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SAMPLE
PREPARATION
AND
TECHNIQUES
Chapter 2 Sample preparation and experimental techniques
Chapter 2
2.1.1 Introduction:
Ceramic Materials are one of the major groups in material science because of their direct
and indirect applications in day to day life. Hence the synthesis of new ceramic powders is
of great importance in the progress of material science. The processing method for
preparing a material is broadly guided by two factors. One is the cost of preparation and
another is its end application. Electro-ceramic materials are advanced materials whose
properties and applications depend on the close control of structure, composition and
ceramic material, which can be achieved through specific synthesis process. The dynamics
of quality optimization and cost effectiveness have resulted in a variety of improved
methods in the ceramic industry. In general, the preparation of ultra fine, high purity and
homogeneous ceramic powders are required for multifunctional applications. Once the
ceramic material is prepared, the immediate step follows is the characterization to the test
the suitability of the material for specific application. Proper characterization of ceramic
materials includes various experimental techniques to probe the different aspects like
structure, surface morphology, electrical, magnetic properties etc.
Ferroelectrics in general and multiferroics in particular can be obtained in many forms like
single crystals, ceramics (an assembly of small single crystals oriented with respect to each
other in a more or less completely random way) and thin films [195-197]. While single
crystals and thin films require highly sophisticated procedure, the ceramics can be
fabricated more easily, and in a cost effective way [196-199]. Moreover, ceramics have
additional structural and micro-structural features, which can be exploited in designing the
electro-ceramic materials for particular device application. Ceramic processing is a
sequence of operations like mixing, calcination, sintering etc. that intentionally and
systematically changes the chemical and physical properties of materials. The properties of
each stage are a function of the characteristics of the system. It is very important to identify
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Chapter 2 Sample preparation and experimental techniques
different characteristics of the system, and also to understand the effect of processing
variables on the evolution of these characteristics. There are mainly two approaches for
synthesis. One is the mechanical method and the other is the chemical method.
1. Mechanical methods:
(i) Mixed oxide method or solid-state reaction method - Mixed oxide method or
solid-state reaction route is one of the most widely used methods for the
preparation of polycrystalline compounds. It is necessary to heat the precursors
to high temperature (to about 1000oC) as they do not react at room temperature.
The factors on which the feasibility and rate of a solid state reaction depends on
are reaction condition, surface area of the solids, structural properties of the
reactants, their reactivity.
(ii) High energy ball milling – With the help of an automatic or semiautomatic
machine it is preferable to perform the grinding and polishing procedures. The
structure of each and every ceramic product has been specifically adjusted to
exhibit required properties, and hence unique behavior is exhibited by each
material.
2. Chemical Methods:
(i) Co-precipitation method – The required compound is dissolved from the
starting mineral, thus allowing impurities to be filtered out. Precipitation from
solution gives an intermediate compound and by heating it the desired
compound is formed. This method is adopted because (i) it is quite simple and
fast, (ii) size and composition of the particle can be controlled easily (iii)
achieving overall homogeneity.
(ii) Sol-gel process – In sol-gel preparation, a solution of the appropriate precursors
(metal salts or metal organic compounds) is formed first. Then this solution is
converted into gel after hydrolysis and condensing. Drying and calcination of
the gel gives an oxide product.
(iii) Hydrothermal synthesis – The mechanism of hydrothermal reactions follows a
liquid nucleation model. Principles consist of theories of chemical equilibrium,
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Chapter 2 Sample preparation and experimental techniques
In the present study solid state reaction technique has been employed for the
preparation of polycrystalline samples. This is a conventional method in which oxides
and carbonates are used. These chemicals have to meet a certain application dependent
specification with respect to their purity and grain distribution. The flow chart of the
mixed oxide method is given in Fig. 2.1.
Fig. 2.1: Flow chart for the preparation of ceramic samples by a solid state reaction
technique.
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Chapter 2 Sample preparation and experimental techniques
The general methods for processing of the materials consist of the following steps:
Raw materials
Raw materials are selected on the basis of purity and particle size, which are required for
attainment of chemical equilibrium, particularly for the formation of solid solution.
Impurities can affect the reactivity as well as electrical properties of the mixed ceramics.
When raw materials have volatile ingredients or impurities, the ignition losses must be
taken into account.
Weighing exact amount of the constituent materials of the sample with due allowance for
impurity and moisture content is the first step in preparation of the ceramic sample. Often,
to reduce the moisture content the raw materials are kept in oven at 150oC for several hours
before they are weighed. The constituents must be taken in proper stoichiometry. The
required amount of different chemicals (i.e., metallic oxides or carbonates) needed for the
synthesis of a given amount of ceramics is calculated as follows:
Let M be the molecular weight of the desired ceramics and m be the amount (in gram) of
prepared material. Ma is the molecular weight of ath metallic oxides or carbonates used in
the fabrication of ceramics in the Z fraction of the ‘a’ metallic ion are present. Then the
weight required for ath metallic oxides or carbonates is given by ma where
M a mZ
ma = M
The next step is mixing, eliminating aggregates and reducing the particle size. The
constituents of a ceramic body need to be intimately mixed so that the neighboring particles
can inter-diffuse, which is essential for compound formation during calcination. So the
mixing process makes a homogeneous mixture of the precursors. The physical properties of
the ceramics are greatly suffered, if there is a lack of homogeneity in the ceramics. For
better homogeneity proper mixing is necessary in dry medium followed by wet mixing (i.e.,
in solvent like methanol) for sufficient time. Then the wet mixture is kept in air for
sometimes to dry by slow evaporation.
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Chapter 2 Sample preparation and experimental techniques
Calcination
Grinding can be accomplished by any suitable means (e.g., agate mortar and pestle, ball
milling etc.). It helps to mix the constituent materials for ceramic preparation and also
homogenize the compositional variation, which may arise during calcination. If the
grinding is coarser the ceramics can have large inter-granular voids and low density. If
grinding is too fine, the colloidal properties may interfere with subsequent forming
operations. The calcined powders are again ground to very fine powder and mixed with
polyvinyl alcohol (PVA) which is used as a binder to reduce brittleness of the pellets, and
then pressed (using a hydraulic press) into desired shapes. The binder is used for better
compactness among the granules of the materials. For the conventional method of cold
pressing, the mixture of finely ground calcined powder with PVA is pressed using a dye-
punch by a hydraulic press. The samples are usually circular, rectangular or cylindrical in
shape as desired.
Sintering
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Chapter 2 Sample preparation and experimental techniques
volume fraction of pores takes place due to the process of crystalline growth and
rearrangement of grains in the powder. At the next stage, pores are completely eliminated
by the approach of grain centers and increase of the area of contact between the grains, due
to mass transport from the inter-grain contacts towards the pores. The binder present in the
sample is burnt out during the sintering process.
Electroding
To study electrical properties, the sintered samples are electroded using a suitable
conducting material. Silver, gold, graphite, platinum, etc., are normally used as electrode
materials after taking care of the following factors:
Electrode adherence is critical on the smooth ceramic pellet. There should not be any gap
between electrode and the flat faces of the pellet; otherwise, these gaps will affect the
electrical properties of the sample. Hence, the sintered pellets are polished with fine emery
paper to make both the faces flat and parallel. These pellets are electroded with high-purity
electrode materials for electrical characterization.
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Chapter 2 Sample preparation and experimental techniques
pellets were then sintered at different temperatures for different compounds. The
calcination and sintering temperatures of the compounds are shown in Table 2.1. During
high-temperature sintering the binder becomes volatile. Using scanning electron
microscope (SEM), the surface- morphology of gold-plated pellets was recorded. Highly
conducting silver paste was coated on both the surface of the disc, which acts as electrode.
The pellets were dried at 150oC for 5 hrs to remove moisture before carrying out electrical
measurements.
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Chapter 2 Sample preparation and experimental techniques
Bulk PVDF granules were purchased from HiMedia Laboratories Pvt.Ltd. Mumbai. The N-
methyl-2-pyrrolidone (NMP) was AR grade from Leonid Chemicals Pvt.Ltd, Bangalore.
The reason for using a polar solvent like NMP is to maintain the polarity of the polymer in
the solution. PVDF granules were weighed by using a digital balance.
The PVDF-ceramic mixed solution was made using NMP as the solvent. All the materials
were used without further purification. Solution cast technique was used to prepare the
polymer-ceramic composite.
THIN FILM OF
PEEL EVAPORATE AT STIRRED FOR
POLYMER-
ROOM 5-6 HOURS
CERAMIC
TEMEPRATURE
COMPOSITE IS
FORMED
Fig. 2.3: Flow chart for the preparation of ceramic-polymer composite through solution
casting technique.
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Chapter 2 Sample preparation and experimental techniques
The polymer (PVDF) and ceramic were taken in a ration of 1:1. PVDF granules were first
dissolved in NMP at a temperature of ~ 70-80oC on a hot plate under constant stirring with
the help of a magnetic stirrer for nearly an hour until complete dissolution of the PVDF
granules. Then the calcined powder was added slowly to the solution in order to avoid
powder sedimentation or agglomeration and again stirred for 5-6 hours. The homogeneous
suspension was then poured in a glass petri dish and then allowed to dry in air for few days
to remove solvent traces. The thin film was then peeled off from the petri dish.
A single experiment is not sufficient to characterize the materials. Different aspects of the
materials like structure, surface morphology, thermal, electrical, mechanical, optical etc.
should be studied in details in order to understand the chemistry and physics of materials.
In order to derive a better understanding of the structure-property relationship of solids,
various experimental techniques are adopted. The basic principles, preliminary descriptions
and uses of important experimental methods along with the scope of the present
investigation are furnished in the following sections.
Physical properties of solids such as electrical, optical, magnetic, ferroelectric, etc. depend
on the atomic arrangements in them. Hence structure of a crystal is an indispensible part of
the characterization of the materials. X-ray diffraction (XRD) technique is a powerful tool
used for proper structural analysis. XRD patterns are used to establish the atomic
arrangement or structure of the materials because the d spacing of diffraction planes is of
the order of wavelength (λ) of x-ray. Reflection occurs for different orders (n) only at the
precise values of angle θ, which satisfies the Bragg equation given by n λ = 2dsin θ.
Bragg’s law relates the wavelength of electromagnetic radiation to the diffraction angle and
the lattice spacing in a crystalline sample.
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Chapter 2 Sample preparation and experimental techniques
every possible orientation. Therefore, at least some crystals must be oriented at the Bragg
angle, thus diffraction occurs for these crystals and planes. The most important use of the
powder method is in the qualitative identification of crystalline phase or compounds. The
accurate determination of inter-planar spacing of a plane (h k l) (d) and lattice parameters
(a, b, c, α, β and γ) provide information regarding the various properties of a material. The
calculation of d using peak position can be carried out using a general formula [200, 201]:
1 1
= 𝑉 2 [h2b2c2sin2α + k2c2a2sin2β + l2a2b2sin2γ + 2abc {kla (cosβcosγ – cosα) +
𝑑 ℎ2 𝑘𝑙
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Chapter 2 Sample preparation and experimental techniques
Powder diffraction data can be collected using either transmission or reflection geometry, as
shown in Fig. 2.4. In a powder sample, the particles are randomly oriented; hence these two
methods (transmission and reflection) will yield the same data.
In the present study, X-ray diffraction of high resolution (Bruker's X-ray Diffraction D8-
Discover) is used with a step size of 2o / min.
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Chapter 2 Sample preparation and experimental techniques
Applications
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Chapter 2 Sample preparation and experimental techniques
regulating or modulating electrode which controls the current in the cathode ray tube. As a
result, a point on the screen of the CRT is formed whose brightness is controlled by the
current reaching the collector. The basic units of a scanning electron microscope are: (a)
electron-optical columns together with appropriate electronics, (b) the vacuum system,
which includes the specimen chamber and stage and (c) signal detection and display
system. The electron column contains magnetic lenses whose function is to focus the
electron beam. Two sets of scanning coils are coupled with appropriate scan generator and
cause the beam to be deflected over the specimen surface in a raster like pattern. The
specimen chamber is designed in such a way that the various types of movements such as
translation, rotation and tilting of the specimen in desired direction can be done in the
chamber. The normally attained orientations in the specimen stages are translation, 360 o
rotation and provision for tilting the specimen. The detection system used in SEM depends
on the interaction of primary electron beam with the specimen. The different effects like
secondary electron emission, reflected or back scattered electron current, x-ray production
and cathode luminescence etc. are usually observed. All of the signals can be detected,
amplified and used to control the brightness of the cathode ray tube (CRT). The deflection
of the electron beam in the CRT is controlled by the same scan generator, which determines
the position of the electron beam on the sample. Thus SEM is a powerful technique for
point to point scanning of the small region such as grain and grain boundaries. The
interaction of high-energy electrons with specimen leads to the excitation of variety of
signals, which can be used in the characterization of microstructure etc.
In the present study, sintered pellet of each compound has been taken for microscopic
study. The surface of the pellet is gold plated by a vacuum coating technique. The
micrograph at different magnifications was recorded using JEOL JSM- 5800 scanning
electron microscope.
When a dielectric material is placed in an electric field, due to induced dipole moment
polarization takes place. This induced dipole moment (P), is proportional to the applied
electric field, (E) and is expressed as,
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Chapter 2 Sample preparation and experimental techniques
P = αE
C = εrε0A/d
Where εr=ε/ε0 is the dielectric constant (relative permittivity) of the dielectric, ε is the
permittivity of the dielectric, ε0 (8.85x10-12 F/m) is the permittivity of free space, A and d
corresponds to the area and thickness of the conducting plates respectively.
When a dielectric material is placed in an alternating field, these polarizations are set up
which gives rise to dielectric constant. A phase shift occurs between the driving field and
the resulting polarization. A loss current component appears which gives rise to the
dielectric loss. Polarization (P) and electric displacement (D) varies periodically with time
and lag behind the electric field E, so that
D = D0cos (ωt - δ) = D1cosωt + D2sinωt
When an alternating potential V=V0ejωt is applied, the total current in the dielectric is given
by
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Chapter 2 Sample preparation and experimental techniques
The value of real component ε'r determines the out- of-phase component of the current and
the value of imaginary component ε''r determines the in-phase component of the current.
The total current I through the capacitor can be resolved into two components, a charging
current (I1) in quadrature with voltage and conduction current IC in phase with the voltage.
The vector resolution of the total current is shown in Fig. 2.7.
j ω εrC0V
j ω ε'rC0V
ω ε''rC0V
For a parallel plate capacitor with sinusoidal applied voltage, loss current density is given
by
Jl = ω ε0 ε ''r V = ζ V
Where ζ = ω ε'r ε0 tan δ is the dielectric conductivity. The effective dielectric conductivity
depends upon frequency and is greater than dc conductivity. The dielectric loss (tangent
loss) is an important criterion for the usefulness of a dielectric as an insulator for
applications. So, for application purposes where high capacitance is needed, the materials
should possess high dielectric constant and low tangent loss (tan δ). The dielectric
properties of ferroelectrics depend on the field strength at which they are measured.
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Chapter 2 Sample preparation and experimental techniques
In the present investigation the dielectric measurements have been carried out using PSM
1735:N4L impedance analyzer (Fig. 2.8) with indigenously developed two terminal sample
holders. The working frequency range of the LCR meter 100 Hz to 35MHz. The heating of
the small vertical furnace can be controlled by a variac (transformer), and can be heated to
a maximum temperature of 500oC.
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Chapter 2 Sample preparation and experimental techniques
Based on a paper by Sawyer and Tower the method of polarization measurement is done
[202]. Fig. 2.10 shows a schematic Sawyer-Tower circuit. With the help of a resistive
divider the alternating field applied across the sample is attenuated. The sample is
connected in series with a large capacitor and hence current is integrated into charge. To get
P-E loop both these voltages are then fed into X and Y axes of an oscilloscope. By
recording these traces using photographs screen numerical analysis became very difficult.
This circuit was then modified by Diamant et. al. [203] and they included variable resistive
and capacitative components resulting in only the non linear part.
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Chapter 2 Sample preparation and experimental techniques
Before tracing the hysteresis loops, the ferroelectric materials are poled by applying an
electric field. Poling is done to align the randomly oriented electric dipoles in a specified
direction. The process of polling of ferroelectrics is to switch reverse domains below
transition temperature (TC) with higher electric fields than coercive field.
In the present study the polarization (hysteresis loop) of the sample at various fields was
obtained using hysteresis loop tracer of M/S Radiant Technologies, US.
The electrical behavior of a multiferroic material needs to be properly analyzed to decide its
suitability for multifunctional applications. In order to study the polarizability and structural
phase transition, two types of experimental techniques are needed; one sensitive to long
range cooperative phenomena, the other sensitive to changes in the local order. One such
technique is dielectric and impedance spectroscopy. The method mainly involves analyzing
data in terms of different complex formalisms like complex impedance (Z*), complex
admittance (Y*), complex electric modulus (M*) etc. They are in turn related to one
another as follows:
Complex impedance, Z*(ω) = Z'- j Z'' = RS-1/ jω CS…………………………. (2)
Where ω is the angular frequency, RS and CS are the resistance and capacitance in series;
RP and CP are the resistance and capacitance in parallel. The (Z', M', є') and (Z'', M'', є'') are
the real and imaginary parts of impedance, modulus and permittivity respectively. j = √-1 is
the imaginary factor.
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Chapter 2 Sample preparation and experimental techniques
arbitrary electrodes, (iii) the results can be correlated with the properties such as
composition, microstructure, dielectric properties, chemical reaction etc. of the sample and
(iv) the contribution of grain and grain boundary resistance can be well separated of the
polycrystalline samples. AC measurements are often made with a Wheatstone bridge type
of apparatus (Impedance analyzer or LCR meter) in which the resistance R and capacitance
C of the samples are measured and balanced against variable resistors and capacitors. The
frequency dependence of impedance |Z| and the phase difference (θ) between the voltage
and current are measured in this technique. In impedance plot the imaginary part of the
impedance Z''= |Z| cosθ is plotted against the real part Z'= |Z| sinθ on a complex plane.
(a) (b)
Fig. 2.12: (a) The impedance plot for a circuit of a resistor and a capacitor in parallel and
(b) the corresponding equivalent circuit.
(a) (b)
Fig. 2.13: (a) The impedance plot for an ideal polycrystalline sample and (b) the
corresponding equivalent circuit.
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Chapter 2 Sample preparation and experimental techniques
An impedance plot with linear scale is used to analyze the equivalent circuit as follows.
Impedance plot of a pure resistor is a point on real axis and that of pure capacitor is a
straight line coinciding with the imaginary axis.
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Chapter 2 Sample preparation and experimental techniques
Where ε0 is the vacuum dielectric constant, ω is the angular frequency and k is the
Boltzmann constant.
The dc (bulk) electrical conductivity was calculated using the relation, ζdc = t/RbA, where
Rb is the bulk resistance found from impedance plot, t is the sample thickness and A is the
surface area of the sample.
In the present study I~V characteristics was recorded at different temperatures (from room
temperature up to 500oC) from zero to 100V using Keithley's 5½-digit Model 6517B
Electrometer. It is a high resistance meter which offers high accuracy and sensitivity. It
simplifies measurement of high resistance and resistivity of insulating materials.
Magnetic Study:
By studying hysteresis loop of materials a lot of information about the magnetic properties
of materials can be obtained. A hysteresis loop (referred to as M - H loop shown in (Fig.
2.15) shows the relationship between the induced magnetic field (H) and magnetization
(M). From the hysteresis loop, a number of primary magnetic properties of a material can
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Chapter 2 Sample preparation and experimental techniques
be determined such as (a) retentivity, (b) residual magnetism, (c) coercive field, (d)
permeability, and (e) reluctance. Many types of magnetometers have been developed and
are commercially available such as SQUID (Super conducting quantum interference
device), VSM (vibrating sample magnetometer), Inductive pick up coils, torque
magnetometry, faraday force magnetometry, optical magnetometry, etc.
In 1962 Brian David Josephson postulated the Josephson Effect. In 1963 at Bell
Laboratory John Rowell and Philip Anderson made the first Josephson junction [206]. In
1964 Jaklevic et.al. [207] of Ford Research Lab invented DC SQUID. It is based on the
DC Josephson Effect and in the superconducting loop it has two Josephson junctions in
parallel. Inner diameter of loop is nearly equal to 100 μm. It is usually made from either an
alloy of lead and gold or indium, or pure niobium. Current flows around the loop through
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Chapter 2 Sample preparation and experimental techniques
both Josephson junctions and electrons tunnel through them and interfere. The net
potential difference across the loop can be measured.
VSM is combined with SQUID to improve its sensitivity. In the present study magnetic
hysteresis of the compounds was measured using Ever Cool SQUID VSM DC
magnetometer. The Quantum Design MPMS SQUID VSM EverCool system consists of an
integrated pulse-tube cryocooler-dewar system which recondenses the liquid helium
directly within the EverCool Dewar and also liquefies the initial charge of liquid helium
directly from helium gas. Hence any liquid cryogens for the operation are no more required.
It utilizes a 7 Tesla, superconducting, helium-cooled magnet. It operates in the range of 1.8
K to 1000 K and its magnetic field range is -70 kOe to +70 kOe.
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