Professional Documents
Culture Documents
Irfan Nadeem
Ahmed Aslam
Ali Adil
Muhmmad Mohsin Jalil
CONTENTS
• Overview
• Introduction
• Procedure
• Techniques
• Advantages/DisAdvantages
• Applications
Overview/History
• This technique is both one of the oldest & most advanced of
the metallurgical art.
• The root of this technology, the “lost wax” method dates back
to at least fourth millennium B.C and was originated in China.
• From 5,000 years ago, when beeswax formed the pattern,
today high-technology waxes are used in molding.
• In today's world Investment Casting touches all of our lives.
When we fly on an airplane, drive an automobile, play golf, we
are using investment casting.
Introduction
• Commonly referred to as “Lost wax Casting”.
• The Pattern is made up of wax or plastic Such as Polystyrene
because of low melting temperature.
• The molten metal is poured into the ceramic mold and mold is
formed using wax pattern.(The wax assembly is dipped into
high-grade ceramic slurry )
• Investment casting is often referred to as "lost-wax casting"
because the wax pattern is melted out of the mold after it has
been formed.
Introduction
• Investment casting can make use of most metals, most
commonly using Al alloys, bronze alloys, Mg alloys, cast iron,
stainless steel, and tool steel.
Fig. 2. Assembly
3. Shell Buliding
• Dip Assembly in a Refractory Slurry
• Refractory Slurry(Fine Grained Silica,Water and Binders)
• Achieve Required Ceramic Coating
Fig. 4. Dewax
5. Metal Casting Pouring
• Ceramic mold further heated(550-1100 ‘C)
• To eliminate any left over wax, contaminants and drive
water out
• Metal Casting poured while mold still hot
Boeing 777-APU
duct- Ti-alloy
Medical Instruments
• Surgical implants
e.g. knee & hip joints
Ti6Al4V alloys, Co-Cr-Mo alloys
Military Equipment
• Military equipment need to meet very tight
tolerances and high quality standards
• Joysticks for drone planes/UAVs
• Gun triggers, hammers & sights
• Trigger guards
• Bolt catches
• Bolt carriers
Military Equipment
• Selector levers
• Pistol grips
• Tank Control System
• Spare parts and more..
3D Printing
• Paving way for new opportunities..
• Process of making a three-dimensional solid object of
virtually any shape from a digital model
3D Printing
• Used for prototyping and distributed manufacturing, with
applications in architecture, automotive, military,
fashion, education and many others
Automotive Industry
• Automotive castings offer the next generation
of weight reduction, highly complex designs,
and surface finishing for major automotive
manufacturers worldwide
• Pre-combustion chamber for tractors, matadors
• Gear shifter for 4 wheelers vehicles
• Water pump body
• Engines
Automotive Industry
Ferrari Engine
Further Applications
• Investment cast components provides near net shape that can
solve cost-performance challenges for manufacturers of:
• Agricultural, industrial and other heavy equipment
• Firearms
• Marine vehicles
• Construction tools & equipment
• Household & office fixtures
• Door hardware and more…
Continue..
Thank You..!