Professional Documents
Culture Documents
REPORT
(SR.ENGINEER)
I would like to express my gratitude for the people who were part of my project
report, directly or indirectly people who gave unending support right from the
stage the idea was conceived.
I take this opportunity to express my sincere gratitude to the people who have been
helpful in the successful completion of my Industrial training and this project.
I would like to show my greatest appreciation to Mr. MAHESH CHANDRA
(Sr.Engineer).. I would like to thanks to all those people who directly or indirectly
helped and guided us to complete my training and this project including the
following instructor,technical staff and supervisor of various section.
THANKING YOU
INFRASTRUCTURE
Training System-: The training system has demonstration-
Institute.
meetings.
Work shop-: A moderate work shop equipped with maximum
facilities is provided for the testing and training needs.
. INDEX
Introduction of engine
Classification of engine
Introduction
Principle of hydraulics
Hydraulic pump and its types
Specification of hydraulic system in eicher tractor
Oil flow in eicher tractor at different position
Introduction
Objectives and function
Important instruction
Learning outcome
Conclusion
. project 5-:Testing
In 1705 the first steam engine was introduced. Rudolf Diesel was the
first man who invented diesel engine in 1893 , which was beneficial to
human.
1. HP 1500 rpm
2. No. of cylinder 1
3. Diameter of bore 80 mm
4. Length of strokes 110 mm
oil clearance
piston ring
piston ring
ring
0.05-0.01 mm
Top ring
0.04-0.065 mm
Compression ring
0.025-0.05 mm
Oil ring
bearing
general
crankpin
oil
measurements
40 pound foot
crankcase
14 pound foot
Nut of injector
94 ound foot
Engine Assembly
.Tappet cover and fins are attached to inner side of tappet cover which
.Fuel tank
Push rod-it take drive from cam shaft and deliver it to rocker arm
block.
Cylinder block- It is the main support for all the basic engine
part. It is made of cast iron and engine cylinder is present inside it, in
this assembly 4 hole on the upper side is present are called water
jackets ,it allow the water to flow through them to keep engine cool.
dissipation with minimum time and wear. It is made of nickel cast iron
for FIP pump. Inside the camshaft governor is also present which
sank.
Types of system
fuel tank is used to collect impurities. The fuel than flow inside low
pressure pipe line and enters the fuel feed pump and pressurized
there. From there it enters the primary filter and secondary filter
which is 5-8 micron thin and 5-3 micron thin respectively. The fuel
than enters the injector(211 kg/cm^2) through high pressure pipe line
dipper. The dipper are fitted to the big end bearing caps. When it dips
into oil at every revolution, the oil get splashed. The main bearing
,camshaft timing gear, piston, cylinder liner etc. are lubricated by this .
3. Water cooling system-: In this system water
flows the lower position of the radiator to the water jacket of the
radiation. The main purpose of water cool system is it takes away the
Fan is generally mounted on water pump and throws fresh air over the
outer surface of the engine, which takes away the heat conducted by
2-4. In other words , after every 120 degree there will be a power
stroke.
Transmission system
power from the remaining parts of the power transmission system. The
Easy to operate
Less vibration
and dry system. In dry there are two main types of system single plate
release finger which allow the eyebolt to move backward which bring
the pressure plate away from the clutch plate against pressure
half paddle is pressed only transmission will stop but PTO will be in
operating condition. When paddle is fully pressed PTO will also stop.
Gearbox-:
Sliding mesh gear box-: most of the tractor are fitted with a
sliding mesh gear box. The housing is made of cast iron. It is rigid in
construction.
parallel shaft one over the other with gears in constant mesh. The
gears on the main shaft are mounted on bushing and are free to
rotate along with the counter shaft gear without affecting the main
outer wheel.
Bevel type
Hi poid type
Worm type
Final drive-: it is a gear reduction unit in a power train
provide between differential unit and rear wheel.
Types of final drive-:
have learnt about the hydraulic system and oil flow of eicher tractor in
various condition.
position-:
1. oil is transfer to pump through strainer.
2. pump than allow the oil to flow through oil spool at port 1.
5. Due to high pressure of oil differential valve open and allow the
6. This is the neutral position where the oil comes back to reservoir
.
Oil flow of eicher tractor at lifting
position:-
1. Oil is transfer to tank from pump through strainer.
check valve.
4. The seat of check valve designed in such a way that check valve
8. Ram cylinder’s oil push the piston which than lift the linkage
position:-
1. Oil is transfer to tank from pump through strainer.
2. Oil is than transfer to port no.1 of spool valve and at that time
valve .
at spool valve.
4. Ram cylinder pushes the oil back toward check valve , oil passes
5. check valve is one way valve it only allow the oil to enter but
there is no exit port for oil, due to which oil than put pressure on
6. Spool valve’s port no. 3 open and oil enter the reservoir .this is
through pump enter’s reservoir. Ram cylinder oil remain there only
lifted bfore or after 3-4 mark than adjust it at 3-4 position. open
the check nut of feedback rod and lock the lift after being lifted.
TRACTOR MAITENANCE
work well, safe and longer trouble free life. Maintenance is not the
3. To prevent accident.
Important instruction -:
1. Fuel system
3. cooling system
4. lubrication system
5. clutch system
6. hydraulic system
7. brake
-in case of hydraulic brake keep the right amount of brake oil in
container
8. Tyres
TESTING
Lab testing-:
2.noise test
3.visibility test
2.component/assembly/inspection
FIELD TEST:_