JOB NO.

07OT5141 PAGE 1 OF 3
SPECIFICATION NO.
DATE: 8-Aug-14 BY: Dhaval Vyas CHK: Chirag Shah
ISSUE FOR Inquiry REVISION A
DATA SHEET FOR DATE: BY: CHK:

FCCU EXPANSION JOINTS ISSUE FOR REVISION

APPLICABLE TO: l PROPOSAL m PURCHASE m AS BUILT PROJECT RATIONALISATION SYSTEM

FOR VERSALIS UNIT MONTAGGIO TUBAZIONI
SITE ASSOCIATED EQUIPMENT ASSEMBLY LINES
SERVICE BLOW DOWN NO. REQUIRED 2 Nos
1 Rectangular m Circular l REV

2 Nominal Size, Outside Dia. or Height/Width/Thickness 24" O.D.

3 Face to Face Length BY VENDOR
4 Expansion Joint Type INLINE PRESSURE BALANCE
5 Medium - Gas/Liquid GAS ( BLOWDOWN)
6 Fluid Flow Rate (lbs./hr) -
7 Information Flow Direction Horizontal
8 Density (lbm/cu.ft.) -
9 Dew Point (°C) -
10 Flowing Temperature (°C) 1500 C
11 Corrosive / Erosive Environment
12 Design Conditions
13 Pressure / Vacuum 4.5 Bar g
14 Temperature (°C) 1800 C
15 Bellows Design Temperature (°C) 1800 C
16 Operating Conditions
17 Pressure / Vacuum 2 Bar g
18 Temperature (°C) 1500 C
19 Corrosion Allowance 1.5 mm
20 Cycles 2000 (Design)
21 Minimum Design Metal Temperature (MDMT) (°C) - 450 C
22 Minimum Test Pressure (BAR G) By Vendor
23
Design Conditions
24 Axial Compression (mm.)
25 Axial Extension (mm.)
26 Concurrent Movements Lateral (mm.) (In-Plane) See Annexure-I
27 Lateral (mm.) (Out-plane)
28 Angular (degrees)
29 Bellows ASTM A 240 TYPE 321
30 Materials Liners ASTM A 240 TYPE 321
31 of Cover Carbon Steel
32 Construction Pipe or Duct Spec. ASTM A 333 GR.6
33 Flange Specification N/A
34 Weight By Vendor
35 Rods (Tie/Limit/Control) Not Required
36 Pantographic Linkage N/A
37 Anchor Base (Main / Intermediate) N/A
38

39

40 TAG NO. EJ-10/ EJ-11

41 'file:///conversion/tmp/scratch/383178650.xls'#$Page 1
 JOB NO. 07OT5141 PAGE 2 OF 3
SPECIFICATION NO.
DATE: 8-Aug-14 BY: Dhaval Vyas CHK: Chirag Shah
ISSUE FOR Inquiry REVISION A
DATA SHEET FOR DATE: BY: CHK:

FCCU EXPANSION JOINTS ISSUE FOR REVISION

APPLICABLE TO: l PROPOSAL m PURCHASE m AS BUILT PROJECT RATIONALISATION SYSTEM

FOR VERSALIS UNIT MONTAGGIO TUBAZIONI
SITE 0 ASSOCIATED EQUIPMENT ASSEMBLY LINES
SERVICE BLOW DOWN NO. REQUIRED 2 Nos
1 Hinge or Gimbal Material (if Required) N/A REV

2 Refractory Type None

3 Lining Thickness (in.) None
4 Type of Connection, Upstream End Beveled for Butt Welding
5 Type of Connection, Downstream End Beveled for Butt Welding
6 Pressure Class N/A
7 Dimensional Overall Length (in.)
8 Limitations Outside Diameter (in.)
9 Inside Diameter (in.)
10 Axial (N/Cm.) 23250
11 Maximum Spring Rate Lateral (N/Cm.) 40520
12 Bending (N.m./degree) By Vendor
13 Installation Position (Horiz./Vert.) Horizontal
14 Ring Reinforcement m Yes m No l If Req'd.

15 Two Ply Testable Bellows m Yes l No

16 Bellow Thickness (mm.) By Vendor ( Vendor to calcualte the thickness)

17 No. of Convolutions By Vendor
16 Internal Insulation As suggested by Vendor
17 External Insulation m Yes l No m If Req'd.

18 External Insulation Type and Thickness N/A

19 External Insulation Supports N/A
20 Axial (in.) -
21 Expansion Joint Lateral (in.) (In-Plane) -
22 Preset Lateral (in.) (Out-Plane) -
23 Bending (degrees) -
24 Location Upstream Downstream
25 Maximum Operating Axial (N.)
26 External Forces Lateral (N.)
27 And Moments Lateral (N.)
28 Bending (N-Cm.)
29 Torsion (N-Cm.)
30 Design Code ASME B31.3 & EJMA
31 Bellows Long. Seam Note 4 and Note 5
32 Weld NDE Attachments Note 6
33 Quality Corner Welds NDE Note 6
34 Assurance Other Welds NDE Note 6
35 Requirements Surface Inspection l Yes m No

36 Movement Test l Yes m No

37 Pipe NDE 100% RT

38 Painting Note 2
39 Purge Connections None
40 Instrumentation Requirements None
41

42 TAG NO. EJ-10/ EJ-11

43
 JOB NO. 07OT5141 PAGE 3 OF 3
SPECIFICATION NO.
DATE: 8-Aug-14 BY: Dhaval Vyas CHK: Chirag Shah
ISSUE FOR Inquiry REVISION A
DATA SHEET FOR DATE: BY: CHK:

FCCU EXPANSION JOINTS ISSUE FOR REVISION

APPLICABLE TO: l PROPOSAL m PURCHASE m AS BUILT PROJECT RATIONALISATION SYSTEM

FOR VERSALIS UNIT MONTAGGIO TUBAZIONI
SITE 0 ASSOCIATED EQUIPMENT ASSEMBLY LINES
SERVICE BLOW DOWN NO. REQUIRED 2 Nos
1 Upstream End Downstream End
2 Facing N/A N/A
3 OD (in.) N/A N/A
4 Special ID (in.) N/A N/A
5 Flange Thickness (in.) N/A N/A
6 Design B.C. Diameter (in.) N/A N/A
7 No. Holes N/A N/A
8 Size Holes N/A N/A
9 Hole Orientation N/A N/A
10

11 Auxiliary Requirements:
12

13 Between Ply Leakage Indication N/A

14 Flow Direction Arrow N/A
15 Permanently Installed Lifting Attachments N/A
16 Notes
17

18 1 Pipe Ends Thickness to Match Existing 1" Duct Wall Thickness

19 2 External Carbon Steel Components to be Abrasive Blasted to SSPC-SP 10 and Shop Primed with Carboline
20 Carbozinc 11 2.5 - 3.0 mils DFT
21 3. Length of Expansion Joint to Include 6" Allowance for Field Trim on Both Ends.
22 4. Bellows longitudinal weld seams to be 100% RT examined prior to forming.
23 5. Bellows longitudinal weld seams to be 100% PT examined, internally and externally, after forming.
24 6. All other weld seams to be 100% RT examined where the film can be positioned to give meaningful results.
25 Where RT is not practical, 100% PT examination to be performed. Vendor's option - MT may be performed on
26 on ferromagnetic welds in lieu of PT.
27 7. Linkage hinge points to be re-lubricatable.
28 8. Expansion Joint to be flush bore throughout its length.
29 9. External Covers to be Removable for Inspection of Bellows.
30 10. Expansion Joint Assembly to be provided with movement indicators, both angular and axial.
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44 TAG NO. EJ-10/ EJ-11

45
 Inline Pressure balance
24"NB 24"NB
Annexure-I Design Conditions
EJ Tag No. EJ-10 EJ-11
Axial Compression (mm.) 18 17
Axial Extension (mm.) 8 7
Lateral (mm.) (In-Plane) 1 1
Lateral (mm.) (Out-plane) 1 1
Angular (degrees) 0.1° 0.1°