Risk Report EMS il Location Findings z ASSIA eat! he WEYERIAEUSER COMPANY Fire & Natural Hazards Zone Industrielle Baseline Risk Evaluation BP 50 Visit by Dominigue Jaumouillé on 40110 Moreenx. 30 March 2004 in conference with France Mr. Tanguy Massart, Plant Manager inn epee nna aacacenmanarymmaraaarauesan okt Aa Facility ‘These materials can easily be ignited above all when they are in suspension inside ductwork, A ‘major explosion could result in a several months of business interruption in this monoline production facility ‘The installation of spark and deluge systems will mitigate the risk in cyclones and silos. This system should be extended to several pieces of equipment. This is not planned in the coming year. The scenario of a secondary dust explosion from wood dust deposits on the building frame and ny ironment has less chance to occur since a centralized vacuum systern has been installed, The installation of automatic protection in the main electrical rooms of the facility would increase the reliability of the electrical supply. Asa first step, smoke detection connected toa constantly attended loeation has been installed inside eritieal cabinets. Budgets are not available for the installation of a protection. "Key Exposures! are those that ean most directly impact logs experience. Associated recommendations are flagged as "Key" sines they address the hazards that aro most likely to lead toa scrious loss. Certain potential hazards and conditions were evaluated at this facility. Completion of the nagement 0 P iy ipl following items will help lower both the frequency and severity of losses and minimize the Exposures possibility of costly interruptions to your business. Experience shows that the majority of all losses in this type of facility ean be prevented or Key ExD0SUTES ——ainimied by suddressing the Key Exposures, 00-02-006 Reduce explosion hazards created by the wood dust. i es See "Technical Detail” section, Key Exposure Inde FRESE Oba) Ths ape slaty foal ands Redel relish possliy of es w propery mud Wy he FM swan Secoum 1-528 nay Lindt ting oon aera Can pte fans sor conn does apy at a te (Order: 600665655:5 _aards er condtions ene under santo, Yeu must sake the devise an whether and how wkressany ean or codon “The lilly of FM Inserence Company Limited Hime to that contiond in arurance peliis Nalini ce pally coterpets reed hy reason of hierar athe inspection upon his shavedO0-02-006 The Hazard (continued) ‘Wood dust explosion hazard is one of the worse hazards that could occur at this facility. Sparks provided by a mechanical problem could ignite a dust cloud inside a cyclone resulting in an explosion, Deluge system installation would act as a quick fire contral Technical Detail a. The three cyclones "Ligne", "Conformation" and "Grader" should be fitted with an atttomatic deluge system interlocked 10 a second "fail safe" spark detection located between the spark extinguishing norzles on the feeding duct and the eyclone inlet Detection at this location should be interlocked to safely shut down the process: + Isolate the eyclones to prevent smouldering material from being conveyed into downstseam process arcas (Stop rotary aitlocks, reverse conveyor). Conveying fans or blowers should be left running to purge buming material ‘+ Initiate an automatic waterspray dehige inside the eyelones. Flush mounted, spring-loaded "pop-pet" nozzles (similar to those on the spark extinguishing system) are preferred because they are resistant to plug and do not protrude into the airflow where dried ‘material can collect or cause damage. It should make sure that water has a way to drain out ifthe cyclone and its supports eannot handle the weight of accumulated The deluge should be designed to deliver a minimum § mm/min density and should be ted by the recommended water supply b, Fiber dryer and finishing line cyclones: In addition to the existing protection, the dcluge system installed at the top of each cyclone shoukt be automatically activated with a "fail safe" detection point, insialled between the spark extinguishing nozzle and the cyclone. Loss Estimates (usp) Exposure to Loss is approximately: 800,000 PD 400,000 BI Exposure to Loss if Completed is 100,000 PD approximately: 100,000 BI inde PRAEEDOOT ‘Order 1D: M665655-500-92-006 Siatis (continued) a. This is not planned, bb. This is not planned, Plant Management is not favorable to ap automatic deluge system installation because they are afraid about false detcetions which can stop all the production activity 00-02-005 “Vey Exposure” Install gas or sprinkler protection in the main electrical rooms. Gs oF sprinkler protection should be insialled in the Following areas: a. Two main electrical rooms located at ground level in the Press Building ‘¢ Inside the electrical cabinets (power and command); Below the raised floor. b. Control room located at the first story in the Press Building ‘¢ Below the raised floor. © Main clectrical room located at ground level in the Boiler Building: ‘¢ Inside the electrical cabinets (power and command): «Below the raised Moor Specifications would be given under request ‘The Hazard There is no protection in these critical electrical and control rooms. A fire could happen in these areas due to an electrical prablem. If this scenario oceurs and ane of the rooms is losi, the entire facility would be stopped for three months as a minimum. Providing adequate protection Loss Estimates (USD) in the most critical equipment would limit the impairment Exposure to Loss is approximately: 1,800,000 PD 2,700,000 BI Exposure to Loss if‘ Completed is 100.000 PD approximately 100,000 BL Status Asa first step, smoke detections (VESDA) have been installed in these rooms with alarm transmitted to @ constantly attended location: The press control room. Training has been dispensed. ‘There is no budget to instell a physical protection, Tradex: PRENIS.O0.08 Aesoun1-01528 FN Hi gwal00-02-03 “Key Exposure™ Improve electrical equipment. (Last Revised 30 March 2004) ‘The following should be done concerning electrical equipment: + Containment should be provided below all the transformers, «+ Transformers in the main electrical room shoud he separated with masonry walls. An alternative to this recommendation is to provide sprinkler protection above the tansformers. Details of the protection will be given under request. ‘The Hazard This will avoid spilling of the oil in case ofa leak with one transformer Containment exists under the biggest transformer of the facility with a capacity of 4 MVA (cil) This will limit propagation in case of a fire with a transformer. Loss Estimates (usp) Exposure to Loss is approximately: 1,800,000 PD. 300,000 BI Exposure to Loss if Completed is 1,800,000 PD approximately: 300,000 BI Status This technical improvement is not easy to install since eables are passing below the transformers. The main electrical transformer has been isolated from the electrical room by a non-combustible wall construction. 00-02-00 Provide sprinkler protection throughout. (Last Revised 30 March 2004) Sprinkler protection should be installed according to the "Technical Detail” section, Priority should be given for the press and storage areas, ‘The Hazard This will limit the consequences of @ fire in the recommended areas, It should be noted that, as an interim solution, partial protection fed by the mill supply could be provided aver the most critical areas of the plant such as the former and the press areas Technical Detail Sprinkier protection should be provided throughout as follows: Bark storage: A dry system (pipes galvanised) hydraulically designed to provide 8 mavimin over the area of silo (225 sqm) should be installed at the citing level. Sprinklers should be Factory Mutual Research Approved 141°C rated and should cover a maximum area of 9 sq m each, Conveyor: ecouat 01-01328 ‘de ID: O600555655.5 FM!00-02-08 (continued) ‘Technical Detail A dry system (pipes galvanised) hydraulically designed to flow simultaneously the fifteen remote heads should be installed above the belt in the enclosed conveyors, Sprinklers should be Factory Mutual Research Approved, 15-mm, 68°C rated and head spacing limited to 3.70 m. The belt should be interlocked to shut down upon sprinkler waterflow signal, Boiler and Refiner Buildings: A dry system (pipes galvanised) hydraulically designed to provide 8 mnvimin over the most remote 370 sqm should be installed at the ceiling level, Sprinklers should be Factory Mutual Research Approved 11°C rated and should covera maximum area of 9 sq m each. Forming area: Ceilings dry system (pipes galvanised) hydraulically designed to provide 8 mra/min over the most remote 370 sq m should be installed at the ceiling level, Sprinklers should be Factory Mutual Research Approved 15-mm, 141°C rated and should cover a maximum area of 9 sq meach Former:4 dry system (pipes galvanised) hydraulically designed to provide 8 mm/min over the most remote 370 sq m should be installed at the top of the former inside. Sprinklers should he Factory Mutual Research Approved, 15-mm, 141°C rated and should cover a maximum area of 9 sq m each, An explosion suppression system should be also provided. Press area (Estimated cast of the protection 22 000 Euros): Ceiling: dry system (pipes not galvanised) hydraulically designed to provide 8 mnvinin over the most remote 370 sq m (or press area if smaller) should be installed at the ceiling level. Spriakiers should be Factory Mutual Research Approved, 15-mm, 141°C rated and should cover a maximum area of 9 sq m each Pur:A dy system (pipes not galvanised) hydraulically designed to provide 8 mm/min over the entire pit area or 370 sq m if larger. Sprinklers should be Factory Mutual Research Approved 141°C rated and should cover a maximum area of 9 sq m cach Control room: dry system (pipes galvanised) hydraulically designed {0 provide 8 min/min over area of the room should be installed ac the ceiling level, Sprinklers should be Factory Mutua Research Approved, 68°C rated and should cover a maximum area of 9 sq 1 each. Finishing line arca: A dry system (pipes galvanised) hydraulically designed to provide 8 mm/min over the most remote 370 sq m should be installed at the ceiling level, Sprinklers should be Factory Mutual Research Approved, Indes FRETS 00) Aesount 01-01328 (Order ID D565555-5 Pye’!00-02-008 (continued) oY ‘echnical Detail 1S-mm, 141°C rated and should cover # maximum area of 9 sq m each, Storage area (Estimated cost of the protection 250 000 Euros): A dry system (pipes galvanised) hydraulically designed to provide 10 mm/min over the mast remote 242 sq m should he installed at the ceiling, level. Sprinklers should be Factory Mutual Research Approved, 141°C rated and should cover a maximum area of 9 sq m cach, Offices: A wet sysiem hydraulically designed to provide 6 mm/min over the most remove 280 sqm should be installed below the ceiling. Sprinklers should be Factory Mutual Research Approved, 15-mm, 68°C rated and should cover a maximum area of 12 sq meach, Every closed office (area less than 12.sq m) should be provided with at least one head Loss Estimates (usb) Exposure to Loss is approximately: 13,174,000 PD 9,891,686 BI Exposure to Loss if Completed is 200,000 PD approximately: 200,000 BI Status This is not planned and would need a corporate decision 0-02-009 Provide adequate water supply (pump and tank) An adequate and reliable fire protection water supply ‘or sprinkler systems, deluge sysiems and yard hydrants should be provided in accordance with FM Global Operating Standards 3-2. 3-7N. ‘The Hazard This will limit the consequences of fire in the recommended areas ‘Technical Detail The water supply should consist of an automatic starting fire pump with a norinal flow rating of 454 cu mihrat a pressure of at least 8.6 bars taking suction into 4 1 500-cu m water tank Loss Estimates (usp) Exposure to Loss is approximately 3,174,000 PD 9,891,686 BI Exposure to Loss if Completed is 200,000 PD approximately 200,000 BL Status A corporate decision is needed to complete this recommendation. Tadexr FRSIEE 0007 secount 1.01338 Order 19-0. 665685-5 nm Wot0-02-010 Install adequate hydrants for yard storage connected to the sprinkler water supply ‘Outdoor log storage should be arranged as follows: a Individual piles should be kept as small as possible (less than 108.000 cu m) and be separated from other piles by a clear space of 30 m, Pile areas should be arranged so that no point is over 15 m from the fire lane, b. Additional three way lnydrants should be installed every 75 m throughout the yard storage, ©. Water supply for hydrants should be able to provide 450 cu mbr a 6.9 bars The Hazard The above will kelp to limit the consequences of a fire in the log storage. Loss Estimates | Pxpasure to Loss is approximately: 500,000 PD (usp) 200,000 BI Exposure to Loss if Completed is 500,000 PD approximately 200,000 BL Status ‘The final conference did not focus on this recommendation Risk Reduction Recommendations that have been completed or otherwise removed are summarized in this section. The "counts" of recammendations referenced in this section include each part of rmulti-part recommendations except in cases where each part represents optional ways to address a single hazard, in such cases, the recommendation is only counted once. Physical Na Physiéal recommendations have heen compleiéd or removed sinee our lst evaluation Recommendations Aggregate Physical Risk Reduction Physical Risk Reduction History (Carvent Sum ot Lose Expectancies) {Count of Rocommendations) Toutstanding Removed 0 a 5 6 6 4 io sust4.a00 ° Potential Risk Reduction (0) a ee Risk Reduction Removed Rees) coe ae Index RESIS 00.0) 7 [Account 07-01528 (edeeD: oaMn«6 565 snesHunan Element There are no eutstending Human Element recommendations. Recommendations Human Element Risk Reduction History. (Count of Recommendations) Toutetanding I Removed 2 a4 1 4 oo 0 tay 2m Client Requests Human Element Program: + Hot Work Operations: The Hot Work Permit in place isin accordance with the Weyerhaeasor Hot Wark Policy. The person in charge af the correct application of the Hot Werk Procedure is Mr Sehmicit, Maintenance Manager + Impairment Handling Procedures: DNA (no sprinkler installation on site). + Valve supervision: DNA. + Plant Emergency Organization. The following functions are available: A person in charge of the Emergency Organization, ‘A notifier in charge of calling the Fire Department, An electrician in charge of shutting down the electrical supply of the fire area, A person in charge of shutting down the gas supply if necessary. |A person in charge of the manual activation af the deluge system installed on the press, A team trained to the use of portable extinguishers and small hoses, + Fire Pump Inspection: DNA (no sprinkler installation on site) * Sprinkler System Maintenance: DNA © Flushing Investigation: DNA Dry Pipe Trip Testing: DNA. + Housekeeping Program: satistactory + Winterization Program for Fire Protection Systems: DNA + Alarm Systems: There are no Sprinkler alarms because of no sprinkler installation on site. Smoke deiections are however provided in all the main electrical rooms or cabinets of the facility, The alarms are sent to the press control room which is constantly attended + Condition and Inspections of the Fire Doors: DNA Indo FRE 00.0) 5 esourt 01-0138 Onde ID: 0006656555Alri a in aean Comments Projects and improvements conducted | + centralized vacuum system has beon installed throughout the fasility. Dust is pneumatically conveyed into an outside eyclone provided with adequate explosion vents. A housekeeping program has been put in place using this equipment. Housekeeping has been found very good throughout and no accumulation of dust has been observed. This is satisfactory Infrared surveys are conducted twice a year. Vibration monitoring is done ones a year on the main rotating parts of the pieces of equipment by an outside contractor and a campaign is conducted monthly by plant people. This is satisfactory regardless of the ignition source hazard due to mechanical rotating part breakdown, # All the deluge and waterspray valves have been locked in the wide open position. The situation is satisfactory Cagaing FM Global is available to provide support in all areas of property loss prevention, These Services services include: # Development of specifications tor projects such as new construction, automatic protection systems, and process safeguards Review of related project plans ‘Assistance in implementing and managing loss prevention programs On site review and acceptance of completed projects Assistance in maneging impaired protection systems For access to these services, contact one of the following: ‘+ France Operations FM Insurance Company Limited Les Piéiades n° 13 Park Nord — La Bouvarde 74370 Metz-Tessy Cedex France [33] (@) 4 50.65 5065 ¢ Thomas &. Frank, Account Engineer: Key Center 601 108th Avenue, NE, Suite 1400 Bellowie, WA 98004 USA [1] 425) 435 5333 Tndew FREES 00.01 7 Account 07-01528 Order ID: ob00665555-5Aeterence Site Contaet: Mr. Tanguy Massart, Plant Manager at [33] (05) 58825900 Information Final Conference Attendees: Mr. Tanguy Massart, Plant Manager: Mr. Thierry Sanguina, Production Manager: Mr. Tomas F Franck, FM Global Senior Account Engineer; Mr. Travis E Allen, Weyerhaeuser Corporate Fire Protection Engineer Location Index Number: FR5385.00-01 Account Number: 01-01328 nn t Recount 0 id Doone pyene a