Professional Documents
Culture Documents
Edition 2
Revised September, 2003
2/25/04, 12:12 PM
FOREWORD
Groundwater has played a vital role in the development of many areas of Australia. The extensive use
made of groundwater resources stems from a number of factors. The resource extends over large
areas, making distribution costs more economic than from surface supplies. It is generally well-
filtered, is mostly accessible at reasonably shallow depths, and the scale of development required can
be tailored closely to meet individual water demands.
Access to the resource is usually by bores or excavated wells. However, bores must be constructed to
an acceptable standard using appropriate materials in order for this access to be achieved efficiently,
cost-effectively and reliably without danger to the resource from pollution or overuse. It is estimated
that over $6.6 billion has been spent on bore construction in Australia. For many individual
landholders the cost of constructing a water supply from bores represents a large proportion of their
total property investment.
It is important to both the nation as a whole and groundwater users that the very large investment in
bore construction be protected by proper construction methods.
All States and Territories have introduced, or are about to introduce the national system of licensing
water bore drillers.
In order to underpin the skills levels on which the three classes of drilling licences are based, it is
essential that there be a common reference standard for bore construction and that this standard be
clearly defined and accepted by water licensing agencies and the drilling industry throughout
Australia.
The purpose of this document is to provide such a reference as a technical basis and description of the
minimum requirements for constructing water bores in Australia.
This document is a minimum guideline only. It must be recognised that special conditions may
require a higher standard to be applied to a particular bore.
This document draws on and is supported by a number of state and industry documents and
standards which are referenced in the relevant chapters.
Although the document is focused mainly at drillers and drilling contractors, it will also be of value
and use to water licensing agencies, consultants, consulting engineers and clients.
We urge you to become fully acquainted with the requirements set out in here.
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The members of the National Minimum Bore Specifications Committee are:
It is available from the Queensland Department of Natural Resources, Mines and Energy Library, the
State Library of Queensland and the National Library, Canberra, through interlibrary loan.
QNRM04027
Inquiries should be directed to the appropriate authorities listed on pages 7 and 8 of this publication.
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TABLE OF CONTENTS
1.0 Introduction 1
1.1 Need for minimum bore construction requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Purpose of document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Types of water bores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3.0 Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1 Client responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2 Driller responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3 Joint responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
9.0 Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
9.1 General considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
9.2 Types of casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
9.3 Choosing casing type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
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19.10 Gravel packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
19.11 Sealing of annulus above or between monitored intervals . . . . . . . . . . . . . . . . . . . . . . 79
19.12 Centralising casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
19.13 Development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
19.14 Decommissioning bores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
A Definitions and metric conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
B List of references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
C Typical bore types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
LIST OF FIGURES
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LIST OF TABLES
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1.0 INTRODUCTION
1.1 NEED FOR MINIMUM BORE These minimum requirements aim to provide a
CONSTRUCTION REQUIREMENTS technical base for driller licensing, bore licensing
and use by the drilling industry. The document
1
1.2 PURPOSE OF DOCUMENT 1.3.1 Single aquifer non-flowing bores
The purpose of this document is to provide a
technical basis for and description of the
(a) Monitoring bores
minimum requirements for constructing water Monitoring bores are normally of small diameter
bores in Australia. It both complements and and drilled specifically to obtain accurate
underpins the national drillers’ licensing system formation samples and are then equipped and
by providing a bore construction standard which used for the sole purpose of taking water
is consistent across Australia. samples and/or monitoring water levels.
Although its use is focused mainly at the water The basic characteristics are 50–100 mm casing
drilling industry, it should also be of interest to slotted and/or screened, normally of low-yield
anyone intending to construct a water bore. construction but providing for accurate water
In prescribing the minimum acceptable quality sampling and water level measurements
construction requirements, it is not intended to from a particular zone of interest within an
be viewed as a substitute for formal training. aquifer. Annulus seals and selective filter
packing are used where necessary to isolate the
Drillers play a vital role in the development, use zone being monitored.
and protection of the groundwater resource.
They supply a service to clients and in so doing Care must be taken during drilling operations
have a responsibility to ensure that this role is and in selecting the drilling method to ensure
fulfilled through high standards of work and the that there are no contaminants introduced that
use of materials appropriate to the particular may affect the monitoring/sampling results.
works involved. Casing, filter pack and sealing or grouting
materials should similarly be selected so that
their chemical properties have minimal or no
1.3 TYPES OF WATER BORES effect on the proposed sampling requirements.
An example of monitoring bore construction is
The type of bore used to obtain a water supply shown diagrammatically in Figure 1.1.
depends on a number of factors which include:
• flowing (artesian) or non-flowing
(b) Low-yield bores
(subartesian) source
• the potential or desired bore yield Low-yield bores are the most common and
• single or multiple aquifers system numerous type of bore and therefore drilling of
• the stability of the strata these bores tends to be competitive and of
• the grain size of the aquifer material relatively low cost.
• whether the bore is to be used for monitoring
or production purposes. The drilling priority is usually to obtain a usable
supply of water for livestock watering and/or
There are numerous combinations of these which domestic use. Such bores normally use casing of
result in the many types of bore necessary, a some 100–150 mm diameter to contain costs.
number of which are shown in Appendix C.
It is most important however that the bores be
The following describes some of the different constructed to an adequate standard because
construction requirements for single, multiple they are often the only source of permanent
and flowing aquifer systems. water available for a property.
2
Figure 1.1 Water monitoring bore (non-flowing) Any shallow water beds of poor-quality water
should be excluded from the bore. Potential surface
water runoff or shallow subsoil seepage should also
be excluded and sealed from bore entry.
3
Other important factors which must be Figure 1.3 High-yield bore
considered include: (non-flowing, screened and gravel packed)
• selection of a casing size based on the desired
or potential yield and the required pump size
• selection of screen length appropriate to the
aquifer thickness being screened
• choice of gravel pack size based on analysis of
the gradation of the aquifer materials
• selection of a screen slot aperture
approximately 20 per cent smaller than the
gravel pack modal size
• selection of a screen diameter and length that will
transmit the bore yield at low entrance velocities
• selection of a hole diameter large enough to
allow a gravel pack thickness of 50 to 100 mm
• selection of a gravel pack material that is well
rounded and clean.
4
(b) Low-yield bores The requirements for an artesian bore include the
Often the top or upper aquifer in an area is saline protection of production casing from corrosive
or of poor quality or may be fully committed to soils and prevention of discharge up the outside
other users. of the casing by the setting and cementing of
surface control casing, then prevention of
Bores in these cases are drilled through the upper intermixing of waters of different quality or
aquifers to allow tapping of the better lower pressure from one aquifer to another, tapping of
aquifers. one primary aquifer only, and the control of
formation pressures by selective cementing of the
production casing. During the selection process
The bores are drilled to full depth with careful
for production casing and headworks materials,
sampling for quality and testing for yield as
consideration must be given to the depth of
drilling progresses so that the bore can be
installation, grouting pressures, well head static
completed to yield the most suitable water. Any
pressure and water temperature together with
unsuitable waters are excluded from the bore
the corrosive nature of the water and strata.
during casing by slotting or screening only the
Bores must also be fitted with headworks of
selected aquifer. Annular seals are then set above
approved design to permit the control of flow,
the slots or, if necessary to protect steel casing
and for periodic maintenance and measurement.
from possible corrosive waters, grouting of the
These approved headworks must have provision
casing to the surface is carried out.
made for flow and pressure to be measured
without having to disconnect or interfere with
Care must be taken to ensure waters of differing
reticulation or surface pumping systems.
quality or pressure cannot mix either in the bore
casing or in the annulus between casing and
Because of the high costs involved, few artesian
bore hole.
bores are drilled for monitoring purposes only.
Sometimes two or more aquifers may be
The monitoring of artesian bores is usually
penetrated before the selected aquifer and in carried out by the licensing agencies and involves
these cases it is often easier to ensure there is no a series of measurements, at regular intervals, of
possible mixing of waters by grouting the flow, pressure, temperature and water quality on
annulus from the production aquifer to surface. a set of selected representative bores.
5
Figure 1.4 Flowing bore
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R2.1 Driller. Unless state or territory legislation provides an exemption, only drillers licensed
for the class of work proposed and endorsed for the construction method to be used may
carry out work on a water bore. This includes the construction, reconditioning,
decommissioning by plugging or other work as specified. The licensed driller must be on site
at all times during such operations. It should be noted that it is the individual driller who is
licensed, not drilling companies.
R2.2 Works. Where necessary, the owner or legal occupier of the land on which a bore is to
be constructed must obtain the appropriate licence or permit from the licensing authority in
the relevant State or Territory. Work must not commence on a bore until such approval has
been granted.
A driller must sight the licence or permit before commencing any work and be aware of the
conditions relating to the particular bore. The licence or permit will stipulate the nature of the
work that has been approved. It may also stipulate the reporting requirements.
7
Tasmania
Mineral Resources Tasmania
PO Box 56
ROSNEY PARK TAS 7018
Industry
Australian Drilling Industry Association Ltd
PO Box 3020
FRANKSTON EAST VIC 3199
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3.0 RESPONSIBILITIES
9
construction of the bore. Differing geological
formations encountered may present difficulties
that even the most experienced driller could not
anticipate, and may require consultation with
the client.
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13
Holes can be drilled to depth using a large on a standard rotary rig with a high pressure air
volume of air at high pressure. However, the compressor of sufficient capacity. It is used for
equipment normally used is limited in depth fast and economical drilling of medium to
once below water level. extremely hard formations. Fast penetration
results from the blows transmitted directly to the
Two general types of bit are used. These are the bit by the air piston. Continuous hole cleaning
roller-cone type, usually called a rock bit, and exposes new formation to the bit and practically
the drag type, of either a fishtail design or the no energy is wasted in redrilling old cuttings.
wing insert bit of three- or four-piece design. Down-hole hammer drilling is generally the
fastest method of penetration in hard rock. The
A major advantage of the rotary air drilling bit is turned slowly (5–15 rpm) by the same
method is that water is blown to the surface as method by which the drill bit in the fluid or air
soon as the water bearing stratum is drilling operation is rotated. Foaming additives
encountered. This allows the driller to obtain a are occasionally used to increase the up-hole
progressive indication of the available supply carrying capacity of the return air. The down-
and monitor any changes in the quality and hole hammer has revolutionised hard rock
quantity of water as the drilling progresses. drilling and has enabled water bores to be
established from rock aquifers previously
Air is used principally in hard clay or rock regarded as being too hard to drill. The method
formations, because once the air pressure is is not recommended for drilling loose,
turned off, loose formations tend to cave in unconsolidated materials.
against the drill pipe. Foaming additives are
occasionally used to increase the up-hole Reverse circulation drilling method — air
carrying capacity of the return air. (dual tube rotary air and down-hole hammer)
For this drilling method, air is introduced
Down-hole hammer method The down-hole through a dual swivel head on a top drive rotary
hammer method involves a pneumatically rig and pumped down the annulus in the dual
operated special bottom-hole drill bit that drill pipe to the bit or hammer being used.
efficiently combines the percussion action of Cuttings are returned to the surface through the
cable tool drilling with the turning action of inner tube. This method is used primarily for
rotary drilling. The pneumatic drill can be used mineral sampling to obtain an uncontaminated
strata sample. However, it can also be used for
15
MINIMUM REQUIREMENTS FOR DRILLING OPERATIONS
R4.1 Drilling operations shall comply with relevant State or Territory Workplace Health and
Safety Regulations.
R4.2 Drilling equipment shall meet any State or Territory inspection and certification requirements.
R4.3 Drillers should not contract for or attempt works which could be reasonably expected to
exceed the depth, diameter or casing load rating of the drill plant to be used.
Granite Very slow – not suitable Not suitable Slow (rock bits only) Slow (rock bits only) Fair–suitable
LEGEND
Not suitable : Normally cannot drill formation type.
Difficult : Generally not suitable but can sometimes be adapted.
Slow : Can be used but drilling progress is usually slow.
Fair : Suitable with some care and/or special technique suggested thus.
Suitable : Normally used to drill formation type economically.
Note : Fair if top drive rig using hammer and swing out reamer and casing following bit.
* : Auger drilling requires high torque for rotation so depth is limited.
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R5.1 Distance condition: The driller shall not commence construction of a bore if its location
does not comply with a distance condition specified in the bore licence.
R5.2 Sources of contamination: All bores shall be positioned away from the influence of any
possible sources of contamination such as a dairy, septic tank and absorption trench, refuse
dump, land fill, effluent discharge (piggery or feedlots, sewerage treatment discharge), drainage
ditch, cattle/stock dip or chemical spray use/preparation area. In bores where the target aquifer
is deeper than the source of the pollution, the bore may be constructed providing the
contaminated formation is adequately cased and cement sealed before the target aquifer is
encountered. If the driller has any doubts concerning the potential problems and the
requirements for a particular situation, advice should be sought from the relevant licensing or
local authority.
R5.3 Protection of headworks: All bores or wells should be positioned so that the headworks
can be protected from frequent flooding and surface water drainage. If the bore has to be
located in an area of potential flooding, the casing should be raised above flood level or if this is
not feasible, completely sealed to prevent the entry of flood water. Temporary caps should be
fitted to all bores during the period from completion to pump installation to ensure foreign
matter does not enter the bore.
R5.4 Access to site: Access to a site and work to be carried out should be planned and
conducted in such a manner as to minimise damage to property improvements, crops, land,
drainage works and roads.
R5.5 Overhead power lines: Prior to commencement of drilling, the driller must contact the
local electricity/power supply authority to obtain advice on the minimum clearance distances
between the drilling rig and overhead power lines. This information should be supplied, as far
as practical, in written form.
R5.6 Underground/overhead services: The driller shall check with the client that no
underground or overhead services are located within the area of the proposed bore sites.
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R6.1 Frequency of sampling: Formation samples shall be taken at least every three metres,
and if required, bagged and delivered as specified in the bore licence or permit. Particular care
should be taken when collecting samples from expected water producing zones. Samples of
water beds shall be taken at one metre intervals.
R6.2 Collection and marking: Samples required for collection shall be collected as soon as
possible after being withdrawn from the hole, drained of excess moisture and kept in plastic
bags, or other containers of at least 500 g capacity for each interval drilled. Containers shall be
plainly marked with the bore number and depth interval.
R6.3 Arrangement of samples: Samples, whether required for collection or not, shall be laid
out on regular lines so that both the driller and client can see the formation changes.
R6.4 Where there is no licence requirement for samples they shall be taken at each change in
formation and the depth recorded so that a reliable drilling log can be completed.
Wherever possible water sampling and testing The sample should be placed in a clean bottle
programs should be carried out under Quality preferably rinsed at least five times with the
Assurance guidelines. water to be analysed. The bottle should be sealed
so as to prevent the entry of air. Special sampling
In order to determine the chemical constituents and preservation techniques are required for the
of waters in various aquifers it is necessary to analysis of specific ions.
obtain water samples and carry out a chemical
analysis. Care needs to be taken to ensure that The taking, handling, storage and analysis of
the sample is representative of the water body groundwater samples for particular
and is not contaminated by bore construction contaminants may require special considerations.
materials. Use a clean, thoroughly washed
container of not less than one litre volume to 6.2.1 Water used for irrigation
obtain and store water samples. Used plastic
drink bottles with residual smell, colour and/or A guide to the suitability of water for irrigation
taste are not acceptable. can be obtained from a conductivity analysis.
Water authorities can supply charts listing the
Where it is necessary to determine the suitability of range of values for different crop types.
a particular aquifer or provide early advice to the
client on the likely quality of water from a bore, an High concentrations of individual ions may
approximate indication of water quality may be render the water unsuitable, even if the
obtained by the use of field test equipment. conductivity value is within limits suggested.
The suitability of water for continued irrigation
Professional water bore drillers would be expected will depend on plant species, soil type, climate
to have some basic water analysis equipment so and soil leaching conditions. The client or bore
that an 'in the field' guide to groundwater owner should already be aware of any water
suitability can be given to the bore owner quality restraints imposed by the intended crop
types or proposed water use.
Basic equipment would include a conductivity
meter and a meter or other method of
determining pH.
20
Table 6.1 National Water Quality Management Strategy Australian Drinking Water Guidelines — 1996
Characteristic Guideline values: Comments
Health Aesthetic
Dissolved oxygen ** >85% Low concentrations allow growth of nuisance micro-
organisms (iron/manganese/sulfate/nitrate-reducing
bacteria) causing taste and odour problems, staining and
corrosion. Low oxygen concentrations are normal in
groundwater supplies and the guideline value may not
be achievable.
Hardness as CaCO3 ** 200 mg/L Caused by calcium and magnesium salts.
Hard water is difficult to lather.
<60 mg/L CaCO3 soft but possibly corrosive
60–200 mg/L CaCO3 good quality
200–500 mg/L CaCO3 increasing scaling problems
>500 mg/L CaCO3 severe scaling
pH * 6.5–8.5 While extreme pH values (<4 and >11) may adversely affect
health, there is insufficient data to set a health guideline.
<6.5 may be corrosive.
>8 progressively decreases efficiency of chlorination.
>8.5 may cause scale and taste problems.
New concrete tanks and cement-mortar lined pipes
can significantly increase pH and a value up to 9.2
may be tolerated provided monitoring indicates no
deterioration in microbiological quality.
Taste and odour ** Acceptable to May indicate undesirable contaminants, but usually
most people indicates problems such as algal or bio-film growths.
Temperature ** No value set Generally impractical to control; rapid changes can
bring complaints.
Total dissolved solids ** 500 mg/L <500 mg/L is regarded as good quality drinking
water based on taste.
500–1000 mg/L is acceptable based on taste.
>1000 mg/L may be associated with excessive
scaling, corrosion and unsatisfactory taste.
True colour ** 15 HU 15 HU just noticeable in a glass.
(Hazen Units) Up to 25 HU is acceptable if turbidity is low.
If colour is high at time of disinfection, then the water should
be checked for disinfection by-products such as THMs.
Turbidity * 5 NTU 5 NTU just noticeable in a glass.
>1 NTU may shield some micro-organisms from
disinfection.
<1 NTU desirable for effective disinfection.
NOTE
* Insufficient data to set a guideline based on health considerations.
** No health-based guideline is necessary.
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Table 6.2 pH limits for various water uses (guidelines only)
Domestic use
Desirable Maximum
7–8.5 6.5–9.2
Stock water use
Desirable Maximum
6–9.5 4.3–10.0
R6.5 Water sampling: After construction, water samples of at least 1 litre in volume shall be
taken by the driller for analysis. Prior to taking a sample from a particular formation, the bore
shall be pumped out or airlifted not less than three times the volume of the bore to remove
material which may contaminate the sample. The method used to collect the sample shall not
cause contamination of the bore or the sample.
R6.6 Licensing requirement: Samples of water separate from the client's sampling
requirements of at least 1 litre in volume from every completed bore shall be supplied as
required to the relevant licensing authority for chemical analysis. A clean container rinsed with
the water to be sampled shall be used. Sample containers shall be clearly labelled with the
name and address of licensee, bore licence number, depth to water bed and the date the sample
was taken. The relevant water authority may be a source of clean water sample bottles.
R6.7 Testing on site: Measurements of electrical conductivity (EC) and pH shall be taken using
portable meters or other methods.
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Mud viscosity should be kept as thin as Rotary-drill rig pumps or compressors should
practicable while the mud retains the ability to have sufficient capacity to obtain the circulation
stabilise the formation and adequately clean the rates shown in Table 7.2.
hole. Mud viscosity should be measured using a
Marsh funnel. Suggested Marsh funnel
viscosities for drilling unconsolidated materials
are shown in Table 7.1.
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MINIMUM REQUIREMENTS FOR DRILLING FLUIDS
R7.1 Water: Fresh nonpolluted or if this is not possible the best quality water that is reasonably
available shall be used as the base fluid (make-up water) for all water bore drilling fluid
preparations. Water taken from swamps or creeks may be contaminated. If no other water
supply is available and swamp or creek water is used the bore may need disinfection before use.
Where possible water shall be obtained from a treated town water supply.
Water shall not be used where it is obvious that it is polluted or suspected that it may be
polluted in that it occurs close to a pollution source.
R7.2 Types of drilling fluids: The following types of drilling fluids shall be considered
acceptable for water bore drilling:
• water-based drilling fluids
• natural drilling fluids
• air-based drilling fluids
Fluid additives: Additives to drilling fluids that are acceptable for water bore drilling are
classified as follows:
R7.4 Properties and tests: During drilling operations, when additives to water are used,
drilling-fluid properties shall be maintained within the limits that will allow their complete
removal from the bore, if necessary, and shall not affect the potential capacity, efficiency, or
quality of the bore. Drilling-fluid properties may be requested to be maintained during normal
drilling operations within the specified limits using test procedures conforming to API RP 13B:
(i) Weight (fluid density) — test equipment: mud balance (API)
(ii) Viscosity — test equipment: Marsh funnel (API)
(iii) Filtration (wall cake and filtration loss) — test equipment: filter press (API)
(iv) Sand content (solids larger than 200 mesh) — test equipment: sand-content set (API).
24
MINIMUM REQUIREMENTS FOR DRILLING FLUIDS (continued)
R7.5 Maintenance of fluid properties: The driller shall ensure that the composition and
properties of the drilling fluid are maintained to protect the water-bearing formations
penetrated and to allow the collection of good representative samples of the formation materials
during drilling.
R7.6 Toxicity: Chemicals or other substances which could leave a residual toxicity shall not be
added to the fluid.
R7.7 Frequency of fluid testing: Drilling fluid properties should be tested regularly as a
normal part of the drilling program or as determined by the drilling conditions.
R7.8 Removal: The drilling fluid must be removed from the hole to allow the subsequent
development of the bore.
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plumbness as possible.
R8.1 The completed bore shall be sufficiently plumb and straight so that there will be no
interference caused to the installation, alignment, long-term operation or future removal of the
permanent borehole pump intended for use.
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9.0 CASING
The selected diameter of the bore casing should If using steel, choose casing or piping that is
firstly comply with the minimum requirements clean, new and of approved quality. Do not use
of the respective licensing authority and be steel tubing that is defective or reject pipe.
adequate to accommodate the size of pump
selected to meet design or supply requirements. Steel has these advantages over other types of
It should take into account: materials:
• the efficiency of the pumping unit • The diameter of drill hole can be smaller in
• the expected pump life soft formations.
• the extra clearance required in the event that • It is stronger than other materials.
the casing is not perfectly straight • It can be pressure-cemented to greater depths
• the possibility of weld metal projecting inside due to its higher collapse strength.
at the joints of steel casing. • It can withstand rougher treatment.
The wall thickness or class of the bore casing A disadvantage with steel is that its life can be
should be selected in accordance with good reduced in a corrosive environment. This can be
design practice and experience as applied to through corrosive soils, water or by galvanic
conditions found at the bore site. Where it is action arising from the use of dissimilar materials
necessary to drive casing only steel should be in the bore. Stainless steel has generally fewer
used. Casing that is placed in an oversized drill problems but cost may be a prohibiting factor.
hole may be of other types of materials as noted
in these guidelines. Irrespective of what material It is also best not to use steel in situations where
is used all joints should be watertight and have iron bacteria are present. These bacteria can
the same structural integrity as the casing itself. cause corrosion and use steel as an additional
source of energy.
9.2 TYPES OF CASING
Casing selection depends on several major Some potable waters can be very corrosive to
factors: strength requirements, corrosion steel because of the dissolved gases they contain,
resistance, ease of handling, cost considerations, carbon dioxide being the most common.
type of formation, method of drilling, the Indications of high CO2 water qualities that can
particular bore design, construction techniques accelerate the corrosion of steel are listed in
and licence or permit requirements. Casing must Table 9.1.
have the column, collapse and tensile strengths
required for a specific borehole.
29
Table 9.1 Reactivity of steel casing to The short-term strength of plastic casing is much
corrosive waters higher than its strength over time. In general,
short-term test results for strength are not a good
Reactive Water Reaction indication of long-term strengths.
agent quality
pH less than 5.5 corrosive Other factors to consider when using plastic
O2 more than 4 mg/L corrosive materials include impact resistance, toughness
CO2 more than 100 mg/L corrosive and pipe stiffness. When casing protrudes above
CO2 50 to 100 mg/L marginal/corrosive ground level, for example, it must be protected
because it can be severely damaged by moving
CO2 less than 50 mg/L acceptable
vehicles or contact with drilling tools. The casing
should also be shielded from the sun’s ultraviolet
rays if exposed above ground for long periods,
The reactivity shown in the table can vary because the impact strength of the material may
depending on the chemistry of the particular be reduced significantly over time. Care must be
water. used during cold weather to prevent shattering
of the plastic during handling. Because the
Nonferrous or plastic materials are commonly weight of plastic casing is only one-fifth to one-
used as casing materials where corrosive waters seventh that of steel, tensile strength is usually
preclude the use of steel. less important. Occasionally, it will float in a
bore during installation, thus creating special
9.2.2 Plastic handling problems.
Plastic materials have much lower strength and
weight than steel and require care in handling, Plastic pipe may present a hazard to drinking
storage and installation to prevent breakage or water quality in areas where groundwater
distortion of their shape and must be derated in contamination has occurred. If volatile organic
accordance with the manufacturer’s chemicals exist in groundwater near a bore, but
specifications when used with waters which are above the intake section, it is possible for some of
above certain temperatures. these chemicals to move into the discharge by
passing through the wall of the casing. Although
Plastic casing is low in compressive strength this process is not fully understood, it appears
relative to steel casing. High temperatures derate that plastic casing can be permeable in the
the pressure rating of the casing, so care must be presence of certain chemicals.
used when grouting to minimise the effects of the
heat of the curing grout around the casing. 9.2.3 PVC (unplasticised polyvinyl chloride)
PVC pipe is made as piping for a wide range of
Plastic material is much more flexible than steel. drainage and general water distribution uses. It
Therefore, plastic casing must be centred in the is made in a variety of wall thicknesses and
borehole before backfilling or filter packing is internal diameters.
completed. Any voids in the backfill or filter
pack material may lead to sudden collapse of The only PVC piping suitable for use as bore
formation materials against the casing, causing it casing is pressure rated pipe manufactured to
to break. AS 1477 standards. The piping is swell-jointed
and solvent-welded. The only solvent and primer
The collapse strength of unreinforced plastic to be used is Type 'P' conforming to AS 3879.
casing is much less than for steel casing. The
actual strength for any situation will depend on If screws are `used to support the joint while the
the wall thickness uniformity, roundness of the solvent cures, only stainless steel screws are to be
casing, rate of loading, and the temperature of used. Care must be taken to ensure the screws
the casing when the loading is applied. Where do not protrude internally.
unreinforced plastic casing is fully supported by
evenly compacted non-clayey fill or by grout, the All other PVC piping is unsuitable for use in bore
collapse strength and hence possible setting construction. PVC sewer or drainage pipe shall
depth is significantly increased.
30
not be used. Class 6 pressure pipe has been 9.3.1 Collapse resistance of pipes or casings
found to have insufficient strength to be used as
Plastic pipe or casing which is subjected to a high
bore casing. Class 9 can be used with care for
enough pressure externally (or vacuum
shallow bores. Class 12 piping is the
internally) can be potentially unstable. For any
recommended casing for most bore construction
given diameter:wall thickness ratio, there is a
applications. Under NO circumstances is mPVC
critical collapse pressure at which the pipe wall
to be used as bore casing.
will commence to buckle inwards. The failure
mode is unstable, (that is the more it buckles the
9.2.4 ABS (acrylonitrile butadiene styrene) less resistance to buckling) and so total collapse
In recent years thermoplastic ABS casings have occurs rapidly.
been developed specifically for use in water bores.
Situations where pipe buckling can arise are
ABS is generally a low-density material with a common in bore drilling and bore development
higher tensile strength and lower temperature and this can be the controlling factor in the
derating than PVC. It is light and easy to handle selection of a pipe class.
and inert in aggressive groundwater conditions.
The only acceptable ABS piping to be used shall The maximum possible differential pressure
comply to AS 3518.1. against collapse resistance should be used to
calculate the theoretical maximum depth for each
There is a variety of joining methods available. casing class.
ABS can be supplied in a flush internal and
external screw joint as well as a tapered solvent- Plastic casings have been and can be installed in
weld flush internal and external joint. The a water-filled hole to greater depths than the
solvent used must conform with the pipe theoretical maximum provided the pressure
manufacturer’s recommendations and differential does not exceed the external collapse
compliances. pressure rating for that particular casing type
and size.
9.2.5 FRP (fibreglass-reinforced plastic)
Maximum differential pressures that should be
Casing for water wells may also be constructed
allowed for have been calculated to range from
from various types of fibre-reinforced plastic
12 kPa per metre head for an evenly compacted
materials. This type of casing is usually referred
non-clayey filled bore annulus to 23 kPa per
to as fibreglass casing as the reinforcing fibre is
metre head for bores in swelling clays.
normally glass strand. Fibreglass casing is
resistant to most forms of corrosion, is not
Plastic casing should not be set to a depth in
conductive, and has a higher strength to weight
unconsolidated formations where the maximum
ratio than steel. It is used for deep water supply
potential pressure differential could exceed the
bores in some areas. Fibreglass casing has more
collapse rating of the pipe with consideration also
collapse resistance than other plastic pipes. A
given to any loss of strength if the pipe is slotted.
higher initial cost may be offset by longer bore life.
Drillers need to be aware that problems can
9.3 CHOOSING CASING TYPE eventuate when the bore is developed or air-
Where resistance to collapse is the most critical tested especially if a long column of mud or
strength requirement for boreholes with unstable water is rapidly discharged. Pumping of the bore
strata, steel or FRP casing is usually selected to can also cause a pressure difference.
meet the strength characteristics required. For
corrosive water, PVC, ABS, FRP or stainless steel A comparison of the similar strengths of casing
casing provides the longest life possible. Because materials is shown in Table 9.2.
of the many and sometimes conflicting factors
involved in selecting the most suitable casing
material, the driller or contractor should consult
with the water authority, owner and local drilling
contractors before selecting the type of casing.
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Table 9.2 Comparison of strengths of bore casing materials
R9.1 Material: The casing material types listed in Table 9.3 shall comply with manufacturer's
standards shown. (Drillers may be required to supply copies of these compliances.)
Second grade or reject steel pipe or tube shall not be used as bore casing.
Joints in steel casing may be welded or screwed. Care should be taken with welded joints to
ensure a round, straight, secure and leakproof joint is obtained.
Holes should not be cut into casing for the purpose of raising or lowering a string of casing in a bore.
Casing of nonferrous or plastic type inert material shall be used in all areas where a corrosive
problem from bore water or strata is known to exist.
R9.2 Casing diameter for bores: The minimum casing size shall be 100 mm for shallow low-
yield bores and 125 mm for deeper bores unless otherwise formally approved by the licensing
authority. As a general guide the diameter of the bore casing for high-yield bores shall be
approximately 50 mm larger than the pump size specified for the bore. It is recognised that
small diameter casing may be used for monitoring bores.
R9.3 Casing wall thickness: Bore casing wall thickness shall be sufficient to withstand the
anticipated formation and hydrostatic pressures imposed on the casing during its installation,
bore development and use. The minimum wall thickness shown in the following tables
represents the minimum thickness required in the absence of unusual stresses placed on the
casing in the course of installation, bore development, or use.
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MINIMUM REQUIREMENTS FOR CASING OF BORES (continued)
The minimum acceptable wall thickness for steel casing or steel tube is listed in Table 9.4.
Table 9.4 Minimum acceptable wall thicknesses for steel casing or steel tubes
Outside Minimum Outside Minimum
diameter wall thickness diameter wall thickness
(mm) (mm) (mm) (mm)
101 3.86 250 7.79
127 4.76 273 7.79
152 4.76 323 9.53
168 4.80 355 9.53
203 6.35 457 12.70
219 6.35 508 12.70
R9.4 uPVC bore casing: The class of plastic casing used shall conform to the requirements
listed in Table 9.5. Class 9 uPVC pressure pipe shall be the minimum class allowable for use as
bore casing. Class 6 uPVC pipe, uPVC sewer or drainage pipe shall not be used as bore casing.
Type P solvent cement (AS/NZS 3879) for pressure pipe applications must be used for joining
uPVC piping/casing. Applications are to be applied evenly to both spigot and socket ends,
applied to the socket end first.
It should be noted that PVC is approximately This example is provided as a guide only within
1.25 times stronger than ABS for collapse the normal limits of sizes and depths used by
pressure and approximately two thirds as rigid most drillers. It should not be regarded as a
as GRP. Thus, as an example, the equivalents to substitute for proper bore casing design.
150 mm Class 12 PVC (which has a wall
thickness of 8.8 mm), would be 8.8 x 1.25 = 11
mm for ABS and 8.8 x 2/3 = 5.6 mm for GRP.
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•
he purpose of cement grouting the casing in
an artesian or flowing bore is to:
seal off the annular space between the casing
• Direct contact between a cement grout and a
viscous bentonite-based drill or hole fluid
should be avoided. Pump a volume of clean
and the borehole above high-pressure aquifers water ahead of the grout to provide a spacer
so that the flow can be controlled, and there is between the cement grout and bentonite mud.
no surface or down-hole lateral leakage • Be aware a low-viscosity but dense cement
• seal the annular space in the casing and the grout will channel a high-viscosity but less
borehole between high-pressure and low- dense bentonite mud. If the viscosity of the
pressure aquifers preventing transfer of water hole fluid cannot be reduced before cementing
between the two zones add some bentonite to the cement grout
• seal off poor-quality aquifers because there is less chance of a dense grout
• protect the casing from corrosive soils. or fluid channelling a lighter or less dense
fluid if they have similar viscosity.
• Efficient mud control throughout the drilling
Some of the water authorities have maps which
process is necessary to avoid the
delineate known areas of strata and water that
accumulation of excessive wall cake and mud
are corrosive to steel casing.
rings in the drilled hole. Where this has
occurred or is suspected, proper conditioning
In these areas the authority may request as a
of the hole is necessary prior to cementing to
bore construction requirement or licence
remove unwanted drill mud residues that
condition the use of plastic type casing or the
would otherwise contaminate the cement
grouting of steel casing.
mixture and/or jeopardise the effectiveness of
the cementing program.
The purpose of grouting the casing in a sub-
artesian or non-flowing bore is to:
In corrosive water areas centralisers should be of
• seal the annular space between the casing and
inert material and there should be no metal
the borehole between high and low standing
contact between steel casing strings.
water level aquifers thus preventing the
transfer of water between the two
In general, positive placement of grout by tremie
• seal off aquifers with poor water quality
pipe or pressure cementing is to be used for all
• protect the casing from corrosive soils and
bores where the grout is to be placed under water
waters
or where the void to be filled is not easily
• prevent surface runoff or shallow subsoil
accessible from the surface.
contamination or pollution from reaching the
aquifers
An outer casing pressure cementing normally
• prevent lateral leakage.
involves placing the casing into the hole and
testing for circulation by pumping fluid into the
(a) Effective cementing casing to the bottom and back to the surface via
To be effective, the cement grout should provide the annular space between casing and borehole.
a continuous dense lining which completely
surrounds the casing. To ensure that this occurs: A calculated volume plus allowances for
• The hole must have been drilled large enough washouts or formation loss of cement grout
to provide adequate clearance between sufficient to fill the annular space is then mixed
borehole wall and casing. and pumped into the bore casing.
• The casing should be centred in the hole by Sufficient fluid, again a calculated volume but
means of mechanical centralisers. this time to fill the casing only, is then pumped
• Free circulation down the casing and up the into the casing behind the grout to displace the
annulus must be obtained. grout from the bore casing.
• The drilling fluid in the hole must be
conditioned to be as fluid and as low in A valve between the pump and the casing is then
viscosity as possible to avoid channelling. closed to hold this fluid within the bore casing
• Grout should be pumped into place as quickly while the cement sets.
as possible.
35
A neat-fitting, drillable bottom plug should be 10.1 DECREASING THE SPECIFIC GRAVITY
used to separate the drilling fluid and the grout
when casing diameter is greater than 100 mm.
10.1.1 Bentonite
Alternatively, a slug of clean water may be used Bentonite is commonly added to a cement mix to
to separate the drilling fluid from the grout. decrease its specific gravity. Bentonite is a
naturally occurring clay material which has the
If a tremie pipe is used for cementing, the base of ability to absorb many times its own weight of
the pipe should be accurately placed before water and swell to many times its original
proceeding with the cementing operation. volume. As an admixture to cement, common
bentonite allows the use of much more mixing
Intercasing cementing can be carried out by water in the slurry before water separation
normal pressure cementing techniques or by occurs. It provides lower specific gravity, an
reverse circulation. increase in slurry yield per bag of cement, a
smooth grout and reduced shrinkage in the
Reverse circulation cementing involves pumping cement as it sets in the bore.
a calculated volume of cement grout directly into
the annulus between the inner and outer casings Bentonite also gives the slurry better sealing
while controlling the discharge and holding the properties in porous formation openings. These
pressure of hole fluid from the inner casing. benefits are partly offset by decreased strength of
When all of the grout has been pumped, the the set mix. However this does not greatly affect
valve controlling the hole fluid discharge is the finished job when only a seal is required.
closed and the grout allowed to set. The Recommended practice is to mix the bentonite in
discharge fluid can be measured to further the water first then add cement after hydration.
ensure that no grout has been pumped inside the
inner casing. Always ensure the water bed, if 10.1.2 Hollow spheres
exposed, is protected before any inner casing
Hollow spheres are microscopic mineral
cementing is carried out. If the water bed is
additives that look just like a powder to the
mudded off, pressure test the bore to the
naked eye. They are a relatively recent product
anticipated pressure to hold the cement column
to come on the market as an admixture to cement
in place before cementing.
grouts, but can achieve much lower specific
gravities than powdered bentonite when added
Some accelerating or retarding admixtures (for
to grout mixes.
example calcium chloride) can cause corrosion of
steel and should not be added to the grout. In
Such products can maintain high compressive
most cases use of chlorides is not permitted.
strength at low specific gravity, even under high
temperature conditions. Similar reduced
Prior to the use of accelerators, retarders or other
shrinkage can be achieved to that of bentonite–
admixtures, competent profesional advice should
cement mixes.
be sought.
Hollow spheres are generally a mixture of a
Care should be taken with mixing water as
combination of naturally occurring chemicals with
poor water quality may extend the setting time
a similar nuisance dust classification to bentonite
for grout.
products for health and safety purposes.
Cement grout should be allowed at least 24 hours Typical chemical properties (by weight):
setting time before any further work is carried Silica 55.0%
out. Recommended cement–water and cement– Alumina 43.1%
bentonite–water mixes are listed in Tables 10.1 Iron (as Fe2O3) 0.5%
and 10.2. Titanium dioxide (TiO2) 1.4%
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Table 10.1 Recommended range of cement–water mixes
10.2 INCREASING SPECIFIC GRAVITY These admixtures should be used at the dosage
rates recommended by the supplier. These rates
A common additive used to increase the specific should not be exceeded as excess quantities can
gravity is barium sulphate (barite), which has a sometimes cause a retarding effect.
specific gravity of 4.3. One 25 kg bag of barite
has a volume of 5.8 litres when added to fluid
and requires 5.7 litres of mix water. 10.4 INCREASING SETTING TIME
When cementing deep bores with higher
10.3 REDUCING SETTING TIME pressures and temperatures there is always a
danger, especially when using small capacity
Accelerators are used to reduce the time taken for pumps, that the grout will take an initial set
the cement grout to set. before being pumped into its final position.
Chemical admixtures are available which help
Calcium chloride is one such accelerator but is inhibit flashsetting. They are also used to retard
corrosive to steel and should not be used as an or increase the setting time of the grout to allow
accelerator when steel bore casing is used. Most placement over a longer time period or retard
cement additive supply companies have setting in higher temperature bores.
chloride-free admixtures for accelerating the
setting time of cement.
37
MINIMUM REQUIREMENTS FOR GROUTING
R10.1 Cement used for grouting shall be to Australian Standards AS 3972–1997 for Portland
and Blended Cement. Note: Portland cement is commonly marked as G.P. or General Purpose
cement. Blended cement is marked as G.B. or Builders cement.
The driller shall use fresh cement free from lumps in the proportion of one bag (40 kg) of
cement to not more than 30 litres of fresh water or such other grout mixes as may be approved
by the licensing authority in special circumstances. See Tables 10.1 and 10.2 for recommended
cement mixes.
In certain circumstances, special grades of cement may be required when strata or groundwater
having a high sulphate content is encountered.
R10.2 Water
Water shall be free from contaminants harmful to cement and steel bore casing.
Note:
Water can be expected to meet the above requirements if it is:
(a) potable; or
(b) clean and free from injurious amounts of oils, acids, alkalis, salts, organic materials and
other substances that may be deleterious to concrete or steel.
R10.3 Additives
Contractors shall have on hand manufacturer's guidelines and safety data sheets for all
additives and materials used. These should list instructions for handling, recipes, use, any
potential hazard and any disposal requirements for the product or container.
The outer surface or control casing shall be placed to a minimum depth to allow control of the
bore during drilling and seated 10 metres into competent impermeable strata and cemented
from the shoe to the surface.
The inner production casing shall be cemented as stated in the licence or permit or so that the
supply of water can be drawn from one primary formation only. All other aquifers and
permeable zones shall be cemented off.
38
MINIMUM REQUIREMENTS FOR GROUTING (continued)
Note: In some States or Territories the minimum depth of any intercasing cementing
requirements will be specified on the bore permit as may the requirement for onsite
monitoring/supervision of cementing operations.
Annular thickness: The surface casing shall be sheathed with cement grout having a minimum
annular thickness of 20 mm above maximum dimension of casing (for example coupling or
shoe). This can be obtained by the use of inert centralisers.
Inner cementing: Inner casing or casing liners shall be sheathed with a minimum of 15 mm of
cement grout.
Note: Deeper bores penetrating multiple aquifers may have a licence requirement or target
aquifer requirement to allow tapping of one aquifer only with all other aquifers of differing
water quality, yield or water level to be excluded from the bore by pressure cementing.
The properties of the slurry may be varied to meet the requirements of the particular cementing
procedure which is used and to provide acceptable results.
The casing shall be sheathed with a minimum cement cover of 20 mm of cement. This can be
obtained by the use of inert centralisers.
R10.8 Supervision of cementing. The bore licensing authority may require onsite monitoring
or supervision of all cementing operations by an authorised officer. This requirement may be
stated in the bore licence or permit document.
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The slots should be narrow enough to hold out greater than four times the graded size of the
the gravel. gravel, that is for 6 mm gravel the hole size must
be at least 48 mm larger than the largest outside
The slotting of casing in low-yielding formations diameter on the casing used, usually found to be
above the main aquifer is not good practice. at the joint, to avoid bridging.
R11.1 The casing shall be slotted to maintain as much strength in the casing as possible.
Numerous short narrow slots in a regular pattern with short sections left unslotted between are
required rather than long, wide randomly placed slots.
R11.2 Short horizonal slots or small round perforations shall be used for unreinforced plastic
type casing. Vertical slots may be squeezed shut by external pressure and should not be used in
this casing type.
R11.3 Design the slots to suit the yield of the bore. For high-yield bores the total open area of
the slots should be at least twice the cross-sectional open area of the casing to limit water
entrance velocity through the slots.
R11.4 The slots shall allow water to enter over the full circumference of the bore.
R11.5 Slotted casing shall not be placed against any nonaquifer material to reduce the risk of
silting and generally the slotted interval should finish within the top one metre of the aquifer.
42
11.3 SCREENS Figure 11.3 Stacked set of sieves used to
provide grain distribution curve
Many of the larger supplies of bore water are
obtained from loose, unconsolidated formations
such as sands or gravels, which must be
supported if a bore constructed in them is to
remain open. Generally, they are not suited to
open hole or slotted casing methods of
construction. In these cases a bore screen is used.
43
Figure 11.4 Example of sieve analysis report
44
This allows the fines within the formation, which clean and proven to be stable enough to support
slow and restrict water entry, to be flushed the screen. The sealing tube on the screen should
through the screen into the bore and be removed be designed to overlap into the casing by at least
during subsequent development of the bore. one metre. Overexposure of the screen seal tube
This creates a zone of higher material can result in loss of the screen or loss of the bore.
permeability around the screen and increases the
yield of water from the bore. If the water bed is thick enough the screen length
is calculated by checking the ability of the
Screens should always be sealed at the bottom. selected screen (diameter and aperture) to allow
the desired water supply into the bore at a
The screen diameter is either that which permits reasonable entrance velocity. The recommended
a slide fit inside the selected casing for a design entrance velocity of water through the
telescopic setting or the same outside diameter as screen is 30 mm per second.
the bore casing, where the hole can be drilled first
and then the casing and screen run into the hole The screen is usually set in the lower, more
as a continuous string. permeable sands but tests may be required to
locate the most productive zones. Salinity may
When using telescopic screens care should be also be a factor in determining where screens
taken with all down-hole measurements as they are set.
are critical for the success of the bore. The hole
bottom should be accurately measured and be
R11.6 Material: The material commonly used for screen manufacture is stainless steel with
screens manufactured from plastic materials also available.
The material should be AS Type 304 stainless steel unless otherwise specified.
R11.7 Design: Screens should be designed for each bore to minimise the possibility of damage
during installation, development and use. A copy of the sieve analysis or screen design carried
out on a bore should be attached to the drill log.
11.4 GRAVEL PACKING The filter pack (gravel pack) should consist of
washed, well-rounded gravel of selected grain
A gravel filter pack is recommended where the size and gradation which is uniformly placed in
water bed material is so fine, silty or layered that the annular space between the screen and the
the aperture of a screen issued on its own would wall of the borehole. The filter should have a
be so small that it would severely affect the flow of larger average grain size than the aquifer
water into the bore or where additional support material. This permits use of a larger screen
for the aquifer zone and strata above is needed. aperture size and consequent larger area of
opening resulting in reduced entrance velocity
The grain size and gradation of the filter are and head losses in the bore. The filter has a
selected to stabilise the aquifer material and to considerably higher permeability than the
permit only the fine fractions to move into the formation so that the effective diameter of the
bore during development (see Section 12). Thus bore is significantly increased. Both these factors
after proper development, a correctly filtered tend to increase the efficiency and specific
bore should be sand-free, and the permeability of capacity of a bore and also tend to reduce the
the narrow annulus of the formation adjacent to possibility of excess sand production.
the filter greatly increased.
45
MINIMUM REQUIREMENTS FOR GRAVEL PACKING
The gravel pack should consist of washed, well-rounded, pea-like alluvial gravel of selected
grain size and gradation. Crushed stone or rock is not recommended.
Non-round pieces. Thin, flat or elongated pieces, the maximum dimensions of which
exceeds three times the minimum, shall not be in excess of two per cent by weight.
Acid solubles. No more than five per cent of the gravel shall be soluble in hydrochloric acid.
Washed material. The material shall be washed and free of shale, mica, clay, dirt, loam and
free of organic impurities of any kind.
R11.9 Gravel pack design: Selection of the gravel pack grain size and thickness surrounding
the screen is dependent on the individual aquifer characteristics.
Filter packs shall be 50–120 mm thick although about 100 mm size is recommended as the
minimum annular thickness to allow for proper placement of the gravel pack material for a
high-yield, large–diameter bore. From a practical viewpoint the maximum gravel pack annular
thickness is about 100–200 mm. The minimum hole diameter to maximum casing joint diameter
difference shall not be less than eight times the nominal gravel pack size, to assist in the
prevention of bridging during gravel packing.
The grading of the gravel pack material must be correctly chosen in relation to the grain size of
the aquifer sand. The pack must be much more permeable than the formation material and
have a grain size uniformly larger than the aquifer grain size, but at the same time fine enough
to control the sand. It must support the formation without sand movement at the maximum
pumping rate.
The pack must be developed after installation to allow some movement of grains from the
aquifer into the pack material so that the change from the aquifer to the pack is gradual.
1. From the aquifer sieve analysis tabulation, note the sieve size (in millimetres) that retained
the greatest mass (this is known as the modal size, and is often found to occur at the 70–80 per
cent progressive mass total of sand retained on the sieves. The modal size is the best
comparison point for the selection of the artificial pack grain size).
(Note: the test procedures for conducting a sieve analysis on an aquifer sand sample are detailed in the
ADITC 'Drilling – The Manual', and are covered in the ADITC 'Screens and Gravel Packs' course
and the ADIA 'Wellscreens, Sieve Analysis and Gravel Packing' course.)
2. Multiply the modal value obtained above by 5, to obtain the desirable modal size of the
pack material (in millimetres). A factor of 5 has been chosen because laboratory experiments
and field practice have shown that the gravel pack material should be four to six times larger
than the grain size of the formation sand.
3. From the sieve analysis results of the available packing sand or gravel, select a material that
has a modal grain size close to the desired figure.
46
MINIMUM REQUIREMENTS FOR GRAVEL PACKING (continued)
As gravel packs are generally used against uniformly graded fine sands, the grain size of the
packing material should also be uniform, that is there should not be much material either
smaller or larger than the pack modal value size.
The screen to be run in an artificial packed bore must have a slot size designed to retain
80–100 per cent of the pack material.
R11.10 Gravel pack location: The gravel pack material shall be placed in the annular space
slightly below and adjacent to the bore screens and shall extend above the screen to allow for
settlement during development. A gravel pack top-up pipe may be incorporated into the
annulus to provide annular sealing.
R11.11 Centralisers: Centralisers shall be used on the screen assembly and be constructed of
inert material or the same material as the screen. They shall be placed at the top and bottom of
the screen and at not greater than six-metre intervals for long lengths so as to reasonably ensure
that the screened area is covered by a uniform thickness of gravel pack.
R11.13 Placement: Gravel shall be placed with care and without stoppages to ensure
continuity of the gravel pack without bridging, voids or segregation.
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R12.1 Development technique: The development process of a bore shall employ techniques
which progress from gentle to vigorous agitation using care to maintain hydraulic continuity
between the bore and aquifer. Rapid dewatering of the bore should be avoided in the early stages
of development as it may collapse the screen or casing or move a telescopic screen.
Note: records should be kept of observations during development work including any changes
in standing water level, yield, sand content or water colour. Too much development or too
harsh a technique in the early stages of development can result in reduced yield.
R12.2 Sand content: The development of a high-yield bore shall not be concluded before a
continuous clean, silt- and sand-free supply of water is obtainable at the full flow capability of
the bore. After development, the bore shall be left clean and free of silt or sand and any other
obstructions for the full depth. A sand-free supply can be regarded as having a sand content
of no more than one teaspoon per 1000 litres.
R12.3 Pump development: A test pump should be used for final development and test of a high-
yield bore.
(a) The pump should have the capacity to pump the bore to maximum drawdown within a
reasonable time (one hour).
(b) The pump unit or its discharge control should permit adjustable pumping flow rates.
(c) Pump discharge should be equipped with an orifice meter or other devices to accurately
measure flow.
(d) Water levels in the bore, static, drawdown and recovery levels shall be measured to one cm
accuracy while pumping and after the pump has stopped in accord with Australian
Standard AS 2368–1990.
R12.4 Development test: Development shall be considered satisfactory when the following have
been achieved:
(a) Operation of the final mechanical development procedure being used that is either jetting
of the screen assembly or mechanically surging in or just above the screen for a one hour
period produces no further noticeable sand or silt.
(b) Water is relatively clear when bailed or pumped from the bore.
(c) There is no sand in the bottom of the screen sump after the one-hour development period.
(d) There shall be no increase in specific capacity of the bore during a four-hour pump test.
R12.5 Testing for sand content in bores: The sand content shall be determined by averaging
the results of five water samples collected at the following times during the final pumping test.
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REQUIREMENTS FOR DEVELOPING BORES (continued)
The minimum recommended volume of water sample collected for testing for sand content
shall be the test pump rate of flow in litres per second multiplied by three with a maximum
volume of 100 litres. The minimum volume required for bores tested at less than six litres per
second shall be 20 litres.
The sample shall be allowed to settle not less than ten minutes before liquid is decanted.
A log or record shall be included with the test pumping results showing time, type of operation,
specific volume sampled during pumping, pumping rate and sand content measured and
recorded for each test.
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unnecessary contact with metallic fittings. When (c) Iron bacteria
determining the size of the dose, allowance Drillers should make inquiries to determine
should be made for: whether an area in which they propose to work
• dilution of the dose with the water in the has an iron bacteria problem.
aquifer
• chlorine being taken up by sediment in the In areas of known iron bacteria problems, bore
newly completed bore. and drilling equipment disinfection forms an
important part of the overall management of the
The actual groundwater chemistry will affect problem. However, disinfection cannot be
both the amount required of the disinfection regarded as a total solution on its own for
agent to produce sufficient available chlorine and treating bores which have become fouled with
the type of agent required to achieve this. iron bacteria. This is because iron bacteria shield
Therefore, reference should be made to the themselves with a film that needs to be broken
relevant licensing authority in the first instance. down before the use of chlorine can be effective.
Once the disinfection solution is prepared in Specific treatments of bores fouled by iron
accordance with any specific handling bacteria are best tailored to the groundwater
instructions for the chemical agents, the solution chemistry, hydrogeology and pumping regimes.
is introduced into the bore from the surface via a This often requires single bore or regional
pipe or tube seated on the bore base and is then consideration. In all instances, reference should
well mixed, paying attention to the equipment be made to the local water statutory agency prior
and casing above the water level. The solution is to commencing any treatment of bores suspected
then left standing in the bore for up to 12 hours of being fouled by iron bacteria.
after which it is then pumped from the bore until
such time as the pumped water is free of any In areas of known iron bacterial infestation,
noticeable chlorine odour. specific instructions regarding bore and
equipment disinfection exist. In these specific
Note: The pumped disinfection solution will areas the disinfection is focused toward
require careful disposal as it may cause die-off of minimising the introduction of nutrient sources
any vegetation with which it comes in contact. into bores and the spread of such a source from
Should this inadvertently occur, the solution bore to bore.
should be washed off thoroughly. In no instance
should the solution be disposed of into surface
water systems. In some areas, the disposal of the
disinfection solution may require statutory
clearance and advice.
R13.1 Disinfection of drilling equipment: The driller shall ensure that his drilling tools are
cleaned and disinfected before working on a new site. Equipment should be chlorine washed or
steam cleaned after being used in an area where iron bacteria is known or suspected to occur.
R13.2 Potable supplies: All bores constructed to supply water for potable use shall be
disinfected. The complete bore and any equipment to be installed in the bore shall be
disinfected by chlorine or proprietary chemical solution immersion or steam cleaning as
appropriate.
R13.3 Disposal of waste: Care shall be taken with any waste disposal of the disinfection agent
from the bore on completion. The driller shall ensure that on completion, a bore is left in such a
state that it is not harmful to users, pumps or the bore itself.
R13.4 EPA requirements: The driller shall ensure that any bore disinfecting and disposal of
waste complies with the requirements of the Environmental Protection Agency in the State or
Territory in which they are carrying out the works.
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14.1.1 Required measuring equipment It needs to be understood, however, that to
predict the long-term effects of abstraction, other
Air testing: The water discharged should be
information will be required, particularly about
impounded within an earth drain or similar and
factors affecting recharge to the groundwater
measured over a weir board of suitable
system such as seasonal or long-term regional
dimensions to accept the discharge rate. If the
effects and possible interference from other bores.
flow can be diverted through a pipe or fluming,
a measuring tank or bucket and stop watch may
A pumping test provides a basis from which
be used.
quantitative information on aquifer properties
can be obtained and proper decisions can be
Bailer testing: A baler of known volume with no
made for equipping and using a bore as the
valve leaks should be used.
source for a water supply. Wrong decisions can
lead to the selection of incorrect pumps, less-
Test duration: This may vary depending on the
than-optimum pumping schedules, and in the
type of bore, bore depth, available supply and
extreme, failure of the bore to provide the
intended use, but should be long enough to
expected quantity of water. Many bore owners
prove the bore is producing clear, clean, silt-free
tend to save costs by skimping on the pumping
water. The water level should be monitored after
test, or even deciding not to have one carried out.
the test to ensure the bore is recovering and the
This can be a risky and imprudent course of
aquifer has not been de-watered.
action. Expenditure on the test pumping will
usually be a small proportion of the cost of
constructing and equipping a bore, and will be
small compared with the cost of failure to deliver
14.2 TEST PUMPING OF BORES at the expected rate after it has been put into
A pumping test is a means of obtaining production. Bore owners are encouraged to
quantitative information about groundwater allocate sufficient funds for a comprehensive
systems and the bores which access the water pumping test which can be used as a reliable
within them. The test is based on a period of basis for prediction of future performance.
pumping and recovery during which the
pumping rate, water level in the bore, and For low-yield bores a test to give some indication
elapsed time are measured. of supply available can be carried out by the
driller after the bore is completed, using a bailer
The test can be used to: or an air compressor and string of pipe. In
(a) assess the hydraulic behaviour of a bore carrying out these tests flow measurement
and so determine its usefulness as a source should be made using a flow measuring device
of water, predict its performance under for example bucket of known capacity and
different pumping regimes, and enable stopwatch or v-notch weir, or as appropriate.
determination of the most suitable pump However, a properly conducted test using a
and optimum intake depth pump is recommended. Tests may be carried out
by pump consultants or water agencies on a
(b) determine the hydraulic properties of the contractual basis. Tests carried out before the
groundwater system penetrated by the bore is completed, for example uncased hole
bore, that is the transmissivity, storativity, tests, are not acceptable for pump selection.
and the presence, type and distance of any
hydraulic boundaries.
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MINIMUM REQUIREMENTS FOR TESTING OF BORES BY DRILLER
R 14.1 Testing of bores by driller: On completion of any production bore, adequate testing
should be carried out by the driller to provide the client with a reasonable indication of the
capacity of the bore. This test will also demonstrate to the client that the bore has been
constructed properly and is therefore capable of producing clean water.
R14.2 Pumping test standards: Pumping tests are recommended to determine pumped bore
capacity and to obtain data from which to design a permanent production pump. Where tests
are conducted they shall be performed according to AS 2368 – 1990 Test Pumping of Water
Wells. The recorded results of any test shall be attached to the driller's log.
R14.3 Duration of pumping test: The duration of the pumping test for specific purposes shall
be as shown in Table 14.1
R14.4 In areas known to contain iron bacteria where a test pumping unit is transferred from
bore to bore, the unit's components which come in contact with the borehole shall be disinfected
to avoid the introduction of iron bacteria to uncontaminated bores. See Section 13 for methods
of disinfection.
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R15.1 Drilling logs: A drilling log shall be compiled from the field log for each bore drilled
including test holes.
The log shall quote identification number and give a complete and accurate description of the
bores completed, construction details, location, type and location of strata passed through
during drilling, and shall describe in particular all water supplies encountered even if such
supplies are inadequate for the purpose for which the bore is required. An example of a drill
log is shown on pages 63 and 64. Guidelines for soil and rock classifications and descriptions
are shown in Tables 15.1 and 15.2.
R15.2 Details to be provided: Complete construction details of the bore must be provided.
These include:
• bore identification or licence number
• start and finish dates
• the name and address of the client
• the name of the driller
• type of drilling method used
• diameters and depth of hole drilled (continued next page)
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MINIMUM REQUIREMENTS FOR RECORDING AND REPORTING (continued)
R15.3 Decommissioning report: A detailed report including diagram of bore shall be prepared
by the driller on the decommissioning of any bore or test hole.
R15.4 After completion of the bore the completed drill log shall be mailed or delivered direct to
the relevant regional office of the water licensing authority within the time specified in the bore
licence or in legislation.
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Table 15.1 Guidelines for soil classification and description
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Table 15.2 Guidelines for rock classification and description
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Figure 15.1(a) Example of a drilling log (front of form)
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Figure 15.1(b) Example of a drilling log (back of form)
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R16.1 Bore identification: Before leaving the site the contractor, if required by the bore licence
condition, shall ensure that the bore number as issued by the State regulatory agency is clearly
and permanently displayed on the bore.
R16.2 Non-flowing bores: At all times during the progress of the work, the contractor shall use
reasonable precautions to prevent either tampering with the bore or the entrance of foreign
material or surface water into the bore.
R16.3 Height of casing above ground: The water-tight casing shall extend not less than 0.3 m
above the natural ground surface unless otherwise authorised.
R16.4 Sealing: The annular space between the casing and the borehole in all bores and wells
and especially those to be used for domestic use shall be effectively sealed with grout from the
surface to a depth deemed necessary by the water authority and/or driller with consideration of
strata and water soakage areas penetrated. The minimum depth of the seal is five metres,
although sealing to a greater depth may be required in some areas.
The borehead construction must ensure that no surface runoff or potential subsurface
contaminated soakage can enter the bore or bore annulus.
The cement seal should be mounded around the casing to prevent water from ponding against
the casing. Earth around the borehead should be levelled and sloped away from the bore.
All holes or openings should be sealed in the headworks to prevent possible entry of foreign
material or small animals or insects. Note that an airtight seal on a pumped bore may not be
desirable. Venting to atmosphere could be screened or filtered.
R16.5 Temporary capping of the bore: On completion of the bore, the contractor shall install a
suitable threaded, flanged or welded cap or compression seal to prevent surface pollutants from
entering the bore.
R16.6 Protection of plastic casing: All plastic bore casing shall be protected at the surface with
a steel cover pipe from the top of the bore casing and cemented to a depth not less than 0.5 m or
unless otherwise approved.
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MINIMUM REQUIREMENTS FOR HEADWORKS (continued)
R16.7 Water level measurement: To enable the measurement of static and pumping water
levels an access should be provided by either airline or plug attachment to the side of the
casing, which can be sealed when not in use.
Provision for testing: Provision must be made in the headworks for artesian bores to be tested,
for both pressure and flow, without having to interfere with reticulation or pumping systems.
Screwed casing protectors shall not be used in any part of an artesian bore headworks.
When water temperature exceeds 50°C or flow exceeds 15 litres per second (1300 cubic metres per
day), a main isolating valve of equivalent diameter to the inner casing shall be incorporated in the
headworks between the bore casing proper and the distribution outlets from the headworks.
R16.9 Disposal of waste: All chemicals, cement or drilling additive containers or bags shall be
disposed of in such a way as to cause minimum impact on the environment and in accordance
with the requirements of the respective state or local authority and in accord with the relevant
manufacturer's directions and specifications.
Any well development chemicals shall be neutralised or otherwise disposed of in a safe manner.
R16.10 EPA requirements: The driller shall ensure that any bore disinfecting and disposal of
waste complies with the requirements of the Environmental Protection Agency in the State or
Territory in which they are carrying out the works.
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Restoring a bore
16.3 RESTORATION OF DRILLING SITE should be left tidy and the casing, casing clamps,
bed logs, temporary seal, headworks, annulus
When all works are completed and the driller
cement seal and ground immediately around the
leaves the site, the only visible result the client can
bore should be completed and finished off in a
see for the large expenditure incurred is often a
competent and professional manner.
short length of casing protruding above the ground.
R16.11 Restoration of site: On completion of works, the driller shall ensure that drill and other
fluids used in constructing a bore are disposed of safely and that the site is restored to a
reasonable condition. Mud pits, if used, shall be drained and filled in or arrangements made for
the work to be carried out.
R16.12 Damage to property: Any damage during access to gates, fences or grids and any
earthworks at the drill site that can be reasonably repaired shall be rectified as soon as possible
after completion of works or arrangements made for the work to be carried out.
R16.13 Site conditions: Any onsite drilling camp shall be kept clean and tidy and camp waste
and rubbish stored in sealed bins and disposed of in pits, if allowed, or taken to local refuse tips.
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17.1 PROBLEMS ENCOUNTERED Pump impellers wear, inlets become blocked and
holes form in pump casings. Any of these can
17.2 CLEANING
Before any reconditioning work is carried out on a In certain groundwater environments,
bore every effort should first be made to identify encrustations of various types can occur on bore
the cause of the problem. A lot of time and money casings, screens and within pumps. The end
can be wasted on rehabilitation works which do result is a deterioration in performance of the
not target the cause of the problem. bore as water entry to the bore or pump is
restricted. Encrustations may be chemical
Broadly, problems encountered with bores fall deposits such as carbonates and manganese, or
into three categories: biological build-up such as iron bacteria.
• state of the resource
• physical condition of the bore Chemical encrustations result from the
• condition of pumping equipment. precipitation of carbonates of calcium and
magnesium or their sulphates and from chemical
17.1.1 State of resource deposits of iron and manganese.
If drought conditions exist or demands on the
Biological deposition is caused by iron and
aquifer system are excessive, then a fall in water
manganese bacteria. These produce slimes
level can occur which is likely to result in a
which foul screens or slot openings and pumps
decrease in bore yield. A direct measure of an
and piping. They form encrustations which can
aquifer’s performance is the position of the water
be difficult to remove.
level — if it is lower than normal, there is less
water to pump and the supply will decrease.
A third type of fouling that may occur is through
Where there is a large number of bores tapping
clayey or finer particles blocking screens, slots
an aquifer or there are nearby bores being
and openings within the water-bearing
pumped, a reduction in individual bore yields
formation.
may result.
Generally, if the supply has diminished but the Most of the encrustations and blockages that
standing water level is normal, the fault is likely form cannot successfully be cleaned up solely by
to lie with the bore or pump. mechanical means. Chemicals are needed,
usually in conjunction with mechanical actions.
17.1.2 Physical condition of bore
17.2.1 Chemicals in use
Many problems arise when the condition of a
The tabulation below shows various chemicals
bore deteriorates. Corrosion of the bore casing or
used in the treatment of bores and the type of
screens (or casing slots) can allow sediment to
problems they target. A number of proprietary
enter the bore; screens (or slots) can be blocked
products have been developed specifically to
by chemical deposits or bacterial slime; and poor
treat bores. They often contain one or more of
screen design or slot size may allow fines to enter
the listed chemicals, although the particular
the bore. Build-up of clayey particles adjacent to
formulation is often not publicised.
screens or slots can also occur. Any of these
problems can reduce or stop the entry of water
into the bore. Used in the correct manner at the right dosage,
these chemicals should have little impact on the
Problems can also occur where corroded casing groundwater resources or the handler.
allows poor quality water from a previously
untapped, higher aquifer to enter the bore. Acids: All are corrosive, dangerous to handle
and release toxic fumes, particularly on contact
with water.
17.1.3 Condition of pumping equipment
A check should be made on the condition of the Chlorine: Of the three forms of chlorine that are
pump if water supply problems occur. As a first available (gaseous, granulated or liquid), liquid
step, the pump, motor and delivery systems chlorine or sodium hypochlorite is the safest to use,
should be checked to see that they are operational. due to its relatively low concentration of chlorine.
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Table 17.1 Chemicals used in the treatment of bores
Chemical Use
Chlorine (derived from calcium hypochlorite Disinfectant
or sodium hypochlorite)
Hydrogen peroxide
Copper sulphate
Potassium permanganate
Acid (hydrochloric, phosphoric, sulphamic) Scale/encrustation removal
Polyphosphates Dispersing agent for treating clay
Sodium hexametaphosphate
(‘Calgon’)
Proprietary products* (usually acid-based with A number of products are available
a disinfectant which target all of the above
Chlorine as a gas or in solution is very corrosive are a viable alternative to use in lieu of chlorine
and toxic. Safe handling and storage practices or acid.
should be strictly observed. Do not use or store
chlorine near petroleum products. Do not mix Have a water analysis carried out to determine if
chlorine with acids. iron bacteria are present if this problem is
suspected, but not obvious.
Polyphosphates: These are safe to handle and
are relatively mild compared to chlorine and Measure pH and conductivity of the water before
acid. Phosphates require care in use as they can any treatment is commenced. This is to ensure
promote algal growth. that there is little or no residual chemical
remaining in the bore on completion of the work.
Many groundwater resources are under pressure
from rural, industrial and urban activities. Using Disconnect the supply from the reticulation
chemicals to rehabilitate bores adds to this impact system to ensure that water is not available for
unless it is done responsibly. All the chemicals consumption during treatment.
referred to above have the potential to affect
neighbouring water supplies if left in the ground. 17.2.3 Treatment
The following points are important to remember
17.2.2 Selection of correct chemicals
when a bore is being treated with chemicals.
for treatment • Ensure that the manufacturer’s directions are
Before chemically treating a bore it is wise to followed and that appropriate safety
determine the nature and cause of the problem in precautions are taken. They should be used
the first place. This allows the specific problem only by experienced personnel, particularly
to be targeted and the appropriate treatment to where no directions for use in water bores are
be carried out. Treating a bore with the incorrect provided.
chemical is a waste of time and money. For • On completion of treatment the quality of the
example, using a disinfecting agent to treat an discharge water should be tested and be
encrustation will not result in any improvement similar to that tested prior to treatment.
in the bore’s performance. The pH should be within 0.5 units and
conductivity within 10 per cent of
Each of the chemicals listed above treats a pretreatment readings, before reconnection of
particular problem. Proprietary products the supply is made to the reticulation system.
containing a combination of chemicals can be • All discharged wastewater should be
useful when the nature of the problem cannot be disposed of, away from stock watering areas.
determined with any certainty. These products
are also designed to inhibit corrosive effects
where acid and chlorine have the potential to
cause damage to pumps and steel casing. They
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17.3 REHABILITATION OF expensive. In many instances it would be
ARTESIAN BORES cheaper to plug and fill the old bore with cement
grout, redrill and complete a replacement rather
At present many artesian bores flow uncontrolled. than attempt rehabilitation. Landholders should
Some of these bores discharge large volumes of always be advised of this fact. Accurate costing
water into watercourses and swamps to be lost of a planned reconditioning is very difficult as
through evaporation and seepage. there can be unpredictable factors.
The Great Artesian Basin Sustainability Initiative Large flows, hot water, no visible evidence of
is aimed at reconditioning some of these bores so surface casing, craters around the borehole full of
that water flows can be controlled by gate and water — all can be dealt with if tackled in a
float valves to the actual level required and used careful manner and with appropriate equipment.
only when needed. This will ensure the long- However, it must be remembered that when it
term viability of this vital resource. comes to the cementing phase of a reconditioning
program, completely new conditions and
Many old bores in the basin have now reached problems are presented from those encountered
the stage where casing collapse has occurred for when cementing new bores. Seldom will it be
one reason or another. Collapse is more found that any two jobs are alike.
prevalent in some areas because of the corrosive
water that is present. The necessity for better The first essential requirement is a thorough
construction methods and the use of non- investigation of the bore, especially the casing or
corrosive materials is now generally recognised. casings, before attempting any cementing. This
Reconditioning by relining and cementing is investigation should also cover the past history
more widely used. of the bore and other bores in the vicinity. It is
essential that the inner casing condition be
Reconditioning of old bores presents many more thoroughly explored and any holes be
problems than in the drilling and cementing of determined and accurately located. (Geophysical
new replacement bores due in part to logging, dye testing, down-hole camera
uncertainties concerning the condition of the exploration etc.)
existing casing.
The production aquifer or water bed must be
Some bore reconditioning and cementing jobs protected by mud or bridges before any
can be undertaken without the use of a drill rig cementing operations are undertaken.
— but in general, a rig is necessary especially if
there are obstructions in the bore or a new liner Provided the inner casing is sound or the bore
has to be inserted. can be relined, a satisfactory cementing job is
usually practicable, regardless of the condition of
Provided that access for a drilling plant over the the outer casings. Holes at a shallow depth in the
bore is available or can be constructed at casing may be overcome so the bore can be
reasonable cost, and unless total collapse has mudded off by the use of a short temporary liner
taken place, most old flowing bores can be and packer, but if holes in the inner casings occur
reconditioned by relining with smaller casing at numerous levels extending to considerable
and pressure cementing. This will result in depth, it becomes necessary to use an inner
reduced water flow from the bore and this may casing liner. In this case the new liner should be
be unacceptable to the client. In some cases, it is installed to a depth to cover all known saline
also possible to recondition bores where the water or other problem areas in the bore.
casing is not evident at the surface, but the water
is just discharging from a crater. The first Where the inner casing is sound or a new liner
objective in this case is of course to find where has been run, every effort should be made while
the bore has been drilled. The above statements cementing this casing to also seal any potential
have to be balanced against cost. leakage paths and cavities outside the old
casings. To do this the inner casing or liner is
The remedial measures required to recondition a flanged or welded to the old casing and a socket
bore with a large crater, badly corroded casing welded on the old casing below the join so that
and fluid communication between the different discharge can be controlled.
zones (or surface) are both difficult and
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Cement calculations are made to allow for extra have cavities adjacent to the casing. For these
grout to be forced into any cavities. A normal reasons, it is not always possible to determine
cement job is then carried out with discharge accurately the volume of cement or mud required
control open. When grout returns to the surface for any particular job. It is better to have to
in the casing annulus this control is restricted and dispose of excess cement than to have the whole
pumping is continued forcing grout into any job fail as a result of an insufficiency. No attempt
cavities. has been made to go into all the various methods
of reconditioning bores as each reconditioning
Unlike new bores, bores which are being job should be considered on the basis of the
reconditioned are generally old and because of particular conditions and circumstances.
the fact they need reconditioning they may also
R17.1 Prior information check: Before any actual work is done a thorough prior information
check shall be carried out on the bore(s). All known details of the bore should be researched.
R17.2 Diagnosis: A process of elimination by measurements and tests should be carried out so
that the actual problem with the bore is defined, for example, a pump failure. A log shall be
kept of all work done on a bore, record all operations and results obtained, any chemicals used
and materials and tools removed or installed or lost down the hole.
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R18.1 Sealing: Any bore that is to be permanently decommissioned shall be completely sealed
and filled in such a manner that vertical movement of water within the bore, including water
within the annular space surrounding the casing, is prevented and the water is permanently
confined to the specific zone in which it originally occurred.
All test holes, decommissioned water bores and wells should be sealed in such a way that will
ensure protection of any aquifers penetrated. The sealing material should not have any
potential health risk and should be more impervious than the material encountered during the
drilling of the bore. Supervision of this work by the relevant water authority may be required in
some areas. Figures 18.1, 18.2 and 18.3 show the arrangements which should be used to
decommission the most common types of bore. Bores are to be filled, plugged and sealed. No
part of the decommissioned bore shall remain as an open hole.
R18.2 Sealing materials and placement: Concrete, cement grout, or bentonite grout shall be
used as primary sealing materials and shall be placed from the bottom upward by methods that
will avoid segregation or dilution of material and unnecessary contamination of the aquifer
zone.
R18.3 Fill materials and placement: Fill material should consist of clean or disinfected sand,
coarse stone, clay or drill cuttings.
R18.4 Flowing bores: Groundwater discharge from flowing bores must be controlled before
sealing. Cement grout shall be used for sealing bores that encounter high groundwater
pressures, that is bores with significant flow or significant head above the top of the aquifer
zone(s). The length of grout plugs shall be of sufficient length to stop the discharge of
groundwater and shall be not less than 20 metres unless the flow originates from less than 20 m.
R18.5 Surface caps: All bores shall be sealed with concrete, cement grout or bentonite cement
grout from a depth of five metres to the surface, or to 300 mm below the surface where a native
soil topping is required. The soil topping shall be compacted and mounded to prevent ponding
of surface water above the bore.
R18.6 Grout bridges: Although it is preferable to completely grout bores, bridges may be used
in bores where this is not practicable. A minimum of ten metres of cement grout plug
(20 metres for flowing bores) shall be set for a bridge. Bridges, if approved by the water
authority, shall be set in impermeable strata immediately above and below each aquifer
formation in the bore.
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REQUIREMENTS FOR DECOMMISSIONING BORES (continued)
R18.7 Surface casing: Surface casing that has been pressure-cemented and appears or is
tested sound shall be bridged in accord with requirement 18.6, with cement grout at the casing
shoe and at the top of the casing.
R18.8 Single rock type sites: Bores that intersect only one rock type shall be sealed to prevent
entry of water and objects down the borehole. The bore shall be filled or sealed and surface
capped in accord with requirement 18.1.
R18.9 Multiple rock types: Sealing of single confined and multiple aquifer systems shall
confine water to the aquifer in which it occurs. The bore shall be sealed over its entire length, or
selectively sealed, plugged, filled and surface capped as per requirement 18.1.
R18.10 Standards: Most water authorities have a standard for the decommissioning of bore
holes and in those States or areas drillers should obtain a copy of the standard and ensure all
decommissioning work meets the water authority standard.
R18.11 Records: Complete and accurate records shall be kept of the entire decommissioning
procedure for future reference and to verify that the hole was properly sealed. Details of bore
cementing shall be recorded on a bore completion report.
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Figure 18.2 Requirements for decommissioning
a single aquifer non-flowing bore
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Figure 18.3 Requirements for decommissioning a multiple aquifer non-flowing bore
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Contamination of the borehole and its surrounds 19.6 MONITORING BORE DESIGNS
is to be avoided during drilling and completion
Screen and gravel pack intervals should not be
of the bore. Water contaminant, lubricants, oil,
installed across different geological units or
grease, solvents, coatings and corrodible
water-bearing zones.
materials may affect the suitability of the bore for
groundwater monitoring, especially when
Care should be taken with perched water zones
monitoring for contaminants.
to ensure that these zones are not directly
connected via improperly constructed bores with
When monitoring for the presence of
the regional water table.
contaminants, all drilling and sampling
equipment should be thoroughly cleaned before
Bore construction will vary according to the
commencing drilling. Casing, drilling fluids and
purpose of monitoring and the hydrogeology of
any material used in the bore also needs to be
the site.
free of contaminants. Casing and screens should
be kept in their protective covers until required
In fractured rock areas, it may be necessary to vary
for installation.
the drilling techniques and construction details
where aquifer boundaries are not clearly defined.
Monitoring bores, depending on drilling
technique, formation and depth drilled should
Refer to Section 1.3.1 and Appendix C for typical
have a sump to collect siltation material, and to
bore construction details.
ensure silt material does not interfere with the
screened area.
19.7 DRILL CORE SAMPLES AND BORE
As a guideline the minimum sump length is one LOGGING
metre, with a desired length of between two and
An accurate bore log should be kept during
six metres.
drilling and a clean representative sample of the
soil profiles collected when required by the bore
The length of the sump should increase for
permit or client.
deeper bores and aquifers where siltation is
considered a potential problem.
Refer to Section 6 for additional requirements.
Refer to Section 4 for further details.
19.8 BORE CASING
19.5 DRILLING FLUIDS Casing material will be determined by the
required bore diameter, bore depth and
If drilling fluids are used, these must be selected to
monitoring requirements including the type of
avoid any contamination or alteration of the
contaminants that may be monitored.
groundwater or the soils surrounding the borehole.
uPVC, stainless steel and fibreglass are suitable
The preferred fluid for augering, cable tool and
for monitoring most organic substances.
coring is clean water from the formation or local
town water. Where drilling fluid is required, the
uPVC or fibreglass are suitable to monitor
type selected should be inert in respect to the
most inorganic substances, particularly in
aquifer chemistry or suspected contaminants.
corrosive waters.
On contaminated sites, the compressor output
Steel casing may be suitable for some applications.
must be free from oil contamination and no
hydrocarbon lubricants should be used for
Where monitoring for organic material, bore
hammers and other drill equipment.
casing should have mechanical joints to avoid
contamination by solvents such as uPVC solvent
Refer to Section 7 for further details.
cleaner and cement. Organic-based lubricants
(such as hydrocarbons) should not be used on
casing joints, drilling rods or equipment.
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All monitoring bores should have casing of at down the annulus. Bentonite pellets should not
least 50 mm internal diameter. Bore casing of be used above the water table, as they may not
smaller diameter may be acceptable where used hydrate and seal the annulus.
only for water level monitoring or suitably sized
submersible sampling pump, or alternative Refer to Section 10 for grouting details.
sampling equipment is available.
Refer to Section 11 for additional requirements. Refer to Section 12 for further details.
In addition to all other requirements in these specifications, the following are specific to
monitoring bores.
R19.1 Specification for construction and bore completion: The driller must be provided with a
design or specification for borehole construction and monitoring bore completion in advance of
the drilling program. This would include all the drilling techniques, material types and the
development techniques. This should be supplied by either the client or the supervising
consultant, or be stipulated in the bore licence approval to drill and construct the works.
R19.2 Contaminants and likely depths: If the site is a contaminated site, the driller must be
advised of the contaminants of concern, likely depth and concentrations in advance of the
drilling program. This is a legal requirement under Duty of Care legislation. It is essential that
the correct procedures are in place to optimise the drilling and bore completion and to protect
workers and the local environment. This will be set out in the Site Safety Plan.
R19.3 Unusual drilling results: If any unusual drilling results are obtained there should be
immediate action to amend the drilling technique, specification or bore completion
methodology to avoid human health or environmental impacts.
R19.5 Decommissioning: All boreholes and monitoring bores should be properly abandoned
once the project requirements are complete.
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A APPENDIX
Air line A small-diameter pipe installed in the bore and charged with air for the purpose of
measuring the water level
Alignment The horizontal deviation between the actual bore centre-line and a straight line
representing the ideal centre-line
Annular space The ring-like space between the bore casing and the outer bore casing or borehole
Aquitard A saturated, but relatively poorly permeable, bed, formation or group of formations
that does not transmit or yield water freely
Artesian bore A bore in an aquifer where the groundwater is confined under pressure, so that
the water level in the bore will rise above the top of the aquifer and ground level (a flowing
bore)
Bailer A tube made from pipe with a valve in the bottom, used to remove cuttings or sediments from
the hole
Bore (well) A hole sunk into the ground and completed for the abstraction of water or for water
observation purposes
Bore efficiency (E) The formation loss (head loss required to produce flow) divided by the total
drawdown observed in the bore. This quotient is expressed as a percentage (from Jacob’s method)
Cake thickness The thickness of filter cake deposited against porous media by the drilling fluid
Capillarity The action by which the surface of a liquid, where it contacts a solid, is elevated or
depressed because of the relative attraction of the molecules of the liquid for each other and for those
of the solid
Capillary fringe The zone immediately above the water table in which water is held by capillarity
Cone of depression (confined aquifers) The depression, roughly conical in shape produced in the
pressure surface (piezometric surface) by a bore or bores pumping in a confined aquifer
Cone of depression (water table) The depression, roughly conical in shape, produced in the water
level by a bore or bores pumping in an unconfined aquifer
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Confined groundwater A completely saturated aquifer in which the upper and lower boundaries are
relatively impermeable layers (aquitards or aquicludes). The groundwater is contained under
sufficient pressure to cause it to rise above the aquifer if the top of the impermeable layer is breached.
Confining bed A layer of relatively impermeable material underlying, overlying, or adjacent to one
or more aquifers
Contractor The party that enters into a contract or agreement with the purchaser to furnish the work
and materials according to the provisions of this standard
Decommissioned bore A bore, the purpose and use of which have been permanently discontinued
Development The removal of sand and other fines (including drilling mud) from the aquifer
immediately surrounding the bore and creating a filter zone around the bore that prevents further
movement of aquifer particles into the bore
Discharge The volume of water pumped or flowing from a bore per unit of time, expressed in litres
per second.
Drawdown The difference between the observed water level during pumping and the water level
before pumping commenced
Drilling fluid. A medium, typically composed of a mixture of bentonite clay and water, used to
hydraulically remove the drill cuttings from the hole as drilling takes place
Drive shoe A special steel collar, with a cutting edge, fastened onto the bottom of the steel casing to
protect the lower edge of the casing as it is driven
Effective size The sieve-size opening that will pass ten per cent of a representative sample of the filter
material; for example, if the size distribution of the particles is such that ten per cent of a sample is
finer than 0.45 mm, the filter material has an effective size of 0.45 mm
Electrolyte A chemical that dissociates into positive and negative ions when dissolved in water,
increasing the electrical conductivity of the water
Filtration properties Ability of the drilling fluid to form a controlled filter cake on the wall of the hole
under virtually static conditions
Flowing bore A bore from which groundwater is discharged at the ground surface without the aid of
pumping
Gravel pack (filter pack). Granular material introduced into the annulus between the borehole and a
casing or perforated lining to prevent or control the movement of finer particles from the aquifer into
the bore
Groundwater divide A line on a potentiometric surface on each side of which the potentiometric
surface slopes downward in a direction away from the line
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Grout A fluid mixture of Portland cement and water of a consistency that can be forced through a
pipe and placed as required. Various additives, such as bentonite, are included in the mixture to meet
certain requirements
Hydraulic conductivity The rate at which water at the prevailing kinematic viscosity will move
under a unit hydraulic gradient through a unit area measured perpendicular to the direction of flow,
expressed in metres per day
Note: This definition assumes medium in which the pores are completely filled with water.
Hydraulic gradient The change in static head per unit of distance in a given direction
Hydrogeological properties The properties of formations that control the movement and storage of
groundwater
Laminar flow Flow under conditions where forces due to viscosity are more significant than forces
due to inertia
Note: Laminar flow may be unsteady, but is completely free from turbulent mixing. Poiseuille flow is
an example of steady laminar flow in a circular pipe.
Liner A casing, screen or other device inserted into a larger casing, screen or open hole as a means of
sealing off undesirable material or maintaining the structural integrity of the well
O2 Oxygen
Packer A device placed in a well that plugs or seals the well at a specific point. It is not acceptable to
use materials, such as lead, that may be toxic
Piezometer A pipe in which the elevation of the water level or potentiometric surface can be
determined. The pipe is sealed along its length and open to water flow at the bottom
Plumbness The horizontal deviation (drift) of the bore centre-line from true vertical
Potentiometric surface A surface which represents that standing or total hydraulic head
Note:
1. In an aquifer system, it represents the levels to which water will rise in tightly cased bores.
2. The water table is the potentiometric surface of an unconfined aquifer
Pumping level The water level in the bore when pumping is in progress
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Purchaser The party entering into a contract or agreement for the purchase of any materials or work
to be performed in accordance with the provisions of this standard. A purchaser may or may not be
the owner
Recovery The difference between the observed water level during the recovery period after cessation
of pumping and water level measured immediately before pumping stopped
Safe yield The average annual amount of groundwater that could be extracted from a groundwater
basin (or reservoir) over a long period of time without causing long-continuing reduction of
groundwater quantity, quality and other undesirable bore effects
Screen A special form of bore liner used to stabilise the aquifer or gravel pack while allowing the flow
of water through the bore into the casing and permitting development of the screened formation by an
appropriate process
Semi-confined (or leaky) aquifer An aquifer confined by a layer of moderate permeability (aquitard)
that allows vertical leakage of water into or out of the aquifer
Spear point Generally a shallow bore drilled by simple methods (self-jetted, lowered in augured
holes or driven) in unconsolidated sediments for groundwater extraction
Specific capacity The ratio of the discharge to the drawdown it produces, measured inside the bore
(L/min/m of drawdown)
Specific gravity The weight of a given volume of material compared to the weight of an equal
volume of water at a reference temperature under standard conditions
Standing water level The level of groundwater standing in a bore uninfluenced by pumping in
that bore
Static head The height, relative to an arbitrary reference level, of a column of water that can be
supported by the static pressure of the aquifer at a given point
Storativity The volume of water an aquifer releases or takes into storage per unit surface area per unit
change in head
Note:
1. In an unconfined aquifer, it is normally referred to as specific yield.
2. In a confined aquifer, it may be referred to as storage coefficient.
Telescoping A method of fitting or placing one casing inside another or introducing a screen through
a casing diameter larger than the diameter of the screen
Test hole Hole used only to obtain information on groundwater quality and/or geological and
hydrological conditions
Test bore Completed bore for pumping to obtain information on capacity, groundwater quality,
geological and hydrological conditions, and related information
Total dissolved salt The quantity of dissolved salts in a sample of water, expressed as mg/L
Transmissivity The rate at which water of the prevailing kinematic viscosity is transmitted through a
unit width of an aquifer under a unit hydraulic gradient, expressed in square metres per day
Note: Transmissivity is equal to the hydraulic conductivity times the thickness of the aquifer
Tremie pipe A device or small diameter pipe that carries materials to a designated depth in the hole
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Unconfined aquifer An aquifer in which the upper boundary of the saturated zone is at
atmospheric pressure
Uniformity coefficient A ratio of the sieve-size opening that will just pass 60 per cent of a
representative sample of the filter material divided by the sieve-size opening that will just pass
10 per cent of the material.
Water table The surface of saturation in an unconfined aquifer at which the pressure of the water is
equal to that of the atmosphere
Zone of aeration The zone above the water table in which the interstices are partly filled with air,
including the capillary fringe. Equivalent terms are 'vadose zone' or 'unsaturated zone'.
Zone of saturation The zone below the water table in which all interstices are filled with groundwater
(phreatic zone)
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chapter
B APPENDIX
LIST OF REFERENCES
– AS 1579–2001 Arc welded steel pipes and fittings for water and wastewater
– AS 1396–2000 Steel water bore casing
– AS 3518.1 Acrylonitrile butadiene styrene (ABS) pipes and fittings for pressure applications — Pipes
– AS/NZS 1477 Unplasticised PVC (uPVC) pipes and fittings for pressure applications
– AS/NZS 3879–1995 Solvent cements and priming fluids for use with unplasticised PVC (uPVC) pipes and
fittings
– AS 3972–1997 Portland and blended cements
– AS 1141 Methods for sampling and testing aggregates
– AS 2368–1990 Test pumping of water wells
Further information on drilling methods and applications, or on the design and construction of water
bores, can be found in the following industry publications.
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chapter
C APPENDIX
TYPICAL BORE TYPES
Figure C1 Monitoring bore with bentonite seal and Figure C2 Gravel packed bore with casing cemented
backfill to surface in place and gravel envelope terminated
above the top of screen with gravel feed
pipe
Figure C3 Gravel packed bore with telescoped Figure C4 Naturally developed bore with telescoped
screen, casing cemented in place and screen, pumphousing casing driven or
gravel envelope terminated above the top jacked into place, and the conductor
of screen sealed
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Figure C5 Naturally developed bore with inline Figure C6 Naturally developed bore with telescoped
screen screen, temporary casing driven or jacked
into place, and the pumphousing casing
sealed in to prevent contamination
Figure C7 Bore with open hole completion in Figure C8 Bore with telescoped slotted casing liner
consolidated rock and casing driven then completion in consolidated rock and
either cemented or backfilled into place casing cemented in place either from shoe
to surface or sealed at shoe
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Figure C9 Gravel packed bore completed in Figure C10 Slotted casing or screened bore
consolidated rock with casing cemented in completion in an artesian aquifer where
place the piezometric level is above the ground
elevation
Figure C11 Naturally developed non-flowing bore in Figure C12 Naturally developed bore in
unconsolidated formation where the unconsolidated formation where
hydraulic properties of the formations hydraulic and quality properties are
are different and need permanent similar and can be joined
separation
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Figure C13 Permanent headworks for non-flowing Figure C14 Temporary headworks for non-flowing
bore with concrete pad and steel bore
protecting pipe
90