2016 07 27 Market Research Report On Plastic Waste Study PDF

Market Research Report on Plastic
Waste Management Practices &

Current Status of Plastic Recycling
in India
Developed for VDMA (Plastics and Rubber Machinery Association) 1

Content
Chapter Title Page
Preface 3
Chapter I Introduction 4
Chapter II Executive Summary 8
Government Legislation And Rules For Plastic

Chapter III 30
Waste Management
Analysis Of Plastic Recycling Machinery
Chapter IV 35
Suppliers
Chapter V Analysis Of Plastic Recycling Units 40
Chapter VI Analysis Of Plastic Processor Companies 54
Acknowledgement 62

PREFACE
The Plastic & Rubber Machinery Association within VDMA constitutes of around 210 renowned companies representing 85%
to 90% of the industry’s total output in Germany.
The association provides its member companies an opportunity to meet and exchange experience; carries out various
promotional measures to facilitate and support its members’ exports sales.
In one such initiative, the association want to carry out a Market Research study in India to assess the plastic waste
management practices followed in India including the plastic recycling. In this regard, they have engaged BDB India
Private Limited to carry out a Market research study to understand plastic waste management practices and current status
of plastic recycling in India.
BDB India Private Limited was set up two decades ago with the objective of providing world class management inputs to
engineering businesses in India. Today, BDB offer business consulting including market research services to most market
savvy organizations worldwide.
The study has been successfully completed and its output is being presented in the form of this Report.
The findings of the study are presented in this report, and its contents are strictly confidential and meant for the exclusive
use of VDMA and its member companies.
The statements and analyses in this report are based on the information and opinion obtained during field investigations
and from various published sources.

Chapter I –
INTRODUCTION

OBJECTIVES OF STUDY
 To estimate the current market size for plastic recycling machinery in India and projecting the same for next three years;
 To report on the government policies, regulations, Acts and likely future changes;
 To identify the major suppliers of plastic recycling machineries (domestic + foreign) in India and report on the product
range offered, distribution channel, hurdles faced in the business;
 To report on current mechanism and plastic waste management practices followed by key stakeholders like plastic
recycling units, scrap dealers in major pockets of India;
 To report on in-house recycling practices of plastic processors, their openness for in-house recycling and reuse of the
waste generated during production process.

SCOPE OF STUDY
The study has covered the following type of stakeholders Locations focussed
Type of stakeholders Sample covered
Recycling units 50
Plastic processing units 15

Delhi-NCR
Scrap dealers 7
Plastic recycling machinery suppliers 13 Gujarat
Maharashtra
Government bodies (Municipal
6
authorities, Pollution Control Board) Andhra Pradesh
Industry associations 2
Karnataka
Tamil Nadu
TOTAL 93

METHODOLOGY
Step 1 Step 2 Step 3
Kick off meeting, project Data analysis & report

Field analysis
initiation preparation
Kick off meeting with VDMA to Fixing appointment with Quantitative and qualitative
understand key deliverables of stakeholders analysis
study
Data assimilation and cross
Desk research In depth discussion with various analysis
stakeholders like recycling units,
Field work planning scrap dealers, plastic Report preparation and
processors, plastic recycling presentation
machinery suppliers and key
government authorities
Periodic tele calls with VDMA team to update on the progress of market research study.

Chapter II –
EXECUTIVE SUMMARY

INDIAN PLASTICS RECYCLING MACHINERY INDUSTRY
Type of suppliers Machinery suppliers’

cluster in India
Domestic manufacturers Importers

Delhi-NCR
Domestic manufacturers Global suppliers supplying to

having manufacturing facilities India through own sales offices
in India. or channel partners. Ahmedabad
Rajkot Vadodara
E.g.: Panchal Plastic E.g.: Leevams Incorporated,
Machinery, H K Industry Shini Plastics Technologies
Mumbai
Hyderabad
 Gujarat in Western India is a major cluster of plastic recycling machinery
manufacturers / suppliers in India.
Chennai
 Domestic manufacturers can be classified as below :
 Small enterprises (having turnover up to 0.07 million Euros)
 Medium enterprises (turnover ranging from 0.07 million Euros to 0.20 million Euros)
 Large enterprises (turnover greater than 0.20 million Euros) Source – BDB interaction with major suppliers

MARKET SIZE OF PLASTICS RECYCLING MACHINERY IN INDIA
Plastic recycling machinery Market in India for FY 2016
Total market size (A+B) Domestic Vs. Import break up

Domestic sales (A) Import (B)
62%
13.5 – 14.6
8.4 - 9 5.1 – 5.6
million Euros
38%
Import Domestic Sales
 The Indian plastics recycling machinery market has witnessed a growth rate of 10-12% in last 3 years.
 The domestic plastic recycling machinery manufacturing industry is dominated by small and medium enterprises.
 Plastic recycling machinery is imported from countries like China, Taiwan, Austria, Germany etc.
Source – BDB interaction with major suppliers

MARKET SIZE OF PLASTICS RECYCLING MACHINERY IN INDIA
Plastic recycling machinery market in India for FY 2016 (in Euro Mn.) 13.5 – 14.6
Type wise break up of total plastic recycling Region wise break up of total plastic recycling
machinery market machinery market
15% 4%
22%
6%
42%
46%
12%
28%
25%
Extrusion Grinding Washing Agglomerator Others West North South East
Note - Others include Crushers, Mixers Source – BDB interaction with major suppliers

IMPORT OF PLASTIC RECYCLING MACHINERY IN INDIA
Country wise break up of import

Perception about imported brands
20%
 PET recyclers prefer to purchase imported
34% recycling line as they perceive it to be of
superior technology in the market.
 Products offered by German & European

18% brand manufacturers are considered to be
highly power efficient, accurate and consistent
in the performance.
28%  Large recycling units through their Internal

technical team takes decision on import brand
based on the capacity & the specifications
requirement.
China Europe Taiwan Others
Key observations
• China is dominating the import in Indian market followed by European brands.
• Zhejiang Boretech, Mijung Co. Ltd., Erema, Neue Herbold, Kongskilde, Weima, S+S Separation & Sorting Technology are
the prominent imported brands for plastic recycling machinery In India.

KEY SUPPLIERS OF PLASTICS RECYCLING MACHINERY IN INDIA
Supplier name Nature of operation Location in India Major product categories
Injection Moulding, Extrusion Lines, Agglomerator, Recycling

H. K. Industries Indian manufacturer New Delhi
& Washing Line, Blown Film Machine, Pipe Plant
Agglomerator / Densifier, Grinder / Granulator, Shredder /

Panchal Plastic Indian manufacturer Valsad, Gujarat
Crusher, Mixer, Extruder, Washing Line
Specific Engineering & Twin Screw Extruder Production Line, Twin Screw
Indian manufacturer Vadodara, Gujarat
Automats Compounding Line, Extruder Processing
Taiwanese manufacturer
Shini Plastic Drying & Dehumidifying, Feeding & Conveying Machines,
with sales & service in Pune, Maharashtra
Technologies Mixer, Granulators, Recycling & Automation System
India
German manufacturer Metal Separator, Sorting Machines, X Ray Machines, Metal

S + S Separation &
with sales & service in Pune, Maharashtra Detector, Magnetic System Magnetic Extractor, Photo Rapid
Sorting Technology
India Compact
Plastic & Textile Machine, Sorting & Reduction Machine,

Dealer of imported
Leevams Incorporated Vadodara, Gujarat Washing & Drying Machine (Dealing into Erema, Neue
machinery
Herbold, Kongskilde, Weima brands)

MAJOR MACHINERY SUPPLIERS & THEIR MARKET SHARE
Domestic Turnover (in Euro
Company name (location) million) of plastic recycling Market share of suppliers
machinery
Shini Plastic Technologies (Pune, Maharashtra) 2.3 – 2.4
17%
Leevams Incorporated(Vadodara, Gujarat) 1.1 – 1.2
Specific Engineering & Automats (Vadodara, Gujarat) 0.4 – 0.5

8%
Panchal Plastic (Valsad, Gujarat) 0.32 – 0.35

3%
2%
Dollplast (Ahmedabad, Gujarat) 0.29 – 0.32 61%
2%
2% 2%
1%
1%
Wali Engineering Works (Hyderabad, Telangana) 0.24 – 0.27
H .K. Industries (New Delhi) 0.21 – 0.24
Ocean Extrusions (Ahmedabad, Gujarat) 0.16 – 0.19

Shini Plastic Technologies Leevams Incorporated
Specific Engineering & Automats Panchal Plastic
Kaps Engineers(Vadoadra, Gujarat) 0.15 – 0.17
Dollplast Wali Engineering Works
H .K. Industries Ocean Extrusions
Others (Local supply + Import) 8.3 – 8.5 Kaps Engineers Others
TOTAL PLASTIC RECYCLING MACHINERY MARKET
13.5 – 1.4.6
(in Euro million)

KEY OBSERVATIONS PLASTIC RECYCLING MACHINERY SUPPLIERS
 Expectations from Central Government to Include the plastic recycling machinery in “Product Focus
Group (means a special focus to be given to certain product category in order to increase the export of
Key expectations that product)”
 Stricter implementation of waste recycling regulations in the country leading to increased machinery
market.
 Strong competition by the Chinese & Taiwanese Brand.

Challenges faced by
 Unable to match with technologically advanced machineries of imported brand.
local suppliers
 Highly price sensitive (small recycling units).
 Upcoming investment in plastic industry with establishment of plastic parks, across India. Central
Government has approved the proposals of setting up of Plastic Parks in states like Assam, Odisha and
Opportunity perceived Madhya Pradesh where the Central Government will provide funding up to 50% of the project cost. The
objective of the plastic parks to increase competitiveness and investments in the segment.
by suppliers  Various government programmes with stress on plastic recycling and reuse.
 Inclination of medium recycling units towards having automated recycling plant thereby yielding
maximum output.
Source – BDB analysis

PLASTIC RECYCLING MACHINERY MARKET GROWTH PROJECTION
Growth projection of plastic recycling machinery

market for next 3 years
 The market of plastic recycling machinery is
likely to grow at a CAGR (Compounded
Annual Growth Rate) 13% over next three years
 Key drivers of recycling machinery market

growth
 Planned budgetary allocation for key
government schemes like Clean India
Mission.
 Impact of government’s major initiatives
like Smart Cities Mission which provides
20,2
financial assistance to upgrade and
Million Euros improve solid waste management and
14 sanitation in cities, as one of the focus
Million Euros area.
 Rural areas brought under the recently
amended plastic waste management
rules that will further enhance the
opportunity for plastic recycling.
 Increasing per capita plastic
FY 2016 FY 2019 (Estimated) consumption in India.

OVERVIEW OF PLASTIC WASTE MANAGEMENT IN INDIA
 India has one of the lowest per capita consumption, estimated at 9.7 kilograms during 2013.
 62 million tonnes of waste is generated annually in India out of which 5.6 million tonnes is plastic waste.
 Of the total plastic waste generated in India, approximately 60% to 65% of plastic waste is processed whereas the rest remains
unprocessed and may find its way to landfills, open burning etc.
 Most of the plastic recycling in India is carried out by informal sector.
Plastic waste management
Co-processing Road Dumping in

Recycling Liquid fuel
in factories construction Landfills
Source – Ministry of Environment, Forest & Climate Change

CHALLENEGS OF PLASTIC WASTE MANAGEMENT IN INDIA
Plastic waste burning

 Poor segregation leading to plastic mixed with garbage causing
problems in landfill operations and waste processing. Plastic Recycling Co Processing in
Cement Kiln
 Open burning of plastics generating toxic emissions.
 Disposal problems for non recyclable plastic wastes like thermoset

plastic, metalized pouches etc.
 Recycling units operating in non-confirming areas are posing

unhygienic problems to the environment.
 The plastic recycling industry depends upon how much of the waste
can be fetched by informal sector. This in turn depends on how much
price is attracted by particular type of waste.
Source – Secondary Research

VALUE CHAIN OBSERVED FOR PLASTIC WASTE MANAGEMENT
Municipal waste collected The waste is disposed

from various areas is sent to off at landfills or
intermediate transfer station dumping ground Landfills / dumping
Waste transfer station ground
It involves the
collection of waste
from source by Collection by municipal corporation
employees of
municipal
corporation
Rag pickers & informal

collection
Rag pickers collect the waste (like plastic, glass, Plastic Recycling Unit
Scrap dealer purchases the scrap
Municipal waste paper etc.) from source, transfer station and/or Scrap Dealer from rag pickers, does the sorting and
landfills and selling it to nearby scrap dealer..
selling it to recycling unit
Industrial waste generated in The recyclers directly purchase from

small quantity is majorly industrial site when significant quantity of
purchased by dealers and then waste (typically greater than 700 MTPA) is
further sold to recycling units available to them from single location.
Industrial waste

HIERARCHY OBSERVED IN PLASTIC WASTE COLLECTION
Hierarchy in plastic waste collection Example of economics involved in

plastic waste trade
Indicative purchase price in Euro / KG

Recyclers
Type of plastic
waste
Limited in numbers, buys waste Waste Small scarp Large scrap
Large Scrap from small scrap dealers, industries collector dealer dealer
and large establishment
Dealers / Traders
Polypropylene
0.16 – 0.24 0.21 – 0.29 0.24 – 0.33
(PP)
Many in numbers and
Small Scrap Dealers spread across the City
Polyvinyl Chloride
0.20 – 0.27 0.27 – 0.33 0.31 – 0.40
(PVC)
Waste collectors Rag pickers Acrylonitrile

Goes around the waste generators Rag pickers collect waste from Butadiene Styrene 0.29 – 0.37 0.35 – 0.47 0.37 – 0.53
like households, offices, shops and landfills, garbage transfer station (ABS)
purchases the waste

TYPICAL SCRAP DEALER FUNCTIONING
Typical scrap dealer setup

 Scrap dealers buy the plastic waste from rag pickers and itinerant buyers on
daily basis. The plastic waste is also collected from industrial premises.
 Small scrap dealers typically tend to have a team of 2 - 3 persons whereas

large scrap dealers may have a team as large as 12 – 14 workers who are
generally responsible for dismantling and sorting of the waste.
 Plastic waste is sorted based on the colour and type of plastics. The sorting is
primarily a “manual activity” wherein the waste sorting efficiency and
quality depends upon the experience of workers. Manual sorting of waste
 The scarp dealers can handle plastic waste ranging from few tons to as high
as 50 tons per month. The sorted plastic waste is sent to nearby recycling
units through own transportation.
 Lower margin, manpower availability, poor waste availability in summer

season (due to less number of rag pickers) are some of the key pain areas
of scrap business.

OVERVIEW OF PLASTIC RECYCLING INDUSTRY IN INDIA
 Plastic recycling industry is dominated by informal sector wherein the monitoring

and control from government is negligible.
Plastic recycling clusters
 Estimated number of registered plastic recycling units - 3,500 – 3,700. Majorly small in India
units with manual operation and lack of technology based recycling machinery.
 Number of unorganised recycling units - 4,000 – 4,200. Proprietor driven units, not
registered with government.
Delhi-NCR
 Major types of plastics recycled - PET, HDPE, PVC, LDPE/LLDPE, PP, PS & others like
ABS, PMMA etc. Kanpur
Recycling units
classification Dhoraji
Indore Kolkatta
Vapi, Daman,
Silvassa Malegaon
Mumbai Hyderabad
Small Medium Large
Having plant
Having typical plant Plant capacity -
capacity Bangalore
capacity 1,000 MTPA to 3,000 Chennai
Above 3,000 MTPA
Below 1,000 MTPA MTPA
Prefer automatic
Proprietor driven Tend to have semi Coimbatore
lines. Very large units Cochin
recycling unit with 8 - automatic machinery
into PET recycling.
10 employees with 20 – 30
Employee strength
employee strength
range up to 180 - 200 Source – FICCI report, Secondary research

OPPORTUNITIES & CHALLENGES - PLASTIC RECYCLING INDUSTRY IN INDIA
Government support and favourable policy that

will boost the growth of industry. Inconsistent availability of plastic waste (e.g. PET
recyclers face problems with respect to PET bottles
availability in winter season).
Significant upcoming investments in plastic
OPPORTUNITIES
processing (like setting up Plastic Parks) across India.
CHALLENGES
Ban imposed on import of PET bottles, plastic scrap
E.g. Dahej Plastic Park likely to be operational by and electronic waste by central government form
late 2016. year 2015.
Plastic consumption likely to increase to 20 million Price fluctuations (up to 25%) is one of the major
tonnes a year by 2020. challenge faced by small recyclers.
Huge growth opportunities in India for plastics due to Poor waste collection & segregation practices.
lower per capita consumption which is likely to
reach 20 kg by year 2020. Inability of small recycling units to upgrade
technology because of lack of investment.
Rising income levels and changing lifestyles driving
demand for plastics.

DIFFERENT PROCESSES & AUTOMATION LEVEL OBSERVED IN PLASTIC
RECYCLING UNITS
Commonly observed automation level at recycling unit

Process carried at recycling
Key observations
unit
Small Medium Large
 Organized PET recyclers collect

Majorly semi
Collection & dismantling Manual Majorly manual waste through authorized
automatic
collection centre spread across
Sorting Manual Majorly semi automatic Majorly automatic India.

 PET recycling units have fully
Primarily semi automated waste recycling line
Washing Manual automatic (sometimes Majorly automatic  Rag-pickers, scrap dealers are
automatic)
mainly sorting plastic scarp
Primarily manual Majorly semi
Majorly semi manually and supply to recycling
Grinding (sometime semi automatic
automatic units.
automatic) (automatic also)
 Automation in Grinding process
vary according to types of
Majorly semi
Extrusion / pelletizing Manual Majorly automatic
automatic materials handled & quantity of
production required .

EQUIPMENT USED AND MAJOR BRANDS OBSERVED IN PLASTIC
RECYCLING UNITS
Equipment observed in
Indicative pricing (in Euros) Major brands observed
recycling units
3,350 – 4,000
Grinding Machine  Panchal Plastic
(Capacity - 150 kilogram / hour)
 H K Industries
8,000 – 9,350
Extruder  Wali Engineering Works
 Zhejiang Boretech
4,000 – 4,700
Agglomerator
(Capacity - 150 kilogram / hour)  Raj Engineering
 Dollplast
17,350 – 20,000
Washing Line
Note – The prices are indicative and may vary depending machinery specifications, type of material processed, supplier etc.

PROCUREMENT PROCESS AND BUYING BEHAVIOUR OF PLASTIC
RECYCLING UNITS
Importance rating of various selection parameters considered during

procurement of machinery (Sample size – 50)  Large recycling units have in-house technical
expertise who act as a key decision maker.
 Technology is the key selection criterion for

Cost 8,5 large scale companies (like PET recyclers) and
prefer to import the machinery.
Supplier reputation 8  Majorly the recycling units are small and
medium scale companies. The Owner /
Director of the company is key decision
Technology 7,5 maker who generally possesses significant
experience (15 -18 years) in plastic recycling
processes.
Delivery period 6,5
 Cost of machinery, supplier reputation and
technology are observed to be as very
Proximity to customer 5,2 important factors during machinery
procurement.
Application
engineering & support 4,5  Certification and approval is not an important
criterion during selection of machinery
supplier.
Importance rating 1 2 3 4 5 6 7 8 9 10
Not important Somewhat important Very important Extremely important Source – BDB analysis

SUPPORT AVAILED BY PLASTIC RECYCLING UNITS
Government assistance Support from recycling machinery suppliers
 Financial assistance in terms of subsidy (average up to  Suppliers provide installation & commissioning of
25%) from central OR state government for machinery at the site. Training is provided to the
procurement of plastic recycling machinery. employees about machine operation and its
functioning.
 Electricity subsidy (offered in some states) for plastic
recycling units.  Large units have own in-house team to undertake
maintenance activities.
 Concession on sales tax of 1% to 2% (in various states)
of finished goods recycled from plastic waste.  After sales support for imported machinery is provided
through channel partners and/or own sales offices
 Urban Local Bodies encouraging small recyclers by whereas small & medium local manufacturers
offering them land / shed for recycling plastic waste generally do not provide after sales support to
at free of cost. customers.

STRUCTURE OF INDIAN PLASTICS PROCESSING MACHINERY INDUSTRY
Processing Machinery
Plastic processing clusters
in India
Injection Blow Rotational Major suppliers - ~ 15
Extrusion Medium & small suppliers - ~ 120 - 150
Moulding Moulding Moulding
 Films & Sheets  Pallets for  Bottles,  Toy with

Industrial containers complex Delhi-NCR
 Fibre & Household shapes
Filaments purpose  Toys and Kanpur
Housewares  Pallets
 Pipes,  Luggage Ahmedabad
Conduits  Pallets  Large storage
Indore Kolkatta
profiles etc. tanks Sanand
Vadodara
Main plastic technologies in India Mumbai

Pune
Hyderabad
Estimated sales of plastic processing machinery - 450 million Euros for FY 2016
10% 2% Injection Moulding Machine

Bangalore
Extrusion Machine Chennai
28% Hosur
60% Blow Moulding Machine
Others

KEY OBSERVATIONS OF RECYCLING IN PLASTICS PROCESSING UNITS
Retarders for in-house recycling In-house recycling

in processing companies in processing companies
 Compatibility - Different plastic types are not

 The waste generated through production
compatible with each other because of
process is either recycled in-house or sold to
inherent immiscibility at the molecular level, and
scrap dealer depending upon requirement of
differences in processing requirements.
production process, final product quality etc.
 Contamination - The plastic waste gets
contaminated with dust, metal particles during
 The in-house recycling primarily involves grinding
production process and hence not recycled.
operation to convert the scrap into required
 Manufacturing process – The quality standards
form (like granules, powder). The grinded scrap
of final product and manufacturing process
is again directly used in production process.
may not allow recycling.
 Plastic resin availability and price fluctuation is
not a concern area for processing companies.

Chapter III –
GOVERNMENT LEGISLATION AND

RULES FOR PLASTIC WASTE
MANAGEMENT

PLASTIC WASTE MANAGEMENT RULES & LEGISLATION
 The rules and regulations about plastic waste management in India is governed under “Plastic Waste Management Rules,
2016”. The rules aim to :
 Introduction of collect back system of waste generated from various products by the producers / brand owners of those
products in order to improve the collection of plastic waste, its reuse/ recycle;
 Phasing out of manufacture and use of non- recyclable multilayered plastic;
 Expand the jurisdiction of applicability from the municipal area to rural areas, because plastic has reached rural areas
also;
 Increase in the thickness of carry bags (minimum 50 micron) and plastic sheets (minimum 50 micron);
 To promote use of plastic waste for road construction as per Indian Road Congress guidelines or energy recovery, or
waste to oil etc.
 The key authorities for enforcement are :
 State Pollution Control Board & Pollution Control Committee of Union Territory – Enforcement of rules related to
authorization, manufacture, recycling and disposal.
 Municipal Corporation – Enforcement of rules related to the use, collection, segregation, transportation and disposal of
plastic waste. Source – Ministry of Environment, Forest & Climate Change

CONTINUED…
 The plastic waste management shall be as under :
 Plastic waste, which can be recycled, shall be channelized to registered plastic waste recycler and recycling of plastic
shall conform to the “Indian Standard: IS 14534:1998 titled as Guidelines for Recycling of Plastics”, as amended from
time to time.
 The local authorities shall ensure that the residues generated from recycling processes are disposed off in compliance
with Municipal Solid Waste (Management & Handling) Rules, 2000 made under the Environment Protection Act 1986, as
amended from time to time.
 The local authorities shall encourage the use of plastic waste by adopting technology such as in road construction, co-
incineration etc.
 Registration of plastic recyclers :
 Any individual proposing to recycle plastic waste shall apply to State Pollution Control Board (SPCB) & Pollution Control
Committee (PCC) of Union Territory for grant of registration or renewal of registration of plastic recycling units.

RESPONSIBILITIES OF KEY STAKEHOLDERS
Local Body & Gram Panchayat Waste Generator Producers, Importers & Brand Owners
 Responsible for development  Minimize generation of plastic  Responsible for waste collection
and setting up of infrastructure waste and segregate plastic system either individually or
for segregation, collection, waste at source. collectively, through their own
storage, transportation, distribution channel or through the
processing and disposal of the  All institutional generators of local body concerned.
plastic waste either on its own or plastic waste, shall handover
by engaging agencies or wastes to authorized waste  Manufacture and use of non-
producers. processing or disposal facilities recyclable multi-layered plastic if
or deposition centres either on any should be phased out in Two
 Ensuring channelization of its own or through the years time.
recyclable plastic waste to authorized waste collection
recyclers. agency.  Every producer shall maintain a
record of details of the person
 Ensuring processing and disposal  All waste generators shall pay engaged in supply of plastic used
on non-recyclable fraction of such user fee or charge as may as raw material to manufacture
plastic waste in accordance be specified in the bye-laws of carry bags or plastic sheet or like or
with the guidelines issued by the the local bodies for plastic cover made of plastic sheet or
Central Pollution Control Board. waste management. multi-layered packaging.

MAJOR INITIATIVES OF GOVERNMENT
Swachh Bharat Mission (Clean India Mission)

• Government of India launched Clean India Mission in 2014 to achieve the goal of clean India by
2019.
• The key mission objectives are elimination of open defecation, eradication of manual scavenging,
modern & scientific municipal waste management, capacity augmentation of Urban Local Bodies
etc.
• Government allocated 1,500 million Euros for Clean India Mission for fiscal year 2016 – 2017.
Smart Cities Mission

• The objective is to promote cities to provide core infrastructure and give a decent quality of life to its
citizens, a clean and sustainable environment.
• The core infrastructure elements of Smart Cities Mission includes Sanitation, including solid waste
management.
• The Smart City Mission will be operated as a Centrally Sponsored Scheme (CSS) ) and the Central
Government proposes to give financial support to the Mission to the extent of 6,400 million Euros over
five years i.e. on an average 13.3 million Euros per city per year.

Chapter IV –
ANALYSIS OF PLASTIC RECYCLING

MACHINERY SUPPLIERS

PROFILE OF SUPPLIERS
Turnover (in Euro million)
Manufacturer / CAGR over last 3 years
Company name (location) of plastic recycling Range of machinery offered
Importer (in %)
machinery
Agglomerator/Densifier,
Panchal Plastic
Manufacturer 0.48 – 0.53 12% Grinder/Granulator, Shredder/Crusher,
(Valsad, Gujarat)
Mixer, Extruder, Washing Line
Agglomerator, Washing Machine, Simple
Dollplast
Manufacturer 0.37 – 0.40 10% Grinder & Wet Grinder, PE Film Dryer,
(Ahmedabad, Gujarat)
Pulveriser, Mixture
Plastic Extrusion, Plastic Extruder,
Ocean Extrusions
Manufacturer 0.24 – 0.27 9% Processing, Packaging and Printing
Machinery
Archana Extrusion Machinery Plastic Extrusion Machinery, Plastic Scrap

Manufacturer 0.031 – 0.033 6%
(Ahmedabad, Gujarat) Grinder, Agglomerator, Crusher & Mixer
Plastic & Textile Machine, Sorting &

Leevams Incorporated
Importer 1.27 – 1.33 16% Reduction Machine, Washing & Drying
(Vadodara, Gujarat)
Machine
Extrusion Machineries, Plastic Processing
Solanki Engineering Works
Manufacturer 0.08 – 0.09 7% Machineries, Plastic Recycling
(Rajkot, Gujarat)
Machineries, Extruder, Mixer & Grinders
Kaps Engineers Pulverizer, Size Reduction Equipment,

(Vadoadra, Gujarat) Grinding System, Milling System

CONTINUED…
Turnover (in Euro million)

Manufacturer / CAGR over last 3 years
Company name (location) of plastic recycling Range of machinery offered
Importer (in %)
machinery
Specific Engineering & Twin Screw Extruder Production Line, Twin
Automats (Vadodara, Manufacturer 0.51 – 0.56 14% Screw Compounding Line, Extruder
Gujarat) Processing
Wire & Cables Extrusion Lines, Plastic
Sant Engineering Industries Machinery For Plastic Waste Recycling
(New Delhi) Machines, Tubes, Hoses, Sleeves Making
Machines
Power Factor Control Panel, EB Meter
Bharath Electrical Services
Manufacturer 0.08 – 0.09 7% Panel, Custom Built Control Panel, Plastic
(Chennai, Tamil Nadu)
Grinder, crusher, Dryer
Washing & Drier machines, Agglomerator,
Wali Engineering Works
Manufacturer 0.24 – 0.27 9% Mixer Machines, Reprocess Granule
(Hyderabad, Telangana)
Machines and Automatic Washing Plants
Injection Moulding, Extrusion Lines,
H .K. Industries
Manufacturer 0.27 – 0.29 13% Agglomerator, Recycling & Washing Line,
(New Delhi)
Blown Film Machine, Pipe Plant
Drying & Dehumidifying, Feeding &
Shini Plastic Technologies
Importer 2.5 – 2.7 15% Conveying Machines, Mixer, Granulators,
(Pune, Maharshtra)
Recycling & Automation System

PRODUCT RANGE OFFERED BY MACHINERY SUPPLIERS COVERED
Machinery specification (in kg. / hour) Breakup of total turnover (in %)

Company name
Key export market
(location)
Washing Agglomerator Grinding Extrusion Domestic sales Export sales
Panchal Plastic     Indian Subcontinent,

65% 35%
(Valsad, Gujarat) (75 – 800) (15 – 500) (50 – 600) (40 – 350) Africa, South East Asia
Dollplast     Indian Subcontinent,

80% 20%
(Ahmedabad, Gujarat) (150 – 300) (15 – 500) (50 – 600) (90 -200) Africa
Ocean Extrusions Offering complete recycling plant, PET recycling plant

70% 30% Middle East & Africa
(Ahmedabad, Gujarat) with production capacity from 50 to 1,000 kg. / hour
Archana Extrusion
   South Africa, Tanzania,
Machinery -- 90% 10%
(30 – 250) (50 – 250) (40 – 250) Uganda
Leevams Incorporated  
-- -- 90% 10% Indian Subcontinent
(Vadodara, Gujarat) (100 – 1,500) (100 – 2,000)
Solanki Engineering Works  

-- -- 100% -- --
(Rajkot, Gujarat) (50 – 400) (40 – 250)
Kaps Engineers  Indian Subcontinent,

-- -- -- 90% 10%
(Vadoadra, Gujarat) (15 – 600) South Africa

CONTINUED…
Machinery specification (in kg. / hour) Breakup of total turnover (in %)

Company name
Key export market
(location)
Washing Agglomerator Grinding Extrusion Domestic sales Export sales
Specific Engineering &


Automats (Vadodara, -- -- -- 85% 15% Africa
(50 – 700)
Gujarat)
Indian Subcontinent,
Sant Engineering Industries    
65% 35% Africa, East Asia &
(New Delhi) (75 – 400) (75 – 400) (50 – 400) (40 – 250)
Middle East
Bharath Electrical Services 

-- -- -- 100% -- --
(Chennai, Tamil Nadu) (100 – 2,000)
Wali Engineering Works   

-- 100% -- --
(Hyderabad, Telangana) (75 – 800) (30 – 250) (50 – 250)
Indian Subcontinent,
H .K. Industries   
-- 80% 20% Africa, South East Asia,
(New Delhi) (50 – 500) (20 – 300) (50 – 250)
Middle East
Shini Plastic Technologies 

-- -- -- 90% 10% Indian Subcontinent
(Pune, Maharashtra) (50 – 2,000)

Chapter V –
ANALYSIS OF PLASTIC RECYCLING

UNITS

PLASTIC RECYCLING UNITS COVERED
Company name Company name Company name
Arora Fibres (Silvassa, Gujarat) Ganesh Polytex (Kanpur, UP) J M Plastics (Mumbai, Maharashtra)
R R Petroplast (Pune, Maharashtra) Rainbow Polymers (Bangalore, Karnataka) Jasmine Plastic (Mumbai, Maharashtra)
Shakti Plastic Industry (Mumbai, Maharashtra) Sri Mata Rani Polymers (Bangalore, Karnataka) Raj Plastic (Halol, Gujarat)
Aishwarya Plast Export (Vadodara, Gujarat) Anj Industries (Bangalore, Karnataka) Balaji Plastics (Chennai, Tamil Nadu)
Riddhi Plastic Industry (Rajkot, Gujarat) Rajesh Polytech (Bangalore, Karnataka) Samridhi Industries (Hazaribagh, Jharkhand)
Pacific Harish Industries (Nashik, Maharashtra) Durga Plastics (Hyderabad, Telangana) Jai Shree Balaji Plastic (Delhi)
Tejas Plastic (Sangli, Maharashtra) Royal Plastic Industries (Hyderabad, Telangana) Nidhi Enterprises (Delhi)
Prabhakar Plastic Industry (Pune, Maharashtra) Sri Sai Shanmukha Industries (Hyderabad, Telangana) Choudhary Plastics (Coimbatore, Tamil Nadu)
Umiya Products (Ahmedabad, Gujarat) Viji Polymers (Coimbatore, Tamil Nadu) Sunrise Plastics (Mumbai, Maharashtra)
Gayatri Plastics & Steel (Ahmedabad, Gujarat) Nimsha Polymer (Coimbatore, Tamil Nadu) Anuradha Plastics (Dhoraji, Gujarat)
Ramdev Polymers (Vadodara, Gujarat) Bharathi Plastics (Chennai, Tamil Nadu) Suman Polymers (Dhoraji, Gujarat)
Shree Sai Plastic Industries (Pune, Maharashtra) R M Plastics (Mumbai, Maharashtra) Shyam Polymers (Vadodara, Gujarat)
Vishwas Plastic Industry (Ahmedabad, Gujarat) R S Plastics (Delhi) Fouji Jain Plastic (Delhi)
Tridev Polymer (Delhi) Kunal Plastics (Delhi) Vikas Polymers (Delhi)
Jayachandran Plastics (Chennai, Tamil Nadu) Mahalakshmi Spintex (Solan, Himachal Pradesh) Mahaveer Plastic & Precision Polymer (Bangalore, Karnataka)
Rushabh Plastic (Gandhidham, Gujarat) Shreenath Polyplast (Gondal, Gujarat) Jairam Plastic Industries (Rajkot, Gujarat)
Pragya Polymer (Bangalore, Karnataka) Revansiddhi Plastic Industries (Bangalore, Karnataka) --


OVERALL PROFILE OF RECYCLING UNITS COVERED
Installed capacity Average capacity Annual turnover

Company name Type of company Number of employees
(in MTPA) utilization (in %) (in Euro million)
Arora Fibres Public limited 21,000 50 4.8 – 5.1 40 – 45
R R Petroplast Private 18,000 45 1.2 – 1.3 22 – 25
Shakti Plastic Industry Private 12,000 80 5.1 – 5.3 70 – 80
Aishwarya Plast Export Private 5,300 55 - 28 – 30
Riddhi Plastic Industry Private 2,400 50 0.17 – 0.20 10 – 12
Pacific Harish Industries Private 1,800 85 0.6 – 0.7 18 – 20
Tejas Plastic Private 1,500 60 0.29 – 0.33 18 – 20
Prabhakar Plastic Industry Private 1,200 50 0.24 – 0.27 12 – 15
Umiya Products Private 1,200 50 0.16 – 0.19 10 – 12
Gayatri Plastics & Steel Private 1,000 65 0.16 – 0.19 10 – 12
Ramdev Polymers Private 750 55 0.13 – 0.16 8 – 10
Shree Sai Plastic Industries Private 220 90 0.08 – 0.09 5 -7
Vishwas Plastic Industry Private 220 85 0.08 – 0.09 7–8


CONTINUED…
Tridev Polymer Private 3,600 70 1.3 – 1.5 30 - 35
Jayachandran Plastics Private 3,600 70 1.2 – 1.3 40 - 45
Ganesh Polytex Public limited 1,00,000 90 80 – 82.7 450 - 500
Choudhary Plastics Private 7,200 90 2.4 – 2.7 25 - 30
Vikas Polymers Private 2,400 100 0.9 – 1.0 15 - 20
Rainbow Polymers Private 1,200 100 0.5 – 0.6 10 - 15
Sri Mata Rani Polymers Private 960 95 0.3 – 0.4 20 - 25
Anj Industries Private 720 95 0.27 – 0.29 15 - 20
Rajesh Polytech Private 2,400 75 0.69 – 0.73 20 - 25
Durga Plastics Private 1,200 80 0.47 – 0.51 15 - 20
Royal Plastic Industries Private 1,400 90 0.43 – 0.45 15 - 20
Sri Sai Shanmukha Industries Private 600 30 0.07 – 0.08 8 - 10
Viji Polymers Private 720 100 0.24 – 0.27 15 – 20


CONTINUED…

Nimsha Polymer Private 600 100 0.24 – 0.27 15 - 20
Bharathi Plastics Private 360 100 0.17 – 0.19 10 - 12
R M Plastics Private 1,400 95 0.61 – 0.67 20 - 25
R S Plastics Private 1,200 100 0.47 – 0.51 25 - 30
Kunal Plastics Private 1,200 90 0.40 – 0.43 15 - 20
Mahalakshmi Spintex Private 12,000 100 5.3 – 5.7 60 – 80
Fouji Jain Plastic Private 3,000 65 0.6 – 0.7 15 - 18
Sunrise Plastics Private 3,600 65 0.8 – 0.9 15 – 20
J M Plastics Private 720 90 0.29 – 0.32 10 – 15
Jasmine Plastic Private 600 95 0.27 – 0.29 8 – 10
Raj Plastic Private 1,000 60 0.24 – 0.27 10 - 15
Balaji Plastics Private 500 60 0.09 – 0.11 8 -10
Samridhi Industries Private 1,200 65 0.31 – 0.32 12 - 15


CONTINUED…

Anuradha Plastics Private 840 95 0.31 – 0.33 10 – 12
Suman Polymers Private 480 90 0.16 – 0.19 7 – 10
Jai Shree Balaji Plastics Private 2,400 60 0.57 – 0.60 15 - 18
Nidhi Enterprises Private 1,000 60 0.24 – 0.27 12 - 15
Shyam Polymers Private 2400 50 0.43 – 0.45 12 - 15
Rushabh Plastic Private 1,200 80 0.29 – 0.32 15 - 20
Pragya Polymer Private 1,800 85 0.49 – 0.52 20 - 25
Shreenath Polyplast Private 1,500 75 0.40 – 0.43 1 5 - 20
Revansiddhi Plastic Industries Private 240 100 0.08 – 0.09 5-7
Mahaveer Plastic & Precision

Private 480 100 0.16 – 0.19 10 - 15
Polymer
Jairam Plastic Industries Private 6,000 80 2.4 – 2.7 30 - 35


PRACTICES OBSERVED FOR WASTE SOURCING AND TYPE OF POLYMER
PROCESSED
Polymer processed
Polyethylene Product manufactured
Company name Type of company Polypropylene Polyethylene Polyvinyl
terephthalate Others through recycling
(PP) (PE) chloride (PVC)
(PET)
Arora Fibres Scrap dealer - - -  - Polyester staple fibre
R R Petroplast Industries   - - - Granules
Shakti Plastic Industry Industries & scrap dealer -  - -  (ABS) Granules
Aishwarya Plast Export Industries    - - Granules
Riddhi Plastic Industry Scrap dealer - - - -  (HIPS) Granules
Pacific Harish Industries Scrap dealer - - -  - Polyester staple fibre
Tejas Plastic Scrap dealer -  - - - Granules
Prabhakar Plastic Industry Industries   - - - Granules
Umiya Products Scrap dealer -  - - - Granules
Gayatri Plastics & Steel Industries & scrap dealer   -  - Granules
Ramdev Polymers Industries & scrap dealer  - - - - Granules, water tank
Shree Sai Plastic Industries Scrap dealer - -  - - Automotive mats
Vishwas Plastic Industry Industries - - - -  (ABS) Granules


CONTINUED…
Polymer processed
(PET)
Tridev Polymer Scrap dealer  - - - - Granules
Jayachandran Plastics Industries  - - -  (ABS) Granules
Ganesh Polytex Scrap dealer - - -  - Staple fibre
Choudhary Plastics Industries & scrap dealer  - - -  (ABS) Granules
Vikas Polymers Scrap dealer  - - -  (ABS) Granules
Rainbow Polymers Industries & scrap dealer   - -  (ABS) Granules
Sri Mata Rani Polymers Industries  - - - - Granules
Anj Industries Industries  - - -  (ABS) Granules
Rajesh Polytech Industries & scrap dealer -  - - - Granules
Durga Plastics Scrap dealer   - - - Granules
Royal Plastic Industries Industries & scrap dealer  - - - - Granules

Sri Sai Shanmukha
Industries & scrap dealer -  - - - Granules
Industries
Viji Polymers Industries -  - - - Granules

CONTINUED…
Polymer processed
(PET)
Nimsha Polymer Scrap dealer - - - -  (ABS) Granules
Bharathi Plastics Scrap dealer   - - - Granules
R M Plastics Industries & scrap dealer -  - - - Granules
R S Plastics Scrap dealer  - - -  (ABS) Granules
Kunal Plastics Industries  - - - - Granules
Mahalakshmi Spintex Scrap dealer - - -  - Staple fibre
Fouji Jain Plastic Industries - - - -  (ABS) Granules
Sunrise Plastics Industries  - - -  (ABS) Granules
J M Plastics Industries - - - -  (ABS) Granules
Jasmine Plastic Scrap dealer  - - - - Granules
Raj Plastic Scrap dealer   - - - Granules
Balaji Plastics Industries & scrap dealer  - - - - Grinding Chips
Samridhi Industries Scrap dealer   - - - Granules


CONTINUED…
Polymer processed
(PET)
Anuradha Plastics Industries  - - - - Granule
Suman Polymers Scrap dealer   - - - Granule
Jai Shree Balaji Plastics Scrap dealer   - - - Granules
Nidhi Enterprises Scrap dealer   - - - Granules
Shyam Polymers Industries - - - -  (PBT) Granule
Rushabh Plastic Industries & scrap dealer   - - - Granules
Pragya Polymer Industries -   -  (ABS) Granules
Shreenath Polyplast Industries  - - - - Granules
Revansiddhi Plastic
Industries  - - -  (ABS) Granules
Industries
Mahaveer Plastic &
Industries   - - - Granules
Precision Polymer
Jairam Plastic Industries Scrap dealer   - - - Granules


PROCESSES AND THE EQUIPMENT SUPPLIER OBSERVED IN RECYCLING
UNITS COVERED
Process carried at recycling unit Capacity of
Make of equipment
Name of company Collection & Extrusion / machine
Sorting Washing Grinding (import / domestic)
dismantling pelletizing (ton / hour)
Arora Fibres M A A A A 3.2 Zhejiang Boretech (import)
R R Petroplast M M M M A 0.2, 2.5 Swastik Engineering (domestic)
Shakti Plastic Industry M M S-A S-A S-A 3 Local supplier (domestic)
Aishwarya Plast Export M M A A A 1.5 Panchal Plastic (domestic)
Riddhi Plastic Industry M M M M M 0.5 R R Engineering (domestic)
Pacific Harish Industries M M A A A - Harish Engineering (domestic)
Tejas Plastic M M M M M 0.3, 0.4 Local supplier (domestic)
Prabhakar Plastic Industry M M M M M - Raj Engineering (domestic)
Umiya Products M M M M M 0.3 Metro Engineering (domestic)
Gayatri Plastics & Steel M S-A S-A S-A S-A 0.3 New Pragati (domestic)
Ramdev Polymers M M A A A 0.15, 0.2 N R Automatic (domestic)
Shree Sai Plastic Industries M M M M M 0.06 Raj Engineering (domestic)
Vishwas Plastic Industry M M M M M - Local supplier (domestic)

M: Manual A: Automatic S-A: Semi-automatic
CONTINUED…
Make of equipment
Tridev Polymer M M M M M 0.1 H K Industries
Jayachandran Plastics M A A A A 0.6 Zeenath Engineering

Zhejiang Boretech & Korean
Ganesh Polytex M S-A S-A S-A S-A 1.5, 3 & 5
supplier (import)
Choudhary Plastics M M M S-A S-A 0.3 Cemec Engineering
Vikas Polymers M M A S-A S-A 0.4 H K Industries
Rainbow Polymers M M S-A S-A S-A 0.3 Wali Engineering Works

Shree Amba Parameshwari
Sri Mata Rani Polymers M M - - A 0.1
Industries
Anj Industries M M M M M 0.125 Kali Mata Engineering
Rajesh Polytech M S-A S-A S-A S-A 0.3 Assembled locally
Durga Plastics M M M S-A S-A 0.1 Rajhans Plastic Machinery
Royal Plastic Industries M M M M M 0.1 Wali Engineering Works
Sri Sai Shanmukha Industries M S-A S-A S-A S-A 0.1 Laxmi Engineering
Viji Polymers M S-A - S-A S-A 0.06 Zeenath Engineering

CONTINUED…
Make of equipment
Nimsha Polymer M M M M M 0.025 S A Engineering
Bharathi Plastics M M M M M 0.06 K B Industries
R M Plastics M M M M M 0..1 Local supplier (domestic)
R S Plastics M M M M M 0.1 M K Mechanics
Kunal Plastics M M M M M 0.150 Dollplast

Korean suppliers and Zhejiang
Mahalakshmi Spintex M A A A A 1.5
Boretech (import)
Panchal Machinery, Delhi
Fouji Jain Plastic M - - S-A S-A 0.3
based supplier
Sunrise Plastics M - - M M 0.3 Dollplast
R R Engineering & KBM
J M Plastics M M M M M 0.075 & 0.090
Engineering
Jasmine Plastic M M M M M 0.1, 0.05 KBM, RR Engineering
Raj Plastic M M M M M - Local supplier (domestic)
Balaji Plastics M M M M M 0.2 Local supplier (domestic)
Samridhi Industries M M M M M 0.25 Hikon Industries

CONTINUED…
Make of equipment
Concept Engineering & B R
Anuradha Plastics M S-A S-A S-A S-A 0.125 & 0.150
Engineering
Suman Polymers M - M M M 0.1 P R Engineering (Ahmedabad)
Jai Shree Balaji Plastics M M M M M 0.2 Local supplier (domestic)
Nidhi Enterprises M S-A A S-A S-A 0.3 Hikon Industries
Shyam Polymers M M M M M 0.2 R R Engineering
Rushabh Plastic M M M A A 0.2 Nilkanth Engineering Works
Pragya Polymer M M - M M 0.1 Sai Engineering
Shreenath Polyplast M M M M M 0.2 Own Manufactured
Revansiddhi Plastic Industries M M M M M 0.120 Local Manufactured
Mahaveer Plastic & Precision

M M M M M 0.110 & 0.2 Local Manufactured
Polymer
Nilkanth Engineering Works &
Jairam Plastic Industries M S-A S-A S-A S-A 0.5 & 0.1
Imported from China
Chapter VI –
ANALYSIS OF PLASTIC PROCESSOR

COMPANIES

PLASTIC PROCESSING COMPANIES COVERED
Company name (location) Company name (location)
Supreme (Jalgaon, Maharashtra) Niru Plastic (Pune, Maharashtra)
Wim Plast (Daman, Gujarat) Ashish Pipes (Noida, Uttar Pradesh)
Tulsi Extrusion (Jalgaon, Maharashtra) AG Industries (Manesar, Haryana)
Shaily Engineering Plastic (Rania, Gujarat) Injectoplast (Kanpur, Uttar Pradesh)
Sundaram Auto Components (Solan , Himachal Pradesh) Prima Plastics (Mumbai, Maharashtra)
National Plastic (Silvassa, Gujarat) Sangeeta Poly Pack (Mumbai, Maharashtra)
Pune Polymer (Pune, Maharashtra) Parekh Plast (Mumbai, Maharashtra)
Abhijeet Plastic (Pune, Maharashtra) --

PROFILE OF PLASTIC PROCESSING COMPANIES COVERED
Annual turnover
Company name Type of company Plastic component manufactured Customer segments focussed
(in Euro million)
Supreme Public limited 560 - 586 PVC pipes & fittings Agriculture & real estate
Wim Plast (Cello) Private 53 – 60 Chair, table, storewell etc. Household
Tulsi Extrusion Public limited 11.5 – 12 PVC pipes & fittings Agriculture
Shaily Engineering Switch gear, torch, home care

Private - Electrical & General
Plastic etc.
National Plastic Private 3.3 – 3.6 Chair, mats, bucket etc. Household
Pune Polymer Private 0.7 – 0.8 Mud flap, handle bar cover etc. Automotive
Abhijeet Plastic Private 0.29 – 0.33 Engine cover, floor console etc. Automotive
Niru Plastic Private 0.13 – 0.16 Cable, Capacitor switch etc. Electrical

CONTINUED…
Annual turnover
Company name Type of company Plastic component manufactured Customer segments focussed
(in Euro million)
Sundaram Auto Air vent, glove box, side cover,

Public limited 0.67 – 0.73 Automotive
Components fender front, radiator top cover
Ashish Pipes Private 8.9 – 9.1 PVC pipes & fittings Agriculture & real estate
AG Industries Private 18.7 – 21.3 Air bag covers Automotive
Injectoplast Private 10.7 – 12.0 CVJ boots, bellows & dust seals Automotive
Prima Plastic Public limited 13.3 – 14.7 Chair, table, stools & trolleys Commercial
Sangeeta Poly Pack Private 10.7 – 12.0 PP films & sheets Printing & packaging
Cosmetics, Food & Dairy, Chemical

Parekhplast India Private 4.7 – 5.1 Plastic containers
Pharmaceutical

RAW MATERIAL (PLASTIC RESIN) CONSUMPTION OBSERVED IN PLASTIC
PROCESSING COMPANIES
Plastic resin Purchasing Type of plastic resin purchased
Name of company procured virgin / recycled Polypropylene Polyethylene Polyvinyl chloride Polyethylene
Others
(In MTPA) resins (PP) (PE) (PVC) terephthalate (PET)
Supreme Ltd 1,50,000 Virgin plastic - -  - -
Wim Plast (Cello) 12,500 Virgin plastic  - - - -
Tulsi Extrusion 12,000 Virgin plastic - -  - -
Shaily Engineering
4,200 Virgin plastic   - -  (ABS)
Plastic
National Plastic 3,600 Virgin plastic   - - -
Pune Polymer 600 Virgin plastic  - - - -
Abhijeet Plastic 200 Virgin plastic   - -  (ABS)
Niru Plastic 200 Virgin plastic -  - -  (ABS)
Note – The details indicated above are with respect to specific plant covered under study Source – BDB analysis

CONTINUED…
Plastic resin Purchasing Type of plastic resin purchased
Name of company procured virgin / recycled Polypropylene Polyethylene Polyvinyl chloride Polyethylene
Others
(In MTPA) resins (PP) (PE) (PVC) terephthalate (PET)
Sundaram Auto
600 Virgin plastic   - -  (ABS)
Components
Ashish Pipes 2,400 Virgin plastic - -  - -
AG Industries 6,000 Virgin plastic  - - -  (ABS)
Injectoplast 3,600 Virgin plastic  - - -  (ABS)
Prima Plastic 4,000 Virgin plastic  - - - -
Sangeeta Poly Pack 5,400 Virgin plastic  - - - -
Parekhplast India 650 Virgin plastic -  - - -
Note – The details indicated above are with respect to specific plant covered under study

IN-HOUSE RECYCLING PRACTICES OBSERVED
In case of in-house Problems faced about
Waste generated recycling, waste is also
Name of company In-house recycling (yes/no) Plastic resin
(in MTPA) procured from local dealers Price fluctuation
(yes/no) availability
Supreme Ltd 9,000 – 9,500 Yes No No No
Wim Plast (Cello) 250 – 270 Yes No No No
Tulsi Extrusion 380 – 400 Yes No No No
Shaily Engineering
180 – 200 No - No Yes
Plastic
National Plastic 350 – 370 No - No No
Pune Polymer 90 – 100 Yes No No Yes
Abhijeet Plastic 35 – 40 No - No Yes
Niru Plastic 35 - 40 No - No Yes

CONTINUED…
In case of in-house Problems faced about
Waste generated recycling, waste is also
Name of company In-house recycling (yes/no)
(in MTPA) procured from local dealers Plastic resin
Price fluctuation
(yes/no) availability
Sundaram Auto
8 - 10 No -- No No
Components
Ashish Pipes 80 - 85 Yes No No Yes
AG Industries 580 - 600 Yes No No No
Injectoplast 300 - 350 Yes No No Yes
Prima Plastic 200 - 220 No - No No
Sangeeta Poly Pack 530 - 550 No - No No
Parekhplast India 80 - 90 Yes No No No

ACKNOWLEDGEMENT
We are extremely grateful to all at VDMA (Plastics and Rubber Machinery Association) who helped us conclude this
assignment successfully.
Particular gratitude is due to Ms Ina Vettkoetter whose active and fulsome participation throughout the execution of this
assignment has been invaluable.
Without the faith reposed in our organization by Mr Thorsten Kuehmann, we would not have had the opportunity in
participating in this study.
Date : July 2016

Place : Pune

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Market Research Report on Plastic

Waste Management Practices &

Developed for VDMA (Plastics and Rubber Machinery Association) 1

Chapter Title Page

Chapter II Executive Summary 8

Government Legislation And Rules For Plastic

Chapter V Analysis Of Plastic Recycling Units 40

Chapter VI Analysis Of Plastic Processor Companies 54

Developed for VDMA (Plastics and Rubber Machinery Association) 2

Developed for VDMA (Plastics and Rubber Machinery Association) 3

Developed for VDMA (Plastics and Rubber Machinery Association) 4

Developed for VDMA (Plastics and Rubber Machinery Association) 5

Type of stakeholders Sample covered

Plastic processing units 15

Plastic recycling machinery suppliers 13 Gujarat

Developed for VDMA (Plastics and Rubber Machinery Association) 6

Step 1 Step 2 Step 3

Kick off meeting, project Data analysis & report

Developed for VDMA (Plastics and Rubber Machinery Association) 7

Developed for VDMA (Plastics and Rubber Machinery Association) 8

Type of suppliers Machinery suppliers’

Domestic manufacturers Importers

Domestic manufacturers Global suppliers supplying to

Developed for VDMA (Plastics and Rubber Machinery Association) 9

Plastic recycling machinery Market in India for FY 2016

Total market size (A+B) Domestic Vs. Import break up

Import Domestic Sales

Developed for VDMA (Plastics and Rubber Machinery Association) 10

Extrusion Grinding Washing Agglomerator Others West North South East

Developed for VDMA (Plastics and Rubber Machinery Association) 11

Country wise break up of import

 Products offered by German & European

28%  Large recycling units through their Internal

Developed for VDMA (Plastics and Rubber Machinery Association) 12

Supplier name Nature of operation Location in India Major product categories

Injection Moulding, Extrusion Lines, Agglomerator, Recycling

Agglomerator / Densifier, Grinder / Granulator, Shredder /

German manufacturer Metal Separator, Sorting Machines, X Ray Machines, Metal

Plastic & Textile Machine, Sorting & Reduction Machine,

Developed for VDMA (Plastics and Rubber Machinery Association) 13

Specific Engineering & Automats (Vadodara, Gujarat) 0.4 – 0.5

Panchal Plastic (Valsad, Gujarat) 0.32 – 0.35

H .K. Industries (New Delhi) 0.21 – 0.24

Ocean Extrusions (Ahmedabad, Gujarat) 0.16 – 0.19

Developed for VDMA (Plastics and Rubber Machinery Association) 14

 Strong competition by the Chinese & Taiwanese Brand.

Developed for VDMA (Plastics and Rubber Machinery Association) 15

Growth projection of plastic recycling machinery

 Key drivers of recycling machinery market

Source – BDB interaction with major suppliers

Developed for VDMA (Plastics and Rubber Machinery Association) 16

 Most of the plastic recycling in India is carried out by informal sector.

Plastic waste management

Co-processing Road Dumping in

Source – Ministry of Environment, Forest & Climate Change

Developed for VDMA (Plastics and Rubber Machinery Association) 17

Plastic waste burning

 Disposal problems for non recyclable plastic wastes like thermoset

 Recycling units operating in non-confirming areas are posing

Source – Secondary Research

Developed for VDMA (Plastics and Rubber Machinery Association) 18

Municipal waste collected The waste is disposed

Rag pickers & informal