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Pipe and Shell Design Tool

Dimensions:
Do [in] - outside diameter
t [in] - nominal wall thickness
L [in] -length
Corr [in] - corrosion allowance
Material and Conditions:
Material
S [psi] - allowable stress
El - long seam efficiency (circ stress)
Ec - circ seam efficiency (long stress)
- undertolerance allowance
P [psi] - interior pressure
Calculated Properties:
 Do 
2 Volume [cuft] =((Do/2-t)^2)*pi()*L/1728
  t  . .L
 2 
Volumecuft  
1728
 Do  t   L.t.40, 84 Weight [lb] =(Do-t)*pi()*L*t*40.84/144
Weightlb 
144
Variables:
UTin  t. UTP  UT [in] = t*UTP

ntin  t  Corr  UT nt [in] = t-Corr-UT

UTP [%]
- 12.5% pipe Do Ri [in] =Do/2-nt
- 0.0% rolled plates and Riin   nt
2
machined elements)
El,Ec
Use Weld efficiency program Required Thickness:
to calculate value  PRi PRi 
trepin  Max tain ;long seam  ; tbin ;circ seam    nt
 SEl  0, 6 P 2SEc  0, 4 P 
ta [in] = P*Ri/(S*El-0.6*P) ~~ long sem
tb [in] = P*Ri/(2*S*Ec+0.4*P) ~~ circ seam
Treq [in] = MAX(ta,tb) ~~ required minimum thickness
CheckTreq = Treq <= nt
Maximum Pressure:
 SEl .  nt  2SEc .  nt  
Pmax  Min  Pint,a psi  ; Pint,b psi   P
 Ri  0,6.  nt  Ri  0, 4.  nt  
Pint1 [psi] = (S*El*nt)/(Ri+0.6*nt)
Pint2 [psi] = (2*S*Ec*nt)/(Ri-0.4*nt)
PMax [psi] = Min(Pint1,Pint2) ~~ maximum allowed design
pressureCheckP = PMax >= P
Cone Design Tool
Dimensions:
ODL [in] - outside diameter of large end
ODS [in] - outside diameter of small end
ODL [in] - outside diameter of large end
ODS [in] - outside diameter of small end
t [in] - thickness
L [in] -length
Corr [in] - corrosion allowance
Material and Conditions:
Material
S [psi] - allowable stress
E - long seam efficiency
P [psi] - interior pressure
Calculated Properties:
 ODL  ODS 
rad   arctan  
 2L 
a [rad] = ATAN((ODL-ODS)/(2*L))~~ alpha angle in radians
angle [deg] =Degrees(a) ~~ alpha angle in degrees
ntin  t  Corr
nt [in] = t-Corr ~~ thickness with corrosion allowance removed
Required Thickness:
P. ODL 
trepin   Corr
2cos   SE  0,4P 

Treq [in] =P*ODL/(2*COS(a)*(S*E+0.4*P)) + Corr ~~required minimum thickness


CheckTreq =Treq <= t
Maximum Pressure:
2SE (nt )cos 
Pmax psi  
ODL  0,8(nt ).cos 
Pmax [psi] =2*S*E*nt*cos(a)/(ODL-0.8*nt*cos(a)) ~~maximum allowed design pressure

CheckPMax =Pmax >= P


Elliptical Head Design Tool

Dimensions:
Do [in] - outside diameter of head
tb [in] - thickness before forming
tf [in] - thickness after forming (note 1)
Corr [in] - corrosion allowance
Skirt [in] - straight skirt length
Material and Conditions: 
Material
S [psi] - allowable stress
E - head longitudinal
efficiency
P [psi] - interior pressure
tfin  tbin .1  0,15 
Calculated Properties:
Suggested thickness after forming:
tbin  0,5625 : tbin -0,0625
tbin  0,5625 : 0,85.tbin
Variables:
nt  tf  Corr
nt [in] =tf-Corr ~~ thickness with corrosion allowance removed.
D  Do  2.nt
D [in] = Do-2*nt ~~ ID with corrosion allowance removed.
D
h
4
h [in] = D/4 ~~ inside crown height
ho  h  nt
ho [in] = h+nt
D Do
;
2h 2ho
D/2h = D/(2*h)
Do/2ho =Do/(2*ho)
Ro  K zero .Do  0,889Do
Ro [in]=Kzero*Do
Required Thickness:
tf
Tính:
Kone.D
tf tf
 0,0005;  0,002 : Caculation required
Kone.D Kone.D
Tính:
P.D.K ( 0,9  1)
trep   Corr
2SE  0, 2 P
Treq [in] =(P*D*K)/(2*S*E-0.2*P)+Corr ~~ required minimum thickness
CheckTreq =Treq<=tf
Maximum Pressure:
2SE.nt
Pmax 
KD  0, 2.nt
Pmax [psi] =(2*S*E*nt)/(K*D+0.2*nt) ~~ maximum allowed design pressure

CheckPMax=Pmax>=P
Hemispherical Head Design Tool
Dimensions:
Do [in] - outside diameter of head
tb [in] - thickness before forming
tf [in] - thickness after forming
Corr [in] - corrosion allowance 
Material and Conditions:
Material
S [psi] - allowable stress
E - head longitudinal
efficiency
P [psi] - interior pressure
Variables:
nt [in] =tf-Corr ~~ thickness with corrosion allowance removed

L [in] =(Do-2*nt)/2 ~~ inside radius with corrosion allowance removed

Ro [in]=Do/2
Required Thickness:
Treq [in] = (P*L)/(2*S*E-0.2*P)+Corr ~~required minimum thickness
CheckTreq =Treq<=tf
Maximum Pressure:
Pmax [psi] =(2*S*E*nt)/(L+0.2*nt) ~~ maximum allowed design
pressure.
CheckPMax =Pmax >= P

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