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TinySwitch-4 Family
Energy-Efficient, Off-Line Switcher with
Line Compensated Overload Power
Product Highlights
+ +
Lowest System Cost with Enhanced Flexibility DC
• 725 V rated MOSFET Output
• Increases BV de-rating margin
• Line compensated overload power – no additional components Wide-Range
• Dramatically reduces max overload variation over universal input High-Voltage D
EN/UV
voltage range DC Input
BP/M
• ±5% turn on UV threshold: line voltage sense with single external TinySwitch-4
resistor S
• Simple ON/OFF control, no loop compensation needed
• Selectable current limit through BP/M capacitor value PI-6578-020915
• Higher current limit extends peak power or, in open frame Figure 1. Typical Standby Application.
applications, maximum continuous power
• Lower current limit improves efficiency in enclosed adapters/
chargers
• Allows optimum TinySwitch™-4 choice by swapping devices with
no other circuit redesign
• Tight I2f parameter tolerance reduces system cost
• Maximizes MOSFET and magnetics utilization
• ON-time extension – extends low-line regulation range/hold-up time SO-8C (D Package) DIP-8C (P Package) eSOP-12B (K Package)
to reduce input bulk capacitance Figure 2. Package Options.
• Self-biased: no bias winding or bias components
• Frequency jittering reduces EMI filter costs
• Pin-out simplifies heat sinking to the PCB Output Power Table
• SOURCE pins are electrically quiet for low EMI 230 VAC ± 15% 85-265 VAC
Enhanced Safety and Reliability Features Product3 Peak or Peak or
• Accurate hysteretic thermal shutdown protection with automatic Adapter1 Open Adapter1 Open
recovery eliminates need for manual reset Frame2 Frame2
• Auto-restart delivers <3% of maximum power in short-circuit and TNY284P/D/K 6W 11 W 5W 8.5 W
open loop fault conditions
TNY285P/D 8.5 W 15 W 6W 11.5 W
• Output overvoltage shutdown with optional Zener
• Fast AC reset with optional UV external resistor TNY285K 11 W 15 W 7.5 W 11.5 W
• Very low component count enhances reliability and enables TNY286P/D 10 W 19 W 7W 15 W
single-sided printed circuit board layout
TNY286K 13.5 W 19 W 9.5 W 15 W
• High bandwidth provides fast turn-on with no overshoot and
excellent transient load response TNY287P 13 W 23.5 W 8W 18 W
• Extended creepage between DRAIN and all other pins improves field TNY287D 11.5 W 23.5 W 7W 18 W
reliability
TNY287K 18 W 23.5 W 11 W 18 W
EcoSmart™– Extremely Energy Efficient TNY288P 16 W 28 W 10 W 21.5 W
• Easily meets all global energy efficiency regulations
• No-load <30 mW with bias winding, <150 mW at 265 VAC without TNY288D 14.5 W 26 W 9W 19.5 W
bias winding TNY288K 23 W 28 W 14.5 W 21.5 W
• ON/OFF control provides constant efficiency down to very light loads
TNY289P 18 W 32 W 12 W 25 W
– ideal for mandatory CEC regulations and EuP standby requirements
TNY289K 25 W 32 W 17 W 25 W
Applications
TNY290P 20 W 36.5 W 14 W 28.5 W
• PC Standby and other auxiliary supplies
• DVD/PVR and other low power set top decoders TNY290K 28 W 36.5 W 20 W 28.5 W
• Supplies for appliances, industrial systems, metering, etc Table 1. Output Power Table.
• Chargers/adapters for cell/cordless phones, PDAs, digital cameras, Notes:
MP3/portable audio, shavers, etc. 1. Minimum continuous power in a typical non-ventilated enclosed adapter
measured at +50 °C ambient. Use of an external heat sink will increase power
capability.
2. Minimum peak power capability in any design or minimum continuous power
in an open frame design (see Key Applications Considerations).
3. Packages: P: DIP-8C, D: SO-8C, K: eSOP-12B. See Part Ordering Information.
BYPASS/
MULTI-FUNCTION DRAIN
(BP/M) (D)
REGULATOR
5.85 V
LINE UNDERVOLTAGE
25 µA
FAULT BYPASS PIN
PRESENT UNDER-VOLTAGE
+
AUTO- BYPASS
115 µA RESTART -
CAPACITOR
COUNTER SELECT AND 5.85 V VI
CURRENT 4.9 V LIMIT LINE
RESET LIMIT STATE COMPENSATION
MACHINE
CURRENT LIMIT
COMPARATOR
ENABLE -
1.0 V OSCILLATOR
S Q
R Q
6.4 V LEADING
OVP EDGE
LATCH BLANKING
SOURCE
(S)
PI-6639-072115
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ENABLE/UNDERVOLTAGE (EN/UV) Pin: The frequency jitter should be measured with the oscilloscope
This pin has dual functions: enable input and line undervoltage sense. triggered at the falling edge of the DRAIN waveform. The waveform
During normal operation, switching of the power MOSFET is controlled in Figure 5 illustrates the frequency jitter.
by this pin. MOSFET switching is terminated when a current greater
Enable Input and Current Limit State Machine
than a threshold current is drawn from this pin. Switching resumes
The enable input circuit at the ENABLE/UNDERVOLTAGE pin consists
when the current being pulled from the pin drops to less than a
of a low impedance source follower output set at 1.2 V. The current
threshold current. A modulation of the threshold current reduces
through the source follower is limited to 115 μA. When the current
group pulsing. The threshold current is between 75 μA and 115 μA.
out of this pin exceeds the threshold current, a low logic level (disable)
The ENABLE/UNDERVOLTAGE pin also senses line undervoltage is generated at the output of the enable circuit, until the current out
conditions through an external resistor connected to the DC line of this pin is reduced to less than the threshold current. This enable
voltage. If there is no external resistor connected to this pin, circuit output is sampled at the beginning of each cycle on the rising
TinySwitch-4 detects its absence and disables the line undervoltage edge of the clock signal. If high, the power MOSFET is turned on for
function. that cycle (enabled). If low, the power MOSFET remains off (disabled).
Since the sampling is done only at the beginning of each cycle,
SOURCE (S) Pin: subsequent changes in the ENABLE/UNDER- VOLTAGE pin voltage or
This pin is internally connected to the output MOSFET source for current during the remainder of the cycle are ignored.
high-voltage power return and control circuit common.
The current limit state machine reduces the current limit by discrete
TinySwitch-4 Functional Description amounts at light loads when TinySwitch-4 is likely to switch in the
TinySwitch-4 combines a high-voltage power MOSFET switch with a audible frequency range. The lower current limit raises the effective
power supply controller in one device. Unlike conventional PWM (pulse switching frequency above the audio range and reduces the trans-
width modulator) controllers, it uses a simple former flux density, including the associated audible noise. The state
ON/OFF control to regulate the output voltage. machine monitors the sequence of enable events to determine the
load condition and adjusts the current limit level accordingly in
The controller consists of an oscillator, enable circuit (sense and logic), discrete amounts.
current limit state machine, 5.85 V regulator, BYPASS/MULTI-
FUNCTION pin undervoltage, overvoltage circuit, and current limit Under most operating conditions (except when close to no-load), the
selection circuitry, over-temperature protection, current limit circuit, low impedance of the source follower keeps the voltage on the
leading edge blanking, and a 725 V power MOSFET. TinySwitch-4 ENABLE/UNDERVOLTAGE pin from going much below 1.2 V in the
incorporates additional circuitry for line undervoltage sense, disabled state. This improves the response time of the optocoupler
auto-restart, adaptive switching cycle on-time extension, and that is usually connected to this pin.
frequency jitter. Figure 3 shows the functional block diagram with 5.85 V Regulator and 6.4 V Shunt Voltage Clamp
the most important features. The 5.85 V regulator charges the bypass capacitor connected to the
Oscillator BYPASS pin to 5.85 V by drawing a current from the voltage on the
The typical oscillator frequency is internally set to an average of DRAIN pin whenever the MOSFET is off. The BYPASS/MULTI-
132 kHz. Two signals are generated from the oscillator: the maximum FUNCTION pin is the internal supply voltage node. When the
duty cycle signal (DCMAX) and the clock signal that indicates the MOSFET is on, the device operates from the energy stored in the
beginning of each cycle. bypass capacitor. Extremely low power consumption of the internal
circuitry allows TinySwitch-4 to operate continuously from current it
The oscillator incorporates circuitry that introduces a small amount of takes from the DRAIN pin. A bypass capacitor value of 0.1 μF is
frequency jitter, typically 8 kHz peak-to-peak, to minimize EMI sufficient for both high frequency decoupling and energy storage.
emission. The modulation rate of the frequency jitter is set to 1 kHz
to optimize EMI reduction for both average and quasi-peak emissions. In addition, there is a 6.4 V shunt regulator clamping the BYPASS/
MULTI-FUNCTION pin at 6.4 V when current is provided to the
600 BYPASS/MULTI-FUNCTION pin through an external resistor. This
PI-2741-021015
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Current Limit FUNCTION pin to 4.9 V while the line undervoltage condition exists.
The current limit circuit senses the current in the power MOSFET. The BYPASS/MULTI-FUNCTION pin then rises from 4.9 V to 5.85 V
When this current exceeds the internal threshold (ILIMIT), the power when the line undervoltage condition goes away. When the switching
MOSFET is turned off for the remainder of that cycle. The current of the power MOSFET is disabled in auto-restart mode and a line
limit state machine reduces the current limit threshold by discrete undervoltage condition exists, the auto-restart counter is stopped.
amounts under medium and light loads. This stretches the disable time beyond its normal 2.5 seconds until
the line undervoltage condition ends.
The leading edge blanking circuit inhibits the current limit comparator
for a short time (tLEB) after the power MOSFET is turned on. This The line undervoltage circuit also detects when there is no external
leading edge blanking time has been set so that current spikes resistor connected to the ENABLE/UNDERVOLTAGE pin (less than
caused by capacitance and secondary-side rectifier reverse recovery ~2 μA into the pin). In this case the line undervoltage function is
time will not cause premature termination of the switching pulse. disabled.
300 voltage), the optocoupler LED will start to conduct, pulling the
ENABLE/UNDERVOLTAGE pin low. The Zener diode can be replaced
VDRAIN
200 by a TL431 reference circuit for improved accuracy.
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TNY284-290
percentage of cycles will occur to satisfy the power consumption of an absolute minimum, typically 0.6 ms. The time to charge will vary
the power supply. in proportion to the BYPASS/MULTI-FUNCTION pin capacitor value
when selecting different current limits. Due to the high bandwidth
The response time of the ON/OFF control scheme is very fast of the ON/OFF feedback, there is no overshoot at the power supply
compared to PWM control. This provides tight regulation and output. When an external resistor (4 MW) is connected from the
excellent transient response. positive DC input to the ENABLE/UNDERVOLTAGE pin, the power
Power-Up/Down MOSFET switching will be delayed during power-up until the DC line
The TinySwitch-4 requires only a 0.1 μF capacitor on the BYPASS/ voltage exceeds the threshold (100 V). Figures 11 and 12 show the
MULTI-FUNCTION pin to operate with standard current limit. power-up timing waveform in applications with and without an
Because of its small size, the time to charge this capacitor is kept to external resistor (4 MW) connected to the ENABLE/UNDERVOLTAGE
VEN VEN
CLOCK CLOCK
DCMAX DCMAX
IDRAIN IDRAIN
VDRAIN VDRAIN
PI-2749-021015 PI-2667-021015
Figure 7. Operation at Near Maximum Loading. Figure 8. Operation at Moderately Heavy Loading.
VEN VEN
CLOCK CLOCK
DCMAX DCMAX
IDRAIN IDRAIN
VDRAIN VDRAIN
PI-2377-021015 PI-2661-021015
Figure 9. Operation at Medium Loading. Figure 10. Operation at Very Light Load.
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pin. Under start-up and overload conditions, when the conduction components. Secondly, for battery charger applications, the
time is less than 400 ns, the device reduces the switching frequency current-voltage characteristic often allows the output voltage to fall
to maintain control of the peak drain current. close to 0 V while still delivering power. TinySwitch-4 accomplishes
this without a forward bias winding and its many associated
During power-down, when an external resistor is used, the power components. For applications that require very low no-load power
MOSFET will switch for 64 ms after the output loses regulation. The consumption (50 mW), a resistor from a bias winding to the BYPASS/
power MOSFET will then remain off without any glitches since the MULTI-FUNCTION pin can provide the power to the chip. The
undervoltage function prohibits restart when the line voltage is low. minimum recommended current supplied is 1 mA. The BYPASS/
Figure 13 illustrates a typical power-down timing waveform. Figure 14 MULTI-FUNCTION pin in this case will be clamped at 6.4 V. This
illustrates a very slow power-down timing waveform as in standby method will eliminate the power draw from the DRAIN pin, thereby
applications. The external resistor (4 MW) is connected to the reducing the no-load power consumption and improving full-load
ENABLE/UNDERVOLTAGE pin in this case to prevent unwanted efficiency.
restarts. Current Limit Operation
No bias winding is needed to provide power to the chip because it Each switching cycle is terminated when the DRAIN current reaches
draws the power directly from the DRAIN pin (see Functional the current limit of the device. Current limit operation provides good
Description). This has two main benefits. First, for a nominal line ripple rejection and relatively constant power delivery independent
application, this eliminates the cost of a bias winding and associated of input voltage.
200 200
PI-2381-021015
PI-2383-021015 VDC-INPUT
100 VDC-INPUT 100
0 0
10 10
VBYPASS VBYPASS
5 5
0 0
400 400
0 0
0 1 2 0 1 2
Time (ms) Time (ms)
Figure 11. Power-Up with Optional External UV Resistor (4 MW) Figure 12. Power-Up without Optional External UV Resistor
Connected to EN/UV Pin. Connected to EN/UV Pin.
PI-2395-101014
PI-2348-021015
200 200
0 0
400 400
300 300
100 100
0 0
0 .5 1 0 2.5 5
Time (s) Time (s)
Figure 13. Normal Power-Down Timing (without UV). Figure 14. Slow Power-Down Timing with Optional External (4 MW)
UV Resistor Connected to EN/UV Pin.
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PI-6788-021015
TNY290
The BYPASS/MULTI-FUNCTION pin can use a ceramic capacitor as
TNY280
20
85 100 115 130 145 160 175 190 205 220 235 250 265
Input Voltage (VAC)
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TNY284-290
R3 C5
C13 4.7 Ω 1.5 nF
2.2 nF 1/2 W 100 V
250 VAC
C6, C7 C8
1500 µF 1000 µF
10 V 10 V 5 V, 4 A
1 9,10
D4 L2
C3 STPS30L60CT 2.2 µH
2.2 nF VR1
BR1 1 kV P6KE150A
2KBP10M 7,8
1000 V RTN
4
R1
22 Ω D3
C2 1/2 W R2
68 µF 1N4937 8.2 Ω
450 V 3 5 R9 R6
D1 T1 47 Ω 10 kΩ
UF4006-E3 EE22
C4 1%
100 µF
50 V R4
R12 R13
2 MΩ 2 MΩ VR2 30 kΩ
1N5254 1/8 W
L1 R15 27 V
10 mH D 1.5 MΩ
EN/UV 1/8 W
TinySwitch-4
U1 BP/M R8
RT1 TNY290PG
6Ω 1 kΩ
S 1/8 W
U3
PC817 R14 C10
C1 3.3 kΩ 47 nF
100 nF C16 C9 1/8 W 100 V
F1 275 VAC 100 nF 10 µF
5A 100 V 16 V
C11
2.2 µF
50 V U2 R7
90 - 295 TL431 10 kΩ
VAC 1%
PI-6559-021015
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TNY284-290
exceeds 25 μA. This allows the start-up voltage to be programmed TinySwitch-4 Design Considerations
within the normal operating input voltage range, preventing glitching
of the output under abnormal low voltage conditions and also on Output Power Table
removal of the AC input. The data sheet output power table (Table 1) represents the minimum
practical continuous output power level that can be obtained under
In addition to the simple input pi filter (C1, L1, C2) for differential the following assumed conditions:
mode EMI, this design makes use of E-Shield™ shielding techniques
in the transformer to reduce common mode EMI displacement 1. The minimum DC input voltage is 100 V or higher for 85 VAC
currents, and R2 and C4 as a damping network to reduce high input, or 220 V or higher for 230 VAC input or 115 VAC with a
frequency transformer ringing. These techniques, combined with the voltage doubler. The value of the input capacitance should be
frequency jitter of TNY288, give excellent conducted and radiated sized to meet these criteria for AC input designs.
EMI performance with this design achieving >12 dBμV of margin to 2. Efficiency of 75%.
EN55022 Class B conducted EMI limits. 3. Minimum data sheet value of I2f.
4. Transformer primary inductance tolerance of ±10%.
For design flexibility the value of C7 can be selected to pick one of 5. Reflected output voltage (VOR) of 135 V.
the 3 current limits options in U1. This allows the designer to select 6. Voltage only output of 12 V with a fast PN rectifier diode.
the current limit appropriate for the application. 7. Continuous conduction mode operation with transient KP* value
of 0.25.
• Standard current limit (ILIMIT) is selected with a 0.1 μF BYPASS/
8. Increased current limit is selected for peak and open frame
MULTI-FUNCTIONAL pin capacitor and is the normal choice for
power columns and standard current limit for adapter columns.
typical enclosed adapter applications.
9. The part is board mounted with SOURCE pins soldered to a
• When a 1 μF BYPASS/MULTI-FUNCTIONAL pin capacitor is used,
sufficient area of copper and/or a heat sink is used to keep the
the current limit is reduced (ILIMITred or ILIMIT-1) offering reduced RMS
SOURCE pin temperature at or below 110 °C.
device currents and therefore improved efficiency, but at the
10. Ambient temperature of 50 °C for open frame designs and 40 °C
expense of maximum power capability. This is ideal for thermally
for sealed adapters.
challenging designs where dissipation must be minimized.
• When a 10 μF BYPASS/MULTI-FUNCTIONAL pin capacitor is used, *Below a value of 1, KP is the ratio of ripple to peak primary current.
the current limit is increased (ILIMITinc or ILIMIT+1), extending the To prevent reduced power capability due to premature termination of
power capability for applications requiring higher peak power or switching cycles a transient KP limit of ≥0.25 is recommended. This
continuous power where the thermal conditions allow. prevents the initial current limit (IINIT) from being exceeded at
MOSFET turn-on.
Further flexibility comes from the current limits between adjacent
TinySwitch-4 family members being compatible. The reduced current For reference, Table 3 provides the minimum practical power
limit of a given device is equal to the standard current limit of the delivered from each family member at the three selectable current
next smaller device and the increased current limit is equal to the limit values. This assumes open frame operation (not thermally
standard current limit of the next larger device. limited) and otherwise the same conditions as listed above. These
numbers are useful to identify the correct current limit to select for a
Key Application Considerations given device and output power requirement.
TinySwitch-4 vs. TinySwitch-III
Overvoltage Protection
Table 2 compares the features and performance differences between The output overvoltage protection provided by TinySwitch-4 uses an
TinySwitch-4 and TinySwitch-III. TinySwitch-4 is pin compatible to internal latch that is triggered by a threshold current of approximately
TinySwitch-III with improved features. It requires minimum design 5.5 mA into the BYPASS/MULTI-FUNCTIONAL pin. In addition to an
effort to adapt into a new design. In addition to the feature internal filter, the BYPASS/MULTI-FUNCTIONAL pin capacitor forms an
enhancement, TinySwitch-4 offers two new packages; eSOP-12B (K) external filter providing noise immunity from inadvertent triggering.
and SO-8C (D) to meet various application requirements. For the bypass capacitor to be effective as a high frequency filter, the
capacitor should be located as close as possible to the SOURCE and
BYPASS/MULTI-FUNCTIONAL pins of the device.
Function TinySwitch-III TinySwitch-4
BVDSS 700 V 725 V
Peak Output Power Table
Line Compensated OCP N/A Yes
230 VAC ± 15% 85-265 VAC
Typical OCP Change from Product
>40% <15%
85 VAC to 265 VAC ILIMIT-1 ILIMIT ILIMIT+1 ILIMIT-1 ILIMIT ILIMIT+1
UV Threshold 25 mA ±10% 25 mA ±5%
TNY284P 9.1 W 10.9 W 9.1 W 7.1 W 8.5 W 7.1 W
VBP Reset Voltage 2.6 V Typical 3.0 V Typical
TNY285P 10.8 W 12 W 15.1 W 8.4 W 9.3 W 11.8 W
DIP-8C (P), TNY286P 11.8 W 15.3 W 19.4 W 9.2 W 11.9 W 15.1 W
DIP-8C (P),
Packages eSOP-12B (K),
SMD-8C (G) TNY287P 15.1 W 19.6 W 23.7 W 11.8 W 15.3 W 18.5 W
SO-8C (D)
TNY288P 19.4 W 24 W 28 W 15.1 W 18.6 W 21.8 W
Table 2. Comparisons Between TinySwitch-III and TinySwitch-4. TNY289P 23.7 W 28.4 W 32.2 W 18.5 W 22 W 25.2 W
TNY290P 28 W 32.7 W 36.6 W 21.8 W 25.4 W 28.5 W
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For best performance of the OVP function, it is recommended that a ENABLE/UNDERVOLTAGE Pin
relatively high bias winding voltage is used, in the range of 15 V - 30 V. Keep traces connected to the ENABLE/UNDERVOLTAGE pin short and,
This minimizes the error voltage on the bias winding due to leakage as far as is practical, away from all other traces and nodes above
inductance and also ensures adequate voltage during no-load source potential including, but not limited to, the bypass, drain and
operation from which to supply the BYPASS/MULTI-FUNCTIONAL pin bias supply diode anode nodes.
for reduced no-load consumption.
Primary Loop Area
Selecting the Zener diode voltage to be approximately 6 V above the The area of the primary loop that connects the input filter capacitor,
bias winding voltage (28 V for 22 V bias winding) gives good OVP transformer primary and TinySwitch-4 should be kept as small as
performance for most designs, but can be adjusted to compensate possible.
for variations in leakage inductance. Adding additional filtering can
Primary Clamp Circuit
be achieved by inserting a low value (10 W to 47 W) resistor in series
A clamp is used to limit peak voltage on the DRAIN pin at turn-off.
with the bias winding diode and/or the OVP Zener as shown by R7 and
This can be achieved by using an RCD clamp or a Zener (~200 V) and
R3 in Figure 16. The resistor in series with the OVP Zener also limits
diode clamp across the primary winding. To reduce EMI, minimize
the maximum current into the BYPASS/MULTI-FUNCTIONAL pin.
the loop from the clamp components to the transformer and
Reducing No-load Consumption TinySwitch-4.
As TinySwitch-4 is self-powered from the BYPASS/MULTI-
Thermal Considerations
FUNCTIONAL pin capacitor, there is no need for an auxiliary or bias
The SOURCE pins are internally connected to the IC lead frame and
winding to be provided on the transformer for this purpose. Typical
provide the main path to remove heat from the device. Therefore all
no-load consumption when self-powered is <150 mW at 265 VAC
the SOURCE pins should be connected to a copper area underneath
input. The addition of a bias winding can reduce this down to <50 mW
the TinySwitch-4 to act not only as a single point ground, but also as
by supplying the TinySwitch-4 from the lower bias voltage and
a heat sink. As this area is connected to the quiet source node, this
inhibiting the internal high-voltage current source. To achieve this,
area should be maximized for good heat sinking. Similarly for axial
select the value of the resistor (R8 in Figure 16) to provide the data
output diodes, maximize the PCB area connected to the cathode.
sheet DRAIN supply current. In practice, due to the reduction of the
bias voltage at low load, start with a value equal to 40% greater than Y Capacitor
the data sheet maximum current, and then increase the value of the The placement of the Y capacitor should be directly from the primary
resistor to give the lowest no-load consumption. input filter capacitor positive terminal to the common/ return terminal
of the transformer secondary. Such a placement will route high
Audible Noise
magnitude common mode surge currents away from the TinySwitch-4
The cycle skipping mode of operation used in TinySwitch-4 can
device. Note – if an input π (C, L, C) EMI filter is used then the
generate audio frequency components in the transformer. To limit
inductor in the filter should be placed between the negative terminals
this audible noise generation the transformer should be designed
of the input filter capacitors.
such that the peak core flux density is below 3000 Gauss (300 mT).
Following this guideline and using the standard transformer production Optocoupler
technique of dip varnishing practically eliminates audible noise. Place the optocoupler physically close to the TinySwitch-4 to
Vacuum impregnation of the transformer should not be used due to minimizing the primary-side trace lengths. Keep the high current,
the high primary capacitance and increased losses that result. Higher high-voltage drain and clamp traces away from the optocoupler to
flux densities are possible, however careful evaluation of the audible prevent noise pick up.
noise performance should be made using production transformer
samples before approving the design. Output Diode
For best performance, the area of the loop connecting the secondary
Ceramic capacitors that use dielectrics such as Z5U, when used in winding, the output diode and the output filter capacitor, should be
clamp circuits, may also generate audio noise. If this is the case, try minimized. In addition, sufficient copper area should be provided at
replacing them with a capacitor having a different dielectric or the anode and cathode terminals of the diode for heat sinking. A
construction, for example a film type. larger area is preferred at the quiet cathode terminal. A large anode
area can increase high frequency radiated EMI.
TinySwitch-4 Layout Considerations
PC Board Leakage Currents
Layout
TinySwitch-4 is designed to optimize energy efficiency across the
See Figure 17 for a recommended circuit board layout for TinySwitch-4.
power range and particularly in standby/no-load conditions. Current
Single Point Grounding consumption has therefore been minimized to achieve this performance.
Use a single point ground connection from the input filter capacitor to The ENABLE/UNDERVOLTAGE pin under-voltage feature for example
the area of copper connected to the SOURCE pins. has a low threshold (~1 μA) to detect whether an undervoltage
resistor is present.
Bypass Capacitor (CBP)
The BYPASS/MULTI-FUNCTIONAL pin capacitor must be located Parasitic leakage currents into the ENABLE/UNDERVOLTAGE pin are
directly adjacent to the BYPASS/MULTI-FUNCTIONAL and SOURCE normally well below this 1 μA threshold when PC board assembly is in
pins. a well controlled production facility. However, high humidity conditions
together with board and/or package contamination, either from
If a 0.1 mF bypass capacitor has been selected it should be a high no-clean flux or other contaminants, can reduce the surface resistivity
frequency ceramic type (e.g. with X7R dielectric). It must be placed enough to allow parasitic currents >1 μA to flow into the ENABLE/
directly between the ENABLE and SOURCE pins to filter external noise UNDERVOLTAGE pin. These currents can flow from higher voltage
entering the BYPASS pin. If a 1 mF or 10 mF bypass capacitor was exposed solder pads close to the ENABLE/UNDERVOLTAGE pin such
selected then an additional 0.1 mF capacitor should be added across as the BYPASS/MULTI-FUNCTIONAL pin solder pad preventing
BYPASS and SOURCE pins to provide noise filtering (see Figure 17).
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TNY284-290
m
S
e
BP/M BIAS
r
S
TOP VIEW S
EN/
UV CBP
*CHF/CBP
Opto-
coupler - DC +
OUT
*CHF is a 0.1 µF high frequency noise bypass capacitor (the high frequency 0.1 µF capacitor eliminates need for CBP if ILIMIT selection requires 0.1 µF).
PI-6651-021015
Figure 17. Recommended Circuit Board Layout for TinySwitch-4 with Undervoltage Lock Out Resistor.
the design from starting up. Designs that make use of the under- 1. Maximum drain voltage – Verify that VDS does not exceed 675 V
voltage lockout feature by connecting a resistor from the high-voltage at highest input voltage and peak (overload) output power. The
rail to the ENABLE/UNDERVOLTAGE pin are not affected. 50 V margin to the 725 V BVDSS specification gives margin for
design variation.
If the contamination levels in the PC board assembly facility are 2. Maximum drain current – At maximum ambient temperature,
unknown, the application is open frame or operates in a high pollution maximum input voltage and peak output (overload) power, verify
degree environment and the design does not make use of the under- drain current waveforms for any signs of transformer saturation
voltage lockout feature, then an optional 390 kW resistor should be and excessive leading edge current spikes at start-up. Repeat
added from ENABLE/UNDERVOLTAGE pin to SOURCE pin to ensure that under steady-state conditions and verify that the leading edge
the parasitic leakage current into the ENABLE/UNDERVOLTAGE pin is current spike event is below ILIMIT(MIN) at the end of the tLEB(MIN).
well below 1 μA. Under all conditions, the maximum drain current should be below
Note that typical values for surface insulation resistance (SIR) where the specified absolute maximum ratings.
no-clean flux has been applied according to the suppliers’ guidelines 3. Thermal Check – At specified maximum output power, minimum
are >>10 MW and do not cause this issue. input voltage and maximum ambient temperature, verify that the
temperature specifications are not exceeded for TinySwitch-4,
Quick Design Checklist transformer, output diode, and output capacitors. Enough
thermal margin should be allowed for part-to-part variation of the
As with any power supply design, all TinySwitch-4 designs should be
RDS(ON) of TinySwitch-4 as specified in the data sheet. Under
verified on the bench to make sure that component specifications are
low-line, maximum power, a maximum TinySwitch-4 SOURCE pin
not exceeded under worst case conditions. The following minimum
temperature of 110 °C is recommended to allow for these
set of tests is strongly recommended:
variations.
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TNY284-290
Thermal Resistance
Thermal Resistance: P Package: Notes:
(qJA) ....................................... 70 °C/W2; 60 °C/W3 1. Measured on the SOURCE pin close to the plastic interface.
(qJC)1 ....................................................... 11 °C/W 2. Soldered to 0.36 sq. in. (232 mm2), 2 oz. (610 g/m2) copper clad.
D Package: 3. Soldered to 1 sq. in. (645 mm2), 2 oz. (610 g/m2) copper clad.
(qJA) ..................................... 100 °C/W2; 80 °C/W3 4. The case temperature is measured at the bottom-side exposed pad.
(qJC)1 ....................................................... 30 °C/W
K Package:
(qJA) ....................................... 45 °C/W2; 38 °C/W3
(qJC)4..........................................................2 °C/W
Conditions
SOURCE = 0 V; TJ = -40 to 125 °C
Parameter Symbol See Figure 18 Min Typ Max Units
(Unless Otherwise Specified)
Control Functions
Average 124 132 140
Output Frequency TJ = 25 °C
fOSC kHz
in Standard Mode See Figure 5 Peak-to-peak Jitter 8
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TNY284-290
Conditions
SOURCE = 0 V; TJ = -40 to 125 °C
Parameter Symbol See Figure 18 Min Typ Max Units
(Unless Otherwise Specified)
Control Functions (cont.)
VBP/M = 0 V, TJ = 25 °C
ICH1 -6.5 -4.5 -2.5
BP/M Pin See Note C, D
mA
Charge Current VBP/M = 4 V, TJ = 25 °C
ICH2 -4.7 -2.8 -1.4
See Note C, D
BP/M Pin
VBP/MH 0.80 0.95 1.20 V
Voltage Hysteresis
BP/M Pin
VSHUNT IBP = 2 mA 6.0 6.4 6.85 V
Shunt Voltage
Circuit Protection
di/dt = 50 mA/ms
TJ = 25 °C TNY284P/D/K 233 250 267
See Note E
di/dt = 55 mA/ms
TJ = 25 °C TNY285P/D/K 256 275 294
See Note E
di/dt = 70 mA/ms
TJ = 25 °C TNY286P/D/K 326 350 374
See Note E
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TNY284-290
Conditions
SOURCE = 0 V; TJ = -40 to 125 °C
Parameter Symbol See Figure 18 Min Typ Max Units
(Unless Otherwise Specified)
Circuit Protection (cont.)
di/dt = 42 mA/ms
TJ = 25 °C TNY284P/D/K 196 210 233
See Note E
di/dt = 50 mA/ms
TJ = 25 °C TNY285P/D/K 233 250 277
See Note E
di/dt = 55 mA/ms
TJ = 25 °C TNY286P/D/K 256 275 305
See Notes E
di/dt = 90 mA/ms
TJ = 25 °C TNY288P/D/K 419 450 499
See Notes E
di/dt = 42 mA/ms
TJ = 25 °C TNY284P/D/K 196 210 233
See Notes E, F
di/dt = 70 mA/ms
TJ = 25 °C TNY285P/D/K 326 350 388
See Notes E
di/dt = 90 mA/ms
TJ = 25 °C TNY286P/D/K 419 450 499
See Notes E
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TNY284-290
Conditions
SOURCE = 0 V; TJ = -40 to 125 °C
Parameter Symbol See Figure 18 Min Typ Max Units
(Unless Otherwise Specified)
Circuit Protection (cont.)
Standard Current
Limit, I2f = ILIMIT(TYP)2 0.9 × 1.12 ×
× fOSC(TYP) TNY284-290 I2 f
I2f I2 f
TJ = 25 °C
See Figure 21
0.77 ×
TJ = 25 °C, TNY284-287
ILIMIT(MIN)
See Note G
Initial Current Limit IINIT mA
See Figure 22
0.725 ×
TJ = 25 °C, TNY288-290
ILIMIT(MIN)
See Note G
Leading Edge TJ = 25 °C
tLEB 170 215 ns
Blanking Time See Note G
TJ = 25 °C
Current Limit Delay tILD 150 ns
See Note G, H
Thermal Shutdown
TSD 135 142 150 °C
Temperature
Thermal Shutdown
TSDH 75 °C
Hysteresis
TJ = 25 °C 19 22
ON-State TNY285
RDS(ON) W
Resistance ID = 28 mA TJ = 100 °C 29 33
TJ = 25 °C 14 16
TNY286
ID = 35 mA TJ = 100 °C 21 24
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TNY284-290
Conditions
SOURCE = 0 V; TJ = -40 to 125 °C
Parameter Symbol See Figure 18 Min Typ Max Units
(Unless Otherwise Specified)
Output (cont.)
TJ = 25 °C 5.2 6.0
TNY288
ID = 55 mA TJ = 100 °C 7.8 9.0
ON-State
RDS(ON) W
Resistance TJ = 25 °C 3.9 4.5
TNY289
ID = 65 mA TJ = 100 °C 5.8 6.7
TJ = 25 °C 2.6 3.0
TNY290
ID = 75 mA TJ = 100 °C 3.9 4.5
Auto-Restart TJ = 25 °C
t AR 64 ms
ON-Time at fOSC See Note K
Auto-Restart
DC AR TJ = 25 °C 3 %
Duty Cycle
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NOTES:
A. IS1 is an accurate estimate of device controller current consumption at no-load, since operating frequency is so low under these conditions.
Total device consumption at no-load is the sum of IS1 and IDSS2.
B. Since the output MOSFET is switching, it is difficult to isolate the switching current from the supply current at the DRAIN. An alternative is
to measure the BYPASS/MULTI-FUNCTIONAL pin current at 6.1 V.
C. BYPASS/MULTI-FUNCTIONAL pin is not intended for sourcing supply current to external circuitry.
D. To ensure correct current limit it is recommended that nominal 0.1 mF / 1 mF / 10 mF capacitors are used. In addition, the BP/M capacitor
value tolerance should be equal or better than indicated below across the ambient temperature range of the target application. The
minimum and maximum capacitor values are guaranteed by characterization.
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TNY284-290
470 Ω
5Ω S2
470 Ω
S D
S1
S
2 MΩ 50 V
S BP/M
EN/UV 10 V
S
0.1 µF 150 V
NOTE: This test circuit is not applicable for current limit or output characteristic measurements.
PI-4079-021015
DCMAX
t2 (internal signal)
t1 tP
HV
90% 90%
EN/UV
DRAIN t1
D= tEN/UV
VOLTAGE t2
VDRAIN
10%
0V 1
tP =
fOSC
PI-2048-021015 PI-2364-021015
Figure 19. Duty Cycle Measurement. Figure 20. Output Enable Timing.
1.10 1.10
PI-6803-021015
PI-6804-021015
TJ = 25 °C TJ = 25 °C
1.05 1.05
Current Limit (Normalized)
1.00 1.00
0.95 0.95
0.90 0.90
0.85 0.85
0.80 0.80
0.75 Typical 0.75 Typical
Minimum Minimum
0.70 Maximum 0.70 Maximum
0.65 0.65
0.60 0.60
0 1 2 3 4 5 6 0 1 2 3 4 5 6
TON (µs) TON (µs)
Figure 21. Current Limit vs. TON for TNY284~287. Figure 22. Current Limit vs. TON for TNY288~290.
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TNY284-290
1.1 1.05
PI-2213-020515
PI-6787-021015
Standard Current Limit
(Normalized to 25 °C)
(Normalized to 25 °C)
1.00
Breakdown Voltage
95
1.0
90
85
0.9 80
-50 -25 0 25 50 75 100 125 150 -40 -20 0 20 40 60 80 100 120
Junction Temperature (°C) Temperature (C)
Figure 23. Breakdown vs. Temperature. Figure 24. Standard Current Limit vs. Temperature.
1.4 300
PI-6786-021015
PI-6785-021015
Scaling Factors:
1.2
Normalized Current Limit
1000 40
PI-6771-021015
PI-6772-021015
10
10
1 0
1 100 200 300 400 500 600 0 100 200 300 400 500 600
Drain Voltage (V) Drain Voltage (V)
Figure 27. COSS vs. Drain Voltage. Figure 28. Drain Capacitance Power.
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TNY284-290
1.2
PI-4281-021015
Under-Voltage Threshold
1.0
(Normalized to 25 °C)
0.8
0.6
0.4
0.2
0
-50 -25 0 25 50 75 100 125
Junction Temperature (°C)
Figure 29. Undervoltage Threshold vs. Temperature.
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TNY284-290
PDIP-8C (P Package)
⊕ D S .004 (.10) Notes:
-E- 1. Package dimensions conform to JEDEC specification
MS-001-AB (Issue B 7/85) for standard dual-in-line (DIP)
package with .300 inch row spacing.
2. Controlling dimensions are inches. Millimeter sizes are
shown in parentheses.
.240 (6.10) 3. Dimensions shown do not include mold flash or other
.260 (6.60) protrusions. Mold flash or protrusions shall not exceed
.006 (.15) on any side.
4. Pin locations start with Pin 1, and continue counter-clock-
wise to Pin 8 when viewed from the top. The notch and/or
dimple are aids in locating Pin 1. Pin 3 is omitted.
Pin 1 5. Minimum metal to metal spacing at the package body for
the omitted lead location is .137 inch (3.48 mm).
.356 (9.05) 6. Lead width measured at package body.
-D-
.387 (9.83)
7. Lead spacing measured with the leads constrained to be
.057 (1.45) perpendicular to plane T.
.068 (1.73)
(NOTE 6)
.125 (3.18) .015 (.38)
.145 (3.68) MINIMUM
-T-
SEATING .008 (.20)
PLANE .118 (3.00) .015 (.38)
.140 (3.56)
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SO-8C (D Package)
0.10 (0.004) C A-B 2X
2 DETAIL A
4 B
4.90 (0.193) BSC
A 4
D
8 5
GAUGE
PLANE
SEATING
PLANE
2 3.90 (0.154) BSC 6.00 (0.236) BSC o
C 0-8
0.25 (0.010)
1.04 (0.041) REF
BSC
0.10 (0.004) C D
0.40 (0.016)
2X 1
Pin 1 ID 4 0.20 (0.008) C 1.27 (0.050)
1.27 (0.050) BSC 2X
7X 0.31 - 0.51 (0.012 - 0.020)
0.25 (0.010) M C A-B D
C 0.17 (0.007)
0.25 (0.010)
Reference
Solder Pad +
Dimensions
Notes:
1. JEDEC reference: MS-012.
2.00 (0.079) 4.90 (0.193) 2. Package outline exclusive of mold flash and metal burr.
3. Package outline inclusive of plating thickness.
4. Datums A and B to be determined at datum plane H.
+ + + 5. Controlling dimensions are in millimeters. Inch dimensions
are shown in parenthesis. Angles in degrees.
1.27 (0.050) 0.60 (0.024)
D07C PI-4526-012315
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TNY284-290
eSOP-12B (K Package)
0.010 [0.25]
0.356 [9.04] Ref.
2 Ref. 0.055 [1.40] Ref.
0.004 [0.10] C A 2X
0.400 [10.16]
Pin #1 I.D. 0.325 [8.26] H
(Laser Marked) Max. 7 0.010 [0.25]
2X 7 12
Gauge
0.004 [0.10] C B Plane
Seating Plane
0.059 [1.50]
0 °- 8°
C
2 0.034 [0.85]
Ref, Typ 0.225 [5.72]
0.460 [11.68] 0.350 [8.89] 0.026 [0.65]
Max. 7
0.059 [1.50]
Ref, Typ
DETAIL A (Scale = 9X)
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TNY284-290
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TNY284-290
Notes
25
www.power.com Rev. D 08/16
Revision Notes Date
A Initial Release. 09/12
B Added TNY288DG package. Updated TNY287K and TNY288D Peak or Open Frame values in Table 1. 08/13
C Corrected IINIT parameter on page 15. Updated with new Brand Style. 02/15
C Minor correction made to Functional Block Diagram. 07/15
D Updated PDIP-8C (P Package) per PCN-16232. 08/16
Patent Information
The products and applications illustrated herein (including transformer construction and circuits external to the products) may be covered by one
or more U.S. and foreign patents, or potentially by pending U.S. and foreign patent applications assigned to Power Integrations. A complete list of
Power Integrations patents may be found at www.power.com. Power Integrations grants its customers a license under certain patent rights as set
forth at http://www.power.com/ip.htm.
1. A Life support device or system is one which, (i) is intended for surgical implant into the body, or (ii) supports or sustains life, and (iii) whose
failure to perform, when properly used in accordance with instructions for use, can be reasonably expected to result in significant injury or
death to the user.
2. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the
failure of the life support device or system, or to affect its safety or effectiveness.
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Power Integrations:
TNY287PG TNY285PG TNY286KG TNY288PG TNY289PG TNY285DG TNY290PG TNY284PG TNY288KG
TNY287KG TNY285KG TNY284DG TNY286PG TNY287DG TNY289KG TNY284KG TNY286DG TNY290KG
TNY286DG-TL TNY288DG TNY288DG-TL TNY285KG-TL TNY287KG-TL TNY289KG-TL TNY285DG-TL
TNY287DG-TL TNY288KG-TL TNY290KG-TL TNY284KG-TL TNY284DG-TL TNY286KG-TL