DIN V VDE V 0185-3
the external lightning protection system structure must be kept. Fig. 5.1.1.21 Isolated external lightning protection
can therefore be mounted directly on the system, consisting of two separate air-
structure (Figs. 5.1.1.18 and 5.1.1.19). termination masts, connected through
a horizontal air-termination conductor:
Projection on a vertical surface via the
two masts (vertical section)

The separation distance s between the


air-termination system and the structure
must be kept.

Air-termination systems isolated from


the structure are frequently used, when
the roof is covered with inflammable
material, e. g. thatch or also for ex-instal-
lations, e. g. tank installations.
Fig. 5.1.1.18 Gable roof with conductor holder
See also Chapter 5.1.5 “Air-termination
If the roof is made of easily inflammable system for structures with thatched
material (building material class B 3, see Fig. 5.1.1.19 Flat roof with conductor holder roofs“.
Annex E of DIN V VDE V 0185-3) e. g.
thatched roofs, then the distance

www.dehn.de LIGHTNING PROTECTION GUIDE 43


A further method of designing isolated sheet metal shall not be less than value t protective angle method. An air-termina-
air-termination systems consists in secur- in Table 5.1.1.6. tion system with a mesh size according to
ing the air-termination systems (air-ter- the type of lightning protection system
mination rods, conductors or cables) with used can be installed if the whole
Material Thickness t
electrically insulating materials such as arrangement is isolated (elevated) from
GRP (glass fibre-reinforced plastic). Fe 4 mm the structure to be protected by at least
This form of isolation can be limited to Cu 5 mm the required separation distance s.
local use or applied to whole parts of the
installation. It is often used for roof- Al / StSt 7 mm A universal system of components for the
mounted structures such as fan systems installation of isolated air-termination
Table 5.1.1.6 Min. thickness of metal plates (if
or heat exchangers with an electrically melt-through is not allowed)
systems is described in chapter 5.1.8.
conductive connection into the structure
(see also chapter 5.1.8).
The required thickness t of the materials 5.1.2 Air-termination systems for
Natural components of air-termination can generally not be complied with, for structures with gable roofs
systems example, for metal roofs,
Air-termination systems on roofs are the
Metal structural parts such as attics, gut- For pipes or containers, however, it is
metal components in their entirety, e. g.
tering, railings or cladding can be used as possible to meet the requirements for
air-termination conductors, air-termina-
natural components of an air-termina- these minimum thicknesses (wall thick-
tion rods, air-termination tips.
tion system. ness). If, though, the temperature rise
The parts of the structure usually hit by
(heating-up) on the inside of the pipe or
lightning strokes, such as the top of the
If a structure has a steel skeleton con- tank represents a hazard for the medium
gable, chimneys, ridges and arrises, the
struction with a metal roof and façade contained therein (risk of fire or explo-
edges of gables and eaves, parapets and
made of conductive material, these can sion), then these must not be used as air-
antennas and other protruding struc-
be used for the external lightning protec- termination systems (see also chapter
tures mounted on the roof, must be
tion system, under certain circumstances. 5.1.4).
equipped with air-termination systems.
Normally, a reticulated air-termination
Sheet metal cladding on the walls or roof If the requirements on the appropriate
network is installed on the surface of
of the structure to be protected can be minimum thickness are not met, the com-
gabled roofs, said network corres-
used if the electrical connection between ponents, e. g. conduits or containers,
ponding to the mesh size of the appro-
the different parts is permanent. must be situated in an area protected
priate type of lightning protection sys-
These permanent electrical connections from direct lightning strokes. These natu-
tem (e. g. 15 m x 15 m for a lightning pro-
5 can be made by e.g. brazing, welding,
pressing, screwing or riveting, for exam-
ple.
ral components can nevertheless still be
in a position to conduct lightning cur-
rents and can therefore be used as an
tection system Type III) (Fig. 5.1.2.1).

If there is no electrical connection, a sup- interconnecting conductor or down-con-


plementary connection must be made ductor system.
for these elements e. g. with bridging
braids or bridging cables. A thin coat of paint, 1 mm bitumen or
0.5 mm PVC cannot be regarded as insu-
If the thickness of the sheet metal is not lation in the event of a direct lightning
less than the value t' in Table 5.1.1.5, and stroke. Such coatings break down when
if there is no requirement to take subjected to the high energies deposited
account of a through-melting of the during a direct lightning stroke.
sheets at the point of strike or the igni- There must be no coatings on the joints
tion of flammable material under the of the natural components of the down-
cladding, then such sheets can be used as conductor systems.
an air-termination system.
If conductive parts are located on the sur-
face of the roof, they can be used as a Fig. 5.1.2.1 Air-termination system on a gable roof
Material Thickness t‘
natural air-termination system if there is
Fe 0.5 mm no conductive connection into the struc-
By using the ridge and the outer edges of
ture.
Cu 0.5 mm the structure, as well as the metal parts
By connecting, e.g., pipes or electrical
of the structure serving as an air-termina-
Al / StSt 0.7 mm conductors into the structure, partial
tion system, the individual meshes can be
lightning currents can enter the structure
Table 5.1.1.5 Min. thickness of metal plates (if sited as prefered. The air-termination
and affect or even destroy sensitive elec-
melt-through is allowed) conductors on the outer edges of the
trical/electronic equipment.
structure must be installed as close to the
The material thicknesses are not distin- In order to prevent these partial light-
edges as possible.
guished according to the type of light- ning currents from penetrating, isolated
Generally, the metal gutter is used for
ning protection system. air-termination systems shall be installed
closing the “mesh“ of the air-termin-
It is, however, necessary to take precau- for the aforementioned roof-mounted
ation system on the roof surface. If the
tionary measures against through-melt- structures.
gutter itself is connected so as to be elec-
ing or intolerable heating-up at the The isolated air-termination system can
trically conductive, a gutter clamp is
point of strike, if the thickness of the be designed using the rolling sphere or

44 LIGHTNING PROTECTION GUIDE www.dehn.de


mounted at the crossover of the air-ter- conductor systems must be maintained Air-termination systems on the ridge
mination system and the gutter. (Fig. 5.1.2.4). have a tent-shaped zone of protection
(according to the protective angle
Roof-mounted structures made of elec- method). The angle depends on the
trically non-conductive material (e. g. height above the reference plane (e. g.
PVC vent pipes) are considered to be suf- surface of the earth) and the type of
ficiently protected if they do not pro- lightning protection system chosen.
trude more than h = 0.3 m from the plane
of the mesh (Fig. 5.1.2.2).
5.1.3 Air-termination systems for
flat-roofed structures
h An air-termination system for structures
with flat roofs (Figs. 5.1.3.1 and 5.1.3.2) is
designed using the mesh method. A
mesh-type air-termination system with a
Fig. 5.1.2.4 Building with photovoltaic system mesh size corresponding to the type of
Ref.: Wettingfeld Lightning Protection, lightning protection system is installed
Krefeld, Germany on the roof (Table 5.1.1.3).

Fig. 5.1.2.2 Height of a roof superstructure made of Air-termination rods for chimneys must
Fig. 5.1.3.3 illustrates the practical appli-
electrically non-conductive material be erected to ensure that the whole
cation of the meshed air-termination sys-
(e.g. PVC), h ≤ 0.3 m chimney is in the zone of protection. The
tem in combination with air-termination
protective angle method is applied when
rods to protect the structures mounted
If the protrusion is h > 0.3 m, the struc- dimensioning the air-termination rods.
on the roof, e. g. domelights, photovolta-
ture must be equipped with an air-termi- If the stack is brick-built or constructed
ic cells or fans. Chapter 5.1.8 shows how
nation system (e. g. interception tip) and with preformed sections, the air-termina-
to deal with these roof-mounted struc-
connected to the nearest air-termination tion rod can be mounted directly on the
tures.
conductor. One way of doing this would stack.
be to use a wire with a diameter of 8 mm If there is a conductive pipe in the interior
Roof conductor holders on flat roofs are
up to a maximum free length of 0.5 m, as of the stack, e. g. as found when redevel-
laid at intervals of approx. 1 m. The air-
shown in Fig. 5.1.2.3. oping old buildings, the separation dis-
termination conductors are connected
tance to this conductive component must
with the attic, this being a natural com-
be kept. This is an example where isol-
ated air-termination systems are used
and the air-termination rods are erected
ponent of the air-termination system. As
the temperature changes, so does the
5
length of the materials used for the attic,
with distance holders.
and hence the individual segments must
be equipped with “slide plates“. If the
The assembly to protect parabolic anten-
attic is used as an air-termination system,
nas in particular is similar to that to pro-
these individual segments must be per-
tect stacks with an internal stainless steel
manently interconnected so as to be elec-
pipe.
trically conductive without restricting
In the event of a direct lightning stroke
their ability to expand. This can be
Fig. 5.1.2.3 Additional air-termination system for to antennas, partial lightning currents
achieved by means of bridging braids,
ventilation pipes can enter the structure to be protected
straps or cables (Fig. 5.1.3.4).
via the shields of the coaxial cables and
Metal structures mounted on the roof cause the effects and destruction previ-
The changes in length caused by changes
without conductive connection into the ously described. To prevent this, anten-
in temperature must also be taken into
structure do not need to be connected to nas are equipped with isolated air-termi-
account with air-termination conductors
the air-termination system if all the fol- nation systems (e. g. air-termination rods)
and down-conductor systems
lowing conditions are met: (Fig. 5.1.2.5).
(see Chapter 5.4).
⇒ Structures mounted on the roof may
protrude a maximum distance of A lightning stroke to the attic can cause
0.3 m from the plane of the mesh. the materials used to melt through. If
⇒ Structures mounted on the roof may this is unacceptable, a supplementary air-
have a maximum enclosed area of termination system, e. g. with air-termi-
1 m2, (e. g. dormer windows) nation tips, must be installed, its location
⇒ Structures mounted on the roof may being determined by using the rolling
have a maximum length of 2 m (e. g. sphere method.
sheet metal roofing parts)

Only if all three conditions are met, no


terminal is required.
Furthermore, with the conditions stated Fig. 5.1.2.5 Antenna with air-termination rod
above, the separation distance to the air- Ref.: Upper Austrian Lightning Protec-
termination conductors and down- tion, Linz, Austria

www.dehn.de LIGHTNING PROTECTION GUIDE 45


Conductor holders for flat roofs,
homogeneously welded
In the wind, roof sheetings can move
across the roof surface horizontally, if
they are only fixed mechanically/laid on
the surface. A special position fixing is
Roof conductor holder Bridging braid
Type FB2 Part No. 377 015 required for the air-termination conduct-
Part No. 253 050 or for preventing the conductor holders
for air-termination systems from being
displaced on the smooth surface. Con-
expansion piece ventional roof conductor holders cannot
be permanently bonded to roof sheet-
ings since the latter do not usually permit
flexible connection
the application of adhesives.
A simple and safe way of fixing the posi-
Roof conductor holder tion is to use roof conductor holders Type
Type FB distance between the
Part No. 253 015 KF in combination with straps (cut the
roof conductor holders
approx. 1 m strips to fit) made of the roof sheeting
material. The strap is clamped into the
plastic holder and both sides are welded
onto the seal. Holder and strap should be
positioned immediately next to a roof
sheeting joint at a distance of approx.
1 m. The strip of foil is welded to the roof
sheeting according to the manufacturer
of the roof sheeting. This prevents air-
termination conductors on flat roofs
from being displaced.

If the slope of the roof is greater then 5°,


Fig. 5.1.3.1 Air-termination system each roof conductor holder must be
equipped with a position fixing element.

5 If the synthetic roof sheetings are


secured by mechanical means, the roof
conductor holders must be arranged in
the immediate vicinity of the mechanical
fixing elements.

When carrying out this work, it must be


considered that welding and bonding
work on the seal affect the guarantee
provided by the roofer.
The work to be carried out must there-
fore only be done with the agreement of
the roofer responsible for the particular
roof, or be carried out by him himself
(Fig. 5.1.3.5).
Fig. 5.1.3.2 Air-termination system on a flat roof

Fig. 5.1.3.3 Use of air-termination rods Fig. 5.1.3.4 Bridged attic

46 LIGHTNING PROTECTION GUIDE www.dehn.de


VDE V 0185-3 lightning protection stan-
~70 dard clearly illustrates the risk of damage
to metal roofs. Where an external light-

~3
ning protection system is required, the

00
metal sheets must have the minimum val-
ues stated in Table 5.1.4.1.
00
~3 The thicknesses t are not relevant for
~9 roofing materials. Metal sheets with a
0
thickness t’ may only be used as a natural
air-termination system if puncturing,
overheating and melting is tolerated.
The owner of the structure must agree to
distance between the
roof conductor holders flexible connection
tolerate this type of roof damage, since
approx. 1 m there is no longer any guarantee that the
roof will offer protection from the rain.
Also the Rules of the German Roofing
Trade concerning lightning protection on
and attached to roofs require the agree-
ment of the owner.

If the owner is not prepared to tolerate


Roof conductor holder
Type KF
damage to the roof in the event of a
Part No. 253 030 lightning stroke, then a separate air-ter-
mination system must be installed on a
metal roof. The air-termination system
Fig. 5.1.3.5 Highly polymeric roof sheetings for flat roofs - Roof conductor holder Type KF / KF2 must be installed to ensure that the
rolling sphere (radius R which corre-
5.1.4 Air-termination systems on roof insulation becomes damp and/or the sponds to the type of lightning protec-
ceiling becomes wet. tion system chosen) does not touch the
metal roofs
Protection against the rain is no longer metal roof (Fig. 5.1.4.3).
Modern industrial and commercial pur-
guaranteed to be provided.
pose-built structures often have metal
roofs and façades. The metal sheets and
plates on the roofs are usually 0.7 –
One example of damage, assessed using
the Lightning-Information Service from
When mounting the air-termination sys-
tem it is recommended to install a so-
called “hedgehog roof“ with longitudi-
5
1.2 mm thick. nal cables and air-termination tips.
Siemens (BLIDS) illustrates this problem
(Fig. 5.1.4.2). A current of approx.
Fig. 5.1.4.1 shows an example of the con- In practice, the heights of air-termination
20,000 A struck the sheet metal roof and
struction of a metal roof. tips according to Table 5.1.4.2 are tried
made a hole (Fig. 5.1.4.2: Detail A). Since
the sheet metal roof was not earthed and tested, regardless of the type of
with a down-conductor system, lightning protection system involved.
flashovers to natural metal components Holes must not be drilled into the metal
in the wall occurred in the area around roof when fixing the conductors and air-
the fascia (Fig. 5.1.4.2: Detail B), which termination tips. Various conductor hold-
also caused a hole. ers are available for the different types of
metal roofs (round standing seam, stand-
To prevent such kind of damage, a suit- ing seam, trapezoidal). Fig. 5.1.4.4a
able external lightning protection system shows one possible design for a metal
with wires and clamps capable of carry- roof with round standing seam.
ing lightning currents must be installed
even on a “thin“ metal roof. The DIN V
Fig. 5.1.4.1 Types of metal roofs, e.g. roofs with
round standing seam
Detail B

When the roof is hit by a direct lightning


stroke, melting through or vaporisation
can cause a hole formed at the point of Detail A
strike. The size of the hole depends on
the energy of the lightning stroke and
the characteristics of the material, (e. g.
thickness). The biggest problem here is
the subsequent damage, e. g. water Evaluation: BLIDS – SIEMENS
entering at this point. Days or weeks can I = 20400 A
Residential building
pass before this damage is noticed. The
Fig. 5.1.4.2 Example of damage: Metal plate cover

www.dehn.de LIGHTNING PROTECTION GUIDE 47


Metal sheetings can be used as “natural” components of the air-termination Suitable for all types of
system, if the thickness t / t’ of the metal plate is not less than: lightning protection systems

Materials If the melting through or the ignition of adjacent Distance of the Height of the air-
material below the sheeting is horizontal termination tip*)
impermissible: permissible: conductors
Thickness t Thickness t’
3m 0,15 m
Galvanised steel 4 mm 0.5 mm
4m 0.25 m
Copper 5 mm 0.5 mm
5m 0.35 m
Aluminium / StSt 7 mm 0.7 mm
6m 0.45 m
Table 5.1.4.1 Natural components of an air-termination system
*) recommended values

Table 5.1.4.2 Lightning protection for metal roofs -


Height of the air-termination tips

rolling sphere with a When installing the cables, care must be


radius acc. to type of LPS taken that the conductor holder located
air-termination tip at the highest point of the roof must be
designed with a fixed conductor leading,
whereas all other conductor holders
must be designed with a loose conductor
leading because of the linear compensa-
tion caused by changes in temperature
(Fig. 5.1.4.4b).

air-termination tip

conductor holder with


loose conductor leading

5 bridging braid

Fig. 5.1.4.3 Air-termination system on a metal roof - Protection against holing


KS connector

Parallel connector

1 St/tZn Part No. 307 000


roof connection
Roof conductor holder
for metal roofs, loose conductor
leading, DEHNgrip conductor holder bridging cable
2
StSt Part No. 223 011 Fig. 5.1.4.4b Conductor holder for metal roofs with
1 3 Al Part No. 223 041 round standing seam

Roof conductor holder for metal


roofs fixed conductor leading with The conductor holder with fixed con-
2 clamping frame ductor leading is illustrated in Fig. 5.1.4.5
3
using the example of a trapezoidal sheet
StSt Part No. 223 010
roof.
Al Part No. 223 040
Fig. 5.1.4.5 also shows an air-termination
tip next to the conductor holder. The
conductor holder must be hooked into
the fixing screw above the covering plate
for the drill hole to prevent any entering
of water.

Fig. 5.1.4.6 uses the example of a round


standing seam roof to illustrate the loose
conductor leading.
Fig. 5.1.4.6 also shows the connection to
Fig. 5.1.4.4a Conductor holders for metal roofs - Round standing seam
the roof with round standing seam at the

48 LIGHTNING PROTECTION GUIDE www.dehn.de


5.1.5 Principle of an air-termination Ideally, ridge conductors should have
system for structures with spans up to around 15 m, and down-con-
thatched roof ductor systems up to around 10 m with-
out additional supports.
The design of lightning protection sys-
tems Type III generally meets the require-
Fastening posts must be tightly connect-
ments of such a structure. In particular
ed to the roof structure (rafters and rails)
individual cases, a risk analysis based on
by means of bolts and washers.
DIN V VDE V 0185-2 can be carried out.
Metal components situated above the
Subclause 3.1.2 of DIN V VDE V 0185-3
roof surface (such as weather vanes, irri-
stipulates a special installation procedure
gation systems, conductors) must be
for an air-termination system for a struc-
secured, e. g. on non-conductive supports
ture with thatched roof.
so that a large enough separation dis-
The air-termination conductors on such
tance s is maintained, in accordance with
roofs (made of thatch, straw or rushes)
5.3 Clause 1. Irrigation system feeds in
must be fastened across isolating sup-
the vicinity of the duct through the skin
ports to be free to move. Certain dis-
Fig. 5.1.4.5 Model construction of a trapezoidal of the roof, which are at least 0.6 m
tances must also be maintained around
sheet roof, conductor holder with clam- above and below it, may only be made of
the eaves.
ping frame plastic (Figs. 5.1.5.1 to 5.1.5.3).
When a lightning protection system is
The previously described system for pro-
installed on a roof at a later date, the dis-
tection against lightning is not effective
tances must be increased. This allows
for thatched roofs covered with a metal
maintain the necessary minimum dis-
wire mesh. The metal wire meshwork
tances when re-roofing is carried out.
must be removed or substituted with a
UV-resistant plastic mesh. Similarly, effec-
For a lightning protection system Type III,
tive protection against lightning is not
the typical distance of the down-con-
possible if metal covers, irrigation sys-
ductor system is 15 m.
tems, vent pipes, chimney skirtings,
The exact distance of the down-conduct-
dormer windows, skylights and the like
or systems from each other resuslts from
are present. In such cases, effective pro-
calculating the separation distance s in
Fig. 5.1.4.6 Model construction of a roof with stan-
ding seam
accordance with DIN V VDE V 0185-3
Clause 1, Subclause 5.3.
tection against lightning can only be
achieved with an isolated external light-
ning protection system with air-termina-
5
tion rods near the structure, or with air-
Chapter 5.6 explains how to calculate the
roof edge, which is capable of carrying termination nets between masts adja-
separation distance.
currents. cent to the structure.
Unprotected installations projecting
above the roof, e. g. domelights and
chimney covers, are exposed points of
strike for a lightning discharge. In order Signs and symbols
Air-termination conductor
to prevent these installations from being Connecting point
struck by a direct lightning stroke, air-ter- Isolating point /
mination rods must be installed adjacent Measuring point
Earth conductor
to the installations projecting above the
Down conductor
roof. The height of the air-termination
rod results from the protective angle α. Important distances (min. values)
a 0.6 m Air-term. conductor / Gable
b 0.4 m Air-term. conductor / Roofing
c 0.15 m Eaves / Eaves support
d 2.0 m Air-termination conductor /
Branches of trees

Fig. 5.1.4.7 Air-termination rod for a domelight on a Fig. 5.1.5.1 Air-termination system for buildings with thatched roofs
roof with round standing seam

www.dehn.de LIGHTNING PROTECTION GUIDE 49


1 If a thatched roof borders onto metal tection system (see Chapter 5.1.1, Table
roofing material, and if the structure has 5.1.1.3).
2 6
to be equipped with an external light-
ning protection system, then an electri- If it can be guaranteed that no persons
cally non-conductive roofing material at will be on this area during a thunder-
3
least 1 m wide, e. g. in plastic, must be storm, then it is sufficient to install the
inserted between the thatched roof and measures described above.
the other roof. Persons who can go onto this storey of
Tree branches must be kept at least 2 m the car park must be informed by means
away from a thatched roof. If trees are of a sign that they must immediately
very close to, and higher than, a struc- clear this storey when a thunderstorm
ture, then an air-termination conductor occurs, and not return for the duration of
4
must be mounted on the edge of the the storm (Fig. 5.1.6.1).
roof facing the trees (edge of the eaves,
5
gable) and connected to the lightning If it is also possible that persons are on
Pos Description DIN Part No. protection system. The necessary dis- the roof during a thunderstorm, then the
1 Clamping cap with 48811 A 145 309 tances must be maintained. air-termination system must be designed
air-termination rod A further way of protecting structures to protect these persons, assuming they
2 Wood pile 48812 145 241 with thatched roofs against a stroke of have a height of 2.5 m (with outstretched
3 Support for roof conductors − 240 000 lightning is to erect air-termination masts arm) from direct lightning strokes.
4 Eaves support 48827 239 000
so that the whole structure is in the pro-
5 Tensioning block 48827 B 241 002
tected volume. The air-termination system can be
6 Air-term. conductor, e.g. Al cable − 840 050
This method can be found in Chapter dimensioned using the rolling sphere or
5.1.8 Isolated air-termination system the protective angle method according
1 2 (steel telescopic lightning protection to the type of lightning protection sys-
masts). tem (Fig. 5.1.6.2).

5.1.6 Walkable and trafficable These air-termination systems can also be


roofs constructed from spanned cables or air-
termination rods. These air-termination
It is not possible to mount air-termina-
rods are secured to structural elements
3 4 tion conductors (e. g. with concrete
such as parapets or the like, for example .
blocks) on drive-over roofs. One possible
5 solution is to install the air-termination
conductors in either concrete or the
Furthermore, lighting masts, for exam-
ple, can also act as air-termination rods
to prevent life hazards. With this version,
joints between the sections of the road-
however, attention must be paid to the
way. If the air-termination conductor is
partial lightning currents which can be
installed in these joints, mushroom-type
conducted into the structure via the
5 6 collectors are installed at the intersec-
power lines. It is imperative to have light-
tions of the mesh as defined points of
ning equipotential bonding measures for
strike.
these lines.
The mesh size must not exceed the value
according to the type of lightning pro-

Fig. 5.1.5.2 Components for thatched roofs Mushroom-type


collector after
asphalting

Mushroom-type collector
Part No. 108 001

conductors installed within


concrete or the joints of the
roadway (plates)
Warning!
Keep off the car park
down conducting via during thunderstorms
steel reinforcement

Fig. 5.1.5.3 Thatched roof Fig. 5.1.6.1 Lightning protection for car park roofs - Building protection

50 LIGHTNING PROTECTION GUIDE www.dehn.de


additional air-
termination cable

h
height of the air-termination rod
dimensioned according to the
required protective angle

h = 2.5 m + s

Fig. 5.1.6.2 Lightning protection for car park roofs - Building and life protection

5.1.7 Air-termination system for tion system chosen (see Chapter 5.1.1,
planted and flat roofs Table 5.1.1.3). An air-termination con-
ductor installed inside the covering layer
A planted roof can make economic and
is difficult to inspect after a number of
ecological sense. This is because it pro-
years because the air-termination tips or
vides noise insulation, protects the roof
mushroom-type collectors are over-
skin, suppresses dust from the ambient
grown and no longer recognisable, and
air, provides additional heat insulation,
frequently damaged by maintenance
filters and retains rainwater and is a nat-
ural way of improving the living and
working conditions. Moreover, in many
regions it is possible to obtain grants
work. Moreover, air-termination conduc-
tors installed inside the covering layer are
more susceptible to corrosion. Conduc-
Fig. 5.1.7.1 Planted roof
5
tors of air-termination meshes installed
from public funds for cultivating plants
uniformly on top of the covering layer
on the roof. A distinction is made
are easier to inspect even if they become
between so-called extensive and inten-
overgrown, and the height of the inter-
sive cultivation. An extensive planted
ception system can be lifted up by means
area requires little care, in contrast to an
of air-termination tips and rods and
intensive planted area which requires
“grown“ with the plants on the roof. Air-
fertiliser, irrigation and cutting. For both
termination systems can be designed in
types of planted area, either earth sub-
different ways. The usual way is to install
strate or granulate must be laid on the
a meshed air-termination net with a
roof.
mesh size of 5 x 5 m (lightning protection
system Type I) up to a max. mesh size of
It is even more expensive if the granulate
15 x 15 m (lightning protection system
or substrate has to be removed because
Type III) on the roof surface, regardless of
of a direct lightning stroke.
the height of the structure. It is prefer- Fig. 5.1.7.2 Air-termination system on a planted roof
able to determine the installation site of
If there is no external lightning protec-
the mesh considering the external edges
tion system, the roof seal can be dam-
of the roof and any metal structures act-
aged at the point of strike.
ing as an air-termination system.
Stainless steel (Material No. 1.4571) has
Experience has shown that, regardless of
proven to be a good material for the con-
the type of care required, the air-termi-
ductors of air-termination systems on
nation system of an external lightning
planted roofs.
protection system can, and should, also
Aluminium wire must not be used for
be installed on the surface of a planted
installing conductors in the covering
roof.
layer (in the earth substrate or granu-
late), (Figs. 5.1.7.1 to 5.1.7.3).
For a meshed air-termination system, the
DIN V VDE V 0185-3 lightning protection
standard prescribes a mesh size which
depends on the type of lightning protec- Fig. 5.1.7.3 Conductor leading on the covering layer

www.dehn.de LIGHTNING PROTECTION GUIDE 51


5.1.8 Isolated air-termination sys- affect or even destroy electrical or elec- If an air-termination rod is higher than
tems tronic installations inside the structure. 2.5 m to 3.0 m, the air-termination rods
The only way of preventing these must be secured to the property to be
Roof-mounted structures such as air con-
coupled currents is to use isolated air-ter- protected with distance holders made of
ditioning and cooling systems, e. g. for
mination systems which maintain the electrically insulating material (e. g.
mainframes, are nowadays used on the
separation distance, previously also DEHNiso distance holder) (Fig. 5.1.8.3).
roofs of larger office blocks and indus-
known as safety distance.
trial structures. Antennas, electrically
Fig. 5.1.8.1 shows a partial lightning
controlled domelights, advertising signs
current penetrating the inside of the
with integrated lighting and all other
structure.
protruding roof-mounted structures hav-
These widely different roof-mounted
ing a conductive connection, e. g. via
structures can be protected by various
electrical cables or ducts, into the struc-
designs of isolated air-termination sys-
ture, must be treated in a similar way.
tems.
According to the State of the Art for
lightning protection, such roof-mounted
Air-termination rods
structures are protected against direct
For smaller roof-mounted structures (e. g
lightning strokes by means of separately
small fans) the protection can be
mounted air-termination systems. This
achieved by using individual, or a combi-
prevents partial lightning currents from
nation of several, air-termination rods.
entering the structure, where they would
Air-termination rods up to a height of
affect or even destroy the sensitive elec-
2.0 m can be fixed with one or two con-
trical/electronic installations.
crete bases piled on top of each other
In the past, these roof-mounted struc-
(e. g. Part No. 102 010) to be isolated
tures were connected directly.
(Fig. 5.1.8.2). Fig. 5.1.8.3 Air-termination rod with distance holder
This direct connection meant that parts
of the lightning current were conducted
Angled supports are a practical solution
into the structure. Later, “indirect con-
when air-termination rods also have to
nection“ via a spark gaps was intro-
be secured against the effects of side
duced. This meant that direct lightning
winds (Figs. 5.1.8.4 and 5.1.8.5).
strokes to the roof-mounted structure
could also flow away via the “internal
conductors“ to some extent, and in the
5 event of a more distant lightning stroke
to the structure, the spark gap should
not operate. The operating voltage of
approx. 4 kV was almost always attained
and hence a partial lightning current was
also carried into the structure via the
electrical cable, for example . This can Fig. 5.1.8.2 Isolated air-termination system, protec-
tion provided by an air-termination rod
Fig. 5.1.8.4 Angled support for air-termination rods

connection via
direct connection isolating spark gap
Roof

1st Floor

Fig. 5.1.8.5 Supporting element for the


air-termination rod
Ground floor
data lines
If higher air-termination rods are
required, e. g. for larger roof-mounted
structures, which nothing can be secured
to, the air-termination rods can be
Basement installed by using special supports.
EB Self-supporting air-termination rods up
to a height of 8.5 m can be installed by
using a tripod. These supports are
secured to the floor with standard con-
crete bases (one on top of another).
Fig. 5.1.8.1 Connection of roof mounted structures

52 LIGHTNING PROTECTION GUIDE www.dehn.de


Additional guy lines are required above a
free height of 6 m in order withstand the
stresses caused by the wind.

These self-supporting air-termination


rods can be used for a wide variety of
applications (e. g. antennas, PV installa-
tions). The special feature of this type of
air-termination system is its short installa-
tion time as no holes need to be drilled
and only few elements need to be
screwed together (Figs. 5.1.8.6 to 5.1.8.7). Fig. 5.1.8.8 Additional corrosion protection in the
transition area by anticorrosive band for Fig. 5.1.8.10 Installed air-termination system,
underground application Ref.: Wettingfeld Lightning Protection,
Krefeld, Germany

tective angle, mesh) is provided by the


DEHNiso-Combi programme of products.

The aluminium insulating pipes with “iso-


lating distance“ (GRP – glass-fibre-rein-
forced plastic), which are fixed to the
object to be protected, provide an indirect
way of guiding the cables. The cables are
subsequently guided separately to the
Fig. 5.1.8.6 Isolated air-termination system for pho- down-conductor systems or supplemen-
tovoltaic system
tary air-termination systems (e. g. mesh)
by means of GRP distance holders.

Fig. 5.1.8.9 Installation of a steel telescopic light-


ning protection mast

Spanned over by cables or conductors


According to DIN V VDE V 0185-3, air-ter-
Further information about the applica-
tion is contained in the publications
DS 123E “DEHNiso-Combi System for isol-
5
mination conductors can be installed ated Air-termination Systems“, DS 111
above the structure to be protected. “DEHNiso Distance Holder: The Modular
Fig. 5.1.8.7 Isolated air-termination system for terre- The air-termination conductors generate Lightning Protection System“ and in the
strial antenna a tent-shaped zone of protection at the set of installation instructions No. 1475.
sides, and a cone-shaped one at the ends. The types of design described can be
For protecting complete structures or The protective angle α depends on the combined with each other as desired to
installations (e. g. PV installations, type of lightning protection system and adapt the isolated air-termination sys-
ammunition depots) with air-termina- the height of the air-termination system tems to the local conditions (Fig. 5.1.8.11
tion rods, lightning protection masts are above the reference plane. to 5.1.8.14).
used. These masts are installed in natural The rolling sphere method with its
soil or in a concrete foundation. Free corresponding radius (according to the
heights of 19 m above ground level can type of lightning protection system) can
be achieved, even higher, if custom- also be used to dimension the conductors
made ones are used. It is also possible to or cables.
span a cable between these masts if they
are especially designed for this purpose. The “mesh“ type of air-termination sys-
The standard lengths of the steel tele- tem can also be used if an appropriate
scopic lightning protection masts are separation distance s between the com-
supplied in sections of 2 m, offering enor- ponents of the installation and the air-
mous advantages for transportation. termination system must be maintained.
Further information (e. g. installation, In such cases, isolating distance holders in
assembly) about these steel telescopic concrete bases are installed vertically, for
lightning protection masts can be found example, for guiding the “mesh“ on an
in installation instructions No. 1489 (Figs. elevated level (Fig. 5.1.8.10).
5.1.8.8 and 5.1.8.9).
DEHNiso-Combi
A user-friendly way of installing conduc-
tors or cables in accordance with the
three different design methods for air-
termination systems (rolling sphere, pro-
Fig. 5.1.8.11 Tripod support for self-supporting insula-
ting pipes

www.dehn.de LIGHTNING PROTECTION GUIDE 53


5.1.9 Air-termination system for
steeples and churches
External lightning protection system
According to DIN V VDE V 0185-3, Sub-
clause 7.1 a, lightning protection systems
Type III meet the normal requirements
for churches and steeples. In particular
individual cases, for example in the case
of culturally significant structures, a spe-
cial risk analysis in accordance with DIN V
VDE V 0185-2 must be carried out.

Nave
According to DIN V VDE V 0185-3, Sub-
clause 7.5, the nave must have its own
lightning protection system and, if a
steeple is attached, this system must be
connected by the shortest route with a
down-conductor system of the steeple. In
the transept, the air-termination con-
ductor along the transverse ridge must
be equipped with a down-conductor sys-
tem at each end.

Fig. 5.1.8.12 Isolated air-termination systems with DEHNiso-Combi Steeple


Steeples up to a height of 20 m must be
equipped with a down-conductor sys-
tem. If steeple and nave are joined, then
this down-conductor system must be con-
nected to the external lightning protec-
tion system of the nave by the shortest
route (Fig. 5.1.9.1). If the down-conduct-
5 or system of the steeple coincides with a
down-conductor system of the nave,
then a common down-conductor system
can be used at this location. According to
DIN V VDE V 0185-3, Subclause 7.3,
steeples above 20 m in height must be
provided with at least two down
conductors. At least one of these down
conductors must be connected with the
external lightning protection system of
the nave via the shortest route.

Fig. 5.1.8.13 Detail picture of DEHNiso-Combi

Fig. 5.1.8.14 Isolated air-termination system with


DEHNiso-Combi

Fig. 5.1.9.1 Installing the down-conductor system at


a steeple

54 LIGHTNING PROTECTION GUIDE www.dehn.de


Down-conductor systems on steeples potential differences in the event of a
must always be guided to the ground on lightning stroke.
the outside of the steeple. They must not
be installed inside the steeple (DIN V VDE 5.1.11 Wind load stresses on light-
V 0185-3, Subclause 7.2). Further, the sep- ning protection air-termina-
aration distance s to metal components tion rods
and electrical installations in the steeple
Roofs are being used more and more as
(e. g. clock mechanisms, belfry) and receptor
areas for technical installations.
under the roof (e. g. air conditioning,
wire meshwork Especially when extending the technical
ventilation and heating systems) must be
equipment in the structure, extensive
maintained by suitable arrangement of
installations are being sited more than
the external lightning protection system.
ever on the roofs of larger office blocks
The required separation distance can
and industrial structures. It is essential to
become a problem especially at the clock.
protect roof-mounted structures such as
In this case, the conductive connection
air conditioning and cooling systems,
into the structure can be replaced with
transmitters for cell sites on host build-
an isolating connector (e. g. a GRP pipe)
ings, lamps, flue gas vents and other
to prevent hazardous sparking in parts of
apparatus connected to the electrical low
the external lightning protection system.
voltage system (Fig. 5.1.11.1).
In more modern churches built with rein-
forced concrete, the reinforcement steels
can be used as down-conductor systems Fig. 5.1.10.1 WT with integrated receptors in the
if it can be ensured that they provide a rotor blades
continuous conductive connection. If In order to allow the coupled lightning
pre-cast reinforced concrete parts are currents to flow to earth in a controlled
used, the reinforcement may be used as a way, the receptors in the rotor blades are
down-conductor system if terminals to connected to the hub with a metal inter-
connect the reinforcement continuously connecting conductor (often flat line
are provided on the pre-cast concrete St/tZn 30 x 3.5 mm). Carbon fibre brushes
parts. or air spark gaps then, in turn, bridge the
ball-bearings in the head of the nacelle

5.1.10 Air-termination systems for


wind turbines (WT)
in order to avoid the welding of the
revolving parts of the structure.
In order to protect structures on the
5
Requirement for protection against nacelle, such as anemometers in the
lightning event of a lightning stroke, air-termina-
E DIN VDE 0127-24 describes measures to tion rods or “air-termination cages“ are
protect wind turbines against lightning. installed (Fig. 5.1.10.2).
Lightning protection measures are car-
Fig. 5.1.11.1 Protection against direct lightning
ried out in accordance with the DIN V
strokes by self-supporting air-termina-
VDE V 0185 series of standards. In its VdS
tion rods
2010 directive “Risk-orientated lightning
and surge protection“, the VdS recom-
mends that a lightning protection system In accordance with the relevant lightning
Type II to be installed for wind turbines. protection standards contained in the
This can control lightning strokes with DIN V VDE V 0185 series, these roof-
currents measuring up to 150,000 A. This mounted structures can be protected
recommendation results from the assess- from direct lightning strokes with isol-
ment of the risk of damage from a light- Fig. 5.1.10.2 Lightning protection for wind speed ated air-termination systems. This
ning stroke for structures, as described in indicators at WT requires an isolation of both the air-ter-
DIN V VDE V 0185-2. mination systems, such as air-termination
The metal tower or, in case of a pre- rods, air-termination tips or air-termina-
Principle of an external lightning protec- stressed concrete version, the down-con- tion meshes, and the down-conductor
tion system for wind turbines ductor systems embedded in the con- systems, i. e. to be installed with suffi-
The external lightning protection system crete (round conductor St/tZn Ø8...10 mm cient separation distance from the roof-
comprises air-termination systems, or tape conductor St/tZn 30 x 3.5 mm) is mounted structures within the zone of
down-conductor systems and an earth used as the down-conductor system. The protection. The construction of an isol-
termination system and protects against wind turbine is earthed by a foundation ated lightning protection system creates
mechanical destruction and fire. Light- earthing electrode in the base of the a zone of protection in which direct light-
ning strokes to wind turbines usually tower and the meshed connection with ning strokes cannot occur. It also pre-
affect the rotor blades. Hence, receptors, the foundation earthing electrode of the vents partial lightning currents from
for example, are integrated to determine operation building. This creates an entering the low voltage system and
defined points of strike (Fig. 5.1.10.1). “equipotential surface“ which prevents hence the structure. This is important as
the entering of partial lightning currents

www.dehn.de LIGHTNING PROTECTION GUIDE 55


into the building can affect or destroy air-termination rods from tilting and
sensitive electrical/electronic installa- breaking by a suitably designed base and
tions. supplementary guys (Fig. 5.1.11.3).
Extended roof-mounted structures are The requirement for the self-supporting
also equipped with a system of isolated air-termination rods to be built as high as
air-termination systems. These are con- possible must be balanced against the
nected with each other and also with the higher stress exerted by the active wind
earth-termination system. Among other loads. A 40% increase in wind speed, for
things the magnitude of the zone of pro- example, doubles the active tilting air-termination rod
tection created depends on the number moment. At the same time, from the with air-termination tip
and the height of the air-termination sys- application point of view, users demand
tems installed. a lightweight system of “self-supporting
A single air-termination rod is sufficient air-termination rods“, which are easier to
to provide the protection required by transport and install. To ensure that it is
smaller roof-mounted structures. The safe to use air-termination rods on roofs,
procedure involves the application of the their mechanical stability must be
bracing
rolling sphere method in accordance proven.
with DIN V VDE V 0185-3 (Fig. 5.1.11.2).
With the rolling sphere method, a rolling Stress caused by wind loads
sphere whose radius depends on the type Since self-supporting air-termination
of lightning protection system chosen is rods are installed at exposed sites (e. g. variable
rolled in all possible directions on and on roofs), mechanical stresses arise tripod
over the structure to be protected. Dur- which, owing to the comparable location
ing this procedure, the rolling sphere and the upcoming wind speeds, corre-
must touch the ground and/or the air- spond to the stresses suffered by antenna
termination system only. frames. Self-supporting air-termination
This method produces a protection vol- rods must therefore basically meet the
ume where direct lightning strokes are same requirements concerning their Fig. 5.1.11.3 Self-supporting air-termination rod
not possible. mechanical stability as set out in DIN with variable tripod
To achieve the largest possible zone of 4131 for antenna frames.
protection, and also to be able to protect DIN 4131 divides Germany up into 4 wind structure and the local conditions (struc-
larger roof-mounted structures against zones with zone-dependent wind speeds ture standing alone in open terrain or

5 direct lightning strokes, the individual


air-termination rods should ideally be
erected with a corresponding height.
(Fig. 5.1.11.4).
When calculating the prospective actual
wind load stresses, apart from the zone-
embedded in other buildings) must also
be included. From Fig. 5.1.11.4 it can be
seen that around 95% of Germany’s sur-
This requires to prevent self-supporting dependent wind load, the height of the face area lies within Wind Zones I and II.
Air-termination rods are therefore gen-
Max. height of the building erally designed for Wind Zone II. The use
Type Radius of the Mesh size M of self-supporting air-termination rods in
of LPS rolling sphere R Wind Zone III and Wind Zone IV must be
I 20 m 5x5m assessed for each individual case taking
II 30 m 10 x 10 m the arising stresses into account.
III 45 m 15 x 15 m
According to DIN 4131 a constant dynam-
ic pressure over the height of a structure
IV 60 m 20 x 20 m
can be expected for structures up to a
mesh size M height of 50 m. For the calculations, the
air-termination maximum height of the structure was
air-termination rod conductor considered 40 m, so that a total height
protective angle rolling sphere
(height of the structure plus length of
R the air-termination rods) is kept below
h2

α2 the 50 m mark.
When designing self-supporting air-
termination rods, the following require-
ments must be met for the wind load
h1

stress:
down conductor
⇒ Tilt resistance of the air-termination
earth-termination system rods
⇒ Fracture resistance of the rods
⇒ Maintaining the required separation
distance to the object to be protect-
ed even under wind loads (preven-
tion of intolerable deflections)

Fig. 5.1.11.2 Procedure for installation of air-termination systems according to DIN V VDE V 0185-3

56 LIGHTNING PROTECTION GUIDE www.dehn.de


and the lever arm of the air-termina-
zone IV tion rod.
⇒ Load torque formed from the
Kiel Rostock weight of the post, the weight of the
air-termination rod and the guy
Schwerin
Hamburg lines, and the length of the tilt lever
zone III zone II through the tripod.
Bremen

Berlin Stability is achieved when the ratio of


Hannover Potsdam
load torque to the tilting moment
Magedburg
assumes a value >1. Basically: the greater
the ratio of load torque to tilting
Essen Halle
Dortmund moment, the greater the stability.
Düsseldorf
Leipzig
Dresden The required stability can be achieved in
Köln
Erfurt Chemnitz the following ways:
Bonn
Zone Dynamic pressure Wind velocity Wind ⇒ In order to keep the wind contact
zone I q [kN/m2] v [km/h] strength surface of the air-termination rod
Frankfurt
Wiesbaden
I 0.8 126.7 small, the cross sections used have to
Würzburg
II 1.05 145.1 be as small as possible. The load on
Nürnberg 12 - 17 the air-termination rod is reduced,
Saarbrücken Mannheim III 1.4 161.5
but, at the same time, the mechani-
IV 1.7 184.7
Stuttgart Regensburg cal strength of the air-termination
Augsburg
rod decreases (risk of breaking). It is
München
therefore crucial to make a compro-
Freiburg
mise between a smallest possible
cross section to reduce the wind load
and a largest possible cross section to
achieve the required strength.
Fig. 5.1.11.4 Division of Germany into wind load zones and corresponding values of dynamic pressure and ⇒ The stability can be increased by
max. wind velocity using larger base weights and/or
Ref.: DIN 4131: 1991-11. Steel radio towers and masts, Berlin: Beuth-Verlag GmbH larger post radii. This often conflicts

Determination of the tilt resistance


The dynamic pressure arising (depends
around the circumference. The wind
contact surface of these cables corre-
with the limited areas for erection
and the general requirement for low
weight and easy transport.
5
on the wind speed), the resistance coeffi- sponds to the area projected by
cient cw and the contact surface of the these cables onto a plane in a right Implementation
wind on the air-termination rod, gener- angle to the direction of the wind, In order to provide the smallest possible
ate a uniform load q‘ on the surface i. e. the cable lengths are shortened wind contact surface, the cross sections
which generates a corresponding tilting accordingly when considered in the of the air-termination rods were opti-
moment MT on the self-supporting air- calculation. mised in accordance with the results of
termination rod. To ensure that the self- ⇒ Weight of the air-termination rod the calculation. For ease of transporta-
supporting air-termination rod is stable, and the guy lines: the dead weight tion and installation, the air-termination
the tilting moment MT must be opposed of the air-termination rod and the rod comprises an aluminium tube (in sec-
by a load torque MO, which is generated guy lines is taken into account in the tions, if so desired) and an aluminium air-
by the post. The magnitude of the load calculation of the load torque. termination rod. The post to hold the air-
torque MO depends on the standing termination rod is available in two ver-
⇒ Weight of the post: the post is a tri-
weight and the radius of the post. If the sions. One fixed version for lower rod
pod weighted down with concrete
tilting moment is greater than the load heights and an adjustable post version
blocks. The weight of this post is
torque, the wind load pushes the air-ter- for higher rod heights. With this version,
made up of the dead weight of the
mination rod over. the radius of the post is adjusted to the
tripod and the individual weights of
The proof of the stability of self-support- height of the air-termination rod to min-
the concrete blocks used.
ing air-termination rods is also obtained imise the space required.
from static calculations. Besides the ⇒ Tilting lever of the post: the tilting
mechanical characteristics of the mater- lever denotes the shortest distance Determination of the fracture resistance
ials used, the following information is between the centre of the tripod Not only the stability of the air-termina-
included in the calculation: and the line or point around which tion rod must be proven, but also the
the whole system would tilt.
⇒ Wind contact surface of the air-ter- fracture resistance, since the occuring
mination rod: determined by length wind load exerts bending stresses on the
The proof of stability is obtained by com- self-supporting air-termination rod. The
and diameter of the individual sec-
paring the following moments: bending stress in such cases must not
tions of the air-termination rod.
⇒ Tilting moment formed from the exceed the max. permissible stress. The
⇒ Wind contact surface of the guy:
wind-load-dependent force on the bending stress occuring is higher for
very high self-supporting air-termi-
air-termination rod or the guy lines longer air-termination rods. The air-ter-
nation rods are anchored with 3
mination rods must be designed to
cables mounted equidistantly

www.dehn.de LIGHTNING PROTECTION GUIDE 57


ensure that wind loads as can arise in Implementation In addition to the bending moments, the
Wind Zone II cannot cause permanent Guy cables create an additional “bearing FEM calculation also provides the tensile
deformation of the rods. point“ which significantly reduces the forces occuring in the guy cables, whose
Since both the exact geometry of the air- bending stresses occuring in the air-ter- strength must also be proven.
termination rod and the non-linear per- mination rod. Without supplementary
formance of the materials used must be guys, the air-termination rods would not Determination of the wind-load-
taken into account, the proof of the frac- cope with the stresses of Wind Zone II. dependent deflection of the air-termina-
ture resistance of self-supporting air-ter- Therefore, air-termination rods higher tion rod
mination rods is obtained using an FEM than 6 m are equipped with guy cables. A further important value calculated
calculation model. The finite elements with the FEM model is the deflection of
method, FEM for short, is a numerical Bending the tip of the air-termination rod. Wind
method for calculation of stresses and moment loads cause the air-termination rods to
deformations of complex geometrical [Nm] bend. The bending of the rod results in a
structures. The structure under examina- 1200 change to the zone of protection.
tion is broken down into so-called “finite Objects to be protected are no longer
air-termination rod
elements“ using imaginary surfaces and without guy cables situated in the zone of protection and/or
lines which are interconnected via nodes. (length = 8.5 m) proximities can no longer be maintained.
The calculation requires the following 1000 The application of the calculation model
information: on a self-supporting air-termination rod
⇒ FEM calculation model: without and with guys produces the fol-
800 lowing results (Figs. 5.1.11.6 and
The FEM calculation model corres-
5.1.11.7).
ponds to the simplified geometry of
the self-supporting air-termination
rod. 600
⇒ Material characteristics:
The performance of the material is
represented by the details of cross- 400
sectional values, modulus of elastici-
ty, density and lateral contraction.
⇒ Loads: 200
The wind load is applied to the geo-
5 metric model as a pressure load.
0
0 2 4 6 8
The fracture resistance is determined by Height of air-termination rod [m]
comparing the permissible bending stress
(material parameter) and the max. bend-
Bending
ing stress which can occur (calculated moment
from the bending moment and the effec- [Nm]
tive cross section at the point of maxi-
mum stress).
air-termination rod Fig. 5.1.11.6 FEM model of a self-supporting air-ter-
Fracture resistance is achieved if the ratio mination rod without guy cables
200 with guy cables
of permissible to actual bending stress is (length = 8.5 m) (length = 8.5 m)
> 1. Basically, the same principle also
applies here: the greater the ratio of per- 150
missible to actual bending stress, the
greater the fracture resistance.
Using the FEM calculation model, the 100
actual bending moments for two air-ter-
mination rods (length = 8.5 m) were cal- 50
culated as a function of their height with
and without guys (Fig. 5.1.11.5). This
clearly illustrates the effect of a possible 0
guy on the course of the moments.
Whereas the max. bending moment of
-50
the air-termination rod without a guy in
the fixed-end point is around 1270 Nm,
the guy reduces the bending moment to -100
around 270 Nm. This guy cable makes it
possible to reduce the stresses in the air-
termination rod to such an extent that, -150
0 2 4 6 8
for the max. expected wind loads, the Height of air-termination rod [m]
strength of the materials used is not
exceeded and the air-termination rod is Fig. 5.1.11.5 Comparison of bending moment cour- Fig. 5.1.11.7 FEM model of a self-supporting air-ter-
not destroyed. ses at self-supporting air-termination mination rod with guy cables
rods with and without guy cables (length = 8.5 m)
(length = 8.5 m)

58 LIGHTNING PROTECTION GUIDE www.dehn.de


For the example chosen, the calculation 5.2.1 Determination of the number the separation distance. The measures
gives a displacement of the tip of the air- of down conductors specified can change the separation dis-
termination rod with guy of around tance positively for structures and thus
The number of down conductors
390 mm. Without guy there would be a the lightning current can be safely dis-
depends on the perimeter of the external
deflection of around 3740 mm, a theoret- charged.
edges of the roof (perimeter of the pro-
ical value which exceeds the breaking If these measures are not sufficient to
jection on the ground surface).
point of the air-termination rod under maintain the required separation dis-
The down conductors must be arranged
consideration. tance, it is also possible to use a new type
to ensure that, starting at the corners of
of high voltage-resistant insulated con-
the structure, they are distributed as uni-
Implementation ductors (HVI). These are described in
formly as possible to the perimeter.
Above a certain rod height, supplemen- Chapter 5.2.4.
Depending on the structural features
tary guys reduce this deflection signifi- Chapter 5.6 describes how the exact sep-
(e. g. gates, precast components), the dis-
cantly. Furthermore, this also reduces the aration distance can be determined.
tances between the various down con-
bending load on the rod.
ductors can be different. These possibly
different distances, e. g. from 12 m to
Conclusion 5.2.2 Down-conductor system for a
18 m for a lightning protection system
Tilting resistance, fracture resistance and non-isolated lightning protec-
Type III (typically 15 m) must also be tak-
deflection are the decisive factors when tion system
en into account when calculating the
designing air-termination rods. Base and
separation distance. In each case, there The down-conductor systems are primari-
air-termination rod must be coordinated
must be at least the total number of ly mounted directly onto the structure
to ensure that the loads occuring as a
down conductor required for the respec- (with no distance). The criterion for
result of the wind speeds of Zone II do
tive type of lightning protection system. installing them directly on the structure is
not cause a tilting of the rod, nor dam-
The DIN V VDE V 0185-3 standard gives the temperature rise in the event of
age it.
typical distances between down conduc- lightning striking the lightning protec-
It must still be borne in mind that large
tors and ring conductors for each type of tion system.
deflections of the air-termination rod
lightning protection system (Table If the wall is made of flame-resistant
reduce the separation distance and thus
5.2.1.1). material or material with a normal level
intolerable proximities can arise. Higher
of flammability, the down-conductor sys-
air-termination rods require a supple-
Type of LPS Typical distance tems may be installed directly on or in
mentary guy to prevent such intolerable
the wall.
deflections of the tips of the air-termina- I 10 m Owing to the specifications in the build-
tion rods.
ing regulations of the German federal
The measures described ensure that self-
supporting air-termination rods can cope
with Zone II wind speeds according to
II
III
10 m
15 m
states, highly flammable materials are
generally not used. This means that the
5
IV 20 m down-conductor systems can usually be
DIN 4131.
mounted directly on the structure.
Table 5.2.1.1 Distance between down conductors
according to DIN V VDE V 0185-3
Wood with a bulk density greater than
400 kg/m2 and a thickness greater than
2 mm is considered to have a normal level
5.2 Down-conductor system The exact number of down conductors of flammability. Hence the down-con-
The down-conductor system is the elec- can only be determined by calculating ductor system can be mounted on wood-
trically conductive connection between the separation distance s. If the calculat- en poles, for example .
the air-termination system and the earth- ed separation distance cannot be main- If the wall is made of highly flammable
termination system. The function of tained for the intended number of down material, the down conductors can be
down-conductor systems is to conduct conductors of a structure, then one way installed directly on the surface of the
the intercepted lightning current to the of meeting this requirement is to wall, provided that the temperature rise
earth-termination system without intol- increase the number of down conduc- when lightning currents flow is not haz-
erable temperature rises, for example, to tors. The parallel current paths improve ardous.
damage the structure. the current splitting coefficient kc. This The maximum temperature rises ∆ T in K
To avoid damage caused during the measure reduces the current in both of the various conductors for each type
lightning current discharge to the earth- down conductors, and the required sepa- of lightning protection system are stated
termination system, the down-conductor ration distance can be maintained. in Table 5.2.2.1. These values mean that,
systems must be mounted to ensure that Natural components of the structure generally, it is even permissible to install
from the point of strike to the earth, (e. g. reinforced concrete supports, steel down conductors underneath heat insu-
skeleton) can also be used as supplemen- lation because these temperature rises
⇒ Several parallel current paths exist, tary down conductors if continuous elec- present no fire risk to the insulation
⇒ The length of the current paths is trical conductivity can be ensured. materials.
kept as short as possible (straight, By interconnecting the down conductors This ensures that the fire retardation
vertical, no loops), at ground level (base conductor) and measure is also provided.
⇒ The connections to conductive com- using ring conductors for higher struc- When installing the down-conductor sys-
ponents of the structure are made tures, it is possible to symmetrise the dis- tem in or underneath heat insulation,
wherever required (interval < s; tribution of the lightning current which, the temperature rise (on the surface) is
s = separation distance). in turn, reduces the separation distance s. reduced if an additional PVC sheath is
The latest DIN V VDE V 0185 series of used. Aluminium wire sheathed in PVC
standards attaches great significance to can also be used.

www.dehn.de LIGHTNING PROTECTION GUIDE 59


Aluminium Iron Copper Stainless steel
q
mm2 Type of lightning protection system
III+IV II I III+IV II I III+IV II I III+IV II I
16 146 454 * 1120 * * 56 143 309 * * *
50
12 28 52 37 96 211 5 12 22 96 460 940
(Ø8 mm)

78
4 9 17 15 34 66 3 5 9 78 174 310
(Ø10mm)

* melting / vaporising Fig. 5.2.2.1.3 Air-termination system with connec-


tion to the gutter
Table 5.2.2.1 Max. temperature rise ∆ T in K of different conductor materials

If the wall is made of highly flammable The separation distance s is calculated The base of metal downpipes must be
material, and the temperature rise of the using the total length l = l1 + l2 + l3. connected to the equipotential bonding
down-conductor systems presents a haz- or the earth-termination system, even if
ard, then the down conductors must be Down-conductor systems must not be the pipe is not used as a down conductor.
mounted to ensure that the distance installed in gutters and downpipes, even Since it is connected to the eaves gutter,
between the down-conductor systems if they are sheathed in an insulating through which the lightning current
and the wall is greater than 0.1 m. The material. The damp in the gutters would flows, the downpipe also takes a part of
mounting elements may touch the wall. badly corrode the down-conductor sys- the lightning current which must be con-
The erector of the structure must state tems. ducted into the earth-termination sys-
whether the wall, where a down-con- If aluminium is used as a down conduct- tem. Fig. 5.2.2.1.4 illustrates one possible
ductor system is to be installed, is made or, it must not be installed directly (with design.
of flammable material. no distance) on, in or under plaster, mor-
tar, concrete, neither should it be
The precise definition of the terms flame- installed in the ground. If it is equipped
resistant, normal level of flammability with a PVC sheath, then aluminium can
and highly flammable can be taken from be installed in mortar, plaster or con-

5
Annex E of DIN V VDE V 0185-3. crete, if it is possible to ensure that the StSt wire
sheath will not be mechanically dam- Ø10 mm
aged, nor will the insulation fracture at
5.2.2.1 Installation of low temperatures.
down-conductor systems It is recommended to mount down con-
ductors to maintain the required separa-
The down conductors must be arranged
tion distance s to all doors and windows
to be the direct continuation of the air- Fig. 5.2.2.1.4 Earthed downpipe
(Fig. 5.2.2.1.2).
termination conductors. They must be
Metal gutters must be connected with
installed straight and vertically so as to
the down conductors at the points where
represent the shortest possible direct
they intersect (Fig. 5.2.2.1.3).
connection to the earth.
Loops, e. g. overprojecting eaves or struc-
tures, must be avoided. If this is not pos-
sible, the distance measured where two
points of a down-conductor system are
closest, and the length l of the down-con-
ductor system between these points,
must fulfil the requirements on separa-
tion distance s (Fig. 5.2.2.1.1).

l1

the connection downpipes may


s

l2

must be as only be used as


short as pos- down conductor, if
sible, straight they are soldered or
l3 and installed riveted
vertically

Fig. 5.2.2.1.1 Loop in the down conductor

Fig. 5.2.2.1.2 Down-conductor system

60 LIGHTNING PROTECTION GUIDE www.dehn.de


5.2.2.2 Natural components of a that they are continuously conduc-
down-conductor system tive from the connection on the air-
termination system to the connec-
When using natural components of the
expansion joint tion on the earth-termination sys-
structure as a down-conductor system,
tem, then they can be used as a
the number of down conductors to be
down-conductor system (Figs.
installed separately can be reduced or, in
5.2.2.2.2 and 5.2.2.2.3).
some cases, they can be dispensed with
altogether.
vertical box section
The following parts of a structure can be
used as “natural components“ of the expansion joint
down-conductor system: wall fixing
⇒ Metal installations, provided that
the safe connection between the
various parts is permanent and their
dimensions conform to the minimum
requirements for down conductors. Fixed earthing terminal Bridging braid
Part No. 478 200 Part No. 377 115
These metal installations may also be
sheathed in insulating material. The
Fig. 5.2.2.2.1 Use of natural components - new buil-
use of conduits containing flamma-
dings made of ready-mix concrete
ble or explosive materials as down
conductors is not permitted if the Note:
seals in the flanges/couplings are In the case of prestressed concrete, atten-
non-metallic or the flanges /cou- tion must be paid to the particular risk of
plings of the connected pipes are not possible intolerable mechanical effects
otherwise connected so as to be elec- arising from lightning current and result-
trically conductive. ing from the connection to the lightning
horizontal support
⇒ The metal skeleton of the structure protection system.
For prestressed concrete, connections to
If the metal frame of structures with
tensioning rods or cables must only be
a steel skeleton or the interconnect-
effected outside the stressed area. The Bridging braid
ed reinforced steel of the structure is
used as a down-conductor system,
then ring conductors are not
required since additional ring con-
permission of the person responsible for
erecting the structure must be given
before using tensioning rods or cables as
Part No. 377 015

Fig. 5.2.2.2.2 Metal subconstruction, conductively


5
a down conductor. bridged
ductors would not improve the split-
If the reinforcement of existing struc-
ting of the current.
tures is not safely interconnected, it can-
⇒ Safe interconnected reinforcement not be used as a down-conductor system.
of the structure In this case, external down conductors
The reinforcement of existing struc- must be installed.
tures cannot be used as a natural
component of the down-conductor Furthermore, façade elements, mount-
system unless it can be ensured that ing channels and the metal substructures
the reinforcement is safely intercon- of façades can be used as a natural
nected. Separate external down con- down-conductor system, provided that
ductors must be installed. ⇒ the dimensions meet the minimum
⇒ Precast parts requirements of down-conductor
Precast parts must be designed to systems. For sheet metal, the thick-
provide terminal connections for the ness must not be less than 0.5 mm.
reinforcement. Precast parts must Their electrical conductivity in verti-
have an electrically conductive con- cal direction must be ensured. If
nection between all terminal con- metal façades are used as a down-
nections. The individual components conductor system, they must be
must be interconnected on site dur- interconnected to ensure that the
ing installation (Fig. 5.2.2.2.1). individual plates are safely intercon-
nected with each other by means of
screws, rivets, or bridging connec-
tions. There must be a safe connec-
tion capable of carrying currents to
the air-termination system and also
to the earth-termination system. Fig. 5.2.2.2.3 Earth connection of a metal façade

⇒ If plates are not interconnected in


accordance with the above require-
ment, but the substructure ensures

www.dehn.de LIGHTNING PROTECTION GUIDE 61


Metal downpipes can be used as natural earth-termination system (e. g. founda- Large structures with flat roofs, such as
down conductors, as long as they are tion earthing electrode). large production halls or also distribution
safely interconnected (brazed or riveted centres, frequently require internal
joints) and comply with the minimum The measuring point may only be down-conductor systems. In such cases,
wall thickness of the pipe of 0.5 mm. opened with the help of a tool for the the ducts through the surface of the roof
If a downpipe is not safely interconnect- purpose of taking measurements, other- should be installed by a roofer because
ed, it can serve as a holder for the sup- wise it must be closed. he is responsible for ensuring that the
plementary down conductor. This type of Each measuring point must be able to be roof provides protection against rain.
application is illustrated in Fig. 5.2.2.2.4. clearly assigned to the design of the The consequences of the partial light-
The connection of the downpipe to the lightning protection system. Generally, ning currents through internal down-
earth-termination system must be capa- all measuring points are marked with conductor systems within the structure
ble of carrying lightning currents since numbers (Fig. 5.2.2.3.1). must be taken into account. The result-
the conductor is held only along the ing electromagnetic field in the vicinity
pipe. of the down conductors must be taken
into consideration when designing the
internal lightning protection system (pay
attention to inputs to electrical/elec-
tronic systems).

5.2.2.5 Courtyards
Structures with enclosed courtyards hav-
ing a perimeter greater than 30 m must
have down-conductor systems installed
with the distances shown in Table 5.2.1.1.
At least 2 down conductors must be
installed (Fig. 5.2.2.5.1).

metal attic

45 m

5 Fig. 5.2.2.3.1 Isolating point with number plate

15 m
5.2.2.4 Internal down-conductor
Fig. 5.2.2.2.4 Down conductor installed along a
systems courtyard
7.5 m

downpipe circumference > 30 m


If the edges of the structure (length and
width) are four times as large as the dis-
30 m

5.2.2.3 Measuring points tance of the down conductor which cor-


There must be a measuring point at every responds to the type of lightning protec-
connection of a down conductor with tion system, then supplementary internal
the earth-termination system (above the down conductors must be installed Courtyards with circumferences of more than 30 m
lead-in, if possible). (Fig. 5.2.2.4.1). must be furnished with min. 2 down conductors.
The grid dimension for the internal Typical distances according to type of LPS.
Measuring points are required to allow down-conductor systems is around 40 x Fig. 5.2.2.5.1 Down-conductor systems for
the inspection of the following charac- 40 m. courtyards
teristics of the lightning protection sys-
tem: roof bushing
⇒ Connections of the down conductors
via the air-termination systems to roofing
the next down conductor separation
heat insulation distance s
⇒ Interconnections of the terminal lugs wood insulation
via the earth-termination system,
e. g. in the case of ring or foundation
earthing electrodes (earthing elec-
trode Type B)
⇒ Earthing electrode resistance of sin- internal down
gle earthing electrodes (earthing conductor
electrode Type A)
metal construction
Measuring points are not required if the
structural design (e. g. reinforced con-
If the separation distance is too short, the conductive parts of the building construction
crete structure or steel skeleton) allows
have to be connected to the air-termination system. The effects from the currents
no “electrical“ disconnection of the “nat- have to be taken into account.
ural“ down-conductor system to the
Fig. 5.2.2.4.1 Air-termination system installed on large roofs - Internal down-conductor system

62 LIGHTNING PROTECTION GUIDE www.dehn.de


5.2.3 Down conductors of an isol- 5.2.4 High-voltage resistant, isol- according to lightning protection sys-
ated external lightning pro- ated down-conductor system tems Type III. Regular inspections are pre-
tection system – HVI®conductor scribed for certain structures. It must be
planned to integrate the cell site installa-
If an air-termination system comprises A multitude of structures is used in order
tion in accordance with the type of light-
air-termination rods on isolated masts (or to create an exhaustive network of cell
ning protection system determined. For
one mast), then this is both air-termina- sites. Some of these structures have light-
installations with lightning protection
tion system and down-conductor system ning protection systems. In order to
systems Type I and II, the surroundings of
at the same time (Fig. 5.2.3.1). design and implement the mast infra-
the installation must be recorded photo-
structure in accordance with the stan-
graphically to ensure that, if problems
s s dards, the actual situation must be taken
subsequently arise with proximities, the
into account during the design phase
situation at the time of construction can
while the relevant standards have to be
be proven. If a cell site is erected on a
strictly differentiated. Owing to the dif-
structure with a functional external light-
ferent protection objectives (protection
ning protection system, its erection is
against lightning or earthing of the cell
governed by the latest lightning protec-
site), it is not permissible to mix DIN V
Fig. 5.2.3.1 Air-termination masts isolated from the tion standard (DIN V VDE V 0185). In this
VDE V 0185-3 and DIN VDE 0855 Part 300.
building case, DIN VDE 0855 Part 300 can only be
used for the equipotential bonding of
Each individual mast requires at least one For the operator of a mobile phone net-
the antenna cable. Proximities must be
down conductor. Steel masts or masts work there are basically three different
calculated as appropriate to the type of
with an interconnected steel reinforce- situations:
lightning protection system. All mechan-
ment require no supplementary down- ⇒ Structure has no lightning protection ical components used must be able to
conductor system. system cope with the prospective partial light-
For optical reasons, a metal flag pole, for
⇒ Structure is equipped with a light- ning currents. For reasons of standardisa-
example can also be used as an air-termi-
ning protection system which is no tion, all the steel fixing elements and
nation system.
longer capable of functioning structures for holding antennas of many
The separation distance s between the
⇒ Structure is equipped with a funtion- mobile phone network operators must
air-termination and down-conductor sys-
ing lightning protection system be designed for lightning protection sys-
tems and the structure must be main-
tems Type I. The connection should be
tained.
Structure has no lightning protection done via the shortest route, which is not
If the air-termination system consists of
system a problem, however, as the air-termina-
one or more spanned wires or cables,
each end of the cable which the conduc-
tors are attached to requires at least one
The cell site is constructed in accordance
with DIN VDE 0855 Part 300. This deals
with the earthing of the cell site. In accor-
tion conductors on flat roofs are usually
designed to be meshed. If there is a func-
tional lightning protection system on the
5
down conductor (Fig. 5.2.3.2).
dance with the concept for protection host building, this has a higher priority
against surges of the mobile phone net- than an antenna earthing installation.
s

work operators, supplementary protec- Because of how it is designed, the type of


tion against surges is integrated into the lightning protection system to be effect-
meter section. ed must be laid down at the discussion
stage of the project:
Structure is equipped with a lightning ⇒ If other system components are also
Fig. 5.2.3.2 Air-termination masts spanned with protection system which is no longer situated on the roof, it is preferable
cables
capable of functioning to install the electrical cable on the
The cell site must be connected to the exterior side of the structure.
If the air-termination system forms an external lightning protection system ⇒ If other system components are
intermeshed network of conductors, i. e. (LPS) as required by the type of lightning situated on the roof, and if it is
the individual spanned wires or cables protection system determined. The light- intended to erect a central mast, the
are interconnected to form a mesh ning current paths required for the cell installation must be equipped with
(being cross-linked), there must be at site are investigated and assessed. This an isolated lightning protection sys-
least one down conductor at the end of involves replacing non-functional com- tem.
each cable the conductors are attached ponents of the existing installation which
⇒ If the system technology is located
to (Fig. 5.2.3.3). are required to discharge the lightning
within the structure, it is preferable
current, such as air-termination conduct-
to have an isolated lightning protec-
mechanical fixing or, down-conductor system and connec-
tion embedment. Care must be tak-
tion to the earth-termination system.
en that the cell site infrastructure is
Any observed defects to parts of the
designed to be geometrically small
installation which are not required must
so that the costs of the isolated light-
be notified in writing to the owner of the
ning protection system are economi-
structure.
cally viable.
down
conductor Structure is equipped with a functioning
Experience has shown that, in many
lightning protection system
cases, existing lightning protection sys-
Fig. 5.2.3.3 Air-termination masts spanned with Experience has shown that most light-
tems have old defects which adversely
cables with cross connection (meshing) ning protection systems are designed
affect the effectiveness of the installa-

www.dehn.de LIGHTNING PROTECTION GUIDE 63


tion. These defects mean that even if the which enables the high “impulse volt- length of the HVI conductor to be short-
cell site is correctly “tied-in“ to the exter- ages“ caused by the lightning to be ened on site.
nal lightning protection system, damage “directed“ to a reference potential. In To avoid low energy flashovers arising as
can still be caused within the structure. order to achieve this, a connection a result of the capacitive displacement
In order to enable a designer of mobile between the special external coating and currents, the HVI conductor can be addi-
phone networks to erect antenna instal- the equipotential bonding must be creat- tionally connected to the equipotential
lations in accordance with the standards ed at a defined distance (1.40 m – 1.60 m bonding as the conductor is being
even in difficult situations, the only thing from the supply point) (Figs. 5.2.4.1.2 to installed. These terminals do not have to
available to him used to be the isolated 5.2.4.2.3). There must be no connection be capable of conducting lightning cur-
lightning protection system with hori- between components of the air-termina- rents since the capacitive displacement
zontal distance holders. In such cases, tion system and the down conductor. currents are low in energy and do not
however, the design of the antenna lead to dangerous sparking. The HVI con-
installation, could really not be consid- ductor with its high dielectric strength
ered architecturally aesthetic head piece can be assigned an equivalent separation
(Fig. 5.2.4.1). distance in air of s = 0.75 m.
Air-termination systems as shown in Specifying an equivalent separation dis-
Fig. 5.2.4.1 are not applicable for loca- tance in air of s = 0.75 m, one obtains
tions where the antennas have to be sealing max. cable lengths as a function of the
pleasing to look at. KS connector unit range lightning protection level provided by
the lighting protection system and the
current splitting coefficient kc.
By improving the current splitting to sev-
supporting clamp eral down conductors (reducing cc) it is
connection to
the equipotential possible to further increase the max.
bonding cable length for a given lightning protec-
tion level for a structure.

EB terminal
5.2.4.2 Installation example
Application for cell sites
earth connection HVI¤ conductor
Cell site installations are frequently erect-
element
ed on host structures. There is usually an
5 Fig. 5.2.4.1.2 Components of HVI Conductor
agreement between the operator of the
cell site installation and the owner of the
structure that the erection of the cell site
installation must not increase the risk to
The coaxial HVI conductor consists of a the structure. For protection against
19 mm2 copper wire, thick-walled high- lightning, this particularly means that no
voltage-resistant insulation, and a special partial lightning currents must enter the
external weatherproof coating. structure if there is a lightning stroke to
The prefabricated HVI conductor sup- the frame structure. A partial lightning
plied by the manufacturer is equipped current within the structure would
with a matched terminal on the supply especially put the electrical and elec-
Fig. 5.2.4.1 Isolated air-termination system with side. The earth side is also designed for a tronic apparatus at risk.
distance holder terminal. This can be mounted on the Fig 5.2.4.2.1 shows one possible solution
HVI conductor on site (delivered: mount- for the “isolated air-termination system“
The isolated HVI conductor is an innova- ed on the earth side). This allows the on the frame structure of an antenna.
tive solution which provides the installer
of lightning protection systems with
novel possibilities for design and for easy
maintaining of the separation distance.

5.2.4.1 Installation of a HVI® inner conductor


insulation
isolated down conductor
If no additional measures are provided,
impulse voltages > 250 kV cause flash-
overs along the surface of insulating
materials. This effect is known as creep-
ing flashover. Fig. 5.2.4.1.1 shows how a
proximity
creepage discharge is caused.
To prevent creepage discharges, the new
HVI conductor has been equipped with a
specially doped special external coating
Fig. 5.2.4.1.1 Basic development of a creepage discharge at an isolated down conductor without special
coating

64 LIGHTNING PROTECTION GUIDE www.dehn.de


HVI¤ If several structures are mounted on the
α α conductor roof then, according to the basic illustra-
air-termination rod tion in Fig. 5.2.4.2.3, several isolated air-
insulating termination systems must be installed.
sealing unit pipe This must be done to ensure that all
range structures protruding above the roof
supporting clamp must be arranged in an area protected
GRP/Al earth connection from lightning strokes (lightning protec-
earthing clamp feeding point
tion zone 0B).
HVI¤ conductor

5.2.4.3 Project example: Training


and residential building
antenna
Structure
The structure in Fig. 5.2.4.3.1 was built
conventionally from the ground floor to
the 6th floor.
At a later date, the 7th floor was
Fig. 5.2.4.2.2b Connection to the antenna construc-
attached to the existing roof surface. The
tion for directing potential
external façade of the 7th floor consists
Roof-mounted structures of metal sheets.
Metal and electrical roof-mounted struc- The media centre is situated on the 3rd
s = separation distance tures protrude above roof level and are floor, the ground floor is used for admin-
exposed points for lightning strokes. The istration. All other floors up to the 7th
risk of partial lightning currents flowing floor are used for appartments.
Fig. 5.2.4.2.1 Isolated air-termination sytem with The roof surface of the 6th and 7th floors
within the structure is also existing
voltage-controlled isolated down was finished off with a metal attic whose
because of conductive connections with
conductor
conduits and electrical conductors lead- components are interconnected so as to
The air-termination tip must be fixed to ing into the structure. To prevent this and be non-conductive.
the frame structure of the antenna by to set up the necessary separation dis- The complete structure is 25.80 m high
means of an insulating pipe in non tance for the complete structure easily, (without attic) up to the roof level (- 7th
floor).
5
conductive material so that it is isolated. the air-termination system must be
The height of the air-termination tip is installed with a terminal to the isolated Subsequently, five antenna systems for
governed by the requirement that the down-conductor system, as shown in mobile phone systems and microwaves
structure of the frame and any electrical Fig. 5.2.4.2.3. were installed by different operators of
devices which are part of the cell site mobile phone networks on the roof sur-
installation (BTS) must be arranged in the face of the 7th floor. The antennas were
zone of protection of the air-termination isolated air- erected both in the corners and in the
tip. Structures with several antenna sys- termination system metal attic cover in the pro- middle of the roof surface.
tective area of the isolated The cables (coax cables) from the four
tems must be equipped with multiple α air-termination system antennas in the corners of the roof sur-
“isolated air-termination systems“.
Figs.5.2.4.2.2a and b illustrate the instal- sealing unit range
face were installed in the vicinity of the
lation on an antenna post. attic to the south-west corner. From this
EB terminal point, the cables are led through a metal
cable duct which is connected to the attic
air-termination tip of the roof surfaces of the 7th and 6th
floors to the BTS room on the 6 th floor.
feeding point The cables from the antenna in the mid-
metal earthed roof- dle are also installed by means of a metal
mounted structure
separation cable duct directly to the 2nd BTS room
HVI¤ conductor cable duct distance s on the north-east side of the structure to
the 6th floor. This cable duct is also con-
HVI® nected to the surrounding attics.
insulating pipe earth connection conductor I The structure was equipped with a light-
reinforcement ning protection system. The new installa-
cable duct tion of the external lightning protection
system to protect against damage to the
structure and life hazards was designed
foundation earthing electrode
in accordance with lightning protection
standard DIN V VDE V 0185-3.

Fig. 5.2.4.2.3 Keeping the required separation During the installation of the antennas,
Fig. 5.2.4.2.2a Insulating pipe within the antenna
distance with voltage-controlled isola- the equipotential bonding and earthing
area
ted down conductor (HVI) measures of the system were carried out
in accordance with DIN VDE 0855 Part
300.

www.dehn.de LIGHTNING PROTECTION GUIDE 65


The earthing of the systems, however, ⇒ Supplementary ring conductor, all
was not isolated from the existing exter- down-conductor systems intercon-
nal lightning protection system at the nected at a height of approx. 15 m
earth-termination system at ground to reduce the required separation
level, but directly at the air-termination distance s of the interception and
system. down-conductor system
Hence, in the event of a lightning dis- (Figs. 5.2.4.3.4 and 5.2.4.4.1).
charge, partial lightning currents are
conducted directly into the structure via The various implementation stages
the coax cable shields. These partial light- explained in detail are summarised in
ning currents do not only present a life Fig. 5.2.4.3.4. It is also important to note
hazard, they also present a hazard to the that the proposed design concept was
existing technical equipment of the discussed in detail with the system erec-
structure. tor in order to avoid mistakes when car-
rying out the work.
New concept When designing the external lightning
A lightning protection system was protection system, care was taken that
required, which prevents partial light- the deck on the 6th floor (Fig. 5.2.4.3.1)
ning currents from being conducted and the lower attachments (Fig. 5.2.4.3.4)
directly into the structure via the were also arranged in the zone of pro-
antenna components (frame structures, tection/protective angle of the air-termi-
cable shields and installation systems). At nation system.
the same time, the required separation
distance s between the frame structures Antennas of the cell site operators (1 - 5)
of the antennas and the air-termination
system on the roof surface of the 7th 5
floor must be realised. 4
This cannot be effected with a lightning 3 cable tray
protection system of a conventional 1 2
design.
By installing the HVI conductor, a light-
ning protection system was constructed

5 with an isolated air-termination system.


This required the following components:
⇒ Air-termination tips on insulating
pipes in GRP material, secured
directly to the antenna pole
(Fig. 5.2.4.2.2a).
⇒ Down conductor from the air-
termination tip by means of an Fig. 5.2.4.3.1 Total view
HVI conductor with connection to
the isolated ring conductor
(Fig. 5.2.4.3.2).
⇒ Field-controlled feeding point to
HVI¤
ensure the resistance against
conductor
creeping flashovers at the input isolated
(Figs. 5.2.4.2.2a and 5.2.4.2.2b). ring conductor
⇒ Isolated ring conductor on insulating
supports made of GRP, supports as
high as according to the calculation
HVI-Leitung
of the required separation distance
⇒ Down conductors installed separate-
ly from the isolated ring conductor cable tray
via the respective metal attics and
metal façade to the bare metal connection to
equipotential bonding
HVI® conductor
down conductors on the 6th floor
with the required separation dis-
tance s to the lower attic
(Fig. 5.2.4.3.3).
isolated ring conductor

Fig. 5.2.4.3.2 Isolated air-termination system and Fig. 5.2.4.3.3 Down conductor of isolated ring con-
isolated ring conductor ductor
Ref.: H. Bartels GmbH, Oldenburg,
Germany

66 LIGHTNING PROTECTION GUIDE www.dehn.de


air-termination tip The complete down-conductor system
comprises six down conductors from the
HVI¤ conductor isolated ring conductor at a height of +
27.3 m to the supplementary ring con-
ductor at ground level + 15.0 m. The ring
isolated ring conductor conductor at ground + 15.0 m is connect-
attic
ed with the earthing ring conductor via
the six down conductors of the residen-
bare down tial structure and four further down con-
cable duct
condductor ductors on attached parts of the struc-
ture.
This produces a different splitting of the
current in the individual partial areas
which had to be taken into consideration
for the design of the lightning protection
system.
ring conductor
The equipotential bonding required and
the earthing of the antenna components
on the roof surface (including the cable
bare down ducts, metal façades and the attics on
conductor both roof levels) was done using two
supplementary earthing cables NYY
Fig. 5.2.4.3.4 Total view on a new installed external lightning protection system 1x25 mm2 connected to the equipoten-
tial bonding of the individual BTS sta-
tions.
5.2.4.4 Separation distance 27.3 m (isolated ring conductor) on The erection of this isolated air-termina-
When calculating the required separa- the roof. tion system on the surface of the roof
tion distance s, not only the height of the 2. Partial section of + 27.3 m to + 15.0 m and on the antenna systems, as well as
structure but also the heights of the indi- (isolated ring conductor on roof up the isolated down conductors around
vidual antennas with the isolated air-ter- to lower supplementary ring con- metal parts of the structure, prevent par-
mination system had to be taken into ductor). tial lightning currents from entering the
consideration. 3. Partial section of + 15.0 to ± 0 m structure.
Each of the four corner antennas pro-
trudes 3.6 m above the surface of the
roof. The antenna in the middle pro-
(lower ring conductor to ground
level). 5
trudes 6.6 m above the roof surface.

Considering the height of the structure


kc1
L1

,result the following total heights to be


taken into account when calculating the
installation:
⇒ 4 corner antennas to the base of the
air-termination tip + 29.40 m
⇒ 1 antenna in the middle of the roof
surface to the base of the air-termi- 7th floor
nation tip + 32.40 m
⇒ Three further, isolated separate air-
6th floor
termination rods on the west side of kc2
L2

the roof surface and two isolated air-


termination masts on the balcony 5th floor
EB conductor

6th floor, south side, realise the zone


of protection of the complete roof 4th floor
surface.
A special cable, DEHNconductor, Type 3rd floor
ring conductor
HVI, was used as the isolated down con-
ductor, allowing an equivalent separa-
down conductor

2nd floor
tion distance of s = 0.75 m (air) / 1.5 m
(solid building materials) to be main-
kc3
L3

tained. 1st floor


The calculation of the required separa-
tion distances was done as shown in ground floor
Fig. 5.2.4.4.1 for three partial areas :
1. Partial section with height + 32.4 m
and height + 29.4 m (antennas) to +
Fig. 5.2.4.4.1 Calculation of the required separation distance

www.dehn.de LIGHTNING PROTECTION GUIDE 67


5.3 Materials and minimum Material Form Min. cross- Remarks
dimensions for air-termi- section
nation conductors and mm2
down conductors Copper tape 50 min. thickness 2 mm
round 50 Ø8 mm
Table 5.3.1 gives the minimum cross sec-
cable 50 min. diameter per wire 1.7 mm
tions, form and material of air-termina- c, d
round 200 Ø16 mm
tion systems.
Tin-coated tape 50 min. thickness 2 mm
These requirements arise from the elec- copper a round 50 Ø8 mm
trical conductivity of the materials to car- cable 50 min. diameter per wire 1.7 mm
ry lightning currents (temperature rise) Aluminium tape 70 min. thickness 3 mm
and the mechanical stresses when in use. round 50 Ø8 mm
cable 50 min. diameter per wire 1.7 mm
When using a round conductor Ø8 mm as
an air-termination tip, the max. free Aluminium tape 50 min. thickness 2.5 mm
height permitted is 0.5 m. The height alloy round 50 Ø8 mm
limit for a round conductor Ø10 mm is cable 50 min. diameter per wire 1.7 mm
1 m in free length. round c 200 Ø16 mm
Hot-dip tape 50 min. thickness 2.5 mm
Note: galvanised round 50 Ø8 mm
According to DIN V VDE V 0185-3 steel b cable 50 min. diameter per wire 1.7 mm
Clause 1, Table 9, the minimum cross sec- round c, d 200 Ø16 mm
tion for an interconnecting conductor
between two equipotential bonding Stainless tape f 60 min. thickness 2 mm
bars is 16 mm2 Cu. steel e tape 105 min. thickness 3 mm
Tests with a PVC-isolated copper con- round f 50 Ø8 mm
ductor and short strokes of 100 kA cable 70 min. diameter per wire 1.7 mm
(10/350 µs) determined a temperature round c 200 Ø16 mm
rise of around 56 K. Thus, a cable NYY round d 78 Ø10 mm
1 x 16mm2 Cu can be used as a down con- a Tin-coated or galvanised, mean value 2 µm.
ductor or as a surface and underground
5 interconnecting cable, for example.
b The zinc coating should be smooth, continuous and free of residual flux,
mean value 50 µm.
c For air-termination rods only. For applications where mechanical loads, like
wind loads, are not critical, a max. 1 m long rod can be used, which is made
of 10 mm round material.

d For lead-in earthing rods only.

e Chromium ≥ 16 %, nickel ≥ 8 %, carbon max. 0.03 %


f For stainless steel in concrete and/or in direct contact with flammable mate-
rial, the min. cross section for round material has to be increased to 75 mm2
(Ø10 mm) for round material and to 75 mm2 (thickness 3 mm) for flat mate-
rial
Table 5.3.1 Material, form and min. cross sections of air-termination conductors, air-termination rods and
down conductors

68 LIGHTNING PROTECTION GUIDE www.dehn.de


0.15 m
max. 1.2 m

0.3 m
0.2 m

1.5 m
m
. 1.2

1.2 m
ma x

max.

0.5 m
0.4 m 0.5 m

Fig. 5.4.1 Detail examples of an external lightning protection system at a building with an inclined tiled roof

5.4 Assembly dimensions Fig. 5.4.3 illustrates the application on a > 0.5 m and a distance of approx. 1 m
flat roof. from the structure (Fig. 5.4.4).
for air-termination and
down-conductor systems When driving in several earth rods next
» 1m
The following dimensions (Fig. 5.4.1) to each other (necessitated by ground
have been tried and tested in practice conditions), the earth rods should be sep-
and are primarily determined by the arated by at least the pile depth. The
mechanical forces acting on the compo- individual earth rods must be intercon-
nents of the external lightning protec- nected.
tion system. For the earth entries or terminals on the
These mechanical forces arise not so foundation earthing electrode (ring
much as a result of the electrodynamic Fig. 5.4.3 Application on a flat roof
earthing electrodes), corrosion protec-
forces generated by the lightning cur- tion must be considered. Measures such
rents, but more as a result of the com- as anticorrosive bands or wires with PVC
pression forces and the tensile forces,
e. g. due to temperature-dependent
changes in length, wind loads or the
If possible, the separation distances to
windows, doors and other openings
should be maintained when installing
sheath at a min. of 0.3 m above and
below the turf (earth entry) must be
employed (Fig. 5.4.5) for protection.
5
weight of snow. down conductors. An optically acceptable and corrosion-
The information concerning the max. dis- Further important assembly dimensions free connection possibility is provided by
tances of 1.2 m between the conductor are: a stainless steel fixed earthing terminal
holders primarily relates to St/tZn (rela- Installation of surface earthing elec- set to be laid in concrete.
tively rigid). For using aluminium, dis- trodes (e. g. ring earthing electrodes) Moreover, there must also be corrosion
tances of 1 m have become the norm in around the structure at a depth of protection for the terminal lug for
practice. equipotential bonding inside the build-
ing in damp and wet rooms.
DIN V VDE V 0185-3 gives the following
assembly dimensions for an external
lightning protection system (Fig. 5.4.2).

a building

e
0.5 m

0.3 m corrosion protection


1m 0.3 m

Fig. 5.4.4 Dimensions for ring earthing electrodes


e = 0.2 m
appropriate distance Fig. 5.4.5 Points threatened by corrosion

Fig. 5.4.2 Air-termination rod for chimneys

www.dehn.de LIGHTNING PROTECTION GUIDE 69


The material combinations below (within
Steel Alu- Copper StSt Titanium Tin
air-termination systems, down conduc-
(tZn) minium
tors and with parts of the structure) have
been tried and tested, provided that no Steel (tZn) yes yes no yes yes yes
particularly corrosive environmental con-
Aluminium yes yes no yes yes yes
ditions must be taken into consideration.
These are values obtained from experi- Copper no no yes yes no yes
ence (Table 5.4.1). StSt yes yes yes yes yes yes
Titanium yes yes no yes yes yes
5.4.1 Change in length of metal Tin yes yes yes yes yes yes
wires
Table 5.4.1 Material combinations
In practice, the temperature-dependent
changes in length of air-termination and
down conductors are often underesti- Material Surface under the fixing of the Distance
mated. air-termination system or down conductor between the
The older regulations and stipulations expansion
recommended an expansion piece about soft, hard, pieces
every 20 m as a general rule in many e.g. flat roof with e.g. pantiles in m
cases. This stipulation was based on the bitumen- or or
use of steel wires, which used to be the synthetic roof sheetings brickwork
usual and sole material employed. The Steel X ≈ 15
higher values for the coefficients of lin- X ≤ 20
ear expansion of stainless steel, copper
and especially aluminium materials were StSt / X ≈ 15
not taken into account. Copper X ≤ 15
In the course of the year, temperature Aluminium X X ≤ 10
changes of 100 K must be expected on
Use of expansion pieces, if no other length compensation is provided
and around the roof. The resulting
changes in length for different metal Table 5.4.1.2 Expansion pieces in lightning protection - Recommended application
wire materials are shown in Table 5.4.1.1.
It is noticeable that, for steel and alu-
5 minium, the temperature-dependent
changes in length differ by a factor of 2.
When using expansion pieces, care must
be taken that they provide flexible
length equalisation. It is not sufficient to
To compensate for the temperature-
dependent changes in length of the air-
termination conductors, expansion
The stipulations governing the use of
expansion parts in practice are thus as bend the metal wires into an S shape pieces must be used to equalise the
shown in Table 5.4.1.2. since these “expansion pieces”, hand- expansion (Fig. 5.4.1.1).
made on site, are not sufficiently flexible.
When connecting air-termination sys-
tems, for example to metal attics sur-
Material Coefficient of linear rounding the edges of roofs, care should
expansion α be taken that there is a flexible connec-
tion to suitable components or measures.
1 1
⎯⎯ ⎯ If this flexible connection is not made,
106 K there is a risk that the metal attic cover
will be damaged by the temperature-
Steel 11
dependent change in length.
Stainless steel 16
Copper 17
Aluminium 24 Fig. 5.4.1.1 Air-termination system - Compensation
of expansion with bridging braid
Calculation formula:

∆L = α i L i ∆T

Assumed change in temperature on the roof: ∆T = 100 K


Steel ∆L = 11 • 10-6 • 100 cm • 100 = 0.11 cm = 1.1 mm/m
Stainless steel ∆L = 16 • 10-6 • 100 cm • 100 = 0.16 cm = 1.6 mm/m
Copper ∆L = 17 • 10-6 • 100 cm • 100 = 0.17 cm = 1.7 mm/m
Aluminium ∆L = 24 • 10-6 • 100 cm • 100 = 0.24 cm ≈ 2.4 mm/m
Table 5.4.1.1 Calculation of the temperature-related change in length ∆L of metal wires in lightning protec-
tion

70 LIGHTNING PROTECTION GUIDE www.dehn.de


17
18

3
4
1
11

6 8
7
5

10 9
16
13
15
EB 12

14
21

19

20

Fig. 5.4.2.1 External lightning protection of a residential building

5.4.2 External lightning protection


system for a residential house
DEHNsnap
conductor holder
5
Fig. 5.4.2.1 illustrates the design of the
external lightning protection system for
a residential house with attached
garage.
Fig. 5.4.2.1 and Table 5.4.2.1 show exam-
ples of the components in use today.
No account is taken of the measures cap
required for an internal lightning protec- base part
tion system such as lightning equipoten-
tial bonding and surge protection (see DEHNgrip
also Chapter 6). conductor holder

Particular attention is drawn to DEHN’s


DEHNsnap and DEHNgrip programme of
holders.
The DEHNsnap generation of synthetic
holders (Fig. 5.4.2.2) is suitable as a basic
component (roof and wall). The cap sim-
ply snaps in to fix the conductor in the
holder while still being loosely guided.
Fig. 5.4.2.2 DEHNsnap und DEHNgrip conductor holders
The special snap-in technique exerts no
mechanical load on the fastening. This screwless system of holders can also
DEHNgrip (Fig. 5.4.2.2) is a screwless be used as both a roof and a wall con-
stainless steel system of holders which ductor holder for Ø8 mm conductors.
was put into the programme to supple- Simply press in the conductors and the
ment the DEHNsnap system of synthetic conductor is fixed in DEHNgrip
holders. (Fig. 5.4.2.2).

www.dehn.de LIGHTNING PROTECTION GUIDE 71


Pos. in Part description Part No. Pos. in Part description Part No.
Fig. 5.4.2.1 Fig. 5.4.2.1
Round conductor Ø8 mm – 840 008 Bridging bracket
1 11
DEHNALU, medium-hard, 840 018 made of aluminium 377 006
soft-twistable
Bridging braid
Steel strip 30 x 3.5 mm – St/tZn 810 335
2
made of aluminium 377 015
Round conductor Ø10 mm – 860 010
Lead-in earthing rod Ø16 mm 480 150
StSt V4A 12
complete 480 175
Roof conductor holders 202 020
3
for ridge and hip tiles 204 109
Rod holder with flange 275 116
204 249 13
275 260
204 269
206 109
206 239
Parallel connector 305 000
14
Roof conductor holders 204 149 306 020
4
for conductors within 204 179 Cross unit 319 201
roof surfaces 202 010 SV clamps made of St/tZn 308 220
202 050 SV clamps made of StSt 308 229
202 080
Rod holder
206 209
with cleat and flange 275 260
206 309 15
for heat insulation 273 730
DEHNsnap 204 006
5
DEHNgrip 207 009
conductor holder
Number plate for 480 006
with cleat and flange 275 160 16
marking isolating points 480 005
for heat insulation 273 740
Gutter clamp for beads 339 050
6 Air-termination rod
made of stainless steel 339 059
with forged tab 100 075

5 Single-screw gutter glamp


made of stainless steel
MV clamp made of Al
339
339
100
109
390 050
17
with rounded ends

Rod clamp
483 075

380 020
7
MV clamp made of StSt 390 059
Rod holder with tip 262 130
18
Gutter board clamp 343 000
8
Earth rod St/tZn 620 150
19
sectional unit with bolt 625 150
Downpipe clamp
and hole 620 151
adjustable for Ø60-150 mm 423 020
9 625 151
for any cross sections 423 200
Impact tip for deep-driven 620 001
20
earth rods 625 001
KS connector
for connecting conductors 301 000
Connecting clamp
made of StSt 301 009
for earth rods 620 011
21
unilateral 625 011
MV clamp 390 051
10 for earth rods 620 015
625 015
Table 5.4.2.1 Components for external lightning protection of a residential builiding

72 LIGHTNING PROTECTION GUIDE www.dehn.de


5.4.3 Application tips for mounting For dry ridges, the DEHNsnap conductor Smooth tiles (Fig. 5.4.3.5):
roof conductor holders holder (1) (Fig. 5.4.3.3) is put on the ridge
clamp already on the structure (2) and
Ridge and hip tiles:
tightened manually (only turn DEHN-
Adjust roof conductor holders with
snap).
adjusting screw to suit the dimension of
the ridge tile (Fig. 5.4.3.1).

Fig. 5.4.3.5 Roof conductor holder with preformed


2 brace - Used on smooth tiles,
e.g. plain tiles

Fig. 5.4.3.1 Conductor holder with DEHNsnap for Slate roofs:


ridge tiles When using it on slate roofs, the internal
hook system is bent (Fig. 5.4.3.6) or
The conductor leading can, in addition, equipped with a supplementary clamp
be gradually adjusted by means of con- (Part No. 204 089).
ductor holders from the top centre to the
bottom side.
(conductor holder can be loosened by
either turning the holder or opening the
fixing screw.) Fig. 5.4.3.3 FIRSTsnap for mounting on existing rid-
ge clamps
SPANNsnap roof conductor holder with
DEHNsnap synthetic conductor holder or
DEHNgrip stainless steel conductor hold-
Grooved pantiles:
The roof conductor holder with pre-
5
er (Fig. 5.4.3.2).
formed struts is used for the roof sur-
faces. The conductor holder is bent by
hand before being hooked into the bat-
tens. Additionally, it can also be secured
with nails (Fig. 5.4.3.4).

angle the inner latching


for use on slate roofs

Fig. 5.4.3.2 SPANNsnap with plastic DEHNsnap con-


Fig. 5.4.3.6 Roof conductor holder with preformed
ductor holder
brace - Used on slate roofs
Permanent tension due to stainless steel angled by hand
tension spring. Universal tension range
from 180-280 mm with laterally
adjustable conductor leading for Rd
8 mm conductors.

FIRSTsnap conductor holder with DEHN-


snap synthetic conductor holder for put-
Fig. 5.4.3.4 Roof conductor holder with preformed
ting on existing ridge clamps for dry
brace - Used on grooved pantiles
ridges.

www.dehn.de LIGHTNING PROTECTION GUIDE 73


Grooved tiles: Overlapped constructions:
FLEXIsnap roof conductor holder for In case of overlapped constructions (3)
lift tile
grooved tiles, for direct fitting on the (e. g. slabs and natural slates), DEHNsnap
groove (Fig. 5.4.3.7). conductor holder (1) (Fig. 5.4.3.10) with
insert the holder clamping terminals (2) is pushed on from
underneath the side and secured with a screw driver
when the holder is open.
lift tile For slabs laid on a slant, DEHNsnap can
also be turned to allow a plumb conduct-
or leading.
insert the holder
underneath

1 3
2

press tile
on it

1
DEHNsnap
press tile
on it

Fig. 5.4.3.8 Roof conductor holder for hanging into


the bottom seam of pantile roofs

Flat tiles or slabs:


Fig. 5.4.3.7 Conductor holder for direct fitting on the DEHNsnap conductor holder (1) 2
(Fig. 5.4.3.9) and its clamping device (2) is
5 seams

The flexible stainless steel strut is pushed


pushed in between the flat tiles (3) (e. g.
plain tile) or slabs and tightened manual-
Fig. 5.4.3.10 PLATTENsnap roof conductor holder
for overlapped constructions
ly (only turn DEHNsnap).
between the grooved tiles.
By pressing on the top grooved tile, the
stainless steel strut is deformed and
adapts itself to the shape of the groove.
Thus it is fixed tightly under the tile. 1
This application with an aluminium strut 2
makes it easy to adapt to the shape of
the groove.
A notch is provided for an eventually
existing window hook.
3
The strut of the holder can also be nailed
down (holes in the strut).

Roof conductor holders with preformed 1


strut, for hooking into the bottom
groove for pantile roofs (Fig. 5.4.3.8). ap
Nsn
DEH

Fig. 5.4.3.9 ZIEGELsnap, for fixing between flat tiles


or plates

74 LIGHTNING PROTECTION GUIDE www.dehn.de


5.5 Earth-termination sys- trical connection with it (includes also Classification according to form and
foundation earthing electrodes). profile
tems One distinguishes between:
Earth-termination system
A detailed explanation of the terms used flat strip earthing electrodes, cruciform
is a localised entirety of interconnected
in earth-termination technology is con- earthing electrodes and earth rods.
conductive earthing electrodes or metal
tained in DIN V VDE V 0185-3 "Lightning
components acting as such, (e. g. rein- Natural earthing electrode
protection – physical damage to struc-
forcements of concrete foundations, is a metal component in contact with the
tures and life hazards", DIN VDE 0101
cable metal sheaths in contact with the earth or with water either directly or via
"Power supply systems for nominal ac
earth, etc.). concrete, whose original function is not
voltages above 1 kV", DIN VDE 0100
as an earthing electrode but which acts
"Erection of power supply systems with Earthing conductor
as an earthing electrode (reinforcements
nominal voltages up to 1000 V" (Part 200 is a conductor connecting a system com-
of concrete foundations, conduits, etc.).
and Part 540). Below, we repeat only the ponent to be earthed to an earthing
terminology which is required to under- electrode and which is installed above Foundation earthing electrode
stand the following designs. the ground or insulated in the ground. is a conductor embedded in concrete
which is in contact with the earth over a
Lightning protection earthing
Terminology wide area.
is the earthing installation of a lightning
Earth protection system to discharge lightning Control earthing electrode
is the conductive ground whose electrical currents into the earth. is an earthing electrode whose form and
potential at each point is set equal to arrangement serves more to control the
zero as agreed. The word "earth" is also Below some types of earthing electrodes potential than to maintain a certain
the designation for both the earth as a and their classification are described earthing electrode resistance.
place as well as earth as a material, e. g. according to location, form and profile.
the type of soil: humus, loam, sand, Types of resistance
gravel and rock. Classification according to location
Specific earth resistance
Reference earth Surface earthing electrode ρE is the specific electrical resistance of
(neutral earth) is the part of the earth, is an earthing electrode generally driven the earth. It is given in Ωm and repre-
especially the surface of the earth out- in at a shallow depth down to 1 m. It can sents the resistance between two oppo-
side the sphere of influence of an consist of round material or flat strips site sides of a cube of earth with edges of
earthing electrode or an earth-termina- and be designed as a star-type, ring or 1 m in length.
tion system, in which, between two arbi- meshed earthing electrode or a combina-
Earthing electrode resistance
trary points, no perceptible voltages aris-
ing from the earthing current occur
(Fig. 5.5.1).
tion thereof.
Earth rod
is an earth rod generally driven in plumb
RA of an earthing electrode is the resist-
ance of the earth between the earthing
5
electrode and reference earth. RA is prac-
Earthing electrode down to greater depths. It can consist of tically a resistance.
is a conductive component or several round material or material with another
conductive components in electrical con- profile, for example. Impulse earthing resistance
tact with the earth and forming an elec- Rst is the resistance as lightning currents
traverse from one point of an earth-ter-
mination system to the reference earth.

UE Earth potential US Step voltage Voltages at current carrying earth-termi-


UB Shock hazard voltage ϕ Earth surface potential
UB1 Shock hazard voltage without poten- FE Foundation earthing
nation systems, control of potential
tial control (at the foundation earthing electrode Earth potential
electrode) CE Control earthing electrode UE is the voltage arising between an
UB2 Shock hazard voltage with potential (ring earthing electrode)
control (foundation and control
earth-termination system and reference
earthing electrode) earth (Fig. 5.5.1).
Potential of the earth’s surface
ϕ is the voltage between one point of the
earth’s surface and reference earth
CE
FE (Fig. 5.5.1).
1m
Shock hazard voltage
UB is the part of the potential of the
ϕ
UB2

earth’s surface which can be bridged by


humans (Fig. 5.5.1), the current path via
ϕFE the human body running from hand to
foot (horizontal distance from touchable
UB1

ϕFE + SE
UE
US

part around 1 m) or from one hand to the


reference earth other.

Fig. 5.5.1 Earth surface potential and voltages at a foundation earthing electrode FE and control earthing
electrode CE flown through by currents

www.dehn.de LIGHTNING PROTECTION GUIDE 75


Step voltage The resistance of such a layer of the
US is the part of the potential of the sphere is calculated using
earth’s surface which can be bridged by RA = 161 Ω

Earthing electrode resistance RA (Ω)


160
humans taking one step 1 m long, the I
current path via the human body run- R = ρE i 140 approx. 90%

ning from one foot to the other


q 120
(Fig. 5.5.1).
where ρE is the specific earth resistance of 100
Potential control the ground, assuming it is homogeneous, 80
is the effect of the earthing electrodes on l the thickness of an imaginary layer 60
the earth potential, particularly the of the sphere
potential of the earth’s surface 40
and
(Fig. 5.5.1). 20
q the medial surface of this layer of the
Equipotential bonding sphere 1 2 3 4 5
for lightning protection systems is the
Distance x (m)
connection of metal installations and To illustrate this, we assume a metal
electrical systems to the lightning protec- sphere 20 cm in diameter buried at a Fig. 5.5.3 Earthing electrode resistance RA of a sphe-
tion system via conductors, lightning cur- rical earthing electrode with Ø20 cm, 3 m
depth of 3 m at a specific earth resistance
rent arresters or isolating spark gaps. deep, at ρE = 200 Ωm as a function of the
of 200 Ωm. distance x from the centre of the sphere
earthing electrode resistance / Specific If now the increase in earthing electrode trode resistance RA has already been
earth resistance resistance for the different layers of the achieved.
earthing electrode resistance RA sphere is calculated, then as a function of
The conduction of the lightning current the distance from the centre of the Specific earth resistance ρE
via the earthing electrode into the sphere, a curve as shown in Fig. 5.5.3 is The specific earth resistance ρE, which
ground does not happen at one point obtained. determines the magnitude of the
but rather energises a particular area The earthing electrode resistance RA for earthing electrode resistance RA of an
around the earthing electrode. the spherical earthing electrode is calcu- earthing electrode, is a function of the
The type of earthing electrode and the lated using: composition of the soil, the amount of
way it is installed must now be chosen to moisture in the soil and the temperature.
ensure that the voltages affecting the rK It can fluctuate between wide limits.
surface of the earth (shock hazard and ρE i 100 1 + 2 t
5 step voltages) do not assume hazardous
values.
RA =
2π i rK
i
2
Values for various types of soil
Fig. 5.5.4 gives the fluctuation ranges of
the specific earth resistance ρE for various
The earthing electrode resistance RP of
ρE Specific earth resistance in Ωm types of soil.
an earthing electrode can best be
explained with the help of a metal t Burial depth in cm Seasonal fluctuations
sphere buried in the ground. rK Radius of the spherical earthing elec- Extensive measurements (literature) have
If the sphere is buried deep enough, the trode in cm shown that the specific earth resistance
current discharges radially to be equally varies greatly according to the burial
This formula gives a earthing electrode depth of the earthing electrode. Owing
distributed over the surface of the
resistance of RA = 161 Ω for the spherical to the negative temperature coefficient
sphere. Fig. 5.5.2a illustrates this case; as
earthing electrode. of the ground (α = 0.02 ... 0.004), the spe-
a comparison, Fig. 5.5.2b illustrates the
case of a sphere buried just under the cific earth resistances attain a maximum
The trace of the curve in Fig. 5.5.3 shows in winter and a minimum in summer. It is
earth’s surface.
that the largest fraction of the total therefore advisable to convert the meas-
The concentric circles around the surface
earthing electrode resistance occurs in ured values obtained from earthing elec-
of the sphere represent surfaces of equal
the immediate vicinity of the earthing trodes to the maximum prospective val-
voltage. The earthing electrode resist-
electrode. Thus, for example, at a dis- ues, since even under unfavourable con-
ance RA is composed of the partial resist-
tance of 5 m from the centre of the ditions (very low temperatures), permissi-
ances of individual layers of the sphere
sphere, 90 % of the total earthing elec- ble values must not be exceeded. The
connected in series.
curve of the specific earth resistance ρE as

Concrete
Boggy soil, turf
Farmland, loam
Humid sandy soil
Dry sandy soil
equipotential lines
Rocky soil
Gravel
Lime
River and lake water
a) Spherical earthing b) Spherical earthing Sea water
electrode deep in electrode close to the
the ground earth surface 0.1 1 10 100 1000 10000 ρE in Ωm

Fig. 5.5.2 Current distribution from the spherical Fig. 5.5.4 Specific earth resistance ρE of different ground types
earthing electrode

76 LIGHTNING PROTECTION GUIDE www.dehn.de


a function of the season (ground temper- measured resistance R one can determine Straight surface earthing electrode
ature) can be represented to a very good the specific earth resistance ρE of the Surface earthing electrodes are generally
approximation by a sine curve having its ground: embedded horizontally in the ground at
maximum around the middle of February a depth of 0.5...1 m. Since the layer of soil
and its minimum around the middle of ρE = 2π i e i R covering the earthing electrode dries out
August. Investigations have further in summer and freezes in winter, the
R measured resistance in Ω
shown that, for earthing electrodes earthing electrode resistance RA of such a
e probe distance in m
buried not deeper than around 1.5 m, surface earthing electrode is calculated
the maximum deviation of the specific ρE average specific earth resistance in as if it lays on the surface of the ground:
earth resistance from the average is Ωm down to a depth corresponding
around ± 30 % (Fig. 5.5.5). to the probe distance e ρE 2il
RA = i In
By increasing the probe distance e and π iI d
+ ρE in % burial depth < 1.5 m re-tuning the earthing measuring bridge,
the curve of the specific earth resistance RA earthing electrode resistance of a
30 burial depth > 1.5 m
can be determined ρE as a function of the stretched surface earthing electrode
20
10 depth. in Ω
June July Aug. Sept. Oct. Nov.
0 ρE Specific earth resistance in Ωm
Jan. Feb. March April May Dec. Calculation of earthing electrode resist-
10
20 ances l Length of the surface earthing elec-
30 trode in m
Table 5.5.1 gives the formulae for calcu-
− ρE in % lating the earthing electrode resistances d Half the width of steel strip in m or
of the most common types of earthing diameter of the round wire in m
Fig. 5.5.5 Specific earth resistance ρE as a function
electrode. In practice, these approximate
of the seasons without influencing of rain-
formulae are quite sufficient. The precise
fall (burial depth of the earthing electrode
< 1.5 m) formulae for the calculations must be
taken from the following sections.
For earthing electrodes buried deeper
(particularly for earth rods), the fluctua-
tion is merely ± 10 %. From the sine-
shaped curve of the specific earth resist-
ance in Fig. 5.5.5, the earthing electrode Earthing electrode resistance Rough estimate Auxiliary
resistance RA of an earth-termination sys-
tem measured on a particular day can be
converted to the maximum prospective Surface earthing electrode RA =
2 i ρE

5
value. (star-type earthing electrode) l
Measurement ρE
The specific earth resistance ρE is deter- earth rod RA = ⎯
mined using an earthing measuring (earth rod) l
bridge with 4 clamps which operates
2 i ρE
according to the null method. Ring earthing electrode RA = D = 1.13 i 2
A
Fig. 5.5.6 illustrates the measuring 3iD
arrangement of this measuring method
named after WENNER. The measurement ρE
is carried out from a fixed central point Meshed earthing electrode RA = D = 1.13 i 2
A
M which is retained for all subsequent
2iD
measurements. Four measuring probes
ρE
(earthing spikes 30 ... 50 cm long) are Earth plate RA = ⎯
driven into the soil along a line a – a' 4.5 i a
pegged out in the ground. From the
ρE
e e e Hemispherical earthing electrode RA = D = 1.57 i 3
V
π iD
RA Earthing electrode resistance (Ω)
ρE Specific earth resistance (Ωm)
a M a’
I Length of the earthing electrode (m)
D Diameter of a ring earthing electrode, of the area of the equivalent circuit
or of a hemispherical earthing electrode
A Area (m2) of the enclosed area of a ring or meshed earthing electrode
measuring
device a Edge length (m) of a square earth plate, for rectangular plates value:
b i c , while b and c are the two sides of the rectangle
Fig. 5.5.6 Determination of the specific earth resi-
V Content (m3) of a single foundation element
stance ρE with a four-terminal measuring
bridge acc. to the WENNER method Table 5.5.1 Formulae for calculating the earthing electrode resistance RA for different earthing electrodes

www.dehn.de LIGHTNING PROTECTION GUIDE 77


The earthing electrode resistance RA as a Combination of earthing electrodes

Max. step voltage in %


function of the length of the earthing %
The earthing electrode resistances calcu-

of the total voltage


electrode can be taken from Fig. 5.5.7. 100
80
lated using the formulae and the meas-
60 urement results given in the diagrams
Fig. 5.5.8 shows the transverse and longi-
40 apply to low frequency dc current and ac
tudinal earthing potential UE for an 8 m 20 current provided that the expansion of
long flat strip earthing electrode.
0.5 1 1.5 2m the earthing electrode is relatively small
The effect of the burial depth on the
Burial depth (a few hundred metres). For longer
earthing potential can be clearly seen.
lengths, e. g. for surface earthing elec-
Fig. 5.5.9 Max. step voltage US as a function of the trodes, the ac current also has an induc-
Fig. 5.5.9 illustrates the step voltage US as burial depth for a stretched earth strip tive part.
a function of the burial depth.
In practice, the calculation is done using Furthermore, the calculated earthing
the approximate formula in Table 5.5.1: electrode resistances do not apply to
Earthing electrode resistance RA (Ω) lightning currents. This is where the
2 i ρE inductive part plays a role, which can

100
RA = lead to higher values of the impulse
l earthing resistance for larger expansion
of the earth-termination system.
Earth rod
Increasing the length of the surface
The earthing electrode resistance RA of a
ρE = 100 Ωm earthing electrodes or earth rods above
earth rod is calculated using:
30 m reduces the impulse earthing elec-
ρE = 200 Ωm
trode resistance by only an insignificant
50 ρE = 500 Ωm ρE 2il
RA = i ln amount. It is therefore expedient to com-
2π i l d bine several shorter earthing electrodes.
In such cases, because of their interac-
RA Earthing electrode resistance in Ω tion, care must be taken that the actual
ρE Specific earth resistance in Ωm total earthing electrode resistance is
l Length of the earth rod in m greater than the value calculated from
50 100 the individual resistances connected in
d Diameter of the earthing rod in m
Length I of the stretched surface parallel.
earthing electrode (m)
As an approximation, the earthing elec- Star-type earthing electrodes

5 Fig. 5.5.7 Earthing electrode resistance RA as a func-


tion of length I of the surface earthing
electrode at different specific earth resi-
trode resistance RA can be calculated
using the approximate formula given in
Table 5.5.1:
Star-type earthing electrodes in the form
of cruciform surface earthing electrodes
are important when relatively low
stance ρE earthing electrode resista nces shall be
ρE created in poorly conducting ground at
RA = an affordable price.
l The earthing electrode resistance RA of a
LONGITUDINAL DIRECTION cruciform surface earthing electrode
UE Fig. 5.5.10 shows the earthing electrode whose sides are at 90° to each other is
Earth potential UE (%)

resistance RA as a function of the rod calculated using:


100
length l and the specific earth resistance
80
100 cm
a
ρE. ρE ⎛ 2il ⎞
RA = i ⎜ ln + 2.5⎟
4π i l ⎝ ⎠
60 V
Earthing electrode resistance RA d
40
50 cm
t

20 t = 0 cm RA Earthing electrode resistance of the


100
a cruciform surface earthing electrode
Distance a (m) from earthing electrode in Ω
80
TRANSVERSE DIRECTION
ρE Specific earth resistance in Ωm
ρE = 500 Ωm
UE 60 l Side length in m
Earth potential UE (%)

100 d Half a bandwidth in m or diameter


a 40 of the round wire in m
80 ρE = 200 Ωm
60 100 cm V As a rough approximation, for longer
50 cm 20
40 lengths of the star arrangement
ρE = 100 Ωm
(l > 10 m), the earthing electrode resist-
t

20 t = 0 cm
ance RA can be determined using the
a 2 4 6 8 10 12 14 16 18 20 total length of the star obtained from
Distance a (m) from earthing electrode Drive-in depth l of the earth rod the equations in Table 5.5.1.

Fig. 5.5.8 Earth potential UE between supply con- Fig. 5.5.10 Earthing electrode resistance RA of earth
ductor and earth surface as a function of rods as a function of their length l at dif-
the distance from the earthing electrode, ferent specific earth resistances ρE
at an earth strip (8 m long) in different
depths

78 LIGHTNING PROTECTION GUIDE www.dehn.de


Fig. 5.5.11 shows the curve of the Where D is the diameter of the analo-
earthing electrode resistance RA of cruci- ρ gous hemisphere having the same vol-
form surface earthing electrodes as a RA = E ume as the foundation
function of the burial depth;
2iD
Where D is the diameter of the analo- D = 1.57 i V
gous circle having the same area as the
Earthing electrode resistance RA (Ω) V Volume of the foundation
meshed earthing electrode, which is
% determined as follows:
ρE = 200 Ωm When calculating the earthing electrode
14 For rectangular or polygonal dimensions
resistance, one must be aware that the
of the meshed earthing electrode:
12 foundation earthing electrode can only
l = 10 m be effective if the concrete body has a
10 Ai4
D= large contact area with the surrounding
8
π ground. Water repellent, isolating shield-
6 ing significantly increases the earth
l = 25 m A Area of the meshed earthing elec- earthing electrode resistance.
4
trode
2
Earth rods connected in parallel
For square dimensions (edge length b): To keep the interactions within accept-
0.5 1 1.5
l able limits, the distances between the
Burial depth (m)
D = 1.1 i b individual earthing electrodes and earth
rods connected in parallel should not be
Fig. 5.5.13 illustrates the curve of the less than the pile depth, if possible.
l = Side length
impulse earthing electrode resistance of If the individual earthing electrodes are
Fig. 5.5.11 Earthing electrode resistance RA of surface earthing electrodes with single arranged roughly in a circle and if they all
crossed surface earthing electrodes (90°) and multiple stars for square-wave volt- have about the same length, then the
as a function of the burial depth earthing electrode resistance can be cal-
ages.
As can be seen from this diagram, for a culated as follows:
given length, it is more expedient to
Fig. 5.5.12 shows the curve of the RA '
earthing voltage.
install a radial earthing electrode than
one single arm.
RA =
p
Voltage
% Ω
Z
RA
= 150 Ω
= 10 Ω
n=4 Where RA' is the average earthing elec-
trode resistance of the individual
5
100 160 n = 1 ... 4
n·l = 300 m earthing electrode. The reduction factor
Impulse earth resistance Rst

80 140 p as a function of the length of the


120 earthing electrode, the distance of the
l

60
100 individual earthing electrodes and the
40 n=1
80 number of earthing electrodes can be
20 2
60 taken from Fig. 5.5.14.
3
10 20 30 m 40 RA = 10 Ω
Distance from the centre of the intersection 20 4
0 20
tI

0 1 2 3 4 5 6 Time µs
re of
en
su n

n = 20
ea io
m
m irect

Z Surge impedance of the earth conductor 10


d

RA Earthing electrode resistance


45 °

10
n Quantity of the parallel connected earthing p
l Mean length of the earthing electrodes 5
direction of 5
measurement II Side length 25 m
Fig. 5.5.13 Impulse earth resistance Rst of single or 3 3
Fig. 5.5.12 Earth potential UE between the supply multiple star-type earthing electrodes 2
with equal length 2
conductor of the earthing electrode and
earth surface of crossed surface earthing 1
electrodes (90°) as a function of the Foundation earthing electrode 0.5 1 2 5 10
distance from the cross centre point The earthing electrode resistance of a a
(burial depth 0.5 m) metal conductor in a concrete founda- l
tion can be calculated as an approxi- p Reduction factor
For star-type earthing electrodes, the mation using the formula for hemispher- n Quantity of the parallel connected earthing
angle between the individual arms ical earthing electrodes: electrodes
should be greater than 60°. a Mean distance of the earthing electrodes
According to Fig. 5.5.12 the earthing ρE l Mean length of the earthing electrodes
electrode resistance of a meshed RA = Fig. 5.5.14 Reduction factor p for calculating the
earthing electrode is given by the formu- π iD total earthing electrode resistance RA of
la: earth rods connected in parallel

www.dehn.de LIGHTNING PROTECTION GUIDE 79


Combination of flat strip earthing atically and the lightning current is safely In the service entrance room, a connec-
electrodes and earth rods distributed in the ground. tion must be established between foun-
If sufficient earthing electrode resistance dation earthing electrode and equipo-
is provided by earth rods, for example The lightning current i raises the struc- tential bonding bar. According to DIN V
from deep water carrying layers in sandy ture to be protected to the earthing VDE V 0185-3, a foundation earthing
soil, then the earth rod shall be as close as potential UE electrode must be equipped with termi-
possible to the object to be protected. If nal lugs for connection of the down-con-
a long feed is required, it is expedient to 1 di ductor systems of the external lightning
install a radial multiple star-type earthing U E = i i RA + iLi protection system to the earth-termina-
electrode in parallel to this in order to
2 dt tion system.
reduce the resistance as the current rises. Due to the risk of corrosion at the point
with respect to the reference earth.
where a terminal lug comes out of the
As an approximation, the earthing elec- concrete, supplementary corrosion pro-
The potential of the earth’s surface
trode resistance of a flat strip earthing tection should be considered (with PVC
decreases with increasing distance from
electrode with earth rod can be calculat- sheath or by using stainless steel with
the earthing electrode (Fig. 5.5.1).
ed as if the flat strip earthing electrode Material No. 1.4571).
The inductive voltage drop across the
were extended by the drive-in depth of The reinforcement of plate and strip
earthing electrode during the lightning
the earth rod. foundations can be used as a foundation
current rise must only be taken into
earthing electrode if the required termi-
ρE account for extended earth-termination
nal lugs are connected to the reinforce-
RA ≈ systems (e. g. as required for long surface
I flat strip + I earth rod earthing electrodes in poorly conducting
ment and the reinforcements are inter-
connected via the joints.
soils with bedrock). In general, the
Surface earthing electrodes must be
earthing electrode resistance is deter-
Ring earthing electrode installed in a depth of at least 0.5 m.
mined only by the ohmic part.
For circular ring earthing electrodes with
large diameters (D > 30 m), the earthing The impulse earthing resistance of
If isolated conductors are led into the
electrode resistance is calculated as an earthing electrodes is a function of the
structure, the earthing potential UE has
approximation using the formula for the maximum value of the lightning current
its full value with respect to the conduct-
flat strip earthing electrode (where the and of the specific earth resistance. See
or.
circumference π • D is used for the length also Fig. 5.5.13. The effective length of
In order to avoid the risk of punctures
of the earthing electrode): the earthing electrode for the lightning
and flashovers here, such conductors are
current is calculated as an approximation
ρE 2π i D connected via isolating spark gaps or
5 RA =
π iD
2
i ln
d
with live conductors via surge protective
devices (see DEHN main catalogue for
as follows:

Surface earthing electrode:


Surge Protection) to the earth-termina-
For non-circular ring earthing electrodes,
tion system as part of the lightning I eff = 0.28 î i ρE
equipotential bonding.
the earthing electrode resistance is calcu-
earth rod:
lated by using the diameter D of an anal-
In order to keep contact and step volt-
ogous circle with the same area:
ages as low as possible, the magnitude of I eff = 0.2 î i ρE
2 i ρE the earthing electrode resistance must be
Ieff Effective length of the earthing elec-
RA = limited.
3iD The earth-termination system can be trode in m
designed as a foundation earthing elec- î Peak value of the lightning current
trode, a ring earthing electrode and, for in kA
Ai4 ρE Specific earth resistance in Ωm
D= structures with large surface areas, as a
π meshed earthing electrode and, in spe-
cial cases, also as an individual earthing The impulse earthing resistance Rst can
A Area enclosed by the ring earthing electrode.
electrode be calculated using the formulae in
Foundation earthing electrodes must be (Table 5.5.1), where the effective length
designed in accordance with DIN 18014. of the earthing electrode Ieff is used for
Implementation The foundation earthing electrode must
According to the DIN VDE standards, the length I.
be designed as a closed ring and
each installation to be protected must arranged in the foundations of the exter-
have its own earth-termination system Surface earthing electrodes are always
nal walls of the structure, or in the foun- advantageous when the upper soil layers
which must be fully functional in itself dation slab, in accordance with DIN
without requiring metal water pipes or have less specific resistance than the sub-
18014. For larger structures, the founda- soil.
earthed conductors of the electrical tion earthing electrode should contain
installation. If the ground is relatively homogeneous
interconnections to prevent an exceed- (i.e. if the specific earth resistance at the
The magnitude of the earthing electrode ing of the max. mesh size 20 m x 20 m.
resistance RA is of only secondary impor- surface is roughly the same as it is deep
The foundation earthing electrode must down) then, for a given earthing elec-
tance for protecting a structure or instal- be arranged to be enclosed by concrete
lation against physical damage. It is trode resistance, the construction costs of
on all sides. For steel strips in non-rein- surface earthing electrodes and earth
important that the equipotential bond- forced concrete, the earthing electrode
ing at ground level is carried out system- rods are roughly the same.
must be installed on edge.

80 LIGHTNING PROTECTION GUIDE www.dehn.de


According to Fig. 5.5.15, a earth rod must erally, however, a low earth resistance earthing electrode resistance of less than
have only around half the length of a (less than 10 Ω, measured with low fre- 10 Ω is achieved.
surface earthing electrode. quency) is recommended.
If the conductivity of the ground is better The standard classifies earthing electrode earth rods are generally driven in verti-
deep down than it is on the surface, e. g. arrangements into Type A and Type B. cally down to greater depths into natural
soil which is generally initially encoun-
90 For both Type A and B earthing electrode tered below the foundations. Earthing
Earthing electrode resistance RA (Ω)

surface earthing electrode arrangements, the minimum earthing electrode lengths of 9 m have proved to
80
earth rod
70
electrode length I1 of the earthing con- be advantageous. earth rods provide the
ductor is a function of the type of light- advantage of lying at greater depths in
60
ning protection system (Fig. 5.5.1.1) soil layers whose specific resistance is
50
ρE = 400 Ωm
The exact specific earth resistance can generally lower than in the areas closer
40
only be determined by on-site measure- to the surface.
30 ρE = 100 Ωm ments using the “WENNER method” In frosty conditions, it is recommended to
20 (four-conductor measurement). consider the first 50 cm of a vertical
15
10 Earthing electrode Type A earthing electrode as ineffective.
5
0
0 5 10 15 20 30 40 50 60 70 80 90 100 Earthing electrodes Type A do not fulfil
l1 (m) the equipotential bonding requirements
Length of the earthing electrode l (m)
80 between the down conductors and the
Fig. 5.5.15 Earthing electrode resistance RA of surface potential control.
70
and earth rods as a function of the length of I
the earthing electrode I
60
LPS
50 e of Earthing electrodes Type B
typ I
because of ground water, then an earth 40 fL PS I Earthing electrodes of the Type B
30 type o
rod is generally more cost-effective than arrangement are ring earthing elec-
20
the surface earthing electrode. trodes around the structure to be pro-
10 type of LPS III-IV
The issue of whether earth rods or sur- 0
tected, or foundation earthing elec-
face earthing electrodes are more cost- 0 500 1000 1500 2000 2500 3000 trodes. The requirements on these
effective in a particular case, can often ρE (Ωm) earthing electrodes are described in DIN
only be decided by measuring the specif- Fig. 5.5.1.1 Min. lengths of earthing electrodes 18014.
ic earth resistance as a function of the If it is not possible to have a closed ring
depth. outside around the structure, the ring
Since earth rods are easy to assemble and
achieve excellent constant earthing elec-
trode resistances without the need to dig
Earthing electrode arrangement Type A
describes individually arranged horizon-
tal star-type earthing electrodes (surface
must be completed using conductors
inside the structure. Conduits or other
metal components which are perma-
5
a trench and without damaging the earthing electrodes) or vertical earthing nently electrically conductive can also be
ground, these earthing electrodes are electrodes (earth rods), each of which used for this purpose. At least 80% of the
also suitable for improving existing must be connected to a down-conductor length of the earthing electrode must be
earth-termination systems. system. in contact with the earth to ensure that,
There must be at least 2 earthing elec- when calculating the separation dis-
trodes Type A. tance, the earthing electrode Type B can
5.5.1 Earth-termination systems in Lightning protection systems Type III and be used as the base.
accordance with DIN V VDE V IV require a minimum length of 5 m for The minimum lengths of the earthing
0185-3 earthing electrodes. For lightning protec- electrodes corresponding to the Type B
tion systems, Type I and II the length of arrangement are a function of the type
Earth-termination systems are the con-
the earthing electrode is determined as a of lightning protection system. For light-
tinuation of air-termination and down-
function of the specific ground resist- ning protection systems Type I and II, the
conductor systems to discharge the light-
ance. The minimum length for earthing minimum length for earthing electrodes
ning current into the earth. Further func-
electrodes I1 can be taken from is also determined as a function of the
tions of the earth-termination system are
Fig. 5.5.1.1.
to create equipotential bonding
Minimum length of each earthing elec-
between the down conductors and a area A1 to be
trode is:
potential control in the vicinity of the considered
I1 x 0.5 for vertical or slanted earthing A = A1 = A2
walls of the structure.
It must be borne in mind that a common electrodes A
r =
earth-termination system for the various I1 for star-type earthing electrodes π
electrical systems (lightning protection, r l1
The values determined apply to each
low voltage systems and telecommunica-
individual earthing electrode.
tions systems) is preferable. This earth- With respect to ring
termination system must be connected to or foundation
For combinations of the various earthing
the equipotential bonding (MEB – main earthing electrodes,
electrodes (vertical and horizontal) the
r

equipotential bonding bar). the mean radius r of


equivalent total length should be taken the area enclosed by
Since DIN V VDE V 0185-3 assumes a sys- circular area A2,
into account. the earthing electro-
tematic lightning equipotential bonding, mean radius r de must not be shor-
The minimum length for the earthing
no particular value is required for the ter than l1.
electrode can be disregarded if an earth
earth earthing electrode resistance. Gen-
Fig. 5.5.1.2 Earthing electrode Type B - Determination
of the mean radius - example calculation

www.dehn.de LIGHTNING PROTECTION GUIDE 81


12 m use stainless steel with Material No. additional terminal conductor
1.4571 (Fig. 5.5.2.1). for forming meshes ≤ 20 m x 20 m
area A1 5m
to be considered
The following systems can make addi-
A = A1 = A2 tional demands on the earth-termination
12 m

5m A system, for example:


r =
π
7m ⇒ Electrical systems – conditions of dis-

≤ 20 m
r l1 connection from supply with respect
to the type of network (TN, TT, IT sys-
7m tems) in accordance with VDE 0100
Example:
Residential building. Part 410
20 m
Sk III. l1 = 5 m ⇒ Equipotential bonding in accor- terminal lug
dance with VDE 0100 Part 540 Recommendation:
r

A1 = 109 m2 Several terminal lugs e.g.


⇒ Electronic systems – data informa-
circular area A2 109 m2 in every technical centre
r = tion technology
mean radius r 3.14
⇒ Antenna earthing installation in Fig. 5.5.2.2 Mesh of a foundation earthing electrode
r = 5.89 m
accordance with VDE 0855
No further earthing ⇒ Electromagnetic compatibility meshes ≤ 20 m x 20 m and the terminal
electrodes required! ⇒ Substation in or near the structure in lugs to the outside required to connect
accordance with VDE 0101 and 0141 the down conductors of the external
Fig. 5.5.1.3 Earthing electrode Type B - lightning protection system, and to the
Determination of the mean radius
inside for equipotential bonding, must
specific ground resistance (see also 5.5.2 Earth-termination systems, be considered (Fig. 5.5.2.2).
Fig. 5.5.4). foundation earthing elec- According to DIN 18014, the installation
For earthing electrodes Type B, the aver- of the foundation earthing electrode is
trodes and foundation
age radius r of the area enclosed by the an electrical engineering measure to be
earthing electrodes for spe-
earthing electrode must be not less than carried out or monitored by a recognised
cial structural measures specialist electrical engineer.
the given minimum length l1.
To determine the average radius r, the Foundation earthing electrodes – The question of how to install the foun-
area under consideration is transferred Earthing electrodes Type B dation earthing electrode must be de-
into an equivalent circular area and the DIN 18014 "Foundation earth electrode" cided according to the measure required
specifies the requirements on foundation to ensure that the foundation earthing
5
radius is determined as shown in
Figs.5.5.1.2 and 5.5.1.3. earthing electrodes. electrode is enclosed on all sides as the
Many national and international stan- concrete is being poured in.
Below a calculation example: dards specify foundation earthing elec-
trodes as a preferred earthing electrode
If the required value of l1 is greater than because, when professionally installed, it
the value r corresponding to the struc- is enclosed in concrete on all sides and
ture, supplementary star-type earthing hence corrosion-resistant. The hygro-
electrodes or vertical earthing electrodes scopic characteristics of concrete general-
(or slanted earthing electrodes) must be ly produce a sufficiently low earth
added, their respective lengths lr (ra- earthing electrode resistance.
dial/horizontal) and lv (vertical) being giv- The foundation earthing electrode must
en by the following equations: be installed as a closed ring in the strip
foundation or the bedplate (Fig. 5.5.2.1)
lr = l1 − r and thus also acts primarily as the
equipotential bonding. The division into Fig. 5.5.2.3 Foundation earthing electrode
l1 − r
lv = Terminal lug Installation in non-reinforced concrete
2 min. 1.5 m long, noticeably marked Non-reinforced foundations, e. g. strip
− steel strip 30 x 3.5 mm
foundations of residential structures
The number of supplementary earthing − StSt round steel bar 10 mm
− round steel bar 10 mm with PVC coating (Fig. 5.5.2.3), spacers requires the use of.
electrodes must not be less than the
− fixed earthing point Only by using the spacers at distances of
number of down conductors, but a mini-
approx. 2 m, is it possible to ensure that
mum of 2. These supplementary earthing
the foundation earthing electrode is
electrodes shall be connected to the ring
"lifted up" and can be enclosed on all
earthing electrode so as to be equidis-
sides by concrete.
tant around the circumference.
Installation in reinforced concrete
If supplementary earthing electrodes
Foundation When using steel mats, reinforcement
have to be connected to the foundation
earthing electrode cages or reinforcement irons in founda-
earthing electrode, care must be taken − steel strip 30 x 3.5 mm tions, it is not only possible to connect
with the materials of the earthing elec- − round steel bar 10 mm the foundation earthing electrode to
trode and the connection to the founda-
these natural iron components. Further-
tion earthing electrode. It is preferable to Fig. 5.5.2.1 Foundation earthing electrode with ter-
minal lug more, this should be done. The function

82 LIGHTNING PROTECTION GUIDE www.dehn.de


of the foundation earthing electrode is Perimeter / Base insulation effect. The perimeter insulation also acts
thus made even more favourable. There The magnitude of the specific resistance as an electrical insulator.
is no need to use spacers. The modern of the perimeter insulating plates is a The diagrams below illustrate the various
methods of laying concrete and then decisive factor when considering the ways of insulating the foundations and
vibrating it, ensure that the concrete also effect of perimeter insulation on the walls for structures with perimeter and
“flows” under the foundation earthing earthing electrode resistance of founda- base insulation.
electrode enclosing it on all sides. tion earthing electrodes in conventional The arrangement of the foundation
Fig. 5.5.2.4 illustrates one possible appli- arrangements in the foundation (strip earthing electrodes for each design is
cation for the horizontal installation of a foundation, foundation slab). Thus, for a shown in Figs.5.5.2.5 to 5.5.2.7 .
flat strip as a foundation earthing elec- polyurethane rigid foam with bulk densi- The exact arrangement of the earthing
trode. The intersections of the founda- ty 30 kg/m2, for example , a specific resist- electrode in the strip foundation with
tion earthing electrode must be connect- ance of 5.4 • 1012 Ωm is given. In contrast, insulated sides towards the outside and
ed so as to be capable of carrying cur- the specific resistance of concrete lies the bedplate is not important
rents. Galvanised steel is sufficient as between 150 Ωm and 500 Ωm. This alone (Fig. 5.5.2.6).
material of the foundation earthing elec- shows that, in the case of continuous
trode. perimeter insulation, a conventional
foundation earthing electrode arranged
in the foundations has practically no

terminal lug
concrete
soil

perimeter / MV Terminal Fixed earthing terminal for EB


base insulation Part No. 390 050 Part No. 478 800

Cross unit
Part No. 318 201
Fig. 5.5.2.4 Foundation earthing electrode in use insulation
moisture barrier
Terminal lugs to the outside into the
ground must have supplementary corro-
sion protection at the outlet point. Suit-
Distance holder
Part No. 290 001 basement floor

foundation slab
5
able materials are, for example, plastic
sheathed steel wire (owing to the risk of granular sub-grade course
fracture of the plastic sheath at low tem-
foundation earthing electrode
peratures, special care must be taken
during the installation), high-alloy stain- drainage Ref.: VDE series 35
less steel, Material No. 1.4571, or fixed
earthing terminals. Fig. 5.5.2.5 Arrangement of a foundation earthing electrode in a strip foundation (insulated basement wall)
If professionally installed, the earthing
electrode is enclosed on all sides by con- terminal lug
crete and hence corrosion-resistant. concrete
When designing the foundation
soil
earthing electrode, meshes no bigger
than 20 m x 20 m must be created. This perimeter /
mesh size bears no relation to the type of base insulation
lightning protection system of the exter- MV Terminal Fixed earthing terminal for EB
nal lightning protection system. Part No. 390 050 Part No. 478 800
Modern building techniques employ vari-
ous types of foundations in a wide vari-
ety of designs and sealing versions. Cross unit insulation
The thermal insulation regulations have Part No. 318 201 moisture barrier
also influenced the design of the strip insulating layer
foundations and foundation slabs. Distance holder
Part No. 290 001 basement floor
For foundation earthing electrodes
installed in new structures in accordance foundation slab
with DIN 18014, the insulation affects
their installation and arrangement.
granular sub-grade course
foundation earthing electrode
drainage Ref.: VDE series 35

Fig. 5.5.2.6 Arrangement of a foundation earthing electrode in a strip foundation

www.dehn.de LIGHTNING PROTECTION GUIDE 83


against life hazards in accordance with
concrete DIN VDE 0100 Part 410, and as a lightning
protection earthing electrode in accor-
soil
dance with DIN V VDE V 0185.
terminal lug
Mat No. 1.4571 MV Terminal Fixed earthing terminal for EB Foundation earthing electrodes for
Part No. 390 050 Part No. 478 800 structures with white tank
The name "white tank" is used to express
perimeter /
base insulation the opposite of "black tank": a "white
tank" receives no additional treatment
on the side facing the earth, hence it is
"white".
insulation The "white tank" is manufactured from a
Cross unit
Part No. 318 209 moisture barrier special type of concrete. The concrete
foundation slab body is waterproof, which, however,
does not mean that the concrete cannot
basement floor absorb any water. The concrete tank
being waterproof means that, if water
acts upon one side of it over a long peri-
od of time, it does not penetrate the con-
crete of the tank. On the side of the tank
granular sub-grad course away from the water, no water leaks
ring earthing electrode through nor become any damp patches
reinforcement Ref.: VDE series 35
Mat No. 1.4571 evident.
If the concrete is manufactured correctly
Fig. 5.5.2.7 Arrangement of a foundation earthing electrode in case of a closed floor slab (fully insulated) and the "white tank" is 10 - 40 cm thick,
the maximum permissible value of
If the foundation slab is completely insu- ensure that no troublesome moisture can water/concrete is 0.6 (W/C < 0.6). The
lated, the earthing electrode must be form on the inside of the wall. penetration depth of the water for this
installed below the bedplate. Material Modern building techniques apply both concrete is then a maximum of 5 cm.
V4A (Material No. 1.4571) should be used above mentioned processes for sealing If a closed round or steel strip ring is laid
(Fig. 5.5.2.7). against penetrating water. in the lowest layer of the concrete plate

5 It is efficient to install fixed earthing ter-


minals, especially for reinforced struc-
One particular issue in this context is
whether the efficiency of a foundation
earthing electrode is still provided for
as a foundation earthing electrode, a suf-
ficient effect of the earthing electrode
can be expected.
tures. In such cases, care must be taken maintaining the measures to protect
that the installation during the construc-
tion phase is carried out professionally terminal lug
(Fig. 5.5.2.8).
concrete

soil

MV Terminal Fixed earthing terminal for EB


Part No. 390 050 Part No. 478 800

insulation
Cross unit
Fig. 5.5.2.8 Fixed earthing point Part No. 318 201 moisture barrier
foundation plate

basement floor
Black, white tank
In structures erected in regions with a
high groundwater table, or in locations,
e. g. on hillsides, with “pressing” water, granular sub-grade course
the cellars are equipped with special
measures to prevent moisture penetrat- foundation foil
drainage earthing electrode
ing. The outer walls surrounded by earth, reinforcement
and the foundation slab are sealed Ref.: VDE series 35
against the penetration of water to
Fig. 5.5.2.9 Arrangement of a foundation earthing electrode in case of a closed floor slab “white tank”

84 LIGHTNING PROTECTION GUIDE www.dehn.de


If a specific value of the earth earthing concrete
electrode resistance is required in order
soil
to maintain the protection against elec- terminal lug min. 150 cm
trical shock, e. g. in the TT system (auto- lead-in above ground water level
matic disconnection by means of RCDs or e.g. StSt (Mat. No. 1.4571)
fuses), this must be proved via corres-
ponding earthing measurements.

If the requirements on the earthing elec-


trode resistance to protect against life Max. ground
hazards (automatic disconnection of sup- water level
ply, shock hazard voltage) are not met, tank seal
supplementary earthing electrodes (star-
type earthing electrodes, earth rods, ring
earthing electrodes) must be installed.
Fig. 5.5.2.9 illustrates the arrangement of
the foundation earthing electrode in a
white tank.
foundation plate
Earthing electrodes for structures with
black tank granular sub-grade course
The name "black tank" derives from the
multi-layered strips of black bitumen ring earthing electrode soil
applied to the sections of the structure Ref.: VDE series 35
which are outside in the ground. The
body of the structure is coated with bitu- Fig. 5.5.2.10 Arrangement of the earthing electrode outside of the tank seal “black tank”
men/tar which is then covered by gener-
ally up to 3 layers of bitumen strips. concrete
A ring conductor set into the foundation soil
slab above the seal can act as the poten-
tial control in the structure. Due to the
high-impedance insulation to the out-
side, however, the earthing electrode is
ineffective.
In order to comply with the earthing
tank seal
5
requirements stipulated in the various
standards, an earthing electrode, e.g. a Bushing between earthing electrode and building
Max. ground Part No. 478 600
ring earthing electrode, must be installed water level
externally around the structure or below
all seals in the granular sub-grade course.
Wherever possible, the external earthing
electrode should be led into the structure
above the seal of the structure
(Fig. 5.5.2.10), in order to ensure the tank seal
tightness of the tank also in the long
term. A waterproof penetration of the foundation plate
"black tank" is only possible using a spe-
cial bushing between earthing electrode
granular sub-grade course
and building (Fig. 5.5.2.11).
ring earthing electrode soil
Fibre concrete foundation slabs
Ref.: VDE series 35
Fibre concrete is a type of concrete which
forms a heavy-duty concrete slab with Fig. 5.5.2.11 Arrangement of the earthing electrode outside of the tank seal “black tank”
steel fibres added to the liquid concrete
before hardening.
with reinforcement, it also provides a earthing conductor can be set in the con-
The steel fibres are approx. 6 cm long and
considerably higher elasticity. crete and, if it is made of galvanised
have a diameter of 1 –2 mm. The steel
The liquid concrete is discharged on site. material, it must be enclosed on all sides.
fibres are slightly wavy and are admixed
This allows to create large areas with a This is very difficult to do on site.
equally to the liquid concrete. The pro-
smooth surface and no joints. It is therefore recommended to install a
portion of steel fibres is around 20 –
It is used for bedplates in the founda- corrosion-resistant high-alloy stainless
30 kg/m3 concrete.
tions of large halls, for example. steel, Material No. 1.4571, below the sub-
The admixture gives the concrete slab
Fibre concrete has no reinforcement. This sequent concrete bedplate. The corres-
both a high compression strength and
requires a supplementary ring conductor ponding terminal lugs have to be consid-
also a high tensile strength and, com-
or a meshed network to be constructed ered.
pared to a conventional concrete slab
for installing earthing measures. The

www.dehn.de LIGHTNING PROTECTION GUIDE 85


Note: When choosing the material of the no increase in diameter so that the
A specialist must install the earthing con- earthing electrode with regard to corro- earth rod is in close contact with the
ductors and connecting components in sion, the local conditions must be taken ground along the whole of its length
concrete. If this is not possible, the build- into consideration. It is advantageous to ⇒ Self-closing when driving in the rods
ing contractor can undertake the work use stainless steel. This earthing elec-
⇒ Simple to drive in with vibration
only if it is supervised by a specialist. trode material does not corrode nor does
hammers (Fig. 5.5.4.2) or mallets
it subsequently require the earth-termi-
nation system to be refurbished with ⇒ Constant resistance values are
5.5.3 Earth rod – time-consuming and expensive measures achieved since the earth rods pene-
such as removal of paving, tar coatings or trate through the soil layers which
Earthing electrode Type B
even steps, for installing a new flat strip. are unaffected by seasonal changes
DIN 18014 stipulates that all new struc- in moisture and temperature
In addition, the terminal lugs must be
tures must have foundation earthing
particularly protected against corrosion. ⇒ High corrosion resistance as a result
electrodes. The earth-termination system
of hot-dip galvanising (zinc coating
of existing structures can be designed in
70 µm thick)
the form of a ring earthing electrode
(Fig. 5.5.3.1). 5.5.4 Earth rods – Earthing elec-
This earthing electrode must be installed trodes Type A
type S type Z type AZ
in a closed ring around the structure or, if The sectional earth rods, System DEHN,
this is not possible, a connection to close are manufactured from special steel and
the ring must be made inside the struc- hot-dip galvanised, or they consist of
ture. high-alloy stainless steel with Material
80 % of the conductors of the earthing No. 1.4571 (the high-alloy stainless steel
electrode shall be installed so as to be in earthing electrode is used in areas
contact with the earth. If this 80 % can- especially at risk from corrosion). The
not be achieved, it has to be checked if particular feature of these earth rods is
supplementary earthing electrodes Type their coupling point, which allows the
A are required. earth rods to be connected without
The requirements on the minimum increasing their diameter.
length of earthing electrodes according Each rod has a bore at its lower end,
to the type of lightning protection sys- while the other end of the rod has a
tem must be taken into account (see corresponding spigot (Fig. 5.5.4.1).
Chapter 5.5.1).
5 When installing the ring earthing elec-
trode, care must be taken that it is
With earthing electrode Type “S”, the
soft metal insert deforms as it is driven
installed at a depth > 0.5 m and a dis- into the bore, creating an excellent elec-
tance of 1 m from the structure. trical and mechanical connection.
If the earthing electrode is driven in as
With earthing electrode Type “Z”, the
previously described, it reduces the step
high coupling quality is achieved with a
voltage and thus acts as a potential con- Fig. 5.5.4.1 Couplings of DEHN earth rods
multiply knurled spigot.
trol around the structure.
With earthing electrode Type “AZ”, the
This earthing electrode should be high coupling quality is achieved with a
installed in natural soil. Setting it in multiply knurled and shouldered spigot.
gravel or ground filled with construction The advantages of the DEHN earth rods
waste worsens the earth earthing elec- are:
trode resistance. ⇒ Special coupling:

EB

Fig. 5.5.4.2 Driving the earth rod in with a work


Fig. 5.5.3.1 Ring earthing electrode around a residential building scaffolding and a vibrating hammer

86 LIGHTNING PROTECTION GUIDE www.dehn.de


⇒ Galvanised earth rods also provide 5.5.6 Intermeshing of earth-termi- environment and also on the characteris-
hot- galvanised coupling points nation systems tics of the electronic installation. If a
⇒ Easy to store and transport since larger structure comprises more than one
An earth-termination system can serve a
individual rods are 1.5 or 1 m long. building, and if these are connected by
wide variety of purposes.
electrical and electronic conductors, then
The purpose of protective earthing is to
combining the individual earthing sys-
safely connect electrical installations and
tems can reduce the (total) earth resist-
equipment to earth potential and to pre-
5.5.5 Earthing electrodes in rocky vent life hazards and physical damage to
ance. In addition, the potential differ-
ground ences between the structures are also
property in the event of an electrical
In bedrock or stony ground, surface reduced considerably. This diminishes
fault.
earthing electrodes such as ring earthing noticeably the voltage load of the electri-
The lightning protection earthing system
electrodes or star-type earthing elec- cal and electronic connecting cables. The
takes over the current from the down
trodes are often the only way of creating interconnection of the individual earth-
conductors and discharges it into the
an earth-termination system. termination systems of the structure
ground.
When installing the earthing electrodes, should produce a meshed network. The
The functional earthing installation
the flat strip or round material is laid on meshed earthing network should be con-
serves to ensure that the electrical and
the stony ground or on the rock. The structed to contact the earth-termination
electronic installations operate safely
earthing electrode should be covered systems at the points where the vertical
and trouble-free.
with gravel, wet-mix slag aggregate or down conductors are also connected. The
The earth-termination system of a struc-
similar. smaller the mesh size of the network of
ture must be used for all earthing tasks
It is advantageous to use stainless steel the earthing installation, the smaller the
together, i. e. the earth-termination sys-
Material No. 1.4571 as earthing electrode potential differences between the struc-
tem deals with all earthing tasks. If this
material. The clamped points should be tures in the event of a lightning stroke.
were not the case, potential differences
installed with particular care and be pro- This depends on the total area of the
could arise between the installations
tected against corrosion (anticorrosive structure. Mesh sizes from 20 m x 20 m up
earthed on different earth-termination
band). to 40 m x 40 m have proved to be cost-
systems.
effective. If, for example, high vent stacks
Previously, a “clean earth” was some-
(preferred points of strike) are existing,
times applied in practice for functional
then the connections around this part of
earthing of the electronic equipment,
the plant should be made closer, and, if
separately from the lightning protection
possible, radial with circular interconnec-
and the protective earth. This is extreme-
tions (potential control). When choosing
ly disadvantageous and can even be dan-
gerous. In the event of lightning effects,
great potential differences up to a few
the material for the conductors of the
meshed earthing network, the corrosion
and material compatibility must be taken
5
100 kV occur in the earth-termination
into account.
system. This can lead to destruction of
electronic installations and also to life
hazards. Therefore, DIN V VDE V 0185-3
and -4 require continuous equipotential
bonding within a structure.
The earthing of the electronic systems
can be constructed to have a radial, cen-
tral or intermeshed 2-dimensional design
within a structure, (Fig. 5.5.6.1). This
depends both on the electromagnetic

workshop stock administration

power centre gate

production

production
production

Fig. 5.5.6.1 Intermeshed earth-termination system of an industrial facility

www.dehn.de LIGHTNING PROTECTION GUIDE 87


5.5.7 Corrosion of earthing elec- accordance with DIN VDE 0101. Further- Copper sulphate/Electrode
trodes more, DIN VDE 0100 Part 410 requires the is a reference electrode which can hardly
integration of conduits and other instal- be polarised, made of copper in satur-
5.5.7.1 Earth-termination systems
lations into the shock hazard protective ated copper sulphate solution.
with particular considerati- measures. Thus, the only way of prevent- The copper sulphate electrode is the
on of corrosion ing or at least reducing the risk of corro- most common form of reference elec-
Metals in immediate contact with soil or sion for earthing electrodes and other trode for measuring the potential of sub-
water (electrolytes) can be corroded by installations in contact with them is terranean metal objects (Fig. 5.5.7.1.1).
stray currents, corrosive soils and the for- choosing suitable materials for the
Corrosion cell
mation of voltaic cells. It is not possible to earthing electrodes.
is a voltaic cell with different local partial
protect earthing electrodes from corro- DIN VDE 0151 "Material and minimum
current densities for dissolving the metal.
sion by completely enclosing them, i. e. dimensions of earth electrodes with
Anodes and cathodes of the corrosion
by separating the metals from the soil, respect to corrosion" has been available
cell can be formed
since all the usual sheaths employed until since June 1986 as a white paper. Apart
now have had a high electrical resistance from decades of experience in the field ⇒ on the material
and therefore negate the effect of the of earthing technology, the results of due to different metals (contact cor-
earthing electrodes. extensive preliminary examinations have rosion) or different structural com-
Earthing electrodes made of a uniform also been embodied in this standard. ponents (selective or intercrystalline
material can be threatened by corrosion Many interesting results are available corrosion).
from corrosive soils and the formation of which are important for the earthing ⇒ on the electrolyte
concentration cells. The risk of corrosion electrodes, including those of lightning
caused by different concentrations
depends on the material and the type protection systems.
of certain materials having stimula-
and composition of the soil. The fundamental processes leading to
tory or inhibitory characteristics for
Corrosion damage due to the formation corrosion are explained below.
dissolving the metal.
of voltaic cells is being increasingly Practical anticorrosion measures
observed. This cell formation between especially for lightning protection
different metals with widely different earthing electrodes shall be derived from
Potentials
metal/electrolyte potentials has been this and from the wealth of material
Reference potential
known for many years. What is not wide- already acquired by the VDE task force
Potential of a reference electrode with
ly realised, however, is that the reinforce- on "Earthing electrode materials".
respect to the standard hydrogen elec-
ments of concrete foundations can also
trode.
become the cathode of a cell and hence Terms used in corrosion protection and

5 cause corrosion to other installations.


With the changes to the way buildings
are constructed – larger reinforced con-
corrosion protection measurements
Corrosion
Electropotential
is the electrical potential of a metal or an
electron-conducting solid in an elec-
is the reaction of a metal material to its
crete structures and smaller free metal trolyte.
environment which leads to impairment
areas in the ground – anode/cathode sur-
of the characteristics of the metal mater-
face ratio is becoming more and more
ial and/or its environment. The reaction is
unfavourable, and the risk of corrosion
usually of electrochemical character.
of the more base metals is inevitably
increasing. Electrochemical corrosion
In many cases it was previously suspected is corrosion during which electrochemical
that the corrosion was caused by other processes occur. They take place exclu- 1
influences, e. g. ac currents. By means of sively in the presence of an electrolyte. 2
extensive measurements it could be
Electrolyte
proved, however, that ac currents with 3
is an ion-conducting corrosive medium 4
the technical frequencies of 16 2/3 and
(e. g. soil, water, fused salts).
50 Hz at the current densities occurring
in practice could not be neglected as a Electrode
5
reason for the corrosion of bare metals is an electron-conducting material in an
usually used in the ground nowadays. electrolyte. The system of electrode and 6
An electrical isolation of installations act- electrolyte forms a half-cell.
ing as anodes to prevent this cell forma- Anode
tion is only possible in exceptional cases. is an electrode from which a dc current
The aim nowadays is to integrate all 1 Electrolyte copper bar with hole for
enters the electrolyte. measurements
earthing electrodes including those
2 Rubber plug
metal installations connected to the Cathode
3 Ceramic cylinder with porous base
earth in order to achieve equipotential is an electrode from which a dc current 4 Glaze
bonding and hence maximum safety leaves the electrolyte. 5 Saturated Cu/CuSO4 solution
against shock hazard voltages at faults or 6 Cu/CuSO4 crystals
Reference electrode
lightning strokes. is a measuring electrode for determining Fig. 5.5.7.1.1 Application example of a non-polaris-
In high voltage installations, high volt- the potential of a metal in the elec- able measuring electrode (copper/cop-
age protective earthing electrodes are trolyte. per sulphate electrode) for tapping a
increasingly being connected to low volt- potential within the electrolyte (cross-
age operating earthing electrodes in sectional view)

88 LIGHTNING PROTECTION GUIDE www.dehn.de


5.5.7.2 Formation of voltaic cells, Consider the case of two rods made of
corrosion different metals dipping into the same
electrolyte. A voltage of a certain magni-
The corrosion processes can be clearly
tude is now created on each rod in the
explained with the help of a voltaic cell. electrode I electrode II
electrolyte. A voltmeter can be used to Fe Cu
If, for example, a metal rod is dipped into i
measure the voltage between the rods
an electrolyte, positively charged ions
(electrodes); this is the difference
pass into the electrolyte and conversely,
between the potentials of the individual
positive ions are absorbed from the elec- i
electrodes compared with the elec-
trolyte from the metal band. In this con-
trolyte.
text one speaks of the “solution pres-
sure” of the metal and the "osmotic pres- electrolyte
How does it now come that current flows
sure" of the solution. Depending on the
in the electrolyte and hence that mater-
magnitude of these two pressures, either Fig. 5.5.7.2.1 Galvanic cell: iron/copper
ial is transported, i.e. corrosion occurs?
more of the metal ions from the rod pass
If, as shown here, the copper and iron anode of the voltaic cell, i.e. it dissolves.
into the solution (the rod therefore
electrodes are connected via an ammeter The dissolution of the metal occurs at
becomes negative compared to the solu-
outside the electrolyte, for example, the those points where the current enters
tion) or the ions of the electrolyte collect
following (Fig 5.5.7.2.1) is ascertained: in the electrolyte.
in large numbers on the rod (the rod
the outer circuit, the current i flows from A corrosion current can also arise from a
becomes positive compared to the elec-
+ to –, i.e. from the “nobler” copper elec- concentration cell (Fig 5.5.7.2.2). In this
trolyte). A voltage is thus created
trode according to Table 5.5.7.2.1 to the case, two electrodes made of the same
between two metal rods in the elec-
iron electrode. metal dip into different electrolytes. The
trolyte.
In the electrolyte, on the other hand, the electrode in electrolyte II with the higher
In practice, the potentials of the metals in
current i must therefore flow from the concentration of metal ions becomes
the ground are measured with the help
"more negative" iron electrode to the electrically more positive than the other.
of a copper sulphate electrode. This con-
copper electrode to close the circuit. As a Connecting the two electrodes enables
sists of a copper rod dipped into a satur-
generalisation, this means that the more the current i to flow and the electrode,
ated copper sulphate solution (the refer-
negative pole passes positive ions to the which is electrochemically more nega-
ence potential of this reference electrode
electrolyte and hence becomes the tive, dissolves.
remains constant).

Definition Symbol(s) Measuring Copper Lead Tin Iron Zinc


unit
1 Free corrosion
potential in the soil1)
UM-Cu/CuSO
4
V 0 to – 0.1 – 0.5 to
– 0.6
– 0.4 to
– 0.6 2)
2)
– 0.5 to
– 0.8 3)
4)
– 0.9 to
– 1.1 5)
5)
5
2 Cathodic protective UM-Cu/CuSO V – 0.2 – 0.65 – 0.65 – 0.85 – 1.2
4
potential in the soil1)
3 Electrochemical K= ∆m kg / (A • year) 10.4 33.9 19.4 9.1 10.7
equivalent It
4 Linear corrosion rate Wlin = ∆ s/t mm/year 0.12 0.3 0.27 0.12 0.15
at J = 1 mA/dm2
1) Measured to saturated copper/copper sulphate electrode (Cu/Cu SO4).
2) Values are verified in presently performed tests. The potential of tin-coated copper depends on the thickness of the
tin coating. Common tin coatings up to now have amounted up to a few µm and are thus between the values of tin
and copper in the soil.
3) These values do also apply to lower alloyed types of iron. The potential of steel in concrete (reinforcing iron of
foundations) depends considerably on external influences. Measured to a saturated copper/copper sulphate electro-
de it generally amounts to – 0.1 to – 0.4 V. In case of metal conductive connections with wide underground installa-
tions made of metal with more negative potential, it is cathodically polarised and thus reaches values up to approxi-
mately
– 0.5 V.
4) In anaerobic soils the protective potential should be – 0.95 V.
5) Hot-dip galvanised steel, with a zinc coating according to the above mentioned table, has a closed external pure
zinc layer. The potential of hot-dip galvanised steel in the soil corresponds therefore to approximately the stated
value of zinc in the soil. In case of a loss of the zinc layer, the potential gets more positive. With its complete corro-
sion it can reach the value of steel.
The potential of hot-dip galvanised steel in concrete has approximately the same initial values. In the course of
time, the potential can get more positive. Values more positive than approx. – 0.75 V, however, have not been
found yet. Heavily hot-dip galvanised copper with a zinc layer of min. 70 µm has also a closed external pure zinc
layer. The potential of hot-dip galvanised copper in soil corresponds therefore to approx. the stated value of zinc in
soil. In case of a thinner zinc layer or a corrosion of the zinc layer, the potential gets more positive. Limit values
have still not been defined yet.
Table 5.5.7.2.1 Potential values and corrosion rates of common metal materials

www.dehn.de LIGHTNING PROTECTION GUIDE 89


i
which is decisive, but also, in particular, For illustration, we consider the follow-
its density, i.e. the current per unit of ing example:
electrode I electrode II area of the discharge area. A well-insulated steel gas pipe in the
It is often not possible to determine this ground is connected to copper earthing
permeable to ions current density directly. In such cases, this electrodes.
is managed with potential measure- If the insulated pipe has only a few small
i ments the extent of the available "polar- spots where material is missing, there is a
isation" can be taken from. The polarisa- higher current density at these spots
tion behaviour of electrodes is discussed resulting in rapid corrosion of the steel.
only briefly here. In contrast, the current density is low
electrolyte I electrolyte II
Let us consider the case of a galvanised over the much larger area of the copper
steel strip situated in the ground and earthing electrodes where the current
Fig. 5.5.7.2.2 Concentration cell
connected to the (black) steel reinforce- enters.
A concentration cell of this type can be ment of a concrete foundation (Fig Thus the polarisation is greater at the
formed, for example, by two iron elec- 5.5.7.2.4). According to our measure- more negative insulated steel conductor
trodes, one of which is fixed in concrete ments, the following potential differ- than at the positive copper earthing elec-
while the other lies in the ground ences occur here with respect to the cop- trodes. The potential of the steel con-
(Fig. 5.5.7.2.3). per sulphate electrode: ductor is shifted to more positive values.
Thus, the potential difference across the
i electrodes decreases as well. The magni-
i
tude of the corrosion current is therefore
electrode I electrode II also a function of the polarisation char-
electrode I electrode II
St/tZn St
Fe Fe acteristics of the electrodes.
The strength of the polarisation can be
estimated by measuring the electrode
i potentials for a split circuit. The circuit is
i
split in order to avoid the voltage drop in
the electrolyte. Recording instruments
concrete
are usually used for such measurements
soil concrete
soil since there is frequently a rapid depolari-
sation immediately after the corrosion
Fig. 5.5.7.2.4 Concentration cell: current is interrupted.
Fig. 5.5.7.2.3 Concentration cell:

5 Iron in soil / Iron in concrete

Connecting these electrodes, the iron in


Galvanised steel in soil / steel (black)
in concrete

steel, (bare) in concrete: – 200 mV


If strong polarisation is now measured at
the anode (the more negative electrode),
i.e. if there is an obvious shift to more
the concrete becomes the cathode of the positive potentials, then there is a high
steel, galvanised, in sand: – 800 mV
concentration cell and the one in the risk that the anode will corrode.
ground becomes the anode; the latter is Thus there is a potential difference of
therefore destroyed by ion loss. 600 mV between these two metals. If Let us now return to our corrosion cell -
For electrochemical corrosion it is gener- they are now connected above ground, a steel (bare) in concrete/steel, galvanised
ally the case that, the larger the ions and current i flows in the outer circuit from in the sand (Fig. 5.5.7.2.4). With respect
the lower their charge, the greater the reinforced concrete to the steel in the to a distant copper sulphate electrode, it
transport of metal associated with the sand, and in the ground from the steel in is possible to measure a potential of the
current flow i, (i. e. i is proportional to the sand to the steel in the reinforce- interconnected cells of between – 200
the atomic mass of the metal). ment. and – 800 mV. The exact value depends
In practice, the calculations are carried The magnitude of the current i is now a on the ratio of the anodic to cathodic
out with currents flowing over a certain function of the voltage difference, the area and the polarisability of the elec-
period of time, e. g. over one year. Table conductance of the ground and the trodes.
5.5.7.2.1 gives values which express the polarisation of the two metals. If, for example, the area of the rein-
effect of the corrosion current (current Generally, it is found that the current i in forced concrete foundation is very large
density) in terms of the quantity of metal the ground is generated by changes in compared to the surface of the gal-
dissolved. Corrosion current measure- the material. vanised steel wire, then a high anodic
ments thus make it possible to calculate But a change to the material also means current density occurs at the latter, so
in advance how many grammes of a that the voltage of the individual metals that it is polarised to almost the potential
metal will be eroded over a specific peri- changes with respect to the ground. This of the reinforcement steel and destroyed
od. potential drift caused by the corrosion in a relatively short time.
Of more practical interest, however, is current i is called polarisation. The High positive polarisation thus always
the prediction if, and over which period strength of the polarisation is directly indicates an increased risk of corrosion.
of time, corrosion will cause holes or pit- proportional to the current density. In practice it is, of course, now important
ting in earthing electrodes, steel tanks, Polarisation phenomena now occur at to know the limit above which a positive
pipes etc. So it is important whether the the negative and positive electrodes. potential shifting means an acute risk of
prospective current attack will take place However, the current densities at both corrosion. Unfortunately, it is not possi-
in a diffuse or punctiform way. electrodes are mostly different. ble to give a definite value, which applies
For the corrosive attack, it is not solely in every case; the effects of the soil con-
the magnitude of the corrosion current ditions alone are too various. It is, how-

90 LIGHTNING PROTECTION GUIDE www.dehn.de


ever, possible to stipulate fields of poten- The polarisation resistance is the ratio of 5.5.7.3 Choice of earthing electrode
tial shifting for natural soils. the polarisation voltage and the total materials
current of a mixed electrode (an elec-
Table 5.5.8.1 is a compilation of the
Summary: trode where more than one electrode
earthing electrode materials and mini-
A polarisation below + 20 mV is generally reaction takes place).
mum dimensions usually used today.
non-hazardous. Potential shifts exceed- In practice, it is indeed possible to deter-
ing + 100 mV are definitely hazardous. mine the driving cell voltages UA – UC and Hot-dip galvanised steel
Between 20 and 100 mV there will always the size of the areas AC and AA as an Hot-dip galvanised steel is also suitable
be cases where the polarisation causes approximation for estimating the rate of for embedding in concrete. Foundation
considerable corrosion phenomena. corrosion. The values for ϕA (specific earthing electrodes, earthing electrodes
To summarise, one can stipulate: polarisation resistance of the anode) and and equipotential bonding conductors
The precondition for the formation of ϕC, however, are not available to a suffi- made of galvanised steel in concrete may
corrosion cells (voltaic cells) is always the cient degree of accuracy. They depend on be connected with reinforcement iron.
presence of metal and electrolytic the electrode materials, the electrolytes Steel with copper sheath
anodes and cathodes connected to be and the anodic and cathodic current den- In the case of steel with copper sheath,
conductive. sities. the comments for bare copper apply to
The results of examinations available the sheath material. Damage to the cop-
Anodes and cathodes are formed from until now allow the conclusion that ϕA is per sheath, however, creates a high risk
much smaller than ϕC.
⇒ Materials of corrosion for the steel core, hence a
• different metals or different surface To ϕC applies: complete closed copper layer must
conditions of a metal (contact corro- steel in the ground approx. 1 Ωm2 always be present.
sion), copper in the ground approx. 5 Ωm2 Bare copper
• different structural components Bare copper is very resistant due to its
steel in concrete approx. 30 Ωm2
(selective or intercrystalline corro- position in the electrolytic insulation rat-
sion), ing. Moreover, in combination with
From the area rule, however, it is clear,
⇒ Electrolytes: that powerful corrosion phenomena earthing electrodes or other installations
different concentration (e. g. salinity, occur both on enclosed steel conductors in the ground made of more “base”
ventilation). and tanks with small spots in the sheath materials (e. g. steel), it has additional
where material is missing, connected to cathodic protection, albeit at the
In corrosion cells, the anodic fields always copper earthing electrodes, and also on expense of the more "base" metals.
have a more negative metal/electrolyte earthing conductors made of galvanised Stainless steels
potential than the cathodic fields.
The metal/electrolyte potentials are
measured using a saturated copper sul-
steel connected to extended copper
earth-termination systems or extremely
large reinforced concrete foundations.
Certain high-alloy stainless steels accord-
ing to DIN 17440 are inert and corrosion-
resistant in the ground. The free corro-
5
phate electrode mounted in the immedi- By choosing suitable materials it is possi- sion potential of high-alloy stainless
ate vicinity of the metal in or on the ble to avoid or reduce the risk of corro- steels in normally aerated soils is mostly
ground. If there is a metal conductive sion for earthing electrodes. To achieve a close to the value of copper.
connection between anode and cathode, satisfactory service life, material mini- Stainless steels shall contain at least 16 %
then the potential difference gives rise to mum dimensions must be maintained chrome, 5 % nickel and 2 % molybde-
a dc current in the electrolyte which pass- (Table 5.5.8.1). num.
es from the anode into the electrolyte by Extensive measurements have shown
dissolving metal before entering again that only a high-alloy stainless steel with
the cathode. the Material No. 1.4571, for example, is
sufficiently corrosion-resistant in the
The “area rule” is often applied to esti- ground.
mate the average anodic current density
IÄ: Other materials
Other materials can be used if they are
U C − U A AK particularly corrosion-resistant in certain
IÄ = i in A/m 2 environments or are at least equally as
ϕC AA good as the materials listed in Table
5.5.8.1.
UA, UC Anode or
cathode potentials in V
ϕK Specific polarisation resistance
of the cathode in Ωm2
AA, AC Anode or cathode
surfaces in m2

www.dehn.de LIGHTNING PROTECTION GUIDE 91


5.5.7.4 Combination of earthing should therefore be made of stainless Generally, bitumen coatings are not suffi-
electrodes made of different steel or copper. cient. Sheathing not absorbing moisture
materials This also applies particularly to short con- offers protection, e. g. butyl rubber strips
necting cables in the immediate vicinity or heat-shrinkable sleeves.
The cell current density resulting from
of the foundations.
the combination of two different metals
Underground terminals and connections
installed in the earth to be electrically
Installation of isolating spark gaps Cut surfaces and connection points in the
conductive, leads to the corrosion of the
As already explained, it is possible to ground must be designed to ensure that
metal acting as the anode (Table
interrupt the conductive connection the corrosion resistance of the corrosion
5.5.7.4.1). This essentially depends on the
between systems with very different protection layer of the earthing elec-
ratio of the magnitude of the cathodic
potentials installed in the ground by trode material is the same for both. Con-
area AC to the magnitude of the anodic
integrating isolating spark gaps. Normal- nection points in the ground must there-
area AA.
ly, then it is no longer possible for corro- fore be equipped with a suitable coating,
The "Corrosion behaviour of earthing
sion currents to flow. At upcoming e. g. sheathed with an anticorrosive
electrode materials" research project has
surges, the isolating spark gap operates band.
found the following with respect to the
and interconnects the installations for
choice of earthing electrode materials,
the duration of the surges. However, iso- Corrosive waste
particularly regarding the combination
lating spark gaps must not be installed When filling ditches and pits to install
of different materials:
for protective and operating earthing earthing electrodes, pieces of slag and
A higher degree of corrosion is only to be
electrodes, since these earthing elec- coal must not come into immediate con-
expected if the ratio of the areas is
trodes must always be connected to the tact with the earthing electrode mater-
plant. ial; the same applies to construction
AC
> 100 waste.
AA
5.5.7.5 Other anticorrosion meas-
Generally, it can be assumed that the ures
material with the more positive potential Galvanised steel connecting cables from
will become the cathode. The anode of a foundation earthing electrodes to down
corrosion cell actually present can be conductors
recognised by the fact that it has the Galvanised steel connecting cables from
more negative potential when opening foundation earthing electrodes to down
the metal conductive connection. conductors shall be laid in concrete or
5 Connecting steel installations in the
ground, the following earthing electrode
masonry up to above the surface of the
earth.
materials always behave as cathodes in If the connecting cables are led through
(covering) soils: the ground, galvanised steel must be
– bare copper, equipped with concrete or synthetic
sheathing or, alternatively, terminal lugs
– tin-coated copper,
with NYY cable, stainless steel or fixed
– high-alloy stainless steel. earthing terminals must be used.
Within the masonry, the earth conduc-
Steel reinforcement of concrete founda- tors can also be led upwards without cor-
tions rosion protection.
The steel reinforcement of concrete
foundations can have a very positive Earth entries made of galvanised steel
potential (similar to copper). Earthing Earth entries made of galvanised steel
electrodes and earthing conductors con- must be protected against corrosion for a
nected directly to the reinforcement of distance of at least 0.3 m above and
large reinforced concrete foundations below the surface of the earth.

Material with great area


Material with Galvanised Steel Steel Copper
small area steel in concrete StSt
Galvanised steel + + –– ––
Steel + + + +
Steel in concrete + + + +
Steel with Cu coating + + + +
Copper / StSt + + + +

Table 5.5.7.4.1 Material combinations of earth-termination systems for different area ratios (AK > 100 x AA)

92 LIGHTNING PROTECTION GUIDE www.dehn.de


Min. dimension
5.5.8 Materials and minimum
dimensions for earthing elec-
Material Form Earth rod Earthing Earth plate Notes trodes
Ø conductor
Table 5.5.8.1 illustrates the minimum
Copper cable f 50 mm2 min. wire cross sections, shape and material of
Ø1,7 mm earthing electrodes.
round f 50 mm2 Ø8 mm
strip 50 mm2 min. thickness
2 mm 5.6 Electrical isolation of
round 20 mm the external lightning
pipe 20 mm min. wall protection system –
thickness 2 mm Separation distance
plate 500 x 500 mm min. thickness There is a risk of uncontrolled flashovers
2 mm between components of the external
grid-type 600 x 600 mm 25 x 2 mm lightning protection system and metal
plate cross section and electrical installations within the
structure, if there is insufficient distance
Steel galvanised 20 mm Ø10 mm between the air-termination or down-
round a,b conductor system on one hand, and
galvanised 25 mm min. wall metal and electrical installations within
pipe a,b thickness 2 mm the structure to be protected, on the
other.
galvanised 100 mm2 min. thickness
strip a 3 mm Metal installations such as water and air
galvanised 500 x 500 mm min. thickness conditioning pipes and electric power
plate a 3mm lines, produce induction loops in the
structure which are induced by impulse
galvanised 600 x 600 mm 30 x 3 mm
voltages due to the rapidly changing
grid-type plate cross section
magnetic lightning field. These impulse
copper-plated 14 mm

round c
min.
250 µm
coating with
voltages must be prevented from causing
uncontrolled flashovers which can also
possibly cause a fire.
5
Flashovers on electric power lines, for
99.9 % copper
example, can cause enormous damage to
bare, round e Ø10 mm the installation and the connected con-
bare or 75 mm2 min. thickness sumers. Fig. 5.6.1 illustrates the principle
galvanised 3 mm of separation distance.
strip d,e The formula for calculating the separa-
tion distance is difficult for the practi-
galvanised 100 mm2 min. wire-Ø tioner to apply.
cable d 1.7 mm
Stainless round 20 mm Ø10 mm h s Separation distance
steel g MDB Main distribution board
strip h 100 mm2 min. thickness
3 mm
s electrical installation
a The zinc coating must be smooth, continuous and free of residual flux,
mean value 50µm for round and 70 µm for flat material.
b The material must be formed correspondingly before galvanising. s
c The copper must be connected unresolvably with the steel. down
conductor
d Only permitted, if embedded completely in concrete. MDB
L

e Only permitted for the part of the foundation in contact with the earth, if
connected safely with the reinforcement every 5 m. EB
f Can also be tin-coated.
g Chrome ≥16 %, nickel ≥5 %, molybdenum ≥2 %, carbon ≤0.03 %. soil
h Also permitted as earth entry.
foundation metal installation
Note: Aluminium and aluminium alloys must not be laid in soil earthing electrode

Table 5.5.8.1 Material, form and min. cross sections of earthing electrodes Fig. 5.6.1 Illustration - Separation distance

www.dehn.de LIGHTNING PROTECTION GUIDE 93


The formula is: Further material factors are not given.
Deviating values must be proved by tech-
kc nical tests. A factor of 0.7 is specified for
s = ki i L(m) the GRP material (glass fibre-reinforced
km plastic) used in the products of the isol- s

where ated air-termination systems from DEHN


+ SÖHNE (DEHNiso distance holder,
ki is a function of the type of light-
DEHNiso Combi). This factor can be used
ning protection system chosen, down conductor
for calculation in the same way as the s
kc is a function of the geometric other material factors.
arrangement (current splitting
coefficient), Length L is not the actual length of the
down conductor but the plumb distance
km is a function of the material in the (vertical measurement), measured from
point of proximity and the point of the “proximity” to the next
equipotential bonding or the next light- soil
L (m) is the geometric distance measured ning equipotential bonding level.
from the point of the proximity to earthing electrode
the next point of the lightning Each structure with lightning equipoten-
equipotential bonding level. Fig. 5.6.2 Potential difference with increasing height
tial bonding has an equipotential surface
of the foundation earthing electrode or The calculation of the current splitting
The coefficient ki (induction factor) of earthing electrode near the surface of
the corresponding type of lightning pro- coefficient kc is often difficult because of
the earth. This surface is the reference the different structures.
tection system represents the threat from plane for determining the distance L.
the steepness of the current. If a single air-termination rod is erected
The following values are defined for the next to the structure, for example, the
If a lightning equipotential bonding level total lightning current flows in this one
types of lightning protection system: is to be created for high structures, then air-termination conductor and down
for a height of 20 m, for example, the conductor. Factor kc is therefore equal to
lightning equipotential bonding must be 1.
Type of LPS Coefficient ki
carried out for all electrical and elec- The lightning current cannot split here.
I 0.1 tronic conductors and all metal installa- Therefore it is often difficult to maintain
II 0.075 tions. The lightning equipotential bond- the separation distance. In Fig. 5.6.3, this

5 III / IV 0.05
ing must be realised by using surge pro-
tective devices Type I.
Otherwise, even for high structures, the
can be achieved by erecting the mast fur-
ther away from the structure.
Factor kc takes into consideration the equipotential surface of the foundation
splitting of the current in the down-con- earthing electrode/earthing electrode
ductor system of the external lightning protective angle
shall be used as reference point and basis
protection system. The standard gives for the length L. Higher structures are
different formulae for determining kc. In making it more and more difficult to
order to achieve the separation distances maintain the required separation dis-
which still can be realised in practice, par- tances.
ticularly for higher structures, it is recom-
mended to install ring conductors, i. e. to The potential difference between the I
intermesh the down conductors. This structure’s installations and the down
intermeshing balances the current flow, conductors is equal to zero near the
which reduces the required separation earth’s surface. The potential difference
distance. increases with increasing height. This can
The material factor km takes into consid- be imagined as a cone standing on its tip
eration the insulating characteristics of (Fig. 5.6.2).
the surroundings. This calculation
assumes the electrical insulating charac- Hence, the separation distance to be
teristics of air to be a factor of 1. All other maintained is greatest at the tip of the
solid materials used in the construction building or on the surface of the roof s
industry (e. g. masonry, wood, etc.) insu- and becomes less towards the earth-ter-
late only half as well as air. mination system. Fig. 5.6.3 Air-termination mast with kc = 1
This requires a multiple calculation of the
Material Factor km
distance from the down conductors with Almost the same situation occurs for air-
Air 1 a different distance L. termination rods e.g. for roof-mounted
Solid material 0.5 structures. Until it reaches the next con-
nection of the air-termination rod to the
air-termination or down conductor. This
defined path carries 100 % (kc = 1) of the
lightning current (Fig. 5.6.4).

94 LIGHTNING PROTECTION GUIDE www.dehn.de


The following example illustrates the cal-
culation of the coefficient for a gable 1 12
roof with two down conductors kc = + 0.1 + 0.2 3

(Fig. 5.6.6). An earth-termination system 2i4 9


Type B (ring or foundation earthing elec- Result: kc ≈ 0.45
kc = 1
trode) is existing.
s The example of a detached house with a
9 + 12
M
kc = = 0.7 lightning protection system Type III
2 i 9 + 12 (ki = 0.05) and both values of the factor kc
determined (for 2 and 4 down conduc-
tors) is intended to illustrate the calcula-
tion of the separation distance s for the
ridge conductor.
f The required distance between the ridge
conductor and the electrical conductor,
soil
e. g. for the loft lighting, shall be deter-
mined (Fig. 5.6.8).
Fig. 5.6.4 Flat roof with air-termination rod and ven- The roofing and the roof structure are
tilation outlet situated between the two conductors.
The material factor is thus km = 0.5.
c

If two air-termination rods or air-termi-


nation masts have a cable spanned An earth-termination system Type B
between them, the lightning current can (foundation earthing electrode, ring
split between two paths (Fig. 5.6.5). earthing electrode) is taken as given.
Owing to the different impedances,
however, the splitting is not always 50 % Separation distance for 2 down conduc-
to 50 %, since the lightning flash does tors (first example kc = 0.7) height of the
not always strike the exact centre of the structure 9 m, the electrical conductor is
Fig. 5.6.6 Determination of kc for a gable roof with
arrangement but can also strike along 2 down conductors
installed at a height of 8.5 m (distance
the length of the air-termination system. from ridge conductor 0.5 m).
The arrangement of the down-conductor
The most unfavourable case is taken into system shown in Fig. 5.6.6 should no kc
account by calculating the factor kc in the longer be installed, not even on a s = ki L(m)
formula.
This calculation assumes an earth-termi-
nation system Type B. If single earthing
detached house either. The current split-
ting coefficient is significantly improved
by using two further down conductors,
km
5
0.7
electrodes Type A are existing, these i.e. a total of 4 (Fig. 5.6.7). The following s = 0.05 8.5( m )
must be interconnected. formula is used in the calculation: 0.5
h+c
kc = 1 c Result: s = 0.595 m
2h + c kc = + 0.1 + 0.2 3
2n h The actual distance of 0.5 m is not suffi-
h plumb distance, height of the build- h plumb distance, height up to the cient since the required separation dis-
ing gable of the building tance is 0.595. There is a risk of uncon-
c mutual distance of the air-termina- c mutual distance of the down con- trolled flashovers.
tion rods or air-termination masts ductors
n is the total number of down conduc-
tors

c s

lamp
c

electrical conductor
h

L
h

Fig. 5.6.5 Determination of kc with two masts with Fig. 5.6.7 Gable roof with 4 down conductors Fig. 5.6.8 Separation distance s
overspanned cable and an earthing elec- Problematic installation of electrical
trode Type B conductors

www.dehn.de LIGHTNING PROTECTION GUIDE 95


If the number of down conductors is Due to local conditions (e. g gates, sup- distance s for a flat roof with roof-
increased by 2 (second example kc = 0.46), port distances) down conductors can mounted structures is determined below.
the separation distance results as follows: often not be arranged equally
(Fig. 5.6.10). In such cases, a correction Example:
0.45 factor must be incorporated into the cal- Domelights were installed on a structure
s = 0.05 8.5( m ) culation. with a lightning protection system
0.5 Type III. They are controlled electrically.
Result: s ≈ 0.39 m 1 cs cd
kc = + 0.1 + 0.2 3 6
Structure data:
The required separation distance of 2n h cs ⇒ Length 40 m
0.39 m (less than 0.5 m) between the roof Width 30 m
lighting and the air-termination system n total number of down conductors Height 14 m = perimeter 140 m
on the ridge is maintained. cs distance from the next down con- ⇒ Earth-termination system, founda-
ductor tion earthing electrode Type B
To determine the separation distance at ⇒ Number of earthing electrodes: 11
cd distance from the next down con-
the height of the eaves gutter (5 m above
ductor on the other side ⇒ Distance of the down conductors:
ground level), the calculation is as fol-
h plumb distance, height of the build- min. 12 m
lows:
ing max. 16 m
0.45 ⇒ Height of the electrically controlled
s = 0.05 5( m ) domelights: 1.5 m
0.5
The calculation of the current splitting
Result: s ≈ 0.23 m coefficient kc for the structure is:

Consequently, in case of a wall thickness 1 12 16


of 24 cm, an electrical conductor could be kc = + 0.1 + 0.2 3 6

installed in the inside of the structure, cs cd 2i11 14 12


h

e.g. in a cable duct , without risk of Result: kc ≈ 0.345


uncontrolled flashovers.
It is not necessary to calculate the factor
For structures with flat roofs, the current kc for the air-termination rod kc = 1.
splitting coefficient is calculated as fol-

5 lows, if the down conductors are distrib-


uted equally on the perimeter (same dis-
tance). In this case, an earthing electrode
Fig. 5.6.10 Values of coefficient kc in case of asym-
metric arrangement of the down con-
ductors
Calculation of the separation distance for
the top edge of the roof of the structure:

arrangement Type B is a precondition The material factor km is set as for solid


If electrical structures or domelights are
(Fig. 5.6.9). building material km = 0.5.
located on the flat roof (Fig. 5.6.11), then
two current splitting coefficients must be
1 c 0.345
kc = + 0.1 + 0.2 3 taken into account when calculating the
s = 0.05 14 ( m )
2n h separation distance. For the air-termina- 0.5
tion rod, kc = 1 to the next air-termina-
h plumb distance, height of the build- tion/down conductor. Result: s ≈ 0.48 m
ing The calculation of the current splitting
c mutual distance of the down con- coefficient kc for the subsequent course Calculation of the separation distance for
ductors of the air-termination system and down the air-termination rod:
n the total number of down conduc- conductors is performed as explained
tors above. For illustration, the separation The material factor is km = 0.5 because of
the position of the air-termination rod
on the flat roof.

1
s = 0.05 1.5( m )
0.5
Result: s = 0.15 m
h

c s

Fig. 5.6.9 Values of coefficient kc in case of a km = 0.5


meshed network of air-termination con-
ductors and an earthing Type B
Fig. 5.6.11 Material factors of an air-termination
rod on a flat roof

96 LIGHTNING PROTECTION GUIDE www.dehn.de


This calculated separation distance ent heights by integrating all metal
would be correct if the air-termination installations and all electrical and elec-
rod were erected on the surface of the tronic conductors by means of lightning (A)
earth (lightning equipotential bonding current arresters (SPD Type I), then the
level). following calculation can be carried out.
In order to obtain the separation dis- This involves calculating distances to con-

h1
tance completely and correctly, the sepa- ductors installed on only one lightning da df

Ia

If
ration distance of the structure must be equipotential bonding level, and also to
added. those installed over several levels.
dg
This assumes an earth-termination sys-

h2
Stot = sstructure + sair-termination rod db

Ib
tem in form of a foundation or ring

Ig
= 0.48 m + 0.15 m
earthing electrode (Type B) (Fig. 5.6.12).
Stot = 0.63 m

h3
As previously explained, supplementary dc

Ic
This calculation states that a separation ring conductors can be installed around
distance of 0.63 m must be maintained at the structure (truss) to balance the light-
the uppermost point of the domelight. ning current. This has a positive effect on

h4
This separation distance was determined the separation distance. Fig. 5.6.13 illus- dd

Id
using the material factor 0.5 for solid trates the principle of ring conductors
materials. around the structure, without installing a
Erecting the air-termination rod with a cs cd
lightning equipotential bonding level by

hn
concrete base, the “full insulating char- using lightning current arresters at the
acteristics” of the air are not available at height of the ring conductors.
the foot of the air-termination rod
(Fig. 5.6.11).
Fig. 5.6.12 Values of coefficient kc in case of an
If lightning equipotential bonding levels intermeshed network of air-termination,
are created for high structures at differ- ring conductors interconnecting the
down conductors and an earthing Type B

1 3 cs · 6 cd
kc1 = + 0.1 + 0.2 ·
2n L cs 7th floor
kc1
L1

6th floor
ring conductor

5th floor
1
kc2 = + 0.1
n
L2

kc2 4th floor

3rd floor
down conductor

2nd flor

1 kc3
kc3 = + 0.01
L3

n 1st floor

ground floor

Fig. 5.6.13 Principle of ring conductors installed around a building

www.dehn.de LIGHTNING PROTECTION GUIDE 97


The individual segments are assigned dif- 5.7 Step and contact Contact voltage is a voltage acting upon
ferent current splitting coefficients kc. If a person between his position on the
the separation distance for a roof-
voltages earth and when touching the down con-
mounted structure shall now be deter- DIN V VDE V 0185-3 draws attention to ductor.
mined, the total length from the equipo- the fact that, in special cases, contact or The current path leads from the hand via
tential surface of the earthing electrode step voltages outside a structure in the the body to the feet (Fig. 5.7.1).
to the uppermost tip of the roof-mount- vicinity of the down conductors can pre-
ed structure must be used as the base sent a life hazard even though the light- For a structure built with a steel skeleton
(sum of the partial lengths). If the total ning protection system was designed or reinforced concrete, there is no risk of
separation distance sg is to be deter- according to the latest standards. intolerably high contact voltages provid-
mined, the following formula must be Special cases are, for example, the ed that the reinforcement is safely inter-
used for the calculation: entrances or canopies of structures fre- connected or the down conductors are
quented by large numbers of people installed in concrete.
ki
( kc1 i l1 + kc 2 i l2 + kc 3 i l3 )
such as theatres, cinemas, shopping cen- Moreover, the contact voltage can be dis-
sg = tres, where bare down conductors and regarded for metal façades if they are
km earthing electrodes are present in the integrated into the equipotential bond-
immediate vicinity. ing and/or used as natural components
With this design of supplementary ring of the down conductor.
conductors around the structure, it is still Structures which are particularly exposed
the case that no partial lightning cur- (at risk of lightning strokes) and freely If a reinforced concrete with a safe tie-in
rents whatsoever are conducted into the accessible to members of the public may of the reinforcement to the foundation
structure. also be required to have measures pre- earthing electrode is already present
Even if the numerous down conductors venting intolerably high step and contact under the surface of the earth in the
and supplementary ring conductors do voltages. areas outside the structure which are at
not allow a maintaining of the separa- These measures (e. g. potential control) risk, then this measure already improves
tion distance for the complete installa- are primarily applied to steeples, obser- the curve of the gradient area and acts as
tion, it is possible to define the upper vation towers, mountain huts, floodlight a potential control. Hence step voltages
edge of the structure as the lightning masts in sports grounds and bridges. can be left out of the considerations.
equipotential bonding surface (+/– 0). Gatherings of people can vary from place The following measures can reduce the
This roof-level lightning equipotential to place (e. g. in shopping centre risk of someone being injured by touch-
bonding surface is generally implement- entrances or in the staircase of observa- ing the down conductor:
ed for extremely high structures where it tion towers). Measures to reduce step ⇒ the probability of people accummu-

5 is physically impossible to maintain the


separation distance.
and contact voltages are therefore only
required in the areas particularly at risk.
Possible measures are potential control,
lating can be reduced with informa-
tion or prohibition signs; barriers can
also be used.
This requires the integration of all metal isolation of the site or the additional
⇒ the position of the down conductors
installations and all electrical and elec- measures described below. The individ-
can be changed, e. g. not in the
tronic conductors into the equipotential ual measures can also be combined with
entrance of the structure
bonding by means of lightning current each other.
arresters (SPD Type I). This equipotential
bonding is also directly connected to the Definition of contact voltages
external lightning protection system.
These previously described measures
allow to set the separation distances on UE Earth potential US Step voltage
the upper edge of the structure to 0. The Ut Touch voltage ϕ Potential of earth surface
disadvantage of this type of design is FE Foundation earthing electrode
that all conductors, metal installations,
e. g. reinforcements, lift rails and the
down conductors as well, carry lightning
currents. The effect of these currents on
electrical and electronic systems must be
taken into account when designing the
internal lightning protection system
(surge protection).
It is advantageous to split the lightning FE
1m
current over a large area.
ϕ
Ut

ϕFE
ϕFE + SE
UE
US

reference earth

Fig. 5.7.1 Illustration of touch voltage and step voltage

98 LIGHTNING PROTECTION GUIDE www.dehn.de


⇒ the down conductor is sheathed in earth in the field to be protected does If a potential control is implemented for
insulating material (min. 3 mm cross- not exceed 1 Ω/m. a structure, it must be installed as follows
linked polyethylene with an impulse (Fig. 5.7.2):
withstand voltage of 100 kV To achieve this, an existing foundation The down conductors must be connected
1.2/50 µs) earthing electrode should be supple- to all the rings of the potential control.
⇒ The specific resistance of the surface mented by a ring earthing electrode The individual rings must be connected
layer of the earth at a distance of up installed at a distance of 1 m and a depth at least twice, however.
to 3 m around the down conductor of 0.5 m. If the structure already has an
must be not less than 5000 Ωm. earth-termination system in form of a If ring earthing electrodes (control
ring earthing electrode, this is already earthing electrodes) cannot be designed
A layer of asphalt with a thickness of
“the first ring” of the potential control. to be circular, their ends must be con-
5 cm generally meets this require-
Additional ring earthing electrodes nected to the other ends of the ring
ment
should be installed at a distance of 3 m earthing electrodes. There should be at
⇒ Compression of the meshed network from the first one and the subsequent least two connections within the individ-
of the earth-termination system by ones. The depth of the ring earthing ual rings (Fig. 5.7.5).
means of potential control electrode shall be increased (in steps of
0.5 m) the more after it is from the struc-
Note
ture (see Table 5.7.1).
A downpipe, even if it is not defined as a
down conductor, can present a hazard to Distance from Depth
persons touching it. In such a case, one the building
possibility is to replace the metal pipe
with a PVC one (height: 3 m; zone 0c ). 1st Ring 1m 0.5 m
2nd Ring 4m 1.0 m
Definition of step voltages
Step voltage is a part of the earthing 3rd Ring 7m 1.5 m
potential which can be bridged by a per- 4th Ring 10 m 2.0 m
son taking a step over 1 m. The current
path runs via the human body from one
foot to the other (Fig. 5.7.1).
Table 5.7.1 Ring distances and depths of the
potential control
The step voltage is a function of the form
of the gradient area.
As is evident from the illustration, the
step voltage decreases as the distance
5
from the structure increases. The risk to
persons therefore decreases the more
after they are from the structure.

The following measures can be taken to


reduce the step voltage:
⇒ Persons can be prevented from
accessing the hazardous areas (e. g.
by barriers or fences)
⇒ Reducing the mesh size of the
earthing installation network –
0.5 m

Potential control
⇒ The specific resistance of the surface
1m

layer of the earth at a distance of up


1.5 m

to 3 m around the down-conductor


2m

system must be not less than


5000 Ωm.
A layer of asphalt with a thickness of
5 cm generally meets this require-
ment

If large numbers of people frequently 1m 3m 3m 3m


congregate in a hazardous area near to
the structure to be protected, then a
potential control must be provided to
reference
earth

protect them.

The potential control is sufficient if the


symbolic course
resistance gradient on the surface of the
Fig. 5.7.2 Potential control - Illustration and symbolic course of the gradient area

www.dehn.de LIGHTNING PROTECTION GUIDE 99


clamped points

connection to e.g. existing foundation


(reinforced concrete)
3m 3m 1m
1m 3m 3m

mast
mast

Fig. 5.7.4 Potential control performance for a flood Fig. 5.7.5 Connection control at the ring / foun-
Fig. 5.7.3 Possible potential control in entrance area light or cell site mast dation earthing electrode
of the building

When choosing the materials for the ring


earthing electrodes, attention must be
paid to the possible corrosion load
(Chapter 5.5.7).
Stainless steel V4A (Material No. 1.4571)
has proved to be a good choice for tak-
ing the formation of voltaic cells
between foundation and ring earthing
electrodes into account.
Ring earthing electrodes can be designed
as round wires Ø10 mm or as flat strips
30 x 3.5 mm.

100 LIGHTNING PROTECTION GUIDE www.dehn.de


6. Internal lightning protection
6.1 Equipotential bonding for ⇒ metal shields of electrical and elec- the earth potential can be introduced via
tronic conductors them.
metal installations The following installation components
⇒ metal cable sheaths of power supply
Equipotential bonding in accordance cables up to 1000 V have to be integrated indirectly into the
with DIN VDE 0100-410 and -540 main equipotential bonding via isolating
⇒ earth termination systems for special
Equipotential bonding is required for all spark gaps:
power installations with nominal
newly installed electrical power installa- voltages above 1 kV in accordance ⇒ installations with cathodic corrosion
tions. Equipotential bonding in accor- with DIN VDE 0141, if no intolerably protection and stray current protec-
dance with DIN VDE 0100 removes high earthing potential can be trans- tion measures in accordance with
potential differences, i. e. prevents haz- fered DIN VDE 0150
ardous contact voltages between the ⇒ earth-termination systems of special
protective conductor of the low voltage Normative definition in DIN VDE 0100- power installations with nominal
electrical power installation and metal, 200:1998-06 of an extraneous conductive voltages above 1 kV in accordance
water, gas and heating pipes, for exam- component: with DIN VDE 0101 and 0141, if intol-
ple. A conductive unit not forming part of erably high earthing potential can
According to DIN VDE 0100-410, equipo- the electrical installation and liable to be transfered
tential bonding consists of introduce a potential, generally the ⇒ railway earth for electric ac and dc
earth potential. railways in accordance with DIN VDE
main equipotential bonding Note: Extraneous conductive compo- 0115 (railway lines of the German
and nents also include conductive floors and
walls, if an electrical potential including
supplementary equipotential bonding

equipotential bonding of bathroom


metal element going
through the building
onally isolated (e.g. cathodic

Every building must be given a main


buried installation, operati-

protected tank installation)

equipotential bonding in accordance

230/400 V
(e.g. lift rails)

remote signalling system


with the standards stated above
(Fig. 6.1.1).
The supplementary equipotential bond-
ing is intended for those cases where the 5
conditions for automatic disconnection
antenna

of supply cannot be met, or for special


areas which conform to the VDE series kWh

0100 Group 700. 8


6 4
Main equipotential bonding 1
The following extraneous conductive
parts have to be directly integrated into 6
the main equipotential bonding:
⇒ main equipotential bonding conduc- to PEN
tor in accordance with DIN VDE
6
distribution network
0100-410
SEB
⇒ foundation earthing electrodes or heating
lightning protection earthing elec- 6 6
trode
insulating element

⇒ central heating system


⇒ metal water supply pipe Z
IT system

⇒ conductive parts of the building waste 7


gas water
structure (e. g. lift rails, steel skele- water
4
ton, ventilation and air conditioning
ducting)
⇒ metal drain pipe
Z
⇒ internal gas pipe
⇒ earthing conductor for antennas (in 3 3
accordance with DIN VDE 0855 2
Part 1)
foundation earthing electrode terminal lug for external
⇒ earthing conductor for telecommu- or lightning protection earthing electrode lightning protection
nication systems (in accordance with
DIN VDE 0800 Part 2) 1 Equipotential bonding bar 4 Lightning current arrester 7 Terminal lug
⇒ protective conductors of the electri-
cal installation in accordance with 2 Foundation earthing electrode 5 Terminal 8 Isolating spark gap
DIN VDE 0100 (PEN conductor for TN
3 Wedge connector 6 Pipe clamp
systems and PE conductors for TT sys-
tems or IT systems) Fig. 6.1.1 Principle of lightning equipotential bonding consisting of lightning and main equipotential bonding

www.dehn.de LIGHTNING PROTECTION GUIDE 101


Railway may only be connected with
Main equipotential Supplementary
written authorisation).
bonding equipotential bonding
⇒ measuring earth for laboratories, if
they are separate from the protec- Normal 0.5 • cross section between two 1 • cross section
tive conductors of the largest bodies of the smaller
Fig. 6.1.1 shows the terminals and the protective conductor protective conductor
respective components of the main of the installation
equipotential bonding. between a body 0,5 • cross section
and an extraneous of the protective
Design of the earth-termination system conductive part conductor
for equipotential bonding
Minimum 6 mm2 with mechanical 2,5 mm2 Cu or
Since special power installation require protection equival. conductivity
certain earthing resistances (conditions
for automatic disconnection of supply) without mechanical 4 mm2 Cu or
and the foundation earthing electrodes protection equival. conductivity
provide good earthing resistances if Possible 25 mm2 Cu – –
installed cost-effectively, foundation limit or equivalent
earthing electrodes complement equipo- conductivity
tential bonding in an optimum and
effective way. The design of a foundation Table 6.1.1 Cross sections for equipotential bonding conductors
earthing electrode is governed by DIN
18014, which, for example requires ter- Equipotential bonding bars This standard contains the requirement
minal lugs for the earthing busbar. More on inspection of terminals with a cross
Equipotential bonding bars are a central
exact descriptions and designs of a foun- section greater than 16 mm2 to carry
component of equipotential bonding
dation earthing electrodes can be found lightning currents. Reference is made
which must clamp all the connecting con-
in Chapter 5.5. therein to the testing of the lightning
ductors and cross sections occuring in
practice to have high contact stability; protection units in accordance with DIN
If a foundation earthing electrode is used V VDE V 0185-201.
it must be able to carry current safely and
as lightning protection earthing elec- If the requirements in the previously
have sufficient corrosion resistance.
trode, additional requirements may need mentioned standard are met, then this
DIN VDE 0618 Part 1:1989-08 contains
to be taken into consideration; they can component can also be used for light-
details of the requirements on equipo-
be taken from Chapter 5.5. ning equipotential bonding in accor-
tential bonding bars for the main
equipotential bonding. It defines the fol- dance with DIN V VDE V 0185-4.
Equipotential bonding conductors
lowing connection possibilities as a mini-
Equipotential bonding conductors mum: Terminals for equipotential bonding
should, as long as they fulfil a protective Terminals for equipotential bonding
⇒ 1 x flat conductor 4 x 30 mm or round
function, be labelled the same as protec- must provide a good and permanent
conductor Ø 10 mm
tive conductors, i. e. green/yellow. contact.
Equipotential bonding conductors do ⇒ 1 x 50 mm2

6 not carry operating currents and can


therefore be either bare or insulated.
The decisive factor for the design of the
⇒ 6 x 6 mm2 to 25 mm2
⇒ 1 x 2. 5 mm2 to 6 mm2
Integrating pipes into the equipotential
bonding
In order to integrate pipes into the
main equipotential bonding conductors These requirements on an equipotential equipotential bonding, earthing pipe
in accordance with DIN VDE 0100-540 is bonding bar are met by K12 (Fig. 6.1.2). clamps corresponding to the diameters
the cross section of the main protective
of the pipes are used (Figs. 6.1.3 and
conductor. The main protective conduc-
6.1.4).
tor is the one coming from the origin of
an electrical installation.
In any case, the minimum cross section of
the main equipotential bonding conduc-
tor is at least 6 mm2 Cu. 25 mm2 Cu has
been defined as a possible maximum.
The supplementary equipotential bond-
ing (Table 6.1.1) must have a minimum
cross section of 2.5 mm2 Cu for a protect-
ed installation, and 4 mm2 Cu for an
unprotected installation.

For earthing conductors for antennas


(according to DIN VDE 0855 Part 1), the
minimum cross section is 16 mm2 Cu,
25 mm2 Al or 50 mm2 steel. Fig. 6.1.2 K12 Equipotential bonding bar
Part No. 563 200
Fig. 6.1.3 Pipe earthing clamp, Part No. 408 014

102 LIGHTNING PROTECTION GUIDE www.dehn.de


Test and inspection of the equipotential 6.2 Equipotential bonding for
bonding
low voltage electrical
Before commissioning the electrical
power installation, the connections must
power installations
be inspected to ensure that their condi- Equipotential bonding for low voltage
tion and effectiveness are sound. electrical power installations as part of
A low-impedance conductance to the the internal lightning protection in
various parts of the installation and to accordance with DIN V VDE V 0185-3,
the equipotential bonding is recom- subclause 5.2.4, represents an extension
mended. The guide value for the connec- of the main equipotential bonding bar in
tions for the equipotential bonding pro- accordance with DIN VDE 0100-410 (Fig.
vided in DIN V VDE V 0185-3 Main 6.1.1).
Section 3 Subclause 4.3.1 is < 1 Ω. In addition to all extraneous conductive
parts, this also integrates the low voltage
Supplementary equipotential bonding electrical power installation into the
Fig. 6.1.4 Pipe earthing clamp, Part No. 407 114 If the conditions for automatic discon- equipotential bonding. The special fea-
nection of supply of the respective power ture of this equipotential bonding is the
supply system or a part thereof cannot be fact that a tie-up to the equipotential
Pipe earthing clamps made of stainless bonding is only possible via suitable
met, a supplementary local equipotential
steel, which can be universally adapted surge protective devices. The require-
bonding is required. The reason behind
to the diameter of the pipe, offer enor- ments made of such surge protective
this is to connect all simultaneously acces-
mous advantages for assembly. devices are described more in detail in
sible parts with each other. The aim is to
keep any touch voltage which may occur chapters 7.5.2 and 8.1.
as low as possible. Analogous to the equipotential bonding
Moreover, the supplementary equipo- with metal installations (see chapter 6.1),
tential bonding must be used for installa- the equipotential bonding for the low
tions or parts of installations of IT systems voltage electrical power installation
with insulation monitoring. should also be carried out at the exact
The supplementary equipotential bond- location where the installation enters the
ing is also required if the environmental property. The requirements governing
conditions in special installations or parts the installation of the surge protective
of installations mean a particular risk. devices in the unmetered area of the low
The VDE series 0100 subgroup 700 draws voltage electrical power installation
attention to the supplementary equipo- (main distribution system) are described
tential bonding for operational facilities, in the directive of the Association of the
rooms and installations of a particular Electricity Industry (VDEW) “Class B surge
type.
These are, for example,
Fig. 6.1.5 Pipe earthing clamp, Part No. 540 910 ⇒ DIN VDE 0100-701 for bathing/spa

These pipe earthing clamps can be used


facilities
⇒ DIN VDE 0100-702 for swimming
6
to clamp pipes together that are made of pools
different materials (e. g. steel, copper ⇒ DIN VDE 0100-705 for agricultural
and stainless steel). These components premises
allow also a straight-through connection.
Fig. 6.1.6 shows equipotential bonding The difference to the main equipotential
of heating pipes with straight-through bonding is the fact that the cross sections
connection. of the conductors can be chosen to be
smaller (Table 6.1.1), and also this supple-
mentary equipotential bonding can be
limited to a particular location.

Fig. 6.2.1 DEHNbloc NH lightning current arrester


Fig. 6.1.6 Equipotential bonding with straight- installed in a busbar terminal field of a
through connection meter installation (refer to Fig. 6.2.2)

www.dehn.de LIGHTNING PROTECTION GUIDE 103


protective devices – Directive for the use
in main distribution systems” (see sub- 100%
clauses 7.5.2 and 8.1) (Figs. 6.2.1 and The electromagnetic lightning field can induce
6.2.2). high voltages in installation loops.
These consist of RF, data and power supply
lines as well as equipotential bonding sys­
45°
tems.
(LPS Type III)

î~50% î~50%

î~16%
transmitter/
î~70% î~14% receiver

EB

data line
power supply
to "remote earth"

Fig. 6.3.1 Possible splitting of lightning current for an antenna installation


according to DIN VDE 0855 Part 300

Fig. 6.2.2 Detail from Fig. 6.2.1


Antenna installations: affect their functioning, should be pro-
For reasons connected with radio engi- tected by arresters.
neering, antenna installations are gener- Expressed simply, it can be assumed that
6.3 Equipotential bonding for ally mounted in an exposed location. 50 % of the direct lightning current flows
Therefore they are more affected by away via the shields of all antenna lines.
information technology If an antenna installation is dimensioned
surges, especially in the event of a direct
installations lightning stroke. They must be integrat- for lightning currents up to 100 kA
Internal lightning protection or lightning ed into the equipotential bonding in (10/350 µs) acc. to LPS type III, the light-
equipotential bonding requires that all accordance with DIN VDE 0855 Part 300 ning current splits so that 50 kA flow
metal conductive components such as and must reduce the risk of being affect- through the earth conductor and 50 kA
cable lines and shields at the entrance to ed through their design, (cable structure, via the shields of all antenna cables.
the building shall be incorporated into connectors and fittings) or suitable addi- Antenna installations not capable of
the equipotential bonding so as to cause tional measures. Antenna elements that carrying lightning currents must there-
as little impedance as possible. Examples are connected to an antenna feeder and fore be equipped with air-termination
of such components include antenna cannot be connected directly to the systems in whose protection area the
antennas are located. choosing a suitable
6 lines, telecommunication lines with met-
al conductors, and also fibre optic sys-
tems with metal elements. The lines are
equipotential bonding, as this would
cable, the respective partial lightning

connected with the help of elements


capable of carrying lightning current
(arresters and shielding terminals). A
separation distance s must be maintained
convenient installation site is the point
where cabling going outside the building
s
transfers to cabling inside the building.
Both the arresters and the shielding ter-
minals must be chosen to be appropriate antenna
to the lightning current parameters to be
expected.
In order to minimise induction loops
within buildings, the following addition-
al steps are recommended: s
⇒ cables and metal pipes shall enter antenna mast
the building at the same location
⇒ power lines and data links shall be
laid spatially close but shielded
⇒ avoiding of unnecessarily long cables
by laying lines directly
equipotential bonding

Fig. 6.3.2 Isolated construction of a lightning protection system at a cell site

104 LIGHTNING PROTECTION GUIDE www.dehn.de


current share must be determined for ⇒ Prevention of potential equalising same lightning protection zone (usu-
each antenna line involved in down con- currents: connect indirectly via spark ally LPZ 1)
ducting. In unfavourable cases, the light- gap e. g. DEHNgap, BLITZDUCTOR ⇒ If an unshielded cable is laid in a
ning current on an antenna cable can CT, rather than directly metal pipe, this must be treated like
split in a ratio of 2:1 between shield and a cable with a cable shield which is
line. The required cable dielectric Telecommunication lines: capable of carrying lightning cur-
strength can be determined from the Telecommunication lines with metal con- rents.
coupling resistance, the length of the ductors normally consist of cables with c) If the cable shield is not capable of
antenna line and the amplitude of the balanced or coaxial cabling elements of carrying lightning currents, then:
lightning current (Fig. 6.3.1). the following types:
⇒ for the terminal connected at both
⇒ cables with no additional metal ele- ends, the procedure is the same as
According to the current DIN V VDE V
ments for signal lines in an unshielded
0185-3 standard, antenna installations
mounted on buildings can be protected ⇒ cables with metal sheath (e. g. metal cable. Partial lightning current of the
by means of damp-proofing) and/or metal sup- cable / number of individual lines + 1
porting elements (shield) = partial lightning current
– air-termination rods
⇒ cables with metal sheath and addi- per line
– elevated wires
tional lightning protection reinforce- ⇒ if the shield is not connected at both
– or taut ropes ment ends, it has to be treated as if it were
In each case the separation distance s not there; partial lightning current
must be maintained in the areas protect- The splitting of the partial lightning cur- of the cable / number of individual
ed against lightning strokes. rent between IT lines can be determined lines = partial lightning current per
The electrical isolation of the lightning using the procedures in DIN V VDE V line
protection system from conductive com- 0185-3 or 4. The individual cables must
ponents of the building structure (metal be integrated into the equipotential If it is not possible to determine the exact
structural parts, reinforcement etc.), and bonding as follows: line load, it is recommendable to make
the isolation from electric lines in the a) Unshielded cables must be connect- assumptions which are on the conserva-
building, prevent partial lightning cur- ed by SPDs which are capable of tive side. A tried and tested method for
rents from penetrating into control and carrying partial lightning currents. this is using the proximity for the
supply lines and hence protect sensitive Partial lightning current of the line: telecommunication line of a private
electrical and electronic devices from number of individual lines = partial home. Assuming LPS type III, we then
being affected or destroyed (Fig. 6.3.2). lightning current per line. have a maximum load per line of 2.5 kA
(10/350).
b) If the cable shield is capable of carry-
Fibre optic installations ing lightning currents, the lightning
current flows via the shield. How- Telekom costumer
Fibre optic installations with metal ele-
ments can normally be divided into the ever, capacitive/inductive interfer-
following types: ences can reach the lines and make it
necessary to use surge arresters. TAE
⇒ cables with metal-free core but with
Requirements:

6
metal sheath (e. g. metal damp-
IT installation
proofing) or metal supporting ele- ⇒ The shield at both ends must be con-
ments nected to the main equipotential
bonding to be capable of carrying 3 OUT 4

⇒ cables with metal elements in the


lightning currents (Fig. 6.3.3)
core and with metal sheath or metal
supporting elements
Blitzductor CT
BCT MOD ...

⇒ cables with metal elements in the


core, but without metal sheath.
BLITZDUCTOR CT
1 IN 2
BCT MOD BD 110
For all types of cable with metal ele- 5 kA (10/350 µs)
ments, the minimum peak value of the
lightning current, which adversely affects
the transmission characteristics of the
optical fibre, must be determined. Cables APL
capable of carrying lightning currents
must be chosen, and the metal elements
Fig. 6.3.4 Lightning equipotential bonding for
must be connected to the equipotential connection of a telecommunication device
bonding bar either directly or via an SPD. BLITZDUCTOR CT (application permitted
⇒ Metal sheath: termination by means Fig. 6.3.3 SAK shield connection system capable of by German Telekom)
of shield terminals e. g. SAK, at the carrying lightning currents
entrance of the building
⇒ Metal core: termination by means of ⇒ In both buildings where the cable
earthing clamp e. g. SLK, near splice ends, the lightning protection zone
box concept must be applied, and the
active lines must be connected in the

www.dehn.de LIGHTNING PROTECTION GUIDE 105


6

106 LIGHTNING PROTECTION GUIDE www.dehn.de


7. Protection of electrical and electronic systems against LEMP
7.1 Lightning protection With this flexible concept, suitable LPZs Internal zones
zones concept can be defined according to the number, ⇒ LPZ 1 – impulse currents limited by
type and sensitivity of the electronic the splitting of the current and by
A lightning protection system according devices/systems. From small local zones surge protective devices (SPDs) at the
to DIN V VDE V 0185-3 protects persons to large integral zones which can encom- zone boundaries. The electromag-
and material assets of value in the build- pass the whole building. Depending on netic field of the lightning flash can
ings, but it does not protect the electrical the type of threat posed by lightning, the be attenuated by spatial shielding.
and electronic systems in the buildings following lightning protection zones are
which are sensitive to transient high- ⇒ LPZ 2... n – impulse currents further
defined:
energy surges resulting from the light- limited by the splitting of the current
External zones and by surge protective devices
ning discharge. It is precisely such systems
- in the form of building management, ⇒ LPZ 0A – at risk from direct lightning (SPDs) at the zone boundaries. The
telecommunication, control and security strokes, from impulse currents up to electromagnetic field of the light-
systems - which are rapidly becoming whole lightning current and from ning flash is usually attenuated by
common in practically all areas of resi- the whole electromagnetic field of spatial shielding.
dential and functional buildings. The the flash of lightning
owner/operator places very high ⇒ LPZ 0B – protected against direct The requirements on the internal zones
demands on the permanent availability lightning strokes, at risk from must be defined according to the immu-
and reliability of such systems. impulse currents up to whole light- nity of the electrical and electronic sys-
The protection of electrical and electron- ning current and from the whole tems to be protected.
ic systems in buildings and structures electromagnetic field of the flash of At the boundary of each internal zone,
against surges resulting from the light- lightning the equipotential bonding must be car-
ning electromagnetic pulse (LEMP) is ried out for all metal components and
⇒ LPZ 0C – protected against direct
based on the principle of Lightning Pro- utility lines entering the building or
lightning strokes, at risk from
tection Zones (LPZ). According to this structure. This is done directly or with
impulse currents up to whole light-
principle, the building or structure to be suitable SPDs. The zone boundary is
ning current and from the whole
protected must be divided into internal formed by the shielding measures.
electromagnetic field of the flash of
lightning protection zones according to lightning
the level of threat posed by LEMP
Risk of contact and step voltages to
(Fig. 7.1.1). This enables areas with differ-
living beings. Defined within a
ent LEMP risk levels to be adjusted to the
height of 3 m and a distance of 3 m
immunity of the electronic system.
from ground level outside a building
or structure

Lightning equipotential bonding


Lightning current arrester
(SPD Type 1)
Local equipotential bonding
air-termination system Surge arrester
(SPD Type 2, SPD Type 3)

Lightning equipotential bonding


M Lightning current arrester
Local equipotential bonding
Surge arrester

spatial shield

ventilation
terminal device
7
down-
conductor
system

l.v. power
supply system

foundation earthing electrode

IT system
steel reinforcement

Fig. 7.1.1 Lightning protection zones concept

www.dehn.de LIGHTNING PROTECTION GUIDE 107


Fig. 7.1.2 Example for realisation of the lightning protection zones concept

Fig. 7.1.2 illustrates an example of how 7.2 LEMP protection manage- If the risk analysis in accordance with DIN
to realise the measures described for the V VDE V 0185-2 shows that LEMP protec-
lightning protection zones concept.
ment tion is required, this can only be achieved
For new buildings and structures, opti- if
mum protection of electronic systems can ⇒ the measures are designed by a light-

7 only be achieved with a minimum of


expense if the electronic systems are
designed together with the building and
ning protection specialist having
profound knowledge of EMC,
⇒ there is close coordination on all
before its construction. In this way, build-
aspects of the work between the
ing components such as the reinforce-
building experts (e. g civil and electri-
ment, the metal girders and metal but-
cal engineers) and those experts in
tresses can be integrated into the LEMP
LEMP protection and
protection management.
For existing buildings and structures, the ⇒ the management plan according to
cost of the LEMP protection is usually Table 7.2.1 (Appendix D of DIN V
higher than for new buildings and struc- VDE V 0185-4) is adhered to.
tures. If, however, the LPZs are chosen A concluding risk analysis must prove
appropriately and existing installations that the residual risk is less than the
are used or upgraded, the costs can be acceptable risk.
reduced.

108 LIGHTNING PROTECTION GUIDE www.dehn.de


Step Aim Measure must be taken by
(if relevant)
Initial risk analysis a Assessing of the necessity of a LEMP • Lightning protection expert b
protection based on the acceptable risk • Owner
Specification of the LEMP Preparation of the protection concept • Lightning protection expert
protection with the definition of • Owner
• Lightning protection levels defining • Architect
important lightning current parameters • Designer of the electronic systems
• LPZ and their boundaries • Designer of important installations
• Spatial shielding
• Equipotential bonding networks
• Earth-termination systems
• Leading and shielding of conductors
• Equipotential bonding of supply lines
at the boundaries of the LPZ
Design of LEMP General drawings and descriptions • Engineering office or equivalent
protection
Preparation of the tender documentation
Detailed drawings and schedules
for the installation
LEMP protection system Quality of the installation • Lightning protection expert
Installation and • Installer of the LEMP protection system
Documentation
inspection • Engineering office
Possible revision of detailed drawings • Inspection representative
Acceptance of Inspection and documentation • Independent lightning protection expert
LEMP protection system of the system • Inspection representative
Concluding risk Inspection to ascertain that the residual • Independent lightning protection expert
analysis a risk is smaller than the acceptable risk • Inspection representative
Repeat inspections Ensuring of an appropriate LEMP • Independent lightning protection expert
protection system • Inspection representative
a see DIN V VDE V 0185-2 (VDE V 0185 Part 2)
b with profound knowledge of EMC and installation practice

Table 7.2.1 LEMP protection management for new buildings and for comprehensive modifications of the construction or the utilisation of buildings

7.3 Calculation of the mag- including the simulated lightning chan- To consider whether it is the effect of the
nel. electromagnetic field of the first partial
netic shielding attenua-
tion of building/room
shielding
Lightning current and the associated
electromagnetic field represent the pri-
mary source of interference for devices
and installations requiring protection in
7
a property. Fig. 7.3.1 shows the principle
of how lattice structures work. The fun-
damentals of the calculation are
described in the DIN V VDE V 0185-4 stan-
dard.
The fundamentals of the calculation are
based on assumptions and estimates. The
complex distribution of the magnetic
field inside lattice-shaped shields is deter-
mined with a first approximation. The
High field strength, great magnetic Reduction of the field strength / great
formulae for the determination of the
fields / induced voltages close to the magnetic fields; induced voltages close
magnetic field are based on numerical down conductor to the down conductor by means of
calculations of the magnetic field. The lattice shields
calculation takes into account the mag-
netic field coupling of each rod in the lat- Fig. 7.3.1 Reduction of the magnetic field by means of lattice shields
tice-shaped shield with all other rods,

www.dehn.de LIGHTNING PROTECTION GUIDE 109


lightning stroke or the subsequent light- shield for LPZ 0A – 1
ning stroke which is the more critical without shield
interference variable for the electric field of the
H0 = i
installation requiring protection, the cal- lightning
2pSa
culations must be done with the maxi- channel
mum value of the current of the short
volume Vs
stroke (if/max) and the maximum value of
for electronic
the current of the long stroke (is/max) cor- devices H0 H1
w
responding to the type of lightning pro-
tection system used. sa with shield
ds/...
The shielding effect of lattice-shaped H1 = H0
shields in the event of direct lightning 10 SF/20
strokes can be calculated using the for-
mula shown in Fig. 7.3.2. This view is Fig. 7.3.5 Magnetic field at a distant lightning stroke
based on the fact that the lightning separation distance (LEMP) DIN V VDE V 0185-...
stroke can happen at any point on the Nearby lightning stroke: Direct lightning stroke:
ds/1 = w • SF/10 ds/2 = w
roof. (Fig. 7.3.5), can be described by the qual-
The values calculated for the magnetic ity of the shielding.
Fig. 7.3.3 Volume for electronic devices within LPZ 1
field apply to the safety volume Vs inside The shielding factor SF can be calculated
lattice-shaped shields, which are defined as shown in Table 7.3.1.
by the separation distance ds/... (Fig. The fundamentals of the calculation of The results of this calculation of the mag-
7.3.3). the shielding effect of lattice-shaped netic field are valid for a safety volume Vs
shields for nearby lightning strokes are (Fig. 7.3.3), located within the lightning
explained more in detail by Figs. 7.3.4 protection zone with a separation dis-
and 7.3.5. tance ds/1 from the shielding.
direct lightning stroke
into a shielded building The separation distance ds/1 results in:

field of the
lightning
ds /1 = w i SF / 10( m )
i w
channel w corresponds to the mesh size of the
lattice-shaped shield in metres
dr H0 SF shielding factor
H0 = i
dw 2pSa [A/m]
Implementation of the magnetic shield-
sa
attenuation of building/room shielding
Particularly important when shielding
Fig. 7.3.4 Magnetic field at a lightning stroke
against magnetic fields, and hence for
w (LEMP) DIN V VDE V 0185-...
H1 = kH i the installation of lightning protection
dw √dr [A/m]
zones, are extended metal components,
Fig. 7.3.4 shows the formation of the e. g. metal roofs and façades, steel rein-
Fig. 7.3.2 Magnetic field at a lightning stroke electromagnetic field whose reduction in
(LEMP) DIN V VDE V 0185-... forcements in concrete, expanded metals
field strength is indirectly proportional to in walls, lattices, metal supporting struc-
the distance sa. The magnitude of the tures and pipe systems existing in the
This safety volume takes into account magnetic field inside a protected vol- building. The meshed connection creates
maximum values of the magnetic field ume, e. g. lightning protection zone 1 an effective electromagnetic shield.
strength directly at the lattice structure, a

7 factor which the approximation formula


does not sufficiently take into account. IT
devices may only be installed inside of
Material
25 kHz
SF (dB)
1 MHz
w = mesh size (m)
(w ≤ 5 m)
(first short stroke) (subsequent stroke)
volume Vs.
Copper
20 • log (8.5/w) 20 • log (8.5/w) r = rod radius (m)
Aluminium

(8.5/w) µr ≈ 200
Steel 20 • log 20 • log (8.5/w)
√1 + 18 • 10-6 / r2

Example: Steel lattice


w (m) r (m) dB at 25 kHz dB at 1 MHz
0.012 0.0010 44 57
0.100 0.0060 37 39
0.200 0.0090 32 33
0.400 0.0125 26 27
Table 7.3.1 Magnetic attenuation of lattices at a nearby lightning stroke
DIN V VDE V 0185-...

110 LIGHTNING PROTECTION GUIDE www.dehn.de


Fig. 7.3.6 shows the principle how a steel a
4 4
reinforcement can be developed into an 1
electromagnetic cage (hole shield). In 1 Metal cover of the attic
practice, however, it will not be possible 2 Steel reinforcing rods
to weld or clamp together every junction 2 3 Intermeshed conductors,
in large buildings and structures. The b superimposed of the reinforcement

a
usual practice is to install a meshed sys- 4 Connection of the air-termination system
tem of conductors into the reinforce- 3
5 Internal equipotential bonding bar
ment, said system typically having a size 6
of a ≤ 5 m. This meshed network is con- 6 Connection capable of carrying
nected in an electrically safe way at the lightning currents
crosspoints, e. g. by means of clamps. The 7 Connection, e.g. tie connection
7
reinforcement is “electrically hitched” 8 Ring earthing electrode (if existing)
onto the meshed network at a typical dis- 5
9 Foundation earthing electrode
tance of b ≤ 1 m. This is done on the
9
building side, for example by means of
8 (Typical dimension: a ≤ 5 m, b ≤ 1 m)
tie connections.
Mats made of construction steel in con-
crete are suitable for shielding purposes. Fig. 7.3.6 Use of reinforcing rods of a building or structure for shielding and equipotential bonding
When upgrading existing installations,
such steel mats are also laid later. For this
type of design, the steel mats must be
galvanised to protect them from corro-
sion.

These galvanised steel mats are then laid


on roofs, for example, so that they over-
lap, or applied either externally or inter-
nally to the exterior wall to provide
shielding for the building.

Fig. 7.3.7a Galvanised construction steel mats for Fig. 7.3.7b Use of galvanised construction steel
shielding the building mats for shielding, e.g. in case of plan-
ted roofs
Figs. 7.3.7a and 7.3.7b show the subse-
quent installation of galvanised steel To bridge expansion joints, connect the
mats on the roof of a building. reinforcement of precast concrete com-
ponents, and for terminals on the exter-

earthing ring conductor

concrete tape conductor holder


fasade concrete support

steel support

fixed earthing point


7
base plate

Fig. 7.3.8 Shielding of a structure or building

www.dehn.de LIGHTNING PROTECTION GUIDE 111


nal earth-termination system or the
internal equipotential bonding system, min. 50 mm²
the building must already be equipped
with sufficient fixed earthing points.

Fig. 7.3.8 shows an installation of this


type, which must be taken into consider- earth
ation for designing the preliminary continuity conductor
building works.
The magnetic field inside the building or connection to the earth
structure is reduced over a wide frequen- continuity conductor
cy range by means of reduction loops,
which arise as a result of the meshed reinforcement
equipotential bonding network. Typical
mesh sizes are a ≤ 5 m. The interconnec-
tion of all metal components both inside,
as well as on the buildings and structures
results in a three-dimensional meshed Fig. 7.3.9 Earth continuity conductor according to DIN VDE 0800 Part 2
equipotential bonding network.
⇒ Double-ended shield earthing frequency equalising currents. In extend-
Fig. 7.3.9 shows a meshed equipotential A cable shield must be continuously con- ed installations, a bus cable, for example,
bonding network with appropriate ter- nected along the whole of its length for can often stretch many hundreds of
minals. good conducting performance, and metres between buildings. Especially
earthed at least at both ends. Only a with older installations, it can happen
If an equipotential bonding network is shield used at both ends can reduce that one part of the earth-termination
installed in the lightning protection inductive and capacitive inputs. If the systems is no longer in operation, or that
zones, the magnetic field calculated shielded cable is laid between two light- no meshed equipotential bonding is
according to the formulae stated above ning protection systems, the cable shield existing. In such cases, interferences can
is typically further reduced by a factor of is capable of carrying lightning currents occur as a result of multiple shield earth-
2 (corresponds to 6 dB). in accordance with DIN V VDE V 0185-3, if ing. Potential differences of the different
it has a shield cross section > 10 mm2 and building earthing systems can allow low
does not exceed a maximum length of frequency equalising currents (n x 50 Hz),
7.3.1 Cable shielding approx. 80 m. The ends of the shield must and the transients superimposed there-
Cable shields are used to reduce the be earthed (Fig. 7.3.1.2). on, to flow. At the same time, currents
effect of the interference on the active ⇒ Single-ended and indirect shield measuring up to a few amperes are pos-
lines, and the interference emitted from earthing sible which, in extreme cases, can cause
the active lines to neighbouring systems. For operational reasons, cable shields are cable fires. In addition, crosstalk can
From the point of view of lightning and sometimes earthed at only one end. In cause signal interference if the signal fre-
surge protection, attention must be paid fact, a certain attenuation of capacitive quency is in a similar frequency range to
to the following applications of shielded interference fields is given. Protection the interference signal.
lines: against the electromagnetic induction
arising with lightning strokes, however, is
⇒ No shield earthing not provided. The reason for the single-
Some installation systems recommend a ended shield earthing is the fear of low
shielded cable but, at the same time, for-
bid shield earthing, (e. g. EIB). If there is

7 no shielding terminal, the shield is not


effective against interferences and must
therefore be considered as non-existing
(Fig. 7.3.1.1).

EB 1 EB 2

Fig. 7.3.1.1 No shield connection - no shielding from capacitive/inductive couplings

112 LIGHTNING PROTECTION GUIDE www.dehn.de


during upgrading or maintenance work
in order to change between direct and
indirect shield earthing (Fig. 7.3.1.3).
⇒ Low impedance shield earthing
Cable shields can conduct impulse cur-
rents of up to several kA. During the dis-
charge, the impulse currents flow under
the shield and through the shield termi-
nals to earth. The impedance of the cable
shield and the shielding terminal creates
voltage differences between shield
potential and earth. In such a case, volt-
ages of up to some kV can develop and
the impulse transfer destroy the insulation of conductors or
EB 1 impedance of the EB 2 connected devices. Coarse-meshed
shield has to be shields and the twisting of the cable
considered! shield (pig tail) to the terminal in a rail
clamp are particularly critical. The quality
of the cable shield used affects the num-
Fig. 7.3.1.2 Shield connection at both ends - Shielding from capacitive/inductive couplings ber of shield earthings required. Under
certain circumstances, an earthing is
required every 20 – 40 metres in order to
achieve an efficient shielding effect. Suit-
able large contacting clamps with slip-
ping spring elements are recommended
for the shielding terminal. This is impor-
tant to compensate for the yield of the
synthetic insulation of the conductor
(Fig. 7.3.1.4).

shield terminal

direct earthing
indirect earthing via
gas discharge tube
EB 1 EB 2
cable

cable shield
Fig. 7.3.1.3 Shield connection at both ends - Solution: Direct and indirect shield earthing

The aim, however, must be to virtually sary. This switches between the cable anchor bar
implement the requirements of EMC and shield and the local earth. The gas dis-
prevent equalising currents. This can be charge tube can be inserted or removed Fig. 7.3.1.4 Shield connection
achieved by combining single-ended and
indirect shield earthing. All shields are
directly connected with the local equipo-
tential bonding at a central point such as
7
the control room. At the far ends of the I = 5 kA
cable, the shields are indirectly connect-
ed to the earth potential via isolating
spark gaps. Since the resistance of a spark l = 200 m
gap is around 10 GΩ, equalising currents
are prevented in surge-free operation.
Should EMC interferences such as light- Uiso = 2 kV
ning strokes occur, the spark gap ignites
to be calculated: max. permissible coupling impedance RK of
and discharges the interference pulse
the cable shielding
without consequential damage to the
equipment. This reduces the residual Uiso 2000 V
impulse on the active lines and the termi- RK = = = 0.4 Ω
I 5000 A
nal devices are subject to even less stress.
The BLITZDUCTOR CT arrester is 0.4 Ω 10-3 Ω
l = 200 m: RK = =2
equipped with a patented insert which 200 m m
can take a gas discharge tube, if neces- Fig. 7.3.1.5 Shield connection at both ends - Shielding from capacitive/inductive coupling

www.dehn.de LIGHTNING PROTECTION GUIDE 113


⇒ Maximum length of shielded cables 7.4 Equipotential bonding ⇒ gratings (e. g. intermediate floors),
Cable shields have a so-called coupling ⇒ metal staircases, metal doors, metal
resistance which roughly corresponds to
network
frames,
the dc resistance provided by the cable The main function of the equipotential
⇒ cable ducts,
manufacturer. An interference pulse bonding network is to prevent haz-
flowing through the resistance creates a ardous potential drops between all ⇒ ventilation ducts,
potential drop on the cable shield. The devices/installations in the inner LPZs, ⇒ lift rails,
permissible coupling resistance for the and to reduce the magnetic field of the ⇒ metal floors,
cable shield can be determined as a func- lightning.
⇒ supply lines.
tion of the dielectric strength of the ter- The low inductance equipotential bond-
minal device and the cable, as well as the ing network required is achieved by
Ideally, a lattice structure of the equipo-
cable length. It is crucial that the poten- means of interconnections between all
tential bonding network would be
tial drop is less than the insulation metal components aided by equipoten-
around 5 m x 5 m. This would typically
strength of the system. If this is not the tial bonding conductors inside the LPZ of
reduce the electromagnetic lightning
case, arresters must be used (Fig. 7.3.1.5). the building or structure. This creates a
field inside an LPZ by a factor of 2 (corre-
⇒ Extension of LPZs with the help of three-dimensional meshed network (Fig.
sponding to 6 dB).
shielded cables 7.4.1). Typical components of the net-
DIN V VDE V 0185-4 states that using a work are:
Enclosures and racks of electronic devices
shielded cable between two equal LPZs ⇒ all metal installations (e. g. pipes, and systems should be integrated into
obviates the need for arresters. This boilers), the equipotential bonding network with
statement applies to interferences to be ⇒ reinforcements in the concrete short connections. This requires sufficient
expected from the spatial surroundings (in floors, walls and ceilings) numbers of equipotential bonding bars
of the shielded cable (e. g. electromag- and/or ring equipotential bonding bars
netic fields) and for meshed equipoten-
tial bonding conforming to the standard.
But beware. Depending on the condi-
tions the installation is set up in, hazards
can still arise and make the use of
arresters necessary. Typical potential haz-
ards are: the feeding of the terminal
devices from different low voltage main
distribution boards (MDB), TNC systems,
high coupling resistances of the cable
shields or insufficient earthing of the
shield. Further caution must be exercised
with cables with poor shield cover, which
are often used for economic reasons. The
result is residual interferences on the sig-
nal lines. Interferences of this type can be
controlled by using a high-quality shield-
ed cable or surge protective devices.

7 Fig. 7.4.1 Equipotential bonding network in a structure or building

Fig. 7.4.2 Ring equipotential bonding bar in a computer facility

114 LIGHTNING PROTECTION GUIDE www.dehn.de


Star-shape arrangement S Mesh-shape arrangement M
Basic
arrangement

S M

Integration
into the
equipotential
bonding
network Ss Mm

ERP
Fig. 7.4.3 Connection of the ring equipotential bon-
ding bar with the equipotential bonding Key
network via fixed earthing point Equipotential bonding network
(Fig. 7.4.2) in the building or structure. Equipotential bonding conductor
The busbars, in turn, must be connected Device
to the equipotential bonding network Termination point to the equipotential bonding network
(Fig. 7.4.3). ERP Earthing reference point
Ss Star-shape arrangement integrated via a neutral point
Protective conductors (PE) and cable
shields of the data links of electronic Mm Mesh-shape arrangement integrated via a meshed lattice
devices and systems must be integrated
Fig. 7.4.4 Integration of electronic systems into the equipotential bonding network
into the equipotential bonding network
in accordance with the instructions of the
system manufacturer. The connections
can be made as a mesh or in the shape of
a star (Fig. 7.4.4). Combination 1 Combination 2

When using a star point arrangement S,


all metal components of the electronic
system must be suitably insulated against
the equipotential bonding network. A Ss Ms
star-shaped arrangement is therefore
usually limited to applications in small, Integration
locally confined systems. In such cases, all into the
equipotential ERP ERP
lines must enter the building or struc-
bonding
ture, or a room within the building or network
structure, at a single point. The star point
Mm Mm
arrangement S must be connected to the
equipotential bonding network at one
single earthing reference point (ERP)
only. This produces the arrangement SS.
7
When using the meshed arrangement M,
all metal components of the electronic
system do not have to be insulated Key
against the equipotential bonding net-
work. All metal components shall be Equipotential bonding network
integrated into the equipotential bond- Equipotential bonding conductor
ing network at as many equipotential Device
bonding points as possible. The resulting Termination point to the equipotential bonding network
arrangement Mm is used for extended ERP Earthing reference point
and open systems with many lines
Ss Star-shape arrangement integrated via a neutral point
between the individual devices. A further
advantage of this arrangement is the fact Mm Mesh-shape arrangement integrated via a meshed lattice
that the lines of the system can enter a Ms Mesh-shape arrangement integrated via a neutral point
building, structure or room at different
Fig. 7.4.5 Combination of the integration methods accoding to Fig. 7.4.4
points.

www.dehn.de LIGHTNING PROTECTION GUIDE 115


Complex electronic systems, also allow The following metal installations have to
combinations of star point and meshed be incorporated into the equipotential
arrangements (Fig. 7.4.5) in order to bonding:
combine the advantages of both ⇒ Metal cable ducts
arrangements.
⇒ Shielded cables and lines
⇒ Building reinforcement
⇒ Metal water supply pipes
7.5 Equipotential bonding on ⇒ Metal conduits for lines
the boundary of LPZ 0A ⇒ Other metal pipe systems or conduc-
and LPZ 1 tive components (e. g. compressed
air)
7.5.1 Equipotential bonding for
metal installations A corrosion-free earth connection can be
At the boundaries of the EMC lightning easily constructed by using fixed earthing
protection zones, measures to reduce the points. During this process, the reinforce- Fig. 7.5.1.1 Installation of fixed earthing point
radiated electromagnetic field must be ment can be connected to the equipo-
realised, and all metal and electrical tential bonding at the same time (Fig.
lines/ systems passing through the sec- 7.5.1.1).
tional area must be integrated into the
equipotential bonding without excep- The procedure of tying in the equipoten-
tion. tial bonding bar to the fixed earthing
This requirement on the equipotential point, and connecting the conduits to
bonding basically corresponds to that on the equipotential bonding, is shown
the main equipotential bonding bar in below (Fig. 7.5.1.2).
accordance with DIN VDE 0100-410 and
540. Chapter 7.3 illustrates the tying in of
Further towards the main equipotential cable shields to the equipotential bond-
bonding bar, the lightning equipotential ing.
bonding must also be implemented for
cables of electrical and electronic systems
(see also chapter 7.5.2) at this boundary 7.5.2 Equipotential bonding for
of the zones. power supply installations
This equipotential bonding must be In analogy to metal installations, all elec- Fig. 7.5.1.2 Connection of EB with fixed earthing
installed as close as possible to the loca- trical power lines and data links at the point
tion where the lines and metal installa- entrance of the building (lightning pro- boundary 0A/1 is usually taken to be the
tions enter the building or structure. The tection zone boundary 0A to 1) must be boundary of the building (Fig. 7.5.2.1).
equipotential bonding conductor should integrated into the equipotential bond-
be designed to be as short (low imped- ing. Whereas the design of data links is For properties fed directly from the
ance) as possible. described in section 7.5.3, the following medium voltage network, the lightning
section will look at the design of equipo- protection zone 0A is extended up to the
For equipotential bonding, the following tential bonding with electrical power secondary side of the transformer. The
minimum cross sections for tying in the lines in more detail. The intersections for equipotential bonding is carried out on
equipotential bonding bar to the earth- the equipotential bonding at the LPZ the 230/400 V side of the transformer
termination system, interconnecting the boundary 0A to 1 are defined with the (Fig. 7.5.2.2).
different equipotential bonding bars, help of the specific design of the proper- To prevent the flow of partial lightning
7 and tying in the metal installations to the
equipotential bonding bar, must be tak-
en into account:
ty which requires protection. For installa-
tions fed by low voltage systems, the LPZ
currents in LPZ 0 from affecting parts of
the installation/systems in LPZ 1, addi-

Material Cross section

Cu 16 mm2

Al 25 mm2 SPD SPD

Fe 50 mm2 0/1 0/1

Fig. 7.5.2.1 Transformer outside the structure or Fig. 7.5.2.2 Transformer inside the structure or buil-
building ding (LPZ 0 integrated in LPZ 1)

116 LIGHTNING PROTECTION GUIDE www.dehn.de


tional shielding measures are required circumstances do not permit this, the use
for the medium voltage line entering the of a ring equipotential bonding bar (Figs.
building or structure. 7.5.2.3 and 7.5.2.4) is recommended.
To prevent equalising currents from The ability of the lightning current
occurring between the various equipo- arrester used (SPD, Type 1) to discharge
tential bonding points in an electrical the current must correspond to the loads
installation, it is recommended to carry at the location where it is employed,
out the lightning equipotential bonding based on the type of lightning protection
of all metal lines and electrical power system used for the property. The type of
lines and data links entering the building lightning protection system appropriate
or structure centrally at one point. If local for the building or structure under con-

consumer's circuits

electronic equipment

meter
heating antenna line

service Fig. 7.5.2.5 DEHNventil combined lightning current


entrance box and surge arrester

power
supply meter EB

gas

water

water meter foundation


earthing electrode

Fig. 7.5.2.3 Internal lightning protection with a common entry of all supply lines

Reinforcement of the outer walls and the


1
foundation
2
Other earthing electrodes, e.g. intermeshing
2 to neighbouring buildings
1 3

4 10
3

4
Connection to the reinforcement

Internal (potential) ring conductor


7
8 Fig. 7.5.2.6 Lightning equipotential bonding for power
6 Connection to external conductive parts, supply and information technology
5
e.g. water pipeline systems situated centrally at one point

Earthing electrode Type B, ring earthing


6
7 electrode

9 7 Surge protective device


5
8 Equipotential bonding bar

9 Electrical power or telecommunication line

Connection to supplementary earthing


10 electrodes, earhting electrode Type A

Fig. 7.5.2.4 Example for equipotential bonding in a structure or building with several entries or the external
conductive parts and with an internal ring conductor as a connection between the equipotential Fig. 7.5.2.7 Lightning current arrester at
bonding bars LPZ boundary LPZ 0A – 1

www.dehn.de LIGHTNING PROTECTION GUIDE 117


sideration must be chosen on the basis of
Type of LPS Lightning impulse current capability
a risk assessment. If no risk assessment is
available, or if it is not possible to make in TN systems in TT systems in TT systems
detailed statements about the splitting (L – N) (N – PE)
of the lightning current at the LPZ
I ≥ 100 kA / m ≥ 100 kA / m ≥ 100 kA
boundary 0A to 1, it is recommended to
use the type of lightning protection sys- II ≥ 75 kA / m ≥ 75 kA / m ≥ 75 kA
tem with the highest requirements III / IV ≥ 50 kA / m ≥ 50 kA / m ≥ 50 kA
(Type I) as a basis. The resulting lightning
current load of the individual discharge m: Quantity of conductors, e.g. for L1, L2, L3, N and PE; m = 5
paths is shown in Table 7.5.2.1. Table 7.5.2.1 Required lightning impulse current capability of surge protective devices
SPDs Type 1 according to DIN V VDE 0100-534/A1
When installing lightning current
arresters on the LPZ boundary 0A to 1, it
must still be borne in mind that, if the partial lightning current to be expected If the equipotential bonding is carried
recommended installation site is directly for an IT cable (see DIN V VDE V 0185-3), out for lines on the LPZ boundary 0B to 1,
at the service entrance box, this can fre- the lightning current must then be divid- it is sufficient to use surge protective
quently only be done with the agree- ed by the number of individual cores in devices with a discharge capacity of
ment of the power supplier. The require- the cable actually used, in order to arrive 20 kA (8/20 µs) since no electrically cou-
ments on lightning current arresters in at the impulse current per core. The par- pled partial lightning currents flow.
main distribution systems are laid down tial lightning current load is lower for
in the directive of the Association of the multi-core cables than it is for cables with
Electricity Industry (VDEW) “Class B surge fewer individual cores. For further infor-
protective devices – Directive for the use mation please see chapter 6.3.
in main distribution systems“. When
choosing lightning current arresters for The following surge protective devices
the LPZ boundary 0A to 1 then, besides can therefore be used:
the rating of the discharge capability, the 1. Arresters designed for a discharge
prospective short circuit current to be current of (10/350 µs)
expected at the installation site must also 2. Arresters designed for a discharge
be taken into account. Lightning current current of (8/20 µs) if
arresters based on spark gaps should ⇒ they have no inductance as a decou-
have a high self-quenshing capacity and pling element
a good ability to limit follow currents, in
order to ensure that follow currents at ⇒ the specified nominal discharge cur-
the mains frequency are switched off rent is (8/20 µs) > 25 x the required
automatically, and to prevent overcur- discharge current (10/350 µs) per
rent protective devices, e. g. fuses, from core (Fig. 7.5.3.1).
false tripping (Figs. 7.5.2.5 – 7.5.2.7).

The special issues relating to the choice,


installation and assembly of lightning 25
current arresters (SPD Type 1) are
described in more detail in chapter 8.1.

20
7.5.3 Equipotential bonding for
7
Impulse current (8/20 µs) in kA

information technology
installations
15
LPZ 0 – 1
The lightning equipotential bonding
from LPZ 0 to 1 must be carried out for all
metal systems entering a building. IT 10
lines must be connected as close as possi-
ble to the point where they enter the
building or structure with lightning cur-
rent arresters providing a suitable dis- 5
charge capacity. For telecommunication
lines in smaller properties, a general dis-
charge capability of 5 kA (10/350 µs) is
required for the boundary from LPZ 0A to 0
1. The generalised approach is not used, 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
however, when designing the discharge Testing lightning current (10/350 µs) in kA
capability for installations with a large
Fig. 7.5.3.1 Comparison of the amplitudes of test currents
number of IT lines. After calculating the
wave form 10/350 µs and 8/20µs, each at equal loads

118 LIGHTNING PROTECTION GUIDE www.dehn.de


7.6 Equipotential bonding at 7.6.3 Equipotential bonding for
the boundary of LPZ 0A information technology
installations
and LPZ 2
LPZ 0A – 2
7.6.1 Equipotential bonding for Generally, a lightning current arrester
metal installations from LPZ 0 to 1 acts like a kind of of wave
See chapter 7.5.1. breaker. It conducts a large part of the
interference energy away, thus protect-
ing the installation in the building from
7.6.2 Equipotential bonding for damage. However, it is frequently the
power supply installations case that the level of residual interfer-
ence is still too high to protect the termi-
LPZ 0A – 2 Fig. 7.6.2.2 DEHNventil TT
nal devices. In a further step, additional
Depending on the design of the building surge protective devices are then
or structure, it is often unavoidable to installed at the LPZ boundary from 1 to 2
Since, for the LPZ boundary from 0 to 2, it
realise a boundary from 0A to 2, especial- to make available a low level of residual
is inevitable for both lightning protec-
ly with compact installations (Fig. interference adjusted to the immunity of
tion zones to border directly on each
7.6.2.1). the terminal device.
other, a high degree of shielding at the
zone boundaries is absolutely impera-
tive. As a matter of principle, it is recom- When the equipotential bonding from
mended to design the area of the light- LPZ 0 to 2 is carried out, the first thing is
ning protection zones 0 and 2, which to choose the installation site, and deter-
border directly on each other, to be as mine the partial lightning current of the
small as possible. Provided that the build- individual lines and shields, precisely as
ing or structure will permit it, LPZ 2 described in chapter 6.3.
should be equipped with an additional However, the requirements on an SPD to
zone shield which is constructed at the be installed changes at the LPZ boundary,
zone boundary 0, separately from the as do the requirements on the wiring
SPD
zone shield flown through by a lightning after this boundary. The protective
0/1/2 current, so that, as can be seen in Fig. device must be designed as a combined
7.6.2.1, LPZ 1 is assembled for a further lightning current and surge arrester and
area of the installation. The attenuation its energy must be coordinated with that
Fig. 7.6.2.1 Only one SPD (0/1/2) required of the electromagnetic field in LPZ 2 this of the terminal device (Fig. 7.6.3.1). Com-
(LPZ 2 integrated in LPZ 1) measure brings about, obviates the need bined lightning current and surge
for systematic shielding of all lines and arresters have, on the one hand, an
Putting such an LPZ transition into prac- extremely high discharge capacity and,
systems within LPZ 2, which would other-
tice makes high demands on the surge on the other, a low level of residual inter-
wise be necessary.
protective devices employed, and the ference to protect the terminal devices.
surroundings of the installation. Besides Furthermore, care must be taken that the
the parameters previously described in outgoing line from the protective device
section 7.5.2, a protection level must be to the terminal device is shielded, and
achieved which ensures the safe opera-
tion of equipment and systems of LPZ 2.
A low voltage protection level and high
limiting of the interference energy still
transmitted by the arrester, form the external
basis here for a safe energy coordination lightning
to surge protective devices in LPZ 2, or to
surge suppressing components in the
input circuits of the equipment to be pro-
protection
system
lightning current arrester surge arrester
7
tected. The combined lightning current ?
and surge arresters of the DEHNventil
family are designed for such applications
terminal device
and enable the user to combine lightning KK: XX X KK: X 1 (severity 1)
equipotential bonding and coordinated
terminal device protection in a single Combined lightning current
device (Fig. 7.6.2.2). and surge arrester

shielded cable
?

terminal device
KK: XX 1 (severity 1)

Fig. 7.6.3.1 Coordination characteristics (KK) as combination aid

www.dehn.de LIGHTNING PROTECTION GUIDE 119


that both ends of the cable shield are
integrated into the equipotential bond-
ing.

Combined lightning current and surge


arresters are recommended
⇒ if the terminal devices are near to
the location where the cables enter
the building
⇒ if low impedance equipotential
bonding from protective device to
terminal device can be created
⇒ if the line from the protective device
to the terminal device is continuous-
ly shielded
⇒ if a particularly cost-effective solu-
tion is sought

The use of lightning current arresters and


surge arresters is recommended
⇒ if there are long cable distances from
the protective device to the terminal
device
⇒ if the SPDs for power systems and IT
surge protective devices are earthed
via different equipotential bonding
bars Fig. 7.7.1.1 Ring equipotential bonding and fixed earthing point for connection of metal installations
⇒ if unshielded lines are used
⇒ if large interferences can occur inside
LPZ 1. ⇒ building reinforcement 7.7.2 Equipotential bonding for
⇒ metal water supply pipes power supply installations
⇒ metal conduits for lines LPZ 1 – 2 and higher
⇒ other metal pipe systems or conduc- For LPZ boundaries 1 to 2 and higher, as
tive components (e. g. compressed well, surge limitation and field attenua-
7.7 Equipotential bonding on air) tion is achieved by systematical integra-
the boundary of LPZ 1 tion of the electrical power lines and
The cross sections described in chapter data links, also, into the equipotential
and LPZ 2 and higher 7.5.1 must again be used for equipoten- bonding at each LPZ boundary, as is done
7.7.1 Equipotential bonding for tial bonding conductors combining the with all metal systems. Shielding the
metal installations equipotential bonding bar and the rooms and devices leads to the attenua-
earth-termination systems as well as tion of the electromagnetic effect.
This equipotential bonding must be done
other equipotential bonding bars.
as close as possible to the location where
the lines and metal installations enter For the tie-ins of the metal installations The function of the surge protective
the zone. to the equipotential bonding, reduced devices employed at the LPZ boundaries
1 to 2, or at the higher LPZ boundaries, is
7 All systems and conductive components
must also be connected as described in
chapter 7.5.1.
cross sections can be used for these zone
boundaries: to minimise the residual values of
upstream surge protective devices yet
Material Cross section further. They must reduce induced surges
The equipotential bonding conductors affecting the lines laid in the LPZ, and
should be designed to be as short (low Cu 6 mm2 surges generated in the LPZ itself.
impedance) as possible. Depending on the location where the
Al 10 mm2
protective measures are taken, they can
Ring equipotential bonding in these be either assigned to a device (device
Fe 16 mm2
zones facilitates a low impedance tie-in protection) (Fig. 7.7.2.2 ) or represent the
of the systems into the equipotential infrastructural basis for the functioning
bonding. of a device or system in the installation
Fig. 7.7.1.1 illustrates the preparation for
The following metal installations have to tying-in a cable trough to the ring (Fig. 7.7.2.3). The embodiments of the
be integrated into the equipotential equipotential bonding at the zone tran- surge protection at the LPZ boundaries 1
bonding: sition. to 2 and higher can thus be designed in
very different ways.
⇒ metal cable ducts
⇒ shielded cables and lines

120 LIGHTNING PROTECTION GUIDE www.dehn.de


I0, H0 1 primary source of interference H0

H1

H2
shield

shield
electronic system
(susceptible device) U2, I2 U1, I1 partial
lightning Fig. 7.7.2.2 DEHNflex M
shield (enclosure) current

1 Primary source of interference


defined according to the chosen lightning protection level by

DIN V VDE V 0185-1 I0 and H0: impulse 10/350 µs and 0.25/100 µs


(VDE V 0185 Part 1):

2 Electronic system (susceptible device)


defined by the immunity against conducted (U, I) and radiated (H) lightning effects:

IEC 61000-4-5: U: impulse 1.2/50 µs


I: impulse 8/20 µs

IEC 61000-4-9 H: impulse 8/20 µs, (attenuated wave 25 kHz), Tp = 10 µs

IEC 61000-4-10: H: (impulse 0.2/5 µs), attenuated wave 1 MHz, Tp = 0.25 µs

Fig. 7.7.2.1 Electromagnetic compatibility in case of a lightning stroke

Fig. 7.7.2.3 Multipole DEHNguard

7.7.3 Equipotential bonding for ⇒ Paying attention to the energy coor-


information technology dination of SPD and terminal device
installations ⇒ Telecommunication lines and gas dis-
LPZ 1 – 2 and higher charge lamps must be installed at
At the LPZ boundaries inside buildings, least 130 mm apart
further measures must be taken to ⇒ The distribution boards of electrical
reduce the level of interference. Since, as
a rule, terminal devices are installed in
LPZ 2 or higher, the protective measures
installations and data should be
located in different cabinets
⇒ Low voltage lines and telecommuni-
7
must ensure that the level of residual cation lines must cross at an angle
interference, lies below values the termi- of 90°
nal devices can cope with.
⇒ Cable intersections must be carried
⇒ Use of surge protective devices in the out using the shortest route
vicinity of terminal devices
Fig. 7.7.3.1 Protection of a PLC with BLITZDUCTOR
⇒ Integration of the cable shields into CT and SPS Protector
the equipotential bonding
⇒ Low impedance equipotential bond-
ing of the SPD for IT installations to
terminal device and SPD for power
installations

www.dehn.de LIGHTNING PROTECTION GUIDE 121


7.8 Coordination of the pro- ally matched to the requirements of the 7.8.2 IT installations
corresponding LPZ boundaries (Figs.
tective measures at vari- 7.8.1.1 – 7.8.1.3).
When implementing measures to protect
against disturbance variables from near-
ous LPZ boundaries
by, distant and direct lightning strokes
7.8.1 Power supply installations within buildings, it is recommended to
Whereas surge protection in the terminal apply a concept of protective devices
device, or immediately upstream of it, with several protective stages. This
expressly fulfils the function of protect- reduces the high energy interference
ing the device, the function of surge pro- (partial lightning current) in stages
tective devices in the surrounding instal- because an initial energy absorbing stage
lation is twofold. On the one hand, they prevents the main part of the interfer-
protect the installation, and, on the ence from reaching the downstream sys-
other, they form the protective link tem. The subsequent stages serve to
between the threat parameters of the reduce the interference to values which
complete system and the immunity of the system can cope with. Depending on
the device of the equipment and systems the conditions of the installation, several
requiring protection. The threat parame- protective stages can also be integrated
ters of the system, and the immunity of into one surge protective device using a
the device to be protected, are thus combined protective circuit.
dimensioning factors for the protective The relevant interfaces where the protec-
cascade to be installed. To ensure that tive devices are employed as part of a
this protective cascade, beginning with cascade are, for example, the zone
the lightning current arrester and ending boundaries (LPZ) of a lightning protec-
with the terminal device protection, is Fig. 7.8.1.1 DEHNbloc, 3-pole - Lightning current tion zone concept which conforms to DIN
able to function, one must ensure that arrester V VDE V 0185-4.
individual protective devices are selec-
tively effective, i. e. each protection stage A cascading of the surge protective
only takes on the amount of interference devices must be carried out with due
energy which it is designed for. The syn- regard to the coordination criteria.
chronisation between the protective
stages is generally termed coordination. To determine the coordination condi-
In order to achieve the described selectiv- tions, various methods are available (E
ity as the protective device operates, the DIN VDE 0100 Part 534, supplement 1),
parameters of the individual arrester some of which require certain know-
stages must be coordinated in such a way ledge about the structure of the protec-
that, if one protection stage is faced with tive devices. A “black box” method is the
the threat of an energy overload, the so-called “Let-Through-Energy Method”,
upstream more powerful arrester which is based on standard pulse param-
“responds“ and thus takes over the dis- eters and hence can be understood from
charge of the interference energy. When both a mathematical and a practical
designing the coordination, one must be point of view. These methods are, how-
aware that the pulse waveform with the Fig. 7.8.1.2 DEHNguard TT - Surge arrester ever, difficult for the user to carry out
greatest pulse length must be assumed because they are very time-consuming. In
to be a threat for the complete arrester order to save time and work, the stan-
chain. Even though surge protective dard permits the use of information sup-
devices, by definition, are only tested plied by the manufacturers for the coor-
dination (Fig. 7.8.2.1).
7 with pulse waveforms of 8/20 µs, for the
coordination between surge arrester and
lightning current arrester, and also for All parts of the cascade are considered to
the surge protective device, it is impera- be coordinated if the residual values Ip
tive to determine the ability of the device for a short-circuited output, and Up for
to carry an impulse current of the partial an open-circuit output, are smaller than
lightning currents with the waveform the input values Iin /Uin .
10/350 µs. The Red/Line family of energy-
coordinated products, was created to Lightning current arresters at LPZ 0/1 or
avert the dangers arising from defective higher are, as a rule, specified with a dis-
coordination and the resulting overload- charge capacity of waveform 10/350 µs.
ing of low-energy protective stages . Surge arresters, by contrast, are only
These surge protective devices, which are specified with a waveform of 8/20 µs. This
coordinated both with each other and originates from the fact that surge
also with the device to be protected, pro- arresters were developed primarily for
vide the user with high safety. By design- interferences of inductive and capacitive
ing them as lightning current arresters, inputs. If, however, a line passing out of
surge arresters and combined lightning the building is connected to a cascade
current and surge arresters, they are ide- comprising lightning current arrester and
Fig. 7.8.1.3 DEHNventil TNS – Combined lightning
current and surge arrester

122 LIGHTNING PROTECTION GUIDE www.dehn.de


IP1 IIN2 IP2 IIN ITE UIN Surge immunity against
7.9 Inspection and
impulse voltages maintenance of the
IIN Surge immunity against
LEMP protection

UIN ITE
SPD 1 SPD 2 ITE

UIN2
impulse currents
UP1

UP2
UP Voltage protection level The fundamentals and pre-conditions
impulse voltage governing the inspection and mainte-
IP Let-through impulse
current
nance of the LEMP protection are the
same as those governing the inspection
Fig. 7.8.2.1 Coordination according to let-through method of 2 SPDs and one terminal device (according to E and maintenance of lightning protection
DIN VDE 0100 Part 534, supplement 1)
systems, as previously described in chap-
surge arrester, it follows from the coordi- The surge protective devices of the Yel- ter 3.4.
nation conditions that low/Line family are coordinated sequen- The inspections carried out during the
tially and safely with each other and with construction phase are particularly
⇒ the most sensitive element responds
the terminal devices. Therefore they pro- important for the inspection of the LEMP
first – the surge arrester
vide markings indicating their coordina- protection, since many components of
⇒ the surge arrester must also be able the LEMP protection are no longer
tion characteristics (Fig. 7.8.2.2).
to carry part of the partial lightning accessible when the building work has
current with the waveform been completed. The necessary measures
10/350 µs, albeit a small one (e. g. connecting the reinforcement)
⇒ before the surge arrester is over- must be documented photographically
loaded, the lightning current and included with the inspection report.
arrester must trip and take over the
Inspections must be carried out
discharge process.
⇒ during the installation of the LEMP
protection,
Use of a combined lightning current and surge arrester
⇒ after the installation of the LEMP
immunity severity
protection,
lightning current
acc. to EN 61000-4-5 ⇒ periodically,
⇒ after each modification to compo-
XX 1 terminal nents which are relevant for the
device
LEMP protection,
1 ⇒ after a lightning stroke to the build-
BLITZDUCTOR BCT B... ing or structure, if necessary
After completion of the inspection, all
defects found must be corrected forth-
Cascaded use of SPDs with. The technical documentation must
be updated as and where necessary.
immunity severity A comprehensive inspection of the LEMP
lightning current surge acc. to EN 61000-4-5 protection must be carried out at least
every four years as part of the inspection
XX X X 1 terminal of the electrical installation in accor-
device dance with workplace regulations.

1
BLITZDUCTOR BCT B... BLITZDUCTOR BCT M...

Cabling SPD Typical coordination characteristics


for appropriate SPDs at LPZ boundaries
7
to LPZ 1 to LPZ 2 to LPZ 3
From LPZ 0A Combined SPD XX |1 –
Cascading XX |X X|1 –
XX |X X| 4|1
From LPZ 0B Two-stage X|1 –
surge arrester X|1 – –
Cascading X| 4|1 –
From LPZ 1 Surge arrester – X|1 –
Cascading – X| 4|1
From LPZ 2 Surge – – X|1
arrester – – 4|1
Fig. 7.8.2.2 Assignment of the coordination characteristics of the SPDs at the LPZ boundaries

www.dehn.de LIGHTNING PROTECTION GUIDE 123


7

124 LIGHTNING PROTECTION GUIDE www.dehn.de


8. Selection and installation of surge protective devices (SPDs)
8.1 Power supply systems
main distribution board subdistribution board terminal equipment
(within the scope of the lightning current arrester surge arrester
lightning protection
F1 meter
zones concept according L1
to DIN V VDE V 0185-4) L2
Wh L3
The installation of a lightning and surge PEN SEB N
PE
protection system for electrical installa-
tions represents the latest State of the

protection system
external lightning
F2 F2
Art and is an indispensable infrastructur-
al condition for the trouble-free opera-
tion of complex electrical and electronic
systems without consequential damage.
The requirements on SPDs needed for
MEB
the installation of this type of lightning
and surge protection system as part of
local EB
the lightning protection zones concept
according to DIN V VDE V 0185-4 for
power supply systems are stipulated in
EN 61643-11.
Fig. 8.1.1 Use of SPDs in power supply systems (schematic diagram)
SPDs employed as part of the structure’s
fixed installation are classified according
A summary of the different functions,
to the requirements and loads on the
arrangements and requirements of
installation sites chosen into surge pro-
arresters is given in Tables 8.1.1 and 8.1.2.
tective devices Type 1, 2 and 3.
At this point, please note that E DIN VDE
0675-6, -6 /A1 and -6 /A2 was valid until
The highest requirements with respect to
October 2004. It was replaced by the
the discharge capacity are made on SPDs
European standard EN 61643-11.
Type 1. These are employed within the
scope of the lightning and surge protec-
tion system at the boundary of lightning
protection zone 0A to 1 and higher, as
shown in Fig. 8.1.1. These protective
devices must be capable of carrying par-
tial lightning currents, waveform
10/350 µs, many times without conse-
quential damage to the equipment. Standards E DIN VDE 0675-6 IEC 61643-1: EN 61643-11:
These SPDs Type 1 are called lightning Type/ with A1, A2 1998 2001
current arresters. The function of these Description
protective devices is to prevent destruc-
tive partial lightning currents from pene- Lightning current arrester Class B SPD class I SPD Type 1
trating the electrical installation of a Combined lightning current
structure. and surge arrester
Surge arrester for Class C SPD class II SPD Type 2
At the boundary of lightning protection distribution boards
zone 0B (0C)* to 1 and higher, or lightning subdistribution boards,
protection zone 1 to 2 and higher, SPDs fixed installations
Type 2 are employed to protect against
surges. Their discharge capacity is around Surge arrester for Class D SPD class III SPD Type 3
some 10 kA (8/20 µs). socket outlets / terminal units

The last link in the lightning and surge Table 8.1.1 Classification of SPDs according to VDE, IEC and EN
protection system for power supply
installations is the protection of terminal
devices (boundary from lightning protec-
8
tion zone 2 to 3 and higher). The main
function of a protective device Type 3
used at this point is to protect against
surges arising between L and N in the
electrical system. These are particularly
switching surges.
* Lightning protection zone 0C belongs to lightning
protection zone 0B, but with additional risk of
step voltages

www.dehn.de LIGHTNING PROTECTION GUIDE 125


Surge Protective Devices Requirements on surge arresters upon
Classification Location Voltage Protection Level Loadability
A • no protection against in accordance with in accordance with
for use in low voltage direct contact required • IEC 99.1 • E DIN VDE 0675-6:1989-11,
overhead lines • can be overloaded or (Table 1 under discussion) Table 6 (isn = 5 kA (8/20 µs))
destroyed at direct • Impulse withstand voltage • E DIN VDE 0675-6/A1:1996-
lightning strokes category IV, according to 03, Subclause 5.19.5
• insulation resistance DIN VDE 0110-1:1997-04
provided even under • E DIN VDE 0675-6/A1:1996-
climatic influences 03, Table 7
B • protection against direct in accordance with in accordance with
designed for lightning equi- contact required • Impulse withstand voltage • E DIN VDE 0675-6/A1:
potential bonding according • no failure or fire risk during category IV, according to 1996-03, Table 4
to DIN VDE 0185 operation in correspon- DIN VDE 0110-1: 1997-04 (Iimp = 0,5 ... 50 kA (8/20 µs))
Lightning Current Arresters dence with the loadability • E DIN VDE 0675-6/A1:1996- • E DIN VDE 0675-6/A1:1996-
Combined Lightning Current required 03, Table 7 03, Subclause 5.19.5
and Surge Arresters
C in accordance with in accordance with
designed for surge protection • Impulse withstand voltage • E DIN VDE 0675-6:1989-11,
in fixed installations category III, according to Tab. 6 (isn = 5 kA (8/20 µs))
preferably for use in impulse DIN VDE 0110-1: 1997-04 • E DIN VDE 0675-6/A1:1996-
withstand voltage category • E DIN VDE 0675-6:1989-11, 03, Subclause 5.19.5
(surge protection category) III Table 4
Surge Arrester • E DIN VDE 0675-6/A1:1996-
03, Table 7
D in accordance with in accordance with
designed for surge protection • Impulse withstand voltage • E DIN VDE 0675-6:1989-11,
in mobile/fixed installations category II, according to Tab. 6 (isn = 5 kA (8/20 µs))
preferably for the application DIN VDE 0110-1: 1997-04 • E DIN VDE 0675-6/A1:1996-
in impulse withstand voltage • E DIN VDE 0675-6:1989-11, 03, Subclause 5.19.7
category (surge protection Table 4
category) II • E DIN VDE 0675-6/A1:1996-
Surge Arrester 03, Table 7

Table 8.1.2 Types of SPDs for power supply systems according to E DIN VDE 0675-6: 1989-11 and E DIN VDE 0675-6/A1: 1996-03

8.1.1 Technical characteristics of Lightning impulse currents (10/350 µs) ⇒ Residual voltage for nominal dis-
SPDs apply to SPDs Type 1. They must be able charge current (in accordance with
to discharge such lightning impulse cur- EN 61643-11: Ures )
Maximum continuous voltage UC
rents several times without consequen-
The maximum continuous voltage (equal
tial damage to the equipment. The surge protective device appropriate
to: rated voltage) is the root mean
to the installation site is chosen in accor-
square (rms) value of the max. voltage
Nominal discharge current In dance with the overvoltage categories
which may be applied to the correspond-
The nominal discharge current In is the described in DIN VDE 0110 (IEC 60664-1).
ingly marked terminals of the surge pro-
peak value of the current flowing It must be noted that the required mini-
tective device during operation. It is the
through the surge protective device mum value of 2.5 kV only applies to
maximum voltage on the arrester in the
(SPD). It has an 8/20 µs impulse current equipment belonging to the fixed elec-
defined non-conductive state which
waveform and is rated for classifying the trical installation. Equipment in the ter-
ensures that this state is regained after it
test of SPDs Type 2 and also for condi- minal circuits supplied by the installation
has responded and discharged.
tioning the SPDs for Type 1 and 2 tests. require a voltage protection level which
The value of UC shall be selected in accor-
is much lower than 2.5 kV.
dance with the nominal voltage of the
Voltage protection level Up

8 system to be protected and the require-


ments of the installation provisions (IEC
60364-5-534).
The voltage protection level of an SPD
denotes the maximum instantaneous
value of the voltage on the terminals of
IEC 60364-4-534 also requires a minimum
voltage protection level of 2.5 kV for a
230/400 V low voltage consumers‘ instal-
an SPD while at the same time character- lation. This minimum voltage protection
Impulse current Iimp
ising their capacity to limit surges to a level can be realised by means of a coor-
This is a standardised impulse current
residual level. dinated system of SPDs Type 1 and SPDs
curve with a 10/350 µs waveform. Its
Depending on the type of SPD, the volt- Type 2, or by employing a Type 1 com-
parameters (peak value, charge, specific
age protection level is determined by bined lightning current and surge
energy) simulate the load caused by nat-
means of the following individual tests: arrester.
ural lightning currents.
⇒ Lightning impulse sparkover voltage
1.2/50 µs (100%)

126 LIGHTNING PROTECTION GUIDE www.dehn.de


Short-circuit withstand capability type of coordination must take into 8.1.2 Use of SPDs in various sys-
This is the value of the prospective account all possible incidences of inter- tems
power-frequency short circuit current ference such as switching surges, partial
Measures to ensure protection against
controlled by the surge protective device lightning currents, etc.. According to DIN
life hazards always take priority over
in case it is furnished with an upstream V VDE V 0185-4, Subclause 12.5 “Proof of
surge protective measures. Since both
backup fuse (backup protection). energy coordination” the manufacturer
measures are directly linked to the type
must prove the energy coordination of
of power supply systems and hence also
Follow current extinguishing capability its SPDs.
with the use of surge protective devices
at UC (Ifi) The devices in the Red/Line family are
(SPDs), the following describes TN,TT and
The follow current extinguishing capabil- coordinated with each other and tested
IT systems and the variety of ways in
ity, also termed breaking capacity, is the with reference to their energy coordina-
which SPDs can be used.
unaffected (prospective) rms value of the tion.
mains follow current which can automat-
Electric currents flowing through the
ically be extinguished by the surge pro- TOV Voltage
human body can have hazardous conse-
tective device when UC is applied. TOV voltage (TOV = Temporary Over-
quences. Every electrical installation is
Either the indicated follow current extin- Voltage) is the term used to describe
therefore required to incorporate pro-
guishing capability of the SPDs corres- temporary surges which can arise as a
tective measures to prevent hazardous
ponds to the maximum prospective short result of faults within the medium and
currents flowing through the human
circuit current at the SPD’s installation low voltage networks.
body. Components being energised dur-
site, or a corresponding backup fuse shall To TN systems as well as the L-N path in
ing normal operation must be insulated,
be chosen for the protective device TT systems and for a measuring time of 5
covered, sheathed or arranged to pre-
which interrupts the mains follow cur- seconds applies: UTOV = 1.45 x U0, where
vent from being touched if this could
rent through the protective device. U0 represents the nominal ac voltage of
result in hazardous currents flowing
According to both IEC 60364-5-534 and the line to earth.
through the body. This protective meas-
EN 61643-11 (VDE 0675 Part 6-11), SPDs For TOVs arising in low voltage systems
ure is termed “protection against direct
connected between neutral conductors as a result of earth faults in the high-volt-
shock hazard” (new term: “protection
and PE conductors, where a follow cur- age system, UTOV = 1200 V for the N-PE
against electrical shock hazard under
rent with mains frequency can arise after path in TT systems has to be taken into
normal conditions"). Moreover, it goes
the SPD has responded (e. g. spark gaps), consideration for 200 ms.
without saying, of course, that a hazard
must have a follow current extinguishing
must not be caused either by current
capability of Ifi≥ 100 Arms. According to EN 61643-11, the devices of
flowing through the body if, as the result
the Red/Line family of products must be
of a fault, e. g. a faulty insulation, the
Follow current limitation (for spark-gap rated and tested in accordance with TOV
voltage is transferred to the metal enclo-
based SPDs Type 1) voltages.
sure (body of a piece of electrical equip-
Follow current limitation is the capability
ment). This protection against hazards
of a spark-gap based SPD to limit any
which, in the event of a fault, can result
mains follow currents arising to such a
from touching bodies or extraneous con-
degree that the current actually flowing
ductive components, is termed “protec-
is noticeably smaller than the possible
tion against indirect shock hazard” (new
short circuit current at the installation
term: "protection against electrical shock
site.
hazard under fault conditions").
A high degree of follow current limita-
Generally, the limit of the permanently
tion prevents upstream protective ele-
permissible shock hazard voltage UL for
ments (e. g. fuses) from tripping because
ac voltages is 50 V and for dc 120 V.
of a too high mains follow current.
In electrical circuits containing socket
The follow current limitation is an impor-
outlets and in electrical circuits contain-
tant parameter for the availability of the
ing Type I mobile equipment normally
electrical installation, particularly for
held permanently in the hand during
spark-gap based SPDs with a low voltage
operation, higher shock hazard voltages,
protection level.
which can arise in the event of a fault,
must be disconnected automatically
Coordination
within 0.4 s. In all other electrical circuits,
In order to ensure a selective functioning
higher shock hazard voltages must be
of the various SPDs, an energy coordina-
automatically disconnected within 5 s.
tion among the individual SPDs is
absolutely essential. The basic principle
of energy coordination is characterised
DIN VDE 0100 Part 410 describes protec-
tive measures against indirect shock haz-
ard with protective conductors. These
8
by the fact that each protective stage
protective measures operate in the event
must only discharge the amount of inter-
of a fault by means of automatic discon-
ference energy the SPD is designed for. If
nection or message. When setting up the
higher interference energies occur, the
measures for the “protection against
protective stage upstream of the SPD,
indirect shock hazard”, they must be
e. g. SPD Type 1, must take over the dis-
assigned according to the system config-
charge of the impulse current and relieve
uration and the protective device.
the downstream protective devices. This

www.dehn.de LIGHTNING PROTECTION GUIDE 127


According to DIN VDE 0100 Part 410, a The protective devices which can be Part 6 – Designation) means an SPD
low voltage distribution system in its installed in the various systems are Type 1.
entirety, from the power source of the ⇒ overcurrent protective device, This directive, compiled by the VDEW,
electrical installation to the last piece of defines basic requirements which,
⇒ residual current device,
equipment, is essentially characterised depending on the DNO (operator of the
by: ⇒ insulation monitoring device, distribution network), can lead to differ-
⇒ earthing conditions at the power ⇒ fault-voltage-operated protective ent technical designs.
source of the electrical installation device (special cases). The VDEW directive was also incorporat-
(e. g. low voltage side of the local ed in the TAB 2000 in chapter 12 ”Selec-
network transformer) As previously mentioned, the system con- tion of protective measures” as a supple-
figuration must be assigned to the pro- mentary note.
and
tective device. The preferred design for each kind of
⇒ earthing conditions of the body of This results in the following assignments: supply (system configuration) must be
the equipment in the electrical con- ascertained from the responsible DNO.
sumer’s installations. TN system
⇒ Overcurrent protective device,
Hence, essentially, three basic types are ⇒ Residual current device.
defined as distribution systems:
TN system, TT system and IT system. TT system
⇒ Overcurrent protective device,
The letters used have the following sig- ⇒ Residual current device,
nificance:
⇒ Fault-voltage-operated protective
device (special cases).
The FIRST LETTER describes the earthing
conditions of the supplying power source IT system
of the electrical installation: ⇒ Overcurrent protective device,
T direct earthing of a point of the ⇒ Residual current device,
power source of the electrical instal-
⇒ Insulation monitoring device
lation (generally the neutral point of
the transformer),
These measures to protect against life
I Insulation of all active components
hazards have top priority when installing
from the earth or connection of a
power supply systems. All other protec-
point of the power source of the
tive measures such as lightning and surge
electrical installation earthed via an
protection of electrical systems and
impedance.
installations are secondary to the protec-
tive measures taken against indirect con-
The SECOND LETTER describes the earth-
tact with protective conductors under
ing conditions of the body of the equip-
consideration of the system configura-
ment of the electrical installation:
tion and the protective device. The latter
T Body of the equipment is earthed must not be overridden by the use of
directly, regardless of any possible protective devices for lightning and
existing earthing of a point of the surge protection. The occurrence of a
power supply, fault in an SPD, unlikely as it may be, shall
N Body of the electrical equipment is also be taken into account. This has par-
directly connected to the power sys- ticular significance because the surge
tem earthing (earthing of the power protective devices are always used to the
source of the electrical installation). protective conductor.

SUBSEQUENT LETTERS describe the In the following sections we therefore


arrangement of the neutral conductor describe the use of SPDs in various system
and the protective conductor: configurations. These circuit proposals
S Neutral conductor and protective are taken from IEC 60364-5-534.
conductor are separate from each
The concepts shown illustrate the use of
8 C
other,
Neutral conductor and protective
conductor are combined (in one con-
lightning current arresters mainly in the
area of the service entrance box, i. e.
upstream of the meter. IEC 60364-5-534
ductor). defines the installation site of lightning
current arresters as “close to the origin of
There are therefore three possible the installation”.
options for the TN system: The use of lightning current arresters
TN-S system, TN-C system and TN-C-S sys- upstream of the meter is regulated by
tem. the "Directive for the use of Class B surge
protective devices in mains systems".
Here, a Class B designation (VDE 0675

128 LIGHTNING PROTECTION GUIDE www.dehn.de


8.1.3 Use of SPDs in TN Systems supplementary separate backup fuse Fig. 8.1.3.4 illustrates an example of the
For „protection against indirect shock must be designated for the arrester connections for use of lightning current
hazard“ in TN systems, overcurrent and branch, depends on the size of the next arresters and surge protective devices in
residual current devices have been upstream supply fuse and the backup TN-C-S systems. It can be seen that SPDs
approved. For the use of SPDs this means fuse approved for the SPD. The following Type 3 are used downstream of the re-
that these protective devices may only be maximum continuous voltages apply to sidual current device (RCD). In this con-
arranged downstream of the devices for SPDs Type 1, 2 and 3 when used in TN sys- text, please note the following:
“protection against indirect shock haz- tems (Figs.8.1.3.2 to 3b):
ard” in order to ensure that the measure
to protect against life hazards also oper-
ates in the event of a failure of an SPD.
U0 = 230 V ac
If an SPD Type 1 or 2 is installed down- L1
L2
Uc 1.1 x 230 V = 255 V ac
stream of a residual current device, it has
L3
to be expected that, because of the dis- PEN => 3 x SPD with Uc 255 V ac
charged impulse current to PE, this
process will be interpreted by a residual 1.1 U0
current device (RCD) as residual current, U0 = Nominal ac voltage of the phase
conductors to earth
and it interrupts the circuit.
Moreover, if an SPD Type 1 is loaded with
partial lightning currents it must be
assumed that the high dynamics of the
lightning current will cause mechanical RA
damage on the residual current device.
Fig. 8.1.3.2 “3+0” circuit in TN-C systems
This would override the protective meas-
ure to protect against shock hazards.

U0 = 230 V ac
L1
Phase conductor to PE:
L2
L3
Uc 1.1 x 230 V = 255 V ac
N Neutral conductor to PE:
PE Uc 230 V ac

3 x SPD with Uc 255 V ac


1 x SPD with Uc 230 V ac
1.1 U0 U0
The values of U0 between neutral conductor and PE
already refer to most unfavourable operating conditions.
A tolerance of 10% was therefore not considered

U0 = Nominal ac voltage of the phase


RA conductors to earth

Fig. 8.1.3.3a “4+0” circuit in TN-S systems

U0 = 230 V ac
L1
Phase conductor to PE:
L2
L3
Uc 1.1 x 230 V = 255 V ac
N Neutral conductor to PE:
PE Uc 230 V ac

Fig. 8.1.3.1 RCD destroyed by lightning impulse 3 x SPD with Uc 255 V ac


current 1 x SPD with Uc 230 V ac
1.1 U0
The values of U0 between neutral conductor and PE
already refer to most unfavourable operating conditions.
Of course, this must be avoided. There-
fore both lightning current arresters Type
1 and SPDs Type 2 should be used
U0
A tolerance of 10% was therefore not considered.
8
U0 = Nominal ac voltage of the phase
upstream of the residual current device. conductors to earth
Hence, for SPDs Type 1 and 2, the only
possible measure for “protection against RA
indirect shock hazard” is using overcur-
rent protective devices. The use of SPDs Fig. 8.1.3.3b “3+1” circuit in TN-S systems
must therefore always be considered in
conjunction with a fuse as the overcur-
rent protective device. Whether or not a

www.dehn.de LIGHTNING PROTECTION GUIDE 129


As a result of the frequency of switching
surges in the terminal circuits, SPDs main distribution board subdistribution board terminal equipment
Type 3 are primarily employed to protect lightning current arrester surge arrester
against differential mode voltages. These protection acc. to IEC 61024-1, IEC 61312-1 (DIN V VDE V 0185/1-4)
surges generally arise between L and N. protection acc. to IEC 60364-4-443 (DIN VDE 0100/443)
F1
A surge limitation between L and N
L1
means that no impulse current is dis- L2

RCD
charged to PE. Thus, this process can also Wh L3
not be interpreted as residual current by PEN SEB N
PE
the RCD. In all other cases, SPDs Type 3
are designed for a nominal discharge

protection system
external lightning
F2 F2
capacity of 1.5 kA. These values are suffi-
cient in the sense that upstream protec-
tive stages of SPDs Type 1 and 2 take over
the discharge of high energy impulses.
When using an RCD capable of with-
MEB
standing impulse currents, these impulse
currents are not able to trip the RCD or
local EB
cause mechanical damage. The following
diagrams illustrate the use of SPDs as
part of the lightning protection zones Fig. 8.1.3.4 Use of SPDs in TN-C-S systems
concept, and the required lightning and
surge protective measures for an TN-C-S
system. The following diagram illustrates the use
of SPDs in a TN-S system.

main distribution board subdistribution board terminal equipment


lightning current arrester surge arrester
protection acc. to IEC 61024-1, IEC 61312-1 (DIN V VDE V 0185/1-4)
protection acc. to IEC 60364-4-443 (DIN VDE 0100/443)
F1
L1
L2
Wh L3
SEB N
PE
protection system
external lightning

F2 F2

MEB

local EB

Fig. 8.1.3.5 Use of SPDs in TN-S systems

130 LIGHTNING PROTECTION GUIDE www.dehn.de


L1 L2 L3 N PE

Socket Outlet
S-Schutz

DEHNflex

cable leng 1x DSA 230 LA Part No. 924 370 1x DFL M 255 Part No. 924 396 1x STC 230 Part No. 924 350
th ≥ 5 m
for cable ducts for flush-mounted systems for existing socket outlets

indication of interference
16 A

Subdistribution Board
PE PE

DEHNguard¤ DEHNguard¤ DEHNguard¤ DEHNguard¤ DEHNguard¤ DEHNguard¤ DEHNguard¤ DEHNguard¤

L1 L2 L3 N L1 L2 L3 N

1 1
125 A 125 A

or with remote signalling contact:


1x DG TNS 230 400 Part No. 900 530 1x DG TNS 230 400 FM Part No. 900 560

DEHNbloc Maxi DEHNventil¤


Coordinated to DEHNguard without (lightning current and surge arrester) can
additional decoupling coil or cable length be coordinated directly with SPDs Type 2
and 3 without additional decoupling coil
or cable length.
cable length < 15 m

DEHNbridge DEHNbridge DEHNbridge


DBR 35 DBR 35 DBR 35

Remote signalling module Remote signalling module


cable leng
th ≥ 15 m DEHNsignal DSI DBM DEHNsignal DSI DV
with floating changeover contact and with floating changeover contact and optical
DEHNbridge according to nominal current optical fibre connection fibre connection
3x DBR 35 Part No. 900 121
3x DBR 63 Part No. 900 122 DSI DBM Part No. 910 623 DSI DV Part No. 910 620 Main Distribution Board

315 A 1 315 A 1 315 A 1

L L' L L' L L' L L' L L' L L' L1 L1’ L2 L2’ L3 L3’

H1 H2 H3
DEHNbloc DEHNbloc DEHNbloc DEHNbloc Maxi DEHNbloc Maxi DEHNbloc Maxi ®
DB 1 255 H DB 1 255 H DB 1 255 H DBM 1 255 L DBM 1 255 L DBM 1 255 L DEHNventil DV TNC 255

N/PEN N/PEN N/PEN N/PEN N/PEN N/PEN N/PEN N/PEN N/PEN N/PEN N/PEN N/PEN PEN
D D D D D D - only for DEHNsignal -
S S S S S S
I I I I I I - nur f r DEHNsignal -

8
! ! ! ! ! !

3x DB 1 255 H Part No. 900 222 3x DBM 1 255 L Part No. 900 026 1x DV TNC 255 Part No. 900 373
1x MVS 1 8 Part No. 900 611 1x MVS 1 8 Part No. 900 611 also available as
Alternative: DV TNS 255 variant Part No. 900 374
MEB
3x DBM 1 255 Part No. 900 025
1x MVS 1 8 Part No. 900 611 1) only required, if a fuse of the same or a
lower nominal value is not already provided
in the upstream power supply.

Fig. 8.1.3.6 SPDs used in TN systems - Example: Office Building - Separation of the PEN in the main distribution board

www.dehn.de LIGHTNING PROTECTION GUIDE 131


L1 L2 L3 N PE

Überspannungsschutz

Socket Outlet
S-PROTECTOR

230V~ Defect

0
1
SFL-Protector

cable leng 1x NSM PRO EW Part No. 924 342 1x SF PRO Part No. 909 820 1x SFL PRO Part No. 912 260
th ≥ 5 m
1x S PRO Part No. 909 821

indication of interference
16 A

Subdistribution Board
PEN PEN

DEHNguard¤ DEHNguard¤ DEHNguard¤ DEHNguard¤ DEHNguard¤ DEHNguard¤

L1 L2 L3 L1 L2 L3

1 1
125 A 125 A

or with remote signalling contact:


1x DG TNC 230 400 Part No. 900 510 1x DG TNC 230 400 FM Part No. 900 540

DEHNbloc Maxi DEHNventil


Coordinated to DEHNguard¤ without (lightning current and surge arrester) can
additional decoupling coil or cable length be coordinated directly with SPDs Type 2
and 3 without additional decoupling coil
or cable length.
cable length < 15 m

DEHNbridge DEHNbridge DEHNbridge


DBR 35 DBR 35 DBR 35

Remote signalling module Remote signalling module


cable leng
th ≥ 15 m DEHNsignal DSI DBM DEHNsignal DSI DV
with floating changeover contact and with floating changeover contact and optical
DEHNbridge according to nominal current optical fibre connection fibre connection
3x DBR 35 Part No. 900 121
3x DBR 63 Part No. 900 122 DSI DBM Part No. 910 623 DSI DV Part No. 910 620
Main Distribution Board

315 A 1 315 A 1 315 A 1

L L' L L' L L' L L' L L' L L' L1 L1’ L2 L2’ L3 L3’

H1 H2 H3
DEHNbloc DEHNbloc DEHNbloc DEHNbloc Maxi DEHNbloc Maxi DEHNbloc Maxi ®
DB 1 255 H DB 1 255 H DB 1 255 H DBM 1 255 L DBM 1 255 L DBM 1 255 L DEHNventil DV TNC 255

N/PEN N/PEN N/PEN N/PEN N/PEN N/PEN N/PEN N/PEN N/PEN N/PEN N/PEN N/PEN PEN
D D D D D D - only for DEHNsignal -
S S S S S S
I I I I I I - nur f r DEHNsignal -

8
! ! ! ! ! !

3x DB 1 255 H Part No. 900 222 3x DBM 1 255 L Part No. 900 026 1x DV TNC 255 Part No. 900 373
1x MVS 1 8 Part No. 900 611 1x MVS 1 8 Part No. 900 611 also available as
Alternative: DV TNS 255 variant Part No. 900 374
MEB
3x DBM 1 255 Part No. 900 025
1x MVS 1 8 Part No. 900 611 1) only required, if a fuse of the same or a
lower nominal value is not already provided
in the upstream power supply.

Fig. 8.1.3.7 SPDs used in TN systems - Example: Office Building - Separation of the PEN in the subdistribution board

132 LIGHTNING PROTECTION GUIDE www.dehn.de


1
L1 L2 L3 N PE 16 A

3 A1 16 A also 16 A 1

Switchgear / Machine
possible
without NF10
Mains filter

1 2
L L N N
IN N L1 L2 L3
SPS-Protector
DEHNrail
PLC electronic
PLC DR ... FML

NETZFILTER DEHNrail 230/3N FML


DR 230 3N FML equipment
3 4 OUT
1 L' L' N' N'

10 A N L1 L2 L3

cable leng
th ≥ 5 m
1x SPS PRO Part No. 912 253 1x DR 230 FML Part No. 901 100 1x DR 230 3N FML Part No. 901 130
1x NF 10 Part No. 912 254
16 A

Subdistribution Board
PEN

DEHNguard¤ DEHNguard¤ DEHNguard¤

VNH VNH VNH


V NH 00 280 V NH 00 280 V NH 00 280

2 L1 L2 L3

1
125 A

3x V NH00 280 Part No. 900 261 1x DG TNC 230 400 Part No. 900 510
2)without separate backup fuse in case of earth and or with remote signalling contact:
short-circuit-proof wiring 1x DG TNC 230 400 FM Part No. 900 540

DEHNbloc Maxi DEHNventil


Coordinated to DEHNguard without (lightning current and surge arrester) can
additional decoupling coil or cable length be coordinated directly with SPDs Type 2
and 3 without additional decoupling coil
or cable length.
cable length < 15 m

DEHNbridge DEHNbridge DEHNbridge


DBR 35 DBR 35 DBR 35

Remote signalling module Remote signalling module


cable leng
th ≥ 15 m DEHNsignal DSI DBM DEHNsignal DSI DV
with floating changeover contact and with floating changeover contact and optical
DEHNbridge according to nominal current optical fibre connection fibre connection
3x DBR 35 Part No. 900 121
3x DBR 63 Part No. 900 122 DSI DBM Part No. 910 623 DSI DV Part No. 910 620
indication of
interference

Main Distribution Board

indication of
interference

500A 1 315 A 1 315 A 1


L L' L L' L L' 14 11 12 14 11 12
L1 L1' L2 L2' L3 L3'

H1 H2 H3
DEHNbloc Maxi DEHNbloc Maxi DEHNbloc Maxi DEHNsignal DEHNsignal
DBM 1 255 L DBM 1 255 L DBM 1 255 L DEHNventil® DV TNC 255
® ® ® DSI DBM DSI DV
DEHNbloc NH DEHNbloc NH DEHNbloc NH
DB NH00 255 DB NH00 255 DB NH00 255

N/PEN N/PEN N/PEN N/PEN N/PEN N/PEN PEN


D D D 1 2 3 1 2 3 4
S S S

8
I I I
! ! !

3x DB NH00 255 Part No. 900 260 3x DBM 1 255 L Part No. 900 026 1x DV TNC 255 Part No. 900 373
Alternative: 1x MVS 1 8 Part No. 900 611 also available as
MEB
3x DB 1 255 H Part No. 900 222 Alternative: DV TNS 255 variant Part No. 900 374
1x MVS 1 8 Part No. 900 611 3x DBM 1 255 Part No. 900 025 Option:
1) only required, if a fuse of the same or a lower nominal 1x MVS 1 8 Part No. 900 611 1x DSI DV Art.-Nr. 910 620
value is not already provided in the upstream power Option:
supply 1x DSI DBM Art.-Nr. 910 623

Fig. 8.1.3.8 SPDs used in TN systems - Example: Industry - Separation of the PEN in the subdistribution board

www.dehn.de LIGHTNING PROTECTION GUIDE 133


L1 L2 L3 N PE

indication of
interference

Heating Control

Socket Outlet
1 2
S-PROTECTOR

DEHNrail
DR ... FML 230V~ Defect

heating

3 4

1x DR 230 FML Part No. 901 100 1x S PRO Part No. 909 821
1x SF PRO Part No. 909 820
16 A 1x SFL PRO Part No. 912 260
DEHNsignal DSI DV

Subdistribution Board
Remote signalling module
with floating changeover contact and optical fibre

Central Main and


connection
DSI DV Part No. 910 620

Note:
L1 L1’ L2 L2’ L3 L3’
As an alternative, surge arresters
125 A
H1

DEHNventil® DV TNC 255


H2 H3
(e.g. DG TNC 230 400 Part No. 900 510)
can also be applied, if no
− lightning protection system
MEB
- only for DEHNsignal -
PEN
− electrical power supply via the service entry mast
- nur f r DEHNsignal -
− antenna on the roof
is available.
1x DV TNC 255 Part No. 900 373
also available as
DV TNS 255 variant Part No. 900 374

Fig. 8.1.3.9 SPDs used in TN systems - Example: Residential building

8.1.4 Use of SPDs in TT systems and override the protective measure. TT system, a short circuit current can
For „protection against indirect shock This type of state, which can result in life develop and cause the next upstream
hazard“ in TT systems, the overcurrent hazards, must of course be avoided. overcurrent protective device to respond.
protective devices, residual current Hence, both SPDs Type 1 and SPDs Type 2 However, since lightning currents always
devices (RCD) and, in special cases, fault- must always be installed upstream of the occur to earth, i. e. PE, a supplementary
voltage-operated protective devices have residual current device in TT systems. discharge path between N and PE must
been approved. This means that, in TT SPDs Type 1 and 2 must be arranged in TT be provided.
systems, lightning current and surge systems to meet the conditions for the These so-called “N-PE arresters” must
arresters may only be arranged down- use of overcurrent protective devices for meet special requirements since here, on
stream of the above described protective “protection against indirect shock haz- the one hand, the sum of the partial dis-
devices in order to ensure the “protec- ard”. charge currents from L1, L2, L3 and N
tion against indirect shock hazard” in the In the event of a failure, i. e. a faulty SPD, must be carried and, on the other, there
event of an SPD failure. short circuit currents must flow to initiate must be a follow current extinguishing
an automatic disconnection of the over- capability of 100 Arms because of a possi-
As previously described in section 8.1.3, current protective devices within 5 s. If ble shifting of the neutral point.
in case of an arrangement of an SPD Type the arresters in the TT system were The following maximum continuous volt-
1 or 2 downstream of an RCD, it has to be arranged as shown in Figs. 8.1.3.4 and ages apply to the use of SPDs in TT sys-
expected that, because of the impulse 8.1.3.5 for TN systems then, in the event tems between L and N (Fig. 8.1.4.1):

8 current discharged to PE, this discharge


process will be interpreted by the RCD as
residual current, and then the circuit is
of a fault, only earth fault currents would
arise instead of short circuit currents. In
certain circumstances, however, these
The lightning current carrying capability
of the SPDs Type 1 must be designed to
interrupted by the same. If SPDs Type 1 earth fault currents do not trip an conform to lightning protection levels I,
are used, it must further be assumed that upstream overcurrent protective device II, III/IV, as per DIN V VDE V 0185-1.
the dynamics of the discharged partial within the time required. For the lightning current carrying capa-
lightning current would cause mechani- bility of the SPDs between N and PE, the
cal damage to the RCD as the SPD Type 1 SPDs Type 1 and 2 in TT systems are there- following values must be maintained:
responds as is the case with TN systems. fore arranged between L and N. This
This would damage the protective device arrangement shall ensure that, in the
for “protection against shock hazard” event of a faulty protective device in the

134 LIGHTNING PROTECTION GUIDE www.dehn.de


U0 = 230 V ac
L1
Phase conductor to neutral conductor
L2
L3
Uc 1.1 x 230 V = 255 V ac
N Neutral conductor to PE:
PE Uc 230 V ac

3 x SPD with Uc 255 V ac


1 x N-PE arrester with Uc 230 V ac
1.1 U0
The values of U0 between neutral conductor and PE
already refer to the most unfavourable operating con-
ditions. A tolerance of 10% has therefore not been
U0 considered.

U0 = Nominal ac voltage of the phase


conductors to earth
RA

Fig. 8.1.4.1 TT system (230/400 V); “3+1” circuit

Lightning protection level:


I Iimp ≥ 100 kA (10/350 µs)
II Iimp ≥ 75 kA (10/350 µs)
III/IV Iimp ≥ 50 kA (10/350 µs).

The SPDs Type 2 are also connected


between L and N and between N and PE.
For the SPD between N and PE, in combi-
nation with SPDs Type 2, the discharge
capacity must be at least
In ≥ 20 kA (8/20 µs) for three-phase sys-
tems and In ≥10 kA (8/20 µs) for single-
phase systems.
Since coordination is always performed
on the basis of the worst-case conditions main distribution board subdistribution board terminal equipment
(10/ 350 µs waveform), the N-PE Type 2
lightning current arrester surge arrester
arrester from the Red/Line family is
based on a value of 12 kA (10/350 µs). protection acc. to IEC 61024-1 (DIN V VDE V 0185/1-4)
F1 protection acc. to IEC 60364-4-443 (DIN VDE 0100/443)
Fig. 8.1.4.2. shows an example of the con- L1
nections for use of SPDs in TT systems. As L2
RCD

is the case in TN systems, surge protective Wh L3


N
devices Type 3 are installed downstream SEB PE
of the RCD. Generally, the impulse cur- F2
rent discharged by this SPD is so low that F2
protection system
external lightning

the RCD does not recognise this process


as a residual current.

However, it is still important to use an


RCD capable of withstanding impulse
currents.
MEB local EB

Fig. 8.1.4.2 Use of SPDs in TT systems


8

www.dehn.de LIGHTNING PROTECTION GUIDE 135


L1 L2 L3 N PE

Socket Outlet
ÜS-Schutz

DEHNflex

cable leng 1x DSA 230 LA Part No. 924 370 1x DFL M 255 Part No. 924 396 1x STC 230 Part No. 924 350
th ≥ 5 m
for cable ducts for flush-mounted systems for existing socket outlets

indication of
interference
16 A

Subdistribution Board
RCD
PE PE

DEHNguard® DEHNguard® DEHNguard® DEHNguard® DEHNguard® DEHNguard® DEHNguard® DEHNguard®

L1 L2 L3 N L1 L2 L3 N

1 1
125 A 125 A

or with remote signalling contact:


1x DG TT 230 400 Part No. 900 520 1x DG TT 230 400 FM Part No. 900 550

DEHNbloc Maxi DEHNventil


Coordinated to DEHNguard without (lightning current and surge arrester) can
additional decoupling coil or cable length be coordinated directly with SPDs Type 2
and 3 without additional decoupling coil
or cable length.
cable length < 15 m

DEHNbridge DEHNbridge DEHNbridge DEHNbridge


DBR 35 DBR 35 DBR 35 DBR 35

Remote signalling module Remote signalling module


cable leng
th ≥ 15 m DEHNsignal DSI DV DEHNsignal DSI DV
with floating changeover contact and with floating changeover contact and optical
optical fibre connection fibre connection
DEHNbridge according to the nominal current
4x DBR 35 Part No. 900 121 DSI DV Part No. 910 620 DSI DV Part No. 910 620
4x DBR 63 Part No. 900 122
Main Distribution Board

315 A1 315 A 1 315 A 1


L L' L L' L L' L1 L1' L2 L2' L3 L3' N N'
L L' L L' L L' N N'
H1 H2 H3
DEHNbloc DEHNbloc DEHNbloc Durchgangsklemme DEHNgap® BN DEHNbloc Maxi DEHNbloc Maxi DEHNbloc Maxi DEHNgap Maxi ®
DEHNventil DV TT 255
DB 1 255 H DB 1 255 H DB 1 255 H DK 35
DBM 1 255 L DBM 1 255 L DBM 1 255 L DGP M255

PE
N/PEN N/PEN N/PEN N/PEN N/PEN N/PEN N/PEN N/PEN N/PEN N/PEN N/PEN N/PEN N
D D D

8
D D D D
S S S S S S S
I I I I I I I
! ! !
! ! ! !

3x DB 1 255 H Part No. 900 222 3x DBM 1 255 L Part No. 900 026 1x DV TT 255 Part No. 900 375
1x DK 35 Part No. 900 699 1x DGPM 255 Part No. 900 055
1x DGP BN 255 Part No. 900 132 1x MVS 1 8 Part No. 900 611
MEB 1x MVS 1 8 Part No. 900 611
Alternative: 1) only required, if a fuse of the same or a
3x DBM 1 255 Part No. 900 025 lower nominal value is not already provided
1x DGPM 255 Part No. 900 055 in the upstream power supply
1x MVS 1 8 Part No. 900 611

Fig. 8.1.4.3 SPDs used in TT systems - Example: Office Building

136 LIGHTNING PROTECTION GUIDE www.dehn.de


1
L1 L2 L3 N PE 16 A
16 A also
1
possible 16 A
3 A1 without NF10

Switchgear / Machine
mains filter

1 2
L L N N
IN N L1 L2 L3
SPS-Protector
DEHNrail
PLC electronic
PLC DR ... FML

NETZFILTER DEHNrail 230/3N FML


DR 230 3N FML equipment
3 4 OUT
1 L’ L’ N’ N’

10 A N L1 L2 L3

cable leng
th ≥ 5 m
1x SPS PRO Part No. 912 253 1x DR 230 FML Part No. 901 100 1x DR 230 3N FML Part No. 901 130
1x NF 10 Part No. 912 254
16 A

indication of
interference

Subdistribution Board
RCD
PE PE

DEHNguard¤ DEHNguard¤ DEHNguard¤ DEHNguard¤ DEHNguard¤ DEHNguard¤ DEHNguard¤ DEHNguard¤

L1 L2 L3 N L1 L2 L3 N

1 1
125 A 125 A

or with remote signalling contact


1x DG TT 230 400 FM Part No. 900 520 1x DG TT 230 400 FM Part No. 900 550

DEHNbloc Maxi DEHNventil


Coordinated to DEHNguard without (lightning current and surge arrester) can
additional decoupling coil or cable length be coordinated directly with SPDs Type 2
and 3 without additional decoupling coil
or cable length.

DEHNbridge DEHNbridge DEHNbridge DEHNbridge


cable length

DBR 35 DBR 35 DBR 35 DBR 35

Remote signalling module Remote signalling module


DEHNsignal DSI DBM DEHNsignal DSI DV
< 15 m

cable leng
th ≥ 15 m
with floating changeover contact and with floating changeover contact and optical
optical fibre connection fibre connection
DEHNbridge according to nominal current
4x DBR 35 Part No. 900 121 DSI DV Part No. 910 620 DSI DV Part No. 910 620
4x DBR 63 Part No. 900 122
315 A 1
indication of
interference

Main Distribution Board


indication of
interference

500 A 1 315 A 1
14 11 12
L1 L1’ L2 L2’ L3 L3’ N N’

H1 H2 H3

¤ ¤ ¤ ¤
DEHNsignal DEHNventil¤ DV TT 255
DEHNbloc NH DEHNbloc NH DEHNbloc NH DEHNbloc NH 14 11 12 L L’ L L’ L L’ N N’ DSI DV
DB NH00 255 DB NH00 255 DB NH00 255 DB NH00 255

DEHNsignal DEHNbloc Maxi DEHNbloc Maxi DEHNbloc Maxi DEHNgap Maxi


DSI DV DBM 1 255 L DBM 1 255 L DBM 1 255 L DGP M255
PE
1 2 3 4

8
N/PEN N/PEN N/PEN N/PEN N/PEN N/PEN N
1 2 3 4 D D D D
S S S S
I I I I
! ! ! !

3x DB NH00 255 Part No. 900 260 3x DBM 1 255 L Part No. 900 026 1x DV TT 255 Part No. 900 375
1x DGP B NH00 N 255 Part No. 900 269 1x DGPM 255 Part No. 900 055 Option:
MEB
Alternative: 1x MVS 1 8 Part No. 900 611 1x DSI DV Part No. 900 620
Alternative:
3x DB 1 255 H Part No. 900 222 3x DBM 1 255 Part No. 900 025
1x DK 35 Part No. 900 699 1x DGPM 255 Part No. 900 055
1x DGP BN 255 Part No. 900 132 1x MVS 1 8 Part No. 900 611 1) only required, if a fuse of the same or a
Option: lower nominal value is not already provided
1x MVS 1 4 Part No. 900 610 in the upstream power supply.
1x DSI DV Part No. 900 620

Fig. 8.1.4.4 SPDs used in TT systems - Example: Industry

www.dehn.de LIGHTNING PROTECTION GUIDE 137


L1 L2 L3 N PE

indication of
interference

Heating Control

Socket Outlets
1 2
S-PROTECTOR

DEHNrail
DR ... FML 230V~ Defect

heating

3 4

1x DR 230 FML Part No. 901 100 1x S PRO Part No. 909 821
16 A 1x SF PRO Part No. 909 820
1x SFL PRO Part No. 912 260
RCD
DEHNsignal DSI DV
Remote signalling module

Subdistribution Board
with floating changeover contact and optical fibre

Central Main and


connection
DSI DV Part No. 910 620

Note:
As an alternative, surge arresters
(e.g. DG TT 230 400 Part No. 900 520)
125 A L1 L1’ L2 L2’ L3 L3’ N N’
can also be applied, if no
− lightning protection system
H1 H2 H3

DEHNventil¤ DV TT 255

MEB − electrical power supply via


the service entry mast
− antenna on the roof
PE
- only for DEHNsignal -
- nur f r DEHNsignal -

is available.

1x DV TT 255 Part No. 900 375

Fig. 8.1.4.5 SPDs used in TT systems - Example: Residential building

8.1.5 Use of SPDs in IT systems nents which persons can come into con- This possible operating state must be tak-
For “protection against indirect shock tact with, adopt this potential via the en into account when choosing the SPDs
hazard“ in IT systems, overcurrent pro- protective conductor. Hence, no haz- with respect to their maximum continu-
tective devices, residual current devices ardous potential differences can be ous voltage.
(RCD) and insulation monitoring devices bridged either. When the first fault
have been approved. occurs, however, it must be noted, that When considering IT systems, a distinc-
the voltage of the IT system of the intact tion is made between IT systems with
Whereas in TN or TT systems, the “pro- conductors to earth corresponds to the neutral conductors entering the building
tection against indirect shock hazard” in voltage between the external conduc- with the others, and IT systems without
the event of the first fault is ensured by tors. Hence, in a 230/400 V IT system, in such neutral conductors. For IT systems
the appropriate automatic disconnection the event of a faulty SPD there is a volt- with the latter configuration, the SPDs in
from supply through the overcurrent age of 400 V across the non-faulty SPD. the so-called “3+0” circuit must be
protective devices or RCDs, the first fault
in an IT system only creates an alarm. An
excessive shock hazard voltage cannot
occur because the first fault in the IT sys- L1 UL-L 500 V ac
tem simply creates an earth connection L2 Phase conductor to PE:

8 of the system. The operating state of the


IT system then becomes a TN or TT sys-
tem. Hence, an IT system can be further
L3
PE
Uc 500 V ac

3 x SPD with Uc 500 V ac


UL-L
operated at no risk after the first fault. The values of Uc between neutral conductor and PE already
Thus, work or production processes refer to the most unfavourable operating conditions. A
already begun (e. g. chemical industry) tolerance of 10% has therefore not been considered.
can still be completed. For the first fault,
the protective conductor adopts the
potential of the faulty external conduc- RA
tor, which, however, does not create a
risk, because all bodies and metal compo- Fig. 8.1.5.1a IT system without neutral conductor; “3+0” circuit

138 LIGHTNING PROTECTION GUIDE www.dehn.de


installed between each external conduc-
tor and the PE conductor. For IT systems U0 = 230 V ac
L1
with neutral conductors entering the Phase conductor to neutral conductor:
L2
Uc 3 x 230 V = 398 V ac
building with the others, both the “4+0” L3
N Neutral conductor to PE:
and the “3+1” circuit can be used. When Uc 230 V ac
PE
using the “3+1” circuit, it must be noted
that, in the N-PE path, an SPD must be 3 x SPD with Uc 398 V ac
employed with a follow current extin- 1 x SPD with Uc 230 V ac
guishing capability appropriate to the 3 U0 U0
The values of Uc between neutral conductor and PE already
system conditions.
refer to the most unfavourable operating conditions. A
The following maximum continuous tolerance of 10% has therefore not been considered.
operating voltages apply to the use of
SPDs Type 1, 2 and 3 in IT systems with U0 = Nominal ac voltage of the phase
conductors to earth
and without neutral conductors entering
RA
the building with the others
(Figs.8.1.5.1a – c):

A second fault in an IT system must then Fig. 8.1.5.1b IT system with neutral conductor; “4+0” conductor
cause a tripping of a protective device.
The statements about TN and TT systems U0 = 230 V ac
made in sections 8.1 and 8.2 apply to the L1
Phase conductor to neutral conductor:
L2
use of SPDs in IT systems in connection Uc 1.1 x 230 V = 255 V ac
L3
with a protective device for "protection N Neutral conductor to PE:
against indirect shock hazard". The use PE Uc 230 V ac
of SPDs Type 1 and 2 upstream of the
3 x SPD with Uc 255 V ac
RCD is therefore also recommended for
1 x SPD with Uc 230 V ac
IT systems. A connection example for the
1.1 U0
use of SPDs in IT systems without neutral The values of Uc between neutral conductor and PE already
conductors entering the building with refer to the most unfavourable operating conditions. A
the others is shown in Fig.8.1.5.2. tolerance of 10% has therefore not been considered.
U0

U0 = Nominal ac voltage of the phase


conductors to earth

RA

Fig. 8.1.5.1c IT system with neutral conductor “3+1” circuit

main distribution board subdistribution board terminal equipment


lightning current arrester surge arrester
protection acc. to IEC 61024-1
F1 protection acc. to IEC 60364-4-443 (DIN VDE 0100/443)
L1
L2
Wh L3
SEB PE
protection system
external lightning

F2 F2

MEB local EB
8
Fig. 8.1.5.2 Use of SPDs in IT systems without neutral conductor

www.dehn.de LIGHTNING PROTECTION GUIDE 139


L1 L2 L3PE

indication of
interference
PE
PE

DEHNguard¤ DEHNguard¤ DEHNguard¤


DEHNguard¤ DEHNguard¤ DEHNguard¤

L1 L2 L3
L1 L2 L3

1 1
100 A 100 A

Subdistribution Board
or with remote signalling contact
1xDG IT 500 Part No. 900 516 1xDG IT 500 FM Part No. 900 546

1) only required, if a fuse of the same or a

cable length < 30 m


lower nominal value is not already provided
in the upstream power supply
DEHNbridge DEHNbridge DEHNbridge DEHNbridge DEHNbridge DEHNbridge
DBR 35 DBR 35 DBR 35 DBR 35 DBR 35 DBR 35

cable leng
th 30 m

6x DBR 35 Part No. 900 121


6x DBR 63 Part No. 900 122
1x MVS 1 8 Part No. 900 611

Main Distribution Board


100 A 1

DEHNbloc¤ DEHNbloc¤ DEHNbloc¤ Durchgangsklemme DEHNbloc¤


DB 1 255 DB 1 255 DB 1 255 DK 35 DB 1 255

4x DB 1 255 Part No. 900 111


1x DK 35 Part No. 900 699
1x MVS 1 4 Part No. 900 610
MEB
1x MVS 1 8 Part No. 900 611

Fig. 8.1.5.3 Use of SPDs in 500 V IT systems - Example without neutral conductor

8.1.6 Rating the lengths of the con- Series connection (V-shape) in accor- Therefore, IEC 60364-5-534 suggests a
necting leads for SPDs dance with IEC 60364-5-534 series connection system (V-shape) as

8 Rating the lengths of connecting leads of


surge protective devices is a significant
part of the IEC 60364-5-534 installation
Crucial for the protection of systems,
equipment and consumers is the actual
level of impulse voltage across the instal-
shown in Fig. 8.1.6.1 to be used for con-
necting surge protective devices. This
requires no separate conductor branches
lations to be protected. The optimum for connecting the surge protective
regulations.
protective effect is then achieved when devices.
The aspects stated below are also fre-
quently the reason for complaints the impulse level across the installation
through experts, members of technical to be protected matches the voltage pro-
inspectorates, etc. inspecting the struc- tection level provided by the surge pro-
ture. tective device.

140 LIGHTNING PROTECTION GUIDE www.dehn.de


L1 L2 L3 N PE

indication of
interference
DEHNguard¤ DEHNguard¤ DEHNguard¤ DEHNguard¤ DEHNguard¤ DEHNguard¤ DEHNguard¤ DEHNguard¤

1 1
125 A 125 A

Subdistribution Board
or with remote signalling contact
4x DG T 440 Part No. 900 655 4x DG T 440 FM Part No. 900 685
1x MVS 1 4 Part No. 900 610 1x MVS 1 4 Part No. 900 610

1) only required, if a fuse of the same or a lower


cable length < 15 m

nominal value is not already provided in the


upstream power supply

DEHNbridge DEHNbridge DEHNbridge DEHNbridge


DBR 35 DBR 35 DBR 35 DBR 35
cable leng
th 15 m

4x DBR 35 Part No. 900 121


or
4x DBR 63 Part No. 900 122

Main Distribution Board


100 A 1

DEHNbloc¤ DEHNbloc¤ DEHNbloc¤ DEHNbloc¤


DB 1 440 DB 1 440 DB 1 440 DB 1 440

4x DB 1 440 Part No. 900 159


MEB 1x MVS 1 8 Part No. 900 611

Fig. 8.1.5.4 Use of SPDs in 230/400 V IT systems - Example with neutral conductor

Parallel connection system in series wiring can sometimes not be used


accordance with IEC 60364-5-534 for systems with higher nominal operat-

iimp uSPD Utotal


The optimum series connection system
cannot be used under all system condi-
tions.
ing currents.
Meanwhile, the industry provides so-
called “two-conductor terminals” to
8
Nominal currents carried via the double solve this “problem“. Thus, the cable
terminals on the surge protective device lengths can still be kept short, even if the
Utotal = uSPD nominal operating current is increased.
as part of the series wiring are limited by
iimp Discharged impulse current the thermal loadability of the double ter- When using the “two-conductor termi-
uSPD Limiting SPD voltage minals. For this reason, the manufacturer nals”, however, it must be ensured that
Utotal Limiting voltage on the terminal equipment the value of the backup fuse stated by
of the surge protective device prescribes
a certain max. permissible value of the the manufacturer for this particular
Fig. 8.1.6.1 Connection of surge protective devices backup fuse which, in turn, means that
in serial connection

www.dehn.de LIGHTNING PROTECTION GUIDE 141


application is always observed become a lightning equipotential bond-
(Figs. 8.1.6.2 and 8.1.6.3). L/N ing.
If series connection is definitely no Udyn 1
option, surge protective devices must be In Fig. 8.1.6.6a, both measures are
integrated into a separate branch circuit. uSPD Utotal installed separately. In this case, the PEN
If the nominal value of the next iimp was connected to the equipotential
upstream installation fuse exceeds the Udyn 2 bonding bar and the earthing connec-
nominal current of the max. permissible PE tion of the surge protective devices was
backup fuse of the surge protective Utotal = Udyn 1 + uSPD + Udyn 2 performed via a separate equipotential
device, the branch must be equipped iimp Discharged impulse current bonding conductor.
with a backup fuse for the surge protec- uSPD Limiting SPD voltage Thus, the effective cable length (la) for
tive device (Fig. 8.1.6.4). Utotal Limiting voltage on the terminal equip- the surge protective devices corresponds
ment to the distance between the installation
Udyn 1 Dynamic voltage drop on the phase-side site of the surge protective devices (e. g.
connection of the SPD
Udyn 2 Dynamic voltage drop at the earth-side
service entrance box, main distribution
connection of the SPD board) to the equipotential bonding bar.
A connection configuration of this type
Fig. 8.1.6.4 Connection of surge protective devices
in cable branches mostly achieves minimum effective pro-
tection of the installation. Without great
expenses, however, it is possible to use a
conductor leading as shown in
ably determined by the inductive compo- Fig. 8.1.6.6b to reduce the effective cable
nent. length of the surge protective devices
In order to keep this dynamic voltage (lb < 0.5 m).
drop low, the electrician carrying out the This is achieved by using a “bypass” con-
work must keep the inductance of the ductor (y) from the terminal of the earth
connecting cable and hence its length as side of the arrester to the PEN. The con-
low as possible. IEC 60364-5-534 there- nection from the terminal of the earth
Fig. 8.1.6.2 Principle of “two-conductor terminals
(TCT)” - Illustration of a single-pole unit fore recommends to design the total side of the arrester to the equipotential
cable length of surge protective devices bonding bar (x) remains as it was.
in branch circuits to be not longer than
0.5 m (Fig. 8.1.6.5). According to the VDEW directive on the
use of “surge protective devices Class B“
Design of the connecting lead on the in main distribution systems, the bypass
earth side conductor (y) may only be omitted if the
This requirement, which is seemingly dif- surge protective device is installed in the
ficult to realise, shall be explained with immediate vicinity (≤ 0.5 m) of the service
the help of the example shown in entrance box and hence also in the
Figs. 8.1.6.6a and b. These show the main immediate vicinity of the equipotential
equipotential bonding of a low voltage bonding.
consumer’s installation in accordance
with DIN VDE 0100 Part 410. Here, the When installing the connection y, the dis-
use of surge protective devices Type 1 tance between service entrance box or
extends the equipotential bonding to main distribution board and equipoten-

Fig. 8.1.6.3 “Two-conductor terminals”

When the surge protective device in the


a

conductor branch responds, the dis-


charge current flows through further ele-
SPD

ments (conductors, fuses) causing addi- TEI TEI


SPD

tional dynamic voltage drops across


these impedances.

8 It can be stated here that the ohmic com-


b

ponent is negligible compared to the


b1

EB EB
inductive component.
b2
Taking into account the relation a+b ≤ 0.50 m (b1 + b2) < 0.50 m

⎛ di ⎞
U dyn = i i R + ⎜ ⎟ L
⎝ dt ⎠
TEI = Terminal Equipment Interface
and the rate of current change (di/dt) for
transient processes of a few 10 kA/µs, the Fig. 8.1.6.5 Recommended max. cable lengths of surge protective devices in branch circuits
dynamic voltage drop Udyn is consider-

142 LIGHTNING PROTECTION GUIDE www.dehn.de


Design of the phase-side connecting
L1
L2 cable
L3 The cable length on the phase side must l1

installation site 1
PEN
also be taken into consideration. The fol-
lowing case study shall illustrate this:

la
In expanded control systems, surge pro-
tection must be provided for the busbar l2

x system and the circuits attached thereto


(A to D) with their consumers

installation site 2
EB
(Fig. 8.1.6.7).
For the use of the surge protective
devices in this case, installation sites 1
and 2 are taken as alternatives. Installa-
unfavourable A B C D
tion site 1 is located directly at the supply
of the busbar system. This ensures the l1: Total cable length at installation site 1
Fig. 8.1.6.6a Connection of surge protective devices same level of protection against surges l2: Total cable length at installation site 2
under consideration of the recommen- for all consumers. The effective cable
ded max. cable lengths length of the surge protective device at Fig. 8.1.6.7 Arrangement of surge protective devices
installation site 1 is l1 for all consumers. If in a system and the resulting effective
there is not enough space, the installa- cable length
L1 tion site of the surge protective devices is
L2
L3 sometimes chosen at a position along the This allows to realise a series connection
PEN busbar system. In extreme cases, installa- directly via the device. Fig. 8.1.6.8 shows
lb

tion site 2 can be chosen for the arrange- such a series connection in form of an
y ment shown in Fig. 8.1.6.7. For circuit A operating circuit diagram.
results the effective cable length l2. Bus- From Fig. 8.1.6.9 it can be taken how
bar systems in fact have a lower induc- advantageous it is to implement a series
x tance compared to cables and conductors connection with the aid of a busbar.
EB (approx. 1/4) and hence a lower inductive
voltage drop. However, the length of the Because of the thermal loading capacity
busbars must not be disregarded. of the double terminals employed, a
series connection (also called through-
favourable The design of the connecting cables has wiring) can be used up to 125 A.
considerable influence on the effective-
ness of surge protective devices and must For load currents > 125 A, the surge pro-
Fig. 8.1.6.6b Connection of surge protective devices therefore be taken into consideration at tective devices are connected in the con-
under consideration of the recommen-
the design stage of the installation! ductor branch (so-called parallel wiring).
ded max. cable lengths
The maximum cable lengths according to
The contents of IEC 60364-5-534 IEC 60364-5-534 must be observed. The
described above were important guide- parallel wiring can be implemented as
tial bonding bar is thus insignificant. The lines for the development of the new shown in Fig. 8.1.6.10.
solution for this problem referred only to DEHNventil combined lightning current
the design of the connecting cable on and surge arrester which was supposed
the earth side of the surge protective to combine the requirements on light-
devices. ning current and surge arresters in accor-
dance with the DIN V VDE V 0185 1-4
standard series in a single device.

L1'
L2'
L3'
PEN
F4 F5 F6

SEB

F1-F3
L1

H1
L1'

DEHNventil® DV TNC 255


L2 L2'

H2
L3

H3
L3'
F1 - F3
> 125 A gL/gG
8
PEN
- only for DEHNsignal - F4 - F6
- nur für DEHNsignal -
= 125 A gL/gG

L1 L2 L3 PEN
new connecting cable EB

Fig. 8.1.6.8 Series connection

www.dehn.de LIGHTNING PROTECTION GUIDE 143


L1'
L2'
L3'
PEN
F4 F5 F6
s s s
SEB
L1 L1’ L2 L2’ L3 L3’
F1 - F3
H1 H2 H3

F1-F3 ®
DEHNventil DV TNC 255
> 315 A gL/gG

PEN
- only for DEHNsignal - F4 - F6
- nur f r DEHNsignal -
= 315 A gL/gG

L1 L2 L3 PEN
MEB

Fig. 8.1.6.10 Parallel connection

When installing the devices, it must be


Conductor Insulating material
ensured that the short circuit current
Fig. 8.1.6.9 Series connection with a busbar actually flowing is able to trip the backup material NR PVC VPE IIK
protection. The rating of the cross- SR EPR
In this context, it should be ensured that sectional area or of the conductor is then
Cu 141 115 143 134
the connecting cable on the earth side given by the following equation:
still benefits from the double terminal Al 87 76 94 89
for the earth connection. As shown in k 2 i s2 = l 2 i t Table 8.1.7.1 Material coefficient k for copper and
Fig. 8.1.6.10, it is often possible, without t Permissible time for disconnection in aluminium conductors with different
great effort, to achieve an effective cable the event of a short circuit in s insulating materials
length of the order of magnitude
S Conductor cross section in mm2 which is smaller than the maximum back-
l < 0.5 m with a conductor leading from
terminal component “PE” of the earth- I Current at complete short circuit in A up fuse stated in the data sheet of the
side double terminal to PEN. k Material coefficient in A • s / mm2 arrester by a ratio of 1:1.6.
according to Table 8.1.7.1 For surge protective devices installed as
shown in Fig. 8.1.7.2, the maximum oper-
ating current must not exceed the nomi-
8.1.7 Rating of the cross-sectional Furthermore, it must be ensured that the nal load current stated for the protective
areas and the backup protec- information concerning the maximum device. To protective devices which can
tion of surge protective permissible overcurrent protection cir- be connected in series, applies the maxi-
devices cuits in the data sheet of the surge pro- mum current for through-wiring
tective device is only valid up to the value (Fig. 8.1.7.3).
Connecting leads of arresters can be sub- of the stated short-circuit withstand
jected to loads from impulse currents, capability of the protective device. If the
operating currents and short circuit cur- Fig. 8.1.7.4. shows examples of cross-sec-
short circuit current at the installation tional areas and backup protection for
rents. The individual loads depend on site is greater than the stated short-cir-
various factors: lightning current arresters and combined
cuit withstand capability of the protec- lightning current and surge arresters
⇒ Type of protective circuit: one-port tive device, a backup fuse must be chosen Type 1.
(Fig. 8.1.7.1) / two-port (Fig. 8.1.7.2)
Fig. 8.1.7.5 shows examples of cross-sec-
⇒ Type of arrester: lightning current tional areas and backup protection for
arrester, combined lightning current surge protective devices Type 2. Fig.
S2 1
and surge arrester, surge protective 8.1.7.6 shows the same for surge protec-
devices tive devices Type 3.
⇒ Performance of the arrester on fol-
S3 2
low currents: follow current extinc- The behaviour of the impulse current
tion/follow current limitation must be taken into consideration when

8 If surge protective devices are installed as


shown in Fig. 8.1.7.1, the S2 and S3 con-
necting cables must only be rated upon
Fig. 8.1.7.1 One-port protective circuit

the criteria of short circuit protection


according to DIN VDE 0100 Part 530 and 1 3

the impulse current carrying capability.


The data sheet of the protective device
provides the maximum permissible over- 2 4
current protection which can be used in
this application as backup protection for
the arrester.
Fig. 8.1.7.2 Two-port protective circuit Fig. 8.1.7.3 SPD with through-wiring

144 LIGHTNING PROTECTION GUIDE www.dehn.de


F1 Nominal currents
L1 L1’ Fuse F1 S2 / mm¥ S3 / mm¥ Fuse F2 and design
L2 L2’ DEHNventil DV TNC 255 A gL / gG A gL / gG
L3 L3’ 25 10 16 --- 250A/1 25 kA 75 kA
PEN PEN F1 > 315 A gL / gG 35 10 16 --- 200A/1 22 kA 70 kA
40 10 16 ---
F2 50 10 16 --- 160A/00 20 kA1) 75 kA2)
F1 63 10 16 --- 100A/C00 9.5 kA 25 kA
S2 80 10 16 ---
F2 = 315 A gL / gG 63A/C00 5.5 kA 20 kA
100 16 16 ---
125 16 16 --- 35A/C00 4 kA 15 kA
L1 L1’ L2 L2’ L3 L3’ F1 ≤ 315 A gL / gG 160 25 25 ---
H1 H2 H3 F2 20A/C00 1.7 kA 8 kA
DEHNventil¤ DV TNC 255 200 35 35 ---
0 10 20 30 40 50 60 70 80 90 100
250 35 35 ---
315 50 50 ---
I (kA)
F2 melting explosion
- only for DEHNsignal -
PEN
>315 50 50 315
- nur f r DEHNsignal -

Fig. 8.1.7.7 Performance of NH fuses bearing impul-


S3 se current loads
MEB
Field 1: No melting
The energy brought into the fuse by the
Fig. 8.1.7.4 Example: DEHNventil, DV TNC 255 lightning impulse current is so too low to
cause a melting of the fuse.
L3'
L2'
Field 2: Melting
A
L1' DEHNguard TNC.../ TNS.../ TT... The energy of the lightning impulse cur-
DG TNC 230 400 FM rent is sufficient to melt the fuse and
PE DG TNS 230 400 FM hence interrupt the current path through
DEHNguard ¤
DEHNguard ¤ ¤
DEHNguard DEHNguard¤
DG TT 230 400 FM the fuse (Fig. 8.1.7.8).
F1 > 125 A gL / gG
It is characteristical for the performance
L1 L2 L3 N

F1 of the fuse that the lightning impulse


current, since it is injected, continues to
F2 = 125 A gL / gG
flow, unaffected by the performance of
F2 F1 ≤ 125 A gL / gG the fuse. The fuse disconnects only after
F1
L1 F2 the lightning impulse current has
L2 decayed. The fuses are therefore not
L3
N F2 selective with respect to the disconnec-
PE tion of lightning impulse currents. There-
fore it must be ensured that, because of
Fig. 8.1.7.5 Example: DEHNguard TNS the behaviour of the impulse current, the
maximum permissible backup fuse as per
F1 rating the backup fuses for surge protec-
the data sheet and/or installation instruc-
tive devices. There is a noticeable differ-
tions of the protective device is always
ence in the way fuses disconnect short
used.
circuit currents compared to the way
From Fig. 8.1.7.8 it can also be seen that,
F2 they disconnect loads with impulse cur-
1 2 during the melting process, a voltage
electronic rents, particularly with lightning impulse
DEHNrail
device drop builds up across the fuse which in
DR ... FML
currents, waveform 10/350 µs.
part can be significantly above 1 kV. For
The performance of fuses was deter-
applications as illustrated in Fig. 8.1.7.9, a
3 4
mined as a function of the rated current
melting of the fuse can also result in the
of the lightning impulse current
voltage protection level of the installa-
(Fig.8.1.7.7).
tion being significantly higher than the
voltage protection level of the surge pro-
tective device employed.
DEHNrail DR ... FML
Field 3: Explosion
F1 > 16 A gL / gG If the energy of the lightning impulse

F1
current is so high to be much higher than
the pre-arcing of the fuse, then the fuse
strip can vaporise explosively. This often
8
F2 = 16 A gL / gG
results in a bursting fuse box. Apart from
F1 ≤ 16 A gL / gG the mechanical consequences, it must be
F2
noted that the lightning impulse current
continues to flow through the bursting
F2 fuse in the form of an electric arc; the
lightning impulse current can thus not be
interrupted nor, linked to this, can the
Fig. 8.1.7.6 Example: DEHNrail required impulse current carrying capa-

www.dehn.de LIGHTNING PROTECTION GUIDE 145


kA 8 4.0 kV

7 3.5 F1 L1
impulse current F2 L2
6 3.0 F3 L3
i u
N
5 2.5 F1... F3 > max. F4 F5 F6
permissible
4 fuse voltage 2.0
backup fuse of
3 1.5 the SPD
F4... F6 = max.
2 1.0
permissible
1 0.5 backup fuse of
the SPD
0 0 PE
-200 0 200 400 600 800 1000 1200 1400 1600 1800
t µs

Fig. 8.1.7.8 Current and voltage of a blowing 25 A NH fuse being charged with lightning impulse currents Fig. 8.1.7.9 Use of a separate backup fuse for surge
(10/350 µs) protective devices

bility of the employed arrester be


reduced.
arc voltage u
u (V)
Selectivity to the protection of the instal- 400 mains
lation
200 voltage
When using spark-gap based surge pro-
tective devices, care must be taken that 0
any starting mains follow current is limit- -200 U0
ed to the extent that overcurrent protec- -400 flowing
tive devices such as fuses and/or arrester i (kA) i (kA) follow current If
40 prospective
backup fuses cannot trip. This character- 0.5
short circuit
istic of the protective devices is called fol- current Ikpros
20 0
low current limitation or follow current
suppression. Only by using technologies 0 10 15 t (ms)
0
such as the RADAX Flow technology
allows to develop arresters and combina- 0 5 10 15 20 25 t (ms)
tions of arresters which, even for installa-
tions with high short circuit currents, are
able to reduce and extinguish the current
Fig. 8.1.7.10 Reduction of the follow current with the patented Radax Flow principle
to such a degree that upstream fuses for
lower rated currents do not trip
(Fig. 8.1.7.10). Prearcing l2t let-through l2t
l2 t in A2 s l2 t in A2 s
The system availability required by EN 250A
60439-1, even in the event of responding
100 000
surge protective devices, can be fulfilled
by the aforementioned “follow current
suppression” characteristic of the device. Use of a NH gG fuse 100A
For surge protective devices with low Nominal current
sparkover voltage, in particular, designed 10 000 63A
to not only take on the function of the
40A
lightning equipotential bonding but also characteristic
that of surge protection in the installa- 32A DEHNventil®
tion, the performance of the follow cur- 1 000
rent limitation is more important than
ever for the availability of the electrical no follow current 16A

8 installation (Fig. 8.1.7.11).


100 Prospective short-
circuit current [kArms]
0,1 1 10 100

Fig. 8.1.7.11 Disconnection selectivity of DEHNventil to NH fuse holders with diffferent rated currents

146 LIGHTNING PROTECTION GUIDE www.dehn.de


8.2 Information technology ing protective devices for measuring and
control systems. They are described Types of protection modules BCT MOD...
systems below for our universal BLITZDUCTOR CT
B 110
The primary function of arresters is to protective devices and illustrated by
protect downstream terminal devices. means of application examples BE 5 ME 5
They also reduce the risk of cables from (Figs. 8.2.1 – 8.2.4 and Table 8.2.1). BE 12 ME 12
being damaged. BE 15 ME 15
The choice of arresters depends, among Type designation of the protective BE 24 ME 24
other things, on the following considera- modules BE 30 ME 30
tions: BE 48 ME 48
C Supplementary limitation of differ- BE 60 ME 60
⇒ Lightning protection zones of the
ential-mode interferences and sup- BE 110 ME 110
installation site, if exisiting
plementary decoupling resistors in
⇒ Energies to be discharged the BLITZDUCTOR CT output for BD 5 MD 5
⇒ Arrangement of the protective decoupling the BLITZDUCTOR pro- BD 12 MD 12
devices tective diodes from any diodes possi- BD 15 MD 15
bly present at the input of the device BD 24 MD 24
⇒ Immunity of the terminal devices BD 30 MD 30
to be protected (e. g. clamping
⇒ Protection against differential-mode BD 48 MD 48
diodes, optocoupler diodes)
and/or common-mode interferences BD 60 MD 60
HF Design for protection of high fre-
⇒ System requirements, e. g. transmis- BD 110 MD 110
quency transmission paths (use of a
sion parameters BD 250 MD 250
diode matrix for fine limitation of
⇒ Compliance with product or user- surges), limitation of common-mode BE C 5 ME C 5
specific standards, where required and differential-mode interferences BE C 12 ME C 12
⇒ Adaption to the environmental con- EX Protective device for use in intrinsi- BE C 24 ME C 24
ditions/installation conditions cally safe circuits approved by, ATEX BE C 30 ME C 30
and FISCO (ac voltage resistance to BD HF 5 MD HF 5
Protective devices for antenna cables are earth 500 V ac) BD HFD 5 MD HFD 5
classified according to their suitability for BD HFD 24 MD HFD 24
coaxial, balanced or hollow conductor
systems, depending on the physical MD EX 24
design of the antenna cable. MD EX 30
In the case of coaxial and hollow conduc- MD EX HFD 6
tor systems, the outer conductor can gen- Table 8.2.1 Type designation of the protection
erally be connected directly to the modules
equipotential bonding. Earthing coup-
lings specially adapted to the respective
cables are suitable for this purpose. BCT MOD _ _ _ _ _
SPD classification
Procedure for selection and installation Discharge capacity Voltage protection level
l in kA U in V
of arresters: Example BLITZDUCTOR CT 10 500
Opposite to choosing surge protective 8 400
devices for power supply systems (see B = Lightning current arrester 6 300
Chapter 8.1), where uniform conditions Iimp = 2.5 kA (10/350 µs) 4 200
can be expected with respect to voltage per line 2 100
and frequency in 230/400 V systems, the
100
200
300
400
500
600
700
800

100
200
300
400
500
600
700
800

types of signals to be transmitted in t in µs t in µs


automation systems differ with respect
l in kA U in V
to their 10 500

⇒ voltage (e. g. 0 – 10 V) B_ = Combined lightning current 8 400


and surge arrester 6 300
⇒ current (e. g. 0 – 20 mA, 4 – 20 mA) Iimp = 2.5 kA (10/350 µs) 4 200
⇒ signal reference (balanced, unbal- per line. 2 100
anced) However: voltage protection
100
200
300
400
500
600
700
800

100
200
300
400
500
600
700
800

level like surge arrester


⇒ frequency (DC, LF, HF)
⇒ type of signal (analogue, digital). l in kA
10
t in µs

U in V
500
t in µs

8
8 400
Each of these electrical characterisitcs for
M_ = Surge arrester 6 300
the signal to be transmitted can contain Isn = 10 kA (8/20 µs) 4 200
the actual information to be transferred. per line 2 100
Therefore, the signal must not be influ-
100
200
300
400
500
600
700
800

100
200
300
400
500
600
700
800

enced intolerably by the use of lightning


t in µs t in µs
current and surge arresters in measuring
Fig. 8.2.1 SPD classification
and control installations. Several points
must be taken into account when choos-

www.dehn.de LIGHTNING PROTECTION GUIDE 147


BCT MOD _ _ _ _ _ BCT MOD _ _ _ _ _
SPD classification SPD classification

The indication of the nominal voltage characterises


the range of a typical signal voltage which has no
E = Fine limitation of surges limiting effect on the protective device under
line ⇒ earth Up nominal conditions. The value of nominal voltage
(limitation of common-mode is indicated as dc value. Transmitting ac voltages,
interferences) the peak value of the ac voltage must not exceed
Up the nominal voltage value.

The nominal voltages for the individual types are


indicated as follows:

D = Fine limitation of surges Type Nominal voltage UN


line ⇒ line
(limitation of differential-mode Up
interferences)
_E = Voltage between line-earth

_D = Voltage between line-line


Fig. 8.2.2 Limitation performance _E C = Voltage between line-line
as well as line-earth
_D HF = Voltage between line-line
BCT MOD _ _ _ _ _
_D HFD = Voltage between line-line
SPD classification
_D EX = Voltage between line-line

C = Additional limitation of differential-mode interfe- Uline-earth


rences and additional decoupling resistors in the 1 3
BLITZDUCTOR CT output for decoupling the BLITZ- BLITZDUCTOR CT
DUCTOR protective diodes from eventually existing 2 4
diodes in the input of the device to be protected
(e.g. clamping diodes, optocoupler diodes) Uline-line
1 3
BLITZDUCTOR CT
2 4
HF = Design for protection of high-frequency transmission
lengths (use of a diode matrix for fine limitation of Fig. 8.2.4 Nominal voltage
surges), limitation of common-mode and differential-
mode interferences)
Measured limiting voltage with a steep-
ness of the applied test voltage wave-
form of 1 kV/µs
This test is to determine the response
EX = Protective device for use in intrinsically safe circuits characteristics of gas discharge tubes
(ac voltage resistance to earth 500 V ac) (GDT). These protective elements have a
"switching characteristic". The mode of
functioning of a GTD can be compared to
a switch whose resistance can “automat-
ically“ switch from > 10 GΩ (in non-ignit-
ed state) to values < 0.1 Ω (in ignited
Fig. 8.2.3 Note on special applications state) when a certain voltage value is
exceeded and the surge applied is nearly
short circuited. The response voltage of
Technical data: The measured limiting voltage is the the GDT depends on the steepness of the

8 Voltage protection level Up


The voltage protection level is a parame-
maximum voltage measured at the ter-
minals of the surge protective device
incoming voltage (du/dt).
Generally applies:
The higher the steepness du/dt, the high-
ter that characterises the performance of when exposed to a surge current and/or
surge voltage of a certain waveform and er is the response voltage of the gas dis-
a surge protective device in limiting the
amplitude. charge tube. The comparability of differ-
voltage at its terminals. The voltage pro-
ent gas discharge tubes is made possible
tection level must be higher than the
by applying a voltage rise of 1 kV/µs at
maximum limiting voltage measured.
the gas discharge tube for determination
of the dynamic response voltage
(Figs. 8.2.5 and 8.2.6).

148 LIGHTNING PROTECTION GUIDE www.dehn.de


Measured limiting voltage at nominal
fG f in Hz
1 3 discharge current
This test is carried out to determine the 3 dB
limiting behaviour of protective ele-
2 4
ments with constant limiting characteris-
tics (Figs. 8.2.7 and 8.2.8).

Nominal current IL
The nominal current of BLITZDUCTOR CT
Voltage
characterises the permissible continuous
du/dt = 1 kV/µs aE in dB
operating current. The nominal current
Fig. 8.2.5 Test arrangement for determining the of BLITZDUCTOR CT is determined by the Fig. 8.2.10 Typical frequency response of a BLITZ-
limiting voltage at a rate of voltage rise of current carrying capability and the inser- DUCTOR CT
du/dt = 1 kV/µs tion loss of the impedances used for
decoupling of gas discharge tubes and
rate of voltage rise fine protection elements as well as by the
du/dt = 1 kV/µs follow current extinguishing capability. Selection features (SF)
U in V
1000 The value is stated as dc value(Fig. 8.2.9). 1. Which discharge capacity is
900 required ?
800 The rating of the discharge capacity of
700 BLITZDUCTOR CT is determined by the
600 protective task to be fulfilled. For easy
1 3
500 limiting voltage IL BLITZDUCTOR CT selection, the following cases a to d are
400 2 4 explained.
300
200 Case a:
Fig. 8.2.9 Nominal current of BLITZDUCTOR CT In this case the terminal equipment to be
100
0
protected is located in a building struc-
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2

ture with an external lightning protec-


t in µs tion system or the roof of the building is
To the different types of protection mod- equipped with metal roof structures
Fig. 8.2.6 Sparkover performance of an SPD at ules of BLITZDUCTOR CT apply the nomi- exposed to lightning (e. g. antenna
du/dt = 1 kV/µs nal currents according to Table 8.22: masts, air-conditioning systems). The
data or telecommunications cable con-
current isn
B 1A necting the terminal equipment (Fig.
1 3 8.2.11) to the transformer is mounted
BE 1A ME 1A outside the building structure.
BD 1A MD 1A
2 4 BE C 0.1 A ME C 0.1 A
BD HF 0.1 A MD HF 0.1 A external lightning
protection system
BD HFD 0.1 A MD HFD 0.1 A
MD EX 0.5 A
Fig. 8.2.7 Test arrangement for determining the MD EX HFD 4.8 A
limiting voltage at nominal discharge
current Table 8.2.2 Nominal currents of the protection
modules

U in V SPD
Cut-off frequency fG
60 limiting voltage The cut-off frequency describes the per-
40 MC cable terminal device
formance of an SPD depending on the
telecommunication cable
20 frequency. It is that frequency which
Fig. 8.2.11 Building with external lightning protec-

−20
0
gives an insertion loss (aE) of 3 dB under
certain test conditions (see EN 61643-21)
If there is no other indication in the cata-
tion system and cables installed bet-
ween buildings 8
−40 logue, this frequency stated applies to a
−60 50 Ohm system (Fig. 8.2.10).
0
10
20
30
40
50
60
70
80
90
100

t in µs

Fig. 8.2.8 Limiting voltage at nominal discharge cur-


rent

www.dehn.de LIGHTNING PROTECTION GUIDE 149


Due to the fact that the building struc- Case d: ment are normally fitted with their own
ture is fitted with an external lightning The difference between case d and case c protection circuit or contain optocoupler
protection, the installation of a lightning is that the building structure concerned inputs for control-to-load isolation of sig-
current arrester is necessary. Types B or has neither an external lightning protec- nalling cirucit and internal circuit of the
B... of the BLITZDUCTOR CT family can be tion system nor are cables of the data automation equipment. Therefore addi-
used for this purpose. and telecommunications system mount- tional measures are required for decou-
ed outside the building structure. There- pling BLITZDUCTOR CT and input circuit
Case b: fore only the installation of surge of the equipment to be protected. This
Case b is similar to case a, only the build- arresters is necessary for protection of decoupling is realised with additional
ing structure, where the terminal equip- the equipment. As in cases b and c, pro- decoupling elements between the fine
ment to be protected is located, has no tection modules Type M... of the BLITZ- protection elements and output termi-
external lightning protection system: The DUCTOR CT family are installed nals of BLITZDUCTOR CT.
arising of lightning currents or partial (Fig. 8.2.14).
lightning currents is not assumed here. 4. How high is the signal frequency /
The installation of lightning current data transmission rate to be trans-
arresters Type B or Type B... is only neces- transformer mitted?
sary if the telecommunications cable can As every transmission system, the protec-
be influenced by lightning striking adja- tion circuit of BLITZDUCTOR CT has cer-
cent building structures. If this can be tain low-pass characteristics. The cut-off
excluded, BLITZDUCTOR CT Type M... can frequency indicates the frequency value
be used (Fig. 8.2.12). from which the frequency to be transmit-
ted is attenuated in its amplitude (above
3 dB). In order to keep the feedback
SPD terminal device effects of BLITZDUCTOR CT on the com-
munication/signalling system in the
Fig. 8.2.14 Building without external lightning pro- limits, the signal frequency of the sig-
tection system and cables installed in- nalling circuit must be below the cut-off
side of the building frequency of BLITZDUCTOR CT. The cut-
off frequency is indicated for sinusoids.
SPD 2. Which kinds of interferences have to However, sinusoid signals are not very
be controlled? common in data transmissions. With
Basically, interferences are classified into respect to this fact, a BLITZDUCTOR is to
MC cable terminal device common-mode and differential-mode be chosen with a higher cut-off frequen-
telecommunications cable
interferences. Common-mode interfer- cy than the nominal frequency of the sig-
Fig. 8.2.12 Building without external lightning pro- ences always arise between the signal nalling circuit. When transmitting wave-
tection system and cables installed bet- line and earth whereas differential-mode shape signals evaluating the rising or
ween buildings interferences only arise between two sinking pulse edge, it must be considered
signal lines. The majority of interferences that this edge changes from L to H or
Case c: arrising in communication/signalling sys- from H to L within the appropriate inter-
In case c, no cable of the data and tems are common-mode interferences. val. This time interval is important for the
telecommunications system is mounted Therefore protective surges devices limit- identification of an edge and for passing
outside the building. Although the build- ing between signal line and earth (Type “restricted areas“. This signal therefore
ing structure is fitted with an external ...E) should normally be chosen. Some requires a frequency bandwidth which is
lightning protection system, direct light- input modules of devices, as e.g. isolat- considerably higher than the fundamen-
ning currents cannot be injected into this ing transformers, do not need fine pro- tal of this wave. That is why the frequen-
part of the telecommunications system. tection of the line-to-earth connection cy of the protective device must be rated
Therefore, a surge protective device Type against surges. Only gas discharge tubes that high. As a general rule applies that
M... of the BLITZDUCTOR CT family is protect them against common-mode the cut-off frequency must not be lower
installed here (Fig. 8.2.13). interferences. Due to their different than five times the fundamental wave.
response characteristics, the response of
external lightning gas discharge tubes might cause a com-
5. How high is the operating current of
protection system mon-mode interference to change to a
the installation to be protected?
differential-mode interference. There-
Due to the electrical features of the com-
fore, fine protection elements are inte-
ponents used in the protection circuit of
8 transformer
grated between the signal lines (Type
...D).
BLITZDUCTOR CT, the signal current
which can be transmitted by the protec-
tive device is limited. For practical appli-
3. Are there special requirements to cations this means that the operating
adopt the protection circuit to the current of a signalling system has to be
input circuit of the equipment to be lower than or equal to the nominal cur-
protected? rent of the protective device.
In some cases it is necessary to protect the
SPD terminal device equipment against common-mode and
Fig. 8.2.13 Building with external lightning protec-
differential-mode interferences. The
tion system and cables installed inside input modules of such electronic equip-
of the building

150 LIGHTNING PROTECTION GUIDE www.dehn.de


6. Which maximum continuous operat- are stipulated in IEC 61000-4-5:1995-02. Remark:
ing voltage can arise in the installa- Different test levels are determined with The following examples show the choice
tion to be protected? respect to the immunity to pulse-shaped of surge protective devices of the BLITZ-
The maximum continuous operating interferences for the various devices used DUCTOR CT family in accordance with
voltage in signalling systems must be under varying electromagnetic environ- the 10 selection features described above
lower than or equal to the nominal volt- mental conditions. These test levels bear (SF). The result of each single stage is
age of BLITZDUCTOR CT, so that the pro- the designation 1 to 4, whereby test level indicated in the column “intermediate
tective device has no limiting effects with 1 contains the lowest immunity require- result“.
normal operating conditions. ments (on the devices to be protected) The column “final result” shows the
The maximum continuous operating and test level 4 ensures the highest influence of the intermediate result on
voltage in signalling systems is normally immunity requirements of a device. the total result.
the nominal voltage of a transmission With regard to the protection provided
system regarding also tolerances. When by the surge protective devices this
current loops (e.g. 0 – 20 mA) are used, means that the “let-through energy“
the open circuit voltage of the installa- must be below the immunity level of the
tion is to be applied to the maximum equipment to be protected. Therefore,
continuous operating voltage. coordination characteristics (CC) were
developed for the BLITZDUCTOR CT fam-
7. Which reference has the maximum ily. These coordination characterstics
continuous operating voltage? allow a coordinated installation of the
Different signal current circuits have dif- different types of BLITZDUCTOR CT for
ferent signal references (balanced/ protection of automation engineering
unbalanced). On one hand, the continu- equipment. The surge immunity test of
ous operating voltage of the installation this equipment was taken as a basis of
can be stated as line/line voltage, on the determining the BLITZDUCTOR coordina-
other hand, as line/earth voltage. This is tion characteristics. If, for example,
to be considered when chosing the pro- automation engineering equipment is
tective devices: Different nominal volt- tested according to test level 1, the
ages are stated on the basis of the differ- equipment may only have a let-through
ent circuit of the fine protection ele- energy corresponding to this test level. In
ments in the protection module of BLITZ- practice this means that an equipment
DUCTOR CT. The different references for tested with level 4 can only discharge
the nominal voltage voltage of BLITZ- overvoltages without damaging the
DUCTOR CT are given in section “Techni- equipment if the output of the surge
cal data – Nominal voltage“. protective device corresponds to a let-
through energy of 1, 2, 3, or 4. This
makes it very easy for the user to choose
8. Do the integrated decoupling ele-
suitable protective devices.
ments of BLITZDUCTOR CT affect the
signal transmission ?
Decoupling elements are used inside of 10. Shall there be one or two stages of
BLITZDUCTOR CT in order to coordinate protection?
the energy load of the integrated protec- Depending on the building structure and
tion elements. They are mounted directly the protection requirements stipulated
in the signalling circuit and may influ- by the Lightning Protection Zones Con-
ence it. Especially with current loops (0 ... cept it may be necessary to install light-
20 mA, 4 ... 20 mA), the operation of a ning current and surge arresters locally
BLITZDUCTOR CT can cause the over- separated from each other or at one
range of the permissible load of the sig- point of the installation. In the first case,
nalling circuit when it is already operated the protection module Type B of BLITZ-
with its maximum load. This has to be DUCTOR CT is installed as lightning cur-
considered before use! rent arrester and the protection module
Type M ... as surge arrester. If lightning
and surge protective measures are
9. Which protection level is required ?
required at one point of the installation,
In general it is possible to choose the
immunity level for automation/telecom-
munications equipment. However, the
the use of a combined lightning current
and surge arrester BLITZDUCTOR CT, Type
B... is required.
8
problem is that this level is often
unknown. Therefore it is necessary to use
other means of comparison. In the tests
for electromagnetic compatibility (EMC),
electrical and electronic eqipment must
have a certain immunity level against
line-conducted interferences. The re-
quirements for testing and test set-up

www.dehn.de LIGHTNING PROTECTION GUIDE 151


Surge protection for electrical tempera- age must now be transmitted to the indi- Remark:
ture control systems cator or receiver (Fig. 8.2.15). Out of For ease of assembly, the temperature
The electrical temperature control of many various connections of Pt 100 meas- control system with surge protective
media in technological processes is uring sensors to the measuring trans- devices, power supply and measuring
applied in all branches of industry. The former, the four-wire configuration is lines is fitted with the same type of surge
branches differ a lot from eath other: chosen. It represents the best connection protective device. In practice it has
They streach from food industry via for resistance thermometers. By this con- proved that the balanced lines for supply,
chemical processes up to ventilation sys- figuration, the interfering effects of the compensation and measurement are
tems of building structures and building conductor resistance and its temperature allocated to one protected device each.
services control systems. However, they sensitivity on the mesured result are Surge protection of the 230 V power sup-
have something in common: the distance excluded. The Pt 100 sensor is supplied ply of the Pt 100 receiver as well as the
between measuring sensor and indicator with an injected current. Alternations of 4 ...20 mA current loop coming from the
or measured-value processing is long. the conductor resistance are compensat- receiver is also necessary but not shown
Due to the long connection cables, over- ed by automatic adjustment of the sup- here in order to retain clearness.
voltages can be coupled which are not ply voltage. If the conductor resistance
only caused by atmospheric discharges. does not alter, the measured voltage Um
Therefore a possible protection concept remains unchanged. This measured volt-
of temperature measurements against age is only influenced by the alternation
surges by a standard type Pt 100 shall be of the measuring resistance depending
worked out in the following. The build- on the temperature. It is measured at the
ing structure where the measuring transformer using a high-resistance volt-
instrument is located has no external age detector. Line compensation is there-
lightning protection system. fore not necessary with this configura-
The temperature is controlled indirectly tion.
by measuring the electrical resistance.
The resistance thermometer Pt 100 has a
resistance of 100 Ω at 0°C. This value
varies by around 0.4 Ω/K depending on
the temperature. The temperature is
controlled by injecting a constant current
causing a voltage drop proportional to
the temperature rise at the resistance
thermometer. In order to prevent the the
self-heating of the resistance thermome-
ter, the current is limited to 1 mA. In this
case, a voltage drop of 100 mV appears
at the Pt 100 at 0°C. This measured volt-

feed-in (l=const.) 4 ... 20 mA


Pt 100
ϑ

measuring signal (Um / ϑ) 230 V supply


4 ... 20 mA

transformer connecting line Pt 100 measuring transformer


Pt 100

Fig. 8.2.15 Block diagram of temperature measuring

152 LIGHTNING PROTECTION GUIDE www.dehn.de


SF Application Intermediate result Final result
1 The transformer is situated at a process framework in a production hall
and the measuring transformer is installed in a control room inside of
the production building. The building has no external lightning
protection system. BLITZDUCTOR CT BLITZDUCTOR CT
This example corresponds to case d. BCT MOD M... BCT MOD M...
2 The threat to transformer Pt 100 as well as the measuring transformer
Pt 100 by surges arises between signal line and earth. This requires a BLITZDUCTOR CT BLITZDUCTOR CT
fine limitation of common-mode interferences. BCT MOD ...E BCT MOD ME
3 There are no special requirements on the adjustment of the protective
circuit to the input circuit of the devices to be protected BLITZDUCTOR CT
(Pt 100, Pt 100 measuring transformer). no influence BCT MOD ME
4 The temperature measuring equipment is a system supplied by dc
current. The temperature-related measuring voltage is also a dc voltage BLITZDUCTOR CT
variable. Thus no signal frequencies have to be considered no influence BCT MOD ME
5 The operating current of the supply circuit is limited to 1 mA due to the IL type ME = 1 A
physical measuring principle of Pt 100. 1 mA < 1 A ⇒ ok
The operating current of the measuring signal amounts to some µA due BLITZDUCTOR CT
to the very high impedance measurement tapping. µA < 1 A ⇒ ok BCT MOD ME
6 The maximum arising operating voltage in this system results from the
following consideration:
According to DIN IEC 751, Pt 100 measuring resistors are designed for a
maximum temperature of up to 850°C. The respective resistance is 340Ω.
Considering the load-independent measuring current of 1 mA, results a BLITZDUCTOR CT BLITZDUCTOR CT
measuring voltage of approx. 340 mV. BCT MOD ... 5 V BCT MOD ME 5
7 The operating voltage of the system arises from line to line. BCT MOD BE 5 V
has nominal voltage
5 V dc line ⇒ earth,
this allows
line ⇒ line 10 V dc
⇒ no influence on BLITZDUCTOR CT
the measuring signal BCT MOD ME 5
8 Using the four-wire circuit for measuring the temperature with Pt100,
the influence of the cable resistance and its temperature-related
fluctuations on the measuring result are completely eliminated. This also
applies to the increasing of the cable resistance by the decoupling BLITZDUCTOR CT
impedances of BLITZDUCTOR CT no influence BCT MOD ME 5
9 The Pt 100 measuring transformer has an immunity against conducted BLITZDUCTOR CT
interferences according to test level 2 according to DIN EN 61000-4-5. BCT MOD ME 5
The “transmitted energy” being related to the voltage protection level
KK: X | 1
of the surge protective device may correspond to max. test level 2
of DIN EN 61000-4-5. "transmitted energy"
corresponds
to level 1
"transmitted energy"
of the protective
device is less than
immunity of the
terminal device
BLITZDUCTOR CT

10 The surge protection shall be performed in one stage.


⇒ KK: X | 1
BLITZDUCTOR CT
is ok BCT MOD ME 5
8
BCT MOD ME 5
⇒ surge arrester BLITZDUCTOR CT
BCT MOD ME 5
Result of selection: BLITZDUCTOR CT
BCT MOD ME 5
Table 8.2.3 Selection features for an electrical temperature measuring equpiment.

www.dehn.de LIGHTNING PROTECTION GUIDE 153


8.2.1 Measuring and control sys- lightning stroke (>10 kV) above their
tems transmitter/receiver surge withstand The actual control devices are at the
capability. automation level. DDC stations (Direct
The large separations between the meas-
Many designers and operators of such Digital Control) are increasingly being
uring sensor and the evaluation unit in
installations misleadingly assume that installed. They implement the complete
measuring and control systems allow a
this also realises lightning and surge pro- control and switching functions from a
coupling of surges. The consequential
tection. At this point it is expressly software point of view. All operating
destruction of components and the
emphasised that this voltage only pro- modes, control parameters, nominal val-
breakdown of complete control units can
vides the insulating resistance between ues, switching times and alarm trigger
severely interfere with a process technol-
input and output (common-mode inter- levels and the corresponding software is
ogy procedure. The extent of a surge
ference). This means that, when installed filed at the automation level.
damage caused by a lightning stroke
in transmission systems attention must Process field devices such as actuators
often becomes apparent only some
be paid not only to the limitation of com- and sensors are located at the lowest
weeks later because more and more elec-
mon-mode interferences but also to suf- level, the field level. They represent the
tronic components have to be replaced
ficient limitation of differential-mode interface between the electrical control
because they no longer operate safely.
interferences. Furthermore, the integra- and the process. Actuators transform an
Such kind of damage can have serious
tion of supplementary decoupling resist- electrical signal into another physical
consequences for the operator who uses
ors at the output of the SPD achieves an value (engines, valves, etc.). Sensors
a so-called field bus system because all
energy coordination with the optocou- transform a physical value into an electri-
intelligent field bus components
pler diode. cal signal (temperature sensor, limit
together in one segment can break
Hence, in this case, common-mode and switch, etc.).
down simultaneously.
differential-mode interference limiting
The situation can be improved by
SPDs, e. g. BLITZDUCTOR CT Type ...EC, It is precisely the diffuse branched net-
installing lightning and surge protective
must be installed. work of DDC stations and the conse-
devices (SPDs) which have to be chosen
Detailed designs for the application-spe- quential integration into building con-
to suit the specific interface.
cific choice of protective devices for trol systems which offer a large contact
Typical interfaces and the protective
measuring and control systems can be area for interferences caused by light-
devices appropriate to the system can be
found in chapters 9.8, 9.12, 9.16 and 9.17. ning currents and surges. If this causes a
found in our “Surge Protection” product
breakdown of the complete lighting, air-
catalogue or at www.dehn.de.
conditioning or heating control, this not
8.2.2 Building control systems only incurs primary costs for the equip-
Electrical isolation using optocouplers:
The pressure of rising costs is forcing the ment, it is also precisely the conse-
Optoelectronic components (Fig. 8.2.1.1),
owners and operators of buildings in quences of this system breakdown which
which typically produce a dielectric
both the public and the private sector to make a difference. They can significantly
strength between the input and output
look more and more for cost saving increase the energy costs because peak
of a few 100 V to 10 kV, are frequently
opportunities for building services man- loads can no longer be analysed and
installed to transmit signals in process
agement. Technical property manage- optimised due to the fault in the control
technology systems in order to isolate
ment (TPM) can help to reduce costs on a electronics. If production processes are
the field side electrically from the process
permanent basis. Technical property integrated into the BA, damage to the
side. Thus their function is similar to that
management is a comprehensive instru- BA can lead to breakdowns in production
of transformers and they can primarily be
ment to make technical equipment in and hence quite possibly to large eco-
installed to block low common-mode
buildings continuously available, to keep nomic losses. To ensure permanent avail-
interferences. However, they cannot pro-
it operative and to adapt it to changing ability, protective measures are required,
vide sufficient protection against arising
organisational requirements. This facili- whose exact nature depends on the risk
common-mode and differential-mode
tates optimum management which to be controlled.
interferences. When being affected by a
increases the profitability of a property.
Detailed designs for the application-spe-
input current IF output current IC
Building automation (BA) has grown out cific choice of protective devices for
1 3 of measuring and control systems (MCS) building automation can be found in
on the one hand, and central control sys- chapters 9.13, and 9.14.
2 4
radiation tems (CCS) on the other. The function of
building automation is to automate the
technical processes within the building in
transmitter
their entirety. This involves networking

8 optical fibre
substrate
sheathing
the complete installation comprising
room automation, the M-bus measuring
system and the heating-ventilation-air-
conditioning and alarm systems via pow-
erful computers on the management
level (Fig. 8.2.2.1). Data archiving takes
receiver place at the management level. Long
term data storage allows evaluations
connections connections concerning the energy consumption and
3,4 1,2 the adjustment of the installations in the
building to be obtained.
Fig. 8.2.1.1 Optocoupler - Schematic diagram

154 LIGHTNING PROTECTION GUIDE www.dehn.de


Generic cabling schemes contain three
cabling subsystems: campus backbone,
building backbone and horizontal
cabling. The cabling subsystems are con-
nected together to create a generic
cabling structure as shown in Fig. 8.2.3.1.
The distributors provide the means to
configure the cabling to support differ-
management level
ent topologies like bus, star and ring.
The campus backbone cabling subsystem
extends fromt he campus distributor to
the building distributor(s) usually located
in separate buildings. When present, it
includes the campus backbone cables,
the mechanical termination of the cam-
automation level pus backbone cables (at both the campus
and building distributors) and the cross-
connections at the campus distributor.

A building backbone cabling subsystem


extends from building distributor(s) to
field level the floor distributor(s). The subsystem
includes the building backbone cables,
the mechanical termination of the build-
ing backbone cables (at both the build-
ing and floor distributors ) and the cross
connections at the building distributor.
Fig. 8.2.2.1 Levels in a building
The horizontal cabling subsystem
extends from the floor distributor to the
8.2.3 Generic cabling systems (EDP cables (OF cables). This universal cabling
telecommunications outlet(s) connected
networks, TC installations) system supports a wide range of services
to it. The subsystem includes the horizon-
including voice, data, text and images.
The European standard EN 50173“Infor- tal cables, the mechanical termination of
The universal cabling system comprises
mation technology – Generic cabling sys- the horizontal cables at the floor distrib-
the following functional elements:
tems” has been valid since November utor, the cross connections at the floor
1995. ⇒ Campus distributors (CD), distributor and the telecommunications
⇒ Campus backbone cables, outlets.
It provides ⇒ Building distributors (BD),
⇒ users with an application independ- Optical fibre cables are usually used as
⇒ Building backbone cables data connection between the CD and the
ent generic cabling system and an
open market for cabling compo- ⇒ Floor distributors (FD), BD. This means that no surge arrester
nents; ⇒ Horizontal cables, (SPD) is required for the field side. If,
⇒ Transition points (optional), however, the OF cables have a metal
⇒ users with a flexible cabling scheme
rodent protection, this must be integrat-
that allows to carry out modifica- ⇒ Telecommunication outlet (TO). ed into the lightning protection system.
tions in a both easy and economical
The active OF components for the distri-
way; Groups of these functional elements are bution of the optical fibre cables, howev-
⇒ building professionals (for example, connected together to form cabling sub- er, are supplied with 230 V on the power
architects) with guidance allowing systems. side. In this case, SPDs can be used for the
the accommodation of cabling power supply system (see chapter 7.7.2).
before specific requirements are
known; i.e. in the initial design stage
either for construction or refurbish- terminal
ment, device
⇒ industry and standardisation bodies
for applications with a cabling sys-
tem which supports current products
CD BD FD TP
(optionally)
TO
8
and provides a basis for future prod-
uct development.
campus backbone building backbone horizontal
cabling subsystem cabling subsystem cabling subsystem
This European standard thus defines a
universal cabling system which can be terminal cabling
used within sites with one or more build- subsystem
ings. It deals with cable systems with bal- universal cabling system
anced copper cables and optical fibre
Fig. 8.2.3.1 Universal cabling structure

www.dehn.de LIGHTNING PROTECTION GUIDE 155


Nowadays, building backbone cables (BD 8.2.4 Intrinsically safe circuits circuit acting as energy storage devices
to FD) are equipped almost exclusively In all fields of industry whose processing must be limited to safe maximum values.
with OF cables for the transmission of or transport operations produce com- For the safe operation of a measuring
data. Balanced copper cables (so-called bustible materials - gases, vapors, mist or and control system circuit, for example,
master cables), however, are still used to dust - which, when mixed with air, can this means that neither the sparks arising
transmit voice (telephone). form a potentially explosive atmosphere during the operational opening and clos-
With a few exceptions, balanced copper of hazardous proportions, special meas- ing of the circuit (e. g. at a make-or-break
cables are used today for the horizontal ures must be taken to protect against contact in an intrinsically safe circuit), nor
cables (FD to TO). explosions. those arising in the event of a fault (e. g.
For cable lengths of around 500 m (build- a short circuit or earth fault) must be
ing backbone cables) or 90 m (horizontal Depending on the possibility and the capable of causing an ignition. Moreover,
cables) direct lightning strokes to the duration of the occurrence of a poten- both for normal operation and also in
structure (Fig. 8.2.3.2) can induce com- tially explosive atmosphere, sections of the event of a fault, heat ignition as a
mon-mode interferences which would the installation are divided into haz- result of overheating of the equipment
overload the insulation capacity of a ardous areas – so-called zones. and cables in the intrinsically safe circuit,
router or an ISDN card in the PC. Both the must also be excluded.
building/floor distributors (hub, switch, Hazardous areas: This basically limits intrinsic safety as a
router) and the terminal equipment must Areas where hazardous potentially type of protection to circuits requiring
be equipped with protective measures in explosive atmospheres arise due to gases, relatively little power. These are circuits
this case. vapors and mist, for example, are divided of measuring and control systems and
into zones 0 to 2. Those where hazardous also data systems. Intrinsic safety which
The protective devices required here potentially explosive atmospheres can can be achieved by limiting the energies
must be chosen according to the network arise due to dust are divided into zones available in the circuit does not relate to
application. Common network applica- 20, 21 or 22. individual devices – as is the case with
tions are Explosion groups I, IIA, IIB and IIC provide other types of protection – but to the
⇒ Token Ring, a system of classification according to the complete circuit. This produces a number
of considerable advantages compared to
⇒ Ethernet 10 Base T, explosiveness of the combustible mater-
ials used in the respective field of appli- other types of protection.
⇒ Fast Ethernet 100 Base TX, Firstly, no expensive special constructions
cation. Classification criteria are the
⇒ Gigabit Ethernet 1000 Base TX. “Maximum Experimental Safe Gap are required for the electrical equipment
(MESG)“ and the “Minimum Ignition used in the field, for example flame-
An appropriate protection concept for
Current (MIC)”. The MESG and MIC are proof encapsulation or embedding in
choosing the appropriate protective
determined for the various gases and cast resin, which results mainly in more
devices can be found in chapter 9.11
vapors according to a stipulated testing cost-effective solutions. Another advan-
“Surge protection for ETHERNET net-
arrangement. tage is that the intrinsic safety is the only
works”.
Explosion group IIC contains the most type of protection which allows the user
highly combustible materials such as to work freely at all live intrinsically safe
hydrogen and acetylene. When heated, installations in a hazardous area without
these materials have different ignition having an adverse effect on the protec-
temperatures classified into temperature tion against explosion.
approx. 90 m classes (T1... T6). The economic advantage of using intrin-
TO
To avoid electrical equipment from being sically safe circuits lies in the fact that,
FD
sources of ignition in explosive atmos- even in the hazardous areas, convention-
pheres, these are designed with different al non-certified passive equipment can
approx. 500 m types of protection. One type of protec- be used. Thus this type of protection is
tion used all over the world, particularly also one of the simplest types of installa-
in measuring and control systems, is the tion.
BD
type of protection “Intrinsic safety” Ex(i). Intrinsic safety has therefore consider-
able significance, particularly in measur-
Type of protection: Intrinsic safety ing and control systems, not least
Horizontal cabling system Intrinsic safety being a type of protection because of the increased use of electron-
is based on the principle of current and ic automation systems. However, intrinsic
− connecting lead between FD and TO, safety demands more from the designer
voltage limitation in an electrical circuit.
length: approx. 90 m or constructor of an installation than
− Transmission characteristics up to 250 MHz With this system, the energy of the circuit

8 TO
(Cat. 6)

Telecommunication outlet
or a part of the circuit, which is in a posi-
tion to ignite potentially explosive
atmospheres, is kept so low to ensure
other types of protection. The intrinsic
safety of a circuit not only depends on
compliance with the design provisions
FD Floor distributor that neither sparks nor intolerable sur- for the individual pieces of equipment,
BD Building distributor face heating of the electrical compo- but also on the correct connection of all
nents can cause an ignition of the sur- equipment in the intrinsically safe circuit
Building backbone cabling subsystem and the correct installation.
rounding potentially explosive atmos-
− Connecting lead between BD and FD, phere. Apart from voltages and currents
length: approx. 500 m of the electrical equipment, the induc-
tances and capacitances in the complete
Fig. 8.2.3.2 Influence of lightning on IT cabling sub-
systems

156 LIGHTNING PROTECTION GUIDE www.dehn.de


Transients in hazardous areas: Classification of electrical equipment The designer/constructor must test
Intrinsic safety as type of protection con- into category ia or ib whether these safety-related permissible
siders all electrical energy storage devices An important aspect of intrinsic safety maximum values of the equipment con-
present in the system but not energy for explosion protection is the issue of nected and located in the intrinsically
from outside, such as coupled surges the reliability with respect to maintain- safe circuit (i.e. process field devices, con-
resulting from atmospheric discharges. ing of voltage and current limits, even ductors and SPD) are maintained for each
Coupled surges come up in expanded assuming certain faults. There are two individual case. The corresponding values
industrial installations mainly as a result categories of reliability. have to be taken from the rating plate of
of close and distant lightning strokes. In Category ib specifies that the intrinsic the pertinent equipment or the type
the event of a direct lightning stroke, the safety must be maintained if a fault examination certificate.
voltage drop across the earth-termina- occurs in the intrinsically safe circuit.
tion system causes a potential rise Category ia requires that the intrinsic Fig. 8.2.4.1 shows the principle use of
between some 10 and 100 kV. This poten- safety must be maintained if two inde- SPDs in measuring and control circuits
tial rise acts as a potential difference on pendent faults occur.
all equipment connected via cables to II C: Classification in explosion groups
distant equipment. These potential dif- The classification of the BLITZDUCTOR CT Explosive gases, vapors and mist are clas-
ferences are considerably greater than or DEHNconnect DCO as category ia is sified according to the spark energy
the insulation resistance of the equip- the classification in the highest category. required to ignite the most explosive
ment and can easily be sparked over. For This means that the BLITZDUCTOR may mixture with air.
distant lightning strokes it is mainly the also be used with other equipment locat- Equipment is classified according to the
coupled surges in conductors that can ed in zones 0 and 20. Extra attention gases which it can be used with.
destroy the inputs of electronic equip- must be paid to the special conditions of Group II applies to all fields of applica-
ment by acting as differential-mode zones 0 and 20 and clarified in each indi- tion, e.g. chemical industry, coal and
interferences (differential voltage vidual case. grain processing, with exception of
between the lines). underground mining.
Maximum values of current I0, Group II has the highest risk of explosion,
voltage U0, inductance L0 and capaci- since this group considers a mixture with
tance C0 the lowest ignition energy.
At the interface between hazardous area The certification of BLITZDUCTOR for
and safe area, safety barriers or transmit- explosion group II C means that it fulfils
ters with Ex(i) output circuit are used to the highest, i.e. most sensitive, require-
separate these two different zones. ments for a mixture of hydrogen in air.
The safety-related maximum values of a
safety barrier or a measuring transformer
with Ex(i) output circuit are defined by
the test certificates of an authorised test-
ing laboratory:

⇒ Maximum output voltage U0


⇒ Maximum output current I0
⇒ Maximum external inductance L0
⇒ Maximum external capacitance C0

non-hazardous area hazardous area MC circuit Ex(i)

3 1 1 3
¤ ¤
BLITZDUCTOR BLITZDUCTOR
MT
4 2 2 4
signal line
® ®
measuring transfor- BLITZDUCTOR CT BLITZDUCTOR CT transmitter
mer with Ex(i) input
(max. perm. Lo, Co)

LBD LLtg LBD LGe


8
3 1 1 3
CBD CLtg CBD CGe
4 2 2 4
C C
EB/PE EB/PE

Lo LBD + LLtg + LBD + LGe


Co CBD + CLtg + CBD + CGe + C

Fig. 8.2.4.1 Calculation of L0 and C0

www.dehn.de LIGHTNING PROTECTION GUIDE 157


T6: Classification into temperature- This component has already a certificate Further important electrical data:
classes of conformity issued by the Physikalisch- ⇒ Maximum external inductance L0
When a potentially explosive atmos- Technischen Bundesanstalt, in Brunswick, and maximum external capacitance
phere is ignited as a result of the hot sur- Germany (PTB). (C0):
face of a piece of equipment, a minimum
The special choice of components in
temperature specific to the material is The SPD has the following classification:
BLITZDUCTOR CT means that the val-
required to cause the explosion. The igni-
II 2(1) G EEx ia IIC T6. ues of the internal inductance and
tion temperature is a characteristic of the
capacitance of the various individual
material characterising the ignition
This classification states the components are negligibly small.
behaviour of the gases, vapors or dust on
a hot surface. For economic reasons, gas- II Group of devices – the SPD may be ⇒ Maximum input current (Ii):
es and vapors are therefore classified used in all fields apart from mining. The maximum permissible current
into certain temperature classes. Temper- 2 (1) G Device category – the SPD may which may be supplied via the con-
ature class T6 specifies that the maximum be installed in potentially explosive nections is 500 mA, without overrid-
surface temperature of the component gas atmospheres in zone 1 and also ing the intrinsic safety.
must not exceed 85° C either in operation in conductors from zone 0 (to pro- ⇒ Maximum input voltage (Ui):
or in the event of a fault, and that the tect terminal devices in zone 0)
The maximum voltage which may be
ignition temperature of the gases and EEx Testing laboratory certifies that this applied to BLITZDUCTOR CT is 26.8 V,
vapors must be higher than 85° C. electrical equipment conforms to the without overriding the intrinsic safe-
With its T6 classification, BLITZDUCTOR harmonised European standards. ty.
CT also fulfils the highest stipulated
EN 50014: General Principles
requirements in this aspect.
EN 50020: Intrinsic safety “i” Insulation resistance
The insulation between an intrinsically
In accordance with the certificate of con- BLITZDUCTOR CT equipment has
safe circuit and the frame of the electrical
formity issued by the Physikalisch-Tech- passed a type examination success-
equipment or other components which
nische Bundesanstalt (PTB), the following fully.
can be earthed must usually be able to
electrical parameters must also be taken ia Type of protection – the SPD controls withstand the root mean square value of
into consideration. even a combination of two arbitrary an ac test voltage which is twice as high
faults in an intrinsically safe circuit as the voltage of the intrinsically safe cir-
Selection criteria for SPDs – without causing ignition itself cuit, or 500 V, whichever value is higher.
BLITZDUCTOR CT
IIC Explosion group – the SPD fulfils the Equipment with an insulation resistance
Using the example of BLITZDUCTOR CT,
requirements of explosion group IIC < 500 V ac is considered to be earthed.
BCT MOD MD EX 24, the specific selec-
and may also be used with ignitable Intrinsically safe equipment (e. g. cables,
tion criteria for this component are
gases such as hydrogen. transmitters, sensors, etc.) generally have
explained below (Figs. 8.2.4.2a and
T6 Temperature class – the SPD was clas- an insulating strength > 500 V ac.
8.2.4.2b).
sified into the highest temperature Intrinsically safe circuits must be earthed
class T6 (max. surface temperature of if this is required for safety reasons. They
PTB 99 ATEX 2092 85° C) at a max. ambient tempera- may be earthed if this is required for
ture of 40° C. functional reasons. This earthing must be
carried out at only one point by connec-
tion with the equipotential bonding.
SPDs with a dc sparkover voltage to earth
< 500 V dc represent an earthing of the
intrinsically safe circuit.
If the dc sparkover voltage of the SPD is
> 500 V dc, the intrinsically safe circuit is
considered to be non-earthed. This
requirement corresponds to BLITZDUC-
TOR CT, BCT MOD MD EX 24.

Fig. 8.2.4.2a Intrinsically safe SPD

8 Circuit Application example

(a) (d)
1 ¤ 3
2
BLITZDUCTOR CT 4
(b) (e)

(c)

Fig. 8.2.4.2b Schematic diagram of BCT MOD MD EX ...

158 LIGHTNING PROTECTION GUIDE www.dehn.de


Fig. 8.2.4.3 illustrates the installation of
BLITZDUCTOR CT MD/Ex SPDs to protect non-hazardous area hazardous area MC circuit
a transmitter and sensor with an insulat-
measuring
ing strength > 500 V ac. transformer 1) BLITZDUCTOR CT
®
BLITZDUCTOR CT
®
transmitter 1)
3 1 1 3
In order to coordinate the dielectric MD / Ex MD / Ex
Mu
strength of the devices to be protected 4 2 2 4

(transmitter and sensor) with the voltage signal line


protection level of the SPDs, it must be
ensured that the insulation resistance of
the devices to be protected is consider-
ably higher than the requirements for an
ac test voltage 500 - V ac. intermeshed earth-termination system
In order to avoid that the voltage drop of
the interference current to be discharged
in the earth connection does not 1)
Insulation resistance > 500 V ac
degrade the voltage protection level, it ensures consequent equipotential
must be ensured that the equipotential bonding and intermeshing
bonding between the device to be pro-
tected and the SPD is consistent. In Fig. 8.2.4.3 SPD in hazardous location - Insulation resistance > 500 V ac
Fig. 8.2.4.3 this is represented by a sup-
plementary equipotential bonding con- Circuit Application example
ductor between the device to be protect-
ed and the SPD BLITZDUCTOR CT.

Fig. 8.2.4.4 illustrates a special type of (a) (d)


1 ¤ 3
application. This particular application 2
BLITZDUCTOR CT 4
arises if the terminal device to be pro- (b) (e)
tected has an insulation resistance
< 500 V ac. In this case, the intrinsically (c)
safe measuring circuit is not floating.

A BLITZDUCTOR CT, BCT MOD ME, which


is not certified for use in hazardous areas, Fig. 8.2.4.4 Application - Insulation resistance < 500 V ac
is used as the SPD in the hazardous area
and realises a voltage protection level
between lines to earth/equipotential respond to different positions, a situa- which are determined by the installation.
bonding which is considerably less than tion which occasionally causes consterna- During the discharge, the current flow
500 V. This is necessary in this particular tion among designers and building con- through the installation (e. g. L and R of
application since the insulating strength structors. the equipotential bonding conductor)
of the transmitter corresponds to < 500 V can cause a voltage drop ULR which must
ac. Chapter 9.16 “Installation of surge pro- be added to Up and results in the residual
tective devices in intrinsically safe cir- voltage at the terminal device Ur.
This example illustrates particularly the cuits”, lists the most important selection
importance of a common consideration criteria for both intrinsic safety and Hence:
of the conditions of intrinsic safety and EMC/surge protection in installations in ⇒ Ur = Up + UL + UR
the EMCsurge protection to be brought order to detect the interaction on the
⇒ Uc of the SPD is just above the open
into line with each other in systems engi- other requirement profile in each case.
circuit voltage of the system
neering.
⇒ Up of the SPD should be as low as
Earthing/Equipotential bonding 8.2.5 Special features of the instal- possible, since additional voltage
A consistent equipotential bonding and lation of SPDs drops through the installation have
an intermeshing of the earth-termina- less effect
The protective effect of an SPD for a
tion system in the hazardous area of the
device to be protected is provided if a ⇒ The equipotential bonding should
installation must be ensured.
The cross section of the earth conductor
from the SPD to the equipotential bond-
source of interference is reduced to a
specified value below the interference or
destruction limit and above the maxi-
be designed to have the lowest
impedance possible
⇒ Installing the SPD as close as possible
8
ing must be at least 4 mm2 Cu. to the terminal device has a
mum operating voltage of a device to be
protected. Generally, the protective favourable effect on the residual
Installation of SPD BLITZDUCTOR CT in voltage
effect of an arrester is indicated by the
intrinsically safe circuits
manufacturer in form of the voltage pro-
The normative stipulations for intrinsical-
tection level Up (see EN 61643-21 (VDE
ly safe circuits from the point of view of
0845 Part 3-1)). The effectiveness of a
the protection against explosion and of
surge protective device, however,
electromagnetic compatibility (EMC) cor-
depends on additional parameters,

www.dehn.de LIGHTNING PROTECTION GUIDE 159


Installation examples:
Example 1: Correct installation
(Fig. 8.2.5.1) Blitzductor CT

1 IN 2

3 OUT 4
BCT MOD ...

The terminal device is only earthed Up = voltage protection level


directly via the earth connection point of
the arrester. The consequence is that the

discharge current
Up of the SPD is in fact available at the
terminal device. This form of installation L of line
residual voltage Ur
illustrates the most favourable applica-
tion of the SPD for protection of the ter-
minal device. R of line

Ur = Up
UL +UR have no effect
L and R of the line have no effect on Ur out of Ur = Up

Example 2: Most common installation


Fig. 8.2.5.1 Correct installation
(Fig. 8.2.5.2)
The terminal device is earthed directly via
the earth connection point of the
arrester and is also connected via the Blitzductor CT
1 IN 2

3 OUT 4
BCT MOD ...
protective conductor. The consequence is
that a part of the discharge current, Up
depending on the impedance ratio, flows
away via the connection to the terminal
discharge current

device. To prevent a coupling of the Uv = voltage drop


interference from the connecting L of line connection
Ur
equipotential bonding conductor to the BCT > terminal
protected lines, and to keep the residual device
R of line
voltage low, this equipotential bonding
conductor must be installed separately, if
possible, and/or be designed to have e.g. connection of protective conductor of power supply
extremely low impedance (e. g. metal
mounting plate). This form of installation L and R of the line have a little effect on Ur, if the connection has a low
illustrates current installation practice for impedance: Ur = Up + Uv
terminal devices safety class 1.
Ur = Up + Uv Fig. 8.2.5.2 Most frequent installation

Example 3: Wrong method of equipoten-


tial bonding (Fig. 8.2.5.3)
The terminal device is only earthed Blitzductor CT
1 IN 2

3 OUT 4

BCT MOD ...

directly via the protective conductor ter-


minal, for example. There is no low Up
impedance equipotential bonding to the
surge protective device. The path of the
discharge current

equipotential bonding conductor from


UL no direct earth connection
protective device to where it meets the Ur
between BLITZDUCTOR and
protective conductor terminal of the ter- terminal device
minal device (e. g. equipotential bonding UR
bar) has considerable effect on the
residual voltage. Depending on the
length of the conductor, voltage drops L and R of the line impair Ur: Ur = Up + UL + UR
up to a few kV can arise which add up to
Up and can lead to the destruction of the

8 terminal device during the discharge of


surges.
Fig. 8.2.5.3 Wrong method of equipotential bonding

terminal device. If strict spatial separa-


Ur = Up + UL + UR tion or shielding of an unprotected con-
ductor upstream of the SPD, and protect-
Example 4: Wrong conductor leading ed conductor downstream of the SPD, is
(Fig. 8.2.5.4) not maintained, then the electromagnet-
ic interference field can cause coupling
Even if the equipotential bonding is car-
of interference impulses on the protect-
ried out correctly, a wrong conductor
ed conductor.
leading can interfere with the protective
effect or even result in damage to the

160 LIGHTNING PROTECTION GUIDE www.dehn.de


1 3
Blitzductor CT
1 IN 2

3 OUT 4
BCT MOD ...

2 4

Ur

Due to wrong conductor leading interferences are coupled


from the unprotected to the protected line

Fig. 8.2.5.4 Wrong conductor leading

Shielding
Recommendations for installation : Type of installation Distance
The use of metal shields or cable ducts Without
reduces the interaction between line pair divider Aluminium Steel
and surroundings. For shielded cables, or divider divider
please note the following: non-metallic
⇒ Shield earthing at one end reduces divider
the coupling of electric fields Unshielded power cable and
⇒ Shield earthing at both ends reduces unshielded IT cable 200 mm 100 mm 50 mm
the coupling of electomagnetic
Unshielded power cable and
fields
shielded IT cable 50 mm 20 mm 5 mm
⇒ Conventional shields offer no signifi-
cant protection against low frequen- Shielded power cable and
cy magnetic fields. unshielded IT cable 30 mm 10 mm 2 mm
Shielded power cable and
Recommendations: shielded IT cable 0 mm 0 mm 0 mm
Shields should run continuously between
IT installations, have a low coupling
Table 8.2.5.1 Separation of telecommunication and low voltage cables (based on EN 50174-2)
resistance and be conducted around the
complete circumference, if possible. The
shield must enclose the conductors com-
Recommended
pletely, if possible. Interruptions in the
shield and high impedance earth connec- not recommended
tions and “pig tails“ of cables should be l.v. cables
avoided.
The extent to which low voltage lines can
affect telecommunication lines depends
on a multitude of factors. The recom- auxiliary cables
mended guide values for the spatial dis- right
tances to low voltage lines are described
telecommunica-
in EN 50174-2. For a cable length less
tion cables
than 35 m no distance is generally
required. In all other cases, Table 8.2.5.1
besides gives the distances applying.
It is recommended to install telecommu-
sensitive
applications
8
nication lines in metal ducts which are
electrically connected and completely metal cable trays
enclosed. The metal cable duct systems
should be connected with low imped-
ance to earth as frequently as possible, at Low voltage cables Telecommunication cables
least at the beginning and the end Auxiliary cables
(Fig. 8.2.5.5). Cables for sensitive applications
(e.g. fire alarm systems, door openers)

Fig. 8.2.5.5 Separation of cables in cable duct systems

www.dehn.de LIGHTNING PROTECTION GUIDE 161


8

162 LIGHTNING PROTECTION GUIDE www.dehn.de


9. Application proposals
9.1 Surge protection for frequency converters
The first frequency converters came “selective RCD” or the use of line reac- response of the motor. This also means,
onto the German market in 1956. In tors, for example, provide a remedy. however, that the switching transients
simple words, a frequency converter appear at the output of the frequency
consists of a line-side converter (rectifi- The load-side converter (inverter) in converter more frequently.
er), a dc link (bank of capacitors), and a connection with the control electronics
load-side converter (inverter) (Fig. delivers pulses whose amplitudes fol- For choosing of lightning arresters and
9.1.1). low a sine wave at the output of the surge arresters, the maximum continu-
frequency converter. By means of fre- ous operating voltage UC has to be tak-
At the input of the line-side converter, quency, current and voltage, the oper- en into account. UC specifies the maxi-
the interlinked, three-phase ac voltage ating performance and the speed of mum permissible operating voltage a
is changed into a dc voltage and is the motors connected to the frequency surge protective device may be con-
pushed into the dc link that also serves converter can be varied. The sine curve nected to. This means that no surge
as energy store (buffer). From this stor- at the output of the frequency convert- protective devices with UC ≥ 255 V are
age, energies can be supplied for accel- er is formed by pulses. used at the output side of the frequen-
erating or braking a motor. The higher the clock frequency of the cy converter as it is usual in low voltage
Capacitors in the dc link and the LC net- switching cycles provided by the elec- systems (230/400 V), like e. g. DEHN-
works connected to earth in the ac line tronics, the more exactly the voltage guard T 275 FM. Instead, surge protec-
filter, can cause problems with the follows a sine wave at the output. With tive devices with higher UC are used.
residual current devices (RCD) connect- each cycle, a switching transient is cre- This avoids a "faster" ageing of the
ed in series. The reason for this is often ated that is superimposed on the curve surge protective devices under normal
wrongly seen in the application of of the fundamental frequency. This operating conditions and through the
surge arresters. switching transient reaches a maximum switching transients which leads to a
The problems, however, result from the of 1200 V and higher (according to the failure of the protection. Therefore,
short-term induction of fault currents power spectrum of the frequency con- surge protective devices with high UC.
by the frequency converter. These are verter). The better the simulation of must be used here. This allows a safe
sufficient to activate sensitive earth the sine curve at the output, the better protection against transient surges
leakage circuit breakers (RCDs). A is also the performance and control without running the risk of voltage

line-side dc link load-side converter


converter rectifier bank of capacitors inverter

SR1 SR2
mains
+ + motor load
L1 V1 V3 V5
U1
M
L2 C UZ V1
3~
W1
V4 V6 V2
L3 − −

data
control electronics
control / regulation / monitoring
communication
nominal
values

Fig. 9.1.1 Schematic diagram of a frequency converter


(Ref.: “Die Bibliothek der Technik” Volume 36, Frequenzumrichter, published by Verlag Moderne Industrie)

peaks (switching cycles) of the frequen-


shielded motor supply line cy converter and insufficiently rated
shield is earthed on both
sides over a wide area
surge protective devices causing a heat-
ing of the arrester and consequently a
frequency converter motor
disconnection of the surge protection.
The voltage at the output of the fre-
power supply line to be quency converter is often regulated by
kept as short as possible connection to FC filter
the variable nominal voltage at the
compact filter
mains
input (approx. 5 % during continuous
metal mounting plate connected to earth operation), in order to compensate the
voltage drop over a long connection
general: all cables should be kept as short as possible line. Otherwise, one can simply say that
the maximum voltage at the input of
the frequency converter is equal to the
9
Fig. 9.1.2 EMC Measures (Ref.: “Die Bibliothek der Technik Volume 36, Frequenzumrichter”, published by Verlag
Moderne Industrie)

www.dehn.de LIGHTNING PROTECTION GUIDE 163


maximum voltage at the output of the dc link
frequency converter.

PX
PR
P1
+


The high clock frequency at the output
of the frequency converter generates mains
L1 U M
fieldborne interferences and therefore, L2 V 3~
requires necessarily a shielded cabling L3 W
between frequency converter and drive 1 L11 power 2
motor so that adjacent systems are not L21 supply
disturbed. input
For shielding the motor power supply signal circuit
line, a bilateral shield earthing at the charge
protective
frequency converter and the drive
PC circuits
motor has to be ensured. The large-sur- STF
face contacting of the shield results STR alarm
STOP
from the EMC requirements (Fig. 9.1.2). RH
By means of intermeshed earth-termi- RM A fault
RL B
nation systems, i. e. the earth-termina- C indicator
RT Processor/DSP
tion system the frequency converters JOG
MRS AM analogue
and the drive motor are connected to, AU Software 5 output
potential differences are reduced CS
SD Functions: FM Hz
between the parts of the installation reset RES
PID controller SD
and thus equalising currents are avoid-
operator s station
ed. Basic functions:
SE operating
PU/DU RUN state
Voltage/frequency function SU
Fig. 9.1.3 shows the application of vector control OL and
IPF fault
surge protective devices of the DEHN- FU
10E indicator
guard series. Furthermore, the SPD
10
type BLITZDUCTOR is used here as an 2
example for the protection of 0-20 mA 5
3 4
signals. The protective devices have to 1 LCD/LED display PU/DU
be adapted according to the type of
interface. Protective devices can be
chosen from the selection aid accord- No. Type Part No.
ing to interface in our catalogue
"Surge Protection" or from the website 1 DEHNguard T DG T 275 900 650
www.dehn.de.
2 DEHNguard T DG T 600 900 651
For networking the frequency convert- BLITZDUCTOR CT 919 523 +
er with a central building control sys- 3 BCT MOD ME 24 + BCT BAS 919 506
tem or with a building management
system, it is absolutely essential to con- Fig. 9.1.3 Structure of a frequency converter
nect all communication interfaces with (Ref.: “Die Bibliothek der Technik Volume 36, Frequenzumrichter”, published by Verlag Moderne
surge protective devices in order to Industrie)
minimise the threat of a system failure
by surges.

164 LIGHTNING PROTECTION GUIDE www.dehn.de


9.2 Lightning and surge protection of MW wind turbines
We can observe an unabated trend for Frequency of lightning strokes Furthermore, earth-to-cloud flashes
the utilisation of regenerative energies The annual number of cloud-to-earth starting from high exposed objects car-
like wind power, solar technology, bio- lightning flashes for a certain region ry high charges of a lightning current,
mass, or geothermics. This is an enor- results from the well-known isokerau- which are of special importance for the
mous market potential not only for the nic level. In Europe, a mean number of protection measures at rotor blades
energy industry but also for the suppli- one to three cloud-to-earth flashes per and for the design of lightning current
ers of the energy industry and the elec- km2 and year applies to coast areas and arresters.
trical trade and that worldwide. low mountain ranges.
Standardisation
In the last year, the wind power indus- The mean annual number of lightning IEC 61400-24 (VDE 0127 Part 24) and
try attained a turnover of approx. three strokes to be expected can be deter- the guidelines of Germanischer Lloyd
billion euros in Germany alone. In the mined by the following formula: are the basis for the design of the pro-
meantime, approx. 12,000 wind tur- tection concept.
bines are integrated into the power n = 2.4 i 10 −5 i N g i H 2.05
supply grid and cover already around The German Insurance Association
three percent of the German power Ng number of cloud-to-earth flashes (GDV) recommends in its publication
consumption. Despite of all economic VdS 2010 "Risikoorientierter Blitz- und
1
crises, the wind power industry is per km2 and year in ⎯⎯⎯ Überspannungsschutz” (Risk oriented
booming. km2 • a lightning and surge protection) to
H Height of the object in m implement at least lightning protection
Positive prognoses systems Type II for wind turbines in
The prognoses for the future turn out The maximum and minimum number order to meet the minimum require-
to be positive. The German wind power of lightning strokes to be expected can ments for protection of these installa-
institute (Deutsches Windenergie-Insti- differ from the mean value by the fac- tions.
tut, DEWI) predicts approximately tor of approximately 3.
4,000 wind turbines for the year 2030 Protection measures
on the open seas. Thus, a nominal pow- An assumed number of annually two The main concern in this technical con-
er of approx. 20,000 megawatt could cloud-to-earth flashes per km2 and a tribution is the realisation of lightning
be produced by offshore windfarms. height of 75 m results in an expected protection measures and proactive
The importance of wind turbines is mean frequency of one lightning measures against surges for the electric
obvious. Looking at the growth rates of stroke in three years. and electronic devices/systems of a
this power market, the reliable avail- wind turbine.
ability of energy is also an important For dimensioning lightning protection
aspect. installations, it has to be considered The complex problems of the protec-
that in case of objects with a height of tion of rotor blades and swivelling
Danger resulting from lightning effects > 60 m, and which are exposed to light- parts and bearings require a detailed
An operator of these installations can- ning, also earth-to-cloud flashes can examination. They are also vendor-spe-
not afford downtimes. On the contrary, come up, so-called upward flashes, cific and type-specific.
the high capital investments for a wind beside cloud-to-earth flashes. This The following engineering services and
turbine must have returned in a few results in greater values as specified in test services for the optimisation of cus-
years. Wind turbines are comprehen- the above formula. tomer-specific solutions are offered in
sive electric and electronic installations, the laboratory of DEHN + SÖHNE:
concentrated on a very small area.
Everything, what electrical engineering
and electronics offer, can be found:
switchgear cabinets, motors and drives,
frequency converters, bus systems with
actuators and sensors. It goes without
saying that surges can cause consider-
able damage there. Due to the exposed
position and the overall height, wind
turbines are exposed to direct lightning
effects. The risk of being hit by light-
ning increases quadratically versus the
height of the structure. MW wind tur-
bines with blades reach a total height
of up to 150 m and are therefore par-
ticularly exposed to danger. A compre-
hensive lightning and surge protection
is required.

9
Fig. 9.2.1 Impulse current laboratory DEHN + SÖHNE -
Max. lightning impulse current 200 kA, waveform 10/350 µs

www.dehn.de LIGHTNING PROTECTION GUIDE 165


⇒ Tests of customer-specific, pre- Lightning Protection Zones Concept ture of the wind turbine and shall con-
wired connection units for protec- The lightning protection zones concept sider the architecture of the structure.
tion of the electrical installation is a structuring measure for creating a It is decisive that direct lightning
⇒ Performance of bearings in the defined EMC environment within a parameters affecting lightning protec-
presence of lightning currents structure (Fig. 9.2.2). The defined EMC tion zone 0A from outside are reduced
environment is specified by the electro- by shielding measures and installation
⇒ Lightning current test at down con-
magnetic immunity of the used electric of surge protective devices to ensure
ductors and receptors of rotor
equipment. that the electric and electronic systems
blades
Being a protection measure, the light- and devices situated inside the wind
ning protection zones concept includes turbine can be operated without inter-
These tests in the laboratory prove the
therefore a reduction of the conducted ferences.
effectiveness of the chosen protection
and radiated interferences at bound-
measures and contribute to the optimi-
aries down to agreed values. For this Shielding measures
sation of the "protection package"
reason, the object to be protected is The nacelle should be designed as a
(Fig. 9.2.1).
subdivided into protection zones. The metal shield that is closed in itself. Thus
protection zones result from the struc- a volume can be obtained inside the
nacelle with a considerably attenuated,
electromagnetic field compared to the
outside. The switchgear and control
cabinets in the nacelle and, if existing,
in the operation building should also
be made out of metal. The connecting
cables should be provided with an out-
LPZ 1 nacelle
er, conductive shield. With respect to
LPZ 2 interference suppression, shielded
electromagnetic shield cables are effective against EMC cou-
pling only if the shields are connected
with the equipotential bonding on
shielded cable route both sides. The shields must be contact-
ed with encircling contact terminals to
avoid long and for EMC improper “pig-
operation building tails".
LPZ 1
outgoing Earth-termination system
LPZ 2 lines For earthing a wind turbine, the rein-
shielded pipe or the like forcement of the tower should always
be integrated. Installation of a founda-
tion earthing electrode in the tower
base, and, if existing, in the foundation
Fig. 9.2.2 Lightning protection zones concept for a wind turbine of an operation building, should also
be preferred in view of the corrosion
mast / tower risk of earth conductors.
reinforcement
of the building The earthing of the tower base and the
operation building (Fig. 9.2.3) should
be connected by an intermeshed earth-
ing in order to get an earthing system
concrete foundation with the largest surface possible.
cable duct
reinforcement foundation earthing element
The extent to which additional poten-
tial controlling ring earthing electrodes
must be arranged around the tower
base depends on the fact whether too
high step and contact voltages must
possibly be reduced to protect the
earth operator in case of a lightning stroke.
conductor
ring earthing electrode

Fig. 9.2.3 Intermeshed network of earthing electrodes of a wind turbine

166 LIGHTNING PROTECTION GUIDE www.dehn.de


Protective circuit for conductors at the This lightning current arrester can be concept, the partial lightning current
boundaries of lightning protection mounted among bare live system parts on this conductor can be assumed to be
zones 0A to 1 and higher in the installation to be protected with- blanket 5 %. For lightning protection
Besides shielding against radiated out having to take minimum distances systems type III/IV, this would amount
sources of interference, protection into account. The protective device to a partial lightning current of 5 kA,
against conducted sources of interfer- DEHNbloc is used, for example, for low waveform 10/350 µs.
ence at the boundaries of the lightning voltage lines coming from the wind
protection zones must also be provided turbine. Fig. 9.2.6 shows a lightning current
for reliable operation of the electric arrester suitable for such specific appli-
and electronic devices. Surge arresters (Fig. 9.2.5) are dimen- cations.
sioned for loads as they occur in case of Fig. 9.2.6 shows the approved multipur-
At the boundaries of lightning protec- inductive couplings and switching pose device BLITZDUCTOR CT, BCT
tion zones 0A - 1 (conventionally also operations. Within the scope of energy MOD BE as a lightning current and
called lightning equipotential bond- coordination, they have to be connect- surge arrester. This protective device
ing) SPDs must be used, which are capa- ed downstream of the lightning cur- can be used for protection of equip-
ble of discharging considerable partial rent arresters. They include a thermally ment in EMC lightning protection
lightning currents without damage to monitored metal oxide varistor. zone I and higher. BLITZDUCTOR CT is
the equipment. These SPDs are called designed as a four-terminal network
lightning current arresters (SPDs and limits both common-mode inter-
Type 1) and tested with impulse cur- ferences as well as differential-mode
rents, waveform 10/350 µs. interferences. It can be fixed directly in
the course of terminal blocks or,
At the boundaries of LPZ 0B to 1 and instead of these terminals, on support-
LPZ 1 and higher, only low energy ing rails, whereby its special design
impulse currents have to be controlled allows a space-saving arrangement.
which result from voltages induced
from the outside or from surges gener-
ated in the system itself. These protec-
tion devices are called surge protective
devices (SPDs Type 2) and tested with
impulse currents, waveform 8/20 µs.

Surge protective devices should be cho-


sen according to the operating charac-
teristics of the electric and electronic
systems.
After the discharge, surge protective
devices to be used in the power supply
system must be capable of extinguish-
ing safely the follow currents coming
from mains afterwards. Beside the
Fig. 9.2.6 Application of BLITZDUCTOR CT lightning
impulse current carrying capability, this
current and surge arrester
is the second important aspect of
design.

Fig. 9.2.4 shows lightning current


arrester DEHNbloc with encapsulated Fig. 9.2.5 Application of DEHNguard surge arrester,
spark gap. DG TNC FM, UC = 750 V,
Serial No. 1371

Contrary to surge protective devices for


power supply systems, special attention
has to be paid on system compatibility
and the operating characteristics of the
measuring and control or data line
when installing SPDs in data processing
systems. These protective devices are
connected in series with the data pro-
cessing lines and must be able to
reduce the interference level below the
immunity of the equipment to be pro-
Fig. 9.2.4 Application of DEHNbloc non-exhausting
lightning current arresters
tected.
Considering a single telephone line
within the lightning protection zones
9

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9

168 LIGHTNING PROTECTION GUIDE www.dehn.de


9.3 Lightning and surge protection for PV systems and solar power plants
9.3.1 Lightning and surge protec- tection should be provided for the into account for the installation of a PV
tion for PV systems entire structure. According to the cur- system:
rent scientific state of the art, the ⇒ DIN V VDE V 0185
In the meantime, Germany has gained
installation of PV modules on buildings
a leading position in the field of photo- ⇒ E DIN IEC 64/1123/CD
does not increase the risk of a lightning
voltaic systems (PV) on the world mar- ⇒ VdS 2010
stroke, so that the request for lightning
ket. The guaranteed service life of 20
protection can not be derived directly
years for photovoltaic generators and PV systems on buildings without light-
from the mere existence of a PV system.
their exposed installation sites as well ning protection system
However, there may be an increased
as the sensitive electronics of the Fig. 9.3.1.1 shows the surge protection
danger for the electric facilities of the
inverter really require effective light- concept for a PV system on a building
building in the event of a lightning
ning and surge protection. without lightning protection system.
stroke. This is based on the fact that,
Not only house owners install a PV sys- Possible installation sites of the surge
due to the wiring of the PV lines inside
tem on their rooftop but also private protective devices can be:
the building in existing risers and cable
operating companies make more and
more investments in shared systems,
runs, strong conducted and radiated ⇒ Generator junction box
interferences may result from lightning ⇒ DC input of the inverter
which are erected on large-surface
currents. Therefore, it is necessary, to
roofs, on traffic structures, or unused ⇒ 230 V side of the inverter
estimate the risk by lightning strokes,
open areas.
and to take the results from this into
Because of the big space requirements The max. continuous operating voltage
account for the design. DIN V VDE V
of the photovoltaic generator, PV sys- of the surge protective devices has to
0185-2 states procedures and data for
tems are especially threatened by light- be chosen higher than the open-circuit
the calculation of the risk resulting
ning discharges during thunderstorms. voltage of the PV generator to be
from lightning strokes into structures
Causes for surges in PV systems are expected during maximum insolation
and for the choice of lightning protec-
inductive or capacitive voltages deriv- on a cold day in winter.
tion systems. Four types of lightning
ing from lightning discharges as well as Available are surge protective devices
protection systems are distinguished;
lightning surges and switching opera- in different designs and for various
whose efficiency increases from Type IV
tions in the upstream power supply sys- max. continuous operating voltages
to I. In addition, the risk estimate also
tem. Lightning surges in the PV system (Table 9.3.1.1). Also for generator volt-
provides facts to find out if additional
can damage PV modules and inverters. ages up to 1000 V dc, particular surge
measures against surges must be taken
This can have serious consequences for protective devices can be provided.
for achieving an acceptable risk for the
the operation of the system. Firstly,
installation.
high repair costs, for example, those of These surge protective devices of the
Since the procedure of the risk analysis
the inverter, have a negative effect, DEHNguard Y PV family are available
is very complex and time-consuming,
and, secondly, the system failure can with floating contacts for central
the German Insurance Association has
result in considerable profit cuts for the supervision of the operating state. This
picked up the risk estimate in their
operator of the plant. avoids expensive inspections of the
guideline Vds 2010 "Risikoorientierter
SPDs after thunderstorms.
Blitz- und Überspannungsschutz für
Necessity of lightning protection
Objekte” (Risk oriented lightning and
For the installation of PV systems it If a generator junction box is existing,
surge protection for objects) (taken
must be generally distinguished as it is shown in Fig. 9.3.1.1, it has to be
from DIN V VDE V 0185-2) and present
between an installation on a building equipped with surge protective devices
lightning protection measures for
with or without lightning protection. for protection of the PV modules. Pro-
buildings or structures as they are seen
For public buildings, e.g., assembly tective measures against surges are
by the insurance industry. In Table 3,
places, schools, hospitals, national always effective only locally. This also
this guideline assigns types of lightning
building regulations request lightning applies to those installed for protection
protection systems and measures
protection systems for safety reasons. of the PV modules. Other components
against surges to objects in a simplified
For this purpose, buildings or structures of the photovoltaic system, especially
manner. Furthermore, the guideline
are differentiated, for which, according the PV inverter, which may be mounted
also refers to buildings with alternative
to their location, construction type, or some meters away from the generator
power supply installations, as for exam-
utilisation, a lightning stroke could eas- junction box, have also to be connected
ple, buildings with a PV system
ily have severe consequences. Such to surge protective devices at the dc
(> 10 kW). According to this, these
buildings or structures in need of pro- voltage input of the respective inverter.
objects shall be equipped with a light-
tection have to be provided with a per- For this purpose, surge protective
ning protection system Type III as mini-
manently effective lightning protection devices of the same type as in the gen-
mum requirement for external light-
system. erator junction box are installed.
ning protection. Additionally, protec-
In case of privately used buildings light-
tive measures against surges are
ning protection is often refrained from. The ac side of the inverter has also to
required.
This happens partly out of financial be equipped with surge protective
According to E DIN IEC 64/1123/CD,
reasons, but also because of lacking devices (see Table 9.3.2). The provisions
surge protection should be provided
sensibility with respect to this topic. according to VDE 0100, Part 534, have
for the positive and negative conductor
If a building without external lightning to be considered.
of the photovoltaic generator.
protection was selected as location for
a PV system, the question arises, if, with
the additional installation of the PV
In summary, the following valid stan-
dards and guidelines must be taken
The induced differential-mode interfer-
ence in the main dc line can be reduced
9
generator on the roof, lightning pro- by arranging the outgoing wire and

www.dehn.de LIGHTNING PROTECTION GUIDE 169


generator junction box a TT system 230 V ac b TN system 230 V ac
(if existing) dc isolation device
inverter inverter
L+
ac ac
L L
dc dc
L−
3 N 2 N
1 1
PE PE
DG Y PV... (FM)* DG Y PV... (FM)*
to the DG TT 230 (FM) DG TN 230 (FM)
PV module frame

* (Typeto be chosen upon the PV


PV surge arrester generator open-circuit voltage acc.
to Table 9.3.1.1)

Fig. 9.3.1.1 Basic circuit diagram - Surge protection for a PV installation on a building without external lightning protection system
a) TT system 230 V ac b) TN system 230 V ac

clamping elements), the constructor of nents. In all other cases, a direct con-
the PV system has the duty to inform nection between the external lightning
a the owner of the building about these protection system and the metal PV
faults in writing. The PV system on the components must be avoided by all
roof surface should be designed under means.
consideration of the existing external
lightning protection system. For this Fig. 9.3.1.4 shows the surge protection
purpose, the PV system has to be concept for a PV system on a building
installed within the protection zone of with lightning protection system. Possi-
the external lightning protection sys- ble application sites for surge protec-
tem (Fig. 9.3.1.2) to ensure its protec- tive devices can be:
tion against a direct lightning stroke. ⇒ Generator junction box
By using suitable air-termination sys-
⇒ DC input of the inverter
s tems, like air-termination rods, for
example, direct lightning strokes into ⇒ 230 V side of the inverter
the PV modules can be prevented. The ⇒ Low voltage main distribution
necessary air-termination rods possibly board
s to be installed additionally, must be
arranged to prevent a direct stroke into
the PV module within their protection
zone and, secondly, any casting of a
shadow on the modules. These air-ter-
mination systems are then connected
to the existing ones to get a connection
Fig. 9.3.1.2 PV modules in the protection area of air- to the down-conductor system and the
termination rods under consideration of earth-termination system.
separation distance s
It has to be considered that a separa-
the return wire of the individual gener- tion distance s must be kept between
ator cables close to each other. The use the PV components and metal parts
of a shielded generator main line is also like lightning protection systems, rain
recommended. gutters, skylights, solar cells or antenna
systems in compliance with DIN V VDE
PV system on buildings with lightning V 0185-3 (Fig. 9.3.1.3). The separation
protection system distance has to be calculated according
The correct operating condition of the to DIN V VDE V 0185-3. If the separa-
lightning protection system has to be tion distance cannot be kept because
proven by existing test reports or by of unfavourable installation condi-

9 maintenance tests. If faults are found


during the examination of the external
lightning protection system (i. e.
tions, a direct conductive connection
must be provided at these positions
between the external lightning protec-
intense corrosion, loose and free tion system and the metal PV compo-

170 BLITZPLANER www.dehn.de


Quick overview on DEHNguard Y PV Special feature

Type Mid-central- Mid-central- Earth-free


(S. No., Part No.) earthing of the earthing of the systems
PV generator inverter
without
remote signalling cont. 500 V dc 350 V dc 350 V dc • No leakage current
DG Y PV 275 from the varistors
S. No. 1373 to earth
Part No. 900 510/S
with • No influence on
remote signalling cont. the insulation
DG Y PV 275 FM monitoring system
S. No. 1403
Part No. 900 540/S
without
remote signalling cont. 600 V dc 420 V dc 420 V dc
DG Y PV 320
S. No. 1384
Part No. 900 510/S
with
remote signalling cont.
DG Y PV 320 FM
S. No. 1404
Part No. 900 540/S
without
remote signalling cont. 1000 V dc 1000 V dc 1000 V dc • Fault-resistant
DG Y PV 1000 circuit to
Part No. 900 517 avoid damage
with to the
remote signalling cont. surge protection due
DG Y PV 1000 FM to isolation faults
Part No. 900 547 in the generator circuit
• Despite of high
rated voltage control
of the air and
creepage distances

Table 9.3.1.1 Selection of SPDs for dc systems

Upstream of the dc input of the inverter,


No. in Figs. Protection for ... SPDs Part No.
the generator main line is furnished
9.3.1.1 and
with surge protective devices. The max.
Figs. 9.3.1.4
continuous operating voltage of the
ac TN system without remote signalling cont. surge protective devices has to be chose
2
DEHNguard DG TN 230 900 506 to be higher than the open-circuit volt-
with remote signalling cont. age of the PV generator to be expected
DEHNguard DG TN 230 FM 900 507 during maximum insolation on a cold
ac TT system without remote signalling cont. day in winter (see Table 9.3.1.1). The
3 surge protective devices upstream of the
DEHNguard DG TT 230 900 508
with remote signalling cont. dc input of the inverter protect the lat-
DEHNguard DG TT 230 FM 900 509 ter against too high peak voltages,
which can be coupled in via the
Table 9.3.1.2 Surge protective devices for ac systems unshielded generator on the generator
main line.

No in Fig. Protection for ... SPDs Part No. If the dc main line is not situated in the
9.3.1.4 protection zone of the air-termination
system, shielding measures must be
3-phase TN-C system DEHNventil DV TNC 255 900 373 taken to relief the dc main line and the
4 used surge protective devices. The
3-phase TN-S system DEHNventil DV TNS 255 900 374
3-phase TT system DEHNventil DV TT 255 900 375
shield of this conductor must be capa-
ble of carrying impulse currents. The
cable shield must be connected to the
9
Table 9.3.1.3 Selection of the combined lightning current and surge arrester upon system configuration rack on the generator side, and it must

www.dehn.de BLITZPLANER 171


have a flat and well conductive connec- every low-voltage system (TN-C, TN-S,
tion to earth upstream the dc input of TT). There is sufficient protection with- s
the inverter. out additional protective devices s s
Beside the reduction of surges, the use between DEHNventil and terminal
of the shielded cable is also advanta- equipment up to a cable length of
geous with respect to the EMC problem ≤ 5 m. For greater cable lengths SPDs
(antenna characteristic of the genera- Type 2 or 3 have to be used in addition.
tor main line) as the emission of elec- If the distance between the 230 V input
tromagnetic interferences from the of the inverter and the application site
generator main line are considerably of DEHNventil is not greater than 5 m,
reduced. The shield diameter should be no further protective devices are
at least 16 mm2 Cu in order to with- required for the ac side.
stand the loads of the partial lightning For the application of surge protective
currents. devices in main power supply systems a) Separation distance s kept
refer to the VDEW guideline
The separation distance is calculated acc. to
Low-voltage power supply “ Überspannungs-Schutzeinrichtungen DIN V VDE V 0185-3.
An essential part of a lightning protec- der Anforderungsklasse B - Richtlinie
tion system is the lightning equipoten- für den Einsatz in Hauptstromver- b) Separation distance s not kept
tial bonding for all conductive systems sorgungssystemen” (Surge protective
entering the building from the outside. devices of requirement class B - Guide- Direct electrically conductive connection between
The requirements of lightning equipo- line for the application in main power external ligthning protection system and PV
module frame
tential bonding are met by direct con- supply systems) published in 1998.
nection of all metal systems and by Fig. 9.3.1.3 Separation distance
indirect connection of all live systems Summary of the measures to be taken:
via lightning current arresters. The ⇒ Integration of the photovoltaic the input of the low-voltage power
lightning equipotential bonding generator into the external light- supply for lightning equipotential
should be performed preferably near ning protection system bonding
the entrance of the structure in order
⇒ Application of shielded generator (see Table 9.3.1.3)
to prevent a penetration of partial
main lines
lightning currents into the building.
The low-voltage power supply of the ⇒ Installation of surge protective
building is protected by a multi-pole devices at the dc input of the
combined lightning current and surge inverter
arrester with spark gap technology. The (see Table 9.3.1.1)
surge protective device has to be cho- ⇒ Installation of surge protective
sen according to the type of power sup- devices at the ac input of the
ply system (see Table 9.3.1.3). This com- inverter
bined lightning current and surge (see Table 9.3.1.2)
arrester unites lightning current and ⇒ Installation of a combined light-
surge arrester in one device and is ning current and surge arrester at
available as complete prewired unit for

generator junction box a TT system 230 V ac b TN system 230 V ac power supply


(if existing) shielded wiring dc isolation device system
inverter inverter
L+ 3x 230/400 V ac
ac L ac L

dc N dc N
L−
2 3 4
DV

1 1
PE PE
DG Y PV... (FM)* DG Y PV... (FM)*
to the DG TT 230 (FM) DG TN 230 (FM)
PV module frame

* (Type to be chosen upon the


PV surge arrester generator open-circuit volta-
ge acc. to table 9.3.1.1)

9
Fig. 9.3.1.4 Basic circuit diagram - Surge protection for a PV installation at a building with external lightning protection system
a) TT system 230 V ac b) TN system 230 V ac

172 LIGHTNING PROTECTION GUIDE www.dehn.de


Equipotential bonding magnetic couplings into other installa- equipotential bonding has to be car-
Due to their arrangement, photovolta- tions, the equipotential bonding con- ried out.
ic generators are comparable to anten- ductor should be led to the earth-ter-
na installations. Therefore, it is justified mination system preferably outside the
and reasonable to request also a suit- building.
able earthing for the metallic parts of The following decision matrices should
photovoltaic generators. To avoid reli- give an overview, when surge protec-
ably flashovers to other installations or tive devices have to be used, and when
parts of the building, and to reduce

Inverter with transformer Inverter without transformer

PV module, class II
yes no

Equipotential bonding Equipotential bonding of the PV frame Equipotential bonding of


of the PV frame recommended required the PV frame required
Cross section of the equipotential Cross section of the equipotential
bonding conductor = Cross section bonding conductor = Cross section
of the main dc conductor of the main dc conductor
⇒ not less than 6 mm2 (Cu) ⇒ not less than 6 mm2 (Cu)
(DIN VDE 0100 Part 540, Table 9) (DIN VDE 0100 Part 540, Table 9)
Use of surge protective Use of surge protective devices Use of surge protective devices
devices recommended recommended recommended

Table 9.3.1.4 Equipotential bonding for a PV installation on buildings without external lightning protection system

Within the protective area of air-termination system Outside the protective area
Separation distance s Separation distance s
of air-termination system
kept not kept

PV module, class II
yes no
Equipotential bonding Equipotential bonding Direct conductive Direct conductive
of the PV frame of the PV frame connection of at least connection of at least
recommended required 16 mm2 (Cu) required 16 mm2 (Cu) required
between external between external lightning
Cross section of the lightning protection protection system and
equipotential bonding system and PV modular frame
= Cross section of the PV modular frame
main dc conductor
⇒ not less than 6 mm2 (Cu) Compile a Compile a
(DIN VDE 0100 Part 540, system-specific system-specific
Table 9) protection concept protection concept

Use of surge protective Use of surge protective Use of surge protective Use of surge protective
devices recommended devices recommended devices required devices required

Table 9.3.1.5 Equipotential bonding for a PV installation on buildings with external lightning protection system

www.dehn.de LIGHTNING PROTECTION GUIDE 173


9.3.2 Lightning and surge protec- Air-termination system and down-con- at the point where the terminal lugs
tion for solar power plants ductor system come out of the soil or concrete, they
For protecting the PV array against have to be made out of corrosion-resist-
Regarding the need for lightning pro-
direct lightning strokes, it is necessary to ant material (stainless steel V4A, Materi-
tection, a risk analysis has to be carried
arrange the solar modules in the protec- al No. 1.4571) or, in case of using gal-
out for such a complex type of installa-
tion zone of an isolated air-termination vanised steel they have to be protected
tion. The following example describes
system. Its design is based on lightning by corresponding measures (applying
the measures to be taken. Since the pro-
protection system Type III for PV systems sealing tape or heat-shrinkable tubes,
cedure for the risk analysis is very com-
greater 10 kW in compliance with VdS for example).
plex and time-consuming, the German
guideline 2010. According to the type of
Insurance Association has picked up the
lightning protection system and the Earthing system
risk estimate in their guideline Vds 2010
height of the air-termination rod, the The earthing system of the PV system is
“Risikoorientierter Blitz- und Überspan-
quantity of air-termination rods designed as a ring earthing electrode
nungsschutz für Objekte” (Risk oriented
required is determined as well as the dis- (surface earthing electrode) with a mesh
lightning and surge protection for
tance between them by means of the size of 20 m x 20 m (Fig. 9.3.2.1). The
objects) from DIN V VDE V 0185-2 and
rolling sphere and/or protective angle metal supporting frames which the PV
present lightning protection measures
method. The air-termination systems modules are fixed onto, are connected
for buildings or structures as they are
must be arranged to cast no shadow on to the earth-termination system approx.
seen by the insurance industry. This
the PV modules, since this would other- every 10 m. The earthing system of the
guideline was used for the following
wise lead to profit cuts. Furthermore, it operation building is designed as a
example. The aim is to protect both the
has to be ensured that the separation foundation earthing electrode accord-
operation building and the PV array
distance s is kept between the PV sup- ing to DIN 18014. The earth-termination
against damage by fire (direct lightning
porting frames and the air-termination system of the PV system and the one of
stroke), and the electric and electronic
rods in compliance with DIN V VDE V the operation building have to be con-
systems (inverters, remote diagnostics
0185-3. Also, the shown operation nected with each other via at least one
system, generator main line) against the
building is equipped with an external conductor (30 x 3.5 mm steel strip V4A,
effects of lightning electromagnetic
lightning protection system Type III. The Material No. 1.4571 or galvanised steel).
impulses (LEMP).
down conductors are connected with The interconnection of the individual
the earth-termination system by using earthing systems reduces considerably
terminal lugs. Due to the corrosion risk the total earthing resistance. The inter-
meshing of the earthing systems creates
an “equipotential surface“ which
reduces considerably the voltage load of
lightning effects on the electric connect-
ing cables between PV array and opera-
tion building. The surface earthing elec-
trodes are laid at least 0.5 m deep in the
soil. The meshes are interconnected
with four-wire connectors. The joints in
the soil have to be wrapped with an
anticorrosion band. This also applies to
V4A steel strips laid in the soil.

Lightning equipotential bonding


In principle, all conductive systems,
entering the operation building from
outside, have to be generally included
into the lightning equipotential bond-
ing. The requirements of lightning
equipotential bonding are fulfilled by
the direct connection of all metal sys-
tems and by the indirect connection of
all live systems via lightning current
arresters. Lightning equipotential bond-
ing should be performed preferably
Air-termination rod near the entrance of the structure in
order to prevent partial lightning cur-
Generator junction box
uildin
g rents from penetrating the building. In
tion b
opera this case (Fig. 9.3.2.2), the low voltage
PV array
power supply in the operation building
Earth-termination system is protected by a multi pole DEHNventil
Mesh size 20 x 20 m combined lightning current and surge

9 dc line
arrester (see Table 9.3.2.1). For the appli-
cation of surge protective devices in
main power supply systems refer to the
Fig. 9.3.2.1 Layout of a large PV installation in an open area

174 LIGHTNING PROTECTION GUIDE www.dehn.de


VDEW guideline “Überspannungs- surge protective devices are installed in Surge protective measures for data
Schutzeinrichtungen der Anforderungs- a generator junction box as close as pos- processing systems
klasse B – Richtlinie für den Einsatz in sible to the PV generator. For generator The operation building provides a
Hauptstromversorgungssystemen” voltages up to 1000 V dc, particular remote diagnostics system, which is used
(Surge protective devices of require- surge protective devices are available for a simple and quick function check of
ment class B - Guideline for the applica- (see Table 9.3.1.1). the PV systems. This allows the operator
tion in main power supply systems) pub- Application example: DG Y PV 1000 with to recognise and remedy malfunctions
lished in 1998. P/N 900 517. in good time. The remote supervisory
control system provides the perform-
Surge protective measures for the dc In practice, it is a proven method to use ance data of the PV generator constant-
lines surge protective devices with floating ly in order to optimise the output of the
Being laid in the soil, the dc lines of the contacts to indicate the operating state PV system.
photovoltaic generator must be protect- of the thermal disconnection device.
ed against coupling of partial lightning Thus, the intervals between the regular As shown in Fig. 9.3.2.3, measurements
currents. Therefore, the dc lines are laid on-site inspections of the protection of wind velocity, module temperature
in a steel conduit between the genera- devices are extended. and ambient temperature are per-
tor and the operation building. The The surge protective devices in the gen- formed via external sensors at the PV
steel conduit must be connected with erator junction boxes assume the pro- system. These measurements can be
the earth-termination system on the tection for the PV modules locally and read directly from the acquisition unit.
generator side as well as where it enters ensure that no sparkovers caused by The data acquisition unit provides inter-
the building. conducted or field-related interferences faces like RS 232 or RS 485, which a PC
The close mesh design of the earth-ter- come up at the PV modules. For protect- and/or modems are connected to for
mination system and the arrangement ing the inverters in the central operation remote enquiry and maintenance. Thus,
of the dc lines in the steel conduit pro- building, the surge protective devices the service engineers can determine the
vide the advantage that the load on the are directly installed at the dc input ter- cause of a malfunction by telediagnosis
dc cable by partial lightning currents is minals of the inverter. Therefore, well- and then directly eliminate it. The
kept low. So the use of SPDs Type 2 is known inverter manufacturers often modem in Fig. 9.3.2.3 is connected to
sufficient. already equip their systems with suit- the network termination unit (NTBA) of
able surge protective devices. an ISDN basic access.
In order to reduce the load on the isola-
tion inside the solar modules at a light- The measuring sensors for wind velocity
ning stroke into the isolated air-termi- and module temperature shown in Fig.
nation system, thermally controlled 9.3.2.3 are also installed in the zone pro-
tected against lightning strokes like the
PV modules. Thus, no lightning currents
No. in Fig. Protection for .. SPDs Part No. come up in the measuring leads, but
9.3.2.2 probably conducted transient surges
3-phase TN-C system DEHNventil DV TNC 255 900 373 resulting from induction effects in the
1 event of lightning strokes into the iso-
3-phase TN-S system DEHNventil DV TNS 255 900 374 lated air-termination system.
3-phase TT system DEHNventil DV TT 255 900 375 In order to provide a reliable trouble-
free and continuous transmission of the
measured data to the measuring unit, it
Table 9.3.2.1 Selection of a combined lightning current and surge arrester upon system configuration
is necessary, to lead the sensor cables
entering the building via surge protec-
No in Fig. Protection for ... SPDs Part No. tive devices (Table 9.3.2.2). When choos-
9.3.2.2 ing the protective devices, it has to be
Network and data input NT PRO 909 958 ensured that the measurements cannot
1 be impaired. The forwarding of the
of an NTBA
measured data via the telecommunica-
Measuring and control BLITZDUCTOR tion network per ISDN modem must be
2
systems and devices BVT RS 585 5 918 401 provided as well, in order to provide a
with four-wire data continuous control and optimisation of
transmission, e.g. the performance of the installation. For
RS 485 bus systems this purpose, the Uk0 interface upstream
Wind direction indicators, BLITZDUCTOR of the NTBA which the ISDN modem is
3 connected to, is protected by a surge
e.g. analogue trans- BCT MOD BE 24 919 623
mission of measured + Base part BCT BAS 919 506 protective adapter. This adapter ensures
values 4 to 20 mA additional protection for the 230 V
power supply of the NTBA.
Sensor for environment BLITZDUCTOR
4
and modular BCT MOD BE 5 919 620
temperature + Base part BCT BAS 919 506
9
Table 9.3.2.2 Surge protective devices for data acquisition and evaluation

www.dehn.de LIGHTNING PROTECTION GUIDE 175


steel telescopic
lightning protection mast

PV mo
building with inverter generator
junction box

=

foundation earthing electrode

Fig. 9.3.2.2 Basic circuit diagram - Surge protection for a solar power plant

NTBA modem
1

2
3

4
acquisition
=
∼ unit for
measured values
4

9
Fig. 9.3.2.3 Protection concept for data acquisition and evaluation

176 LIGHTNING PROTECTION GUIDE www.dehn.de


9.4 Retrofitting lightning and surge protection for sewage plants
Introduction In order to come up to this threat effec- which are described in the following
Resources of drinking water running tively and increase the availability of (Fig. 9.4.2).
short require a more efficient treat- the systems, external and internal light-
ment. Therefore, sewage plants play a ning protection must be provided. Risk assessment for the sewage plant
central role in the circle of drinking control
water. The necessary high efficiency of Lightning Protection Zones Concept The following example was calculated
sewage plants (Fig. 9.4.1) requires the In order to obtain the best technical by using prestandard DIN V VDE V
optimisation of the operating proce- and economical protection, the sewage 0185-2 and simultaneously checked
dure at a simultaneous reduction of the plant control is divided into lightning with the AIXTHOR software. It should
running operating costs. For this pur- protection zones (LPZ) (see chapter be pointed out that the procedure is
pose, considerable financial efforts 7.2). Subsequently, a risk analysis is car- only described as an example. The solu-
were made for electronic measuring ried out for each LPZ and for the rele- tion presented is in no way binding and
equipment and decentralised elec- vant types of damage. Lastly, the mutu- can be replaced by any other equiva-
tronic control and automation systems al dependences of the LPZs are exam- lent solutions. The following states
in recent years. Compared to conven- ined and the finally required protec- only the essential characteristics of the
tional technology, however, the new tion measures are defined in order to example.
electronic systems provide only a lower reach the necessary protection aim in First, a questionnaire with relevant
resistance against transient surges. The all lightning protection zones. The fol- questions on the structure and its utili-
structural conditions of the spacious lowing areas were assigned lightning sation was discussed with the operator
open-air plants with wastewater treat- protection zone 1 (LPZ 1) and lightning and fixed in writing. This proceeding
ment technology and the spread meas- protection zone 2 (LPZ 2): ensures the elaboration of a lightning
uring devices and controls increase ⇒ Electronic evaluation system in the protection concept that is comprehen-
additionally the risk of interferences control room (LPZ 2) sible for all parties involved. This con-
due to lightning discharges or surges. cept represents then the minimum
⇒ Oxygen measurement in the aera-
Thus, a failure of the complete process requirements, which, however, can still
tion tank (LPZ 1)
control system or parts of it, is highly be technically improved anytime.
probable to expect, if no protective ⇒ Interior of the control room (LPZ 1)
measures are taken. The consequences
of such a failure can be far-reaching. According to the lightning protection
They can reach from the costs for the zones concept of DIN V VDE V 0185-4,
recovery of the system function to the all conductors at the LPZ boundaries
non-amountale costs for the removal must be provided with appropriate
of contaminations from the ground protective measures against surges,
water.

pumping draw works


rough / fine rake

rain overflow basin

ventilation / sand-fat catcher

black water basin

sewage plant control


primary sedimentation tank

precipitant tank
sedimentation tank

outlet activated sludge basin


nitrification - denitrification

9
Fig. 9.4.1 Schematic structure of a sewage plant

www.dehn.de LIGHTNING PROTECTION GUIDE 177


sewage plant control

230 V
DEHNguard® DEHNguard®

3 OUT 4 3 OUT 4 3 OUT 4 3 OUT 4 3 OUT 4 3 OUT 4 3 OUT 4 3 OUT 4


Blitzductor CT

Blitzductor CT

Blitzductor CT

Blitzductor CT

Blitzductor CT

Blitzductor CT

Blitzductor CT

Blitzductor CT
BCT MOD ...

BCT MOD ...

BCT MOD ...

BCT MOD ...

BCT MOD ...

BCT MOD ...

BCT MOD ...

BCT MOD ...

1 IN 2 1 IN 2 1 IN 2 1 IN 2 1 IN 2 1 IN 2 1 IN 2 1 IN 2

MCS
O2 value

Fig. 9.4.2 Division of a sewage plant control into lightning protection zones

Site description fixed telecommunication network


The complete process control of the
230 / 400 V power supply
sewage plant is situated centrally in the sewage plant control
sewage plant control. Characterised by
the extended cable connections to the
measuring stations as well as substa-
tions, considerable partial lightning
currents and surges are imported by
these lines into the switchrooms at a
lightning stroke. In the past, this result-
ed again and again in destructions of O2 value
the installation and system failures.
The same applies to the power supply
line and the telephone line (Fig. 9.4.3).
The sewage plant control itself shall be
protected against damage by fire
(direct lightning stroke), and the elec-
tric and electronic systems (control and 3 OUT 4
measuring point
automation system, telecontrol) DEHNguard® DEHNguard®
Blitzductor CT
BCT MOD ...

against the effects of lightning electro- 1 IN 2

magnetic impulses (LEMP).


230 V supply
Additional conditions
⇒ The density of lightning flashes is 4 - 20 mA
assumed to be 2.81 per square kilo-
metre and year (according to DIN V Fig. 9.4.3 Electrical lines going into the sewage plant control
VDE V 0185-2, Annex E, the value
of 2.25 for the cloud-to-earth light-
⇒ Protective measures against effects at, the service entrance of the
ning density was even multiplied
of lightning are already existing 230 / 400 V power supply line, SPD,
by an excess charge of 1.25, since
9 the lightning statistics has existed
for only 9 years (1992 – 2000)).
(external lightning protection sys-
tem according to VDE 0185 Part 1,
surge protective devices (SPD),
(previously class C) type VM 280 in
the switchgear cabinets of the
measuring and control system).
(previously class B), type VGA 280/4

178 LIGHTNING PROTECTION GUIDE www.dehn.de


protective angle method
αϒ 80

70
60
50
40
30 αϒ

R
ht
I II III IV
20
protected area
10
0
0 2 10 20 30 40 50 60
h (m)

Fig. 9.4.4 Protective angle method according to DIN V VDE V 0185-3

⇒ The following types of damage are Lightning protection system structure and cause damage. Due to
relevant: D2 for loss of services The existing lightning protection sys- the size of the control room
(water supply and water disposal) tem of the sewage plant control was (15 m x 12 m), the number of down con-
and D4 for economic losses (threat upgraded in accordance with the ductors (4) did not have to be changed.
to the environment). Type of dam- requirements of lightning protection The local earthing system of the
age D1 (injury to or death of per- systems Type III (Fig. 9.4.4). The existing, sewage plant control was checked at all
sons) was excluded, since the instal- indirect connection of the structures measuring points and the values were
lation should run fully automatical- mounted on the roof (air conditioning recorded. Also, no upgrades had to be
ly in future operation. systems) via isolating spark gaps was made here.
removed. The protection against direct
The result after calculating the actual lightning strokes was realised by means
state is that the calculated risk R for of air-termination rods in compliance
both types of damage D2 and D4 is still with requested separation distances
well above the acceptable risk Ra in and protective angles. Consequently, in
each case. the case of a direct lightning stroke
into the control room, no more partial
Now, possible protective measures are lightning current can flow into the
initiated in order to obtain R < Ra for
both types of damage: lightning equipotential bonding
EB
⇒ Installation of a lightning protec-
tion system Type III according to
DIN V VDE V 0185-3 (this is the
same result as stated in VdS publi-
cation 2010)
⇒ Installation of SPDs, previously class
external lightning protection system
power
B (new: SPD Type 1 according to EN supply
61643-11) (power supply) and SPDs,
category D1 according to IEC
61643-21 for the data processing
lines (data lines of the measuring
and control system and telecom-
munication lines)
⇒ SPD, previously class C (new: SPD
Type 2 according to EN 61643-11) water
(power supply) and surge protec-
tive devices, category C2 according
to IEC 61643-21 for the data pro- gas Z
cessing lines (data lines of the
measuring and control system and heating
telecommunication lines) cathodic protected tank pipe

foundation earthing electrode 9


Fig. 9.4.5 Lightning equipotential bonding

www.dehn.de LIGHTNING PROTECTION GUIDE 179


Lightning equipotential bonding for all SPDs are installed for protection of the This ensures a complete surge protec-
cables entering from the outside terminal equipment as in the present tion concept for the data processing
In principle, all conductive systems case, they must be coordinated among cabling.
entering the sewage plant from the each other and with the terminal
outside must be integrated into the equipment to be protected. The corres- Additional applications for protection
lightning equipotential bonding ponding instructions given in the of measuring points in sewage plants
(Fig. 9.4.5) The requirements of light- enclosed installation instructions must can be found in publication DS 107 E
ning equipotential bonding are ful- be observed. “Surge protection: Safety for Sewage
filled by direct connection of all metal Otherwise, the use of surge protective Plants”.
systems and indirect connection of live devices in low voltage consumer's This can be downloaded from our web-
systems via surge protective devices. installations shows no peculiarities site: www.dehn.de\service\download\
These SPDs must have a lightning cur- compared to other applications and Safety for Sewage Plants.
rent discharge capability (SPD Type 1 has already been described many times
(power supply systems) and SPD Type (for more information, please also see Summary
D1 (information technology), test publication DS 649 E – Red / Line: “... Especially for highly available elec-
waveform 10/350 µs). The lightning Easy Choice"). tronic systems in buildings the pre-
equipotential bonding shall preferably standards for lightning protection
be installed near the entrance into the Surge protection in data processing allow a future-orientated, reliable and
building or structure in order to pre- systems flexible design. The risk analysis pro-
vent a penetration of lightning cur- From the protection point of view, the vides an additional security for design-
rents into the inside of the building. transfer interface of all data processing ing and preparing a technically and
lines to the sewage plant is the service economically balanced protection con-
Equipotential bonding entrance. At this point, SPDs type BM cept. The planned protective measures
In the entire sewage plant control, a 10DA are used, which are capable of are implemented in accordance with
consistent equipotential bonding is car- carrying lightning currents (category the protection standards of DIN V VDE
ried out according to parts 410, 540 of D1), and are equipped with gas-dis- V 0185-4. Consequently, the pre-
DIN VDE 0100. The already existing charge tubes, type GDT 230. From the standards form the basis to meet the
equipotential bonding is tested to transfer interface, the cables are led high expectations on the availability of
avoid potential differences between directly to the switchgear cabinets and the power supply and data processing
different as well as extraneous conduc- are connected there. In accordance systems when being affected by light-
tive parts. Also, supporting parts of the with the performed risk analysis, the ning.
building and parts of the construction, incoming cables must be led via SPDs,
pipelines, containers, etc., are included types DCO RK ME 24 (20 mA signal) or
in the equipotential bonding, so that DCO RK MD 110 (telecontrol). These
voltage differences do not have to be are suitable for use in the lightning
expected, even at a failure. For the protection zones concept (category
application of surge protective devices, C2), and are system compatible (Figs.
the cross section of the earth conductor 9.4.7 and 9.4.8).
for equipotential bonding must be
minimum 6 mm2 Cu for SPDs for power
supply systems, and minimum 4 mm2 Cu
for SPDs for information technology.
Moreover, in areas with potentially
explosive atmospheres the connections
of the equipotential bonding conduc-
tors must be secured at e.g. equipoten-
tial bonding bars against self-loosening
(e. g. by means of spring washers).
Fig. 9.4.7 DCO ME 24 Surge protective device instal-
Surge protection for the low voltage led into a switchgear cabinet for protec-
power supply tion of the complete measuring and con-
In the described application, the SPD trol system
type VGA 280/4 installed at the service
entrance of the building is replaced by
a SPD Type 1 with low protection level,
type DEHNventil DV TNS 255 (Fig.
9.4.6), since the "old" SPD does no
more comply with the requirements for
lightning protection systems according
to DIN V VDE V 0185. The SPDs Type 2,
(previously class C), Type VM 280, were
tested with an arrester test unit, type

9 PM 10. Since the test values were still


within the tolerances, there was no
reason to remove the SPD. If further
Fig. 9.4.6 DEHNventil installed into a switchgear
cabinet for protection of the power supply
Fig. 9.4.8 DCO ME 24 Surge protective device instal-
led into a switchgear cabinet, incoming
system lines from double bottom

180 LIGHTNING PROTECTION GUIDE www.dehn.de


9.5 External and internal lightning protection for churches
Introduction The church steeple
Church steeples are structures normally Steeples up to a height of 20 m must be
towering considerably above their equipped with one down-conductor
environment and thus representing a system. If steeple and nave are joined,
preferred point of strike for lightning. then this down-conductor system must
Also, when considering the high his- be connected to the external lightning
torico-cultural value of churches and protection system of the nave by the
the fact that big crowds are frequently shortest route (Fig. 9.5.2). If the down-
assembled in churches, the necessity of conductor system of the steeple coin-
lightning protection is obvious. Chap- cides with a down-conductor system of
ter 5.1.10 provides details for air-termi- the nave, then a common down-con-
nation systems for steeples and church- ductor system can be used at this loca-
es. tion. According to DIN V VDE V 0185-3,
Subclause 7.3, steeples higher than
External lightning protection 20 m must be provided with at least
According to DIN V VDE V 0185-3, Sub- two down-conductor systems. At least
clause 7.1, a lightning protection sys- one of these down-conductor systems
tem designed for lightning protection must be connected with the external
systems Type III, corresponds to the nor- lightning protection system of the nave
mal requirements on steeples and by the shortest route.
churches. In special individual cases,
like buildings or structures with high Fig. 9.5.2 Down conductor installed at the steeple
cultural value, for example, the necessi-
ty for additional measures must be
assessed in accordance with DIN V VDE
V 0185-2.

The nave
According to DIN V VDE V 0185-3, Sub-
clause 7.5, the nave must have its own external lightning
lightning protection system and, if a protection system
steeple is attached, this system must be
connected by the shortest route with a
down conductor of the steeple (Fig.
9.5.1). In the transept, the air-termina-
tion conductor along the transverse
ridge must be equipped with a down-
conductor system at each end.
1

M
3~

Fig. 9.5.1 External lightning protection system of the


nave
UV DV
kWh
1 2

EB EB

earthing electrode
power supply line

1 Surge arrester 2 Combined lightning current


Type DG 275 and surge arrester
Part No. 900 600 DV TNC
Part No. 900 373
Fig. 9.5.3 Principle of external and internal lightning protection for a church with attached steeple
9

www.dehn.de LIGHTNING PROTECTION GUIDE 181


Down-conductor systems on steeples
Conductors for... DEHN Type Part No. No. in
must always be guided to the ground
Fig. 9.5.3
on the outside of the steeple. They
must not be installed inside the steeple 3-phase TN-C system DEHNventil DV TNC 255 900 373
(DIN V VDE V 0185-3, Subclause 7.2). 2
3-phase TN-S system DEHNventil DV TNS 255 900 374
Further, the separation distance s to
metal components and electrical instal- 3-phase TT system DEHNventil DV TT 900 375
lations in the steeple (e.g. clock mecha-
Table 9.5.1 Selection of combined lightning current and surge arresters for three-phase systems
nisms, belfry, etc.) and under the roof
(e.g. air conditioning, ventilation and Equipotential bonding
heating systems) must be maintained The purpose of equipotential bonding
by suitable arrangement of the exter- is to avoid potential differences
nal lightning protection system. The between different, extraneous conduc-
required separation distance can tive parts. Equipotential bonding has
become a problem especially at the to be carried out, installed and checked
clock. In this case, the conductive con- carefully according to DIN VDE 0100
nection into the structure can be Parts 410, 540 and 610. For lightning
replaced by an isolating connector (e.g. equipotential bonding, the cross sec-
a GRP pipe) to prevent hazardous tion of the earth conductor of the
sparking in parts of the external light- surge protective devices for equipoten-
ning protection system. tial bonding has to be chosen with at
In more modern churches built with least 16 mm2 Cu.
reinforced concrete, the steel rein-
forcements steels can be used as down-
conductor systems if it can be ensured
that their conductive connection is con-
tinuous. If pre-cast reinforced concrete
parts are used, the reinforcement may
be used as a down-conductor system, if
terminals to connect the reinforcement
continuously are provided on the pre-
cast concrete parts.

R2 N R2 A S1 S2 S3 S4 N SWK R2 NUK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

DEHNguard¤ DEHNguard¤ DEHNguard¤ DEHNguard¤ DEHNguard¤ DEHNguard¤ DEHNguard¤ DEHNguard¤ DEHNguard¤

R R 9 x DEHNguard DG 275
N N Part No. 900 600
2 2

M
1~ MK

master clock
H S S S NL
NUK A
A 1 2 3 K
NLK
NUK
VK VK VK
HLK 1 2 3

HA
SWK

9 Fig. 9.5.4 Use of surge protective devices in the contol system of the master clock (sacristry)

182 LIGHTNING PROTECTION GUIDE www.dehn.de


N G1 B1 u1 v1 w1 N G2 B2 u2 v2 w2 N G3 B3 u3 v3 w3 N G4 B4 u4 v4 w4

u v w u v w u v w u v w
95 95 95 95

96 96 96 96

7 5 3 1 7 5 3 1 7 5 3 1 7 5 3 1
b b b b

8 6 4 2 a 8 6 4 2 a 8 6 4 2 a 8 6 4 2 a

distribution board
of the electric bell

main switch,
3-pole
Sch G Sch G Sch G Sch G
N R1
1 1 2 2 3 3 4 4

DEHNguard® DEHNguard® DEHNguard® DEHNguard® DEHNguard® DEHNguard® DEHNguard® DEHNguard® DEHNguard® DEHNguard® DEHNguard® DEHNguard® DEHNguard®

4 x DEHNguard DG 275 9 x DEHNguard DG 275


Part No. 900 600 Part No. 900 600

Fig. 9.5.5 Use of surge protective devices in the distribution board of the electric bell (up in the steeple)

Lightning protection and surge pro- lightning equipotential bonding via TT) (Table 9.5.1). Up to a cable length of
tection for power supply systems lightning current arresters. ≤ 5 m between DEHNventil and termi-
nal equipment there is sufficient pro-
Since churches must be equipped with The lightning equipotential bonding tection without additional protective
an external lightning protection as per has to be installed as close as possible devices. For greater cable lengths, addi-
DIN V VDE V 0185-3, Subclause 7, the to the entry of the low voltage cable tional surge protective devices are nec-
lightning equipotential bonding must into the building (low voltage main dis- essary for the terminal equipment, e. g.
also be provided inside the church. It tribution board). The main distribution DEHNrail.
has to be established by directly con- board of the power supply system of a
necting the metal scaffold of the struc- church is often located in the sacristy
ture, the installations made of metal area. The lightning equipotential
and the external conductive parts with bonding for the low voltage con-
the lightning protection system. Addi- sumer's installation is performed by
tionally, all conductive systems of the using the combined lightning current
power supply and information technol- and surge arrester DEHNventil as
ogy inserted from the outside must be shown in Fig. 9.5.3. The combined SPD
integrated into the lightning equipo- DEHNventil unites lightning current
tential bonding. All live wires of power
supply and data processing cables and
lines entering and coming out of the
and surge arrester in one device and is
available as complete prewired unit for 9
every low voltage system (TN-C, TN-S,
structure are directly connected to the

www.dehn.de LIGHTNING PROTECTION GUIDE 183


Another important measure is surge Concluding remarks
protection for the electrical installation Avoiding damage at historico-cultural
inside the nave and the steeple. For this monuments like churches fromlight-
purpose, all wires of the electric cables ning and damage caused by surges in
leading into the steeple, are connected the control systems within the church,
with surge protective devices in the requires a conceptually coordinated
tower on top as well as at the corres- lightning and surge protection. Apart
ponding distribution board in the tow- from the realisation of the external
er at the bottom or in the sacristy (Fig. lightning protection, protective meas-
9.5.3). Depending on the used control ures against surges must be taken in
system, surge protective devices type the power supply of the main distribu-
DEHNguard or BLITZDUCTOR CT can be tion board as well as in the control sys-
applied here. tem of the master clock, bell ringing
machine, and at the motor-driven
Fig. 9.5.4 shows the principle of a possi- façade clock hand mechanism.
ble implementation of surge protection
for the control system of the master
clock. In the area where the bell ringing
machines (Fig. 9.5.5) are spread, all
incoming cables are also connected
with surge protective devices. It has to
be considered that the surge protective
devices are connected to earth via the
local protective earth (PE) of the distri-
bution and not led separately to the
equipotential bonding bar situated at
the bottom of the tower. One possible
solution is shown in Fig. 9.5.6. The same
motor-driven façade motion train 1
is done with the cables for the motor-
driven façade clock hand mechanism.
Also here, all incoming cables are con- M
nected with surge protective devices, ~
type DEHNguard DG 275, Part No. 900 VAK
600. Fig. 9.5.7 shows a possible solution 1 2 SWK
1 2
by using the surge protective devices
DEHNguard 275 for protection of the
church clock drive.

R c c R SWK
N N
2 1 2 2 1 2

DEHNguard® DEHNguard® DEHNguard® DEHNguard® DEHNguard® DEHNguard®

DEHNguard® DEHNguard
DG 275
Part No. 900 600
6 x DEHNguard DG 275
Part No. 900 600

Fig. 9.5.6 Application example for using surge protective devices close to the electric bell Fig. 9.5.7 Use of surge protective devices for the

9 drive of the church clock (up in the steeple)

184 LIGHTNING PROTECTION GUIDE www.dehn.de


9.6 Application proposal for lightning and surge protection in modern agri-
culture
Introduction
Complex electric and data processing
systems characterise the picture of
modern agriculture. Many processes
are automated, and controlled and
monitored by computers. Today, an
intact data network is an important
survival factor on the market not only
for industry but also for agriculture. For
protecting the installations and systems
against the destruction by powerful
transient surges, the use of surge pro-
tective devices is required. An external
lightning protection alone is by far no
longer sufficient there.

The construction
An example for the high degree of
automation in agriculture is the keep-
ing of cattle. Ultramodern electric and
electronic installations like automatic
Fig. 9.6.1 Modern automatic milking system
milking systems (Fig. 9.6.1), automatic
feeders (Fig. 9.6.2), ventilation systems,
flushing plants (Fig. 9.6.3), and heating
systems with heat recovery and indus-
trial water supply (Fig. 9.6.4) ensure a DEHNguard®T DEHNguard T
trouble-free operation. DG T 275
Part No. 900 650
The milking system (Figs. 9.6.1), for 3 OUT 4

BLITZDUCTOR CT
example, runs almost fully automatical- BCT BAS
ly in a modern farm. Part No. 919 506 +
Blitzductor CT
BCT MOD ...

BCT MOD ME 24
According to a natural rhythm, the 1 IN 2 Part No. 919 523
dairy cows enter the milking carousel
once in the early morning and once in
the evening – always at the same time –
to deliver their milk. The quantity deliv-
ered is immediately acquired by the
electronic operating control system of
this installation, saved and transmitted
online to an existing computer net-
work for administration (Fig. 9.6.5).
Each animal has a collar with a registra-
tion chip (Fig. 9.6.6) for identification.
Fig. 9.6.2 Automatic feeding system
Beside the milk quantity, inter alia the
name, date of birth, descent, diseases,
feed quantity, pregnancy duration, etc.
of the animal is acquired and stored.
The farmer can immediately intervene,
when e. g. the milk quantity changes,
by modifying the feed quantity accord-
ingly, and compensate for losses as
quickly as possible.

DEHNflex
DFL M 255
DEHNflex

Part No. 924 396

9
Fig. 9.6.3 Ventilation and flushing system

www.dehn.de LIGHTNING PROTECTION GUIDE 185


Protection concept
The failure of even only one plant com-
1 2
ponent due to surges leads to non-
DEHNrail
foreseeable consequences for opera- DEHNrail
DR ... FML
DR 230 FML
tors and animals. For example, health Part No. 901 100
problems may occur among the ani- 3 4

mals.
This results in downtimes, production
losses and additional costs for the med-
ical care of the animals.

Other consequences can be


⇒ high costs for the reconstruction of
data
⇒ costs for replacing the faulty
devices and the time required for it
Another example:
A big piggery in midsummer, where,
due to a thunderstorm or surge, the
complete ventilation system fails for a
Fig. 9.6.4 Heating system with heat recovery and service water supply
few hours.
Here, the animals may perish because
of gases, vapors, and the enormous
increase in temperature within shortest
time.

The enclosed newspaper article


describes such damage: " Lightning
killed cow in the barn – Power failed:
Pigs suffocated ".

From these examples it is obvious, how


important a protection is in agricultural
installations against lightning damage 1 2

and damage caused by surges. An DEHNrail


DEHNrail
DR ... FML
DR 230 FML
extensive protection requires the use of
Part No. 901 100
components for electric power as well 3 4

as for information technology


(telecommunications network, com-
puter network, measuring and control
Fig. 9.6.5 Electrical milking system with control box
line). Companies located at network
spurs of distribution networks are espe-
cially at risk.

The following shows an example for


the implementation of lightning and
surge protection in agricultural build-
ings or structures. Here, Figs. 9.6.7 and
9.6.8 show the design of the lightning
and surge protection on the power
supply side using protective devices
arranged in a decentralised manner by
means of combined lightning current
and surge arresters.

9 Fig. 9.6.6 Cow with collar and registration chip

186 LIGHTNING PROTECTION GUIDE www.dehn.de


No. Type Part No.
TN-S system 900 374
telephone
DEHNventil TNS
DV TNS 255
power telecommunication 1
supply line supply line TT system 900 375
2
DEHNventil TT
DV TT 255
HUB
1 kWh NTBA ISDN Protector 909 954
4 2 ISDN PRO
3
BLITZDUCTOR CT 919 670 +
3
BCT MOD BD HF 5 + BCT BAS 919 506

lines to stabling BLITZDUCTOR CT 919 647 +


4
BCT MOD BD 110 + BCT BAS 919 506

Fig. 9.6.7 Lightning and surge protection for agricultural installations

feeding system control


milking
lines to residential system control No. Type Part No.
building
230 V TN-S system 900 374
3
2 4 DEHNventil TNS
4 DV TNS 255
1
TT system 900 375
2
4 DEHNventil TT
milking carousel DV TT 255

2 DEHNrail DR 230 FML 901 100


1
S Protector 909 821
3
S PRO
5 5
4 - 20 mA BLITZDUCTOR CT 919 670 +
M M 4
BCT MOD BD HF 5 + BCT BAS 919 506
5 5
feeding trough feeding trough BLITZDUCTOR CT 919 523 +
5
BCT MOD ME 24 + BCT BAS 919 506

potential control close


to the standing animals
(DIN VDE 0100/705)

Fig. 9.6.8 Lightning and surge protection for agricultural installations

Examples of damage : [ Stuttgarter Nachrichten Online ] [ Donaukurier Online ] 29 June 2001


[ Oberpfalznet ] 16 June 2003 09 May 2003
60 cows burn in the stable Many fires and full cellars Lightning killed cow in the barn
The fire brigade of Fribourg moved out Power failed: Pigs suffocated
Lightning discharge sets farm on fire in
for more than 60 deployments. Within Munich. During the thunderstorms in
Kainsricht – 500,000 Euro damage
two hours, the police received 150 the night towards Thursday, a flash of
Kainsricht. A flash of lightning struck a
emergency calls in the city. In Oberwol- lightning set a barn on fire in the rural
farm on early Saturday evening and set
fach (district of Ortenau), a flash of district of Roth. In a barn in Höttingen
a stable with two outbuildings on fire.
lightning set a farm on fire and caused (rural district of Weißenburg-Gunzen-
60 cows died in the flames. The owner
a damage of approximately 150,000 hausen), a cow was killed by lightning.
of the farm, a 70 year old farmer, suf-
Euro. The almost 100 year old building The strongest cloudburst happened in
fered a shock. The caused damage
burned down to the foundation walls. Kempten, where more than 21 litres of
amounts to at least 500,000 Euro.
Nobody was injured. rain per square metre fell in one hour.
In Weißenburg, it was 20 litres.
Around 450 pigs suffocated in a fatten-
ing shed in Kitzingen and died of panic
attacks. A power failure, apparently
caused by a thunderstorm, has put the
ventilation of the stable out of opera-
tion in the night towards Thursday, said
the police. The farmer could still open a
window of the barn but could not pre-
9
vent the perishing of the animals.

www.dehn.de LIGHTNING PROTECTION GUIDE 187


9

188 LIGHTNING PROTECTION GUIDE www.dehn.de


9.7 Surge protection for video surveillance systems
Introduction is already a global telecommunication with pipelines, metal installations with-
In the industry as well as in the private infrastructure for the object to be in the building and the earth-termina-
sector, video surveillance systems are monitored, a free twin wire (two-wire tion system. Additionally, all earthed
used more and more frequently for cable) in the telecommunication cables parts of the power supply and data
entrance monitoring and property is used to transfer the video signal processing systems must be integrated
supervision. into the lightning equipotential bond-
Video surveillance systems are partially ing. All live wires of power supply and
The following describes protective powered directly from the distribution data processing cables and lines lead-
measures against surges that meet the panels, but also via inserted UPS. ing in and coming out of the structure
availability requirements on video sur- are connected indirectly with the light-
veillance systems. Choice of surge protective devices ning equipotential bonding via light-
ning current arresters. If no lightning
Building with external lightning pro-
Video surveillance systems current arresters are installed in the
tection system
A video surveillance system consists at low voltage main distribution board,
In Fig. 9.7.1, the camera is installed on a
least of one camera, one monitor and the operator must be informed that
pole. A direct lightning stroke into the
one suitable video transmission line. these need to be upgraded.
camera can be prevented by an air-ter-
Remotely controllable camera stations Tables 9.7.1 and 9.7.2 show the surge
mination rod mounted at the top end
are normally equipped with an inclina- protective devices to be used for signal
of the pole. With reference to the cam-
tion and swivel support so that position and feeder lines according to consecu-
era as well as to its connection cable, a
and viewing angle of the station can be tive numbers in Fig. 9.7.1.
sufficient separation distance (DIN V
individually adapted by an operator.
VDE V 0185-3) must be maintained
Fig. 9.7.1 (No. 4) shows the application
from parts of the external lightning
As shown in Fig. 9.7.1, video transmis- of a combined lightning current and
protection system.
sion and power supply of the camera surge arrester DEHNventil (Table 9.7.2).
are implemented via an interface cable This combined SPD unites lightning cur-
Usually, the connecting cable between
between terminal box and camera. rent arrester and surge arrester in one
terminal box and camera is laid inside
device, requires no decoupling coil and
the metal pole.
The communication line between ter- is available as complete prewired unit
If this is not possible, the camera cable
minal box and monitor can be a coaxial for each type of low voltage system
has to be laid in a metal pipe, which
cable or a balanced two-wire cable. The (TN-C, TN-S, TT).
must be electrically connected with the
transfer of the video signals through Up to cable lengths of ≤ 5 m between
pole. For cable lengths of a few meters,
coaxial cables is certainly the most com- DEHNventil and terminal equipment,
a protective circuit in the terminal box
mon type in video technology. In this there is sufficient protection without
is not necessary in these cases.
case, an unbalanced transfer is used, additional protective devices. In case of
For the coaxial cable or the two-wire
i. e. the video signal is transferred greater cable lengths, additional surge
cable as well as for the control cable
through the core of the coaxial cable protective devices are required for the
leading from the terminal box at the
(inner conductor). The shielding (earth) terminal equipment, e. g. DEHNrail.
pole into a building with an external
is the reference point for the signal
lightning protection system, lightning
transmission. The two-wire transmis- When mounting the camera at an
equipotential bonding must be imple-
sion is, beside the coaxial cable trans- external building façade it should be
mented (Table 9.7.1). This includes con-
mission, a common possibility. If there ensured that the camera is fixed below
necting the lightning protection system

camera
monitor
camera
inclination and control board
swivel head

system cable control cable

inclination and
swivel head entrance
box EB 2 3

coax or two-wire cable


3 2
1
4
junction box

control cable 230 V power cable

electrical distributor

1 DEHNguard
Surge arrester
2 BLITZDUCTOR CT BCT MOD BD/HF
for two-wire cables
UGK B for coax cable
3 BLITZDUCTOR CT BCT MOD BD...
(e.g. 24 V)
4 DEHNventil
Combined lightning curent
and surge arrester
9
Fig. 9.7.1 Video surveillance system - Lightning and surge protection

www.dehn.de LIGHTNING PROTECTION GUIDE 189


the outer edge of the roof, in the pro- Buildings without external lightning
tection zone. If this is not possible, an protection system
area must be created that is protected For buildings without external light-
against lightning strokes by means of ning protection system, it is assumed
air-termination rod
additional external lightning protec- that the risk of damage caused by a
tion measures. This can be done with direct or close lightning stroke into the
an air-termination system, as shown in building, is low and therefore accept-
Fig. 9.7.2, to safeguard the camera ed.
against direct lightning strokes. If this risk is also accepted for a subse-
quently mounted video transmission
equipment, this can be sufficiently pro-
tected by installing SPDs.

The surge protective devices to be used


for the feeder line in Fig. 9.7.3 (No. 1)
can be taken from Table 9.7.2.
The surge arresters for protection of Fig. 9.7.2 Camera for video surveillance in the pro-
the signal lines in Fig. 9.7.3 are listed in tective area of the air-termination rod
Table 9.7.3

outside inside camera


monitor
camera
inclination and control board
swivel head

system cable control cable

inclinationd
and swivel head
junction box
5 6

coax or two-wire cable


6 5
1
1
junction box
control cable 230 V power cable

electrical distributor

1 DEHNguard 5 BLITZDUCTOR CT BCT MOD MD HF 6 BLITZDUCTOR CT BCT MOD MD


Surge arrester for two-wire cable or
UGKF for coax cable

Fig. 9.7.3 Video surveillance system - Surge protection

190 LIGHTNING PROTECTION GUIDE www.dehn.de


No. in
Fig.
9.7.1 Protection for ... SPDs Part No.
2-wire line BLITZDUCTOR CT, BCT MOD BD HF 5 919 670
2
(video transmission) + Base part BCT BAS 919 506
Coax cable UGKF BNC 929 010
2
(video transmission)
Control cable BLITZDUCTOR CT, BCT MOD BD 24 919 643
3
(e.g. 24 V dc) + Base part BCT BAS 919 506
Table 9.7.1 Lightning and surge protection for signal lines

No. in Combined SPDs (lightning current and surge arresters)


Fig.
9.7.1 Protection for ... SPDs Part No.
3-phase TN-C system DEHNventil DV TNC 255 900 373
4
3-phase TN-S system DEHNventil DV TNS 255 900 374
3-phase TT system DEHNventil DV TT 255 900 375
Single-phase TN system DEHNventil DV 2P TN 255 900 371
Single-phase TT system DEHNventil DV 2P TT 255 900 370
No. in Surge arresters
Fig.
9.7.1 and
9.7.3 Protection for ... SPDs Part No.
3-phase TN-C system DEHNguard‚ DG TNC 230 400 900 510
1
3-phase TN-S system DEHNguard‚ DG TNS 230 400 900 530
3-phase TT system DEHNguard‚ DG TT 230 400 900 520
Single-phase TN system DEHNguard‚ DG TN 230 FM 900 506
Single-phase TT system DEHNguard‚ DG TT 230 FM 900 508
Table 9.7.2 Lightning and surge protection for power supply lines

No. in
Fig.
9.7.3 Protection for ... SPD’s Part No.
2-wire line BLITZDUCTOR CT, BCT MOD MD HF 5 919 570
5
(video transmission) + Base part BCT BAS 919 506
Coax cable UGKF BNC 929 010
5
(video transmission)
Control cable BLITZDUCTOR CT, BCT MOD MD 24 919 543
6
(e. g. 24 V dc) + Base part BCT BAS 919 506

Table 9.7.3 Surge protection for signal lines

www.dehn.de LIGHTNING PROTECTION GUIDE 191


9

192 LIGHTNING PROTECTION GUIDE www.dehn.de


9.8 Surge protection for electromechanical truck scales with
microcomputer-controlled electronic evaluation unit
Introduction
connected with
The electric circuits of electronic scales reinforcement weighing bridge
are designed with four-wire or six-wire
technology.
⇒ Two wires for compensation line
⇒ Two wires for test line
⇒ Two wires for power supply.

Equipotential bonding load cell


ÜS
Inside the scale pit, an equipotential
bonding must be established between
all pressure and tensile sensors and
metal parts of the scale.
connected
It is recommended to use the reinforce- with foundation 16 mm2 Cu
earthing electrode to main equipotential bonding
ment of the scale pit (installation of a
foundation tank to indicator
foundation earthing electrode) as
earth-termination system on the spot
ÜS Surge protection unit Foundation earthing electrode
at the pressure and tensile sensors (Fig. Steel strip 30 x 3.5 mm
9.8.1).
Iron plate Equipotential bonding bar
Line-loss compensation
The compensation lines (feedback) are
first of all used for long connecting Fig. 9.8.1 Structure of an electromechanical truck scale
cables between pressure/tensile sensor
transducer and electronic evaluation

load cell

3 OUT 4 3 OUT 4 3 OUT 4


Blitzductor CT

Blitzductor CT

Blitzductor CT
BCT MOD ...

BCT MOD ...

BCT MOD ...

1 IN 2 1 IN 2 1 IN 2

1 IN 2 1 IN 2 1 IN 2
BCT MOD ...
Blitzductor CT

BCT MOD ...


Blitzductor CT

BCT MOD ...


Blitzductor CT

3 OUT 4 3 OUT 4 3 OUT 4

2
PE

4
DEHNguard® DEHNguard®

No. Type Part No.


230 V~ BLITZDUCTOR® CT
N
L1 1 BCT MOD BE C 12 919 661+
PC BCT BAS 919 506
PE
V.24
BLITZDUCTOR® CT
3 OUT 4 1 2 BCT MOD BE 12 919 621+
BCT BAS 919 506
Blitzductor CT
BCT MOD ...

FS 924 018
3
FS 25E HS 12
1 IN 2 large digit display
V.11
4
DEHNguard®
DG 275
900 600
9
Fig. 9.8.2 Surge protection for the weighing and indicator system

www.dehn.de LIGHTNING PROTECTION GUIDE 193


equipment for compensation of line
losses.

For protection, one SPD type BLITZ-


DUCTOR CT BE 12, rated voltage 12 V –,
is used immediately both before the
strain gage load cells to be protected
and the electronic evaluation unit (Fig.
9.8.2).

Test and power cables


In the same way, the load cells and elec-
tronic evaluation unit are connected
for protection by using two BLITZDUC-
TORs CT BE 12, with a rated voltage of
12 V, (Fig. 9.8.2) for each unit

Electronic evaluation unit


The data transfer between electronic
evaluation unit and large-digit display
is usually realised via balanced inter-
faces, e. g. V.11/RS 422 (Fig. 9.8.2).

The electronic evaluation unit (inter-


face V.11 / RS 422) is protected by BLITZ-
DUCTOR CT BE C 12, rated voltage
12 V – (Fig. 9.8.2).

Linking PC/EDP
Control and monitoring can be per-
formed by means of personal com-
puters with unbalanced interfaces.

An interface V 24/RS 232 is protected


against surges by FS 25E HS S 12 (Fig.
9.8.2).

Protective wiring of the power supply


systems
For protection of the power supply sys-
tems, DEHNguard DG 275 surge
arresters are used (Fig. 9.8.2).

194 LIGHTNING PROTECTION GUIDE www.dehn.de


9.9 Lightning and surge protection for automatic fire alarm systems and
burglar alarm systems
Introduction by atmospheric discharges and Protection recommendations
In a dangerous situation, emergency improves the availability of the early For protection of alarm lines with dc
alarm systems (fire alarm systems or detection of dangers and alarms. line technology, BLITZDUCTOR CT BCT
burglar alarm systems) should signal When installing comparable alarm MOD BE ... is recommended. It is chosen
‘actively’, and remain ‘passive’ in safe transmission systems, for which, out of according to the voltage of the alarm
situations. Malfunctions of these sys- financial reasons, a VdS approval is not lines, which is normally 12 or 24 V.
tems (no response in case of danger, or used (e. g. residential building, ...), the BLITZDUCTOR CT BCT MOD BE is
alarm signal in case of no danger) are guidelines may also be used for project recommended in order not to change
undesirable and expensive. False design and for the construction as well the loop resistance of the alarm lines
alarms sent by emergency alarm sys- as for agreeing individual measures too much.
tems result in expenses, which, in the between constructors and operators.
industrial countries, amount to several Indeed, most of the nowadays installed Regardless of the line topology, the
hundred million Euros per year. Anoth- fire alarm systems have an increased outputs of the control and indication
er aspect of malfunctions is the possible surge immunity in accordance with IEC equipment, like e.g. for acoustic and
direct or indirect danger to human 61000-4-5 for primary and secondary visual signalisation, should be protect-
lives. In this context, we may remember wires as well as for the mains inputs. ed by BLITZDUCTOR CT. Care should be
the malfunction of the fire alarm sys- However, a comprehensive protection taken that the nominal current of the
tem in the tower of the Frankfurt against damage by lightning discharge protective devices is not exceeded. In
Rhein-Main airport in 1992, where a and surges can only be achieved by case of nominal currents > 1 A, DEHN-
false activation of the fire extinguish- external and internal lightning protec- rail DR 24 FML protective device has to
ing system occurred because of a light- tion measures. be used alternatively (see Table 9.9.1).
ning stroke. Within a few minutes, the
air traffic controllers had to leave the Monitoring principles The control and indication unit is nor-
control room. In this critical situation, Different monitoring principles are mally connected to an exchange line of
approaching airplanes had to be redi- applied for emergency alarm systems: a fixed-network operator by means of
rected to other airports. Considerable ⇒ Impulse line technology a telephone dial unit. For this applica-
delays occurred in the air traffic. tion, the SPD type BLITZDUCTOR CT,
The information from the trigger-
BCT MOD BP 110 is suitable (see also
ing alarm device is transferred in
False alarms of emergency alarm sys- chapter 9.16 "Surge protection for
digital form. This allows to recog-
tems are also disturbing in another telecommunication accesses").
nise the alarm device and the exact
respect: The surge protection of the power sup-
localisation of the trouble spot
⇒ When false alarms accumulate, the ply is important, too. It is recommend-
(Fig. 9.9.1).
operator can no longer rely on the ed to use DEHNguard surge protective
⇒ DC line technology devices here (see Table 9.9.2).
system and questions the signifi-
cance of the system (investment) as Each alarm line is permanently
such. monitored according to the closed- For alarm systems, which are certified
circuit principle. If an alarm device by the German Insurance Association,
⇒ The guard starts ignoring alarm
is activated in the line, this line is (systems recognised by VdS), the manu-
messages.
interrupted and an alarm is trig- facturer of the alarm system should be
⇒ Neighbours will be disturbed by gered in the control and indication contacted. The installations as well as
acoustic alarms. equipment. Hereby, however, only the lightning and surge protection
⇒ Fire-fighting forces (e. g. fire the alarm line can be identified but equipment have to be set up in accor-
brigade) will be bound unnecessar- not the individual detector (Figs. dance with VdS 2095, VdS 2311 or VdS
ily. 9.9.3 and 9.9.4). 2833.
⇒ The activation of the fire extin-
guishing system causes interrup- Regardless of the used monitoring As an example, the enclosed diagrams
tions of operations. principle, the lines of the emergency contain a proposal for surge protection
alarm system must be integrated into of control and indication units, which
⇒ Damage is caused by not signalling
the lightning and surge protection of are operated on the principle of dc line
existing dangers.
the complete system. technology or pulse engineering.
All these factors cause unnecessary
If the fire and burglar alarm post and
expenses. They can be avoided, when
the control unit shall be integrated into
possible causes for false alarms are
a lightning protection system, then all
already recognised in the design stage
lines entering the building shall be con-
and are eliminated by suitable preven-
nected with lightning current arresters
tive measures. For this purpose, the
or combined lightning current and
German Insurance Association
surge arresters. See Tables 9.9.1 and
(Gesamtverband der Deutschen Ver-
9.9.2.
sicherungswirtschaft e. V. - GDV) pub-
lished VdS guidelines (VdS 2095; VdS
2311; VdS 2833). One of the measures
also requested in the VdS guidelines is
lightning and surge protection.
A coordinated lightning and surge pro-
9
tection prevents a false alarm caused

www.dehn.de LIGHTNING PROTECTION GUIDE 195


Conclusion
A distinct increase of the operational magnetic contacts
reliability of these systems can be Detector group 1 4
8 8 8 8 8
glass breakage
reached with specific lightning and 4 detector
Detector group 2
surge protection of alarm systems. On Detector group 3 4 magnetic contacts
8 8 8 8 8 glass breakage
the one hand, this refers to the preven- 4
Detector group 4 detector
tion of false alarms when no danger 6
Detector group 5 IR 1

Control and indication untit


exists, and on the other, costs eventual-
ly arising from this, can be prevented.
6
This again, allows an effective damage Detector group 6 IR 2
limitation by informing the auxiliary Detector group 7 impact sound detector
2 2
personnel reliably. This counteracts a Burglar group robbery alarm button 1+2
possible formation of catastrophic con- 6
Block lock block lock 1
ditions (e. g. danger to human lives, Area 1 2
activation acknowledging 1
pollution of the environment, etc.). Block lock 6
block lock 2
Notice that in case of injuries to per- 2
Area 2 activation acknowledging 2
sons or environmental damage, the 2
Signal transmitter buzzer 1
operator of a plant is liable first. This
comprehensive responsibility for securi- Exterior alarm system 1 siren 1
ty can normally be expected from man- Sabotage line
agers or executives of a company. How- Exterior alarm system 2 siren 2 flash
ever, in the legal sense, an operator of Exterior alarm system 3 light
a plant is a technical layman, who is not 1
able to estimate, if threats can arise
from a technical solution. Therefore,
skilled persons as suppliers of technical
solutions must ensure in each individ- L1 N PE 3
ual case, that the solutions offered also
correspond to the actual requirements.
Retreating to the accepted rules of Fig. 9.9.1 Lightning and surge protection for the control unit of a burglar alarm system with impulse line
technology is not sufficient, if the state technology
of the art already describes a higher
quality solution. This may entitle a
technical layman (plant operator) to
claim recourses. 2
A− A+
Regardless of the fact, whether fire
alarm systems are VdS-approved sys- UE
tems or not, they should be furnished
Control and indication unit

with a surge protection.


analogue ring

2
B− B+

10
annunciator

2
Exterior alarm system 1 siren 1

2
Exterior alarm system 2 siren 2

Exterior 2
flash
SPD alarm system 3 light
1

2
Telecom
L1 N PE 3

9
Fig. 9.9.2 Lightning and surge protection for the control unit of a fire alarm system - Analogue ring

196 LIGHTNING PROTECTION GUIDE www.dehn.de


IR detector 1
magnetic contacts and block lock 1
UE glass breakage detector

3 3
Detector line 1
activation
buzzer acknowledging
Control and indication unit

IR detector 2 device
magnetic contacts and block lock 2
glass breakage detector

3 3
Detector line 2
activation
acknowledging burglar
device alarm
button

Exterior alarm system 1 siren 1

Exterior alarm system 2 siren 2

Exterior flash
alarm system 3 light
SPD
1

Telecom
L1 N PE 3

Fig. 9.9.3 Lightning and surge protection for the control unit of a burglar alarm system with dc line technology

2
Detector group 1
UE Detector group 2 2

2
Detector group 3
2
Detector group 4
10
annunciator
Control and indication unit

4
sprinkler system
8
FB control panel
8
FB key depot
4
main detector

2
Exterior alarm system 1 siren 1

2
Exterior alarm system 2 siren 2

1
Exterior 2
flash
alarm system 3 light
SPD

2
Telecom FB = fire brigade
L1 N PE 3

9
Fig. 9.9.4 Lightning and surge protection for the control unit of a fire alarm system with dc line technology

www.dehn.de LIGHTNING PROTECTION GUIDE 197


No. in Fig. Type Short definition Part No.
BLITZDUCTOR CT, Two-pole, universal device as terminal block for protection of 919 523
1
BCT MOD ME 12 or IT systems and devices, consisting of a base part and a protection or
BCT MOD ME 24 module; surge arrester for use in the EMC-orientated lightning
+ Base part BCT BAS zones concept at boundaries 919 506
0B to 1 or higher
Alternative: Combined lightning current and surge arrester:
BLITZDUCTOR CT, Two-pole, universal device as terminal block for protection of 919 623
BCT MOD BE 12 or IT systems and devices, consisting of a base part and a protection or
BCT MOD BE 24 module; lightning current and surge arrester for use in the EMC- 919 624+
+ Base part BCT BAS orientated lightning zones concept at boundaries 919 506
0A to 1 and/or 0A to 2
BLITZDUCTOR CT, Two-pole, universal device as terminal block for protection of
2
BCT MOD MD 110 IT systems and devices, consisting of a base part and a protection 919 547+
+ Base part BCT BAS module; surge arrester for use in the EMC-orientated lightning 919 506
zones concept at boundaries
0B to 1 or higher
Alternative: Combined lightning current and surge arrester:
BLITZDUCTOR CT, Two-pole, universal device as terminal block for protection of
BCT MOD BD 110 IT systems and devices, consisting of a base part and a protection 919 647+
+ Base part BCT BAS module; lightning current and surge arrester for use in the EMC- 919 506
orientated lightning zones concept at boundaries
0A to 1 and/or 0A to 2

Table 9.9.1 Short definition of the SPDs

No. in Fig. Conductors for ... SPDs Part No.


3-phase TN-C system DEHNguard‚ DG TNC 230 400 900 510
3
3-phase TN-S system DEHNguard‚ DG TNS 230 400 900 530
3-phase TT system DEHNguard‚ DG TT 230 400 900 520
Single-phase TN-S system 2x DEHNguard‚ DG 275 900 600
Single-phase TN-C system DEHNguard‚ DG 275 900 600
Single-phase TT system DEHNguard‚ DG 275 – phase L to N 900 600
+ DEHNgap C/T, DGP C T 255 – N to PE 900 133
3-phase TN-C system DEHNventil, DV TNC 255 900 373
3-phase TN-S system DEHNventil, DV TNS 255 900 374
3-phase TT system DEHNventil, DV TT 255 900 375
Table 9.9.2 Selection of SPDs

198 LIGHTNING PROTECTION GUIDE www.dehn.de


9.10 Lightning and surge protection of an EIB system
Introduction tems, the measures taken are often General conditions 1 :
In modern office buildings and public called primary and secondary protec- Connecting the two buildings with a
buildings, like schools, EIB bus systems tive measures. buried cable (copper cable).
are is used for the automation of If the aim of the protective measures is
Solution 1 :
sequences of operations of the build- only the protection against surges (sec-
The following SPDs are used (Fig. 9.10.1) :
ing control system. EIB offers the possi- ondary protection), the hazard poten-
bility to realise complex processes with tial of a direct lightning stroke is not ⇒ 1 2 pieces
a single, upwards compatible system. taken into account. In the case of a
However, this future-proof investment direct or very near lightning stroke into ⇒ 2 2 pieces
can be quickly destroyed by lightning buildings with built-in EIB, damage ⇒ 3 2 pieces
discharges. Then, the building automa- must be expected there. Only interfer-
tion is not available and further costs ences resulting from inductive or ⇒ 4 n pieces
are caused by replacement and recon- capacitive coupling, as they occur dur-
figuration of the system. Therefore, ing lightning discharges some kilome- General conditions 2:
measures shall be taken against the tres away or during switching opera- Connection of the two buildings with
direct and indirect effects of a lightning tions, can be controlled. Lightning dis- cable and lines in a supply duct, the
discharge when designing and charges create electromagnetic inter- reinforcement of which is integrated
installing such complex systems. ference fields, which can cause danger- into the equipotential bonding at both
ously high voltages and currents in ends. This condition is also fulfilled by a
Lightning protection or surge protection? installation loops. steel earthing tape 50 mm2 stripped
Basic conditions must be considered over the buried cables and connected
when choosing the surge arresters cor- to the equipotential bonding bar at
rectly. This does not only include the Cabling between buildings both ends.
system-specific electric data, like nomi- In an extended building complex,
which is equipped with a lightning pro- Solution 2 :
nal voltage, nominal current, frequen- The following SPDs are used (Fig. 9.10.2) :
cy, but also the threat parameters, tection system, an EIB installation shall
which must be controlled. It makes a be integrated and protected against ⇒ 3 2 pieces
difference, if the risk of direct lightning transient surges. A gatehouse is
approximately 50 m away from a main ⇒ 4 n pieces
strokes into buildings, where the EIB is
installed, must be considered when building. Both buildings are equipped
with a lightning protection system. General conditions 3:
designing the protective measures, or if
Since the gatehouse is connected to the The EIB connection between both
safety against surges is desired only. If
EIB installation of the main building via buildings is achieved via an optical
direct lightning strokes and the high
a bus line, measures for internal light- fibre connection (OFC). If the fibre-
destruction potential involved should
ning protection must be taken both for optic cable has a metal braid inside the
be handled properly, the infrastructure
the 230/400 V line as well as for the bus cable (protection against rodents), this
of the EIB system must be designed
line. braid has to be connected to the
according to the lightning protection
equipotential bonding at the point
zones concept. The lightning protec-
where it enters the building.
tion zones concept is standardised in
DIN V VDE V 0185-4 and describes the Solution 3 :
protective measures against lightning The following SPDs are used (Fig. 9.10.3) :
electromagnetic impulses. An impor-
tant part is the classification of the ⇒ 1 2 pieces
infrastructure to be protected in light- ⇒ 3 2 pieces
ning protection zones. The higher the
ordinal number of the lightning pro- ⇒ 4 n pieces
tection zones is, the smaller must be
the electromagnetic threat parameters.
Electric and electronic systems like the
EIB system have to be classified in
accordance with their electromagnetic
immunity into lightning protection
No. Type Part No.
zones, which also offer an electromag-
netic environment in case of a direct 3-phase TN-C system: DEHNventil, DV TNC 255 900 373
1
lightning stroke to ensure that the 3-phase TN-S system: DEHNventil, DV TNS 255 900 374
equipment continues to function with- 3-phase TT system: DEHNventil, DV TT 255 900 375
out getting disturbed or even
BLITZDUCTOR CT‚ BCT MOD B 110 919 510
destroyed. 2
+ Base part BCT BAS 919 506
If an external lightning protection sys-
tem is installed in accordance with DIN 3-phase TN-C system: DEHNguard‚ DG TNC 230 400 900 510
3
V VDE V 0185-3, an effective lightning 3-phase TN-S system: DEHNguard‚ DG TNS 230 400 900 530
and surge protection is necessary and is 3-phase TT system: DEHNguard‚ DG TT 230 400 900 520
to be implemented for the EIB accord-
ing to the lightning protection zones
concept. Within the context of EIB sys-
4
BUStector, BT 24 925 001 9
Table 9.10.1 Short description of the SPDs

www.dehn.de LIGHTNING PROTECTION GUIDE 199


Conclusion
main building complex gatehouse
For the design and implementation of
an EIB system, it is absolutely necessary
that designers and contractors take
EIB distribution board EIB distribution board
appropriate measures for the correct
operation of such a system. Of particu- 3 4 3
lar concern should be into which sur-
roundings the EIB system is integrated
and installed. Interfaces to other infra- power cable
4
structures, like low-voltage systems,
telecommunications and data systems
have to be protected against interfer-
ences or even destruction as the EIB 1 2 bus cable 2 1
itself.
Proper lightning protection systems
and surge protection systems and the EB EB EB
corresponding surge protective devices
are available for protection against the
effects of interferences. These can pro- Fig. 9.10.1 Lightning and surge protection for cabling systems installed between buildings without inter-
tect the future-proof EIB building connection of the foundation earthing electrodes
installation cost-effectively due to tech-
nical and economic considerations dur- main building complex gatehouse
ing the design and by expert installa-
tion.
EIB distribution board EIB distribution board

3 4 cable duct 3
or 50 mm2 steel

power cable
4

bus cable
EB EB EB

Fig. 9.10.2 Lightning and surge protection for cabling systems installed between buildings with interconnec-
tion of the foundation earthing electrodes

main building complex gatehouse

EIB distribution board EIB distribution board

3 4 3

power cable
4

optical fibre cable


1 1

EB EB EB

Optical fibre /
EIB converter

9 Fig. 9.10.3 Lightning and surge protection for cabling systems installed between buildings without inter-
connection of the foundation earthing electrodes, with EIB optical fibre cabling

200 LIGHTNING PROTECTION GUIDE www.dehn.de


9.11 Surge protection for ETHERNET and Fast Ethernet networks
General ⇒ direct lightning strokes creating M, for example, can be used for protec-
Surges not only cause malfunctions but impermissible potential differences tion of the terminal equipment.
also destructions and thus, failures of and partial lightning currents in
computer systems, by which the opera- the building installations. Protection of the data lines
tion can be persistently impaired Whether data or voice transmission is
because of longer down times. Besides Choise of surge protective devices concerned, both require appropriate
a protected power supply and data protective components for safe opera-
backup, the reliable utilisation of com- General tion. Normally, networks are designed
puter systems also requires protection For an effective surge protection it is as generic cabling systems in accor-
concepts against surges. necessary that the measures for the dif- dance with EN 50173. Even if fibre optic
ferent systems are coordinated by the cables between building distributors
Causes of damage involved experts like electrical engi- and floor distributors are the standard
Failures of computer systems are typi- neering technicians, computer special- practice, copper wires are still used
cally caused by ists and telecommunications techni- between the floor distributor and the
⇒ distant lightning strokes generat- cians as well as the manufacturer. In terminal equipment. Therefore, it is
ing conducted transient overvolt- case of bigger projects, it is necessary to necessary to protect the HUBs, bridges
ages in power supply lines, data consult an expert (e. g. from an engi- or switches with NET Protector LSA 4 TP.
lines, or communication lines neering company). Terminal equipment can be protected
by wall socket outlets DSM RJ45 4 TP or
⇒ close lightning strokes generating
Protection of the power equipment by cable adapters UGKF RJ45 4 TP.
electromagnetic fields, by which
Figure 9.11.1 shows an administration
transient surges are induced in
building as an example. For the power
power supply lines, data lines, or
supply, lightning current arresters
communication lines
Type 1 (e. g. DEHNbloc) and SPDs Type 2
(e. g. DEHNguard) can be installed.
DEHNrail, SFL-Protector, or DEHNflex

No. SPD Type Part No.


®
1 DEHNbloc DB 3 255 900 110
2 Surge protective plug DPL 1 F... DPL 1F ARD 110 907 145
Disconnection plug TL2 10DA LSA 907 996
Earthing busbar ES 10DA 907 998
SDB
14 Mounting frame for term. blocks 10x10 TC MB2 10 LSA 907 995
3 Equipotential bonding bar K12 563 200
4
®
13 4 DEHNguard TNS DG TNS 230 400 900 530
5 DEHNrail DR 230 FML 901 100
6 Surge arrester UGKF UGKF RJ 45 4 TP 929 023
7 DEHNlink DLI ISDN I 929 024
8 NET Protector for 8 ports NET PRO LSA 4TP 929 036
5 6 19" Enclosure for 3 x NET Protector EG NET PRO 19" 929 034
SDB EDP TC floor distri-
bution board 9 SFL Protector SFL PRO 912 260
server

8 9 10 11 9 NET Protector for 8 x 2 TC


10 NET PRO TC 2 LSA 929 072
4 TC system
19" Enclosure for 3 x NET Protector EG NET PRO 19" 929 034
12
11 DEHNflex M DFL M 255 924 396
13
7 12 Data protection module DSM DSM RJ45 4TP 924 263
5 5 12 Telephone protection module DSM
13 DSM TC 1 SK 924 271
14 DATA Protector DATA PRO 4 TP 909 955

MDB telephone
building terminal board
distribution
1 board 2

4 EB
3

9
Fig. 9.11.1 Administration building with highly available installation parts

www.dehn.de LIGHTNING PROTECTION GUIDE 201


9

202 LIGHTNING PROTECTION GUIDE www.dehn.de


9.12 Surge protection for M-Bus
Introduction The M-Bus corresponds to European stan- ation. The maximum bus voltage
M-Bus is used for the transmission of dard and is described in standard EN 1434. amounts to 42 V.
readings from consumption meters. All
Previously, the energy data of individual The expansion of the network as well
devices connected to an M-Bus system
buildings were transferred via on-wire as the maximum bit rate is limited by
can be read off centrally, either directly
connections from the network to the the number of M-Bus devices, the pro-
on the spot or per data transmission
master station. Frequently, in case of tective wiring, the cable routing, and
from an external head office. This
widespread building complexes, the the cable types used.
increases the housing quality of the
data is transmitted via a modem connec-
tenants, and the energy budget of an The total sum of all cables as well as of
tion.
entire building can be controlled any- the connected M-Bus devices and of
time. The M-Bus system is used for the con- protective wirings creates a capaci-
sumption cost accounting and remote tance in the M-Bus segment. This
The following describes surge protec-
monitoring of capacitance restricts the baud rate.
tive measures that meet the availability
⇒ local and district heating systems The maximum baud rate per M-Bus
claim of this system.
segment can be determined by means
⇒ multifamily residences
The M-Bus of the following table (Table 9.12.1).
The M-Bus (meter bus) is a cost-opti- The readout of the supply meters can
mised field bus for the transmission of be performed by central and decen-
energy consumption data. As shown in tralised systems. If the supply meters Total capacity Max. data
Fig. 9.12.1, a central master (in the sim- are situated immediately close, the sim- M-Bus transmission
plest case a PC with a level converter ple and economical central system net- segment rate
downstream of the PC) communicates work architecture is chosen. This
via a two-wire bus with the units sharing includes a star-shaped connection of up to 382 nF 9600 Baud
the bus. Using M-Bus repeaters, the each individual meter to the control up to 1528 nF 2400 Baud
installation can be divided in M-Bus seg- centre. In case of a decentralised sys-
ments. Each segment can include up to tem, the data of the meters installed on up to 12222 nF 300 Baud
250 slaves like heat counters, water the spot is first collected in substations Table 9.12.1 Max. data transmission rate
meters, power meters, gas meters, and and is then sent via a bus line to the
also sensors and actuators of any type. control centre.
More and more manufacturers imple- The M-Bus is a two-wire bus system,
ment the electric M-Bus interface includ- which is powered by an isolated supply
ing protocol layer into their consump- source from the bus master. For all other
tion meters. units sharing the M-Bus, no reference to
the ground may be created during oper-

direct connection telephone connection

RS 232 RS 232

M-Bus control unit


modem
RS 485
level transformer
RS 485 M - Bus
modem modem

telephone network

RS 232 RS 232

M-Bus control unit

M-Bus control unit


level transformer remote monitoring of an
bus segment M-Bus system with
5 supply meters
RS 485
repeater
M-Bus M-Bus

M-Bus
9
Fig. 9.12.1 Example of an M-Bus system

www.dehn.de LIGHTNING PROTECTION GUIDE 203


If surge protective devices are used, the tion), the operator must be informed event of direct lightning strokes, are
capacitances and series impedances of that these must be added. reduced.
the surge protective devices must be
Further measures for protection of elec- Note:
considered and taken into account
trical installations and systems include Cascaded use of lightning current and
when defining the network clients. The
installing of surge protective measures. surge arresters
following tables show the capacitances
These measures also allow the protection Energy coordination is the principle of a
and the series impedances of the surge
of the electrical installations and systems cascaded application of lightning cur-
protective devices (Table 9.12.2).
in the event of a direct lightning stroke as rent and surge arresters. Energy coordi-
nation is usually achieved by the imped-
ance of the connecting cable of at least
SPDs Capacity: Series impedance 15 m length between the SPDs. If this is
line/ line per line not possible, the decoupling coil DEHN-
bridge 35 A or 63 A can be used.
BLITZDUCTOR CT. BCT MOD BD 48
Part No. 919 645 0.6 nF 2.2 Ω Another possibility is using DEHNventil.
This combined SPD unites lightning cur-
BLITZDUCTOR CT. BCT MOD BE 24 rent and surge arrester in one device,
Part No. 919 623 0.7 nF 2.2 Ω requires no decoupling coil, and is avail-
BLITZDUCTOR CT. BCT MOD BE 5 able as complete prewired unit for every
Part No. 919 620 3 nF 1.4 Ω low-voltage (TN-C, TN-S, TT) system
(Table 9.12.3).
DEHNconnect. DCO RK MD 48 Up to cable lengths of ≤ 5 m between
Part No. 919 942 0.6 nF 0.4 Ω DEHNventil and terminal equipment,
DEHNconnect. DCO RK ME 24 sufficient protection exists without addi-
Part No. 919 921 0.5 nF 1.8 Ω tional surge protective devices. For
greater cable lengths, additional surge
DEHNconnect. DCO RK ME 12 protective devices have to be installed at
Part No. 919 920 1.2 nF 1.8 Ω terminal equipment, e. g. DEHNrail.
Table 9.12.2 Capacities and series impedances of surge protective devices Tables 9.12.3, 9.12.4, and 9.12.5 list
surge protective devices to be applied in
Choice of surge protective devices for accordance with the consecutive num-
additional measure to the lightning
M-Bus systems bers in Fig. 9.12.2.
equipotential bonding.
For establishing an M-Bus system, the
bus lines are also installed outside the If lightning equipotential bonding and
buildings. Therefore, the devices are the installation of surge protective meas-
exposed to the danger of destruction by ures are implemented as carefully as the
transient surges of lightning discharges external lightning protection system, this
and must be protected accordingly. In contributes to a reliable performance of
the following, the surge protective cir- electrical systems. Failures, even in the
cuit for M-Bus systems is described in
detail considering two applications. No. in Fig. Conductors for ... SPDs Part No.
9.12.2
Example of application: Building with
3-phase TN-C system DEHNventil DV TNC 255 900 373
external lightning protection system 10 11
If a building has an external lightning 3-phase TN-S system DEHNventil DV TNS 255 900 374
protection system, the lightning equipo- 3-phase TT system DEHNventil DV TT 255 900 375
tential bonding must be implemented.
This comprises connecting of the light- Single-phase TN system DEHNventil DV 2P TN 255 900 371
ning protection system to pipelines, met- Single-phase TT system DEHNventil DV 2P TT 255 900 370
al installations within the building and
the earth-termination system. In addi- Table 9.12.3 Selection of combined SPD with regard to the power supply system
tion, all earthed parts of the power sup-
ply and data processing systems must be
integrated into the lightning equipoten- No. in Fig. Conductors for ... SPDs Part No.
tial bonding. All live lines of power sup- 9.12.2 BLITZDUCTOR CT
ply and data processing cables and lines Type
entering and coming out of the building
or structure are indirectly connected to M-Bus BCT MOD BD 48 919 645
1 to 7
the lightning equipotential bonding via + Base part BCT BAS 919 506
lightning current arresters. If no lightning 0-20 mA, 4-20 mA BCT MOD BE 24 919 623
8
current arresters are installed at the ser- + Base part BCT BAS 919 506
vice entrance of the building (for exam-

9 ple in the low-voltage consumer's instal-


lation of the low-voltage main distribu-
9
temperature measurement
PT 100, PT 1000
BCT MOD BE 5
+ Base part BCT BAS
919 620
919 506

Table 9.12.4 Surge protection for signal interfaces

204 LIGHTNING PROTECTION GUIDE www.dehn.de


temperature sensor
UPS modem PT 100
cable length 0 ... 20 mA
≥ 15 m
PC Server
10 11
1 2 1 2
COM 2 COM 1 8 9
processor processor 3 4 3 4

M - Bus Box M - Bus Box


building 1 3 4 repeater
1
1 2 3 4 3 4
3 4 6 7
2 1 2 1 2
3 1
1 2
3

M-Bus
4 2

230 V power supply


12

1 3
4
2 4

1 3 building 2
5
2 4

Fig. 9.12.2 Protection concept for M-Bus systems in buildings with external lightning protection system

No. in Fig. Conductors for ... SPDs Part No.


9.12.2
3-phase TN-C system DEHNbloc‚ DB 3 255 – phase L1/L2/L3 to PEN 900 110
10
3-phase TN-S system DEHNbloc‚ DB 3 255 – phase L1/L2/L3 to PE 900 110
+ DEHNbloc‚ DB 1 255 – N to PE 900 111
3-phase TT system DEHNbloc‚ DB 3 255 – phase L1/L2/L3 to N 900 110
+ DEHNgap, DGP BN 255 – N to PE 900 132
Single-phase TN-S system 2 x DEHNbloc‚ DB 1 255 – phase L1 + N to PE 900 111
Single-phase TN-C system DEHNbloc‚ DB 1 255 – phase L to PEN 900 111
Single-phase TT system DEHNbloc‚ DB 1 255 – phase L to N 900 111
+ DEHNgap, DB 1 255 – N to PE 900 132
3-phase TN-C system DEHNguard‚ DG TNC 230 400 900 510
11 12
3-phase TN-S system DEHNguard‚ DG TNS 230 400 900 530
3-phase TT system DEHNguard‚ DG TT 230 400 900 520
Single-phase TN system
Single-phase TT system
DEHNguard‚ DG TN 230
DEHNguard‚ DG TT 230
900 506
900 508
9
Table 9.12.5 Surge protection for the 230 V power supply

www.dehn.de LIGHTNING PROTECTION GUIDE 205


temperature sensor
UPS modem PT 100
0 ... 20 mA

PC server
10
1 2 1 2
COM 2 COM 1 8 9
processor processor 3 4 3 4

M - Bus box M - Bus box


building 1 3 4 repeater
1
1 2 3 4 3 4
3 4 6 7
2 1 2 1 2
3 1
1 2
3

M-Bus
4 2

230 V power supply


11

1 3
4
2 4

1 3 building 2
5
2 4

Fig. 9.12.3 Protection concept for M-Bus systems in buildings without external lightning protection system

Application example :
Building without external lightning
protection system
Fig. 9.12.3 shows an example how a net- No. in Conductors for ... SPDs Part No.
worked M-Bus system must be wired in Fig.
order to get an efficient protection 9.12.3
against surges. M-Bus DEHNconnect, DCO RK MD 48 919 942
Tables 9.12.6 and 9.12.7 list the surge 1 – 7
protective devices to be used in accor-
dance with the consecutive numbers in 0-20 mA, 4-20 mA DEHNconnect, DCO RK ME 24 919 921
8
Fig. 9.12.3.
temperature DEHNconnect, DCO RK ME 12 919 920
9
measurement
PT 100, PT 1000
Table 9.12.6 Surge protection for signal interfaces

No. in Conductors for ... SPDs Part No.


Fig.
9.12.3
3-phase TN-C system DEHNguard‚ DG TNC 230 400 900 510
10 11
3-phase TN-S system DEHNguard‚ DG TNS 230 400 900 530
3-phase TT system DEHNguard‚ DG TT 230 400 900 520
Single-phase TN system DEHNguard‚ DG TN 230 900 506

9 Table 9.12.7
Single-phase TT system DEHNguard‚ DG TT 230

Surge protection for the 230 V power supply


900 508

206 LIGHTNING PROTECTION GUIDE www.dehn.de


9.13 Surge protection for Sauter Cumulus systems
Introduction ⇒ Single-room control system module may be up to 100 m (< 5 nF,
The application of programmable DDC EY 3600 ecos 12 Ohm).
systems (abbreviation for Direct Digital ⇒ Network novaNet
Control) for control and regulation of Connection to non-Sauter Cumulus
⇒ Communication with non-Sauter
technical installations in buildings has systems via nova230
Cumulus systems via novacom
gained much more significance in This allows to integrate field bus sys-
recent years. This applies first of all to ⇒ Management level with EY 3600 tems like e. g. EIB and LON into the
controlling, regulating, and monitor- novaPro system operation software Sauter building automation.
ing operational installations user- ⇒ Project designing software
friendly and optimal for use. Sooner or EY 3600 CASE Choice of surge protective devices
later, this technology will have com-
The use of a modem/ISDN adapter Lightning current arrester
pletely replaced conventional analo-
allows a remote access to the installa- Lightning current arresters protect the
gous control engineering. By network-
tion via the public telecommunication installation and the lines entering
ing, DDC stations can be linked in big-
network. Messages and protocols can lightning protection zone 1 and com-
ger buildings and operated in so-called
be transmitted to printer, fax machine, ing from lightning protection zone 0A.
building automation systems (BA sys-
pager, paging system, etc. Each of the protective devices is
tems). Technical installations in wide-
installed at the zone boundaries and is
spread buildings or structures can be
Connection between management plane connected at low impedance in the
monitored and operated from a central
and automation level via novaNet shortest possible way with the equipo-
site via modem and public telephone
NovaNet is a Sauter-Cumulus-specific tential bonding of the building.
system.
bus system with twisted-pair lines
(shielding recommended) as transmis- Surge arrester
The following describes surge protec-
sion medium. Up to 28 ,672 automation Surge arresters protect the installation
tive measures that meet the availability
stations as well as 256 PCs can be con- and the lines leading from lightning
claim of this system.
nected to this system. The PCs, in turn, protection zone 0B to lightning protec-
are interconnected via a LAN/WAN net- tion zone 1 or higher. The surge
Building automation system EY 3600
work. arresters are connected at low resistance
As shown in Fig. 9.13.1, the building
and in the shortest possible way to the
automation system EY3600 of Sauter
Connection between automation level local equipotential bonding in light-
Cumulus is a complete family of sys-
and field level via novaLink ning protection zone 1.
tems for regulation, control and moni-
NovaLink is a Sauter-Cumulus-specific
toring of building installations. This sys-
bus system with a twisted and shielded Combined SPDs
tem EY 3600 consists of the following
two-wire line, earthed at both ends, as In the cases, where the lightning pro-
components:
transmission medium. EY 3600 tection zone 0 changes into lightning
⇒ Automation stations novaLink is a point-to-point connection protection zone 2 directly, a combined
EY 3600 nova to each unit. The maximum length SPD can be used. A combined SPD
between automation station and field includes lightning current and surge
arrester in one device. In case of a cas-
caded use of lightning current and
surge arresters, attention should be
paid to the energy coordination. The
combined SPDs are connected at low
impedance and in the shortest possible
way with the equipotential bonding of
the building.
management level
Ethernet
IEEE802.3

AS system 1 novaNet novaNet AS system 2

novaLink
automation level

field level

9
Fig. 9.13.1 Building automation system EY 3600 by Sauter Cumulus (Ref.: Sauter Cumulus GmbH)

www.dehn.de LIGHTNING PROTECTION GUIDE 207


4 2 2 4
2 2
novaNET 3 1 1 3

switchgear 2 1 2 1
switchgear
cabinet cabinet
4 4
4 3 4 3

automation automation
station (as) station (as)
line length
DI AO
15 m

1 3 3 4 3 4 3
5 6
1 2 1 2

field 3 4
devices
building 1 2
1 2
building 2

field
devices

Fig. 9.13.2 Protection concept for building services management systems for a building with external lightning protection system

Instructions for installation :


novaNet The following principles have always to
be considered :
⇒ Surge arresters must always be con-
switchgear nected to the equipotential bond-
cabinet ing of the building in the shortest
2 1
possible way
4
4 3 ⇒ If necessary, a further equipotential
bonding has to be added
automation ⇒ The connecting cable between
station (as) surge protective device and
equipotential bonding should be
kept as short as possible (max.
0.5 m). Lines in lightning protection
3 novaLink
3 4
zone 1 must not be arranged in
7 parallel with unprotected lines
1 2 from lightning protection zone 0A
or 0B.

Tables listing suitable surge protective


3 4 devices for building automation sys-
8 tem EY3600
1 2
The following tables list suitable surge
protective devices upon lightning pro-
tection zone boundary and network
configuration. These are used for pro-
building tection of the EY 3600 automation

9 components. Figs. 9.13.2 and 9.13.3


show the installation sites of the surge
protective devices.
Fig. 9.13.3 Protection concept for building services management systems for a building without external
lightning protection system

208 LIGHTNING PROTECTION GUIDE www.dehn.de


No. in Fig. Conductors for ... ... connect boundary 0A ⇔ 1 with: Part No.
9.13.2
3-phase TN-C system DEHNbloc‚ DB 3 255 – Phase L1/L2/L3 to PEN 900 110
1
3-phase TN-S system DEHNbloc‚ DB 3 255 – Phase L1/L2/L3 to PE 900 110
+ DEHNbloc‚ DB 1 255 – N to PE 900 111
3-phase TT system DEHNbloc‚ DB 3 255 – Phase L1/L2/L3 to N 900 110
+ DEHNgap B/n, DGP BN 255 – N to PE 900 132
Single-phase TN-S system 2x DEHNbloc‚ DB 1 255 – Phase L1 + N to PE 900 111
Single-phase TN-C system DEHNbloc‚ DB 1 255 – Phase L to PEN 900 111
Single-phase TT system DEHNbloc‚ DB 1 255 – Phase L to N 900 111
+ DEHNgap B/n, DGP BN 255 – N to PE 900 132
NovaNet line BLITZDUCTOR CT‚ BCT MOD B 110 919 510
2
+ Base part BCT BAS 919 506
Digital inputs BLITZDUCTOR CT‚ BCT MOD B 110 919 510
⇒ dc 24 V + Base part BCT BAS 919 506
Digital outputs BLITZDUCTOR CT, BCT MOD B 110 919 510
⇒ dc 24 V + Base part BCT BAS 919 506
Analogue inputs BLITZDUCTOR CT‚ BCT MOD B 110 919 510
⇒ temperature measurement + Base part BCT BAS 919 506
Analogue inputs BLITZDUCTOR CT‚ BCT MOD B 110 919 510
⇒ U/I/R measuring + Base part BCT BAS 919 506
Analogue outputs BLITZDUCTOR CT‚ BCT MOD B 110 919 510
+ Base part BCT BAS 919 506
Impulse meter BLITZDUCTOR CT‚ BCT MOD B 110 919 510
+ Base part BCT BAS 919 506
EIB BLITZDUCTOR CT‚ BCT MOD B 110 919 510
(e.g. boundary converter) + Base part BCT BAS 919 506
LON BLITZDUCTOR CT‚ BCT MOD B 110 919 510
(e.g. boundary converter) + Base part BCT BAS 919 506
ISDN – Uk0 interface BLITZDUCTOR CT‚ BCT MOD B 110 919 510
(use upstream of NTBA) + Base part BCT BAS 919 506
Table 9.13.1 Boundary between lightning protection zones 0A ⇔ 1

Boundary between lightning Conductors for ... ... connecty boundary Part No.
protection zones 0A ⇔ 2 and higher 0A ⇔ 2 with:
3-phase TN-C system DEHNventil DV TNC 255 900 373
⇒ Combined SPD for three-phase
systems 3-phase TN-S system DEHNventil DV TNS 255 900 374
If the cable length in Fig. 9.13.2 3-phase TT system DEHNventil DV TT 255 900 375
between lightning current arresters (1)
Table 9.13.3 Selection of combined lightning current and surge arresters, lightning protection zone 0A – 2
and surge arresters (3) is less than 15 m,
the combined SPD DEHNventil TNC, TN,
or TT is used (see Table 9.13.3 ). Conductors for ... ... connect boundary Part No.
0A ⇔ 2 with:
⇒ Combined SPD for bus and sensor NovaNet line BLITZDUCTOR CT, BCT MOD BE C 5 919 660
lines + Base part BCT BAS 919 506
If BLITZDUCTOR CT type BCT MOD B Digital inputs BLITZDUCTOR CT, BCT MOD BE 12 919 621
110 (3) cannot be installed separately Analogue in- and outputs, + Base part BCT BAS 919 506
at the service entrance of the building Impulse meter
as well as BLITZDUCTOR CD M ... (4) in
NovaLink line BLITZDUCTOR CT, BCT MOD BE C 12 919 661
the switchgear cabinet as shown in Fig.
(at DDC station) + Base part BCT BAS 919 506
9.13.2, a combined SPD has to be
installed into the switchgear cabinet
(see Table 9.13.4)
NovaLink line
(at input of field module)
BLITZDUCTOR CT, BCT MOD BE 12
+ Base part BCT BAS
919 621
919 506 9
Table 9.13.4 Selection of combined lightning current and surge arresters, lightning protection zone 0A – 2

www.dehn.de LIGHTNING PROTECTION GUIDE 209


No. in Fig. Conductors for ... ... connect boundary 1 ⇔ 2 with: Part No.
9.13.2
3-phase TN-C system DEHNguard‚ DG TNC 230 400 900 510
3
3-phase TN-S system DEHNguard‚ DG TNS 230 400 900 530
3-phase TT system DEHNguard‚ DG TT 230 400 900 520
Single-phase TN system DEHNguard‚ DG TN 230 900 506
Single-phase TT system DEHNguard‚ DG TT 230 900 508
novaNet BLITZDUCTOR CT‚ BCT MOD ME C 5 919 560
4
+ Base part BCT BAS 919 506
Digital inputs BLITZDUCTOR CT‚ BCT MOD ME 12 919 521
5
⇒ dc 24 V + Base part BCT BAS 919 506
Digital outputs BLITZDUCTOR CT‚ BCT MOD ME 12 919 521
6
⇒ dc 24 V + Base part BCT BAS 919 506
Analogue inputs BLITZDUCTOR CT‚ BCT MOD ME 12 919 521
⇒ temperature measurement + Base part BCT BAS 919 506
Analogue inputs BLITZDUCTOR CT‚ BCT MOD ME 12 919 521
⇒ U/I/R-measuring + Base part BCT BAS 919 506
Analogue outputs BLITZDUCTOR CT‚ BCT MOD ME 12 919 521
+ Base part BCT BAS 919 506
Impulse meter BLITZDUCTOR CT‚ BCT MOD ME 12 919 521
+ Base part BCT BAS 919 506
EIB 1 BUStector per line 925 001
(e.g. boundary converter)
LON for TP/FFT 10 and TP/LPT 10
(e.g. boundary converter) BLITZDUCTOR CT‚ BCT MOD MD 48 919 545
+ Base part BCT BAS 919 506
ISDN - S0 interface DSM ISDN SK 924 270

Im Fig. Conductors for ... ... connect the boundary 1 ⇔ 2 with: Part No.
9.13.3
Nr.
novaLink (at DDC station) BLITZDUCTOR CT‚ BCT MOD ME C 12 919 561
7
+ Base part BCT BAS 919 506
novaLink (at input BLITZDUCTOR CT‚ BCT MOD ME 12 919 521
8
of field module) + Base part BCT BAS 919 506

Table 9.13.2 Boundary between lightning protection zones 1 ⇔ 2 and higher

Note:
If surge protection is used, the capaci- SPDs Capacity Series impedance
tances and series impedances of the BLITZDUCTOR CT line/ line per line
surge protective devices must be taken
BCT MOD B 110 6 pF 0.4 Ω
into account and considered for the lay
out of the network clients. Table 9.13.5 BCT MOD ME C 5 8 nF 6.6 Ω
shows the capacitances and the series BCT MOD ME C 12 3 nF 13.5 Ω
impedances of surge protective
devices. BCT MOD ME 12 1 nF 1.5 Ω
BCT MOD BE 12 1 nF 1.9 Ω
BCT MOD BE C 12 3 nF 13.9 Ω
Table 9.13.5 Capacities and series impedances of SPDs

210 LIGHTNING PROTECTION GUIDE www.dehn.de


Note: Surge protective devices for generic
If only measures against surges are sup- cabling systems.
posed to be taken instead of installing Between campus distributor and build-
lightning protection systems, lightning ing distributor, fibre optic cables are
current arresters are not required. The usually used as data link. Surge protec-
connections will then be reduced to the tion is not required here. The star coup-
application of surge arresters (see Table lers for distribution of the fibre optic
9.13.2). cables, however, are supplied with
230 V and must be protected against
Shielding of cables surges.
If the manufacturer of the system speci-
fies the use of shielded cables, these For building backbone cables (between
must be connected in accordance with building distributor and floor distribu-
the directions of the system manufac- tor) and horizontal lines between floor
turer for correct function. distribution board (hub) and terminal
⇒ novaNet equipment, copper lines are mostly
Sauter Cumulus recommends a shield- used. High common-mode interfer-
ing for the novaNet system bus. If the ences exceeding the insulation capacity
used cable type has a shield, this is, of the hubs and the network cards can
according to Cumulus Sauter, to be con- be induced in the event of a lightning
nected only once per bus segment to stroke into the building.
the earthing electrode of the Both the building/floor distributor and
switchgear cabinet. But in order to the telecommunications outlet require
meet the EMC requirements, the shield protective measures. The installation
must be earthed at both ends. sites of the individual surge protective
In order to avoid equalising currents on devices are shown in Fig. 9.13.5
the shield, the shield is connected to
earth directly at one end of the cable Between hub and patch panel,
and indirectly at the other one. The NET Protector is installed and connect-
indirect shielding is carried out via the ed via patch cables. For protection of
base part BLITZDUCTOR CT. For this the terminal equipment against surges,
purpose, the gas discharge tube, Part there are various possibilities according
No. 919 502, has to be inserted into the to installation conditions. These are
plug-in unit provided for the base part shown in Table 9.13.6.
of BLITZDUCTOR CT (see Fig. 9.13.4)
In functional operation, the E-bus cable
is considered earthed once in case of
indirect shield earthing is used.
⇒ novaLink
In case of novaLink, the shield must be
earthed directly at both ends.

1.

3.

2.

Fig. 9.13.4 Installation of BLITZDUCTOR CT surge protective device 9

www.dehn.de LIGHTNING PROTECTION GUIDE 211


floor distributor

1 HUB

NET Protector LSA-Plus NET Protector 4TP

patch panel

2 3

Fig. 9.13.5 Surge protection for universal cabling


system

No in
Fig.
9.1.3.4 Surge protective devices Description Part No.
Surge protective device for protection of the building / floor distributor (Hub)
NET Protector 19“ enclosure Closed shielded enclosure acc. to EN 55022 with space 929 034
1
EG NET PRO 19” for three units of fine surge protection modules
e.g. NET Protector 4TP
NET Protector, NET PRO 4TP Protection module for 8 shielded ports and protective 929 035
circuit for all pairs
In- and output with RJ45 sockets
NET Protector, NET PRO LSA 4TP Protection module for 8 shielded parts and protective 929 036
circuit for all pairs
Input: LSA-Plus technology / Output: RJ45 sockets
Surge protective devices for protection of terminal equipment
UGKF RJ45 4TP Cable adapter with shielded in- and output 929 023
2
RJ45 sockets and protective circuit for all 4 pairs
DSM RJ45 4TP Universal data socket outlet with shielded RJ45 socket 924 263
3
and surge protective circuit for installation into
flush-mounted socket outlets and cable ducts
Data Protector, DATA PRO 4TP Combined SPD for power supply and data connection 909 955
4
of a terminal device
Data in- and output via shielded RJ45 sockets
Table 9.13.6 Selection of surge protective devices for universal cabling systems

212 LIGHTNING PROTECTION GUIDE www.dehn.de


9.14 Lightning and surge protection for Honeywell building management
systems
Introduction Excel 500 smart The enclosed table lists the capaci-
The application of programmable DDC The XCL 5010 is a compact controller tances of the surge protective devices
systems (abbreviation for Direct Digital for decentralised input/output modules (Table 9.14.2):
Control) for control and regulation of with full functionality of a CPU but
technical installations in buildings has without connection of internal (plug-
gained much more significance in in) modules. The device communicates SPDs Capacity Part No.
recent years. This applies first of all to with up to 16 input/output modules via BLITZDUCTOR line / line
controlling, regulating, and monitor- the E-Bus. Excel 500 smart requires no
BCT MOD B 110 6 pF 919 510
ing operational installations user- system housing and no power supply
friendly and optimal for use. Sooner or module. The 24 V ac supply voltage BCT MOD MD 48 600 pF 919 545
later, this technology will have com- comes from a CRT series transformer.
BCT MOD BD 48 600 pF 919 645
pletely replaced conventional analo- The transformer may be used simulta-
gous control engineering. By network- neously for controllers and field Table 9.14.2 Capacity values of surge protective
ing, DDC stations can be linked in big- devices. devices
ger buildings and operated in so-called
Based on the LONWORKS communica-
building automation systems (BA sys-
tion standard, Excel 500 / Excel 500 smart
tems). Technical installations in wide- FTT network segment
offer the possibility, to install input and
spread buildings or structures can be By using the surge protective devices,
output modules at decentralised places
monitored and operated from a central the number of permissible FTT nodes
in the building. The I/O modules commu-
site via modem and public telephone decreases in the segment:
nicate with each other via a two-wire
system. ⇒ up to 50 BLITZDUCTORs CT,
bus, the E-Bus. The E-Bus can be imple-
mented as FTT-10A free topology (LON). BCT MOD B 110
The following describes surge protec- one FTT node less
In case of free topology, star wiring and
tive measures that meet the availability
daisy chain as well as a combination of ⇒ per BLITZDUCTOR CT,
claim of this system.
both are allowed. BCT MOD BD 48 / BCT MOD MD 48
All automation stations have a C bus two FTT nodes less
Excel 500/100 automation system of
Honeywell interface, by which they can be inter- Example:
Excel 500 of Honeywell is a program- connected. Up to 29 automation sta-
When using
mable control, regulation, and moni- tions can be connected to the system
toring system using DDC technology, bus (C-Bus). On the system bus, the 1 x BCT MOD B 110 and
which was specifically developed for automation stations communicate with 1 x BCT MOD MD 48
the technical service for facilities. each other as equal partners. This mul-
up to 61 FFT nodes can still be used in a
timaster bus architecture also allows a
segment
Excel 500 full data transfer between the con-
(64 stations – 2 – 0.02 = 61.98).
is a modular structured DDC system nected automation stations without
consisting of bases with base plates, supervisory control room.
LPT-LPT network segment
system housing and slide-in modules. A two-wire bus line serves normally as In a LPT10 network, a total of up to 128
transmission medium for the C-Bus. nodes is permissible, from which 127
The Excel 500 automation station can The physical features of the bus system nodes are addressable. Here, the num-
be equipped with up to 5 system hous- essentially correspond to the RS 485 ber of the LPT nodes is reduced in the
ings with a total of 16 I/O modules (XFL standard. segment due to the application of
521 ... 524). In the first system housing surge protective devices:
(XH561), there is the power supply (XP Surge protection and maximum num- ⇒ up to 25 BLITZDUCTORs CT,
502) and a computer module (XC 5010C ber of nodes BCT MOD B 110
or XC 6010). Two further slots in this The capacitances of the surge protec- one LPT node less
cabinet can be equipped with I/O mod- tive devices must be taken into account
ules. ⇒ per BLITZDUCTOR CT
for the lay-out of the network clients.
In an FTT/LPT network segment, the BCT MOD BD 48 / BCT MOD MD 48
The XP 502 power supply module is line-to-line capacitances of 300 pF x 64 four LPT nodes less
powered by an external 24 V trans- stations are permissible. The capaci- Example:
former of the CRT series. Each control tances of the transceivers amount to
unit requires its own transformer. Field (Table 9.14.1): When using
devices belonging to an automation
1 x BCT MOD B 110 and
station also require a separate trans- Capacity 1 x BCT MOD MD 48
former. Transceiver
line / line a maximum of 123 LPT nodes can still
FTT 10 A 300 pF be used in one segment
(128 nodes – 4 – 0.04 = 123.96).
LPT 10 150 pF
Table 9.14.1 Capacities of transceivers

www.dehn.de LIGHTNING PROTECTION GUIDE 213


Surge induction by loops
Often, only those electric facilities LON 230 V ac PE water pipe
entering the building are protected
with surge arresters at the service
node EB
entrance of the building. Whereby,
surges can even then be caused on bus
lines, when alterations of the magnetic
node
field penetrate into a conductor loop. node with
connection to
Loops of power cables and bus lines, as protective
well as of pipe networks, and bus lines conductor
or power circuits are the most frequent
coupling paths for surges. Fig. 9.14.1
node LON node
shows examples of installation loops.
Often, however, it cannot be avoided
that power lines and bus lines form
LON loop - 230 V ac LON loop - water pipe
conductor loops. Hence, bus lines and
power lines must always be arranged as
Fig. 9.14.1 Formation of installation loops
closely as possible side by side in order
to keep the enclosed area as small as
possible. Induction loops are also
caused, when bus lines are installed JY(ST)Y 2x2x0.8
close to earthed conductors, e. g. near
water and heating pipes. Here, the
loop is closed via the equipotential
Excel 500
bonding bar. Loops to earthed conduc- module
e.g. XC 5010C
tors should be avoided, i. e. LON nodes Excel 500 indirect earthing via
should be installed at some distance smart gas discharge tube
from heating and water pipes, and e.g. XCL 5010
lightning protection systems.

The value of the induced voltage is pro- direct module


portional to the area of the conductor earthing
loop. The larger the area in the conduc- EB
tor loop, the higher is the induced volt-
LPZ 2
age. This means that no loops may switchgear cabinet LPZ 1
develop during the cable installation. building
Installation loops can be avoided by
parallel conductor leading.
BLITZDUCTOR® BCT MD 48
LON ring topology
The DDC substation Excel 500 in Fig.
Fig. 9.14.2 Use of surge protective devices in an LON ring structure
9.14.2 is situated in the switchgear cab-
inet, which is defined as lightning pro-
tection zone 2. From this DDC station, Connection of unused wires nection of all unused wires with a
the individual modules are contacted in DIN V VDE V 0185-4 describes the gen- BLITZDUCTOR CT. As shown in Fig.
the field via a LON ring bus line (JY(ST) eral principles of protection against 9.14.3, unused but connected wires are
2 x 2 x 0.8). To protect the DDC substa- lightning electromagnetic impulse. It directly earthed by means of the earth
tion against transient surges, a light- explains how a structure is subdivided terminal set.
ning arrester BLITZDUCTOR CT type according to the lightning protection
BCT MOD MD 48 (Part No. 919 545 + zones concept into several lightning Shielding of cables (connection of
Base Part, Part No. 919 506) is used both protection zones, and how the equipo- shielded cables)
at the start and at the end of this ring tential bonding has to be realised at If the manufacturer of the system speci-
bus line. the zone boundaries. The lightning fies the use of shielded cables, these
protection zones are characterised by must be connected according to the
distinct alterations of the radiated and specifications of the system manufac-
conducted lightning interferences at turer for correct function. The proper
their boundaries. If a metal power sup- handling of the cable shield is an
ply system penetrates a zone boundary important part of the protection con-
and thus an electromagnetic shield of a cept. In principle, the cable shields have
zone, this power supply system has to to be earthed at both cable ends as
be treated at the boundary. This means well as when leading through a light-

9 that all electric lines must be protected


by surge protective devices at the zone
boundary. This also includes the con-
ning protection zone. Cable shields can
attenuate capacitive and inductive cou-
pling on the bus wires, however only, if

214 LIGHTNING PROTECTION GUIDE www.dehn.de


Earth clamp set
Table for selection upon lightning pro-
Part No. 919 505 tection zones
for direct earthing
of both lines Lightning current arrester
Lightning current arresters protect the
installation and the lines, which enter
lightning protection zone 1 coming
from lightning protection zone 0A. The

min. 6 mm2
protective devices are installed at each

No. ..
zone boundary and connected at low
resistance in the shortest possible way
to the equipotential bonding of the
building (Table 9.14.3).

Surge arrester
Surge arresters protect the installation
and the lines leading from lightning
Fig. 9.14.3 Use of the earth clamp set for earthing unused lines
protection zone 0B to lightning protec-
tion zone 1 or higher. The surge
the shields are earthed consistently at In functional operation, the E-bus cable arresters are connected at low resist-
each bus station. In practice, however, is considered earthed once in case of ance and in the shortest possible way
the shield connection is frequently per- indirect shield earthing is used. to the local equipotential bonding in
formed only once, since low-frequency ⇒ C-Bus lightning protection zone 1 (Table
equalising currents are feared. At a 9.14.4).
central site (control panel, control In case of the C-Bus, the shield must be
room) all shields are directly connected grounded directly at both ends. Combined SPDs
to the local equipotential bonding. At Note: In cases, where lightning protection
the distant cable ends, the shields are If only surge protective measures are zone 0A directly changes to lightning
connected to the earth via gas dis- supposed to be taken instead of protection zone 2, a combined SPD can
charge tubes. Fig. 9.14.4 shows the pos- installing lightning protection systems, be used. A combined SPD includes
sibility to insert a gas discharge tube lightning current arresters are not lightning current and surge arrester in
for indirect shield earthing. Since the required. The protection is then one device. In case of a cascaded use of
resistance of the gas discharge tube is reduced to the use of surge arresters, as lightning current and surge arresters,
approximately 10 GΩ, equalising cur- listed in Table 9.14.4. attention should be paid to the energy
rents are prevented in a surge-free con- coordination. Combined SPDs are con-
dition. The aim of indirect shield earth- nected at low resistance and in the
ing is to realise the EMC requirements shortest possible way to the equipoten-
and to avoid equalising currents. tial bonding of the building (Tables
Appearing EMC interferences like light- 9.14.6 and 9.14.7).
ning effects lead to an ignition of the
gas discharge tube. This directs dis-
charges to earth in a non-destructive
way.
⇒ E-Bus
Honeywell do not request shielding for
the E-Bus. If the used cable type has a
shielding, it is, according to Honeywell,
to be connected to the earthing elec-
trode of the control panel only once
1
per bus segment. To meet the EMC
requirements, however, the shield must
be earthed at both ends. In order to 3
avoid equalising currents in the shield, 3
the shield is earthed directly at one
cable end (control panel, control room) 2
and indirectly at the other. The indirect
shielding is performed by the base part Fig. 9.14.4 Use of a gas discharge tube for indirect shield earthing
of BLITZDUCTOR CT. For this purpose,
the gas discharge tube, Part No. 919
502, has to be inserted into the plug-in
unit provided at the base part of BLITZ-
DUCTOR CT (see Figs. 9.14.4 and
9.14.5).
9

www.dehn.de LIGHTNING PROTECTION GUIDE 215


standard transformer
cable length type CRT
15 m exterior sensor
24 V Excel 500 4 2 4 2 −
dc e.g. XC 5010C
230 V Excel 500 smart
3 6 1 3 7 1 +
ac e.g. XCL 5010

class I class II E-Bus C-Bus


3 4 3 4 4 2 4 2
connection to other
controllers in other
3 3
buildings
1 2 1 2 3 5 1 3 1
8 (e.g. XC 5010,
1 2
connection XCL 5010)
to module,
e.g. XFL 521 LPZ 2
switchgear cabinet
LPZ 1
building
XFL 524
LPZ 0B
fire alarm line LPZ 0A
table between line between
buildings buildings

Fig. 9.14.5 Protection concept for building management services system by Honeywell in a building with external lightning protection system

No. in Conductors for ... ... connect boundary 0A ⇔ 1 with: Part No.
Fig.
9.14.5
3-phase TN-C system DEHNbloc, DB 3 255 – Phase L1/L2/L3 to PEN 900 110
1
3-phase TN-S system DEHNbloc, DB 3 255 – Phase L1/L2/L3 to PE 900 110
+ DEHNbloc, DB 1 255 – N to PE 900 111
3-phase TT system DEHNbloc, DB 3 255 – Phase L1/L2/L3 to N 900 110
+ DEHNgap B/n, DGP BN 255 – N to PE 900 132
Single-phase TN-S system 2x DEHNbloc, DB 1 255 – Phase L1 + N to PE 900 111
Single-phase TN-C system DEHNbloc, DB 1 255 – Phase L to PEN 900 111
Single-phase TT system DEHNbloc, DB 1 255 – Phase L to N 900 111
+ DEHNgap B/n, DGP BN 255 – N to PE 900 132
C-bus line BLITZDUCTOR CT, BCT MOD B 110 919 510
8
+ Base part BCT BAS 919 506
E-bus line BLITZDUCTOR CT, BCT MOD B 110 919 510
+ Base part BCT BAS 919 506
Floating BLITZDUCTOR CT, BCT MOD B 110 919 510
7
measuring sensor 24 V + Base part BCT BAS 919 506
0 – 20 mA BLITZDUCTOR CT, BCT MOD B 110 919 510
4 – 20 mA signal + Base part BCT BAS 919 506

Table 9.14.3 Use of lightning current arresters at boundary 0A ⇔ 1

216 LIGHTNING PROTECTION GUIDE www.dehn.de


No. in Conductors for ... ... connect boundary 0B ⇔ 1 with: Part No.
Fig.
9.14.5
3-phase TN-C system DEHNguard, DG TNC 230 400 900 510
3-phase TN-S system DEHNguard, DG TNS 230 400 900 530
3-phase TT system DEHNguard, DG TT 230 400 900 520
Single-phase TN system DEHNguard, DG TN 230 900 506
Single-phase TT system DEHNguard, DG TT 230 900 508
C-bus line BLITZDUCTOR CT, BCT MOD MD HF 5 919 570
+ Base part BCT BAS 919 506
Alternative:
BLITZDUCTOR VT, BVT RS485 5 918 401
E-bus line BLITZDUCTOR CT, BCT MOD MD 48 919 545
3
+ Base part BCT BAS 919 506
Floating BLITZDUCTOR CT, BCT MOD ME 24 919 523
measuring sensor 24 V + Base part BCT BAS 919 506
0 – 20 mA BLITZDUCTOR CT, BCT MOD ME 24 919 523
4 – 20 mA signal + Base part BCT BAS 919 506

Table 9.14.4 Use of surge arresters at boundary 0B ⇔ 1

No. in Conductors for ... ... connect boundary 1 ⇔ 2 with: Part No.
Fig.
9.14.5
3-phase TN-C system DEHNguard, DG TNC 230 400 900 510
2
3-phase TN-S system DEHNguard, DG TNS 230 400 900 530
3-phase TT system DEHNguard, DG TT 230 400 900 520
Single-phase TN system DEHNguard, DG TN 230 900 506
Single-phase TT system DEHNguard, DG TT 230 900 508
C-bus line BLITZDUCTOR CT, BCT MOD MD HF 5 919 570
5
+ Base part BCT BAS 919 506
Alternative
BLITZDUCTOR VT, BVT RS485 5 918 401
E-bus line BLITZDUCTOR CT, BCT MOD MD 48 919 545
+ Base part BCT BAS 919 506
Floating BLITZDUCTOR CT, BCT MOD ME 24 919 523
6
measuring sensor 24 V + Base part BCT BAS 919 506
0 – 20 mA BLITZDUCTOR CT, BCT MOD ME 24 919 523
4 – 20 mA signal + Base part BCT BAS 919 506
Table 9.14.5 Use of surge arresters at boundary 1 ⇔ 2

www.dehn.de LIGHTNING PROTECTION GUIDE 217


⇒ Combined SPDs for three-phase
Conductors for ... ... connect boundary Part No.
systems
0A ⇔ 2 with:
If the cable length between lightning
3-phase TN-C system DEHNventil DV TNC 255 900 373
current arresters (No. 1 in Fig. 9.14.5)
and surge arresters (No. 2 in Fig. 9.14.5) 3-phase TN-S system DEHNventil DV TNS 255 900 374
is less than or equal to 15 m, the com-
3-phase TT system DEHNventil DV TT 255 900 375
bined SPD DEHNventil TNC, TN or TT
(Table 9.14.6) is used. Table 9.14.6 Selection of combined lightning current and surge arresters for three-phase current systems

⇒ Combined SPDs for bus and sensor


lines
If BLITZDUCTOR CT type BCT MOD B
110 (e.g. No. 7 in Fig. 9.14.5) cannot be Conductors for ... ... connect boundary Part No.
installed separately at the service 0A ⇔ 2 with:
entrance of the building and also C-bus line BLITZDUCTOR CT, BCT MOD BD HF 5 919 670
BLITZDUCTOR CT M... (e.g. No. 6 in Fig. + Base part BCT BAS 919 506
9.14.5) in the switchgear cabinet, a
combined SPD (Table 9.14.7) has to be Floating BLITZDUCTOR CT, BCT MOD BE 24 919 623
installed in the switchgear cabinet. measuring sensor 24 V + Base part BCT BAS 919 506
0 – 20 mA BLITZDUCTOR CT, BCT MOD BE 24 919 623
4 – 20 mA signal + Base part BCT BAS 919 506
Table 9.14.7 Selection of combined lightning current and surge arresters for bus and signal lines

218 LIGHTNING PROTECTION GUIDE www.dehn.de


9.15 Surge protection for PROFIBUS FMS, PROFIBUS DP, and PROFIBUS PA
Introduction Selection of surge protective devices Note:
The application of PROFIBUS as com- Cascaded use of lightning current and
Building with external lightning pro-
munications system in process-related surge arresters
tection system
and production-related fields as well as Energy coordination is the principle of
If a building has an external lightning
its use as multi-data cell and multi- the cascaded use of lightning current
protection system, lightning equipo-
object control medium results in high and surge arresters. Energy coordina-
tential bonding must be implemented.
availability requirements on this bus tion is usually reached by the imped-
This includes connecting the lightning
system. These availability requirements ance of the connecting cable of at least
protection system to pipelines, metal
face a high degree of surge risks due to 15 m length between the surge protec-
installations within the building, and
the application sites. tive devices. If this is not possible,
the earthing system. Additionally, all
decoupling coil DEHNbridge 35 A or
earthed parts of the power supply and
PROFIBUS 63 A can be used.
data processing systems must be inte-
is the SIEMENS name for communica-
grated into the lightning equipotential
tion products (hardware/software) of Another possibility is using DEHNventil.
bonding. All live wires of power supply
the PROFIBUS standard (Process Field - This combined SPD unites lightning cur-
and data processing cables and lines
Bus) standardised in DIN 19245 and EN rent and surge arrester in one device,
leading into and coming out of the
50170. Alternative Siemens names for requires no decoupling coil and is avail-
structure are indirectly connected to
PROFIBUS FMS and PROFIBUS DP are able as complete prewired unit for
the lightning equipotential bonding
SINEC L2 and SINEC L2-DP. While every low voltage system (TN-C, TN-S,
via lightning current arresters. If no
PROFIBUS FMS is designed for baud TT) (Table 9.15.2).
lightning current arresters are installed
rates up to 500 kBit/s only, PROFIBUS DP Up to conductor lengths of ≤ 5 m
in the low-voltage consumer's system,
is able to transfer data with a rate of up between DEHNventil and terminal
the operator must be informed that
to 12 MBit/s. First of all, the main appli- equipment, there is sufficient protec-
these have to be refitted.
cation of PROFIBUS FMS (SINEC L2) is tion without additional protective
the handling of big quantities of data devices. Longer conductors require
Further measures for protection of
at the process management and group additional surge protective devices at
electrical installations and systems
control level. The fast PROFIBUS DP is terminal equipment, e. g. DEHNrail.
include the installation of surge protec-
designed for applications in the field of
tion systems. As an additional measure
the decentralised periphery of pro- The following tables list the surge pro-
to lightning equipotential bonding,
grammable control systems. tective devices to be applied.
these devices also allow the protection
The most recent development in the
of electrical installations and systems,
PROFIBUS segment is the intrinsically
even in case of a direct lightning
safe PROFIBUS PA, which, in process
stroke.
engineering, can also be used in areas
where explosion hazards may occur.
If lightning equipotential bonding and
the installation of surge protection sys-
A two-wire bus cable serves normally as
tems are performed as carefully as the
transmission medium. The physical
external lightning protection system,
characteristics of the bus system essen-
failures are reduced even at direct
tially correspond to the RS 485 stan-
lightning strokes.
dard.

The bus sharing units can be connected


in various ways:
⇒ Connection via 9-pin D subminia-
ture plug (usual pin assignment
3/8)
⇒ Connection via screw terminals
⇒ Connection via bus terminals.
switchgear cabinet and/or
services management room
230/400 V
1 2 3 4
4 5 6 6 5 4
bus line
1 2 2 1

equipotential bonding

1 − 4 bus station

Fig. 9.15.1 Lightning and surge protection for SIMATIC Net PROFIBUS FMS and DP 9

www.dehn.de LIGHTNING PROTECTION GUIDE 219


Surge protection for bus cables of
PROFIBUS DP / PROFIBUS FMS
PROFIBUS DP/ PROFIBUS FMS
No. in SPD Type Part No.
⇒ Combined SPD for bus cables
Fig.
If a separate installation of BLITZ- 9.15.1
DUCTOR CT type BCT MOD B 110
(No. 1 in Fig. 9.15.1 / 9.15.2) at the at service BLITZDUCTOR CT‚ BCT MOD B 110 919 510
1
service entrance and BLITZDUC- entrance + Base part BCT BAS 919 506
TOR CT type BCT MOD MD HR 5 at bus station BLITZDUCTOR CT‚ BCT MOD MD HF 5 919 570
2
(no. 2 in Fig. 9.15.1 / 9.15.2) at the + Base part BCT BAS 919 506
bus sharing unit is not possible, a
combined SPD type BLITZDUC- Table 9.15.1 Surge protection for bus lines of PROFIBUS DP / PROFIBUS FMS
TOR CT BCT MOD BP HR 5 (Part No.
919 670) and base part BCT BAS
(Part No. 919 506) must be installed
directly at the unit.
Conductors for ... SPDs Part No.
Combined SPDs for three-phase and
single-phase systems: 3-phase TN-C system DEHNventil DV TNC 255 900 373
If the cable length between lightning 3-phase TN-S system DEHNventil DV TNS 255 900 374
current arresters (No. 4 in Fig. 9.15.1 /
9.15.2) and surge arresters (No. 5 in Fig. 3-phaseTT system DEHNventil DV TT 255 900 375
9.15.1 / 9.15.2) is less than ≤ 15 m, it is Single-phase TN system DEHNventil DV 2P TN 255 900 371
recommended to use the combined
Single-phase TT system DEHNventil DV 2P TT 255 900 370
SPD DEHNventil TNC, TN or TT (Table
9.15.2). Table 9.15.2 Selection of combined lightning current and surge arresters for three-phase systems

Surge protection for PROFIBUS PA bus


cables

non-hazardous area hazardous area


switchgear cabinet and/or
services management room
230/400 V
4 5 6
PROFIBUS PA 5 5 5
1 3 5

equipotential bonding

Fig. 9.15.2 Use of surge protective devices in an intrinsically safe PROFIBUS PA

PROFIBUS PA
No. in SPD Type Part No.
Fig.
9.15.2
at bus station BLITZDUCTOR CT‚ BCT MOD MD EX 24 919 580
5
+ Base part BCT BAS EX 919 507
or
BLITZDUCTOR CT‚ BCT MOD MD EX 30 919 581
+ Base part BCT BAS EX 919 507
or

9 Table 9.15.3
DEHNpipe, DPI MD EX 24 M 2S
Surge protection for bus lines of PROFIBUS PA
929 941

220 LIGHTNING PROTECTION GUIDE www.dehn.de


No. in Conductors for ...
SPDs Part No.
Fig. 9.15.1
and 9.15.2
Lightning current arresters
3-phase TN-C system DEHNbloc‚ DB 3 255 – Phase L1/L2/L3 to PEN 900 110
4
3-phase TN-S system DEHNbloc‚ DB 3 255 – Phase L1/L2/L3 to PE 900 110
+ DEHNbloc‚ DB 1 255 – N to PE 900 111
3-phase TT system DEHNbloc‚ DB 3 255 – Phase L1/L2/L3 to N 900 110
+ DEHNgap B/n, DGP BN 255 – N to PE 900 132
Single-phase TN-S system 2x DEHNbloc‚ DB 1 255 – Phase L1 + N to PE 900 111
Single-phase TN-C system DEHNbloc‚ DB 1 255 – Phase L to PEN 900 111
Single-phase TT system DEHNbloc‚ DB 1 255 – Phase L to N 900 111
+ DEHNgap B/n, DGP BN 255 – N to PE 900 132
Surge arresters
3-phase TN-C system DEHNguard‚ DG TNC 230 400 900 510
5
3-phase TN-S system DEHNguard‚ DG TNS 230 400 900 530
3-phase TT system DEHNguard‚ DG TT 230 400 900 520
Single-phase TN system DEHNguard‚ DG TN 230 900 506
Single-phase TT system DEHNguard‚ DG TT 230 900 508
Surge arresters for terminal devices
for 230 V supply DEHNrail, DR 230 FML 901 100
6
for 24 V dc supply DEHNrail, DR 24 FML 901 104
Table 9.15.4 Surge protection for power supply

Building without external lightning Shielding of cables


protection system The PROFIBUS cable is a two-wire,
If there is no external lightning protec- shielded cable, the cable shield of
tion system, the bus sharing units must which is normally earthed at both ends.
be connected to surge protective This earthing can be easily performed
devices. Here, the use of lightning cur- via BLITZDUCTOR CT surge protective
rent arresters on the power supply and device by means of EMC spring termi-
data cables is not required. The light- nal, Part No. 919 508. If it is not possible
ning current arrester with No. (4) in to earth the cable shield at both cable
Fig. 9.15.2 is not required. Nor is the ends directly, an indirect shield earth-
lightning current arrester with No. (1) ing is possible with the base part of
for the bus line. BLITZDUCTOR CT via gas discharge
tubes. For this purpose, the gas dis-
charge tube, Part No. 919 502, has to be
inserted into the plug-in unit of the
base part of BLITZDUCTOR CT.

www.dehn.de LIGHTNING PROTECTION GUIDE 221


9

222 LIGHTNING PROTECTION GUIDE www.dehn.de


9.16 Surge protection for telecommunication accesses
Introduction The threat The telephone system
Beside the power supply line, telecom- The connecting cables to the local The telephone system in a company is
munication lines are the most impor- exchange as well as the internal house one of the most important communica-
tant line connection to the "outside". wiring is implemented by copper cables tion media. The trunk lines as well as
For the high-technological process in whose shielding effect is very low. By the extension lines are usually led via
industrial plants and offices, an always laying cables between several build- channel distributors.
functioning interface to the "outside ings, high potential differences can The LSA-Plus terminal and disconnec-
world" is essential for survival today. arise between the building installation tion blocks are very common for this
The user faces difficult problems when and the incoming cables. A potential purpose. Terminal equipment is often
this service is unavailable. The damage increase on the wires by galvanic and connected via TAE sockets with the
to one's image due to surge-related inductive coupling has to be expected. coding F (Fig. 9.16.1).
equipment trouble of the network ter- When arranging power supply and
mination NT (NTBA, NTPM, or data net- communication lines in parallel, Surge protection for ISDN basic access
work terminating unit DNAE) is only switching surges in the power mains With ISDN (Integrated Services Digital
one aspect of these incidents. High can also cause interferences to the Network), various services in a common
downtime costs arise for the user for a telecommunication lines. Proceeding public network are provided. Both
short time, since customer's orders can from cases of damage in installations, voice as well as data can be transfered
not be handled, for example, or com- surge protective devices were sought by digital transmission. A network ter-
pany records can only be updated local- for the NT, which could also be installed mination (NT) is the transfer interface
ly, and can no longer be provided subsequently. for the subscriber. The supply line of
nationwide. Regarding the question of A common customer preference, but the digital local exchange is a balanced
protection-worthiness, the focus is not also a question of reliability of the pair of lines. Additionally, the NT can
on the protection of the hardware but offered service, is the use of a surge be powered with 230 V.
on the permanent availability of an protective circuit already at the input
The basic access
important service by the fixed-network side in order to prevent the penetra-
The basic access includes 2 B channels
operator. tion of dangerous surges into the NT
with 64 kBit/s each and one D channel
According to the statistics of the dam- and via the NT. Surge protection for the
with 16 kBit/s. The NT is powered by
age insurers of electronic devices, the a/b wires and the 230 V power supply
the Uk0 interface. The subscriber inter-
most frequent cause of damage are of the modem is recommended. The
face is called S0 and, as 4-wire bus line,
surges. same applies to telephone systems,
can be up to 150 m, and as point-to-
The most relevant type of the forma- where outputs to extensions must be
point connection, up to 1,000 m long.
tion is the surge caused by direct or dis- additionally protected.
Digital terminal equipment like tele-
tant lightning effects. Surges due to In order to ensure also a lightning or
phones, fax machines, or private auto-
direct lightning strokes into a building surge protection for the power supply,
matic branch exchanges (PABX) can be
or structure is the severest load but the our publication No. DS 614E “DEHN
connected to it (Fig. 9.16.2).
rarer case. stops surges”, should be considered,
Telecommunication lines often cover a which can be downloaded from
Surge protection for ADSL with ana-
surface of a few km2 as network. “www.dehn.de/downloads/Publications”.
logue port or ISDN access
With a frequency of lightning strokes
of approximately 1 to 5 lightning Surge protection for analogue lines Requirements for an ADSL connection
strokes per km2 and year in Germany, Both in the industrial as well as in the Additionally to the conventional tele-
frequent surge inductions have to be private sector, analogue data transmis- phone extension, an ADSL connection
expected for large area networks. sion via modem connection is common. requires, according to access version, a
A complete lightning protection system Data from any telephone outlet can be network interface card or ATM card in
including external and internal light- transferred via the conventional the PC and a particular ADSL modem
ning protection measures is the safest telecommunication network. plus a splitter for the separation of
way to protect a building or structure telephone and data communication
against the effects of lightning dis- The modem connections traffic. The telephone extension can
charges. The transmission rate follows the hard- alternatively be installed with ana-
This total measure, however, is the duty ware capabilities of the modem. As logue or ISDN access.
of the owner of the structure and also plug-in connector, the TAE system with The splitter separates the analogous
comprises the complete lightning N-coding is stipulated by German voice signal or the digital ISDN signal of
equipotential bonding within the Telekom. the ADSL data under consideration of
internal lightning protection system all important system parameters like
and therefore also the protection of impedances, attenuation, levels, etc.
the telecommunication cables. This is Consequently it fulfils the function of a
described the lightning protection crossover network. The splitter is con-
standards DIN V VDE V 0185 Parts 3 nected at its input side to the TAE tele-
and 4. phone outlet. At its output side, it pro-
vides the higher frequency signals of
the ADSL frequency band for the ADSL
modem on the one hand, and on the
other hand, it controls the communica-
tion in the low frequency range with
the NTBA or the analogous terminal
9
equipment. Since the splitter should be

www.dehn.de LIGHTNING PROTECTION GUIDE 223


telecommunication consumer No. Type Part No.
network BLITZDUCTOR® CT 919 647+
BCT MOD BD 110 + BCT BAS 919 506
2
1 DEHNconnect DCO RK MD 110 919 943
UV modem DPL DPL 1 F / ARD 110 907 145

4 BLITZDUCTOR® VT BVT TC 1 918 411

2 FAX Protector FAX PRO TAE FN 909 957


1 3 DEHNlink DLI TC 1 I 929 027
NT 1) NF/F telephone 3
DSM DSM TC 1 SK 924 271
DEHNguard TNS 900 530
4 DG TNS 230 400
2
1)
fax machine Network Termination

Fig. 9.16.1 Lightning and surge protection for analogue connections

telecommunication consumer No. Type Part No.


network BLITZDUCTOR® CT 919 647+
BCT MOD BD 110 + BCT BAS 919 506
1
DEHNconnect DCO RK MD 110 919 943
RJ 45
4 DPL DPL 1 F / ARD 110 907 145
PC 2 NT-Protector NT PRO 909 958
BLITZDUCTOR® VT BVT ISDN 918 410
UK0 S0
3 DEHNlink DLI ISDN I 929 024
1 2 3 RJ 45 4 DSM DSM ISDN SK 924 270
NT 1)
NF/F ISDN telephone 4
NTBA ISDN-Protector ISDN PRO 909 954

5 DEHNguard TNS 900 530


DG TNS 230 400
UV SDB 1)
Network Termination

5 *BLITZDUCTOR® CT and NT Protector have been officially


approved by German Telekom for protection of NTBAs

Fig. 9.16.2 Lightning and surge protection for ISDN connections

compact and cost-effective, it is usually In order to ensure also a lightning or The primary rate access
designed in passive form, i.e. without surge protection for the power supply, The primary rate access (NTPM) has 30
own power supply. our publication No. DS 614E "DEHN B channels with 64 kBit/s and one
ADSL modems are manufactured in dif- stops surges", should be considered D channel with 64 kBit/s. Via the pri-
ferent types. External devices very (Figs. 9.16.3 and 9.16.4). mary rate access, data transmission can
often use a separate splitter. The ADSL be handled up to 2.048 MBit/s. The NT
modem is connected to the PC via an Surge protection for data transmission is powered by the U2m interface – the
Ethernet (10 MBit/s), ATM25, or a USB ISDN primary rate access subscriber interface is called S2m. PABX
interface. Additionally, the modem ISDN (Integrated Services Digital Net- with a high number of extensions or
requires a 230 V supply voltage. work) is used to provide different ser- data transmission lines with high data
vices in a common public network. volumes (Fig. 9.16.5) are connected to
Both voice as well as data can be trans- this interface.
fered by digital transmission. A net-
work termination unit (NT) is the trans-
fer interface for the subscriber. The
supply line of the digital local exchange
is a 4-wire line. Additionally, the NT is
powered with 230 V.

224 LIGHTNING PROTECTION GUIDE www.dehn.de


telecommunication consumer No. Type Part No.
Ethernet 10 MBit
network
or ATM 25 BLITZDUCTOR¤ CT 919 647+
BCT MOD BD 110 + BCT BAS 919 506
230 V~ 1 DEHNconnect DCO RK MD 110 919 943

3 DPL DPL 1 F / ARD 110 907 145


RJ 45 3
ADSL modem PC 2 NT-Protector NT PRO 909 958
3 DATA Protector DATA PRO 4 TP 909 955
DEHNlink DLI TC 1 I 929 027
4
1 2 4 4 DSM DSM TC 1 SK 924 271
NT 1) splitter analogue
DEHNguard TNS 900 530
telephone 5
DG TNS 230 400
UV
1)
Network Termination
5

Fig. 9.16.3 Lightning and surge protection for ADSL with analogue connections

telecommunication consumer No. Type Part No.


network Ethernet 10 MBit
BLITZDUCTOR® CT 919 647+
or ATM 25
BCT MOD BD 110 + BCT BAS 919 506
1
230 V~ DEHNconnect DCO RK MD 110 919 943
DPL DPL 1 F / ARD 110 907 145
3 RJ 45 3
PC 2 NT Protector NT PRO 909 958
ADSL
3 DATA Protector DATA PRO 4 TP 909 955
modem
4 ISDN Protector ISDN PRO 909 954
DEHNlink DLI ISDN I 929 024
S0 5
DSM DSM ISDN SK 924 270
4 RJ 45
1 2 NTBA 5
NT 1) ISDN DEHNguard TNS 900 530
splitter 6
telephone DG TNS 230 400
1)
Network Termination
UV *BLITZDUCTOR® CT and NT Protector have been officially
approved by German Telekom for protection of NTBAs
6

Fig. 9.16.4 Lightning and surge protection for ISDN and ADSL connections

telecommunication consumer No. Type Part No.


network
UV analogue BLITZDUCTOR® CT 919 675+
1 BCT MOD BD HFD 24 + BCT BAS 919 506
telephone
4 BLITZDUCTOR® CT 919 510+
3 3 BCT MOD B 110 + BCT BAS 919 506
BLITZDUCTOR® CT 919 575+
2 BCT MOD MD HFD 24 + BCT BAS 919 506

U2m S2m- 5 DPL DPL 1 F ATP 5 907 144


DEHNlink DLI TC 1 I 929 027
3
1 2 2 2 DSM DSM TC 1 SK 924 271
NT 1) NTPM TC system
4 DEHNguard TNS 900 530
DG TNS 230 400
5 SFL Protector SFL PRO 912 260
1)
Network Termination

Fig. 9.16.5 Surge protection for telecommunications systems “ISDN primary multiplex connection”

www.dehn.de LIGHTNING PROTECTION GUIDE 225


9

226 LIGHTNING PROTECTION GUIDE www.dehn.de


General Key to Symbols used in Diagrams
Symbol* Description Symbol* Description Symbol* Description
Lightning equipotential
PEN conductor Semiconductor bonding
Lightning current arrester

Lightning equipotential
N conductor Fuse (general) bonding
Lightning current arrester

Local equipotential
PE conductor Gas discharge tube bonding
(basic) Surge arrester

Resistor, Local equipotential


Movable conductor, Decoupling element bonding
e.g. expansion piece (general) Surge arrester
(SPD Type 1)

Local equipotential
Expansion loop Transformer bonding
(at concrete joints) Surge arrester
(SPD Type 2, SPD Type 3)

Adjustable Zener diode, unipolar Isolating spark gap


resistor

J Thermistor, adjustable Capacitor Isolating spark gap

Socket Combined surge protective


(of a socket outlet Inductor device for power supply
or a plug-in connection) and IT systems

Suppressordiode Interface Surge arrester


bipolar for hazardous areas

Earth (general) Clamp Varistor


External lightning protection

Local equipotential
Lamp bonding Equipotential
Surge arrester bonding bar

*) according to DIN V VDE V 0185-3 (VDE V 0185 Part 3): 2002-11 and DIN EN 60617: 1997-08

Trademarks – "DEHNventil"

– "BLITZDUCTOR" – “HVI”

– “BLITZPLANER” – ...MIT SICHERHEIT DEHN.

– "DEHNALU-DRAHT
– "DEHNbloc" and our logo
– "DEHNfix"
– "DEHNgrip"
– "DEHNguard"
– "DEHNport"
– "DEHNQUICK”
are registered trademarks of
– "DEHNsnap" DEHN + SÖHNE GmbH + Co.KG.

6 LIGHTNING PROTECTION GUIDE www.dehn.de

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