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Electronic Motor Protection Relays

Samwha Motor Protection Relays


Quick Selection Chart
L1 L2 L3

Phase Monitoring
Relay PMR
Contactor

2-PHASE 3-PHASE
CURRENT SENSING CURRENT SENSING

INVERSE DEFINITE INVERSE DEFINITE


TIME TIME TIME TIME

Under Current Relays Under Current Relays


with Simple Trip Indication (LEDs) with Simple Trip Indication (LEDs)

DIN or DIN or
Panel Mount EUCR Panel Mount EUCR3C

Over Current Relays Over Current Relays


with Simple Trip Indication (LEDs) with Simple Trip Indication (LEDs)

DIN or DIN or EOSS DIN or DIN or


Panel Panel EOAR Panel Panel EODS2
EOS EODS1
Mount Mount EOSE Mount Mount EODS3
ECLH

Direct Direct Over & Under Current Relays


EOSP1 EOST with Digital Display
Contactor Contactor
Mounting Mounting EOSP2
DIN or Panel Mount with EOCR-3DM
Selectable Inv/Def Time EOCR-FDM

Ground Fault Relays


with Simple Trip Indication (LEDs)

Ground
Multi-
Fault
EOCR-4E Protection EGR
Relay Protection
only

B
A C
MOTOR

QUESTION: How much money should I spend on an overload relay?


ANSWER: How much will it cost to replace the motor should it burn out, in both money and down time?
THE RIGHT SELECTION WILL SAVE MONEY EVERY TIME

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Electronic Motor Protection Relays

Model PMR – Phase Monitoring Relay


APPLICATION
PART NUMBER
VOLTAGE
PMR-440 340 ~ 480Vac

Applications 3 Phase Input


Ideal for use on submersible pumps, refrigeration R = L1
S = L2
compressors, supplies for portable generating plants, etc. Monitoring T = L3
Designed to detect 3-phase line inputs for monitoring Indications
phase conditions. (Green LED)

Features Trip Indication


 Phase reversal, phase loss and adjustable voltage (Red LED)
unbalance protection
 Fail-safe operation (no voltage release)
 Panel and DIN rail mounting
 Dimensions: 107H x 50W x 79D mm Voltage
Manual
Unbalance
Setting Reset Button
Technical Specifications (OFF or
Application Voltage …....3-Phase 340~480V 50/60Hz 2~15%)
Output Contact …………SPDT 3A / 250Vac resistive
Reset Method …………. - Auto-Reset 5 sec
- Manual or remote electrical
PROTECTION TRIP TIME DESCRIPTION
Phase Within When abnormal phase
Reversal 0.1 sec sequence power is applied Outputs

Phase Loss Within 1 sec When phase failure occurs


OFF or 2 ~ 15% (adjustable)
Voltage
5 sec max deviation from AVERAGE
Unbalance % x100
AVERAGE

Models EUCR – Undercurrent Relays


PART NUMBER CURRENT RANGE
Trip
Indication CT’s
2 Phase Sensing Model (Red LED)
EUCR 052 0.5 ~ 5A
EUCR 302 3 ~ 30A LOAD:
EUCR 602  5 ~ 60A O-TIME: Current Trip
Setting
Operating
3 Phase Sensing Model (& Start) Trip
Models:
05) 0.5~6.5A
Delay Timer
EUCR3C 052 0.5 ~ 5A (0.2~30s)
30) 3~30A
EUCR3C 302 3 ~ 30A 60) 6~60A
EUCR3C 602  5 ~ 60A Test Button Manual
Reset Button
Applications
Suitable for protecting pumps from dry running.
 EUCR model – Ideal for delta connected and single
Control
phase heater elements. Supply
Outputs
 EUCR3C model – Ideal for star connected heater
elements.

Features
 DIN rail or panel mounting
 Dimensions: - EUCR: 65H x 54W x 60D mm
- EUCR3C: 71H x 70W x 66D mm

EUCR
Technical Specifications model
Control Supply ………....220 ~ 240Vac
Output Contact …………3A / 250Vac resistive
- EUCR: SPDT
- EUCR3C: DPDT (fail-safe)
Reset Method …………. - Manual or remote electrical Notes:  Cable size maybe a limiting factor for 60A models.
- For ranges over 60A, use EUCR(3C) 052 with external CT’s.

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26

Electronic Motor Protection Relays

2-Phase Sensing Overcurrent Relays


Summary Table
MODEL EOSS EOAR EOS ECLH EOSE EOST EOSP1 EOSP2
Time Definite Time      
Characteristics Inverse Time  
Over-Current        
Protection Phase Loss       
Functions Locked Rotor       
Short Circuit 
Auto Reset Timer 
Other Separate Start Timer   
Features Shear-Pin Function  
Fine Load 
Pass-Thru CT     
Wiring &
Contactor Mount   
Mounting
DIN/Panel Mount     
Processor Solid State Circuitry Microprocessor Based
Control Voltage 90 ~ 260V AC 200 ~ 240V AC 180 ~ 250V AC
Rated Voltage Max 600V AC
Output Contacts SPDT 2x SPST 1NO/1NC
Technical
Mode & Rating 3A @ 250V AC (resistive)
Specifications
Fail Safe Operation Above models have “No Volt Release” Protection as standard
Trip Indication LEDs
Manual Reset Button or Electrical (remote) Reset by interrupting power supply
Reset Method
(EOAR also has auto-reset facility)
Notes:  Protected by Over-Current Protection Function.
 EOSP models have independent starting and operating trip delay times, but only EOSP2 has an adjustable starting delay timer.

Model EOSS – Definite Time, Shear-Pin


CT’s
PART NUMBER CURRENT RANGE
Power O/L Trip
Indication EOSS 0524  0.5 ~ 6.5A
Indication
(Green LED) (Red LED)
EOSS 052 0.5 ~ 6.5A
D-TIME: O-TIME: EOSS 302 3 ~ 30A
Starting Operating Trip EOSS 602  6 ~ 60A
Delay Timer Delay Timer
(0.2~30sec) (0.2~10sec) EOSS 100  20 ~ 100A
EOSS 200  40 ~ 200A

Test Button Manual Applications


Reset Button Ideal for situations where motor loads can be stalled or
jammed (eg. Conveyors).
Control Outputs
Supply
Features
LOAD: Current Setting  Electronic shear-pin function
Models: 05) 0.5~6.5A  Separate adjustable starting and operating trip delay
30) 3~30A
60) 6~60A timers
 DIN rail and stand alone mounting
 Dimensions: 66H x 72W x 60D mm

EOSS 100
Notes:  EOSS 0524 has 24Vac/dc supply voltage. All other models are
(EOSS 052 with
90~260Vac. Other supply voltages available on request.
external CT’s)
 Cable size maybe a limiting factor for 60A models.
 Supplied with a 2CT module (see EOSS 100 image).
- For ranges over 60A, use EOSS 052 with external CT’s.

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Electronic Motor Protection Relays

Model EOAR – Definite Time, Auto-Reset CT’s

OL Trip
PART NUMBER CURRENT RANGE Indication
(Red LED)
EOAR 052 0.5 ~ 6A
EOAR 302 3 ~ 30A
EOAR 602  6 ~ 60A
O-TIME: R-TIME:
Operating Auto-Reset
Applications (& Start) Trip Delay Timer
Ideal for controlling conveyors feeding crushers or similar Delay Timer (0.2~120sec)
applications. (0.2~30sec)

Test Button
Features Manual
 Adjustable auto reset time 0.2 ~ 120 seconds Reset Button
 Single timer for starting and operating trip delay Control Outputs
 DIN rail and stand alone mounting Supply
 Dimensions: 66H x 72W x 60D mm LOAD: Current Trip Setting
Models: 05) 0.5~6A
30) 3~30A
60) 6~60A

Model EOS – Inverse Time, Short Circuit CT’s


CURRENT RANGE
PART NUMBER OL Trip
Short Load
Indication
Main Instantaneous (Red LED)
Trip Indication
(Green LED)
EOS 052 0.5 ~ 6.5A 20 ~ 80A
EOS 102 2 ~ 14A 40 ~ 100A
S-LOAD:
O-TIME: Instantaneous
Applications Operating OC Trip Setting
Ideal for large and high voltage motors. (& Start) Trip (trips in 0.03s)
Delay Timer - Models:
(1~5sec) 05) 20~80A
Features 10) 40~100A
 Adjustable instantaneous overcurrent protection Test Button
Manual
 Adjustable trip curve (1~5 sec) @ 600% of load Reset Button
 Single timer for starting and operating trip delay
Control
 DIN rail and stand alone mounting Supply
Outputs

 Dimensions: 66H x 72W x 60D mm LOAD: Current Trip Setting


Models: 05) 0.5~6.5A
10)2~14A

Model ECLH – Definite Time, Fine Loads


CURRENT RANGE
PART NUMBER
Main Instantaneous CT’s

ECLH 052 0.5 ~ 6.5A 0.2 ~ 0.5A


ECLH 302 3 ~ 30A 0.2 ~ 0.5A OL Trip
ECLH 602  5 ~ 60A 0.2 ~ 1.0A Indication
(Red LED)
Applications FINE LOAD:
For hoists, lifts, elevators and applications where fine Fine Current
overload settings are required. O-TIME: Range
Operating - Models:
(& Start) Trip 05) 0.2~0.5A
Features Delay Timer 30) 0.2~0.5A
(0.2~5 sec)
 Two separate load current adjustments: 60) 0.2~1A
- Main Load Knob and Fine Load Knob Test Button
 Electronic shear-pin function Manual
 Manual or electric reset, with options: Reset Button

- Type SH: Instant electrical reset Control


Outputs
- Type RD: Delayed reset (set by O-TIME) Supply
 Single timer for starting and operating trip delay LOAD: Current Trip Setting
 DIN rail and stand alone mounting Models: 05) 0.5~6A
30) 3~30A
 Dimensions: 66H x 72W x 60D mm 60) 5~60A

Notes:  Cable size maybe a limiting factor for 60A models.


- For ranges over 60A, use EOAR/EOS/ECLH 052 with external CT’s.

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26

Electronic Motor Protection Relays

Model EOSE – Definite Time, w/Terminals


Control Supply PART NUMBER CURRENT RANGE
EOSE 604  5 ~ 60A
Terminals
Features
CT’s  Built-in terminals for ease of connection
Outputs  Single timer for starting and operating trip delay
LOAD (5~60A):  Panel mounting
O-TIME: Current Trip Setting  Dimensions: 73H x 75W x 49D mm
Operating & Start
Trip Delay Timer OL Trip Indication
(0.2~15 sec) (Red LED)

Test Button Manual


Reset Button
Model EOST – Definite, Quick Connect
PART NUMBER CURRENT RANGE
Test Button
EOST 104 0.5 ~ 14A
LOAD: EOST 254 2 ~ 25A
Current Trip
Main Power
Terminals
Setting
- Models:
Applications
10) 0.5~14A Ideal for switchboard manufacturers due to their compact
20) 2~25A size directly fitting into contactors. Suitable for replacing
older bi-metal overload units (coil circuit must be less than
OL Trip 250Vac).
Indication
(Red LED)
Features
Outputs
97 & 98
O-TIME:  Economical and compact
Operating
(& Start) Trip  Fits directly into contactors (most makes)
Delay Timer  Single timer for starting and operating trip delay
(0.2~15 sec)  Dimensions: 76H x 52W x 75D mm
Manual
Control Reset Button
Supply Outputs
95 & 96
Model EOSP1/SP2 – MCU, Quick Connect
PART NUMBER CURRENT RANGE
EOSP1 022 0.3 ~ 2A
EOSP1 102 1 ~ 12A
O-TIME EOSP2 022 0.2 ~ 1.2A
LOAD Knob (SP1): EOSP2 102 1 ~ 12A
Operating
Knob: Trip Delay EOSP2 202 5 ~ 25A
Current Trip (1~10 sec)
Setting or Applications
(see table)
D-TIME Suitable for replacing older bi-metal overload units (coil
Knob (SP2): circuit must be less than 250Vac).
Starting Delay
Monitoring (1~50 sec)
Indication Features
(Green LED)
OL Trip  Compact design
Indication  Fits directly into IEC or NEMA contactors (consult
(Red LED) EIC)
Test
Button  Adjustable timer for starting or operating trip delays
Manual
Reset Button
 MCU (microprocessor control unit) based
 Dimensions: 70H x 47W x 61D mm
Control Outputs
Supply
Time Specifications
Timer Characteristics ………..…. - SP1: Inverse
- SP2: Definite
Main Power Operating Delay (O-TIME) ...……- SP1: 1 ~ 10 sec
Terminals
- SP2: 5 sec (fixed)
Starting Delay (D-TIME) ……...…- SP1: 10 sec (fixed)
- SP2: 1 ~ 50 sec

Notes:  Cable size maybe a limiting factor for 60A models.

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27

Electronic Motor Protection Relays

3-Phase Sensing Current Relays


Summary Table
MODEL EODS1 EODS2 &3 EOCR-3DM & FDM EOCR-4E EGR
Time Definite Time  Selectable 
Characteristics Inverse Time  Definite or Inverse Time 
Over-Current     
Short Circuit 
Under-Current  
Ground Fault  
Protection
Phase Loss     
Functions
Locked Rotor    
Stall  
Phase Reverse (DS3)  
Phase Unbalance   
Other Selectable Alert OP’s  
Features Digital Display  
Processor MCU Based MCU Based with ASIC Chip Solid State Circuitry
Control Voltage 180 ~ 260V AC (stnd) 85 ~ 250V AC/DC (stnd) 110 or 220V AC (stnd)
O-Load: 2x SPST
Output Contacts O-Load: 2x SPST 1x SPDT
Alert: 1x SPST
Mode & Rating
Technical 3A @ 250V AC (resistive) 8A/250V AC 3A/250V AC
Specifications “No Volt Release” (NVR) Selectable by NVR NVR Protection
Fail Safe Operation
Protection as standard DIP switch as standard
Trip Indication LEDs Digital Display LEDs
Manual Reset Button or Electrical (remote) Reset by interrupting power supply
Reset Method
(EOCR models – Auto-Reset option also included)
Notes: PCU: Power Control Unit DCU: Display Control Unit ASIC: Application Specific Integrated Circuit

Model EODS1/DS2/DS3 – Compact D-TIME:


Starting Delay Timer
PART NUMBER CURRENT RANGE LOAD: DS1: 0~50sec
O-TIME:
Current Trip Operating Trip
DS2&3: 1~50sec
Setting Delay Timer
EODS1 052 0.5 ~ 6A DS1: 1~10sec
Models:
EODS1 302 3 ~ 30A 05, 30 & 60 DS2&3: 0.2~10s
(see table)
EODS2 052  0.5 ~ 6A
OL Trip
EODS2 302  3 ~ 30A Monitoring Indication
EODS2 602  5 ~ 60A Indication (Red LED)
(Green LED)
EODS3 052 0.5 ~ 6A Manual
EODS3 302 3 ~ 30A Reset Button
EODS3 602 5 ~ 60A Test Button

Control Outputs
Applications Supply
Suitable for general motor overload protection. The 3
models cover applications from pumps, fans and
conveyors to mobile plants. Time Specifications
Time Characteristics ……... - DS1: Inverse
Features - DS2: Definite
 Compact design - DS3: Definite
 Electronic shear-pin function (DS2 & DS3) Phase Loss Trip ……….….. Within 4 sec
 Separate adjustable starting and operating trip delay Locked Rotor Trip ……….... Just after D-TIME
timers Phase Reversal Trip ……… 0.1 sec (DS3 only)
 Fail-safe operation (no voltage release)
 MCU (microprocessor control unit) based
 Straight through cabling (terminal kit optional) Notes:  24Vac/dc also stocked in the EODS2 model. To order, add a
“4” to the end of the part number (eg: EOSD2 0524).
 DIN rail mounting
- Other supply voltages available on request.
 Dimensions: 70H x 47W x 61D mm - Cable size maybe a limiting factor for 60A models.
- For ranges over 60A, use EODSx 052 with external CT’s.

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Electronic Motor Protection Relays

EOCR-3DM Image:
CT’s
Model EOCR-3DM/FDM – Digital Display
PART NUMBER CURRENT RANGE
EOCR-3DM 05 or 60 setting
EOCR-FDM - see table below
MODE/
Bar-Graph,
Adjust
Switch
Display, Applications
& LEDs
Will replace almost any existing overload (coil circuit must
be less than 250Vac).
DIP
SET/
Sw’s Features
Store
Button  Allows high inertia starting
 Built-in ammeter / display
Reset
Button
 Bar-graph monitoring on impending overload trip
 Multiple protection
 Easy setting using a pulse rotary switch
 MCU (microprocessor control unit) based
Power
 ASIC (application specific integrated circuit) inside
Supply Outputs
 Dimensions:
- EOCR-3DM: 69H x 70W x 71D mm
Display & LED Indications: - EOCR-FDM: PCU: 69H x 70W x 71D mm
Display : Shows values for 3-phase current, trip DCU: 72H x 72W x 39D mm
cause, operating hour, etc.
Bar-Graph : Shows load factor for current setting
L1 LED : Indicates Line 1 on display (phase R or A) Mode Settings Available:
L2 LED : Indicates Line 2 on display (phase S or B) oc : Over-Current setting (Amps)
L3 LED : Indicates Line 3 on display (phase T or C) dt : Starting delay time setting (sec)
Amp LED : Indicates value shown is in amperes ot : Over-Current trip delay time setting (sec)
x10 LED : Indicates value is to be multiplied by 10 AL : Alert percentage setting (%)
sec LED : Indicates value shown is in seconds ALo : Alert output type setting (Flicker/Hold/Aux)
uc : Under-Current setting (Amps)
DIP Switch Settings: ut : Under-Current trip delay time setting (sec)
SW#1 – NVR : Off / On – No Voltage Release option rt : Reset method options (manual only, electrical, or
SW#2 – RPR : Off / On – Reverse Phase Relay option automatic)
SW#3 – INV / DEF : Inverse or Definite time option -trh- : Total running hour display (hr)
SW#4 – 05 / 60 : 05 or 60 current range option rh : Running hour setting (hr)
--rh- : Running hour setting (hr)
EOCR-FDM Image: Lc : Locked rotor current setting (multiple)
Display Control Unit (DCU) St : Stall trip delay time setting (sec)
Power Control Unit (PCU) ct : Primary current of CT setting (various)
FAULt : Cause of trip confirmation
TEST : Self-test and function check of sequence after setup

Alert Indication:
2m cable Condition
ALo Motor Motor Normal Exceeds
TRIP
Setting Stop Starting Running Alert Setting
Flicker “F”
Hold “H”
MODE/Adjust & DIP
Switches behind pull-out flap Aux “A”

Function Current Setting Range Time Setting Range Notes


05 setting : 0.5 ~ 10A Definite: 0.2 ~ 30s - 05 or 60 setting range selected
60 setting : 5 ~ 60A by DIP SW#4
Over-Current oc ot
Under 0.5A : conductor looping thru CTs - Definite or Inverse selected by
Inverse: 1 ~ 30s
Over 60A : combination external CT DIP SW#3
Under-Current uc OFF / or 0.5A ~ less than oc setting ut Definite: 0.5 ~ 30s Definite time characteristic
Phase Loss - Within 3s – fixed
Select on/off of DIP SW#2
Reverse Phase - 0.1s – fixed
Definite time characteristic
Unbalance When current unbalance > 50% Within 8s – fixed

Stalled When 180% of oc setting St Definite: 1 ~ 10s


Stall and locked rotor functions
Lock (after starting delay time dt)
become disabled if Inverse mode
(Jam) Definite: 0.5s – fixed is selected by DIP SW#3
Locked Lc 2 ~ 10 times of oc setting
(after starting delay time dt)

When set to OFF, the trip time


Starting Delay - dt Definite: 1 ~ 200s
corresponds to Inverse T-C curve

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Electronic Motor Protection Relays

Model EOCR-4E – Multifunction Inverse


PART NUMBER CURRENT RANGE

EOCR-4E 0.5 ~ 6.5A


LED’s: CT’s
Applications - Red: Individual
Suitable for high tension motors and substation protection. trip indication
- Green: Power Test & Manual
indication Reset Buttons
Features
 Adjustable ground fault protection
Ground Fault
 Adjustable instantaneous (short circuit) overcurrent Overcurrent
Setting Dials:
Setting Dials:
protection - Trip Delay Time - Trip Delay Time
 Phase loss and phase unbalance protection (Sec: 0.5~5s) (Sec: 0.1~1s)
- GF Trip Current
 Fail-safe operation (no voltage release) - OC Trip Current
(Amps: 0.1~1A)
(Amps: 0.5~6.5A)
 DIN rail mounting
 Dimensions: 68H x 70W x 66D mm
Control CBCT Input
OVER SHORT PHASE GROUND Supply
FUNCTION
CURRENT CIRCUIT LOSS FAULT
Current Unbalance Short Circuit Outputs
0.5 ~ 6.5A 500 ~ 2000% 0.1 ~ 1A Setting Dial: (500 ~ 2000%)
Range Phase > 60%
Trip Time & 0.5 ~ 5 sec 0.03 sec 0.5 sec 0.1 ~ 1 sec
Character Inverse Instantaneous Definite Definite

Model EGR – Electronic Ground Fault Relay


PART NUMBER CURRENT RANGE
EGR 05 50 ~ 500 mA
Trip
EGR 10 100 ~ 1000 mA Power Indication
EGR 20 200 ~ 2500 mA Indication (Red LED)
(Green LED)
Applications GF Trip
Setting
Designed to detect mA signals from CBCT and compare Trip Delay - Models:
with preset trip level of earth leakage current. Suitable for Timer 05) 50~500mA
(0.1~2s)
protecting non-grounded systems of 3kV and 70kV, and 10) 0.1~1A
resistance and reactor ground systems of 60kV and 70kV, 20) 0.2~2.5A
and similar application. Test Button
Manual
Reset
Button
Features
 Adjustable ground fault protection Control Supply CBCT Inputs
(110V or 220V)
 Fail-safe operation (no voltage release) Outputs
 Panel or DIN rail mounting
 Dimensions: 71H x 70W x 53D mm

CT Selection
ZCT (CBCT type)
 Ground Fault
Protection
2CT & 3CT SR3CT (3x CT set) Devices
 Definite Time Devices  Inverse Time Devices  Detect Zero
 Measuring Class 1.0  Protection Class 10P10 Phase Current
 Panel Mount  Panel and DIN Mount  Panel Mount

Current 2CT 3CT SR3CT ZCT


Ratio PART No PART No PART No PART No
100 : 5A 2CT100SQ 3CT100SQ SR3CT100 Hole dimensions in mm:
150 : 5A - - SR3CT150
ZCT32 (32mm)
200 : 5A 2CT200SQ 3CT200SQ SR3CT200
ZCT78 (78mm)
300 : 5A 2CT300SQ 3CT300SQ SR3CT300
400 : 5A - 3CT400SQ SR3CT400 (other hole sizes available)

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