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und Automatisierungstechnik, 2016)(VDI/VDE-Gesellschaft generation of events from assets and it contains elements,
Mess- und Automatisierungstechnik, 2015). which are connected with IT (RFID readers, sensors, HMI,
actuators, etc.). Integration of persons is a part of Integration
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shows a division of the Type to Development and assignment of components of the Industry 4.0. The Fig. 2
Maintenance/ usage, but due to the physical character of the shows the axis right horizontal of the RAMI 4.0 model
problem – instances consist from Production and (Elektrotechnik & VDE, 2016).
Maintenance/usage. The function of layers in the horizontal This axis within an enterprise or factory follows the IEC
left axis can be explained in following simple example: 62264 and IEC 61512 standards. But it is clear from the Fig.2
The development of a new electrical drive represents creation that not only control devices are decisive , but also
of a new type of an engine. The drive (controlled engine) is consideration within a machine or a system. The collared blocs
developed, initial samples are set up and tested and a first correspond well levels of the axis right horizontal of the 3D
prototype series is manufactured and validate. After successful RAMI 4.0 model. The other blocs represent different type of
testing, the new drive type is released for sale (product production (batch, continuous processes and repetitive or
designation in sales catalogue of the producer). In this moment discrete production. The level over and below the IEC
a first serial production can be started. Each drive in the serial standards area represents steps further and describes also
production has its serial number (a unique identification) and groups of factories, collaboration within external engineering
is an instance of the previously developed electric drive. firms, component suppliers and customers. It is the Connected
Feedback from customers to instances of the type may lead to World area of the new architecture „pyramid“.
corrections in the mechanical part of the drive and correction
in the control SW. Such modification are modification in the
4. INDUSTRY 4.0 COMPONENT MODEL
type, i.e. they are applied as amendments to the type
documentation and new instances of the modified type are The second very important model for purposes of the Industry
produced. The left hand side of the RAMI 4.0 model represents 4.0 that has been developed by BITCOM, VDMA and ZWEI
the value stream as well. Digitization and linking of the value during the last one year is the Industry 4.0 components model.
stream (in the Industry 4.0 idea and praxis) big potential for It is intended to help producers and system integrators to create
improvement of produced types. Logistic data can be used in HW and SW components for the Industry 4.0. It is the first and
assembly, purchasing sees inventories in real time and know the only (in July 2016) specific model which goes out from the
were parts from suppliers are at any moment, customers sees RAMI 4.0 model. It enables better description of cyber –
the completion status of the product during production etc. The physical features and enables description of communication
value stream in the totally digitized production enables linking among virtual and cyber – physical objects and processes. The
of purchasing, order planning, assembly, logistic, HW and SW components of future production will be able to
maintenance, the customer and suppliers and so on. It provides fulfil requested tasks by means of implemented features
great improvement potential .The life cycle can therefore be specified in the Industry 4.0 components model.
viewed together with the value- adding processes which it The most important feature is the communication ability
contains and not in isolation as it is in the present production among the virtual objects and processes with real object and
(Platform Industrie 4.0. (2014)). processes of production while this model specifies the conform
communication. Physical realization of it is that any
component of the Industry 4.0 system takes an electronic
container (shell) of secured data during the all life cycle. The
data are available to all entities of the technical – production
chain.
3.3 Hierarchical system architecture in the Industry 4.0 Fig. 3 Industry 4.0 components model (VDI/VDE-
Gesellschaft Mess- und Automatisierungstechnik, 2015)
Industry 4.0 brings changes also in the architecture of the Therefore this model goes out from a standardized, secure and
classical control pyramid of production complexes as well safety real time communication of all components of
technological processes. In the Fig 2 there is described the production. The electronic container (shell) of data and the all
„new“ Industry 4.0 architecture of hierarchical level. The Fig. Industry 4.0 component model is specified in the Fig.3
2 is no implementation scheme, but it shows solely a functional
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(VDI/VDE-Gesellschaft Mess- und Automatisierungstechnik, either in the object itself or in a (higher level) IT
2015). system.
4.1 Specification of the Industry 4.0 component model As mentioned above, the communication ability in the
Industry 4.0 systems has a high importance level.
The initial condition of the Industry 4.0 platform is that Therefore if the properties of an I4.0 component are to be
different objects with different communication abilities have made available, at least one information system must
to be implemented as Industry 4.0 components. Fig.3 shows maintain a connection with the object. This requires at
how an object of production becomes an I4.0 component. The least passive communication ability on the part of the
object (thing) is a standard technological object (component of object, which means that an object does not necessarily
a machine, machine, SW, etc.) still without I4.0 component’s have to have the ability of I4.0 compliant communication
features. Only when the object (thing) is surrounded by an as set out by GMA Technical Committee 7.21. Existing
administration shell (data container), can be described as an object can be extended to constitute I4.0 components. In
I4.0 component. The administration shell covers both the this way for example a Profinet device can become an I4.0
virtual representation and the technical functionality of the component (VDI/VDE-Gesellschaft Mess- und
object (thing). There are 4 examples of implementation of I4.0 Automatisierungstechnik, 2015).
functionality of the object (thing) to become the I4.0 Next key word of the Industry 4.0 ideas is the „virtual
component in the Fig. 3: representation“. It takes place in the Information layer of
1. An entire machine can become an I4.0 component the RAMI 4.0 model. The virtual representation contains
above all as a result of its control system (e.g.PLC). data of the object (thing). These data can either be kept on
This is done for example by the producer and PLC the I4.0 component itself and made available to the
outside world by I4.0 compliant communication, or they
integrator.
can be stored in an IT system which makes them available
2. A strategically important assembly from a supplier to the outside world by I4.0 compliant communication.
can be regarded as an I4.0 component, so that it can One important part of the virtual representation is the
be registered separately but asset management and „manifest“. Manifest can be regarded as a directory of the
maintenance system. It can be done by the individual data contents of the virtual representation. It
component manufacturer. contains meta – information. Furth more it contains
obligatory data on the I4.0 component. Further data in the
3. A terminal block can be considered as an I4.0
virtual representation include data about individual life
component as well. For it can be important to retain cycle phases e.g. CAD data, terminal diagrams or
the wiring with individual signals and keep it up to manuals. The I4.0 component is specified in the Fig. 4
date throughout the life cycle. This embodiment can (Ergebnisbericht der Platform Industrie 4.0, 2015)
be implemented by the electrical engineer.
4. Also the SW supplied can represent an important
asset in a production machine. Such SW could be a
standard for larges set of machines (development
SW). It is also possible, that supplier may wish to
sell a library of extended functions for his products
separately.
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Important is, that an I4.0 component can also, apart of data REFERENCES
possess a technical functionality. It can be, for example, SW
Elektrotechnik, D. D. K., & VDE, E. I. im D. und. (2016).
for local planning in connection with the object (thing), SW
Deutsche Normungs-Roadmap Industrie 4.0. Retrieved
for project planning, configuration, operator control and
from
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http://www.dke.de/de/std/seiten/normungsroadmaps.as
further technical functionalities. The technical functionality
px
takes place in the Functional layer in the RAMI4.0 model.
Ergebnisbericht der Platform Industrie 4.0. (2015). Platform
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Industrie 4.0: Umsetzunsstrategie Industrie 4.0. Berlin.
is shown in the Fig. 5. Components are mapped by means of
Manzei, C., Schleupner, L., & Heinze, R. (2016). Industrie 4.0
their administration shells and their mutual connections into
im internationalen Kontext.
the repository. The physical factory is then represented in the
Mikolajek, M., Otevrel, V., Koziorek, J., & Slanina, Z. (2015).
digital form in the repository (digital factory) during
Data Trends in Industry Automation Using .NET
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Framework. IFAC-PapersOnLine, 48(4), 418–423.
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factory (Manzei, C., Schleupner, L., & Heinze, R. (2016).
Platform Industrie 4.0. (2014). Umsetyungsstrategie
Industrie 4.0 im internationalen Kontext.).
Industrie4.0. Retrieved from https://www.plattform-
i40.de/umsetzungsstrategie-industyrie-40-0
VDI/VDE-Gesellschaft Mess- und Automatisierungstechnik.
(2015). Status Report:Reference Architecture Model
Industrie 4.0 (RAMI4.0) (Vol. 0). Retrieved from
http://www.zvei.org/Downloads/Automation/5305
Publikation GMA Status Report ZVEI Reference
Architecture Model.pdf
VDI/VDE-Gesellschaft Mess- und Automatisierungstechnik.
(2016). Statusreport: Industrie 4.0 – Technical Assets
Basic terminology concepts, life cycles and
administration models. Retrieved from
https://www.vdi.de/fileadmin/vdi_de/redakteur_dateien
/gma_dateien/6092_PUB_E_TW_GMA_Status_Report
_ZVEI_-_Industrie_4_0_-
Fig. 5 Repository of the digital factory (Ergebnisbericht _Technical_Assets_Internet.pdf
der Platform Industrie 4.0, 2015)
The I4.0 components are to be capable of entering into and
initiating all possible cross – connections within the I4.0
factory.
5. CONCLUSIONS
Contribution deals with technical background of the Industry
4.0 platform. It goes out from information of German
institutions ZVEI and VDI/VDE and from presentations and
panel discussions in SPS/IPC/Drives 2015 in Nuremberg and
local conferences and workshops concerned to the topic
Industry 4.0. Authors give the main attention to explanation of
two basic important models of the Industry 4.0 platform, hence
the Reference Architecture Model Industry 4.0 (RAMI 4.0)
and particularly to the Industry 4.0 component model. The
second one offers technical solution of Industry 4.0
components and can enable creation of Industry 4.0 case
studies and first I4.0 applications.
ACKNOWLEDGEMENT
This research work has been carried out in the Centre for
Research and Utilization of Renewable Energy (CVVOZE).
Authors gratefully acknowledge financial support from the
Ministry of Education, Youth and Sports of the Czech
Republic under NPU I program (project No. LO1210)
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