1104C-44TG2 (1800)

RJ51155 RJ51155
1104C-44TA 2006/02/20
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 9
5. Parts Lists & Illustrations Pg. 11
6. Parts Index Pg. 170

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section Page Section Page
Short Engine 11 High Pressure Fuel Pipes 37

ACE40004 AFHR4302
Cylinder Block & Liners 13 Atomisers 39

ACHR0082 AFHR4302
Crankshaft, Main & Big End Bearings 15 Throttle & Stop Controls 41
ACHR0082 AFHR4302
Pistons & Rings 17 Pick-Up Sensor 43

ACHR0082 AFHR4302
Connecting Rods 19 Pick-Up Sensor 45

ACHR0082 AFHR4302
Rear End Oil Seal 21 Fuel Leak-Off Pipe 47

ACHR0082 AFHR4302
Cylinder Head Assembly 23 Pick-Up Sensor 49

ACHR0082 AFHR4302
Rocker Shaft Assembly 25 Flywheel Housing 51

ACHR0082 CDHR1042
Timing Gear & Camshaft 27 Flywheel & Starter Ring 53

ACHR0082 DDHR2020
Fuel Injection Pump 29 Starter Motor 55

AFHR4302 EDHR0847
Fuel Injection Pump 31 Fan Drive 57

AFHR4302 FBHR0893
Control Unit 33 Pulleys 59

AFHR4302 FBHR0893
Control Unit 35 Sump 61

AFHR4302 GBHR2324
Page 5
Engine Breakdown
Dipstick & Filler Tube 63 Pipes 89

GBHR2324 LBHR2253
Oil Strainer 65 Water Outlet Housing 91

GBHR2324 LDHR0702
Cylinder Head Cover 67 Water Outlet Housing 93

HBHR2783 LDHR0702
Cylinder Head Cover 69 Fan 95

HBHR2783 MDHR1434
Breather 71 Alternator 97
HBHR2783 NDHR2711
Blanking Plates 73 Alternator Bracket & Fixings 99

HBHR2783 NDHR2711
Oil Cooler 75 Pulleys 101

JBHR2347 NDHR2711
Oil Filter 77 Timing Case 103

JBHR2347 QCHR0022
Blanking Plates 79 Timing Cover 105

JBHR2347 QCHR0022
Oil Filter 81 Timing Cover 107

JDHR0023 QCHR0022
Front End Drive Input 83 Blanking Plugs 109

KBHR0519 QDHR1368
Water Pump 85 Lubricating Oil Pump & Delivery 111

LBHR2253 Housing
RBHR0031
Water Pump 87
LBHR2253
Page 6
Engine Breakdown
Turbocharger 113 Heater Plugs 139

SBHR1658 WDHR0345
Feed Pipes 115 Engine Lifting Eyes 141

SBHR1658 XBHR0458
Leak-Off Pipes 117 Engine Mounts 143

SBHR1658 ZCHR1176
Pipework & Connections 119 Lubricating Oil Pressure Switch/Gauge 145

SBHR1658 ZJHR0547
Exhaust Manifold 121 Lubricating Oil Pressure Switch/Gauge 147

SBHR1658 ZJHR0547
Air Filters 123 Temperature Gauge & Sender 149

SBHR1658 ZLHR0363
Air Charge Cooler 125 Radiator & Cowling 151

TBHR0980 ZMHR0551
Air Charge Cooler 127 Radiator & Cowling 153

TBHR0980 ZMHR0551
Air Charge Cooler 129

TBHR0980
Pipework & Connections 131

TBHR0980
Lift Pump 133

VBHR2178
Filter to Injection Pump Pipe 135

VBHR2178
Injection Pump to Filter Pipe 137

VBHR2178
Page 7
Engine Breakdown
Section Page
Radiator Bracket & Fixings 155

ZMHR0551
Radiator & Hoses 157

ZMHR0551

ZMHR0551

ZMHR0551
Guards 163
ZMHR0551
Miscellaneous & Auxiliaries 165

ZZHR1012
Top Service Kit 167

SACR0354
Bottom Service Kit 169

SGBR0382
Page 8
Symbols and Notes
Symbol Description
A From Engine Number
B Upto Engine Number
C Repairs and Replaces
D See Appropriate Section - Reference Number
E Alternative
F Order
G Remanufactured Part
H New for Old Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
O Reference for Detailed Breakdown
P Other Service Options Available
Q Cylinder Number
R See History Section
Page 9
Short Engine Plate A
ACE40004
Page 10
Short Engine Plate A
ACE40004
Item Part No. References Qty. Description Notes
1 RG40004 1 SHORT ENGINE

2 ZZ50311 1 CYLINDER BLOCK KIT
3 ZZ90222 H 1 CRANKSHAFT KIT
4 P 4 CONROD KIT
5 4115P015 P 4 PISTON AND RING KIT
6 2418F704 1 REAR OIL SEAL HOUSING
7 3211C002 10 METRIC BOLT
Service Options
3 ZZ90222P 1 CRANKSHAFT KIT
4 4115C311 4 CONROD KIT GRADE F
4 4115C312 4 CONROD KIT GRADE G
4 4115C313 4 CONROD KIT GRADE H
4 4115C314 4 CONROD KIT GRADE J
4 4115C315 4 CONROD KIT GRADE K
4 4115C316 4 CONROD KIT GRADE L
5 4115P016 J (+)0.50MM 4 PISTON AND RING KIT (A)
Footnotes
(A) SERVICE BY COMPLETE ENGINE
Page 11
Cylinder Block & Liners Plate A
ACHR0082
12 16
13
11
17 2
15
10
14
18
19
22
20
21
23
7
3
8
Page 12
Cylinder Block & Liners Plate A
ACHR0082
1 ZZ50311 R a. 1 CYLINDER BLOCK KIT

2 F ZZ50311 1 CYLINDER BLOCK
3 F ZZ50311 1 BEARING CAP
7 33142111 10 THIMBLE
8 32166329 10 SCREW
9 3112D071 1 CAMSHAFT BUSH
10 3241A012 1 PLUG
11 3241A011 2 PLUG
12 0650588 1 PLUG
13 0650710 1 PLUG
14 3212P008 1 PLUG
15 3244A009 2 DOWEL
16 32141316 2 PLUG
17 2485A108 1 BLANKING PLUG
18 3212V006 1 PLUG
19 2113A003 R a. 4 PISTON COOLING JET
20 2314F001 4 SCREW
21 3623A009 1 BLANKING PLATE
22 3688A039 1 JOINT
23 2314H033 4 SCREW
History
a.
1 ZZ50311 1 CYLINDER BLOCK KIT
19 2113A001 4 PISTON COOLING JET
Page 13
Crankshaft, Main & Big End Bearings Plate A
C PPL028815 ACHR0082
4
5
Page 14
Crankshaft, Main & Big End Bearings Plate A
C PPL028815 ACHR0082

R a.
2 F ZZ90222 1 CRANKSHAFT
3 U5MB0018 P 1 MAIN BEARING KIT
R a.
4 U5ME0013 P 1 BIG END BEARING KIT
5 31137551 P 2 THRUST WASHER
6 31137561 P 2 THRUST WASHER
7 0500012 1 WOODRUFF KEY
8 3117C221 1 CRANKSHAFT GEAR
Service Options
1 ZZ90222P 1 CRANKSHAFT KIT
3 U5MB0018A J (+) 0.010" 1 MAIN BEARING KIT
3 U5MB0018B J (+)0.020" 1 MAIN BEARING KIT
3 U5MB0018C J (+) 0.030" 1 MAIN BEARING KIT
4 U5ME0013A J (-)0.25MM 1 BIG END BEARING KIT
4 U5ME0013B J (-)0.50MM 1 BIG END BEARING KIT
4 U5ME0013C J (-)0.75MM 1 BIG END BEARING KIT
5 31137312 J (+)0.007" 2 THRUST WASHER
6 31137322 J (+)0.007" 2 THRUST WASHER
History
a.
3 U5MB0019 P 1 MAIN BEARING KIT
Page 15
Pistons & Rings Plate A
ACHR0082
2
3
Page 16
Pistons & Rings Plate A
ACHR0082
1 4115P015 P 4 PISTON AND RING KIT

2 F 4115P015 1 PISTON
3 F 4115P015 1 PISTON PIN
4 2721332 2 CIRCLIP
5 UPRK0002 1 PISTON RING KIT
Service Options
Footnotes
(A) SERVICE BY COMPLETE ENGINE
Page 17
Connecting Rods Plate A
ACHR0082
Page 18
Connecting Rods Plate A
ACHR0082
1 P 4 CONROD KIT
2 F SERVICE OPTION 1 CONROD
3 3112A005 1 SMALL END BUSH
4 3212V003 2 CON ROD BOLT
Service Options
1 4115C311 4 CONROD KIT GRADE F
1 4115C312 4 CONROD KIT GRADE G
1 4115C313 4 CONROD KIT GRADE H
1 4115C314 4 CONROD KIT GRADE J
1 4115C315 4 CONROD KIT GRADE K
1 4115C316 4 CONROD KIT GRADE L
Page 19
Rear End Oil Seal Plate A
ACHR0082
Page 20
Rear End Oil Seal Plate A
ACHR0082
1 2418F704 1 REAR OIL SEAL HOUSING

2 3211C002 10 METRIC BOLT
Page 21
Cylinder Head Assembly Plate A
ACHR0082
25
19
20
21 18
14
13 16
9
24
11
17
12
5
22
8 1
3
7
6
10
15
23
Page 22
Cylinder Head Assembly Plate A
ACHR0082
1 ZZ80268 R a. 1 CYLINDER HEAD KIT

2 F ZZ80269 1 CYLINDER HEAD ASSEMBLY
3 F ZZ80268 1 CYLINDER HEAD
4 3313E021 4 VALVE GUIDE
5 3313E021 4 VALVE GUIDE
6 3314A151 4 INLET VALVE INSERT
7 3314A161 4 EXHAUST VALVE INSERT
8 32416117 2 PLUG
9 0650588 4 PLUG
10 3142H071 4 INLET VALVE
11 2418M519 4 VALVE STEM SEAL (A)
12 3174A016 4 VALVE SPRING
13 3342A011 4 VALVE CAP
14 3142W004 8 COTTER
15 3142A151 4 EXHAUST VALVE
16 2418M517 R a. 4 VALVE STEM SEAL (B)
17 3174A016 4 VALVE SPRING
18 3342A011 4 VALVE CAP
19 3142W004 8 COTTER
20 3278A006 1 PLUG
21 2415H003 1 O RING
22 2431154 1 PLUG
23 3681E046 1 CYLINDER HEAD GASKET
24 3218A011 7 SCREW
25 3218A012 3 SCREW
History
a.
1 ZZ80268 1 CYLINDER HEAD KIT
16 2418M514 4 VALVE STEM SEAL (B)
Footnotes
(A) GREEN
(B) BROWN
Page 23
Rocker Shaft Assembly Plate A
ACHR0082
15
11
14
12
10 13
9
5
8
6
19
18
17
16
2
Page 24
Rocker Shaft Assembly Plate A
ACHR0082
1 4115R612 1 ROCKER ASSEMBLY

2 4115R703 1 ROCKER SHAFT ASSEMBLY
3 F 4115R703 1 ROCKER ARM SHAFT
4 2485A104 2 PLUG
5 4115R314 4 ROCKER ARM ASSEMBLY
6 F 4115R314 1 ROCKER ARM
7 F 4115R314 1 PAD
8 0576052 1 NUT
9 32114145 1 SCREW
10 3174A015 3 ROCKER SHAFT SPRING
11 4115R315 4 ROCKER ARM ASSEMBLY
12 F 4115R315 1 ROCKER ARM
13 F 4115R315 1 PAD
14 0576052 1 NUT
15 32114145 1 SCREW
16 2722A022 2 CIRCLIP
17 2134A502 2 WASHER
18 2316A901 1 SCREW
19 2316A902 3 SCREW
Page 25
Timing Gear & Camshaft Plate A
ACHR0082
Page 26
Timing Gear & Camshaft Plate A
ACHR0082
1 3141D222 1 CAMSHAFT
2 3142U031 8 TAPPET
3 31434307 8 PUSHROD
Page 27
Fuel Injection Pump Plate A
AFHR4302
6
5
Page 28
Fuel Injection Pump Plate A
AFHR4302
1 2644H201 1 FUEL INJECTION PUMP

2 F 2644H201 1 FUEL INJECTION PUMP
3 26420318 1 O RING
4 26420469 1 SOLENOID
5 2318A108 1 NUT
6 K134AF01 1 WASHER
Page 29
Fuel Injection Pump Plate B
AFHR4302
4
1
7
3
2
Page 30
Fuel Injection Pump Plate B
AFHR4302
1 3117L261 1 INJECTION PUMP GEAR

2 2411D008 3 WASHER
3 2314H004 3 SCREW
4 3641A007 1 BRACKET
5 2314H003 1 SCREW
6 2318A603 1 NUT
7 2314J002 1 SCREW
Page 31
Control Unit Plate A
B 31/07/2004 AFHR4302
Page 32
Control Unit Plate A
B 31/07/2004 AFHR4302
1 U5MK0650 1 ELECTRONIC GOVERNOR KIT

2 F U5MK0650 1 ELECTRIC GOVERNOR
3 2311E027 4 SCREW
4 2415H507 1 O RING
5 2314C034 1 SCREW
6 2415D051 1 PLAIN WASHER
Page 33
Control Unit Plate B
A 01/08/2004 AFHR4302
Page 34
Control Unit Plate B
A 01/08/2004 AFHR4302
1 U5MK0669 1 ELECTRONIC GOVERNOR KIT

2 F U5MK0669 1 ELECTRIC GOVERNOR
3 2311E027 1 SCREW
4 2415H507 4 O RING
Page 35
High Pressure Fuel Pipes Plate A
AFHR4302
6
5
Page 36
High Pressure Fuel Pipes Plate A
AFHR4302
1 3525A101 1 FUEL INJECTION PIPE - NO 1

5 2481Y011 2 CLIP
6 2481Y012 1 CLIP
7 2646E019 1 CLIP
Page 37
Atomisers Plate A
AFHR4302
Page 38
Atomisers Plate A
AFHR4302
1 2645K012 4 ATOMISER
2 F 2645K012 1 ATOMISER HOLDER
3 2645K612 1 NOZZLE
4 26460064 1 O RING
5 L311FF02 1 INJECTOR WASHER
6 3751A241 R a. 4 INJECTOR CLAMP
7 2314W009 4 SCREW
History
a.
6 3751A231 4 INJECTOR CLAMP
Page 39
Throttle & Stop Controls Plate A
AFHR4302
3 2
4
1
Page 40
Throttle & Stop Controls Plate A
AFHR4302
1 3653A017 R a. 1 BRACKET
2 2314H002 1 SCREW
3 2481D456 R a. 1 CLIP
4 2817154 1 TIE
History
a.
1 3651A016 1 SUPPORT BRACKET
3 2481D556 1 CLIP
Page 41
Pick-Up Sensor Plate A
AFHR4302
Page 42
Pick-Up Sensor Plate A
AFHR4302
1 0650586 1 PLUG
2 2431131 1 PLUG
Page 43
Pick-Up Sensor Plate B
AFHR4302
Page 44
Pick-Up Sensor Plate B
AFHR4302
1 2485A109 1 CORE PLUG
Page 45
Fuel Leak-Off Pipe Plate A
AFHR4302
Page 46
Fuel Leak-Off Pipe Plate A
AFHR4302
1 2646F501 3 FLEXIBLE HOSE

2 2646E501 1 CAP
Page 47
Pick-Up Sensor Plate C
AFHR4302
Page 48
Pick-Up Sensor Plate C
AFHR4302
1 2868A006 1 SENSOR
2 33534129 1 ADAPTOR
Page 49
Flywheel Housing Plate A
CDHR1042
Page 50
Flywheel Housing Plate A
CDHR1042
1 3713M049 1 FLYWHEEL HOUSING

2 36212132 1 PLATE
3 2314H102 2 SCREW
4 2314J204 1 SCREW
5 2487A452 1 BLANKING PLUG
6 0350025 2 DOWEL
7 2314J603 2 SCREW
8 2487Y005 2 PLUG
9 2314J004 3 SCREW
Page 51
Flywheel & Starter Ring Plate A
DDHR2020
Page 52
Flywheel & Starter Ring Plate A
DDHR2020
1 4111D128 1 FLYWHEEL ASSEMBLY

2 F 4111D128 1 FLYWHEEL
3 31162121 1 STARTER RING GEAR
4 0096803 10 SCREW
5 33117127 10 WASHER
Page 53
Starter Motor Plate A
EDHR0847
1 2
Page 54
Starter Motor Plate A
EDHR0847
1 2873K404 1 STARTERMOTOR (A)

2 2313C078 3 STUD
3 2318A604 3 NUT
Footnotes
(A) BREAKDOWN OF 2873K404 NOT AVAILABLE.
Page 55
Fan Drive Plate A
FBHR0893
Page 56
Fan Drive Plate A
FBHR0893
1 4113K005 1 FAN DRIVE HOUSING

2 2314J005 4 SCREW
Page 57
Pulleys Plate A
FBHR0893
Page 58
Pulleys Plate A
FBHR0893
1 3115C113 1 FAN PULLEY

2 2614B653 R a. 1 FANBELT (A)
History
a.
2 2614B652 1 FANBELT (A)
Footnotes
(A) SERVICED IN PAIRS
Page 59
Sump Plate A
GBHR2324
3
4
11
1
10
15
14
12 8
7
13
Page 60
Sump Plate A
GBHR2324
1 3717E241 1 SUMP
2 3681K037 1 SUMP JOINT
3 3627P041 1 BRIDGE PIECE
4 2311D039 2 SCREW
5 3211P013 2 STUD
6 2318A603 2 NUT
7 32186405 2 PLUG
8 2415715 2 O RING
9 2431154 1 PLUG
10 2431154 1 PLUG
11 2431A016 1 PLUG
12 2314H023 2 SCREW
13 2314H759 4 SCREW
14 2314H015 4 SCREW
15 2314H003 8 SCREW
Page 61
Dipstick & Filler Tube Plate A
GBHR2324
Page 62
Dipstick & Filler Tube Plate A
GBHR2324
1 3577A125 1 TUBE ASSEMBLY

2 F 3577A125 1 TUBE
3 3353D005 1 NUT
4 3178C088 1 DIPSTICK
5 33812116 1 OLIVE
Page 63
Oil Strainer Plate A
GBHR2324
Page 64
Oil Strainer Plate A
GBHR2324
1 3575A063 1 SUCTION PIPE

2 36832137 1 JOINT
3 2314H004 2 SCREW
Page 65
Cylinder Head Cover Plate A
HBHR2783
10
9
12
8
11
13
7
Page 66
Cylinder Head Cover Plate A
HBHR2783
1 4142X293 1 CYLINDER HEAD COVER ASSY

2 F 4142X293 1 CYLINDER HEAD COVER
3 3681A055 1 ROCKER COVER JOINT
4 2161A011 10 SCREW
5 3174A017 1 SPRING
6 3788A002 1 CAP
7 3789A001 1 DIAPHRAGM
8 3615A009 1 COVER PLATE
9 2151A001 4 SCREW
10 3788A003 1 CAP
11 4142X099 1 OIL FILLER CAP
12 F 4142X099 1 OIL FILLER CAP
13 2415A131 1 O RING
Page 67
Cylinder Head Cover Plate B
HBHR2783
Page 68
Cylinder Head Cover Plate B
HBHR2783
1 3788N003 R a. 1 COVER
2 2314F003 R a. 3 SCREW
History
a.
1 3788N005 1 COVER
2 2314F005 3 SCREW
Page 69
Breather Plate A
HBHR2783
3 2
8
6
Page 70
Breather Plate A
HBHR2783
1 4134K022 R a. 1 BREATHER PIPE

2 F 4134K022 1 BREATHER PIPE
3 2415A068 1 O RING
4 2415H701 R a. 1 SEALING RING
5 2314F005 2 SCREW
6 33872632 1 HOSE
7 3175P003 1 SPRING
8 2481877 1 HOSE CLIP
9 36241123 1 SUPPORT BRACKET
History
a.
1 4134K015 1 BREATHER PIPE
4 3688A038 1 JOINT
2161A011 2 SCREW
Page 71
Blanking Plates Plate A
HBHR2783
Page 72
HBHR2783
1 2485A124 1 CUP PLUG

2 2485A118 1 CUP PLUG
Page 73
Oil Cooler Plate A
JBHR2347
5 2
3 6
Page 74
Oil Cooler Plate A
JBHR2347
1 4134W001 R a. 1 OIL COOLER

2 2486A217 1 OIL COOLER
3 3685A025 2 JOINT
4 F 4134W001 1 COOLER
5 3685A033 R a. 1 JOINT
6 2314K161 3 SCREW
7 2314H004 10 SCREW
8 2314H006 4 SCREW
History
a.
1 4134W001 1 OIL COOLER
5 3685A024 1 JOINT
Page 75
Oil Filter Plate A
JBHR2347
Page 76
Oil Filter Plate A
JBHR2347
1 3773A061 R a. 1 OIL FILTER HEAD

2 3688A039 1 JOINT
3 2314H034 4 SCREW
4 3278A007 1 PLUG
5 2415H009 1 O RING
History
a.
1 4134E058 1 OIL FILTER HEAD
Page 77
JBHR2347
Page 78
JBHR2347
1 3623A009 1 BLANKING PLATE

2 3688A039 1 JOINT
3 2314H033 4 SCREW
Page 79
Oil Filter Plate A
JDHR0023
Page 80
Oil Filter Plate A
JDHR0023
1 2654407 1 OIL FILTER
Page 81
Front End Drive Input Plate A
KBHR0519
1
2
Page 82
Front End Drive Input Plate A
KBHR0519
1 3114V041 1 CRANKSHAFT PULLEY

2 3241N001 1 BLOCK
3 32186137 3 BOLT
Page 83
Water Pump Plate A
LBHR2253
15
16
17
18
Page 84
Water Pump Plate A
LBHR2253
1 U5MW0194 1 WATER PUMP KIT

2 F U5MW0194 1 WATER PUMP
3 F U5MW0194 1 BODY
4 F U5MW0194 1 COVER
5 F U7LW0172 1 GASKET
6 F U7LW0172 1 IMPELLER
7 F U7LW0172 1 DRIVE SHAFT
8 F U7LW0172 1 SEAL
9 F U7LW0172 1 CIRCLIP
11 F U7LW0172 1 ROLLER BEARING
12 F U7LW0172 1 OIL SEAL
13 F U7LW0172 1 BEARING
14 24880232 1 WATER PUMP GEAR
15 3682A011 1 WATER PUMP JOINT (A)
16 2314K164 2 SCREW
17 2314H005 2 SCREW
18 2314H012 5 SCREW
Footnotes
(A) ALSO INCLUDED IN REPAIR KIT U7LW0172
Page 85
Water Pump Plate B
LBHR2253
11
10
Page 86
Water Pump Plate B
LBHR2253
1 U7LW0172 1 WATER PUMP REPAIR KIT

2 F U7LW0172 1 IMPELLER
3 F U7LW0172 1 ROLLER BEARING
4 F U7LW0172 1 BEARING
5 F U7LW0172 1 OIL SEAL
6 F U7LW0172 1 SEAL
9 24880234 1 COVER JOINT
10 F U7LW0172 1 DRIVE SHAFT
11 3682A011 1 WATER PUMP JOINT
Page 87
Pipes Plate A
LBHR2253
Page 88
Pipes Plate A
LBHR2253
1 4133L048 1 CONNECTION
2 F 4133L048 1 CONNECTION
3 2418F002 1 O RING
4 2418F001 1 O RING
5 2314H003 2 SCREW
Page 89
Water Outlet Housing Plate A
B 31/01/2004 LDHR0702
Page 90
B 31/01/2004 LDHR0702
3 2485C041 1 THERMOSTAT
4 2415H008 1 O RING
5 2314H004 2 SCREW
Page 91
A 01/02/2004 LDHR0702
Page 92
A 01/02/2004 LDHR0702
3 F 4133L507 1 THERMOSTAT
4 2415H219 1 O RING
5 2314H004 2 SCREW
Page 93
Fan Plate A
MDHR1434
Page 94
Fan Plate A
MDHR1434
1 2485C520 1 FAN
2 3748W242 1 EXTENSION
3 2313H236 4 STUD
4 2318D208 4 NUT
Page 95
Alternator Plate A
NDHR2711
Page 96
Alternator Plate A
NDHR2711
1 2871A301 1 ALTERNATOR (A)
Footnotes
(A) BREAKDOWN OF 2871A301 NOT AVAILABLE.
Page 97
Alternator Bracket & Fixings Plate A
NDHR2711
1
5
4
11
10
6
Page 98
Alternator Bracket & Fixings Plate A
NDHR2711
1 3824A071 1 ALTERNATOR BRACKET

2 2314J007 2 SCREW
3 2314H052 1 SCREW
4 2131A008 1 WASHER
5 2318D208 1 NUT
6 36155429 1 LEVER
7 2314H004 R a. 1 SCREW
8 2314J012 1 SCREW
9 0920497 1 WASHER
10 0920465 1 SPACER
11 2318A604 1 NUT
History
a.
7 2314H103 1 SCREW
Page 99
Pulleys Plate A
NDHR2711
Page 100
Pulleys Plate A
NDHR2711
1 3115H003 1 PULLEY
Page 101
Timing Case Plate A
QCHR0022
Page 102
Timing Case Plate A
QCHR0022
1 3716C461 1 TIMING GEAR CASE

2 2418F437 R b. 1 FRONT OIL SEAL
R c.
3 2314H003 8 SCREW
4 2314H034 4 SCREW
5 3681P053 R a. 1 TIMING CASE JOINT
R a.
History
a.
5 3617V015 1 TIMING CASE JOINT
b.
2 2418F436 1 FRONT OIL SEAL
c.
2 2418F553 1 FRONT OIL SEAL
Page 103
Timing Cover Plate A
QCHR0022
10
9
8
7
11
12
3 1
5
Page 104
Timing Cover Plate A
QCHR0022
1 4111A034 R c. 1 IDLER GEAR

R d.
R f.
2 F 4111A034 1 IDLER GEAR
3 F 4111A034 1 BUSH
R c.
4 3272A041 R a. 1 HUB
R e.
5 3241A021 R b. 1 PLATE
6 2314J011 R b. 3 SCREW
7 3117N001 1 CAMSHAFT GEAR
9 3112X011 1 THRUST WASHER
10 2116053 1 DOWEL
11 3321A003 1 WASHER
12 2314J606 1 SCREW
History
a.
4 3272A026 1 HUB
b.
5 3241H009 1 PLATE
6 2314J010 3 SCREW
c.
1 4111A034 1 IDLER GEAR
3 0050345 2 BUSH
d.
1 3117N042 1 IDLER GEAR
e.
4 33426161 1 HUB
f.
1 3117N041 1 IDLER GEAR
Page 105
Timing Cover Plate B
QCHR0022
Page 106
Timing Cover Plate B
QCHR0022
1 4142A503 R a. 1 FRONT COVER KIT

2 F 4142A503 1 TIMINGGEAR COVER
3 3681P046 1 TIMING CASE COVER JOINT
4 2314H002 10 SCREW
5 2314H012 5 SCREW
History
a.
1 4142A501 1 FRONT COVER KIT
Page 107
Blanking Plugs Plate A
QDHR1368
2
1
Page 108
Blanking Plugs Plate A
QDHR1368
1 2314C049 R a. 1 SCREW
2 2415D053 1 PLAIN WASHER
History
a.
1 3212V005 1 PLUG
Page 109
Lubricating Oil Pump & Delivery Housing Plate A
RBHR0031
Page 110
Lubricating Oil Pump & Delivery Housing Plate A
RBHR0031
1 4132F071 1 OIL PUMP

2 2314J008 5 SCREW
Page 111
Turbocharger Plate A
SBHR1658
1
4
Page 112
Turbocharger Plate A
SBHR1658
1 2674A404 G 1 TURBOCHARGER
2 3688A029 1 JOINT
3 2313M377 4 STUD
4 2318A634 4 NUT
Service Options
1 2674A404P H 1 TURBOCHARGER
Page 113
Feed Pipes Plate A
SBHR1658
4
2
Page 114
Feed Pipes Plate A
SBHR1658
1 4128A027 1 TURBO FEED PIPE

2 F 4128A027 1 TURBO FEED PIPE
3 3218R036 1 BANJO BOLT
4 2131A506 1 WASHER
5 2131A506 1 WASHER
6 3218R036 1 BANJO BOLT
7 2131A506 1 WASHER
8 2131A506 1 WASHER
Page 115
Leak-Off Pipes Plate A
SBHR1658
Page 116
Leak-Off Pipes Plate A
SBHR1658
1 3584A001 1 TURBO DRAIN PIPE

2 3688A035 1 JOINT
3 3688A036 1 JOINT
4 2314F004 2 SCREW
5 2314H003 2 SCREW
Page 117
Pipework & Connections Plate A
SBHR1658
11
3
9
6
7
10
1
2
Page 118
SBHR1658
1 3766A131 1 EXHAUST ELBOW

3 3347A041 1 ADAPTOR
4 2314J003 3 SCREW
5 2314J004 2 SCREW
6 2313M377 2 STUD
7 2318A634 3 NUT
8 3623E006 1 FLANGE
9 3688C018 1 JOINT
10 2313C077 3 STUD
11 2318A634 3 NUT
Page 119
Exhaust Manifold Plate A
SBHR1658
Page 120
Exhaust Manifold Plate A
SBHR1658
1 3778E203 1 EXHAUST MANIFOLD

2 3681V512 1 EXHAUST MANIFOLD JOINT
3 3218J013 8 SCREW
Page 121
Air Filters Plate A
SBHR1658
Page 122
Air Filters Plate A
SBHR1658
1 2652C202 1 AIR FILTER

2 3653A051 R a. 1 BRACKET
3 2481D088 1 HOSE CLIP
4 3783R007 1 HOSE
6 2314H005 2 SCREW
7 2318A603 2 NUT
8 2314J002 R a. 2 SCREW
History
a.
8 2314H033 2 SCREW
2314J007 2 SCREW
Page 123
Air Charge Cooler Plate A
C TBHR0924 TBHR0980
Page 124
Air Charge Cooler Plate A
C TBHR0924 TBHR0980
1 3611M006 1 PLATE
2 3684N503 1 JOINT
3 2314H033 4 SCREW
Page 125
Air Charge Cooler Plate B
C TBHR0924 TBHR0980
Page 126
Air Charge Cooler Plate B
C TBHR0924 TBHR0980
1 3611M006 1 PLATE
2 3684N503 1 JOINT
3 2314H033 4 SCREW
Page 127
Air Charge Cooler Plate C
C TBHR0924 TBHR0980
Page 128
Air Charge Cooler Plate C
C TBHR0924 TBHR0980
1 3611M006 1 PLATE
2 3684N503 1 JOINT
3 2314H033 4 SCREW
Page 129
C TBHR0924 TBHR0980
Page 130
C TBHR0924 TBHR0980
1 4148K007 1 CONNECTION
2 F 4148K007 1 CONNECTION
3 3682A013 1 INLET MANIFOLD JOINT
4 2314H034 4 SCREW
Page 131
Lift Pump Plate C
C PPL023952 VBHR2178
1
8 13
11
12
2
9
10
Page 132
Lift Pump Plate C
1 4132A014 1 LIFT PUMP

2 F 4132A014 1 LIFT PUMP
3 26560201 1 FUEL FILTER ELEMENT KIT
4 F 26560201 1 FUEL FILTER ELEMENT
5 F 26560201 1 O RING
6 2656F837 1 BOWL
7 2656F836 1 DRAIN PLUG
8 U5MK0696 R a. 1 MOUNTING KIT
9 F U5MK0696 6 MOUNTING
10 F U5MK0696 3 SPACER
11 2314F009 R a. 3 SCREW
12 2131A507 3 WASHER
13 3763A046 1 CONNECTION
History
a.
8 U5MK0696 1 MOUNTING KIT
11 2314F909 3 SCREW
Page 133
Filter to Injection Pump Pipe Plate A
VBHR2178
Page 134
Filter to Injection Pump Pipe Plate A
VBHR2178
1 2646F001 1 FUEL FEED PIPE
Page 135
Injection Pump to Filter Pipe Plate B
1
6
5
2
Page 136
Injection Pump to Filter Pipe Plate B
1 2646F009 1 FUEL FEED PIPE

2 3763A045 1 CONNECTION
3 K138AF02 1 CLIP
4 2481D456 1 CLIP
6 2481D558 2 CLIP
Page 137
Heater Plugs Plate A
WDHR0345
Page 138
Heater Plugs Plate A
WDHR0345
1 2666A016 4 GLOW PLUG

2 3161C019 R a. 1 BAR
History
a.
2 3161C015 1 BAR
Page 139
Engine Lifting Eyes Plate A
XBHR0458
1
2
4
3
Page 140
Engine Lifting Eyes Plate A
XBHR0458
1 3617A015 1 LIFTING BRACKET

2 2314J002 2 SCREW
3 3624A016 R a. 1 LIFTING BRACKET
4 2314J002 2 SCREW
History
a.
3 3615A008 1 LIFTING BRACKET
Page 141
Engine Mounts Plate A
ZCHR1176
Page 142
Engine Mounts Plate A
ZCHR1176
1 3212V004 4 PLUG
2 2487207 R a. 10 PLUG
History
a.
2 2487208 10 PLUG
Page 143
Lubricating Oil Pressure Switch/Gauge Plate A
ZJHR0547
Page 144
Lubricating Oil Pressure Switch/Gauge Plate A
ZJHR0547
1 3278A004 1 PLUG
2 2415H002 1 O RING
Page 145
Lubricating Oil Pressure Switch/Gauge Plate B
ZJHR0547
Page 146
Lubricating Oil Pressure Switch/Gauge Plate B
ZJHR0547
1 2848062 1 OIL PRESSURE SWITCH (A)
Footnotes
(A) OIL PRESSURE SWITCH
Page 147
Temperature Gauge & Sender Plate A
ZLHR0363
Page 148
Temperature Gauge & Sender Plate A
ZLHR0363
1 2848A126 1 WATER TEMPERATURE SENSOR

2 2415H003 1 O RING
Page 149
Radiator & Cowling Plate A
ZMHR0551
Page 150
Radiator & Cowling Plate A
ZMHR0551
1 2486F103 1 RADIATOR
2 F 2486F103 1 RADIATOR
3 24850075 1 COWL
4 24850076 1 MOUNTING BRACKET
5 24850073 1 RADIATOR CAP
6 24850077 1 DRAIN PLUG
7 2314H102 6 SCREW
8 2314H102 6 SCREW
Page 151
Radiator & Cowling Plate B
ZMHR0551
Page 152
Radiator & Cowling Plate B
ZMHR0551
1 33546 2 RUBBER
2 2314J008 2 SCREW
3 0920471 2 WASHER
4 33115117 2 SPACER
5 2311F055 4 SCREW
Page 153
Radiator Bracket & Fixings Plate A
ZMHR0551
9 6
10 3
7
4
Page 154
Radiator Bracket & Fixings Plate A
ZMHR0551
2 2314J634 8 SCREW
5 2634A115 1 MOUNTING
6 2318A604 2 NUT
7 2318A604 1 NUT
8 2314J002 2 SCREW
9 2314H004 1 SCREW
10 2318A603 1 NUT
History
a.
2134A010 1 WASHER
2134A010 1 WASHER
Page 155
Radiator & Hoses Plate A
ZMHR0551
3
1 2
7
5
6
4
Page 156
Radiator & Hoses Plate A
ZMHR0551
1 3427A013 1 PIPE
2 3783N001 1 HOSE
5 3383A034 1 HOSE
Page 157
Radiator & Hoses Plate B
ZMHR0551
1
7
5
6
Page 158
Radiator & Hoses Plate B
ZMHR0551
1 3477A002 1 PIPE
2 3383A032 1 HOSE
5 3383A034 1 HOSE
Page 159
Radiator & Hoses Plate C
ZMHR0551
3
2
Page 160
Radiator & Hoses Plate C
ZMHR0551
1 3383A029 1 HOSE
4 3383A031 1 HOSE
Page 161
Guards Plate A
ZMHR0551
2 3 4
Page 162
Guards Plate A
ZMHR0551
1 3756V085 1 RADIATOR GUARD

3 2314H001 2 SCREW
5 2314H001 2 SCREW
Page 163
Miscellaneous & Auxiliaries Plate A
ZZHR1012
Page 164
Miscellaneous & Auxiliaries Plate A
ZZHR1012
1 2431154 1 PLUG
2 2431154 1 PLUG
3 2431154 1 PLUG
Page 165
Top Service Kit Plate A
C SACR0001 C SACR0350 SACR0354
Top Service Kit
Kit d'Entretien Haut du Moteur
Wartungssatz für Motoroberteil
Kit per la manutenzione della parte superiore del motore
Juego de Servicio Superior
Page 166
Top Service Kit Plate A
C SACR0001 C SACR0350 SACR0354
1 U5LT0354 R a. 1 TOP JOINT AND GASKET KIT

R b.
2 3681E046 R b. 1 CYLINDER HEAD GASKET
3 3681A055 1 ROCKER COVER JOINT
4 2415H219 R a. 1 O RING
5 3681V512 1 EXHAUST MANIFOLD JOINT
6 3684N503 1 JOINT
7 3688A035 1 JOINT
8 3688A029 1 JOINT
9 L311FF02 4 INJECTOR WASHER
10 3688A036 1 JOINT
11 U5MK1027 1 VALVE SEAL KIT
12 2418M517 4 VALVE STEM SEAL (A)
13 2418M519 4 VALVE STEM SEAL (B)
History
a.
1 U5LT0354 1 TOP JOINT AND GASKET KIT
4 2415H008 1 O RING
b.
1 U5LT0354 1 TOP JOINT AND GASKET KIT
2 3681E051 1 CYLINDER HEAD GASKET
Footnotes
(A) BROWN
(B) GREEN
Page 167
Bottom Service Kit Plate A
SGBR0382
Bottom Joints & Gasket Kit
Kit d'Entretien Bas du Moteur
Wartungssatz für Motorunterteil
Kit per la manutenzione della parte inferiore del motore
Juego de Servicio de la Parte Inferior
Page 168
Bottom Service Kit Plate A
SGBR0382
1 U5LB0382 1 BOTTOM JOINT AND GASKET

2 3681K037 1 SUMP JOINT
3 2415715 1 O RING
4 36832137 1 JOINT
7 3681P046 1 TIMING CASE COVER JOINT
8 26420318 1 O RING
9 3688A041 1 JOINT
10 3688A039 1 JOINT
11 3682A011 1 WATER PUMP JOINT
12 3688A035 1 JOINT
13 3685A033 1 JOINT
14 3685A025 1 JOINT
15 2415787 1 O RING
Page 169
Parts Index
Page 170
Parts Index
Description Part No. Page Description Part No. Page
ADAPTOR 3347A041 119 3733A011 137
33534129 49 3823A051 119
AIR FILTER 2652C202 123 3827A017 155
ALTERNATOR 2871A301 97 BREATHER PIPE 4134K015 71
ALTERNATOR 3824A071 99 4134K022 71

BRACKET
BRIDGE PIECE 3627P041 61
ATOMISER 2645K012 39
BUSH 0050345 105
BANJO BOLT 3218R036 115, 115
CAMSHAFT 3141D222 27
BAR 3161C015 139
CAMSHAFT BUSH 3112D071 13
3161C019 139
CAMSHAFT GEAR 3117N001 105
BIG END BEARING U5ME0013 15
KIT CAP 2646E501 47
U5ME0013A 15 3788A002 67
U5ME0013B 15 3788A003 67
U5ME0013C 15 CIRCLIP 2721332 17
BLANKING PLATE 3623A009 13, 79 2722A022 25
BLANKING PLUG 2485A108 13 CLIP 2481D456 41, 137
2487A452 51 2481D556 41
BLOCK 3241N001 83 2481D558 137
BOLT 32186137 83 2481Y011 37
BOTTOM JOINT U5LB0382 169 2481Y012 37

AND GASKET KIT
2646E019 37
BOWL 2656F837 133
K138AF02 137
BRACKET 3641A007 31
CON ROD BOLT 3212V003 19
3644A018 155
CONNECTION 3763A045 137
3644A019 123
3763A046 133
3651A018 155
4133L048 89
3653A017 41
4133L501 91
3653A051 123
Page 171
Parts Index
4133L507 93 CYLINDER HEAD ZZ80268 23, 23

KIT
4148K007 131
DIAPHRAGM 3789A001 67
CONROD KIT 4115C311 11, 19
DIPSTICK 3178C088 63
4115C312 11, 19
DOWEL 0350025 51
4115C313 11, 19
2116053 105
4115C314 11, 19
3244A009 13
4115C315 11, 19
DRAIN PLUG 24850077 151
4115C316 11, 19
2656F836 133
CORE PLUG 2485A109 45
ELECTRONIC U5MK0650 33
COTTER 3142W004 23, 23 GOVERNOR KIT
COVER 3788N003 69 U5MK0669 35
3788N005 69 EXHAUST ELBOW 3766A131 119
COVER JOINT 24880234 87 EXHAUST 3778E203 121
MANIFOLD
COVER PLATE 3615A009 67
EXHAUST 3681V512 121, 167
COWL 24850075 151
MANIFOLD JOINT
CRANKSHAFT 3117C221 15
EXHAUST VALVE 3142A151 23
GEAR
EXHAUST VALVE 3314A161 23
CRANKSHAFT KIT ZZ90222 11, 15, 15
INSERT
ZZ90222P 11, 15
EXTENSION 3748W242 95
CRANKSHAFT 3114V041 83
FAN 2485C520 95
PULLEY
FAN DRIVE 4113K005 57
CUP PLUG 2485A118 73
HOUSING
2485A124 73
FAN PULLEY 3115C113 59
CYLINDER BLOCK ZZ50311 11, 13, 13
FANBELT 2614B652 59
KIT
2614B653 59
CYLINDER HEAD 4142X293 67
COVER ASSY FLANGE 3623E006 119
CYLINDER HEAD 3681E046 23, 167 FLEXIBLE HOSE 2646F501 47
GASKET
FLYWHEEL 4111D128 53
3681E051 167 ASSEMBLY
Page 172
Parts Index
FLYWHEEL 3713M049 51 2481D074 159, 159,

HOUSING 161, 161,
161, 161
FRONT COVER KIT 4142A501 107
2481D075 123, 157,
4142A503 107 157, 159,
159
FRONT OIL SEAL 2418F436 103
2481D076 157, 157
2418F437 103
2481D088 123
2418F553 103
HUB 3272A026 105
FUEL FEED PIPE 2646F001 135
3272A041 105
2646F009 137
33426161 105
FUEL FILTER 26560201 133
ELEMENT KIT IDLER GEAR 3117N041 105
FUEL INJECTION 3525A101 37 3117N042 105
PIPE - NO 1 CYL
4111A034 105, 105
FUEL INJECTION 3525A102 37
PIPE - NO 2 CYL INJECTION PUMP 3117L261 31
GEAR
FUEL INJECTION 3525A103 37
PIPE - NO 3 CYL INJECTOR CLAMP 3751A231 39
FUEL INJECTION 3525A104 37 3751A241 39

PIPE - NO 4 CYL
INJECTOR WASHER L311FF02 39, 167
FUEL INJECTION 2644H201 29
PUMP INLET MANIFOLD 3682A013 131
JOINT
GLOW PLUG 2666A016 139
INLET VALVE 3142H071 23
HOSE 3383A029 161
INLET VALVE 3314A151 23
3383A031 161 INSERT
3383A032 159 JOINT 36832137 65, 169
3383A034 157, 159 3684N503 125, 127,

129, 167
33872632 71
3685A024 75
3783N001 157
3685A025 75, 169
3783R007 123
3685A033 75, 169
HOSE CLIP 2481877 71
3688A029 113, 167
Page 173
Parts Index
3688A035 117, 167, 2318A634 113, 119,

169 119
3688A036 117, 167 2318D208 95, 99
3688A038 71 3353D005 63
3688A039 13, 77, O RING 2415715 61, 169

79, 169
2415787 169
3688A041 169
2415A068 71
3688C018 119
2415A131 67
LEVER 36155429 99
2415H002 145
LIFT PUMP 4132A014 133
2415H003 23, 149
LIFTING BRACKET 3615A008 141
2415H008 91, 167
3617A015 141
2415H009 77
3624A016 141
2415H219 93, 167
MAIN BEARING KIT U5MB0018 15
2415H507 33, 35
U5MB0018A 15
2418F001 89
U5MB0018B 15
2418F002 89
U5MB0018C 15
26420318 29, 169
U5MB0019 15
26460064 39
METRIC BOLT 3211C002 11, 21
OIL COOLER 2486A217 75
MOUNTING 2634A115 155
4134W001 75, 75
MOUNTING 24850076 151
BRACKET OIL FILLER CAP 4142X099 67
MOUNTING KIT U5MK0696 133, 133 OIL FILTER 2654407 81
NOZZLE 2645K612 39 OIL FILTER HEAD 3773A061 77
NUT 0576052 25, 25 4134E058 77
2318A108 29 OIL PRESSURE 2848062 147

SWITCH
2318A603 31, 61,
123, 155 OIL PUMP 4132F071 111
2318A604 55, 99, OLIVE 33812116 63

155, 155
Page 174
Parts Index
PIPE 3427A013 157 3212V004 143
3477A002 159 3212V005 109
PISTON AND RING 4115P015 11, 17 3212V006 13

KIT
32141316 13
4115P016 11, 17
32186405 61
4115P017 11, 17
32416117 23
PISTON COOLING 2113A001 13
JET 3241A011 13
2113A003 13 3241A012 13
PISTON RING KIT UPRK0002 17 3278A004 145
PLAIN WASHER 2415D051 33 3278A006 23
2415D053 109 3278A007 77
PLATE 3241A021 105 PULLEY 3115H003 101
3241H009 105 PUSHROD 31434307 27
3611M006 125, 127, RADIATOR 2486F103 151

129
RADIATOR CAP 24850073 151
36212132 51
RADIATOR GUARD 3756V079 163
PLUG 0650586 43
3756V084 163
0650588 13, 23
3756V085 163
0650710 13
REAR OIL SEAL 2418F704 11, 21
2431131 43 HOUSING
2431154 23, 61, ROCKER ARM 4115R314 25

61, 165, ASSEMBLY
165, 165
4115R315 25
2431A016 61
ROCKER 4115R612 25
2485A104 25 ASSEMBLY
2487207 143 ROCKER COVER 3681A055 67, 167

JOINT
2487208 143
ROCKER SHAFT 4115R703 25
2487Y005 51 ASSEMBLY
3212P008 13
Page 175
Parts Index
ROCKER SHAFT 3174A015 25 2314H023 61

SPRING
2314H033 13, 79,
RUBBER 33546 153 123, 125,
127, 129
SCREW 0096803 53
2314H034 77, 103,
2151A001 67 131
2161A011 67, 71 2314H052 99
2311D039 61 2314H102 51, 151,
151
2311E027 33, 35
2314H103 99
2311F055 153
2314H759 61
2314C034 33
2314J002 31, 123,
2314C049 109
141, 141,
2314F001 13 155
2314F003 69 2314J003 119
2314F004 117 2314J004 51, 119
2314F005 69, 71 2314J005 57
2314F009 133 2314J007 99, 123
2314F909 133 2314J008 111, 153
2314H001 163, 163 2314J010 105
2314H002 41, 107 2314J011 105
2314H003 31, 61, 2314J012 99

89, 103,
2314J204 51
117
2314J603 51
2314H004 31, 65,
75, 91, 2314J606 105
93, 99,
155 2314J634 155
2314H005 85, 123 2314K161 75
2314H006 75 2314K164 85
2314H012 85, 107 2314W009 39
2314H015 61 2316A901 25
Page 176
Parts Index
2316A902 25 TAPPET 3142U031 27
32114145 25, 25 THERMOSTAT 2485C041 91
32166329 13 THIMBLE 33142111 13
3218A011 23 THRUST WASHER 3112X011 105
3218A012 23 31137312 15
3218J013 121 31137322 15
SEALING RING 2415H701 71 31137551 15
SENSOR 2868A006 49 31137561 15
SHORT ENGINE RG40004 11 TIE 2817154 41
SMALL END BUSH 3112A005 19 TIMING CASE 3681P046 107, 169

COVER JOINT
SOLENOID 26420469 29
TIMING CASE 3617V015 103, 169
SPACER 0920465 99 JOINT
33115117 153 3617V016 103, 169
SPRING 3174A017 67 3681P053 103
3175P003 71 TIMING GEAR 3716C461 103
CASE
STARTER RING 31162121 53
GEAR TOP JOINT AND U5LT0354 167, 167,
GASKET KIT 167
STARTERMOTOR 2873K404 55
TUBE ASSEMBLY 3577A125 63
STUD 2313C077 119
TURBO DRAIN PIPE 3584A001 117
2313C078 55
TURBO FEED PIPE 4128A027 115
2313H236 95
TURBOCHARGER 2674A404 113
2313M377 113, 119
2674A404P 113
3211P013 61
VALVE CAP 3342A011 23, 23
SUCTION PIPE 3575A063 65
VALVE GUIDE 3313E021 23, 23
SUMP 3717E241 61
VALVE SEAL KIT U5MK1027 167
SUMP JOINT 3681K037 61, 169
VALVE SPRING 3174A016 23, 23
SUPPORT BRACKET 36241123 71
VALVE STEM SEAL 2418M514 23
3651A016 41
Page 177
Parts Index
Description Part No. Page
2418M517 23, 167
2418M519 23, 167
WASHER 0920471 153
0920497 99
2131A008 99
2131A506 115, 115,

115, 115
2131A507 133
2134A010 155, 155
2134A502 25
2411D008 31
33117127 53
3321A003 105
K134AF01 29
WATER PUMP GEAR 24880232 85
WATER PUMP 3682A011 85, 87,

JOINT 169
WATER PUMP KIT U5MW0194 85
WATER PUMP U7LW0172 87

REPAIR KIT
WATER 2848A126 149

TEMPERATURE
SENSOR
WOODRUFF KEY 0500012 15, 27,

105
Page 178

1104C-44TG2 (1800)

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

1104C-44TG2 (1800)

Uploaded by

Copyright:

Available Formats

RJ51155 RJ51155

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 170

How to use your Parts Book

Parts Lists & Illustrations

For fitting instructions please refer to your engine Service Manual.

Section Page Section Page

Short Engine 11 High Pressure Fuel Pipes 37

Cylinder Block & Liners 13 Atomisers 39

Pistons & Rings 17 Pick-Up Sensor 43

Connecting Rods 19 Pick-Up Sensor 45

Rear End Oil Seal 21 Fuel Leak-Off Pipe 47

Cylinder Head Assembly 23 Pick-Up Sensor 49

Rocker Shaft Assembly 25 Flywheel Housing 51

Timing Gear & Camshaft 27 Flywheel & Starter Ring 53

Fuel Injection Pump 29 Starter Motor 55

Fuel Injection Pump 31 Fan Drive 57

Control Unit 33 Pulleys 59

Control Unit 35 Sump 61

Section Page Section Page

Dipstick & Filler Tube 63 Pipes 89

Oil Strainer 65 Water Outlet Housing 91

Cylinder Head Cover 67 Water Outlet Housing 93

Cylinder Head Cover 69 Fan 95

Blanking Plates 73 Alternator Bracket & Fixings 99

Oil Cooler 75 Pulleys 101

Oil Filter 77 Timing Case 103

Blanking Plates 79 Timing Cover 105

Oil Filter 81 Timing Cover 107

Front End Drive Input 83 Blanking Plugs 109

Water Pump 85 Lubricating Oil Pump & Delivery 111

Section Page Section Page

Turbocharger 113 Heater Plugs 139

Feed Pipes 115 Engine Lifting Eyes 141

Leak-Off Pipes 117 Engine Mounts 143

Pipework & Connections 119 Lubricating Oil Pressure Switch/Gauge 145

Exhaust Manifold 121 Lubricating Oil Pressure Switch/Gauge 147

Air Filters 123 Temperature Gauge & Sender 149

Air Charge Cooler 125 Radiator & Cowling 151

Air Charge Cooler 127 Radiator & Cowling 153

Air Charge Cooler 129

Pipework & Connections 131

Lift Pump 133

Filter to Injection Pump Pipe 135

Injection Pump to Filter Pipe 137

Radiator Bracket & Fixings 155

Radiator & Hoses 157

Radiator & Hoses 159

Radiator & Hoses 161

Miscellaneous & Auxiliaries 165

Top Service Kit 167

Bottom Service Kit 169

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

H New for Old Part

O Reference for Detailed Breakdown

P Other Service Options Available

R See History Section

Item Part No. References Qty. Description Notes